HK40090644A - Access station - Google Patents
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Description
技术领域Technical Field
本发明涉及一种存取站和包括这种存取站的储存系统。The present invention relates to an access station and a storage system including such an access station.
背景技术Background Technology
图1公开了一种典型的现有技术的具有框架结构100的自动储存和取回系统1,图2至图4公开了两种不同的现有技术的适于在这种系统1上操作的容器处置车辆201、301。Figure 1 discloses a typical prior art automated storage and retrieval system 1 with a frame structure 100, and Figures 2 to 4 disclose two different prior art container disposal vehicles 201 and 301 suitable for operation on such system 1.
框架结构100包括直立构件102、水平构件103和储存空间,该储存空间包括在直立构件102和水平构件103之间成排布置的储存列105。在这些储存列105中,储存容器106,也称为箱,一个堆叠在另一个的顶部上以形成堆垛107。构件102、103通常可以由金属制成,例如挤压铝型材。The frame structure 100 includes upright members 102, horizontal members 103, and storage space comprising storage rows 105 arranged between the upright members 102 and the horizontal members 103. In these storage rows 105, storage containers 106, also called boxes, are stacked one on top of another to form a stack 107. Members 102 and 103 can typically be made of metal, such as extruded aluminum profiles.
自动储存和取回系统1的框架结构100包括以网格图案布置在框架结构100的顶部上的轨道系统108,在该轨道系统108上,操作多个容器处置车辆201、301以从储存列105提升储存容器106和将储存容器106降低到储存列105中,并且还在储存列105上方运输储存容器106。构成网格图案的网格单元122中的一个的水平范围由粗线标记。The frame structure 100 of the automated storage and retrieval system 1 includes a track system 108 arranged in a grid pattern on top of the frame structure 100. On this track system 108, multiple container handling vehicles 201, 301 are operated to lift storage containers 106 from and lower storage containers 106 into storage columns 105, and also to transport storage containers 106 above storage columns 105. The horizontal extent of one of the grid cells 122 constituting the grid pattern is marked by thick lines.
轨道系统108(即轨道网格)包括第一组平行轨道110,其布置成引导容器处置车辆201、301沿第一方向X移动穿过框架结构100的顶部,以及第二组平行轨道111,其布置成垂直于第一组轨道110以引导容器处置车辆201、301沿第二方向Y移动,第二方向Y垂直于第一方向X。储存在列105中的容器106由容器处置车辆通过轨道系统108中的出入口112存取。容器处置车辆201、301可在储存列105上方侧向移动,即在平行于水平X-Y平面的平面中移动。通常,轨道组110、111中的至少一组由双导轨轨道构成,允许两个容器处置车辆在相邻的网格单元122上彼此经过。双导轨轨道是公知的,并且在例如WO 2015/193278A1和WO2015/140216A1中公开,其内容通过引证结合于此。The track system 108 (i.e., the track grid) includes a first set of parallel tracks 110 arranged to guide container handling vehicles 201, 301 along a first direction X through the top of the frame structure 100, and a second set of parallel tracks 111 arranged perpendicular to the first set of tracks 110 to guide container handling vehicles 201, 301 along a second direction Y, which is perpendicular to the first direction X. Containers 106 stored in column 105 are accessed by the container handling vehicles through entrances and exits 112 in the track system 108. Container handling vehicles 201, 301 can move laterally above the storage column 105, i.e., in a plane parallel to the horizontal X-Y plane. Typically, at least one set of tracks 110, 111 consists of dual-track configurations, allowing two container handling vehicles to pass each other on adjacent grid cells 122. Dual-rail tracks are well known and disclosed, for example, in WO 2015/193278A1 and WO2015/140216A1, the contents of which are incorporated herein by reference.
框架结构100的直立构件102可以用于在将容器从列105中提升出来和将容器降低到列中的过程中引导储存容器。容器106的堆垛107通常是自支撑的。The upright members 102 of the frame structure 100 can be used to guide the storage containers during the process of lifting the containers out of the column 105 and lowering the containers into the column. The stack 107 of the containers 106 is typically self-supporting.
每个现有技术的容器处置车辆201、301包括车身201a、301a,以及第一组车轮201b、301b和第二组车轮201c、301c,其分别使得容器处置车辆201、301能够沿X方向和Y方向侧向移动。在图2和图3中,每组中的两个车轮是完全可见的。第一组车轮201b、301b布置成与第一组轨道110的两个相邻轨道接合,并且第二组车轮201c、301c布置成与第二组轨道111的两个相邻轨道接合。车轮组201b、301b、201c、301c中的至少一组可被提升和降低,使得第一组车轮201b、301b和/或第二组车轮201c、301c可在任何一个时刻与相应的一组轨道110、111接合。Each prior art container handling vehicle 201, 301 includes a body 201a, 301a, and a first set of wheels 201b, 301b and a second set of wheels 201c, 301c, which respectively enable the container handling vehicle 201, 301 to move laterally in the X and Y directions. In Figures 2 and 3, two wheels in each set are fully visible. The first set of wheels 201b, 301b are arranged to engage with two adjacent tracks of a first set of tracks 110, and the second set of wheels 201c, 301c are arranged to engage with two adjacent tracks of a second set of tracks 111. At least one set of wheels 201b, 301b, 201c, 301c can be raised and lowered, such that the first set of wheels 201b, 301b and/or the second set of wheels 201c, 301c can engage with the corresponding set of tracks 110, 111 at any given time.
每个现有技术的容器处置车辆201、301还包括容器提升组件2(图4中示出),用于竖直运输储存容器106,例如从储存列105提升储存容器106和将储存容器106降低到储存列105中。容器提升组件2包括提升框架3,其具有一个或多个适于接合储存容器106的夹持/接合装置4和用于相对于储存容器106正确定位提升框架3的引导销304。提升框架3可通过提升带5从车辆201、301降低,使得提升框架相对于车辆201、301的位置可沿与第一方向X和第二方向Y正交的第三方向Z调节。Each prior art container handling vehicle 201, 301 also includes a container lifting assembly 2 (shown in FIG. 4) for vertically transporting the storage container 106, for example, lifting the storage container 106 from and lowering the storage container 106 into the storage row 105. The container lifting assembly 2 includes a lifting frame 3 having one or more clamping/engaging devices 4 adapted to engage the storage container 106 and guide pins 304 for correctly positioning the lifting frame 3 relative to the storage container 106. The lifting frame 3 can be lowered from the vehicle 201, 301 by a lifting belt 5, such that the position of the lifting frame relative to the vehicle 201, 301 is adjustable along a third direction Z orthogonal to the first direction X and the second direction Y.
图2中的容器处置车辆201的提升框架3(未示出)位于车身201a的空腔内。The lifting frame 3 (not shown) of the container disposal vehicle 201 in Figure 2 is located inside the cavity of the body 201a.
按照惯例,并且也为了本申请的目的,Z=1表示储存容器的最上层,即,直接在轨道系统108下方的层,Z=2表示轨道系统108下方的第二层,Z=3表示第三层等。在图1中公开的示例性现有技术中,Z=8表示储存容器的最下面的底层。类似地,X=1…n和Y=1…n表示每个储存列105在水平面中的位置。因此,作为实例,并且使用图1中指示的笛卡尔坐标系X、Y、Z,图1中标识为106'的储存容器可以说是占据储存位置X=10,Y=2,Z=3。容器处置车辆201、301可以说是在层Z=0中行进,并且每个储存列105可通过其X和Y坐标来识别。By convention, and also for the purposes of this application, Z=1 represents the uppermost layer of the storage container, i.e., the layer directly below the track system 108; Z=2 represents the second layer below the track system 108; Z=3 represents the third layer, and so on. In the exemplary prior art disclosed in FIG1, Z=8 represents the lowest layer of the storage container. Similarly, X=1…n and Y=1…n represent the position of each storage column 105 in the horizontal plane. Thus, as an example, and using the Cartesian coordinate system X, Y, Z indicated in FIG1, the storage container identified as 106' in FIG1 can be said to occupy storage position X=10, Y=2, Z=3. The container disposal vehicles 201, 301 can be said to travel in layer Z=0, and each storage column 105 can be identified by its X and Y coordinates.
框架结构100的储存体积通常被称为网格104,其中此网格内的可能的储存位置被称为储存单元。每个储存列可以由X和Y方向上的位置来识别,而每个储存单元可以由X、Y和Z方向上的容器编号来识别。The storage volume of the frame structure 100 is typically referred to as grid 104, and the possible storage locations within this grid are referred to as storage cells. Each storage column can be identified by its position in the X and Y directions, while each storage cell can be identified by its container number in the X, Y, and Z directions.
每个现有技术的容器处置车辆201、301包括用于在轨道系统108上运输储存容器106时接收和存放储存容器106的储存隔室或空间。储存空间可以包括在车身201a内居中布置的空腔,如图2所示,并且如例如WO2015/193278A1中所述,其内容通过引证结合于此。Each prior art container handling vehicle 201, 301 includes a storage compartment or space for receiving and storing the storage container 106 when transporting it on the rail system 108. The storage space may include a cavity centrally located within the vehicle body 201a, as shown in FIG2, and the contents of which are incorporated herein by reference, for example, as described in WO2015/193278A1.
图3示出了具有悬臂结构的容器处置车辆301的替代构造。在例如NO317366中详细描述了这种车辆,其内容也通过引证结合于此。Figure 3 shows an alternative configuration of the container handling vehicle 301 with a cantilever structure. Such a vehicle is described in detail in, for example, NO317366, the contents of which are incorporated herein by reference.
图2所示的中心空腔容器处置车辆201可以具有覆盖一定区域的覆盖区,该区域在X和Y方向上的尺寸大致等于储存列105的侧向范围,例如在WO2015/193278A1中所描述的,其内容通过引证结合于此。本文使用的术语“侧向”可以指“水平的”。The central cavity container disposal vehicle 201 shown in Figure 2 may have a coverage area that is approximately equal in size to the lateral extent of the storage column 105 in the X and Y directions, as described, for example, in WO2015/193278A1, the contents of which are incorporated herein by reference. The term “lateral” as used herein may mean “horizontal”.
或者,中心空腔容器处置车辆201可以具有大于由储存列105限定的侧向区域的覆盖区,例如在WO2014/090684A1中所公开的。Alternatively, the central cavity container disposal vehicle 201 may have a coverage area larger than the lateral area defined by the storage column 105, as disclosed in WO2014/090684A1.
轨道系统108通常包括具有凹槽的轨道,车辆的车轮在该凹槽中运行。或者,轨道可以包括向上突出的元件,其中车辆的车轮包括凸缘以防止脱轨。这些凹槽和向上突出的元件统称为导轨。每个轨道可以包括一个导轨,或者每个轨道可以包括两个平行的导轨。The track system 108 typically includes a track with grooves in which the vehicle's wheels run. Alternatively, the track may include upwardly projecting elements, where the vehicle's wheels include flanges to prevent derailment. These grooves and upwardly projecting elements are collectively referred to as guide rails. Each track may include one guide rail, or each track may include two parallel guide rails.
WO2018146304(其内容通过引证结合于此)示出了包括轨道和在X和Y方向上的平行导轨的轨道系统108的典型构造。WO2018146304 (the contents of which are incorporated herein by reference) shows a typical construction of a track system 108 including a track and parallel guide rails in the X and Y directions.
在框架结构100中,大多数列105是储存列105,即,其中储存容器106以堆垛107储存的列105。然而,一些列105可以具有其他目的。在图1中,列119和120是这种专用列,其由容器处置车辆201、301使用以卸载和/或拾取储存容器106,使得其可被运输到存取站(未示出),在该存取站处,可从框架结构100的外部存取储存容器106,或者将其转移出或转移到框架结构100中。在本领域内,这种位置通常被称为“端口”,并且端口所位于的列可以被称为“端口列”119、120。到存取站的运输可以在任何方向上,即水平、倾斜和/或竖直方向。例如,储存容器106可以放置在框架结构100内的随机或专用的列105中,然后由任何容器处置车辆拾取并运输到端口列119、120,以便进一步运输到存取站。应注意,术语“倾斜”意味着具有在水平和竖直之间某处的大致运输方向的储存容器106的运输。In frame structure 100, most columns 105 are storage columns 105, i.e., columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may serve other purposes. In Figure 1, columns 119 and 120 are such dedicated columns, used by container disposal vehicles 201, 301 to unload and/or pick up storage containers 106 so that they can be transported to an access station (not shown) where the storage containers 106 can be accessed from outside frame structure 100, or transferred out of or into frame structure 100. In the art, such locations are generally referred to as “ports,” and the columns where ports are located may be referred to as “port columns” 119, 120. Transport to the access station can be in any direction, i.e., horizontal, inclined, and/or vertical. For example, storage container 106 can be placed in random or dedicated columns 105 within frame structure 100, and then picked up by any container disposal vehicle and transported to port columns 119, 120 for further transport to the retrieval station. It should be noted that the term "inclined" means transport of storage container 106 with a general transport direction somewhere between horizontal and vertical.
在图1中,第一端口列119可以例如是专用的卸载端口列,其中容器处置车辆201、301可将待运输的储存容器106卸载到存取站或转运站,并且第二端口列120可以是专用的拾取端口列,其中容器处置车辆201、301可拾取已经从存取站或转运站运输的储存容器106。In Figure 1, the first port column 119 can be, for example, a dedicated unloading port column, in which container disposal vehicles 201 and 301 can unload the storage container 106 to be transported to the storage station or transfer station, and the second port column 120 can be a dedicated pickup port column, in which container disposal vehicles 201 and 301 can pick up the storage container 106 that has been transported from the storage station or transfer station.
存取站通常可以是拾取站或存放站,其中产品物品从储存容器106移除或放入其中。在拾取站或存放站中,通常不从自动储存和取回系统1移除储存容器106,而是一旦被存取就再次返回到框架结构100中。端口还可用于将储存容器转移到另一储存设施(例如,转移到另一框架结构或转移到另一自动储存和取回系统)、转移到运输车辆(例如,火车或卡车),或转移到生产设施。The storage and retrieval station can typically be a pick-up station or a storage station, where product items are removed from or placed into storage container 106. At the pick-up station or storage station, storage container 106 is not typically removed from the automated storage and retrieval system 1, but is instead returned to the frame structure 100 once retrieved. The port can also be used to transfer storage containers to another storage facility (e.g., to another frame structure or to another automated storage and retrieval system), to a transport vehicle (e.g., a train or truck), or to a production facility.
包括传送器的传送器系统可以用于在端口列119、120和存取站之间运输储存容器。The transmitter system, including the transmitter, can be used to transport storage containers between port columns 119, 120 and the access station.
如果端口列119、120和存取站位于不同的高度,则传送器系统可以包括具有竖直部件的提升装置,用于在端口列119、120和存取站之间竖直地运输储存容器106。If port columns 119, 120 and access stations are located at different heights, the conveyor system may include a lifting device with vertical components for vertically transporting storage container 106 between port columns 119, 120 and access stations.
传送器系统可以布置成在不同的框架结构之间转移储存容器106,例如在WO2014/075937A1中所描述的,其内容通过引证结合于此。The transport system can be arranged to transfer storage container 106 between different frame structures, such as those described in WO2014/075937A1, the contents of which are incorporated herein by reference.
为了避免需要传送器系统,一些存取站可以具有可直接布置在端口列下方的段,使得储存容器可以直接转移到存取站。例如在WO 2012/026824A1和WO 2016/120375A1中公开了适于布置在端口列下方的存取站。在WO 2016/120375A1中公开的存取站的特征为储存容器保持器和用于使储存容器保持器朝向操作者倾斜以提供人体工程学上改进的工作位置的机构。To avoid the need for a conveyor system, some access stations may have a section that can be directly arranged below the port column, allowing storage containers to be directly transferred to the access station. For example, access stations suitable for arrangement below the port column are disclosed in WO 2012/026824A1 and WO 2016/120375A1. The access station disclosed in WO 2016/120375A1 features a storage container holder and a mechanism for tilting the storage container holder towards the operator to provide an ergonomically improved working position.
当要存取储存在图1中公开的列105中的一个中的储存容器106时,指示容器处置车辆201、301中的一个从其位置取回目标储存容器106,并且将其运输到卸载端口列119。此操作包括将容器处置车辆201、301移动到目标储存容器106所位于的储存列105上方的位置,使用容器处置车辆201、301的提升装置(未示出)从储存列105取回储存容器106,以及将储存容器106运输到卸载端口列119。如果目标储存容器106位于堆垛107内的深处,即其中一个或多个其他储存容器106位于目标储存容器106上方,则该操作还包括在从储存列105提升目标储存容器106之前临时移动位于上方的储存容器。在本领域内有时被称为“挖掘”的此步骤可以利用随后用于将目标储存容器运输到卸载端口列119的相同的容器处置车辆来执行,或者利用一个或多个其他协作的容器处置车辆来执行。替代地或附加地,自动储存和取回系统1可以具有专门用于从储存列105临时移除储存容器的任务的容器处置车辆。一旦目标储存容器106已经从储存列105移除,临时移除的储存容器就可重新定位到原始储存列105中。然而,被移除的储存容器可以替代地被重新定位到其他储存列。When access is required for a storage container 106 stored in one of the columns 105 disclosed in FIG. 1, one of the container handling vehicles 201, 301 is instructed to retrieve the target storage container 106 from its location and transport it to the unloading port column 119. This operation includes moving the container handling vehicle 201, 301 to a position above the storage column 105 where the target storage container 106 is located, retrieving the storage container 106 from the storage column 105 using the lifting device (not shown) of the container handling vehicle 201, 301, and transporting the storage container 106 to the unloading port column 119. If the target storage container 106 is located deep within the stack 107, i.e., one or more other storage containers 106 are located above the target storage container 106, the operation also includes temporarily moving the storage container located above before lifting the target storage container 106 from the storage column 105. This step, sometimes referred to in the art as “digging,” can be performed using the same container handling vehicle subsequently used to transport the target storage container to the unloading port column 119, or using one or more other cooperating container handling vehicles. Alternatively or additionally, the automated storage and retrieval system 1 may have a container disposal vehicle specifically designed for the task of temporarily removing storage containers from storage column 105. Once the target storage container 106 has been removed from storage column 105, the temporarily removed storage container can be repositioned back into the original storage column 105. However, the removed storage container can alternatively be repositioned to another storage column.
当储存容器106将被储存在一个列105中时,指示容器处置车辆201、301中的一个从拾取端口列120拾取储存容器106,并且将其运输到储存列105上方的储存容器将被储存的位置。在已经移除位于储存列堆垛107内的目标位置处或其上方的任何储存容器之后,容器处置车辆201、301将储存容器106定位在期望位置。然后,可以将被移除的储存容器降低回到储存列105中或被重新定位到其他储存列。When storage container 106 is to be stored in a column 105, one of the container handling vehicles 201, 301 is instructed to pick up storage container 106 from pick-up port column 120 and transport it to the storage container's intended storage location above storage column 105. After any storage containers located at or above the target location within or above the storage column stack 107 have been removed, container handling vehicles 201, 301 position storage container 106 in the desired location. The removed storage container can then be lowered back into storage column 105 or repositioned to another storage column.
为了监测和控制自动储存和取回系统1,例如监测和控制框架结构100内的相应储存容器106的位置、每个储存容器106的内容物;以及容器处置车辆201、301的运动,使得可将期望的储存容器106在期望的时间输送到期望的位置,而容器处置车辆201、301不会彼此碰撞,自动储存和取回系统1包括控制系统500,该控制系统通常是计算机化的,并且通常包括用于跟踪储存容器106的数据库。In order to monitor and control the automated storage and retrieval system 1, such as monitoring and controlling the position of the respective storage containers 106 within the frame structure 100, the contents of each storage container 106, and the movement of the container disposal vehicles 201, 301, so that the desired storage container 106 can be delivered to the desired location at the desired time without the container disposal vehicles 201, 301 colliding with each other, the automated storage and retrieval system 1 includes a control system 500, which is typically computerized and typically includes a database for tracking the storage containers 106.
如上所述,一些现有技术的存取站的特征在于储存容器保持器,该储存容器保持器可以倾斜以提供改进的人机工程学。然而,用于倾斜储存容器的机构相当复杂,并且具有更简单且不太密集服务的解决方案将是有利的。As mentioned above, some prior art access stations feature a storage container holder that can be tilted to provide improved ergonomics. However, the mechanism for tilting the storage container is quite complex, and a solution with simpler and less intensive service would be advantageous.
本发明的目的是提供一种改进的存取站,其能够接收储存容器,并且当储存容器被呈现给操作者时能够使储存容器倾斜,以及一种包括这种存取站的储存系统。The object of the present invention is to provide an improved access station that is capable of receiving a storage container and tilting the storage container when it is presented to an operator, and a storage system including such an access station.
发明内容Summary of the Invention
本发明由所附权利要求书和以下内容限定:This invention is defined by the appended claims and the following:
在第一方面中,本发明提供一种用于储存系统的存取站,该存取站包括至少一个容器保持器,其布置成围绕旋转轴线旋转,其中In a first aspect, the present invention provides an access station for a storage system, the access station including at least one container holder arranged to rotate about a rotation axis, wherein
旋转轴线相对于竖直方向以第一角度倾斜;以及The axis of rotation is tilted at a first angle relative to the vertical direction; and
容器保持器布置成容纳储存容器,并且配置为使得在由容器保持器支撑时储存容器的中心线相对于旋转轴线以第二角度倾斜,其中The container holder is arranged to accommodate the storage container and configured such that, when supported by the container holder, the centerline of the storage container is inclined at a second angle relative to the axis of rotation, wherein
容器保持器可以在第一位置和相对于旋转轴线与第一位置相对的第二位置之间旋转,在第一位置,所容纳的储存容器的中心线是竖直的,在第二位置,所容纳的储存容器的中心线相对于竖直方向以第三角度倾斜,第三角度等于第一角度和第二角度的和。The container holder can rotate between a first position and a second position opposite to the first position relative to the axis of rotation. In the first position, the centerline of the contained storage container is vertical, and in the second position, the centerline of the contained storage container is inclined at a third angle relative to the vertical direction, the third angle being equal to the sum of the first and second angles.
储存容器的中心线旨在限定垂直于储存容器底部的平面并与所述底部的中心相交的线。或者,储存容器的中心线可以被定义为储存容器的中心轴线。The centerline of the storage container is intended to define a line perpendicular to a plane at the bottom of the storage container and intersecting the center of the bottom. Alternatively, the centerline of the storage container can be defined as the central axis of the storage container.
换句话说,容器保持器可以围绕旋转轴线在第一位置和第二位置之间旋转/轨道转动180度,在第一位置中,所容纳的储存容器是水平的,即具有直接面向上的开口,在第二位置中,所容纳的储存容器相对于竖直方向以第三角度倾斜,即具有面向上的开口并相对于竖直方向以第三角度倾斜。In other words, the container holder can rotate/orbit 180 degrees around a rotation axis between a first position and a second position. In the first position, the contained storage container is horizontal, i.e., it has an opening facing directly upwards. In the second position, the contained storage container is tilted at a third angle relative to the vertical direction, i.e., it has an opening facing upwards and is tilted at a third angle relative to the vertical direction.
在存取站的一个实施方式中,第一角度基本上等于第二角度。在本说明书中,术语“基本上相等”旨在表示第一角度的尺寸与第二角度的尺寸相差小于25%。In one embodiment of the access station, the first angle is substantially equal to the second angle. In this specification, the term "substantially equal" is intended to mean that the dimensions of the first angle and the second angle differ by less than 25%.
在存取站的一个实施方式中,第一角度等于第二角度。In one implementation of the access station, the first angle is equal to the second angle.
在存取站的一个实施方式中,第一角度和第二角度中的每一个可以在2-10度、3-8度或4-7度的范围内。In one implementation of the access station, each of the first angle and the second angle can be in the range of 2-10 degrees, 3-8 degrees, or 4-7 degrees.
在存取站的一个实施方式中,当容器保持器处于第二位置时,容纳在容器保持器中的储存容器的中心线可以相对于竖直方向倾斜,使得储存容器的开口将背离旋转轴线。换句话说,当容器保持器处于第二位置时,所容纳的储存容器的顶部开口将倾斜以便面向操作者。In one embodiment of the access station, when the container holder is in the second position, the centerline of the storage container housed within the container holder can be tilted relative to the vertical direction, such that the opening of the storage container will be away from the axis of rotation. In other words, when the container holder is in the second position, the top opening of the housed storage container will be tilted to face the operator.
在一个实施方式中,存取站可以包括旋转组件,容器保持器连接到该旋转组件,旋转组件布置成使容器保持器围绕旋转轴线旋转。In one embodiment, the access station may include a rotating assembly to which a container holder is connected, the rotating assembly being arranged to rotate the container holder about a rotation axis.
在存取站的一个实施方式中,旋转组件可以包括旋转轴,容器保持器可操作地连接到该旋转轴。In one embodiment of the access station, the rotating assembly may include a rotating shaft to which a container holder is operatively connected.
在存取站的一个实施方式中,旋转轴可以具有与旋转轴线相对应的中心线。In one embodiment of the access station, the rotating shaft may have a centerline corresponding to the axis of rotation.
在一个实施方式中,存取站可以包括电动机,其配置为使容器保持器围绕旋转轴线旋转。In one embodiment, the access station may include an electric motor configured to rotate the container holder about a rotation axis.
在存取站的一个实施方式中,电动机配置为使旋转轴旋转。In one embodiment of the access station, the motor is configured to rotate the rotating shaft.
在存取站的一个实施方式中,在第一位置和第二位置之间的弧形移动期间,由容器保持器容纳的储存容器的中心线可以从竖直方向逐渐倾斜到第三角度。In one embodiment of the access station, during the arcuate movement between the first and second positions, the centerline of the storage container held by the container holder can gradually tilt from the vertical direction to a third angle.
在存取站的一个实施方式中,旋转组件可以包括径向延伸结构,其布置成围绕旋转轴线旋转,并且容器保持器被支撑在该径向延伸结构上,以用于在第一位置(即容器装载/卸载位置)和第二位置(即容器存取位置)之间的弧形路径中运输储存容器。In one embodiment of the access station, the rotating assembly may include a radially extending structure arranged to rotate about a rotation axis, and a container holder is supported on the radially extending structure for transporting the storage container in an arcuate path between a first position (i.e., the container loading/unloading position) and a second position (i.e., the container access position).
在一个实施方式中,存取站可以包括两个容器保持器,其可定位或定位在旋转轴线的相对侧上,使得当另一个容器保持器处于第二位置时,容器保持器中的一个处于第一位置。换句话说,存取站可以包括第一容器保持器和第二容器保持器,其可相对于彼此定位在旋转轴线的相对侧上,使得当第二容器保持器处于第二位置时,第一容器保持器处于第一位置。In one embodiment, the access station may include two container holders, which may be positioned or located on opposite sides of a rotation axis such that when the other container holder is in a second position, one of the container holders is in a first position. In other words, the access station may include a first container holder and a second container holder, which may be positioned relative to each other on opposite sides of a rotation axis such that when the second container holder is in a second position, the first container holder is in a first position.
在存取站的一个实施方式中,两个容器保持器可以在旋转轴线的相对侧上连接到旋转组件。In one embodiment of the access station, two container holders may be connected to a rotating assembly on opposite sides of the rotation axis.
或者,根据第一方面的存取站可以被定义为用于储存系统的存取站,该存取站包括布置成围绕旋转轴线旋转的至少一个容器保持器,其中Alternatively, according to the first aspect, the access station can be defined as an access station for a storage system, the access station including at least one container holder arranged to rotate about a rotation axis, wherein
旋转轴线相对于竖直方向以第一角度倾斜;以及The axis of rotation is tilted at a first angle relative to the vertical direction; and
容器保持器布置成通过至少一个支撑表面支撑储存容器,并且配置为使得垂直于该至少一个支撑表面的平面的线相对于旋转轴线以第二角度倾斜,其中The container holder is arranged to support the storage container via at least one support surface, and is configured such that a line perpendicular to the at least one support surface is inclined at a second angle relative to the axis of rotation, wherein...
容器保持器可以在第一位置和相对于旋转轴线与第一位置相对的第二位置之间旋转,在第一位置,线是竖直的,在第二位置,线相对于竖直方向以第三角度倾斜,第三角度等于第一角度和第二角度的和。The container holder can rotate between a first position and a second position opposite to the first position relative to the axis of rotation. In the first position, the line is vertical, and in the second position, the line is inclined at a third angle relative to the vertical direction, the third angle being equal to the sum of the first and second angles.
该至少一个支撑表面布置成在竖直方向上支撑储存容器。The at least one support surface is arranged to support the storage container in the vertical direction.
在存取站的一个实施方式中,储存容器的中心线可以对应于容器保持器的中心线。In one implementation of the access station, the centerline of the storage container may correspond to the centerline of the container holder.
或者,根据第一方面的存取站可以被定义为用于储存系统的存取站,该存取站包括至少一个布置成围绕旋转轴线旋转的容器保持器,其中Alternatively, according to the first aspect, an access station can be defined as an access station for a storage system, the access station including at least one container holder arranged to rotate about a rotation axis, wherein
旋转轴线相对于竖直方向以第一角度倾斜;以及The axis of rotation is tilted at a first angle relative to the vertical direction; and
容器保持器布置成容纳储存容器并且配置为使得容器保持器的中心线相对于旋转轴线以第二角度倾斜,其中The container holder is arranged to accommodate a storage container and configured such that the centerline of the container holder is inclined at a second angle relative to the axis of rotation, wherein
容器保持器可以在第一位置和相对于旋转轴线与第一位置相对的第二位置之间旋转,在第一位置,中心线是竖直的,在第二位置,中心线相对于竖直方向以第三角度倾斜,第三角度等于第一角度和第二角度的和。The container holder can rotate between a first position and a second position opposite to the first position relative to the axis of rotation. In the first position, the centerline is vertical, and in the second position, the centerline is inclined at a third angle relative to the vertical direction, the third angle being equal to the sum of the first and second angles.
或者,根据第一方面的存取站可以被定义为用于储存系统的存取站,该存取站可以包括径向延伸结构,其布置成围绕旋转轴线旋转,并且容器保持器被支撑在该径向延伸结构上,以用于在容器装载位置和容器存取位置之间的弧形路径中运输储存容器,其中Alternatively, according to the first aspect, the access station can be defined as an access station for a storage system, which may include a radially extending structure arranged to rotate about a rotation axis, and a container holder supported on the radially extending structure for transporting the storage container in an arcuate path between a container loading position and a container access position, wherein...
旋转轴线相对于竖直方向以第一角度倾斜;以及The axis of rotation is tilted at a first angle relative to the vertical direction; and
容器保持器相对于垂直于旋转轴线的径向平面以第二角度倾斜,容器保持器的倾斜被设定为当储存容器从容器装载位置运输到容器存取位置时使储存容器倾斜。The container holder is tilted at a second angle relative to a radial plane perpendicular to the axis of rotation. The tilt of the container holder is set to tilt the storage container when it is transported from the container loading position to the container access position.
在存取站的一个实施方式中,第一角度和第二角度被设定为使得容器保持器在容器装载位置是水平的,并且当处于容器存取位置时倾斜远离容器装载位置。In one embodiment of the access station, a first angle and a second angle are set such that the container holder is horizontal in the container loading position and tilted away from the container loading position when in the container access position.
在存取站的一个实施方式中,容器保持器可以在容器装载位置和相对于旋转轴线与容器装载位置相对的容器存取位置之间旋转,在容器装载位置,由容器保持器运输的储存容器是直立的,在容器存取位置,储存容器由容器保持器相对于竖直方向以第三角度倾斜,第三角度等于第一角度和第二角度的和。In one embodiment of the storage station, the container holder is rotatable between a container loading position and a container retrieval position relative to the rotation axis opposite to the container loading position. In the container loading position, the storage container transported by the container holder is upright. In the container retrieval position, the storage container is tilted by the container holder relative to the vertical direction at a third angle, the third angle being equal to the sum of the first angle and the second angle.
在第二方面中,本发明提供一种包括根据前述权利要求中任一项所述的存取站的储存系统,其中,储存系统的特征在于端口列,储存容器可以通过该端口列在竖直方向上被转移,端口列布置在存取站上方,使得当容器保持器布置在第一位置时,可以将储存容器输送到存取站的容器保持器。In a second aspect, the present invention provides a storage system comprising an access station according to any one of the preceding claims, wherein the storage system is characterized by a port array through which a storage container can be transferred in a vertical direction, the port array being arranged above the access station such that, when a container holder is arranged in a first position, the storage container can be conveyed to the container holder of the access station.
在一个实施方式中,储存系统包括限定多个网格列的竖直列型材,网格列包括储存列,其中储存容器可以竖直堆垛的方式一个储存在另一个的顶部上,并且至少一个网格列是端口列,每个网格列由四个竖直延伸的列型材限定,并且列型材在其上端处通过顶部轨道互相连接,该顶部轨道形成储存网格的水平顶部轨道网格,并且存取站包括连接到端口列的下端的框架。In one embodiment, the storage system includes vertical column profiles defining a plurality of grid columns, each grid column including a storage column, wherein storage containers can be stored one on top of another in a vertically stacked manner, and at least one grid column is a port column, each grid column being defined by four vertically extending column profiles, and the column profiles being interconnected at their upper ends by top rails forming a horizontal top rail grid of storage grids, and an access station including a frame connected to the lower end of the port column.
在第三方面中,本发明提供一种使储存容器在根据第一方面的任何实施方式的存取站处存取的方法,该方法包括以下步骤:In a third aspect, the present invention provides a method for accessing a storage container at an access station according to any embodiment of the first aspect, the method comprising the steps of:
a.当容器保持器处于第一位置并且布置成将储存容器保持在直立构造中时,将储存容器降低到容器保持器上;以及a. When the container holder is in the first position and arranged to hold the storage container in an upright configuration, the storage container is lowered onto the container holder; and
b.使容器保持器围绕旋转轴线从第一位置旋转到第二位置,在第二位置中,容器保持器布置成使储存容器倾斜。b. Rotate the container holder about the axis of rotation from a first position to a second position, in which the container holder is arranged to tilt the storage container.
在该方法的一个实施方式中,容器保持器布置成当处于第二位置时使储存容器在远离第一位置的方向上倾斜。In one embodiment of the method, the container holder is arranged to tilt the storage container away from the first position when it is in the second position.
在该方法的一个实施方式中,储存容器在从第一位置旋转到第二位置的过程中逐渐倾斜。In one embodiment of the method, the storage container gradually tilts as it rotates from a first position to a second position.
附图说明Attached Figure Description
通过参考以下附图来详细描述本发明的实施方式:Embodiments of the present invention will be described in detail with reference to the following accompanying drawings:
图1是现有技术的自动储存和取回系统的框架结构的透视图。Figure 1 is a perspective view of the framework structure of a prior art automated storage and retrieval system.
图2是现有技术的容器处置车辆的透视图,其具有用于在其中承载储存容器的居中布置的空腔。Figure 2 is a perspective view of a prior art container handling vehicle having a centrally located cavity for carrying storage containers therein.
图3是现有技术的容器处置车辆的透视图,其具有用于在下面承载储存容器的悬臂段。Figure 3 is a perspective view of a prior art container handling vehicle, which has a cantilever section for carrying storage containers underneath.
图4是图3中的容器处置车辆的侧视图,其中,示出了提升装置。Figure 4 is a side view of the container handling vehicle in Figure 3, showing the lifting device.
图5是根据本发明的示例性存取站的透视图。Figure 5 is a perspective view of an exemplary access station according to the present invention.
图6是图5中的存取站的前视图。Figure 6 is a front view of the access station in Figure 5.
图7是图5中的存取站的剖视图。Figure 7 is a cross-sectional view of the access station in Figure 5.
图8是图5中的存取站的顶侧视图。Figure 8 is a top side view of the access station in Figure 5.
具体实施方式Detailed Implementation
在下文中,将参考附图更详细地讨论本发明的实施方式。然而,这些附图并非旨在将本发明限制于附图中所描绘的主题。In the following discussion, embodiments of the invention will be described in more detail with reference to the accompanying drawings. However, these drawings are not intended to limit the invention to the subject matter depicted in the drawings.
本发明的存取站被开发用于如图1所示的和上面详细描述的现有技术的储存系统。然而,存取站可以有利地用于任何类型的系统,包括其中需要接近容器的各种容器储存系统。The access station of the present invention was developed for use in the prior art storage systems shown in FIG1 and described in detail above. However, the access station can be advantageously used in any type of system, including various container storage systems in which access to the container is required.
本发明的主要目标是提供一种简单、低维护的存取站,其中,可以将提供给存取站的储存容器以人机工程学上有利的方式朝向操作者移动和倾斜。The main objective of this invention is to provide a simple, low-maintenance access station in which the storage container provided to the access station can be moved and tilted toward the operator in an ergonomically advantageous manner.
图5至图7中示出了根据本发明的存取站的示例性实施方式。Figures 5 to 7 illustrate exemplary embodiments of the access station according to the present invention.
存取站的特征在于第一容器保持器8a和第二容器保持器8b,其操作地连接到以旋转轴9和轴支撑结构13为特征的旋转组件。容器保持器布置成围绕旋转轴线C在第一位置P1和第二位置P2之间旋转。在此实施方式中,旋转轴线C对应于旋转轴9的中心线。The access station is characterized by a first container holder 8a and a second container holder 8b, which are operatively connected to a rotating assembly characterized by a rotation axis 9 and a shaft support structure 13. The container holders are arranged to rotate about a rotation axis C between a first position P1 and a second position P2. In this embodiment, the rotation axis C corresponds to the centerline of the rotation axis 9.
旋转轴9操作地连接到电动机10,在此情况中是经由传动带11操作地连接到电动机10。用于将旋转轴9连接到电动机的其他布置也是可能的,例如通过齿轮或通过使用直接驱动电动机。The rotating shaft 9 is operatively connected to the motor 10, in this case via a drive belt 11. Other arrangements for connecting the rotating shaft 9 to the motor are also possible, such as by gears or by using a direct drive motor.
容器保持器8a、8b中的每一个可容纳储存容器106。在此实施方式中,每个容器保持器的特征为具有底部支撑表面和竖直边缘的托盘结构12,以将储存容器保持在适当位置。在存取站的其他实施方式中,容器保持器例如可以类似于在WO 2019/076516A1中公开的容器保持器。在另外的实施方式中,每个容器保持器可以围绕内部轴线旋转,如WO 2012/026824A1中所示。Each of the container holders 8a and 8b can accommodate a storage container 106. In this embodiment, each container holder is characterized by a tray structure 12 having a bottom support surface and vertical edges to hold the storage container in place. In other embodiments of the access station, the container holder may be similar to, for example, the container holder disclosed in WO 2019/076516A1. In another embodiment, each container holder may be rotatable about an internal axis, as shown in WO 2012/026824A1.
旋转轴线C或旋转轴9的中心线相对于竖直方向V以第一角度X倾斜,参见图7。第一容器保持器8a和第二容器保持器8b配置和/或倾斜成使得所容纳的储存容器106的中心线D相对于旋转轴线C以第二角度Y倾斜。第二角度Y使得储存容器的开口将背离旋转轴线C。在本说明书中,储存容器106的中心线D是垂直于储存容器底部的平面并与所述底部的中心相交的线。The centerline of the rotation axis C or rotation axis 9 is inclined at a first angle X relative to the vertical direction V, see Figure 7. The first container holder 8a and the second container holder 8b are configured and/or inclined such that the centerline D of the contained storage container 106 is inclined at a second angle Y relative to the rotation axis C. The second angle Y causes the opening of the storage container to face away from the rotation axis C. In this specification, the centerline D of the storage container 106 is a line perpendicular to the plane of the bottom of the storage container and intersecting the center of said bottom.
使旋转轴线C和容器保持器8a、8b配置和/或倾斜成使得所容纳的储存容器以相应的第一角度和第二角度倾斜的结果是,储存容器在由容器保持器容纳在第一位置中时被水平地保持,并且在处于第二位置时朝向操作者以X+Y的角度(即,第三角度)倾斜。The result of configuring and/or tilting the rotation axis C and container holders 8a, 8b such that the contained storage container is tilted at a corresponding first angle and a second angle is that the storage container is held horizontally when contained in the first position by the container holder, and tilted toward the operator at an angle of X+Y (i.e., a third angle) when in the second position.
在所示的实施方式中,第一角度X和第二角度Y都是5度,因此第三角度是10度。在其他实施方式中,第一角度X和第二角度Y优选地将在1至10度的范围内。In the illustrated embodiment, the first angle X and the second angle Y are both 5 degrees, therefore the third angle is 10 degrees. In other embodiments, the first angle X and the second angle Y are preferably in the range of 1 to 10 degrees.
所示容器保持器和WO 2019/076516A1中公开的容器保持器的共同特征是存在至少一个容器支撑表面,所容纳的储存容器支撑在该支撑表面上,例如托盘结构12的底部支撑表面。支撑表面通常将布置在与所容纳的储存容器的底部平面平行的支撑平面中。因此,垂直于支撑平面的线将相对于旋转轴线C以与所容纳的储存容器的中心线D相同的角度倾斜。容器保持器的倾斜或支撑平面的倾斜也可以通过使用第二角度Y相对于垂直于旋转轴线C的径向平面来限定。The container holder shown and the container holder disclosed in WO 2019/076516A1 share the common feature of having at least one container support surface on which the contained storage container rests, such as the bottom support surface of tray structure 12. The support surface is typically arranged in a support plane parallel to the bottom plane of the contained storage container. Therefore, a line perpendicular to the support plane will be inclined relative to the axis of rotation C at the same angle as the centerline D of the contained storage container. The inclination of the container holder or the inclination of the support plane can also be defined by using a second angle Y relative to a radial plane perpendicular to the axis of rotation C.
容器保持器8a、8b可以采取例如如上所述的其他形式。容器保持器8a、8b的目的是当其从第一位置P1旋转到第二位置P2以在存取站7处存取并再次返回,以与端口列119、120对准时保持和支撑储存容器106。The container holders 8a and 8b may take other forms, such as those described above. The purpose of the container holders 8a and 8b is to hold and support the storage container 106 when they rotate from the first position P1 to the second position P2 for access at the access station 7 and then return to align with the port columns 119 and 120.
当布置在如图1所示的储存系统1中时,存取站7布置成使得第一容器保持器8a和第二容器保持器8b中的每一个在处于第一位置P1时位于端口列119、120下方,以从储存网格接收储存容器/将储存容器输送到储存网格。经由端口列119、120,可以通过使用容器处置车辆201、301或容器起重机,将储存容器106从框架结构100的顶部转移到处于第一位置P1的容器保持器8a、8b。存取站可以包括站框架14,用于连接到端口列119、120的下端。When arranged in the storage system 1 shown in FIG. 1, the access station 7 is configured such that each of the first container holder 8a and the second container holder 8b is located below the port columns 119, 120 in the first position P1 to receive storage containers from/transfer storage containers to the storage grid. Storage containers 106 can be transferred from the top of the frame structure 100 to the container holders 8a, 8b in the first position P1 via the port columns 119, 120 by using container disposal vehicles 201, 301 or a container crane. The access station may include a station frame 14 for connection to the lower end of the port columns 119, 120.
Claims (16)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO20200738 | 2020-06-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| HK40090644A true HK40090644A (en) | 2023-11-17 |
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