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HK40122901A - Intermediate bulk container, specifically ibc combination, and method for manufacturing same - Google Patents

Intermediate bulk container, specifically ibc combination, and method for manufacturing same

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Publication number
HK40122901A
HK40122901A HK62025109660.3A HK62025109660A HK40122901A HK 40122901 A HK40122901 A HK 40122901A HK 62025109660 A HK62025109660 A HK 62025109660A HK 40122901 A HK40122901 A HK 40122901A
Authority
HK
Hong Kong
Prior art keywords
pallet
ibc
reinforcing strip
bulk container
cage
Prior art date
Application number
HK62025109660.3A
Other languages
Chinese (zh)
Inventor
R·施塔贝雷
Original Assignee
格雷夫国际控股有限责任公司
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Publication date
Application filed by 格雷夫国际控股有限责任公司 filed Critical 格雷夫国际控股有限责任公司
Publication of HK40122901A publication Critical patent/HK40122901A/en

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Description

中型散装容器、即组合式IBC及其制造方法Medium-sized bulk containers, i.e., modular IBCs and their manufacturing methods

技术领域Technical Field

本发明涉及一种根据权利要求1前序部分的中型散装容器(Intermediate BulkContainer,IBC),即具有危险品编码UN31HA1或类似结构方式的中型散装容器,以及一种根据权利要求9前序部分的用于制造这种IBC的方法以及一种根据权利要求12前序部分的用于改装这种IBC的方法。The present invention relates to an intermediate bulk container (IBC) according to the preamble of claim 1, i.e., an intermediate bulk container having a hazard code UN31HA1 or a similar structure, a method for manufacturing such an IBC according to the preamble of claim 9, and a method for modifying such an IBC according to the preamble of claim 12.

背景技术Background Technology

例如从WO 2004/022459 A2中已知用于运输盒子或箱子形式的件货的IBC。例如WO2004/022459 A2的图26示出安装在托盘上的可折叠的、呈箱子或盒子形式的支架的结构,在其中可以运输件货,这些件货通过那里的箱子的可折叠侧壁保持在托盘上。For example, IBCs for transporting parcels in the form of boxes or cartons are known from WO 2004/022459 A2. For example, Figure 26 of WO2004/022459 A2 shows a structure of a collapsible support in the form of a box or carton mounted on a pallet, in which parcels can be transported and held on the pallet by the collapsible sidewalls of the box there.

此外,尤其是具有危险品编码UN31HA1的中型散装容器(IBC)是已知的并且尤其是用于包装和运输例如液态的和能自由流动的物质。这种组合式IBC通常还用于运输和生产化学品、食品、化妆品和药物以及也用于农业物品和建筑材料。这种组合式IBC可以具有危险品编码UN31HA1并且因此(不同于例如在WO 2004/022459 A2中公开的箱状IBC)尤其是也被允许用于危险品运输。WO 2004/022459 A2中描述的IBC已经由结构决定地因那里的盒子的折叠结构方式而根本无法实现这种应用。Furthermore, medium bulk containers (IBCs), particularly those with hazard code UN31HA1, are known and especially used for packaging and transporting substances such as liquids and free-flowing materials. These modular IBCs are also commonly used for transporting and manufacturing chemicals, food, cosmetics, and pharmaceuticals, as well as agricultural products and building materials. These modular IBCs can have hazard code UN31HA1 and are therefore (unlike the box-shaped IBCs disclosed, for example, in WO 2004/022459 A2) particularly permitted for the transport of dangerous goods. The IBCs described in WO 2004/022459 A2 are structurally unsuitable for this application due to the way the boxes are folded.

被允许用于危险品的组合式IBC通常具有500升(l)至 3000 升的容量,但根据需要也可以达到5000升或更大,并且包括托盘,在该托盘上安装有格笼。在格笼内可以根据待包装的填充物设置柔性或刚性的包装容器。这种IBC的托盘通常具有约1.2m2的基面并且在此具有约100 cm至120 cm范围中的长度或宽度。但这些尺寸仅是粗略的参考并且应表明IBC是包括中型包装体积的包装容器并且设计用于从半吨到几吨的重量范围。Combination IBCs permitted for use with dangerous goods typically have a capacity from 500 liters (L) to 3000 liters, but can reach 5000 liters or more as required, and include a pallet on which a cage is mounted. Within the cage, flexible or rigid packaging containers can be set up depending on the filler to be packaged. The pallet for such an IBC typically has a base of approximately 1.2 and a length or width ranging from approximately 100 cm to 120 cm. However, these dimensions are only rough references and should be noted that IBCs are packaging containers encompassing medium-sized packaging volumes and are designed for weight ranges from half a ton to several tons.

此外,也已知所谓的组合式IBC,其结构与危险品编码UN31HA1的IBC基本上相同,但必要时根据要求和填充物而不具有护角和/或护边,并且必要时同样根据要求和填充物而仅具有较轻的或较薄壁的和/或柔性的内部容器,但对这些较轻的组合式IBC在托盘挠度方面提出了基本上相同的稳定性要求。In addition, there are also known so-called composite IBCs, which are structurally similar to IBCs with hazard code UN31HA1, but without corner guards and/or edge guards when necessary, depending on requirements and filling, and with lighter or thinner-walled and/or flexible inner containers when necessary, depending on requirements and filling, but with substantially the same stability requirements in terms of pallet deflection for these lighter composite IBCs.

现有技术中已知的这种组合式IBC的一个问题是,这些组合式IBC必须适于容纳并且安全地存放大量具有相应重量和体积的填充物并且因此要确保高稳定性,以使IBC在填充状态中不会过多地变形或过多地挠曲或在最坏情况下甚至断裂。One problem with this type of modular IBC known in the prior art is that these modular IBCs must be suitable for accommodating and safely storing large quantities of filler with corresponding weight and volume, and therefore must ensure high stability so that the IBC does not deform or flex excessively in the filled state or even break in the worst case.

尤其是当IBC必须不仅适于容纳件货,而且还适于容纳液体时,会存在特殊问题,因为在这种情况下托盘中间区域中的负荷力特别高,在该中间区域中可能的加强件应抵抗变形功。这在迄今已知的用于容纳液体并且尤其是用于容纳危险品的IBC中构成特殊问题,主要因为已经证实,用于容纳件货的IBC基于在那里通过固体、如填装的钢桶、纸板箱或件货的相当均匀的表面负荷而由结构决定地不适于容纳上述体积或重量等级的液体。A particular problem arises especially when the IBC must be suitable not only for containing cargo but also for containing liquids, because the load forces in the central area of the pallet are particularly high in this case, and any reinforcements in this area must resist deformation work. This poses a particular problem in IBCs known to date for containing liquids, and especially for containing hazardous materials, mainly because it has been proven that IBCs for containing cargo are structurally unsuitable for containing liquids of the aforementioned volume or weight class due to the fairly uniform surface load thereon from solids, such as filled steel drums, cardboard boxes, or cargo.

为了满足对支承IBC的托盘所提出的高稳定性要求,根据迄今的现有技术这种托盘通常借助金属型材、如尤其是钢支杆和钢型材加强,迄今常见的IBC的托盘基体本身通常由塑料制成,所述托盘基体必须借助金属、通常为钢加强,以达到所需的稳定性。To meet the high stability requirements of the pallet supporting the IBC, according to the existing technology to date, such pallets are usually reinforced with metal profiles, such as steel struts and steel profiles. The pallet base of the IBC is usually made of plastic, and the pallet base must be reinforced with metal, usually steel, to achieve the required stability.

但这种塑料和钢部件的混合结构又带来两大缺点,即一方面基于金属或钢部件而具有的高重量,以及另一方面较差的可回收性,因为在回收中型散装容器的托盘之前,始终必须先将塑料和金属材料分离,这在金属集成地制造在塑料中的情况下非常费事或者有时也根本不可能。However, this hybrid structure of plastic and steel components has two major drawbacks: high weight due to the metal or steel components and poor recyclability, because the plastic and metal materials must always be separated before the pallets of medium bulk containers can be recycled. This is very time-consuming or sometimes impossible when the metal is integrated into the plastic.

发明内容Summary of the Invention

本发明所基于的任务是提供一种中型散装容器,其避免了上述缺点,适于容纳危险品和液体并且还可以简单且低成本地制造以及易于回收,还提出一种用于制造这种IBC的方法以及一种用于改装常见IBC(其托盘具有金属部件)的方法。The objective of this invention is to provide a medium-sized bulk container that avoids the aforementioned disadvantages, is suitable for containing hazardous materials and liquids, and can be manufactured simply and at low cost and is easy to recycle. A method for manufacturing such an IBC and a method for modifying a common IBC (whose pallet has metal components) are also proposed.

该任务通过根据权利要求1的IBC、根据权利要求9的用于制造这种IBC的方法以及根据权利要求12的用于改装由现有技术已知的IBC的方法来解决。This task is solved by the IBC according to claim 1, the method for manufacturing such an IBC according to claim 9, and the method for modifying an IBC known in the prior art according to claim 12.

尤其是所述任务通过一种中型散装容器(IBC)来解决,其包括具有由塑料制成的托盘体的托盘和固定在该托盘上的、由金属制成的格笼、尤其是管状格笼,在所述格笼中安装有由形状稳定的塑料或柔性材料制成的内部容器,并且所述IBC可选地具有护角和/或护边,并且所述托盘具有至少一个由塑料制成的加强条带。所述内部容器根据本发明在此与外部容器(即格笼)一起形成一个对于根据本发明的IBC而言必不可少的单元。In particular, the task is accomplished by an intermediate bulk container (IBC) comprising a pallet having a pallet body made of plastic and a metal cage, particularly a tubular cage, fixed to the pallet, within which an inner container made of shape-stable plastic or flexible material is installed. The IBC optionally has corner guards and/or edge guards, and the pallet has at least one reinforcing strip made of plastic. The inner container, together with the outer container (i.e., the cage), forms an essential unit for the IBC according to the invention.

本发明的一个重点在于,形成IBC的托盘的托盘体纯粹由塑料制成,并且为了制造托盘,所述托盘体设有至少一个由塑料制成的加强条带。A key feature of the invention is that the tray body forming the IBC is made entirely of plastic, and that, in order to manufacture the tray, the tray body is provided with at least one reinforcing strip made of plastic.

因此,根据本发明,所述至少一个由塑料制成的加强条带代替迄今加强中型散装容器的托盘所必需的金属部件,所述金属部件迄今在已知的用于中型散装容器的托盘的托盘体上是必需的。Therefore, according to the invention, the at least one reinforcing strip made of plastic replaces the metal parts that have been necessary to reinforce pallets for medium bulk containers to date, which have been necessary on the pallet bodies of known pallets for medium bulk containers.

在大量实验中根据本发明已经证明,在用于中型散装容器的托盘上使用这种由塑料制成的加强条带能以令人意想不到的简单方式使中型散装容器的托盘具有与迄今一直只能通过金属部件、如钢支柱和钢型材实现的稳定性能相比相似的和更好的稳定性能。因此,根据本发明可以打破只有金属加强件、尤其是钢加强件才能用于实现中型散货容器托盘的这种强度的旧有偏见。Extensive experiments have demonstrated that, according to the present invention, the use of such plastic reinforcing strips on pallets for medium-sized bulk containers can, in a surprisingly simple manner, enable pallets for medium-sized bulk containers to achieve stability similar to and better than that previously achievable only through metal components, such as steel supports and steel profiles. Therefore, the present invention breaks down the old prejudice that only metal reinforcements, especially steel reinforcements, can be used to achieve this strength for medium-sized bulk container pallets.

根据本发明的这种IBC的一个显著优点在于,这种IBC不仅易于回收,而且还适于容纳液体,该IBC包括设有由塑料制成的加强条带的托盘以及固定在该托盘上的、由金属制成的管状格笼,在该管状格笼中又安装或设置有相对于液体密封的内部容器。据此,根据本发明要求保护一种IBC,其可以根据UN31HA1危险品编码分类或可分类并且因此适用于容纳、运输和/或储存危险品或在没有进行这种分类的情况下也适用于容纳、运输和/或储存液体以及必要时能自由流动和/或能倾倒的物品,其不受危险品法规管制。A significant advantage of this IBC according to the invention is that it is not only easy to recycle but also suitable for containing liquids. The IBC comprises a tray with reinforcing strips made of plastic and a tubular cage made of metal fixed to the tray, within which an inner container sealed relative to the liquid is installed or disposed. Accordingly, protection is claimed for an IBC that can be classified or is classifiable according to the UN31HA1 dangerous goods code and is therefore suitable for containing, transporting, and/or storing dangerous goods, or, even without such classification, for containing, transporting, and/or storing liquids and, where necessary, articles that are free-flowing and/or pourable, and is not subject to dangerous goods regulations.

这些IBC的一个要点在于,不仅适用于危险品的根据本发明的IBC而且用于非危险品的基本上结构相同的IBC(这两种IBC的相应结构基本上总是相同的)除了借助加强条带稳定以防挠曲的托盘之外总是具有固定在托盘上的格笼,在所述格笼中设置有与格笼构造为单元的内部容器。如果在根据本发明的IBC中应容纳、运输和/或储存危险品,则根据本发明的IBC还可以具有护角和/或护边。此外,如果根据本发明的IBC设置用于容纳危险品,则根据本发明的IBC的内部容器与不设置用于处理危险品的IBC相比可以构造得略微更加稳定、尤其是更加形状稳定以及必要时更加厚壁。A key feature of these IBCs is that, not only for IBCs of the invention applicable to dangerous goods but also for IBCs of essentially the same structure for non-dangerous goods (the corresponding structures of these two IBCs are always substantially the same), they always have a cage fixed to the pallet, except for a pallet stabilized by reinforcing strips to prevent deflection, within which an internal container is arranged as a unit with the cage construction. If dangerous goods are to be contained, transported, and/or stored in the IBC according to the invention, the IBC according to the invention may also have corner guards and/or edge guards. Furthermore, if the IBC according to the invention is configured to contain dangerous goods, the internal container of the IBC according to the invention can be constructed to be slightly more stable, especially more shape-stable, and, if necessary, thicker in walls, compared to an IBC not configured to handle dangerous goods.

此外,在本发明的范围内要求保护一种IBC、一种用于制造这种IBC的方法以及一种用于将传统IBC改装成根据本发明的IBC的方法,根据本发明要求保护的IBC无例外地适用于容纳液体并且因此满足对IBC密封性的特别要求。因此,根据本发明的IBC可以密封地封闭,这与例如箱状或盒状IBC不同,所述箱状或盒状IBC可能是向上敞开的并且甚至可能没有盖子。Furthermore, within the scope of this invention, protection is claimed for an IBC, a method for manufacturing such an IBC, and a method for converting a conventional IBC into an IBC according to the invention. The IBC claimed according to the invention is, without exception, suitable for containing liquids and thus meets the particular requirements for IBC sealing. Therefore, the IBC according to the invention can be sealed tightly, unlike, for example, box-shaped or cassette-shaped IBCs, which may be open upwards and may even lack a lid.

根据本发明的一种实施方式,至少一个加强条带分别固定在托盘体的上侧上和/或下侧上和/或中间部分中和/或空腔或凹部中。在施加加强件的所有情况下重要的是,托盘上的用于施加的表面是平坦的、平面的并且不是波浪状的,以确保加强条带和托盘的尽可能最佳的连接。According to one embodiment of the invention, at least one reinforcing strip is respectively fixed in the upper and/or lower upper and/or middle portions and/or cavities or recesses of the tray body. In all cases where reinforcement is applied, it is important that the surface on the tray for application is flat, planar, and not wavy to ensure the best possible connection between the reinforcing strip and the tray.

因此,以这种方式,根据本发明一方面可以为中型散装容器提供不同稳定性的托盘并且因此可以专门针对不同要求和重量等级、尤其是总重制造和提供根据本发明的IBC,并且也可以节约地使用根据本发明的IBC所需的加强条带,根据本发明的中型散装容器的根据本发明的托盘仅在特别承受负荷的位置处被加强。因此,可以根据需要仅为托盘体的易于接近的下侧设置一个或根据需要多个相应的加强条带,而托盘体的上侧完全无需加强。相反,根据本发明也可以仅托盘体的上侧或两侧借助一个或多个加强条带稳定。同样也可以在托盘体的中间部分中和/或上和/或凹部中安装一个或根据需要多个相应的加强条带。Therefore, in this way, according to the invention, pallets with varying stability can be provided for medium-sized bulk containers, and thus IBCs according to the invention can be manufactured and provided specifically for different requirements and weight classes, especially gross weights. Furthermore, the reinforcing strips required for the IBCs according to the invention can be used economically, with the pallets for medium-sized bulk containers according to the invention reinforced only at particularly load-bearing locations. Thus, one or more corresponding reinforcing strips can be provided only on the easily accessible lower side of the pallet body as needed, while the upper side of the pallet body requires no reinforcement at all. Conversely, according to the invention, only the upper or sides of the pallet body can be stabilized by one or more reinforcing strips. Similarly, one or more corresponding reinforcing strips can be installed in the middle portion and/or upper and/or recesses of the pallet body as needed.

也可以通过如下方式特别好地加强根据本发明的IBC的托盘,即,一个或多个加强条带附接在托盘体的侧表面上并固定在那里并且因此在其表面延伸方面垂直于通过重力产生的托盘负荷延伸。这种沿垂直方向安装到托盘上的加强条带特别好地抵抗托盘在负荷下的挠曲。The pallet according to the IBC can also be particularly reinforced by attaching one or more reinforcing strips to and securing them to the side surface of the pallet body, and thus extending perpendicularly to the pallet load generated by gravity in its surface extension. Such reinforcing strips, mounted vertically to the pallet, resist particularly well the deflection of the pallet under load.

根据本发明,所述至少一个加强条带与托盘体粘接和/或焊接和/或在托盘体上被连接加强条带和托盘体的塑料层覆盖或包围,从而根据本发明的一种优选实施方式,加强条带实际上被塑料层包裹并且与托盘体连接。通过这种方式,根据本发明极其简单的是,将用于加强相应托盘体、或者说用于制造由托盘体和加强条带构成的托盘所需的加强条带安装到托盘体上,这例如只需将加强条带简单地粘贴在托盘体上。为了改善加强条带与托盘体之间的连接,加强条带(其本身由塑料制成)也可以与托盘体焊接或被包围或包裹。根据本发明,后者、即焊接或包裹是特别有利的,如果托盘体和加强条带都由可密封的材料制成,该材料可以相互焊接,或者加强条带可以通过同样可密封的、呈包围加强条带的包裹层形式的材料连接。According to the invention, the at least one reinforcing strip is bonded and/or welded to the pallet body and/or covered or surrounded by a plastic layer connecting the reinforcing strip and the pallet body on the pallet body, so that, according to a preferred embodiment of the invention, the reinforcing strip is actually wrapped in a plastic layer and connected to the pallet body. In this way, according to the invention, it is extremely simple to attach the reinforcing strip required for reinforcing the corresponding pallet body, or for manufacturing a pallet consisting of a pallet body and a reinforcing strip, to the pallet body, for example, simply by gluing the reinforcing strip to the pallet body. To improve the connection between the reinforcing strip and the pallet body, the reinforcing strip (which itself is made of plastic) can also be welded to the pallet body or surrounded or wrapped. According to the invention, the latter, i.e., welding or wrapping, is particularly advantageous if both the pallet body and the reinforcing strip are made of a sealable material that can be welded together, or if the reinforcing strip can be connected by a similarly sealable material in the form of a wrapping layer surrounding the reinforcing strip.

为了实现根据本发明的中型散装容器的根据本发明的托盘的更好的稳定性,加强条带附加地也可以层压到托盘体上并且可选地被连接加强条带和托盘体的塑料层覆盖,从而加强条带从外部不可见并且只能看到层压材料和/或塑料层。To achieve better stability of the pallet of the medium bulk container according to the invention, the reinforcing strip may additionally be laminated to the pallet body and optionally covered by a plastic layer connecting the reinforcing strip and the pallet body, so that the reinforcing strip is not visible from the outside and only the laminate and/or plastic layer are visible.

根据一种替代实施方式,如果加强条带仅借助塑料材料浇铸到并且层压到托盘体上或层压到塑料材料中,则也可以省却加强条带在托盘体上的粘接和/或焊接。According to an alternative implementation, if the reinforcing strip is cast and laminated onto or laminated into the tray body using only plastic material, then the bonding and/or welding of the reinforcing strip onto the tray body can also be omitted.

基于托盘体和加强条带都由塑料制成的事实,根据本发明,不仅根据本发明的IBC的重量相对于迄今常见的IBC降低,而且其可回收性显著改善,因为在回收之前不再需要对IBC的托盘进行材料分离。Based on the fact that both the tray body and the reinforcing strips are made of plastic, according to the present invention, not only is the weight of the IBC according to the present invention reduced compared to the commonly used IBCs to date, but its recyclability is also significantly improved because there is no longer a need to separate the material from the tray of the IBC before recycling.

根据本发明的一种优选实施方式,所述加强条带由面料构成,该面料由纤维复合材料制成。According to a preferred embodiment of the invention, the reinforcing strip is made of fabric, which is made of a fiber composite material.

根据本发明,所述纤维复合材料由聚乙烯、聚丙烯、聚酰胺,尤其是尼龙6、尼龙12或尼龙66、聚对苯二甲酸乙二醇酯、乙二醇改性的聚对苯二甲酸乙二酯、聚对苯二甲酸丁二醇酯、 丙烯腈-丁二烯-苯乙烯、聚苯硫醚和/或聚碳酸酯与由碳、玻璃、玄武岩、聚酰胺(尤其是芳香族聚酰胺)、液晶聚合物(LCP)和/或超高分子量聚乙烯(UHMWPE)制成的纤维的组合构成。According to the present invention, the fiber composite material is composed of polyethylene, polypropylene, polyamide, especially nylon 6, nylon 12 or nylon 66, polyethylene terephthalate, ethylene glycol-modified polyethylene terephthalate, polybutylene terephthalate, acrylonitrile-butadiene-styrene, polyphenylene sulfide and/or polycarbonate, and fibers made of carbon, glass, basalt, polyamide (especially aromatic polyamide), liquid crystal polymer (LCP) and/or ultra-high molecular weight polyethylene (UHMWPE).

因此,根据待包装的填充物以及对中型散装容器的稳定性要求,可以为加强条带选择适合的材料组合,该材料组合为中型散装容器提供相应希望的稳定性。Therefore, based on the filler to be packaged and the stability requirements of the medium bulk container, a suitable combination of materials can be selected for the reinforcing strip, which provides the desired stability for the medium bulk container.

根据本发明的IBC的稳定性能在此来自根据本发明所用的纤维复合材料的抗拉强度和断裂强度,这种纤维复合材料以相应加强条带的形式牢固且不可移动地材料锁合地与托盘体连接并且与托盘体以IBC托盘的形式形成一个单元。The stability of the IBC according to the invention derives from the tensile strength and breaking strength of the fiber composite material used according to the invention, which is securely and immovably connected to the tray body in the form of corresponding reinforcing strips and forms a unit with the tray body in the form of an IBC tray.

根据本发明的另一种有利实施方式,加强条带是编织的或针织的。为此目的,加强条带由多个单个纤维或单个条带制成,所述纤维或条带以编织或针织方式互相编织或针织成面状体,这赋予面状体特别的稳定性,尤其是在刚度、抗拉强度、可拉伸性和可拼接性方面。According to another advantageous embodiment of the invention, the reinforcing strip is woven or knitted. For this purpose, the reinforcing strip is made of a plurality of individual fibers or individual strips, which are woven or knitted together to form a planar body, which imparts particular stability to the planar body, especially in terms of stiffness, tensile strength, stretchability and splicability.

在此情况下应指出,用于制造根据本发明的IBC所用的加强条带的尺寸通常在3mm至100 mm的范围内、优选在5 mm至90 mm的范围内并且特别优选在20 mm至80 mm的范围内。根据本发明所用的加强条带的厚度优选在0.5 mm至6 mm的范围内、优选在0.8 mm至3mm的范围内并且特别优选在1.0 mm至2.0 mm的范围内。根据本发明,纤维体积优选在30%至80%的范围内、优选在45%至65%的范围内并且特别优选在50%至60%的范围内。通过根据本发明所用的加强条带的这种设计方案,除了根据本发明的IBC的托盘体的最佳稳定之外,还可以确保特别良好的操作,尤其是用于将加强条带安装到托盘体上。In this case, it should be noted that the dimensions of the reinforcing strips used in manufacturing the IBC according to the invention are generally in the range of 3 mm to 100 mm, preferably in the range of 5 mm to 90 mm, and particularly preferably in the range of 20 mm to 80 mm. The thickness of the reinforcing strips used according to the invention is preferably in the range of 0.5 mm to 6 mm, preferably in the range of 0.8 mm to 3 mm, and particularly preferably in the range of 1.0 mm to 2.0 mm. According to the invention, the fiber volume is preferably in the range of 30% to 80%, preferably in the range of 45% to 65%, and particularly preferably in the range of 50% to 60%. With this design of the reinforcing strips used according to the invention, in addition to optimal stability of the tray body of the IBC according to the invention, particularly good operation can be ensured, especially for mounting the reinforcing strips onto the tray body.

另一根据本发明的、尤其是有助于根据本发明的IBC、尤其是为此所需的托盘的易于制造性的特征在于,加强条带根据本发明借助于类似或相同尺寸的自粘材料固定在托盘体空腔上并且然后几乎可以在一个唯一的工序中与托盘体连接,以制造托盘。Another feature of the invention, particularly contributing to the manufacturability of the IBC and especially the pallet required for this purpose, is that the reinforcing strips are fixed to the pallet body cavity by means of a self-adhesive material of similar or identical size and can then be connected to the pallet body in almost a single process to manufacture the pallet.

根据本发明的一种实施方式,加强条带具有至少一个自粘表面或替代地或附加地借助于附着剂、优选自粘的、尤其是与加强条带的面积大小相同的材料、尤其是面状体固定在托盘体上、尤其是托盘体的空腔或凹部上。According to one embodiment of the invention, the reinforcing strip has at least one self-adhesive surface or is fixed to the tray body, particularly to the cavity or recess of the tray body, by means of an adhesive, preferably self-adhesive, especially a material of the same area size as the reinforcing strip.

此外,加强条带替代地或附加地也可以在制造托盘或托盘体之前不久和/或在制造托盘或托盘体期间被固定,例如借助于专用真空装置在托盘空腔中保持就位。In addition, reinforcing strips may be fixed shortly before and/or during the manufacture of the pallet or pallet body, for example by means of a special vacuum device to keep them in place in the pallet cavity.

替代地,加强条带也可以在制造托盘体之后优选通过焊接被施加到托盘体上和/或托盘体处。在施加加强件的所有情况下重要的是,用于此的表面是平坦的、平面的并且不是波浪状的。Alternatively, reinforcing strips may be applied to and/or onto the pallet body, preferably by welding, after the pallet body has been manufactured. In all cases where reinforcement is applied, it is important that the surface used for this purpose is flat, planar, and not wavy.

托盘的基体、即托盘体的重要元件保持不变。在制造托盘时,可以通过注塑模具中的结构元件和/或嵌件来制造托盘的其上施加加强件的一个或多个表面。The pallet's base, i.e., the essential components of the pallet body, remains unchanged. During pallet manufacturing, one or more surfaces on which reinforcements are applied can be created using structural elements and/or inserts in the injection mold.

总之,因此可以确定,根据本发明的IBC在其托盘上不具有尤其是借助于其它连接元件安装的加强件,尤其是不具有由金属制成的支杆。通过这种方式,在任何情况下确保根据本发明的IBC的托盘的简单的可回收性。In summary, it can be determined that the IBC according to the invention does not have any reinforcements on its tray, especially those mounted by means of other connecting elements, and in particular, it does not have any support rods made of metal. In this way, the simple recyclability of the tray of the IBC according to the invention is ensured in all circumstances.

此外,根据本发明的任务还通过根据上述说明的用于制造中型散装容器(IBC)的方法来解决,其中执行以下步骤:Furthermore, the objective according to the invention is also achieved by the method for manufacturing intermediate bulk containers (IBCs) as described above, wherein the following steps are performed:

- 由塑料制造托盘体;- The pallet body is made of plastic;

- 将至少一个加强条带分别固定在托盘体的上侧上和/或下侧上和/或中间部分中和/或空腔或凹部中,以制造托盘;- Fix at least one reinforcing strip to the upper and/or lower upper and/or middle portion and/or cavity or recess of the pallet body respectively to manufacture the pallet;

- 将格笼、尤其是管状格笼固定到托盘上;并且- Secure the cages, especially tubular cages, to the tray; and

- 在格笼、尤其是管状格笼中置入和/或安装由形状稳定的塑料或柔性材料制成的内部容器;并且- Placing and/or installing internal containers made of shape-stable plastic or flexible materials in cages, especially tubular cages; and

- 可选地在IBC上安装护角和/或护边。- Optionally, corner protectors and/or edge protectors can be installed on the IBC.

尤其是如果根据本发明的IBC用于容纳、运输和/或储存危险品,即受危险品法规管制的液体,则根据本发明在IBC上安装护角和/或护边。在这种情况下,内部容器的壁也可以构造得比在应容纳、运输和/或储存未归类于危险品的液体的IBC的情况下略厚以及可选地略微更加形状稳定。在后一种情况下,根据本发明根据期望和要求也可以省却安装护角和/或护边,所述护角和/或护边此外也用于更好的可堆叠性以及优化的掉落保护。In particular, if the IBC according to the invention is used to contain, transport, and/or store dangerous goods, i.e., liquids regulated by dangerous goods regulations, then corner guards and/or edge guards are installed on the IBC according to the invention. In this case, the walls of the inner container can also be constructed to be slightly thicker and optionally slightly more shape-stable than in the case of an IBC intended to contain, transport, and/or store liquids not classified as dangerous goods. In the latter case, the installation of corner guards and/or edge guards can also be omitted according to the invention as desired and required, which also serve to improve stackability and optimize drop protection.

根据本发明的一种实施方式,加强条带原则上可以设置在托盘体的与在由现有技术已知的常见托盘中相应金属支杆和/或钢型材所在位置相同的位置处;但根据本发明原则上托盘可以基本上在所有受负荷的区域上设有相应的加强条带并且由此被稳定,根据本发明的另一种实施方式,原则上相应的加强条带也可以在托盘体上重叠地或相交地设置。According to one embodiment of the invention, the reinforcing strips can, in principle, be located at the same position on the pallet body as the corresponding metal struts and/or steel profiles in common pallets known from the prior art; however, according to the invention, the pallet can, in principle, have corresponding reinforcing strips in substantially all load-bearing areas and thereby be stabilized; according to another embodiment of the invention, in principle, the corresponding reinforcing strips can also be arranged overlappingly or intersectingly on the pallet body.

相应加强条带的一种特别优选的布置例如在于将加强条带定位在托盘的相应外侧的(尤其是两个)垫木或支脚之间以及在此又定位在离托盘的相应垫木或支脚最远的中央区域中。加强条带在此例如可以从一个垫木或一个支脚延伸到另一个垫木或另一个支脚,或者也一起包围相应的垫木或相应的支脚,在此必须注意根据本发明的中型散装容器、即K-IBC的相应外部尺寸,以便以最佳的方式确保其可堆叠性和彼此并排的可布置性。A particularly preferred arrangement of the reinforcing strips is, for example, positioning the reinforcing strips between (especially two) the corresponding outer sides of the pallet and, here again, in the central area furthest from the corresponding wooden block or support of the pallet. The reinforcing strips may extend from one wooden block or support to the other, or may also surround the corresponding wooden block or support. Care must be taken regarding the corresponding external dimensions of the medium-sized bulk container according to the invention, i.e., K-IBC, in order to optimally ensure its stackability and side-by-side arrangement.

如上所述,为了制造根据本发明的IBC,加强条带与托盘体通过粘接和/或焊接连接和/或通过用连接加强条带和托盘体的塑料层包围或包裹而固定在托盘体上。As described above, in order to manufacture the IBC according to the invention, the reinforcing strip is attached to the tray body by bonding and/or welding and/or by surrounding or wrapping it with a plastic layer that connects the reinforcing strip and the tray body.

此外,根据本发明的任务通过一种用于改装传统中型散装容器(IBC)的方法来解决,所述中型散装容器的托盘具有至少一个金属加强件,并且中型散装容器具有固定在托盘上的、由金属制成的格笼、尤其是管状格笼,在所述格笼中安装有由形状稳定的塑料或柔性材料制成的内部容器,并且所述中型散装容器可选地具有护角和/或护边,其中执行以下步骤:Furthermore, the objective according to the invention is achieved by a method for modifying a conventional intermediate bulk container (IBC), wherein the pallet of the intermediate bulk container has at least one metal reinforcement, and the intermediate bulk container has a metal cage, particularly a tubular cage, fixed to the pallet, in which an inner container made of shape-stable plastic or flexible material is installed, and the intermediate bulk container optionally has corner protectors and/or edge protectors, wherein the following steps are performed:

- 从中型散装容器的托盘上移除金属加强件;并且- Remove the metal reinforcement from the pallet of the medium bulk container; and

- 将至少一个加强条带分别固定在托盘体的上侧上和/或下侧上和/或中间部分中和/或空腔或凹部中,以便加强中型散装容器的托盘,优选至少也加强金属加强件原来所在的位置。- Secure at least one reinforcing strip to the upper and/or lower and/or middle portions and/or cavities or recesses of the pallet body to reinforce the pallet of the medium bulk container, preferably also reinforcing at least the original location of the metal reinforcement.

以这种方式,根据本发明可以对由现有技术中已知的现有IBC进行改造或组装,从而获得根据本发明的IBC及其所有优点。为此目的,根据本发明,只需移除迄今由现有技术已知的IBC托盘上的迄今常见的金属加强件并且用加强条带代替,以便一方面使IBC易于回收并且另一方面显著降低IBC的自重。本发明的商业优势尤其是通过取消钢制加强件产生,由此托盘的处理和回收更加简单并且其制造更加低成本并且基于更低的CO2排放以及也通过省却尤其是较重部件的运输费用而更加可持续。In this way, existing IBCs known in the prior art can be modified or assembled according to the invention to obtain the IBC according to the invention and all its advantages. For this purpose, according to the invention, only the metal reinforcements commonly found on IBC pallets known to date are removed and replaced with reinforcing strips, thereby making the IBC easier to recycle and significantly reducing its weight. The commercial advantages of the invention arise particularly from the elimination of steel reinforcements, which simplifies pallet handling and recycling, reduces manufacturing costs, reduces CO2 emissions, and makes it more sustainable by eliminating transportation costs, especially for heavier components.

本发明的其它实施方式由从属权利要求得出。Other embodiments of the present invention are derived from the dependent claims.

附图说明Attached Figure Description

下面借助参照附图详细描述的实施例阐述本发明。附图如下:The present invention will now be described in detail with reference to the accompanying drawings. The drawings are as follows:

图1示出根据本发明的中型散装容器的示意图;Figure 1 shows a schematic diagram of a medium-sized bulk container according to the present invention;

图2示出由现有技术已知的IBC的托盘的示意图,所述托盘设有金属加强件;Figure 2 shows a schematic diagram of an IBC tray known from the prior art, the tray being provided with metal reinforcement;

图3以俯视图示出根据本发明的IBC的托盘的示意图;和Figure 3 shows a schematic diagram of the tray of the IBC according to the present invention in top view; and

图4-7示出从斜前方/上方看的根据本发明的IBC的托盘的示意图。Figure 4-7 shows a schematic diagram of the tray of the IBC according to the present invention, viewed from the oblique front/above.

具体实施方式Detailed Implementation

在下面的说明中,对于相同和相同作用的部件使用相同的附图标记。In the following description, the same reference numerals are used for parts that have the same function.

图1示出根据本发明的组合式中型散装容器的示意图,该中型散装容器包括形成托盘20的托盘体25,格笼30固定、尤其是拧紧地和/或夹紧地固定在该托盘体上,在该格笼中又置入内部容器35,该内部容器与管状格笼30形成一个单元。在图1中示例性示出的IBC是具有危险品编码UN31HA1的中型散装容器(IBC)。Figure 1 shows a schematic diagram of a modular medium bulk container according to the present invention, which includes a pallet body 25 forming a pallet 20, a cage 30 fixed, particularly screwed and/or clamped, to the pallet body, and an inner container 35 placed inside the cage, the inner container and the tubular cage 30 forming a unit. The IBC exemplarily shown in Figure 1 is a medium bulk container (IBC) with the hazard code UN31HA1.

图2示出由现有技术已知的IBC的托盘的示意图,在该托盘的托盘体25的托盘上侧40上可以看到金属加强件70,该金属加强件可以防止托盘在负荷下挠曲。Figure 2 shows a schematic diagram of an IBC pallet known from the prior art. A metal reinforcement 70 can be seen on the upper side 40 of the pallet body 25 of the pallet, which can prevent the pallet from deflecting under load.

图3以俯视图示出根据本发明的IBC10的托盘20的示意图。可以看出,现在在根据图2的现有技术中的托盘中钢加强件70所在区域的侧面,在托盘体25上设置有加强条带80。Figure 3 shows a schematic diagram of the tray 20 of the IBC10 according to the present invention in a top view. It can be seen that, now in the prior art tray according to Figure 2, a reinforcing strip 80 is provided on the side of the area where the steel reinforcement 70 is located.

图4-7以托盘体25的示意图示出图3中的托盘20。可以看出,两条加强条带80分别在中央区域中在托盘20的支脚60之间安装在托盘体25上。在图4中,一个加强条带80水平地安装在上侧40上,在图5中两个加强条带80水平地安装在上侧40上,在图6中两个竖直固定的加强条带80安装在中间部分55或者说中央区域中的一个凹部中,并且在图7中一个加强条带80水平地安装在托盘体25的中间部分55或者说中央区域中的一个凹部中。Figure 4-7 shows a schematic diagram of the tray 20 in Figure 3, with the tray body 25 as an example. It can be seen that two reinforcing strips 80 are installed on the tray body 25 between the legs 60 of the tray 20 in the central region. In Figure 4, one reinforcing strip 80 is horizontally installed on the upper side 40; in Figure 5, two reinforcing strips 80 are horizontally installed on the upper side 40; in Figure 6, two vertically fixed reinforcing strips 80 are installed in a recess in the middle portion 55, or the central region; and in Figure 7, one reinforcing strip 80 is horizontally installed in a recess in the middle portion 55, or the central region, of the tray body 25.

根据本发明的一种实施例,两个加强条带以根据图3所示的定位布置设置在托盘20上。然后将托盘20以其侧面的支脚60分别放置在两个分配给相应支脚的底座上并且在第一次试验中装载重量为1060千克的水以及在第二次试验中装载重量为2100千克的水。使用镜子和激光传感器来测量托盘底部的挠曲。在此发现,根据本发明的托盘在装载1060kg时挠曲10mm并且在装载2100kg时挠曲11mm。托盘20的该挠度基本上相应于代替根据本发明所用的加强条带80使用传统的C形金属加强件70稳定托盘20时的挠度,在所述C形金属加强件的情况下相应的挠度值分别为8mm和9mm,同时存在金属加强件的所有缺点。According to one embodiment of the invention, two reinforcing strips are arranged on a pallet 20 in a positioning configuration as shown in FIG. 3. The pallet 20 is then placed on two bases assigned to the respective bases with its side legs 60 respectively, and a weight of 1060 kg of water is loaded in a first test and a weight of 2100 kg of water is loaded in a second test. The deflection of the bottom of the pallet is measured using a mirror and a laser sensor. It is found that the pallet according to the invention deflects 10 mm when loaded with 1060 kg and 11 mm when loaded with 2100 kg. This deflection of the pallet 20 substantially corresponds to the deflection when the pallet 20 is stabilized using a conventional C-shaped metal reinforcement 70 instead of the reinforcing strips 80 used according to the invention, with corresponding deflection values of 8 mm and 9 mm respectively in the case of the C-shaped metal reinforcement, while having all the disadvantages of the metal reinforcement.

因此,本发明概括来说还涉及以下内容:Therefore, the present invention also relates to the following in general:

根据本发明的第一方面,中型散装容器(10)(即IBC)包括具有由塑料制成的托盘体(25)的托盘(20)和固定在该托盘(20)上的格笼(30),所述托盘(20)具有至少一个由塑料制成的加强条带(80)。According to a first aspect of the invention, a medium bulk container (10) (i.e., IBC) comprises a pallet (20) having a pallet body (25) made of plastic and a cage (30) fixed to the pallet (20), the pallet (20) having at least one reinforcing strip (80) made of plastic.

根据本发明的第二方面,根据第一方面的中型散装容器,其中,所述至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧(50)上和/或中间部分(55)中和/或凹部(55)中。According to a second aspect of the invention, in the medium bulk container of the first aspect, the at least one reinforcing strip (80) is respectively fixed on the upper side (40) and/or the lower side (50) and/or the middle portion (55) and/or the recess (55) of the pallet body (25).

根据本发明的第三方面,根据前述方面中任一方面的中型散装容器,其中,所述加强条带(80)与托盘体(25)粘接和/或焊接和/或在托盘体(25)上被连接加强条带(80)和托盘体(25)的塑料层覆盖和/或包围。According to a third aspect of the invention, a medium bulk container according to any of the foregoing aspects, wherein the reinforcing strip (80) is bonded and/or welded to the pallet body (25) and/or covered and/or surrounded on the pallet body (25) by a plastic layer connecting the reinforcing strip (80) and the pallet body (25).

根据本发明的第四方面,根据前述方面中任一方面的中型散装容器,其中,所述加强条带(80)由纺织面料构成,该纺织面料由纤维复合材料制成。According to a fourth aspect of the invention, a medium bulk container according to any of the foregoing aspects, wherein the reinforcing strip (80) is made of a textile fabric made of a fiber composite material.

根据本发明的第五方面,根据第四方面的中型散装容器,其中,所述纤维复合材料由聚乙烯、聚丙烯、聚酰胺,尤其是尼龙6、尼龙12或尼龙66、聚对苯二甲酸乙二醇酯、乙二醇改性的聚对苯二甲酸乙二酯、聚对苯二甲酸丁二醇酯、 丙烯腈-丁二烯-苯乙烯、聚苯硫醚和/或聚碳酸酯与由碳、玻璃、玄武岩、聚酰胺(尤其是芳香族聚酰胺)、液晶聚合物(LCP)和/或超高分子量聚乙烯(UHMWPE)制成的纤维的组合构成。According to a fifth aspect of the invention, in the medium-sized bulk container of the fourth aspect, the fiber composite material is composed of polyethylene, polypropylene, polyamide, especially nylon 6, nylon 12 or nylon 66, polyethylene terephthalate, ethylene glycol-modified polyethylene terephthalate, polybutylene terephthalate, acrylonitrile-butadiene-styrene, polyphenylene sulfide and/or polycarbonate, and fibers made of carbon, glass, basalt, polyamide (especially aromatic polyamide), liquid crystal polymer (LCP) and/or ultra-high molecular weight polyethylene (UHMWPE).

根据本发明的第六方面,根据前述方面中任一方面的中型散装容器,其中,所述加强条带(80)是编织的或针织的。According to a sixth aspect of the invention, a medium bulk container according to any of the foregoing aspects, wherein the reinforcing strip (80) is woven or knitted.

根据本发明的第七方面,根据前述方面中任一方面的中型散装容器,其中,所述加强条带(80)具有至少一个自粘表面和/或借助于附着剂、优选自粘的、尤其是与加强条带(80)的面积大小相同的材料、尤其是面状体固定在托盘体(25)上、尤其是托盘体(25)的空腔或凹部(55)上。According to a seventh aspect of the invention, a medium-sized bulk container according to any of the foregoing aspects, wherein the reinforcing strip (80) has at least one self-adhesive surface and/or is fixed to the tray body (25), particularly to the cavity or recess (55) of the tray body (25), by means of an adhesive, preferably self-adhesive, especially a material of the same area size as the reinforcing strip (80), particularly a planar body.

根据本发明的第八方面,根据前述方面中任一方面的中型散装容器,其中,所述托盘(20)不具有由金属制成的加强件、尤其是支杆。According to an eighth aspect of the invention, a medium-sized bulk container according to any of the foregoing aspects, wherein the pallet (20) does not have reinforcements made of metal, in particular support rods.

根据本发明的第九方面,一种用于制造根据前述方面中任一方面所述的中型散装容器(10)、(即IBC)的方法,其中执行以下步骤:According to a ninth aspect of the present invention, a method for manufacturing a medium-sized bulk container (10) (i.e., an IBC) according to any of the foregoing aspects, wherein the following steps are performed:

- 由塑料制造托盘体(25);- The tray body is made of plastic (25);

- 将至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧(50)上和/或中间部分(55)中和/或空腔或凹部(55)中,以制造托盘(20);- At least one reinforcing strip (80) is fixed on the upper side (40) and/or the lower side (50) and/or the middle part (55) and/or the cavity or recess (55) of the tray body (25) to manufacture the tray (20).

- 将格笼(30)固定到托盘(20)上。- Secure the cage (30) to the tray (20).

根据本发明的第十方面,根据第九方面所述的方法,其中,所述加强条带(80)与托盘体(25)通过粘接和/或焊接固定和/或通过用连接加强条带(80)和托盘体(25)的塑料层覆盖和/或包围而固定在托盘体(25)上。According to a tenth aspect of the invention, and according to the method of the ninth aspect, the reinforcing strip (80) is fixed to the tray body (25) by adhesive bonding and/or welding and/or by covering and/or surrounding the tray body (25) with a plastic layer connecting the reinforcing strip (80) and the tray body (25).

根据本发明的第十一方面,根据前述第九或第十方面中任一方面的方法,其中,在制造托盘体(25)前不久和/或期间借助于至少一个真空装置将加强条带(80)在托盘体(25)的空腔或凹部(55)中保持就位。According to the eleventh aspect of the invention, the method according to any of the preceding ninth or tenth aspects, wherein the reinforcing strip (80) is held in place in the cavity or recess (55) of the tray body (25) by means of at least one vacuum device shortly before and/or during the manufacture of the tray body (25).

根据本发明的第十二方面,用于改装中型散装容器(10)(即IBC)的方法,所述中型散装容器的托盘具有至少一个金属加强件,其特征在于以下步骤:According to a twelfth aspect of the invention, a method for modifying a medium bulk container (10) (i.e., IBC), wherein the pallet of the medium bulk container has at least one metal reinforcement, characterized by the following steps:

- 从中型散装容器(10)的托盘(20)上移除金属加强件(70);并且- Remove the metal reinforcement (70) from the pallet (20) of the medium bulk container (10); and

- 将至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧(50)上和/或中间部分(55)中和/或空腔或凹部(55)中,以加强中型散装容器(10)的托盘(20),优选至少也加强金属加强件(70)原来所在的位置。- At least one reinforcing strip (80) is fixed on the upper side (40) and/or the lower side (50) and/or the middle part (55) and/or the cavity or recess (55) of the pallet body (25) to reinforce the pallet (20) of the medium bulk container (10), preferably also reinforcing the original location of the metal reinforcement (70).

在此要指出,所有上面描述的部件、尤其是在附图中示出的细节无论是单独看还是任意组合看,都作为本发明的重要内容要求保护。本领域技术人员熟悉其变化。It should be noted that all the components described above, especially the details shown in the accompanying drawings, whether viewed individually or in any combination, are claimed as an essential part of this invention. Variations thereof will be familiar to those skilled in the art.

附图标记列表List of reference numerals

10中型散装容器(IBC)10 Medium Bulk Containers (IBCs)

20托盘20 pallets

25托盘体25 trays

30格笼30-cell cage

35内部容器35 inner container

40托盘体的上侧40 tray body upper side

50托盘体的下侧50 tray body underside

55托盘体的凹部/中间部分55 Tray body recess/middle section

60支脚60 feet

70金属加强件70 Metal Reinforcement

80加强条带80 reinforced strip

Claims (12)

1.中型散装容器(IBC),其包括具有由塑料制成的托盘体(25)的托盘(20)和固定在该托盘(20)上的、由金属制成的格笼(30)、尤其是管状格笼,在所述格笼(30)中安装有由形状稳定的塑料或柔性材料制成的内部容器(35),并且所述IBC可选地具有护角和/或护边,并且所述托盘(20)具有至少一个由塑料制成的加强条带(80)。1. An intermediate bulk container (IBC) comprising a pallet (20) having a pallet body (25) made of plastic and a metal cage (30), particularly a tubular cage, fixed to the pallet (20), wherein an inner container (35) made of shape-stable plastic or flexible material is installed in the cage (30), and the IBC optionally has corner guards and/or edge guards, and the pallet (20) has at least one reinforcing strip (80) made of plastic. 2.根据权利要求1所述的中型散装容器(IBC),其特征在于,所述至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧(50)上和/或中间部分(55)中和/或凹部(55)中。2. The medium bulk container (IBC) according to claim 1, characterized in that the at least one reinforcing strip (80) is fixed on the upper side (40) and/or the lower side (50) and/or the middle part (55) and/or the recess (55) of the pallet body (25). 3.根据前述权利要求中任一项所述的中型散装容器(IBC),其特征在于,所述加强条带(80)与托盘体(25)粘接和/或焊接和/或在托盘体(25)上被连接加强条带(80)和托盘体(25)的塑料层覆盖和/或包围。3. The medium bulk container (IBC) according to any one of the preceding claims, characterized in that the reinforcing strip (80) is bonded and/or welded to the pallet body (25) and/or covered and/or surrounded on the pallet body (25) by a plastic layer connecting the reinforcing strip (80) and the pallet body (25). 4.根据前述权利要求中任一项所述的中型散装容器(IBC),其特征在于,所述加强条带(80)由纺织面料构成,该纺织面料由纤维复合材料制成。4. The medium bulk container (IBC) according to any one of the preceding claims, characterized in that the reinforcing strip (80) is made of a textile fabric, which is made of a fiber composite material. 5.根据权利要求4所述的中型散装容器(IBC),其特征在于,所述纤维复合材料由聚乙烯、聚丙烯、聚酰胺,尤其是尼龙6、尼龙12或尼龙66、聚对苯二甲酸乙二醇酯、乙二醇改性的聚对苯二甲酸乙二酯、聚对苯二甲酸丁二醇酯、 丙烯腈-丁二烯-苯乙烯、聚苯硫醚和/或聚碳酸酯与由碳、玻璃、玄武岩、聚酰胺、尤其是芳香族聚酰胺、液晶聚合物(LCP)和/或超高分子量聚乙烯(UHMWPE)制成的纤维的组合构成。5. The medium bulk container (IBC) according to claim 4, characterized in that the fiber composite material is composed of polyethylene, polypropylene, polyamide, especially nylon 6, nylon 12 or nylon 66, polyethylene terephthalate, ethylene glycol-modified polyethylene terephthalate, polybutylene terephthalate, acrylonitrile-butadiene-styrene, polyphenylene sulfide and/or polycarbonate, combined with fibers made of carbon, glass, basalt, polyamide, especially aromatic polyamide, liquid crystal polymer (LCP) and/or ultra-high molecular weight polyethylene (UHMWPE). 6.根据前述权利要求中任一项所述的中型散装容器(IBC),其特征在于,所述加强条带(80)是编织的或针织的。6. The medium bulk container (IBC) according to any one of the preceding claims, characterized in that the reinforcing strip (80) is woven or knitted. 7.根据前述权利要求中任一项所述的中型散装容器(IBC),其特征在于,所述加强条带(80)具有至少一个自粘表面和/或借助于附着剂、优选自粘的、尤其是与加强条带(80)的面积大小相同的材料、尤其是面状体固定在托盘体(25)上、尤其是托盘体(25)的空腔或凹部(55)上。7. The medium bulk container (IBC) according to any one of the preceding claims, characterized in that the reinforcing strip (80) has at least one self-adhesive surface and/or is fixed to the tray body (25), especially to the cavity or recess (55) of the tray body (25), by means of an adhesive, preferably self-adhesive, especially a material of the same area size as the reinforcing strip (80), especially a planar body. 8.根据前述权利要求中任一项所述的中型散装容器(IBC),其特征在于,所述托盘(20)不具有由金属制成的加强件、尤其是支杆。8. The medium bulk container (IBC) according to any one of the preceding claims, characterized in that the pallet (20) does not have reinforcements made of metal, especially support rods. 9.用于制造根据前述权利要求中任一项所述的中型散装容器(IBC)的方法,其特征在于以下步骤:9. A method for manufacturing an intermediate bulk container (IBC) according to any one of the preceding claims, characterized by the following steps: - 由塑料制造托盘体(25);- The tray body is made of plastic (25); - 将至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧(50)上和/或中间部分(55)中和/或空腔或凹部(55)中,以制造托盘(20);- At least one reinforcing strip (80) is fixed on the upper side (40) and/or the lower side (50) and/or the middle part (55) and/or the cavity or recess (55) of the tray body (25) to manufacture the tray (20). - 将格笼(30)、尤其是管状格笼固定在托盘(20)上;- Secure the cage (30), especially the tubular cage, to the tray (20); - 在格笼、尤其是管状格笼中置入和/或安装由形状稳定的塑料或柔性材料制成的内部容器(35);并且- Inserting and/or installing an internal container (35) made of shape-stable plastic or flexible material into the cage, especially a tubular cage; and - 可选地在中型散装容器上安装护角和/或护边。- Optionally, corner protectors and/or edge protectors can be installed on medium-sized bulk containers. 10.根据权利要求9所述的方法,其特征在于,将所述加强条带(80)与托盘体(25)通过粘接和/或焊接固定,和/或将所述加强条带通过用连接加强条带(80)和托盘体(25)的塑料层覆盖和/或包围而固定在托盘体(25)上。10. The method according to claim 9, characterized in that the reinforcing strip (80) is fixed to the tray body (25) by adhesive bonding and/or welding, and/or the reinforcing strip is fixed to the tray body (25) by covering and/or surrounding it with a plastic layer connecting the reinforcing strip (80) and the tray body (25). 11.根据前述权利要求9或10中任一项所述的方法,其特征在于,在制造托盘体(25)前不久和/或期间借助于至少一个真空装置将加强条带(80)在托盘体(25)的型腔或凹部(55)中保持就位。11. The method according to any one of claims 9 or 10, characterized in that the reinforcing strip (80) is held in place in the cavity or recess (55) of the tray body (25) by means of at least one vacuum device shortly before and/or during the manufacture of the tray body (25). 12.用于改装中型散装容器(IBC)的方法,所述中型散装容器的托盘具有至少一个金属加强件,并且中型散装容器具有固定在托盘(20)上的、由金属制成的格笼(30)、尤其是管状格笼,并且中型散装容器可选地具有护角和/或护边,在所述格笼中安装有由形状稳定的塑料或柔性材料制成的内部容器(35),其特征在于以下步骤:12. A method for modifying an intermediate bulk container (IBC), the pallet of which has at least one metal reinforcement, and the intermediate bulk container having a metal cage (30), particularly a tubular cage, fixed to the pallet (20), and optionally having corner guards and/or edge guards, wherein an inner container (35) made of shape-stable plastic or flexible material is installed in the cage, characterized by the following steps: - 从中型散装容器(10)的托盘(20)上移除金属加强件(70);并且- Remove the metal reinforcement (70) from the pallet (20) of the medium bulk container (10); and - 将至少一个加强条带(80)分别固定在托盘体(25)的上侧(40)上和/或下侧上和/或中间部分(55)中和/或空腔或凹部(55)中,以加强中型散装容器(10)的托盘(20),优选至少也加强金属加强件(70)原来所在的位置。- At least one reinforcing strip (80) is fixed on the upper side (40) and/or the lower side and/or the middle part (55) and/or the cavity or recess (55) of the pallet body (25) to reinforce the pallet (20) of the medium bulk container (10), preferably also reinforcing the original location of the metal reinforcement (70).
HK62025109660.3A 2022-07-27 2023-07-05 Intermediate bulk container, specifically ibc combination, and method for manufacturing same HK40122901A (en)

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DE102022118860.4 2022-07-27

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