HK1236179B - Telescopic connection component and aerial work platform - Google Patents
Telescopic connection component and aerial work platform Download PDFInfo
- Publication number
- HK1236179B HK1236179B HK17107091.4A HK17107091A HK1236179B HK 1236179 B HK1236179 B HK 1236179B HK 17107091 A HK17107091 A HK 17107091A HK 1236179 B HK1236179 B HK 1236179B
- Authority
- HK
- Hong Kong
- Prior art keywords
- cylinder
- telescopic
- arm
- hinged
- connection assembly
- Prior art date
Links
Description
【技术领域】【Technical field】
本发明涉及工程机械领域,尤其涉及一种工程作业车,更具体涉及一种伸缩连接组件及高空作业平台。The present invention relates to the field of engineering machinery, in particular to an engineering work vehicle, and more specifically to a telescopic connection assembly and an aerial work platform.
【背景技术】[Background Technology]
高空作业平台是一种先进的高空作业机械,能够大大提高空中施工人员的工作效率、安全性和舒适性,并降低劳动强度,在发达国家早已广泛应用。我国高空作业平台的使用也越来越广泛,如最初的一般性的市政路灯维修、园林树木修剪等,而随着我国经济的快速发展,工程建设、工业安装、设备检修、厂房维护、造船、电力、市政、机场、通讯、园林、交通等对高空作业平台的需求不断增长。Aerial work platforms are advanced aerial work equipment that significantly improve the efficiency, safety, and comfort of aerial construction workers while reducing labor intensity. They have long been widely used in developed countries. Their use in my country is also growing. Initially, they were used for general municipal streetlight maintenance and garden tree pruning. With the rapid development of my country's economy, demand for aerial work platforms is growing in engineering construction, industrial installation, equipment maintenance, plant maintenance, shipbuilding, power generation, municipal administration, airports, communications, gardening, and transportation.
传统的高空作业平台中连接操作台与主臂(可为伸缩连接组件)的小臂采用的是平行四边形结构,具体结构为:操作台上的两连接点分别与小臂头(连接在主臂上)上的两连接点通过两连接臂铰接,且操作台上两连接点的连线与小臂头上两连接点的连线是平行的,从而使得两连接臂与操作台上两连接点的连线及小臂头上两连接点的连线构成一个平行四边形,然后再匹配变幅油缸及调平油缸等部件使该小臂具有变幅及调平功能;由于现有该小臂采用的是平行四边形结构,使其水平方向的伸距受连接臂的长度所限而不能满足对水平伸距较大的工作要求;另外,该平行四边形小臂结构使得高空作业平台在工作区域内的灵活性相对较差。The forearm connecting the operating platform and the main arm (which can be a telescopic connecting component) in a traditional aerial work platform adopts a parallelogram structure. The specific structure is: the two connection points on the operating platform are respectively hinged to the two connection points on the forearm head (connected to the main arm) through two connecting arms, and the line connecting the two connection points on the operating platform is parallel to the line connecting the two connection points on the forearm head, so that the line connecting the two connecting arms and the two connection points on the operating platform and the line connecting the two connection points on the forearm head form a parallelogram, and then the boom cylinder, leveling cylinder and other components are matched to give the forearm the boom with boom and leveling functions; since the existing forearm adopts a parallelogram structure, its horizontal reach is limited by the length of the connecting arm and cannot meet the work requirements with a larger horizontal reach; in addition, the parallelogram forearm structure makes the aerial work platform relatively less flexible in the working area.
因此,有必要提供一种改进的用于连接操作台与主臂的连接结构及相应的高空作业平台,以克服上述现有技术的缺点与不足。Therefore, it is necessary to provide an improved connection structure for connecting the operating platform and the main arm and a corresponding aerial work platform to overcome the shortcomings and deficiencies of the above-mentioned prior art.
【发明内容】[Summary of the invention]
本发明的目的旨在解决上述问题,提供了一种伸缩连接组件及高空作业平台,所述伸缩连接组件不仅具有较大的水平伸距,使高空作业平台的工作范围增大,且所述伸缩连接组件具有较高的结构强度和结构稳定性,可极大地确保高空作业平台的使用安全性。The purpose of the present invention is to solve the above-mentioned problems and provide a telescopic connection assembly and an aerial work platform. The telescopic connection assembly not only has a large horizontal extension, thereby increasing the working range of the aerial work platform, but also has high structural strength and structural stability, which can greatly ensure the safety of the aerial work platform.
为实现该目的,本发明提供了一种伸缩连接组件,其用于将高空作业平台上的伸缩传动组件与操作台可伸缩地连接起来,所述伸缩连接组件包括:外臂、滑动设置在所述外臂中并能够从所述外臂的一端伸出的内臂及设置在所述外臂与内臂之间的小臂伸缩油缸To achieve this purpose, the present invention provides a telescopic connection assembly for telescopically connecting a telescopic transmission assembly on an aerial work platform to an operating platform, the telescopic connection assembly comprising: an outer arm, an inner arm slidably disposed in the outer arm and capable of extending from one end of the outer arm, and a small arm telescopic cylinder disposed between the outer arm and the inner arm.
具体地,所述小臂伸缩油缸包括缸体及滑动设置于所述缸体中的活塞杆,所述缸体固接于所述外臂上,所述活塞杆的伸出端固接于所述内臂上。Specifically, the arm telescopic oil cylinder includes a cylinder body and a piston rod slidably arranged in the cylinder body. The cylinder body is fixed to the outer arm, and the extended end of the piston rod is fixed to the inner arm.
较佳地,所述缸体固接于所述外臂的外壁上,所述活塞杆的伸出端固接于所述内臂的外壁上。Preferably, the cylinder body is fixed to the outer wall of the outer arm, and the extended end of the piston rod is fixed to the outer wall of the inner arm.
相应地,本发明还提供了一种高空作业平台,包括:依次活动连接的车体、伸缩传动组件、上述任一技术方案所述的伸缩连接组件及操作台;所述车体与伸缩传动组件之间及伸缩传动组件与伸缩连接组件之间皆设有支撑件。Correspondingly, the present invention also provides an aerial work platform, comprising: a vehicle body, a telescopic transmission assembly, a telescopic connection assembly described in any of the above technical solutions, and an operating platform that are movably connected in sequence; support members are provided between the vehicle body and the telescopic transmission assembly and between the telescopic transmission assembly and the telescopic connection assembly.
可选地,所述伸缩传动组件与伸缩连接组件之间的支撑件为变幅油缸。Optionally, the support member between the telescopic transmission assembly and the telescopic connection assembly is a luffing cylinder.
可选地,所述伸缩传动组件与伸缩连接组件之间的支撑件为第一调平油缸;所述伸缩连接组件上与所述伸缩传动组件连接的一端铰接有小臂头;所述第一调平油缸的一端与伸缩传动组件铰接,另一端与所述小臂头铰接。Optionally, the support member between the telescopic transmission assembly and the telescopic connection assembly is a first leveling cylinder; one end of the telescopic connection assembly connected to the telescopic transmission assembly is hinged with a small arm head; one end of the first leveling cylinder is hinged to the telescopic transmission assembly, and the other end is hinged to the small arm head.
进一步地,所述伸缩连接组件还包括小臂变幅油缸,所述小臂变幅油缸的一端与所述小臂头铰接,另一端与所述外臂的外壁铰接,使得所述小臂头、外臂及小臂变幅油缸构成一个三角形变幅机构。Furthermore, the telescopic connection assembly also includes a jib luffing cylinder, one end of which is hinged to the jib head, and the other end is hinged to the outer wall of the outer arm, so that the jib head, outer arm and jib luffing cylinder constitute a triangular luffing mechanism.
进一步地,所述伸缩连接组件与操作台之间设有第三调平油缸,所述第三调平油缸的一端与所述内臂铰接,另一端与固接于所述操作台上的摆动缸铰接。Furthermore, a third leveling oil cylinder is provided between the telescopic connection assembly and the operating table. One end of the third leveling oil cylinder is hinged to the inner arm, and the other end is hinged to the swing cylinder fixed to the operating table.
可选地,所述摆动缸上设有与所述第三调平油缸配合的角度传感器。Optionally, the swing cylinder is provided with an angle sensor that cooperates with the third leveling cylinder.
可选地,所述小臂头与伸缩连接组件之间还设有第二调平油缸,所述第二调平油缸的一端与小臂头铰接,另一端与所述外臂的外壁铰接;所述第二调平油缸的腔体与第三调平油缸的腔体通过油管相通。Optionally, a second leveling cylinder is provided between the jib head and the telescopic connection assembly, one end of the second leveling cylinder is hinged to the jib head, and the other end is hinged to the outer wall of the outer arm; the cavity of the second leveling cylinder is connected to the cavity of the third leveling cylinder through an oil pipe.
与现有技术相比,本发明具备如下优点:Compared with the prior art, the present invention has the following advantages:
本发明的技术方案中,由于所述伸缩连接组件包括:外臂、滑动设置于所述外臂中并能够从所述外臂的一端伸出的内臂及设于所述外臂与内臂之间的小臂伸缩油缸,因而小臂伸缩油缸可带动内臂从外臂中伸出及回缩至外臂中,在该过程中由于内臂可从外臂中伸出,其可增加与内臂连接的操作台在水平方向的延伸距离,进而实现扩大工作范围。In the technical solution of the present invention, since the telescopic connection assembly includes: an outer arm, an inner arm slidably arranged in the outer arm and capable of extending from one end of the outer arm, and a small arm telescopic cylinder arranged between the outer arm and the inner arm, the small arm telescopic cylinder can drive the inner arm to extend from the outer arm and retract into the outer arm. In this process, since the inner arm can be extended from the outer arm, it can increase the horizontal extension distance of the operating platform connected to the inner arm, thereby expanding the working range.
其次,本发明的技术方案中,所述伸缩传动组件与伸缩连接组件之间及伸缩连接组件与操作台之间皆设有相应的调平机构,其可确保操作台在工作时在水平面各方向上较平稳的移动,进而确保工人的人身安全。Secondly, in the technical solution of the present invention, corresponding leveling mechanisms are provided between the telescopic transmission assembly and the telescopic connection assembly, and between the telescopic connection assembly and the operating table, which can ensure that the operating table moves more smoothly in all directions on the horizontal plane during work, thereby ensuring the personal safety of workers.
再者,所述伸缩连接组件采用内臂滑动设置于所述外臂中、所述伸缩传动组件与伸缩连接组件之间及伸缩连接组件与操作台之间设置相关支撑件等结构方式,该些结构方式可使高空作业平台具有较高的结构强度及结构稳定性,进而提高高空作业平台的使用安全性。Furthermore, the telescopic connection assembly adopts a structural method in which the inner arm is slidably arranged in the outer arm, and relevant support members are arranged between the telescopic transmission assembly and the telescopic connection assembly and between the telescopic connection assembly and the operating table. These structural methods can make the aerial work platform have higher structural strength and structural stability, thereby improving the safety of the aerial work platform.
因此,本发明中的伸缩连接组件不仅具有较大的水平伸距,使操作台在水平面上能够延伸至更远的区域,进而增大高空作业平台的工作范围,且所述伸缩连接组件具有较高的结构强度和结构稳定性,可极大地提高高空作业平台的使用安全性。Therefore, the telescopic connection assembly in the present invention not only has a larger horizontal extension, allowing the operating platform to extend to a farther area on the horizontal plane, thereby increasing the working range of the aerial work platform, but also has higher structural strength and structural stability, which can greatly improve the safety of the aerial work platform.
【附图说明】【Brief Description of the Drawings】
图1为本发明中一种高空作业平台的一个典型实施例的结构示意图;FIG1 is a schematic structural diagram of a typical embodiment of an aerial work platform according to the present invention;
图2为图1中M部位的局部放大图;FIG2 is a partial enlarged view of the portion M in FIG1 ;
图3为图1所示的高空作业车的前端部件的另一状态结构示意图,所述前端部件包括伸缩连接组件、操作台及其相关连接部件等;FIG3 is a schematic structural diagram of another state of the front end component of the aerial work vehicle shown in FIG1 , wherein the front end component includes a telescopic connection assembly, an operating platform and related connection components;
图4为图1所示的高空作业平台的伸缩传动组件的结构示意图;FIG4 is a schematic structural diagram of the telescopic transmission assembly of the aerial work platform shown in FIG1 ;
图5为图4中A部位的局部放大图;FIG5 is a partial enlarged view of portion A in FIG4 ;
图6为图4中B部位的局部放大图;FIG6 is a partial enlarged view of portion B in FIG4 ;
图7为图4所示的伸缩传动组件的伸出状态结构示意图;FIG7 is a schematic structural diagram of the telescopic transmission assembly shown in FIG4 in an extended state;
图8为图4所示的伸缩传动组件的内部关键传动组件的结构示意图,其中,关键传动组件包括第一链轮、第二链轮、伸绳链条、回绳链条及伸缩油缸等;FIG8 is a schematic structural diagram of the key transmission components within the telescopic transmission assembly shown in FIG4 , wherein the key transmission components include a first sprocket, a second sprocket, a stretching chain, a return chain, and a telescopic cylinder;
图9为图4所示的伸缩传动组件的内部关键传动组件的另一状态结构示意图;FIG9 is a schematic structural diagram of another state of the internal key transmission components of the telescopic transmission assembly shown in FIG4;
图10为图4所示的伸缩传动组件的内部关键传动组件的另一状态结构示意图;FIG10 is a schematic structural diagram of another state of the internal key transmission components of the telescopic transmission assembly shown in FIG4;
图11为图4所示的伸缩传动组件的伸缩油缸的结构示意图;FIG11 is a schematic structural diagram of the telescopic oil cylinder of the telescopic transmission assembly shown in FIG4 ;
图12为图11中C部位的局部放大图;FIG12 is a partial enlarged view of portion C in FIG11 ;
图13为本发明中一种高空作业平台的另一实施例的前端部件的结构示意图。FIG13 is a schematic structural diagram of a front end component of another embodiment of an aerial work platform in the present invention.
【具体实施方式】[Specific implementation method]
下面结合附图和示例性实施例对本发明作进一步地描述,其中附图中相同的标号全部指的是相同的部件。此外,如果已知技术的详细描述对于示出本发明的特征是不必要的,则将其省略。The present invention will be further described below in conjunction with the accompanying drawings and exemplary embodiments, wherein identical reference numerals throughout the accompanying drawings refer to identical components. In addition, if detailed description of known techniques is unnecessary for illustrating features of the present invention, it will be omitted.
本发明提供的一种高空作业平台的一个典型实施例的结构示意图如图1~12所示,所述高空作业平台包括车体1、枢接于所述车体1上的伸缩传动组件2及通过伸缩连接组件5与所述伸缩传动组件2末端连接的操作台3。A structural schematic diagram of a typical embodiment of an aerial work platform provided by the present invention is shown in Figures 1 to 12. The aerial work platform includes a vehicle body 1, a telescopic transmission assembly 2 pivotally connected to the vehicle body 1, and an operating table 3 connected to the end of the telescopic transmission assembly 2 via a telescopic connection assembly 5.
需要说明的是,所述车体1包括车架、设于所述车架上的驱动系统及与所述驱动系统电性连接的控制箱,所述控制箱可翻转地设于所述车架的侧面;所述驱动系统包括驱动机构、传动机构、车轮总成及控制系统等,所述控制箱同时也与控制系统电性连接;所述操作台上也可设置与所述控制系统电性连接的相关控制装置。It should be noted that the vehicle body 1 includes a frame, a drive system arranged on the frame, and a control box electrically connected to the drive system, and the control box can be flipped and arranged on the side of the frame; the drive system includes a drive mechanism, a transmission mechanism, a wheel assembly and a control system, etc., and the control box is also electrically connected to the control system; related control devices electrically connected to the control system can also be set on the operating table.
所述伸缩连接组件5包括外臂51、滑动设置于所述外臂51中并能够从所述外臂51的一端伸出的内臂52及设于所述外臂51与内臂52之间的小臂伸缩油缸53。The telescopic connection assembly 5 includes an outer arm 51 , an inner arm 52 slidably disposed in the outer arm 51 and capable of extending from one end of the outer arm 51 , and an arm telescopic cylinder 53 disposed between the outer arm 51 and the inner arm 52 .
需要说明的是,所述小臂伸缩油缸53包括缸体(未标出)及滑动设置于所述缸体中的活塞杆(未标出);优选地,所述缸体固接于所述外臂51的外壁上,所述活塞杆的伸出端固接于所述内臂52的外壁上。It should be noted that the arm telescopic cylinder 53 includes a cylinder body (not marked) and a piston rod (not marked) slidably arranged in the cylinder body; preferably, the cylinder body is fixed to the outer wall of the outer arm 51, and the protruding end of the piston rod is fixed to the outer wall of the inner arm 52.
所述伸缩传动组件2与伸缩连接组件5之间设有第一调平油缸55,所述伸缩连接组件5上与所述伸缩传动组件2连接的一端铰接有小臂头54;所述第一调平油缸55的一端与伸缩传动组件2铰接,另一端与所述小臂头54铰接;所述伸缩连接组件5还包括小臂变幅油缸57,所述小臂变幅油缸57的一端与所述小臂头54铰接,另一端与所述外臂51的外壁铰接,使得所述小臂头54、外臂51及小臂变幅油缸57构成一个三角变幅机构。A first leveling cylinder 55 is provided between the telescopic transmission assembly 2 and the telescopic connection assembly 5, and an arm head 54 is hingedly connected to one end of the telescopic connection assembly 5 connected to the telescopic transmission assembly 2; one end of the first leveling cylinder 55 is hinged to the telescopic transmission assembly 2, and the other end is hinged to the arm head 54; the telescopic connection assembly 5 also includes an arm luffing cylinder 57, one end of the arm luffing cylinder 57 is hinged to the arm head 54, and the other end is hinged to the outer wall of the outer arm 51, so that the arm head 54, the outer arm 51 and the arm luffing cylinder 57 constitute a triangular luffing mechanism.
需要说明的是,小臂头54、外臂51及伸缩传动组件2通过同一根销轴512铰接;所述第一调平油缸55、小臂头54、小臂变幅油缸57及外臂51构成一个四连杆机构。另外,第一调平油缸55可采用电调平方式,也可以采用液压调平方式;当采用电调平方式时,使所述小臂头54、外臂51及伸缩传动组件2实现铰接的销轴512上设有便于与所述第一调平油缸55相匹配的角度传感器(未示出);当采用液压调平方式时,所述伸缩传动组件2上设有与所述第一调平油缸55相互匹配的液压调平装置;优选地,所述第一调平油缸55采用电调平方式。It should be noted that the jib head 54, outer arm 51, and telescopic transmission assembly 2 are articulated via a common pin 512; the first leveling cylinder 55, jib head 54, jib luffing cylinder 57, and outer arm 51 form a four-bar linkage. Furthermore, the first leveling cylinder 55 can be leveled electrically or hydraulically. When leveling electrically, the pin 512 that articulates the jib head 54, outer arm 51, and telescopic transmission assembly 2 is provided with an angle sensor (not shown) that facilitates matching with the first leveling cylinder 55. When leveling hydraulically, the telescopic transmission assembly 2 is provided with a hydraulic leveling device that matches the first leveling cylinder 55. Preferably, the first leveling cylinder 55 is leveled electrically.
其中,可通过第一调平油缸55对小臂头54的推拉动作实现对小臂头54的调平;具体的,安装在小臂头54上的角度传感器将小臂头54的某一角度预设为零位,在伸缩传动组件2的变幅过程中,小臂头54会随着伸缩传动组件2的变幅而相应倾斜,此时角度传感器会将小臂头54的角度信号传递到相应的控制器,控制器收到信号后会发出相应控制指令,以控制第一调平油缸伸55伸缩从而实现小臂头54的调平,即控制小臂头54始终处于预设的零位。另外,可通过控制小臂变幅油缸57的伸缩来实现伸缩连接组件5的上下变幅。The first leveling cylinder 55 pushes and pulls the arm head 54 to achieve leveling of the arm head 54. Specifically, the angle sensor installed on the arm head 54 presets a certain angle of the arm head 54 as zero. During the luffing process of the telescopic transmission assembly 2, the arm head 54 will tilt accordingly with the luffing of the telescopic transmission assembly 2. At this time, the angle sensor transmits the angle signal of the arm head 54 to the corresponding controller. After receiving the signal, the controller issues a corresponding control instruction to control the extension and retraction of the first leveling cylinder 55 to achieve leveling of the arm head 54, that is, to control the arm head 54 to always be at the preset zero position. In addition, the up and down luffing of the telescopic connection assembly 5 can be achieved by controlling the extension and retraction of the arm luffing cylinder 57.
进一步的,所述伸缩连接组件5与操作台3之间设有第三调平油缸58,所述第三调平油缸58的一端与所述内臂52铰接,另一端与固接于所述操作台3上的摆动缸33铰接。Furthermore, a third leveling cylinder 58 is provided between the telescopic connection assembly 5 and the operating platform 3 . One end of the third leveling cylinder 58 is hinged to the inner arm 52 , and the other end is hinged to the swing cylinder 33 fixed to the operating platform 3 .
优选地,所述小臂头54与伸缩连接组件5之间还设有第二调平油缸56,所述第二调平油缸56的一端与小臂头54铰接,另一端与所述外臂51的外壁铰接;所述第二调平油缸56的腔体与第三调平油缸58的腔体通过油管相通。Preferably, a second leveling cylinder 56 is further provided between the jib head 54 and the telescopic connection assembly 5, one end of the second leveling cylinder 56 is hinged to the jib head 54, and the other end is hinged to the outer wall of the outer arm 51; the cavity of the second leveling cylinder 56 is connected to the cavity of the third leveling cylinder 58 through an oil pipe.
需要说明的是,所述第二调平油缸56与第三调平油缸58的设置可避免伸缩连接组件5在变幅过程中操作台3发生倾斜,既可以确保在伸缩连接组件5的变幅过程中,所述操作台3始终保持水平姿态,因此第二调平油缸56及第三调平油缸58具有二级调平功能(所述第一调平油缸55及其相关装置实现一级调平)。由于所述第二调平油缸56的腔体与第三调平油缸58的腔体通过油管相通,因而可通过第三调平油缸58与第二调平油缸56的伸缩匹配达到调平的目的,其具体过程为:当伸缩连接组件5向上变幅时,小臂变幅油缸57中的伸缩杆伸出,同时第二调平油缸56中的伸缩杆也伸出,此时第二调平油缸56中有杆腔的液压介质因压力而流至第三调平油缸58的有杆腔中,接着第三调平油缸58的伸缩杆回缩,第三调平油缸58的无杆腔中的液压介质通过油管进入第二调平油缸56的无杆腔,以通过第三调平油缸58与第二调平油缸56相关腔中的压力平衡来实现调平目的;当伸缩连接组件5向下变幅时,也是一样的原理,只是液压介质的流向和相关部件的运动状态相反;其中,所述第二调平油缸56与第三调平油缸58的缸筒截面积、伸缩杆截面积以及伸缩杆的行程皆是预设及匹配好的。It should be noted that the arrangement of the second leveling cylinder 56 and the third leveling cylinder 58 can prevent the operating platform 3 from tilting during the boom length variation process of the telescopic connection assembly 5, and can ensure that the operating platform 3 always maintains a horizontal posture during the boom length variation process of the telescopic connection assembly 5. Therefore, the second leveling cylinder 56 and the third leveling cylinder 58 have a two-leveling function (the first leveling cylinder 55 and its related devices realize one-level leveling). Since the cavity of the second leveling cylinder 56 and the cavity of the third leveling cylinder 58 are connected through an oil pipe, the purpose of leveling can be achieved by the telescopic matching of the third leveling cylinder 58 and the second leveling cylinder 56. The specific process is as follows: when the telescopic connection assembly 5 varies upward, the telescopic rod in the arm boom length variation cylinder 57 extends, and at the same time, the telescopic rod in the second leveling cylinder 56 also extends. At this time, the hydraulic medium in the rod chamber of the second leveling cylinder 56 flows to the rod chamber of the third leveling cylinder 58 due to pressure, and then the extension of the third leveling cylinder 58 is completed. The retraction rod retracts, and the hydraulic medium in the rodless cavity of the third leveling cylinder 58 enters the rodless cavity of the second leveling cylinder 56 through the oil pipe, so as to achieve the leveling purpose by balancing the pressure in the relevant cavities of the third leveling cylinder 58 and the second leveling cylinder 56; when the telescopic connection assembly 5 changes amplitude downward, the same principle applies, except that the flow direction of the hydraulic medium and the movement state of the relevant components are opposite; wherein, the cylinder cross-sectional area, telescopic rod cross-sectional area and telescopic rod stroke of the second leveling cylinder 56 and the third leveling cylinder 58 are all preset and matched.
请参见附图1~12,其共同揭示了本发明的高空作业平台的伸缩传动组件的一个典型实施例。所述伸缩传动组件2包括基本臂21、二节臂22、三节臂23、伸缩油缸24、伸绳链条27及回绳链条28。1 to 12 , which collectively illustrate a typical embodiment of a telescopic transmission assembly for an aerial work platform of the present invention, the telescopic transmission assembly 2 includes a base arm 21 , a second-section arm 22 , a third-section arm 23 , a telescopic cylinder 24 , a rope extension chain 27 , and a rope return chain 28 .
所述二节臂22套接于所述基本臂21中并能够从所述基本臂21(图7所示上侧)中伸出,所述三节臂23套接于所述二节臂22中并能够从所述二节臂22的伸出端(图7所示上侧)伸出。The two-section arm 22 is sleeved in the basic arm 21 and can be extended from the basic arm 21 (the upper side shown in Figure 7), and the three-section arm 23 is sleeved in the two-section arm 22 and can be extended from the extended end of the two-section arm 22 (the upper side shown in Figure 7).
所述伸缩油缸24包括固接于所述二节臂22上的缸筒241及套接于所述缸筒241中的伸缩杆242,所述伸缩杆242具有中空结构247,所述伸缩杆242中的中空结构247与缸筒241内部腔体相通,所述伸缩杆242上的所述中空结构247中设有导油管245,所述伸缩杆242的伸出端(图9所示下侧)固接于所述基本臂21上。优选地,所述伸缩杆242的伸出端端面通过卡板8固定于基本臂21上,所述缸筒241上靠近所述伸缩杆242的伸出端处设有便于所述缸筒241固定于所述二节臂22上的连接部,所述连接部可包括销轴孔,即通过销轴插入销轴孔中,以此来实现将缸筒241固定于二节臂22上;当然,缸筒241上的连接部也可设于缸筒241的其他位置,例如缸筒241的中部等。The telescopic oil cylinder 24 includes a cylinder barrel 241 fixedly connected to the second-section arm 22 and a telescopic rod 242 sleeved in the cylinder barrel 241. The telescopic rod 242 has a hollow structure 247. The hollow structure 247 in the telescopic rod 242 is communicated with the internal cavity of the cylinder barrel 241. An oil guide pipe 245 is provided in the hollow structure 247 on the telescopic rod 242. The protruding end of the telescopic rod 242 (the lower side as shown in Figure 9) is fixedly connected to the basic arm 21. Preferably, the end face of the extended end of the telescopic rod 242 is fixed to the basic arm 21 through a clamping plate 8, and the cylinder 241 is provided with a connecting portion near the extended end of the telescopic rod 242 to facilitate the fixing of the cylinder 241 to the second-section arm 22. The connecting portion may include a pin shaft hole, that is, the pin shaft is inserted into the pin shaft hole to achieve the fixing of the cylinder 241 to the second-section arm 22; of course, the connecting portion on the cylinder 241 may also be provided at other positions of the cylinder 241, such as the middle part of the cylinder 241.
此外,所述伸缩油缸24上固设有第一链轮25,所述二节臂22上固设有第二链轮26,所述第二链轮26相对于第一链轮25更靠近于所述缸筒241的伸出端;所述伸缩链条27的一端固接于所述基本臂21上,另一端绕过所述第一链轮25固接于所述三节臂23上,即伸缩链条27的两端皆处于第一链轮25的下侧(以说明书附图中相关附图摆放的方向为基准);所述回绳链条28的一端固接于所述三节臂23上,另一端绕过所述第二链轮26固接于所述基本臂21上,即回绳链条28的两端皆处于第二链轮26的上侧(以说明书附图中相关附图摆放的方向为基准)。优选地,所述第一链轮25设于所述伸缩油缸24上处于与其所述伸出端相远离的一端的油缸头处,所述第二链轮26设于所述二节臂22上靠近所述伸缩杆242的伸出端处;通过该结构方式,可以将第一链轮25与第二链轮26分设于缸筒241的上下(以说明书附图中相关附图摆放的方向为基准)两端的位置处,可确保缸筒241较平稳的移动,进而带动相关部件的平稳传动及伸缩运动;当然,所述第一链轮25与第二链轮26也可在设置其他合适位置,例如第一链轮25设于缸筒241上靠近缸筒中部的位置,或者第二链轮26设于二节臂22上靠近缸筒241中部的位置处等。In addition, a first sprocket 25 is fixedly provided on the telescopic cylinder 24, and a second sprocket 26 is fixedly provided on the two-section arm 22. The second sprocket 26 is closer to the protruding end of the cylinder 241 than the first sprocket 25; one end of the telescopic chain 27 is fixedly connected to the basic arm 21, and the other end passes around the first sprocket 25 and is fixedly connected to the three-section arm 23, that is, both ends of the telescopic chain 27 are on the lower side of the first sprocket 25 (based on the direction of the relevant drawings in the specification); one end of the return rope chain 28 is fixedly connected to the three-section arm 23, and the other end passes around the second sprocket 26 and is fixedly connected to the basic arm 21, that is, both ends of the return rope chain 28 are on the upper side of the second sprocket 26 (based on the direction of the relevant drawings in the specification). Preferably, the first sprocket 25 is arranged on the telescopic cylinder 24 at the cylinder head at the end away from the extended end thereof, and the second sprocket 26 is arranged on the second-section arm 22 at the extended end near the telescopic rod 242; through this structural method, the first sprocket 25 and the second sprocket 26 can be respectively arranged at the upper and lower ends of the cylinder 241 (based on the direction of the relevant drawings in the accompanying drawings of the specification), which can ensure relatively smooth movement of the cylinder 241, thereby driving the smooth transmission and telescopic movement of related components; of course, the first sprocket 25 and the second sprocket 26 can also be set at other suitable positions, for example, the first sprocket 25 is arranged on the cylinder 241 near the middle of the cylinder, or the second sprocket 26 is arranged on the second-section arm 22 near the middle of the cylinder 241, etc.
其中,如图11~12所示,所述伸缩油缸24的缸筒241的内部腔被伸缩杆242分为有杆腔244和无杆腔243,即缸筒241的内部腔与伸缩杆242重叠的部位所形成的腔体为有杆腔244,缸筒241的内部腔未与伸缩杆242重叠且处于伸缩杆242末端右上侧(以说明书附图中图12摆放的方向为基准)的部位为无杆腔243;所述伸缩杆242的中空结构247通过连接通道246与有杆腔244连通;所述伸缩杆242的中空结构247及该中空结构247中的导油管245皆有外接油管相通。11-12 , the internal cavity of the cylinder barrel 241 of the telescopic oil cylinder 24 is divided into a rod cavity 244 and a rodless cavity 243 by the telescopic rod 242, that is, the cavity formed by the overlapping portion of the internal cavity of the cylinder barrel 241 and the telescopic rod 242 is the rod cavity 244, and the portion of the internal cavity of the cylinder barrel 241 that does not overlap with the telescopic rod 242 and is located on the upper right side of the end of the telescopic rod 242 (based on the direction of FIG. 12 in the accompanying drawings of the specification) is the rodless cavity 243; the hollow structure 247 of the telescopic rod 242 is connected to the rod cavity 244 through a connecting channel 246; the hollow structure 247 of the telescopic rod 242 and the oil guide pipe 245 in the hollow structure 247 are both connected to an external oil pipe.
进一步的,所述回绳链条28与伸绳链条27各自的一个端头通过链条连接件29固接于所述三节臂23上,且该各个端头分别固接于所述链条连接件29的两侧;通过该结构方式,有便于伸绳链条27、回绳链条28及三节臂23之间较好的实现联动作用。当然,伸绳链条27与回绳链条28也可分别通过不同的连接部件实现与三节臂23的固定连接。Furthermore, one end of each of the return chain 28 and the extension chain 27 is fixedly connected to the three-section boom 23 via a chain connector 29, with each end being fixedly connected to both sides of the chain connector 29. This structure facilitates the linkage between the extension chain 27, the return chain 28, and the three-section boom 23. Of course, the extension chain 27 and the return chain 28 can also be fixedly connected to the three-section boom 23 via different connecting components.
进一步的,所述伸绳链条27上设有链条检测装置;该链条检测装置可实时检测相关链条的状态,当相关链条发生断裂或超出预设松动值时,其即会发出报警信号,以此来确保该伸缩传动组件2的使用安全性,进而确保操作人员及其他相关人员的人身安全。具体的,可将链条检测装置设于伸绳链条27与基本臂21相连接的一端。Furthermore, the extension chain 27 is provided with a chain detection device. This chain detection device can monitor the status of the relevant chain in real time. When the relevant chain breaks or exceeds a preset looseness value, it will issue an alarm signal, thereby ensuring the safe use of the telescopic transmission assembly 2 and, by extension, the personal safety of the operator and other relevant personnel. Specifically, the chain detection device can be provided at the end of the extension chain 27 connected to the base arm 21.
优选地,所述基本臂21、二节臂22及三节臂23皆优选为中空结构,当然,所述基本臂21、二节臂22及三节臂23不局限于内部为中空结构,其也可为能实现满足前述条件的其他结构。Preferably, the basic arm 21, the second-section arm 22 and the third-section arm 23 are all preferably hollow structures. Of course, the basic arm 21, the second-section arm 22 and the third-section arm 23 are not limited to being hollow structures inside, and they can also be other structures that can meet the above conditions.
进一步的,所述基本臂21、二节臂22及三节臂23的内部中空结构构成伸缩腔,所述伸缩油缸24、第一链轮25、第二链轮26、伸绳链条27及回绳链条28皆处于所述伸缩腔中;其可使本伸缩传动组件2的结构更紧凑,进而减少相关部件的磨损及减缓其老化,延长其使用寿命,并且还可减少维修及维护频率,同时维修、维护较便捷,维修及维护成本也较低,另外,在一定程度上也可降低因上述相关部件暴露在外而使相关人员的误碰受伤的几率。当然,将伸缩油缸24、第一链轮25、第二链轮26、伸绳链条27及回绳链条28等部件设于伸缩腔外(即基本臂21、二节臂22及三节臂23的外壁上)也是可行的。Furthermore, the internal hollow structures of the basic arm 21, the second-section arm 22, and the third-section arm 23 form a telescopic cavity, and the telescopic cylinder 24, the first sprocket 25, the second sprocket 26, the extension chain 27, and the return chain 28 are all located within the telescopic cavity. This makes the structure of the telescopic transmission assembly 2 more compact, thereby reducing wear and aging of the relevant components, extending their service life, and reducing the frequency of repair and maintenance. It is also convenient and low-cost to repair and maintain these components. In addition, it can also reduce the risk of accidental injury to personnel due to the exposure of these components. Of course, it is also feasible to locate the telescopic cylinder 24, the first sprocket 25, the second sprocket 26, the extension chain 27, and the return chain 28 outside the telescopic cavity (i.e., on the outer walls of the basic arm 21, the second-section arm 22, and the third-section arm 23).
综上,由于伸缩杆242是固定于基本臂21上的,因此当通过适当液体介质驱动缸筒241时,缸筒241会带动二节臂22一并向上(以说明书附图中相关附图摆放的方向为基准)移动,以使二节臂22从基本臂21的上端伸出,进而通过伸绳链条27及第一链轮25的传动作用拉动三节臂23从二节臂22的上端伸出,随着缸筒241中持续输入液体介质,二节臂22与三节臂23会持续向上端延伸,直至达到所需的移动行程或最大预设行程;其中,在该过程中,第一链轮25相当于一个动滑轮,使得三节臂23相对于基本臂21的位移等于缸筒241移动行程(即二节臂22相对于基本臂21的位移)的2倍,这样有便于在一定程度提高伸缩行程。In summary, since the telescopic rod 242 is fixed on the basic arm 21, when the cylinder 241 is driven by an appropriate liquid medium, the cylinder 241 will drive the two-section arm 22 to move upward (based on the direction of the relevant drawings in the specification drawings), so that the two-section arm 22 extends from the upper end of the basic arm 21, and then the three-section arm 23 is pulled out from the upper end of the two-section arm 22 through the transmission action of the stretching chain 27 and the first sprocket 25. As the liquid medium is continuously input into the cylinder 241, the two-section arm 22 and the three-section arm 23 will continue to extend toward the upper end until the required moving stroke or the maximum preset stroke is reached; wherein, in this process, the first sprocket 25 is equivalent to a movable pulley, so that the displacement of the three-section arm 23 relative to the basic arm 21 is equal to 2 times the moving stroke of the cylinder 241 (that is, the displacement of the two-section arm 22 relative to the basic arm 21), which is convenient for increasing the telescopic stroke to a certain extent.
当通过伸缩杆242中的中空结构247使缸筒241中的有杆腔244进油时,缸筒241会带动二节臂22一并向下移动,以使二节臂22从基本臂21的上端缩回,进而通过回绳链条28及第二链轮26的传动作用会拉动三节臂23向二节臂22中回缩,随着伸缩杆242中持续的进油,二节臂22与三节臂23会持续向下端回缩,直至达到所需的回缩程度或完全回缩到位;其中,在该过程中,第二链轮26相当于一个动滑轮,使得三节臂23相对于基本臂21的位移等于缸筒241移动行程(即二节臂22相对于基本臂21的位移)的2倍。When oil is supplied to the rod chamber 244 in the cylinder 241 through the hollow structure 247 in the telescopic rod 242, the cylinder 241 will drive the second-section arm 22 to move downward together, so that the second-section arm 22 is retracted from the upper end of the basic arm 21, and then the three-section arm 23 is pulled back into the second-section arm 22 through the transmission action of the return rope chain 28 and the second sprocket 26. As oil continues to flow into the telescopic rod 242, the second-section arm 22 and the three-section arm 23 will continue to retract toward the lower end until the required retraction degree is reached or they are completely retracted into place; wherein, in this process, the second sprocket 26 is equivalent to a movable pulley, so that the displacement of the three-section arm 23 relative to the basic arm 21 is equal to twice the moving stroke of the cylinder 241 (that is, the displacement of the two-section arm 22 relative to the basic arm 21).
具体地,综合图1及其他相关附图,所述三节臂23通过伸缩连接组件5与操作台3实现铰接,即三节臂23与伸缩连接组件5上的外臂51铰接,伸缩连接组件5上的内臂52与操作台3连接,所述伸缩连接组件5有便于操作台3在水平方向上进一步实现一定程度的延伸和回缩;所述基本臂21通过支撑臂4与车体1铰接,即基本臂21与支撑臂4铰接,支撑臂4与车体1上的相关部件活动连接;另外,基本臂21与支撑臂4之间设有变幅油缸6,其可使得基本臂21、支撑臂4及与其相互连接的变幅油缸6也构成一个稳定的三角形结构,进而使得该高空作业平台在作业时具有更高的稳定性和安全性。Specifically, referring to Figure 1 and other relevant drawings, the three-section arm 23 is hinged to the operating platform 3 through a telescopic connection assembly 5, that is, the three-section arm 23 is hinged to the outer arm 51 on the telescopic connection assembly 5, and the inner arm 52 on the telescopic connection assembly 5 is connected to the operating platform 3, and the telescopic connection assembly 5 facilitates the operating platform 3 to further extend and retract to a certain extent in the horizontal direction; the basic arm 21 is hinged to the vehicle body 1 through the support arm 4, that is, the basic arm 21 is hinged to the support arm 4, and the support arm 4 is movably connected to the relevant components on the vehicle body 1; in addition, a variable amplitude cylinder 6 is provided between the basic arm 21 and the support arm 4, which can make the basic arm 21, the support arm 4 and the variable amplitude cylinder 6 connected thereto also form a stable triangular structure, thereby making the aerial work platform have higher stability and safety during operation.
当高空作业平台需升臂作业时,控制伸缩传动组件2中的二节臂22与三节臂23伸出,此时,与伸缩传动组件2连接的操作台3会在三节臂23的带动下同步伸出,同时,还可控制相关的变幅油缸6、支撑臂4及伸缩连接组件5来调整相关臂的延伸角度或位置,直至操作台3到达预设工作位置或者最大延伸行程。When the aerial work platform needs to raise its arm for operation, the second-section arm 22 and the third-section arm 23 in the telescopic transmission assembly 2 are controlled to extend. At this time, the operating platform 3 connected to the telescopic transmission assembly 2 will be synchronously extended under the drive of the third-section arm 23. At the same time, the relevant variable-length cylinder 6, support arm 4 and telescopic connection assembly 5 can also be controlled to adjust the extension angle or position of the relevant arm until the operating platform 3 reaches the preset working position or the maximum extension stroke.
同理,当高空作业平台需收臂作业时,控制伸缩传动组件2中的二节臂22与三节臂23回缩,此时,与伸缩传动组件2连接的操作台3会在三节臂23的带动下同步回缩,同时,还可控制相关的变幅油缸6、支撑臂4及伸缩连接组件5来调整相关臂的角度或位置,直至操作台3回缩至预设工作位置或者原始未延伸状态。Similarly, when the aerial work platform needs to retract its arms, the second-section arm 22 and the third-section arm 23 in the telescopic transmission assembly 2 are controlled to retract. At this time, the operating platform 3 connected to the telescopic transmission assembly 2 will be synchronously retracted under the drive of the third-section arm 23. At the same time, the relevant variable-length cylinder 6, support arm 4 and telescopic connection assembly 5 can also be controlled to adjust the angle or position of the relevant arms until the operating platform 3 retracts to the preset working position or the original unextended state.
此外,请参见附图13,其揭示了本发明的高空作业平台的另一个实施例,该实施例与上述实施例的不同之处在于:所述伸缩传动组件2与伸缩连接组件5之间的支撑件为变幅油缸57,即用该变幅油缸57替代上述实施例中的一级调平相关部件;所述第三调平油缸58采用电调平方式,所述摆动缸33上设有与所述第三调平油缸58配合的角度传感器59,即用该电调平方式替代上述实施例中二级调平中的液压调平方式。In addition, please refer to Figure 13, which discloses another embodiment of the aerial work platform of the present invention. The difference between this embodiment and the above embodiment is that: the support member between the telescopic transmission assembly 2 and the telescopic connection assembly 5 is a variable amplitude cylinder 57, that is, the variable amplitude cylinder 57 is used to replace the first-level leveling related components in the above embodiment; the third leveling cylinder 58 adopts an electric leveling method, and the swing cylinder 33 is provided with an angle sensor 59 that cooperates with the third leveling cylinder 58, that is, the electric leveling method is used to replace the hydraulic leveling method in the second-level leveling in the above embodiment.
工作时,可通过该伸缩传动组件2与伸缩连接组件5之间的变幅油缸57的伸缩来实现伸缩连接组件5的上下变幅;可通过第三调平油缸58的伸缩来实现操作台的调平,确保操作台始终处于水平状态。During operation, the telescopic connection assembly 5 can be moved up and down by extending and retracting the amplitude cylinder 57 between the telescopic transmission assembly 2 and the telescopic connection assembly 5; the operating table can be leveled by extending and retracting the third leveling cylinder 58 to ensure that the operating table is always in a horizontal state.
具体地,安装在摆动缸33上的角度传感器59将操作台3的某一位置预设为零位,在伸缩连接组件5变幅过程中,该角度传感器59会传递电信号到相应的控制器,控制器收到信号后会发出相应控制指令,以控制第三调平油缸58伸缩从而实现操作台的调平,即控制操作台3始终处于预设的零位。Specifically, the angle sensor 59 installed on the swing cylinder 33 presets a certain position of the operating platform 3 as the zero position. During the amplitude change process of the telescopic connection component 5, the angle sensor 59 will transmit an electrical signal to the corresponding controller. After receiving the signal, the controller will issue a corresponding control instruction to control the extension and retraction of the third leveling cylinder 58 to achieve the leveling of the operating platform, that is, to control the operating platform 3 to always be in the preset zero position.
综上,本发明中的伸缩连接组件不仅具有较大的水平伸距,使操作台在水平面上能够延伸至更远的区域,进而增大高空作业平台的工作范围,且所述伸缩连接组件具有较高的结构强度和结构稳定性,可极大地提高高空作业平台的使用安全性。In summary, the telescopic connection assembly in the present invention not only has a large horizontal extension, allowing the operating platform to extend to a farther area on the horizontal plane, thereby increasing the working range of the aerial work platform, but also has high structural strength and structural stability, which can greatly improve the safety of the aerial work platform.
虽然上面已经示出了本发明的一些示例性实施例,但是本领域的技术人员将理解,在不脱离本发明的原理或精神的情况下,可以对这些示例性实施例做出改变,本发明的范围由权利要求及其等同物限定。Although some exemplary embodiments of the present invention have been shown above, it will be appreciated by those skilled in the art that changes may be made to these exemplary embodiments without departing from the principles or spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (8)
Publications (3)
| Publication Number | Publication Date |
|---|---|
| HK1236179A1 HK1236179A1 (en) | 2018-03-23 |
| HK1236179A HK1236179A (en) | 2018-03-23 |
| HK1236179B true HK1236179B (en) | 2020-09-04 |
Family
ID=
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106395697B (en) | Telescopic connection components and aerial work platforms | |
| CN106744557B (en) | Aerial work platform with electronic induction safety protection device | |
| CN106430018B (en) | Vehicle body and aerial work platform with low center of gravity | |
| CN106430015B (en) | Vehicle body and aerial work platform with reversible control box | |
| CN106430017A (en) | Telescopic transmission assembly and aerial work platform | |
| CN106430020A (en) | Overload protection device and system and aerial work platform | |
| CN106629522B (en) | Aerial work platform and aerial work platform motion trail control method | |
| CN109607395A (en) | A kind of mechanical arm | |
| CN206108837U (en) | Telescopic connection subassembly and aerial working platform | |
| CN205676107U (en) | A kind of robot for high-voltage hot-line work and upper assembling device thereof | |
| CN206106924U (en) | Driving system that can reverse blowdown and automobile body, aerial working platform | |
| HK1236179B (en) | Telescopic connection component and aerial work platform | |
| CN206142769U (en) | Flexible drive assembly and aerial working platform | |
| GB1594177A (en) | Telescoping aerial lift | |
| CN206634990U (en) | Car body and aerial work platform with centre of gravity | |
| CN206538163U (en) | Aerial work platform with electric induction type safety device | |
| CN206069308U (en) | aerial work platform | |
| CN206128045U (en) | Strong strong rammer machine that rams telescopic portal of machine and have this telescopic portal | |
| CN206188340U (en) | Telescopic connection subassembly and aerial working platform with built -in levelling mechanism | |
| HK1236178B (en) | Vehicle with a low gravity center and aerial work platform | |
| CN206108840U (en) | Excess loading protector , system and aerial working platform | |
| CN206069306U (en) | Not uniform thickness large arm and aerial work platform | |
| HK1236179A1 (en) | Telescopic connection component and aerial work platform | |
| HK1236179A (en) | Telescopic connection component and aerial work platform | |
| CN206108831U (en) | Automobile body and aerial working platform with control box can overturn |