HK40008356B - Inductive position detector - Google Patents
Inductive position detectorInfo
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- HK40008356B HK40008356B HK19131833.6A HK19131833A HK40008356B HK 40008356 B HK40008356 B HK 40008356B HK 19131833 A HK19131833 A HK 19131833A HK 40008356 B HK40008356 B HK 40008356B
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Description
技术领域Technical Field
本发明涉及一种感应位移检测器,其可用于测量可相对移动的主体(body,实体,本体)的位移。The present invention relates to an inductive displacement detector, which can be used to measure the displacement of a relatively movable body (entity, entity, main body).
对申请人已知的技术的评论Comments on the applicant's known technology
已经使用各种形式的感应检测器来测量位置。最众所周知的是旋转变压器(resolver,分解器)和线性可变差动变压器或LVDT。他们具有在恶劣环境中安全、可靠和准确操作的长期记录。这种感应检测器通常使用绕线变压器构造作为其主要部件,因此体积大、笨重且成本高。最近,作者已经公开了使用印刷电路板(PCB)而不是绕线变压器构造的感应检测器,以最小化体积和成本,同时最大化测量性能。这种装置有时被称为感应编码器,并且包括由英国剑桥的Zettlex Ltd.制造的IncoderTM系列检测器。这种检测器通常将其信号生成和处理电子器件放置在远离检测器的绕组或远离检测器的测量路径的单独PCB上,使得电子器件的通电不会干扰感应感测区域。对于空间或重量有限的一些应用来说,这种布置不是足够紧凑的。Various forms of inductive detectors have been used to measure position. The most well-known are resolvers and linear variable differential transformers or LVDTs. They have a long record of safe, reliable and accurate operation in harsh environments. Such inductive detectors typically use a wound transformer construction as their main component and are therefore large, bulky and costly. Recently, the authors have disclosed inductive detectors that use a printed circuit board (PCB) rather than a wound transformer construction to minimize size and cost while maximizing measurement performance. Such devices are sometimes referred to as inductive encoders and include the Incoder ™ series of detectors manufactured by Zettlex Ltd. of Cambridge, England. Such detectors typically place their signal generation and processing electronics on a separate PCB away from the windings of the detector or away from the measurement path of the detector so that powering of the electronics does not interfere with the inductive sensing area. For some applications where space or weight is limited, this arrangement is not compact enough.
本发明包括紧凑、有效、准确和鲁棒的感应检测器的概念,以检测两个或更多个主体的相对位置,并且其适用于各种拓扑结构。它特别适用于在轴向或径向空间有限的大型贯通轴或空心孔装置中进行精确的角度测量。The present invention comprises the concept of a compact, efficient, accurate and robust inductive detector to detect the relative position of two or more bodies, and is applicable to various topologies. It is particularly suitable for accurate angular measurement in large through-shaft or hollow bore devices where axial or radial space is limited.
发明内容Summary of the Invention
在第一个宽泛的独立方面,本发明提供了一种感应位置检测器,其包括第一和第二主体,所述主体中的至少一个相对于另一个沿测量路径能移位,所述第一主体包括一个或多个天线绕组,所述天线绕组适合用于发送信号或用于接收信号或用于发送和接收信号;所述第一主体还包括电子电路,所述电子电路用于对用于发送信号的所述天线绕组供电和用于处理在所述天线绕组中感应的信号;其特征在于,所述第二主体包括沿所述测量路径设置的多个分离的(discrete,不连续的)目标区域;所述天线绕组和所述电子电路的至少部分与所述多个分离的区域的不同区重叠;所述分离的目标区域是导电的或导磁的;由此,感应的所述信号根据所述第一和第二主体的相对位置而变化。In a first broad independent aspect, the present invention provides an inductive position detector comprising a first and a second body, at least one of the bodies being displaceable relative to the other along a measuring path, the first body comprising one or more antenna windings suitable for sending signals or for receiving signals or for sending and receiving signals; the first body further comprising an electronic circuit for powering the antenna windings for sending signals and for processing signals induced in the antenna windings; characterised in that the second body comprises a plurality of discrete target areas arranged along the measuring path; at least parts of the antenna windings and the electronic circuit overlap with different areas of the plurality of discrete areas; the discrete target areas are electrically conductive or magnetic; whereby the induced signals vary according to the relative positions of the first and second bodies.
这种配置是特别有利的,因为它允许电子电路在某些实施方案中紧靠天线绕组定位,而不是位于第一主体的嵌入式远离位置。通常,这种编码器必须具有足够的厚度,以避免电子电路本身引起位置测量的误差。这种从常规思维的背离允许构造显著更紧凑的检测器,因为这种构造基本上不受电子电路的任何影响,因为在一些实施方案中分离的目标区域有利地被分段或间隔开。通过采用显著更紧凑的检测器,本发明的实施方案允许有在广泛的范围内以及在各种情况下应用感应感测的益处,利用传统构造不会有所述益处。This configuration is particularly advantageous because it allows the electronic circuitry, in certain embodiments, to be located in close proximity to the antenna windings, rather than being located in an embedded, remote location within the first body. Typically, such encoders must be of sufficient thickness to avoid errors in the position measurement caused by the electronic circuitry itself. This departure from conventional thinking allows for the construction of a significantly more compact detector because the construction is essentially free from any influence of the electronic circuitry, as the isolated target areas are advantageously segmented or spaced apart in some embodiments. By employing a significantly more compact detector, embodiments of the present invention allow for the benefits of inductive sensing to be applied over a wide range and in a variety of situations that would not be possible using conventional constructions.
在从属方面,电子电路与天线绕组相邻地定位。该方法颠覆了常规思维,同时允许实现有利地紧凑的配置,同时允许精确测量主体的相对位置。优选地,天线绕组和电子电路被连续地布置。优选地,天线绕组和电子电路基本上布置在第一主体的相同层中。优选地,天线绕组和电子电路布置在基本上相同的平面中并且间隔开。优选地,天线绕组和电子电路二者面向不同的或分离的目标区域。In a subordinate aspect, the electronic circuit is positioned adjacent to the antenna winding. This approach defies conventional thinking, allowing for a highly compact configuration while also enabling precise measurement of the relative position of the subject. Preferably, the antenna winding and the electronic circuit are arranged contiguously. Preferably, the antenna winding and the electronic circuit are arranged substantially in the same layer of the first subject. Preferably, the antenna winding and the electronic circuit are arranged in substantially the same plane and spaced apart. Preferably, the antenna winding and the electronic circuit both face different or separate target areas.
在另一个从属方面,所述第一主体和所述第二主体是环形的并且被配置为彼此重叠,所述一个或多个天线绕组设置在所述第一主体的第一部分中,并且所述电子电路设置在所述第一主体的第二部分中;所述第二部分与所述第一部分分开。这种配置在形成特别紧凑的环形配置方面特别有利,在环形配置中尺寸的减小甚至更显著。In another subsidiary aspect, the first and second bodies are annular and configured to overlap one another, the one or more antenna windings being disposed in a first portion of the first body, and the electronic circuit being disposed in a second portion of the first body; the second portion being separate from the first portion. This configuration is particularly advantageous in forming a particularly compact annular configuration, in which the reduction in size is even more significant.
在另一个从属方面,所述第一主体包括与所述第一和第二部分分开的另一部分;所述另一部分包括一个或多个另外的天线绕组。In another subsidiary aspect, said first body comprises a further portion separate from said first and second portions; said further portion comprising one or more further antenna windings.
在另一个从属方面,所述第一部分和所述另一部分彼此沿直径方向相对地设置,所述第二部分设置在所述第一部分和所述另一部分之间。In another subsidiary aspect, the first portion and the further portion are arranged diametrically opposite each other, and the second portion is arranged between the first portion and the further portion.
在另一个从属方面,所述第一主体还包括绝缘基板和电磁屏蔽层;所述绝缘基板是用于所述天线绕组的承载体;一个或多个紧固件被设置以将所述基板固定到所述屏蔽层上;所述紧固件设置在所述第一部分的外面。这种配置是特别有利的,因为它允许坚固和有效的构造,同时允许精确的位置感测和测量。In another subsidiary aspect, the first body further comprises an insulating substrate and an electromagnetic shielding layer; the insulating substrate being a carrier for the antenna winding; one or more fasteners being provided to secure the substrate to the shielding layer; the fasteners being provided on the exterior of the first portion. This configuration is particularly advantageous as it allows for a robust and efficient construction while enabling precise position sensing and measurement.
在另一个从属方面,所述第一主体包括至少两个分开的相邻的天线绕组组,所述天线绕组组在使用中与至少两个相应的分开的目标区域组重叠;每组目标区域形成测量路径,由此两个不同的测量路径彼此相邻地设置。这允许在某些实施方案中进行位置的准确确定。In another subsidiary aspect, the first body comprises at least two separate adjacent antenna winding groups, which, in use, overlap at least two corresponding separate target area groups; each group of target areas forms a measurement path, whereby two different measurement paths are arranged adjacent to each other. This allows for accurate position determination in certain embodiments.
在另一个从属方面,第一测量路径的所述目标区域在配置上相对于第二测量路径的所述目标区域不同。这允许对所述组中的一组应用较粗略的测量并且用另一组确定更精细的测量。In another subsidiary aspect, the target area of the first measurement path differs in configuration relative to the target area of the second measurement path. This allows applying a coarser measurement to one of the groups and determining a finer measurement with the other group.
在另一个从属方面,所述分离的目标区域形成层状导电区域的周期性图案。In another subsidiary aspect, said separated target regions form a periodic pattern of layered conductive regions.
在另一个从属方面,所述分离的目标区域形成导磁区域的周期性图案。In another subsidiary aspect, said separated target areas form a periodic pattern of magnetically permeable areas.
在另一个从属方面,所述周期性图案包括垂直于所述测量路径的其宽度沿所述测量路径连续变化的区域。In another subsidiary aspect, the periodic pattern comprises a region perpendicular to the measurement path, the width of which varies continuously along the measurement path.
在另一个从属方面,所述区域是圆形区域。In another subsidiary aspect, the area is a circular area.
优选地,所述区域是椭圆形的。Preferably, the region is elliptical.
优选地,所述区域是矩形的。Preferably, the area is rectangular.
优选地,所述区域是环形的。Preferably, the region is annular.
优选地,所述分离的区域由两个闭环限定,所述两个闭环中的一个闭环位于另一个闭环内。Preferably, the separated area is defined by two closed loops, one of the two closed loops being located within the other closed loop.
优选地,所述内环绕其圆周半径变化。Preferably, the inner ring has a varying circumferential radius.
优选地,所述区域是周期性重复的形状的一部分。Preferably, the region is part of a periodically repeating shape.
优选地,所述区域由多个分离的绕组限定,所述分离的绕组中的每个与一个电容器串联地设置,以形成沿所述测量路径的多个分离的谐振电路。Preferably, the region is defined by a plurality of separate windings, each of the separate windings being arranged in series with a capacitor to form a plurality of separate resonant circuits along the measurement path.
在优选实施方案中,提供用于测量多个主体沿测量路径的相对位置的感应检测器,其包括:沿所述测量路径布置的感应目标;面向所述目标的一部分布置的层状天线;沿所述测量路径布置的电子电路;其中,所述天线中至少一个绕组的电感与天线和目标的相对位置成比例地连续变化。In a preferred embodiment, an inductive detector for measuring the relative position of multiple bodies along a measurement path is provided, comprising: an inductive target arranged along the measurement path; a layered antenna arranged facing a portion of the target; and electronic circuitry arranged along the measurement path; wherein the inductance of at least one winding in the antenna varies continuously in proportion to the relative position of the antenna and the target.
优选地,所述电子电路区域的至少一部分布置在与所述目标平行的平面中。Preferably, at least a portion of the electronic circuit area is arranged in a plane parallel to the target.
优选地,所述电子电路区域的至少一部分布置在与所述天线相同的平面中。Preferably, at least a portion of the electronic circuit area is arranged in the same plane as the antenna.
优选地,所述电子电路区域的至少一部分面向所述目标的至少一部分。Preferably, at least a portion of the electronic circuit area faces at least a portion of the target.
优选地,所述感应目标具有沿所述测量路径按照第一节距的周期性变化。Preferably, the sensing target has a periodic variation at a first pitch along the measurement path.
优选地,所述测量路径取自线性、弯曲或圆形的列表。Preferably, the measurement path is taken from the list of linear, curved or circular.
优选地,一个金属表面面向所述天线。Preferably, a metal surface faces the antenna.
优选地,一个金属表面面向所述目标。Preferably, a metal surface faces the target.
优选地,目标和天线之间的垂直于所述测量路径的距离小于所述金属表面和天线之间的距离。Preferably, the distance between the target and the antenna perpendicular to the measurement path is smaller than the distance between the metal surface and the antenna.
优选地,目标和天线之间的垂直于所述测量路径的距离小于所述金属表面和目标之间的距离。Preferably, the distance between the target and the antenna perpendicular to the measurement path is smaller than the distance between the metal surface and the target.
优选地,所述目标包括至少一个导电区域,所述导电区域沿着所述测量路径以第一节距形成所述感应目标的周期性变化。Preferably, the target comprises at least one conductive area, wherein the conductive area forms a periodic variation of the sensing target at a first pitch along the measurement path.
优选地,所述目标包括至少一个导磁区域,所述导磁区域沿着所述测量路径以第一节距形成所述感应目标的周期性变化。Preferably, the target comprises at least one magnetic conductive region, and the magnetic conductive region forms a periodic variation of the inductive target at a first pitch along the measurement path.
优选地,所述天线包括一组绕组,所述一组绕组包括:发送绕组;第一接收绕组,包括沿着所述测量路径以第一节距缠绕的环,其中相邻的环具有相反的磁极性;第二接收绕组,包括沿着所述测量路径以第一节距缠绕的环,其中相邻的环具有相反的磁极性,并且其环相对于所述第一接收绕组沿着所述测量路径移位一段距离。Preferably, the antenna comprises a set of windings, the set of windings comprising: a transmitting winding; a first receiving winding comprising loops wound at a first pitch along the measuring path, wherein adjacent loops have opposite magnetic polarity; a second receiving winding comprising loops wound at the first pitch along the measuring path, wherein adjacent loops have opposite magnetic polarity, and the loops thereof are shifted a distance along the measuring path relative to the first receiving winding.
优选地,所述目标包括至少一个导电区域,所述导电区域沿着所述测量路径以第一节距形成第二周期性变化的感应目标。Preferably, the target comprises at least one conductive region, wherein the conductive region forms a second periodically varying sensing target at a first pitch along the measurement path.
优选地,所述目标包括至少一个导磁区域,所述导磁区域沿着所述测量路径以第一节距形成第二周期性变化的感应目标。Preferably, the target comprises at least one magnetically conductive region, and the magnetically conductive region forms a second periodically changing inductive target at a first pitch along the measurement path.
优选地,所述第一和第二变化沿着所述测量路径的至少一部分形成唯一的空间图案。Preferably, said first and second variations form a unique spatial pattern along at least a portion of said measurement path.
优选地,所述天线包括第二组绕组,所述第二组绕组包括:第三接收绕组,包括沿着所述测量路径以第二节距缠绕的环,其中相邻的环具有相反的磁极性;第四接收绕组,包括沿所述测量路径以第二节距缠绕的环,其中相邻的环具有相反的磁极,并且其环相对于所述第三接收绕组沿着所述测量路径移位一段距离。Preferably, the antenna includes a second set of windings, the second set of windings including: a third receiving winding including loops wound at a second pitch along the measurement path, wherein adjacent loops have opposite magnetic polarities; a fourth receiving winding including loops wound at a second pitch along the measurement path, wherein adjacent loops have opposite magnetic polarities, and the loops thereof are shifted a distance along the measurement path relative to the third receiving winding.
优选地,来自所述第一组的至少一个绕组与来自所述第二组的至少一个绕组重叠。Preferably, at least one winding from said first group overlaps with at least one winding from said second group.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
在附图中:In the attached figure:
图1示出了线性形式的检测器的平面图形式的简化示意图。FIG1 shows a simplified schematic diagram in plan view of a detector in linear form.
图2示出了天线绕组的布置。Figure 2 shows the arrangement of the antenna windings.
图3显示了穿过旋转空心孔形式的检测器的中心线剖面。Figure 3 shows a centreline section through a detector in the form of a rotating hollow bore.
图4a、4b、4c和4d以平面图示出了各种感应目标。4a, 4b, 4c and 4d show various sensing targets in plan view.
图5示出了线性形式的检测器的平面图形式的简化示意图,其中两组目标以不同的节距布置以进行绝对位置测量。FIG5 shows a simplified schematic diagram in plan view of a detector in a linear format, wherein two sets of targets are arranged at different pitches for absolute position measurement.
图6示出了当使用如图2中所示的绕组图案时适合于与检测器一起运作的电子电路的示意图。FIG6 shows a schematic diagram of an electronic circuit suitable for operation with the detector when a winding pattern as shown in FIG2 is used.
图7示出了具有定子和转子的被布置用于绝对旋转位置测量的检测器的面,其中定子具有多个天线。FIG. 7 shows a surface of a detector arranged for absolute rotational position measurement with a stator and a rotor, wherein the stator has a plurality of antennas.
具体实施方式DETAILED DESCRIPTION
图1示出了检测器的简化示意图。感应目标1和天线2被布置用于沿测量路径即x轴的相对移动。目标承载体9承载目标1,目标1由沿着测量路径的导电层状目标区域的周期性图案形成。该周期性图案具有节距L。目标承载体9是绝缘的层状基板。天线2是层状绝缘基板上的导电轨道的层状构造,并且多层PCB是有利的构造方法。天线2包括与两个接收绕组2a和2b配合的发送绕组2c。之后会将更详细地描述绕组布置。接收绕组2a和2b沿测量轴线(x轴)相对于彼此间隔开。发送绕组2c通过电子电路4从电源3被供电,电子电路4有利地占据与天线2相同的PCB的一个区域,但沿着测量轴线移位,面向目标的另一部分。电子电路4产生优选地在10kHz至10MHz范围内的AC信号。因此,发送绕组2c形成包围目标1的至少一部分的AC电磁场。发送绕组2c与接收绕组2a和2b之间的互感根据沿着测量路径的目标1的位置连续变化。该布置使得电子电路3的通电能够基本上不影响天线2附近的感应感测。有利地,电子电路4的通电对附近目标的任何影响与天线2感测的信号无关。这对于良好的传感器性能是重要的。目标区域1可以由导磁或导电材料制成,并且可以使用各种技术制作,所述技术包括:在层压板上蚀刻的铜区域,所述层压板例如用于印刷电路板的那些;印刷在绝缘基板上的一个或多个导电油墨区域;机加工或成型部件上的冲孔金属带或机械特征。已经发现蚀刻的铜PCB构造是有利的,这是因为光刻工艺固有的高水平的一致性和准确性。绕组2a、2b和2c被形成为多层层状印刷电路板上的轨道,所述印刷电路板例如0.8mm厚的具有1盎司铜的FR4。绕组的部分之间的电绝缘能够在绕组导体的任何交叉点处使用电镀通孔实现。虽然该实施方案设想使用一个发送绕组和两个接收绕组,但是根据所设想的应用,可以采用更少组的绕组或显著更多的许多组绕组。Figure 1 shows a simplified schematic diagram of the detector. A sensing target 1 and an antenna 2 are arranged for relative movement along a measurement path, i.e., the x-axis. A target carrier 9 carries the target 1, which is formed by a periodic pattern of conductive, layered target areas along the measurement path. This periodic pattern has a pitch L. The target carrier 9 is an insulating, layered substrate. The antenna 2 is a layered construction of conductive tracks on the layered, insulating substrate, preferably constructed using a multilayer PCB. The antenna 2 includes a transmitting winding 2c cooperating with two receiving windings 2a and 2b. The winding arrangement will be described in more detail later. The receiving windings 2a and 2b are spaced relative to each other along the measurement axis (x-axis). The transmitting winding 2c is powered by an electronic circuit 4 from a power source 3. The electronic circuit 4 advantageously occupies the same PCB area as the antenna 2, but is displaced along the measurement axis, facing another portion of the target. The electronic circuit 4 generates an AC signal, preferably in the range of 10 kHz to 10 MHz. Consequently, the transmitting winding 2c generates an AC electromagnetic field that surrounds at least a portion of the target 1. The mutual inductance between transmit winding 2c and receive windings 2a and 2b varies continuously depending on the position of target 1 along the measurement path. This arrangement allows energizing electronic circuit 3 to have substantially no effect on inductive sensing near antenna 2. Advantageously, any effect of energizing electronic circuit 4 on a nearby target is independent of the signal sensed by antenna 2. This is important for good sensor performance. Target area 1 can be made of either magnetically conductive or electrically conductive material and can be fabricated using a variety of techniques, including: copper areas etched into laminates, such as those used for printed circuit boards; one or more areas of conductive ink printed onto an insulating substrate; punched metal strips or mechanical features on machined or formed components. Etched copper PCB construction has been found to be advantageous due to the high level of consistency and accuracy inherent in photolithography. Windings 2a, 2b, and 2c are formed as tracks on a multilayer laminated printed circuit board, such as 0.8 mm thick FR4 with 1 ounce copper. Electrical isolation between winding sections can be achieved using plated through-holes at any intersections of the winding conductors. While this embodiment contemplates the use of one transmit winding and two receive windings, fewer sets of windings or significantly more sets of windings may be employed depending on the envisioned application.
图2示出了天线2及其绕组2a、2b和2c的简化形式。接收绕组2a和2b中的每个被缠绕成两个具有相反的极性并且具有基本相同的面积的环。设想具有大得多的数量的环并具有不同的形状和配置的实施方案。所述环被配置成在发送绕组2c和接收绕组2a和2b之间提供电平衡,使得在没有目标1的情况下在接收绕组2a和2b处无信号出现或出现低信号。接收绕组2a和2b沿着测量轴线相对于彼此移开节距L的1/4。当天线2沿该轴线移动时,发送绕组2c与接收绕组2a和2b之间的互感根据天线2相对于目标区域1的位置而连续变化。当在第一绕组2a中发生最大耦合时,第二绕组2b中的耦合处于其零值。第一和第二接收绕组2a和2b中的接收电压Vrx1和Vrx2沿x轴形成正弦和余弦变化。接收绕组2a和2b不需要如所示是正弦曲线的,而是如本领域技术人员会理解的,可以是矩形或其他形状。天线2相对于目标1的位置可以通过简单的arctan计算来确定。由于第一接收绕组2a中的信号Vrx1与sin(x)成比例,并且第二绕组2b中的信号Vrx2与cos(x)成比例,那么绕组沿节距的位置“x”可以由等式(L/2pi)*ARCTAN((Vrx1)/(Vrx2))获得。Figure 2 shows a simplified version of antenna 2 and its windings 2a, 2b, and 2c. Each of receiving windings 2a and 2b is wound into two loops with opposite polarity and substantially the same area. Embodiments with a much larger number of loops, and with different shapes and configurations, are contemplated. The loops are configured to provide electrical balance between transmitting winding 2c and receiving windings 2a and 2b, such that in the absence of target 1, no or low signals are present at receiving windings 2a and 2b. Receiving windings 2a and 2b are displaced relative to each other along the measurement axis by ¼ of the pitch L. As antenna 2 is moved along this axis, the mutual inductance between transmitting winding 2c and receiving windings 2a and 2b varies continuously depending on the position of antenna 2 relative to target area 1. When maximum coupling occurs in first winding 2a, coupling in second winding 2b is at its zero value. The received voltages Vrx1 and Vrx2 in first and second receiving windings 2a and 2b vary sinusoidally and cosine-wise along the x-axis. The receiving windings 2a and 2b need not be sinusoidal as shown, but can be rectangular or other shapes, as will be understood by those skilled in the art. The position of the antenna 2 relative to the target 1 can be determined by a simple arctan calculation. Since the signal Vrx1 in the first receiving winding 2a is proportional to sin(x), and the signal Vrx2 in the second winding 2b is proportional to cos(x), the position "x" of the winding along the pitch can be obtained by the equation (L/2pi)*ARCTAN((Vrx1)/(Vrx2)).
天线2连接到电子电路4,电子电路4由电源3供电,并根据天线2和目标1的相对位置输出信号5。电源3和输出信号5承载在屏蔽多芯缆线的电线上。电输出可以呈各种形式,包括串行外设接口(SPI)、同步串行接口(SSI)、RS-422A/B脉冲、0-5VDC或4-20mA。到电子电路的电流<100mA的5VDC的电源3是优选的。优选地,利用保形涂层来保护用于天线2和电子电路3的检测器印刷电路板免受湿度和流体的影响。Antenna 2 is connected to electronic circuitry 4, which is powered by power supply 3 and outputs a signal 5 based on the relative position of antenna 2 and target 1. Power supply 3 and output signal 5 are carried on the wires of a shielded multi-core cable. The electrical output can be in various forms, including serial peripheral interface (SPI), synchronous serial interface (SSI), RS-422A/B pulse, 0-5VDC, or 4-20mA. A 5VDC power supply 3 with a current of <100mA to the electronic circuitry is preferred. Preferably, a conformal coating is used to protect the detector printed circuit board for antenna 2 and electronic circuitry 3 from moisture and fluids.
虽然图1和图2中的主体被布置成主要在单个线性轴线(x)上移动,但重要的是注意本发明不限于线性运动。本发明在以下方面特别有用:提供一种高度紧凑的装置,用于在轴向或径向空间有限的大型贯通轴或空心孔装置中进行精确的角度测量。图3示出了旋转通孔形式的检测器的中心线剖面。由天线2发射的场基本上包围分离的目标区域1,但由于良好的电磁兼容性而不会延伸为远远超出,而是足够远以确保z轴和y轴上的任何小的变化不会产生测量误差。优选地,天线2面向金属表面6,金属表面6部分地保护天线2免受外部远场发射的影响;限制其场范围,并最小化其他附近金属部件如轴承、联轴器或紧固件的影响。优选地,相隔距离(z1)应保持尽可能小。对于标称10mm宽度的目标区域1和10mm的图案节距L,0.5mm的相隔距离是合适的。金属表面6距天线2的距离z2应该至少与天线2和目标1之间的距离一样大,并且优选地比天线2和目标1之间的距离大得多。出于类似的有益原因,目标也可以面向金属表面。金属表面[7]距目标[1]的距离[z3]应该至少与天线[2]和目标[1]之间的距离一样大,并且优选地比天线[2]和目标[1]之间的距离大得多。鉴于优选的测量算法是比例式的,相隔距离[z1]的任何微小变化都不会在限度内对测量性能产生大的影响。这有利于允许宽松公差的并且因此便宜且易于实现的安装装置。While the bodies in Figures 1 and 2 are arranged to move primarily along a single linear axis (x), it is important to note that the present invention is not limited to linear motion. The present invention is particularly useful in providing a highly compact device for making precise angular measurements in large, through-shaft or hollow-bore arrangements where axial or radial space is limited. Figure 3 shows a centerline cross-section of a detector in the form of a rotating through-hole. The field emitted by antenna 2 substantially surrounds the isolated target area 1, but does not extend far beyond it due to good electromagnetic compatibility, but extends far enough to ensure that any small variations in the z and y axes do not produce measurement errors. Preferably, antenna 2 faces a metal surface 6, which partially shields antenna 2 from external far-field emissions, limits its field range, and minimizes the effects of other nearby metal components such as bearings, couplings, or fasteners. Preferably, the standoff distance (z 1 ) should be kept as small as possible. For a target area 1 with a nominal width of 10 mm and a pattern pitch L of 10 mm, a standoff distance of 0.5 mm is suitable. The distance z2 of the metal surface 6 from the antenna 2 should be at least as great as the distance between the antenna 2 and the target 1, and preferably much greater than the distance between the antenna 2 and the target 1. For similar beneficial reasons, the target can also face the metal surface. The distance [z3] of the metal surface [7] from the target [1] should be at least as great as the distance between the antenna [2] and the target [1], and preferably much greater than the distance between the antenna [2] and the target [1]. Given that the preferred measurement algorithm is proportional, any small change in the standoff distance [ z1 ] will not, within limits, have a significant effect on the measurement performance. This facilitates a mounting arrangement that allows for loose tolerances and is therefore inexpensive and easy to implement.
图4示出了各种分离的目标区域1的平面图,其可以用作沿测量路径生成所需图案的方法。图4a示出了通过金属冲压产生的目标1。由于感应效应主要由目标1的平面表面决定,因此材料的厚度相对不重要,并且可以在几十微米到几十毫米或更厚的数量级上变化。4a中的区域是三角形横截面的,并且以规则的间隔间隔开。三角形形式也可以是凸起配置的一部分,而不必被形成为层状。Figure 4 shows plan views of various isolated target regions 1 that can be used as a method for generating desired patterns along a measurement path. Figure 4a shows a target 1 produced by metal stamping. Because the sensing effect is primarily determined by the planar surface of the target 1, the thickness of the material is relatively unimportant and can range from tens of microns to tens of millimeters or more. The regions in 4a are triangular in cross-section and are spaced at regular intervals. The triangular forms can also be part of a raised configuration and do not necessarily have to be formed in layers.
图4b示出了使用印刷电路板方法生成的目标[1],其中各个区域已经被光刻蚀刻到绝缘基板上,该绝缘基板诸如1.6mm FR4级层压板。分离的目标区域可以是导电的或导磁的。Figure 4b shows a target produced using a printed circuit board approach [1], where the individual regions have been photolithographically etched onto an insulating substrate such as a 1.6mm FR4 grade laminate. The separate target regions can be either conductive or magnetic.
图4c示出了替代构造,其中目标区域是使用方形设计生成的,并且正方形已经由金属条冲压或加工而成。孔的其他形状可以包括圆形、矩形、五边形、六边形等——即,当沿着测量路径间隔开时在绕组经过其时会引起电感耦合的周期性变化的任何形状的孔。Figure 4c shows an alternative configuration in which the target area is generated using a square design, and the square has been stamped or machined from a metal strip. Other shapes of apertures may include circular, rectangular, pentagonal, hexagonal, etc. - i.e., any shape of aperture that, when spaced along the measurement path, induces a periodic variation in inductive coupling as the winding passes through it.
目标的其图案上的变化不一定意味着横跨测量路径的导电或导磁材料宽度的变化。通过增加和减小导电基板上的钻孔行的密度也可以实现类似的图案化效果。类似地,在绝缘基板的表面上蚀刻具有增加和减小的密度的电导体图案也可以是有效的。Variations in the target's pattern do not necessarily imply changes in the width of the conductive or magnetic material across the measurement path. Similar patterning effects can be achieved by increasing and decreasing the density of rows of drilled holes on a conductive substrate. Similarly, etching patterns of electrical conductors with increasing and decreasing density on the surface of an insulating substrate can also be effective.
图4d示出了另一种蚀刻设计,由此使用2个环或短路匝生成导电区域。该技术特别有利,因为它有助于塑造目标1的形状,从而产生来自原本以简单、普通的圆生成的检测器的更线性输出。可以将相对于目标1的基本节距的其他更高次的谐波分量添加到目标1的图案上,以改善线性度。Figure 4d shows another etching design, whereby two loops or shorted turns are used to create the conductive area. This technique is particularly advantageous because it helps shape the target 1, thereby producing a more linear output from the detector that would otherwise be generated with a simple, ordinary circle. Other higher-order harmonic components relative to the fundamental pitch of the target 1 can be added to the pattern of the target 1 to improve linearity.
检测器对感应谐振目标1的使用是可行的。这种布置使用与电容器电串联地布置的绕组,以便形成谐振或储能电路。虽然可行,但通常不是优选的,因为更难以使通电的电子电路对面对天线2的目标1的影响最小化。The use of an inductively resonant target 1 as a detector is possible. This arrangement uses a winding placed electrically in series with a capacitor to form a resonant or tank circuit. While possible, it is generally not preferred because it is more difficult to minimize the effect of the energized electronic circuit on the target 1 facing the antenna 2.
图6示出了在很大程度上是自解释的电子电路4的示意图。此外,如果电源可能产生电压尖峰,电源可以通过过电压保护电路。反极性保护(为清楚起见未示出)也是常见的要求。优选地,电路4由专用集成电路或与天线2位于相同的印刷电路板上的表面安装电子器件构成。对于最高测量速度,去除模拟多路复用器,并且使用单独的接收放大器通道。Figure 6 shows a schematic diagram of the electronic circuit 4, which is largely self-explanatory. Furthermore, the power supply can be routed through an overvoltage protection circuit if voltage spikes are likely to occur. Reverse polarity protection (not shown for clarity) is also a common requirement. Preferably, the circuit 4 consists of an application-specific integrated circuit or surface-mount electronics on the same printed circuit board as the antenna 2. For maximum measurement speed, the analog multiplexer is eliminated and separate receive amplifier channels are used.
到目前为止所描述的各实施方案沿测量轴线使用目标1范围的简单、周期性、规则变化,其提供增量测量。这对于速度测量可以是特别有用的,然而,周期性布置的一个缺点是测量位置在多个节距上是模糊的而不是绝对的。绝对位置测量可以使用以下段落中描述的许多方法以及这些方法的排列和组合来实现。The embodiments described so far use a simple, periodic, regular variation of the target's range along the measurement axis, which provides incremental measurements. This can be particularly useful for velocity measurements; however, one disadvantage of the periodic arrangement is that the measured position is ambiguous over multiple intervals and is not absolute. Absolute position measurement can be achieved using a number of methods described in the following paragraphs, as well as permutations and combinations of these methods.
第一种方法是通过电子电路4转换检测器的模糊或增量输出,每次通过一个节距时增加或减小以软件保持的计数。The first method is to convert the fuzzy or incremental output of the detector by electronic circuit 4, increasing or decreasing a count maintained in software each time a step is passed.
获得绝对位置测量的第二种方法是使用在所需测量标度上延伸的第二目标1和第二天线2的第二较粗略的节距布置。以这种方式,可以使用来自粗标度的读数和从第一重复标度获得的精细分辨率读数来确定近似位置。相同的概念可以扩展到覆盖灰度或二进制标度。A second method of obtaining an absolute position measurement is to use a second, coarser pitch arrangement of a second target 1 and a second antenna 2 extending over the desired measurement scale. In this way, the approximate position can be determined using readings from the coarse scale and fine resolution readings obtained from the first repeating scale. The same concept can be extended to cover grayscale or binary scales.
获得绝对测量的另一种方法是使用游标(Vernier)技术。图5中示出了这种布置的示意图。该技术使用分离的目标区域1的两个或更多个多节距的周期性图案。具有节距8x的第一系列的目标区域与具有节距9x的第二系列一起使用。可以组合来自每个图案的模糊读数,以便提供对位置的唯一指示。该唯一指示将被保持直到最小公倍数的节距。在此示例中,最小公倍数为72x。可以通过选择不同的节距(例如25x和26x)或通过添加第三种图案等来延长该长度。Another way to obtain absolute measurements is to use the Vernier technique. A schematic diagram of this arrangement is shown in Figure 5. This technique uses two or more multi-pitch periodic patterns of separated target areas 1. A first series of target areas with a pitch of 8x is used together with a second series with a pitch of 9x. The fuzzy readings from each pattern can be combined to provide a unique indication of position. This unique indication will be maintained until the pitch of the lowest common multiple. In this example, the lowest common multiple is 72x. This length can be extended by selecting different pitches (e.g., 25x and 26x) or by adding a third pattern, etc.
图7显示了被布置用于角度测量的检测器的面(face,端面)。定子和转子设置有多个天线,并且被布置用于使用两个目标1进行绝对位置测量,所述两个目标1即内目标和外目标,其节距不同以便在1转内形成独特的(游标)图案。面向转子上的内和外目标1的是定子上相应的、分别被标记为2a1、2b1、2c1和2a2、2b2、2c2的内和外绕组的组。如本领域技术人员将理解的,使用多个绕组节距尽可能地最大化围绕环的绕组的范围将最大化测量性能,因为目标1或天线2中的任何局部缺陷倾向于在多个节距上被平均掉。有利地,第三和第四组绕组被布置在定子的其他的、优选地沿直径方向相对的区域中,分别被标记为2a3、2b3、2c3和2a4、2b4、2c4,以便使由于转子和定子之间的非同心引起的任何影响最小化。这种类型的布置特别有用,因为它为埋头安装螺钉8或其他适当的紧固件被插入目标区域1组之间以及各天线2区域之间的间隙中提供了空间。在具有非常严苛的空间限制的应用中,使用塑料螺钉是有利的,以便避免源于金属螺钉的感应效应。此外,在具有严苛的空间限制的应用中,可以在径向方向上重叠内天线和外天线,而不会有信号保真度的任何显著损失。FIG7 shows the face of a detector arranged for angle measurement. The stator and rotor are provided with multiple antennas and are arranged for absolute position measurement using two targets 1, an inner target and an outer target, whose pitches differ so as to form a unique (vernier) pattern within a single revolution. Facing the inner and outer targets 1 on the rotor are corresponding sets of inner and outer windings on the stator, labeled 2a1, 2b1, 2c1 and 2a2, 2b2, 2c2, respectively. As will be appreciated by those skilled in the art, using multiple winding pitches to maximize the extent of the windings around the ring will maximize measurement performance, as any local imperfections in the targets 1 or antennas 2 tend to be averaged out over multiple pitches. Advantageously, the third and fourth sets of windings, labeled 2a3, 2b3, 2c3 and 2a4, 2b4, 2c4, respectively, are arranged in other, preferably diametrically opposed, regions of the stator to minimize any effects due to non-concentricity between the rotor and stator. This type of arrangement is particularly useful because it provides space for countersunk mounting screws 8 or other suitable fasteners to be inserted into the gaps between the groups of target areas 1 and between the antenna areas 2. In applications with very tight space constraints, the use of plastic screws is advantageous in order to avoid the inductive effects that arise from metal screws. Furthermore, in applications with tight space constraints, the inner and outer antennas can be radially overlapped without any significant loss of signal fidelity.
修改和进一步的实施方案Modifications and further embodiments
检测器可以以各种几何结构部署,所述几何结构包括线性、旋转、曲线和二维。Detectors can be deployed in a variety of geometries including linear, rotational, curvilinear, and two-dimensional.
本发明没有绝对的尺寸限度。限度仅由制造过程的限制而不是物理定律设置。在一个极端情况下,可以通过制造方法来生成非常长或大的目标1,所述制造方法例如但不限于,压制或冲裁钢带;激光切割钢;电沉积到陶瓷或玻璃上;将导电油墨印刷到绝缘基板上;将自粘金属化盘粘合到绝缘基板上等。The present invention has no absolute size limits. These limits are imposed solely by the limitations of the manufacturing process, not the laws of physics. At one extreme, very long or large targets 1 can be produced using manufacturing methods such as, but not limited to, pressing or punching steel strips; laser cutting steel; electrodeposition onto ceramic or glass; printing conductive ink onto insulating substrates; bonding self-adhesive metallized discs onto insulating substrates, etc.
用于目标承载体9的各种材料使得检测器能够在各种环境中工作。鉴于其稳定性和低热膨胀系数,玻璃是特别有利的。本发明的目标1、天线2和电子电路4可以部分或完全由壳体、屏蔽材料或密封剂包围。完整的罩可以是导电的,只要其在目标1和天线2之间的厚度低于检测器的激发频率下的皮肤深度。A variety of materials for target carrier 9 enable the detector to operate in a variety of environments. Glass is particularly advantageous due to its stability and low coefficient of thermal expansion. The target 1, antenna 2, and electronic circuitry 4 of the present invention can be partially or completely enclosed by a housing, shielding material, or sealant. The complete housing can be conductive, as long as its thickness between target 1 and antenna 2 is less than skin depth at the detector's excitation frequency.
在高精度应用和在前述任何一个方面中,检测器部件的热膨胀和收缩可能导致测量误差并且因此导致精度损失。可以通过测量温度并且将相应的温度系数馈送到在电子电路4中执行的位置计算来抵消这些热误差。有利地,可以通过测量天线2上的导电轨道的电阻来得到温度。例如,以这种方式,可以测量与目标1相邻的平均温度,而不是如传统热电偶可能经历的局部热点或冷点。In high-precision applications and in any of the aforementioned aspects, thermal expansion and contraction of detector components can lead to measurement errors and, therefore, loss of accuracy. These thermal errors can be counteracted by measuring the temperature and feeding the corresponding temperature coefficient into the position calculation performed in the electronic circuit 4. Advantageously, the temperature can be obtained by measuring the resistance of the conductive track on the antenna 2. In this way, for example, the average temperature adjacent to the target 1 can be measured, rather than localized hot or cold spots that may be experienced with conventional thermocouples.
目标1和目标承载体9不需要是刚性的。如果导电图案沉积在柔性基底(诸如Mylar或聚酯)上,那么检测器可以以更复杂的几何结构来部署,例如,盘绕和展开或粘到复杂的表面或轮廓上。The target 1 and target carrier 9 need not be rigid. If the conductive pattern is deposited on a flexible substrate (such as Mylar or polyester) then the detector can be deployed in more complex geometries, for example coiled and unrolled or adhered to complex surfaces or contours.
在限度内,在不同于主测量轴线的轴线上目标1相对于天线2的位置变化不会影响测量值。特别地,目标1和天线2之间在z轴上的距离z1可以改变,而基本上不改变测量的位移。通过根据接收信号Vrx1和Vrx2的振幅调整电子电路3中使用的放大因子,可以扩展可接受的变化的范围。如果目标1到天线2的距离大,那么接收信号Vrx1和Vrx2的振幅将会小,并且应该应用更大的放大。如果目标1到天线2的距离小,则相反。Within limits, variations in the position of target 1 relative to antenna 2 along axes other than the primary measurement axis do not affect the measured values. In particular, the distance z1 between target 1 and antenna 2 along the z-axis can be varied without substantially altering the measured displacement. By adjusting the amplification factor used in electronic circuit 3 based on the amplitude of received signals Vrx1 and Vrx2, the range of acceptable variations can be extended. If the distance from target 1 to antenna 2 is large, the amplitude of received signals Vrx1 and Vrx2 will be small, and greater amplification should be applied. The opposite is true if the distance from target 1 to antenna 2 is small.
迄今为止,使用一个发送绕组2c和两个接收绕组2a和2b主要描述了检测器。如本领域技术人员将理解的,在天线2中存在绕组的各种另外的排列和布置,所述绕组包括但不限于,布置在目标的两侧的绕组。将天线2绕组布置在目标1的两侧不是优选的,这是由于这种布置对机械安装的限制。为了构造的简化和良好的测量性能,目标1基本上在一个平面中布置并且天线2和电子电路3基本上在第二平面中布置、面向目标1是优选的,因为这提供了紧凑的布置。此外,还存在其他可能的激励和位置计算技术,例如使用由较低频率信号调制的高频激励频率以便提供较低速度的信号处理。由于其相对低的操作速度和较高的复杂性,这不是优选的。另一个实施方案是交换发送和接收功能,由此到目前为止所描述的发送绕组变为接收绕组,并且到目前为止所描述的接收绕组变为发送绕组。又一个实施方案使用接收信号的相位而不是振幅。Thus far, the detector has primarily been described using a single transmitting winding 2c and two receiving windings 2a and 2b. As those skilled in the art will appreciate, various other arrangements and configurations of the windings in antenna 2 exist, including, but not limited to, windings arranged on either side of the target. Placing the antenna 2 windings on either side of target 1 is not preferred due to the mechanical limitations of this arrangement. For simplicity of construction and good measurement performance, arranging target 1 substantially in one plane and antenna 2 and electronic circuitry 3 substantially in a second plane, facing target 1, is preferred, as this provides a compact arrangement. Other possible excitation and position calculation techniques exist, such as using a high-frequency excitation frequency modulated by a lower-frequency signal to provide slower signal processing. However, this is not preferred due to its relatively slow operating speed and high complexity. Another embodiment swaps the transmit and receive functions, whereby the transmit winding described thus far becomes the receive winding, and vice versa. Yet another embodiment uses the phase of the received signal rather than its amplitude.
图2中所示的绕组图案的替代,其他实施方案设想使用简单的螺旋绕组,其电感与目标1的位置成比例地变化。在这种方法中,避免了单独的发送和接收绕组。这种方法还使得能够使用简单的绕线线轴,因此相对于更复杂的绕组布置,降低了成本但也倾向于降低测量性能。As an alternative to the winding pattern shown in Figure 2, other embodiments contemplate the use of a simple spiral winding whose inductance varies proportionally with the position of the target 1. In this approach, separate transmit and receive windings are avoided. This approach also enables the use of simple winding bobbins, thus reducing cost relative to more complex winding arrangements, which also tend to reduce measurement performance.
通过简单地将图案远离彼此移开(在y轴上)并且避免电连接,可以在同一承载体9上构造多个目标1。这种构造在需要电气冗余的用于安全相关环境的检测器中特别有利。在电气冗余系统中,可以在同一承载体9上形成多个目标1,并且可以使用多个天线2同时对它们进行检测。By simply moving the patterns away from each other (on the y-axis) and avoiding electrical connections, multiple targets 1 can be constructed on the same carrier 9. This configuration is particularly advantageous in detectors used in safety-related environments where electrical redundancy is required. In an electrically redundant system, multiple targets 1 can be formed on the same carrier 9 and can be detected simultaneously using multiple antennas 2.
Claims (19)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1611173.4 | 2016-06-28 | ||
| GB1613961.0 | 2016-08-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK40008356A HK40008356A (en) | 2020-06-12 |
| HK40008356B true HK40008356B (en) | 2022-01-07 |
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