HK1231811B - Die casting mold evacuation valve assembly - Google Patents
Die casting mold evacuation valve assembly Download PDFInfo
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- HK1231811B HK1231811B HK17105478.1A HK17105478A HK1231811B HK 1231811 B HK1231811 B HK 1231811B HK 17105478 A HK17105478 A HK 17105478A HK 1231811 B HK1231811 B HK 1231811B
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Description
技术领域Technical Field
本发明涉及一种压铸模具抽空阀组件。The invention relates to a die casting die evacuation valve assembly.
背景技术Background Art
为了允许可靠地防止已完成的铸造中的空气或气窝,在铸造期间自动对模具或其腔体进行抽空。为此,不仅存在于铸造质量和模具腔体中的空气必须能够逸出,此外还必须确保铸造质量体中出现的气体也能逸出。In order to reliably prevent air pockets or gas pockets in the finished casting, the mold or its cavity is automatically evacuated during casting. To this end, not only must the air present in the casting mass and the mold cavity be able to escape, but it must also be ensured that gases present in the casting mass can also escape.
对压铸模具进行抽空的问题涉及在所有情况下防止熔融的铸造质量体会逃逸进入环境中。为了防止这种情况发生,采用了阀组件,该阀组件设置有连接到压铸模具的模具腔体的抽空管道,布置在抽空管道中的抽空阀和用于关闭抽空阀的致动器。已知阀组件设计用于先导控制,以及由铸造材料制成。后者具有致动器,该致动器包括由铸造材料致动的力传感器和用于从力传感器将闭合构件的力传送至抽空阀的构件。从EP 0 612 573 A2可知一种此类的阀组件。虽然此类的阀组件在操作上很可靠,因而实现很快速的闭合响应,但是仍然期望使阀组件能够更特定地适应于经受高应力和应变的位置的要求。The problem of evacuating a die casting mould involves preventing the molten casting mass from escaping into the environment under all circumstances. In order to prevent this from happening, a valve assembly is used, which is provided with an evacuation pipe connected to the mould cavity of the die casting mould, an evacuation valve arranged in the evacuation pipe and an actuator for closing the evacuation valve. Known valve assemblies are designed for pilot control and are made of casting material. The latter has an actuator, which includes a force sensor actuated by the casting material and a member for transmitting the force of the closing member from the force sensor to the evacuation valve. A valve assembly of this type is known from EP 0 612 573 A2. Although such valve assemblies are very reliable in operation and thus achieve a very fast closing response, it is still desirable to enable the valve assembly to be more specifically adapted to the requirements of locations subjected to high stresses and strains.
发明内容Summary of the Invention
本发明的目的是提供用于抽空压铸模具的阀组件,如在本申请中所述的,虽然该阀组件耐磨,但是在生产中相对仍然是成本有效的。It is an object of the present invention to provide a valve assembly for evacuating a die casting mould, as described in this application, which valve assembly, although wear-resistant, is nevertheless relatively cost-effective to produce.
此目的通过本申请中所述的阀组件来实现。This object is achieved by the valve assembly described in this application.
现在,因为壳体前部设置有包围阀活塞的头部部分的第一套筒和/或至少包围力传感器的头部部分的另一套筒,在此处每个套筒都比壳体前部更硬,阀壳在经受高应力和应变的位置被特别地加固。Since the housing front is now provided with a first sleeve surrounding the head portion of the valve piston and/or a further sleeve surrounding at least the head portion of the force sensor, where each sleeve is stiffer than the housing front, the valve housing is particularly reinforced at locations subject to high stresses and strains.
阀组件的另外的优选实施例在本申请的其它特征中进行了描述。Further preferred embodiments of the valve assembly are described in other features of this application.
因此,在一个另外的优选实施例中,设置有每个套筒均插入钻在壳体前部的孔中,每个孔具有沿壳体后部的方向减小的直径,从较大直径到较小直径的过渡处形成与每个套筒形成接触的台阶,且每个套筒带有与台阶相对应的跟部。借助于此类构型,一方面,每个套筒在轴向方向上准确定位。此外,这确保了在受到压铸过程中所产生的非常大的力时每个套筒不移位。Therefore, in another preferred embodiment, each sleeve is inserted into a hole drilled in the front of the housing. Each hole has a diameter that decreases toward the rear of the housing. The transition from the larger diameter to the smaller diameter forms a step that contacts each sleeve, and each sleeve has a heel corresponding to the step. This configuration ensures that each sleeve is accurately positioned in the axial direction. Furthermore, it ensures that each sleeve does not shift when subjected to the very high forces generated during the die-casting process.
在另一个进一步的优选实施例中,力传感器的头部部分被构造成圆柱状,该头部部分的端面将锐利边缘转变成壳面区。此构型旨在确保在力传感器的头部部分与每个套筒的内表面之间没有金属碎屑变得封堵。In another further preferred embodiment, the head portion of the force sensor is configured as a cylinder, with the end face of the head portion transforming a sharp edge into a shell surface area. This configuration is intended to ensure that no metal debris becomes trapped between the head portion of the force sensor and the inner surface of each sleeve.
优选地,抽空阀的阀活塞也在前端具有圆柱状头部部分,该头部部分的端面使锐利边缘转变成其壳面区。这也旨在确保在阀活塞的头部部分与对应套筒的内表面之间没有金属碎片变得封堵。Preferably, the valve piston of the evacuation valve also has a cylindrical head portion at the front end, the end face of which transitions to a sharp edge in its shell area. This is also intended to ensure that no metal fragments become trapped between the head portion of the valve piston and the inner surface of the corresponding sleeve.
在又一个另外的优选实施例中,一个或多个套筒以及抽空管道布置在壳体前部中。此构型具有允许生产成本有效合理的优势。In yet another further preferred embodiment, the sleeve or sleeves and the evacuation duct are arranged in the housing front. This configuration has the advantage of allowing cost-effective production.
在又一个另外的优选实施例中,致动器具有设置在层叠式弹簧组件与力传感器的卡箍之间的从动件。将从动件设置为致动器的一部分被证实是成功的,特别是在涉及高应力和应变的地方。In yet another further preferred embodiment, the actuator has a follower arranged between the laminated spring assembly and the clamp of the force sensor.Providing the follower as part of the actuator has proven successful, particularly where high stresses and strains are involved.
通过使致动器设置有移动的压力板,其安装有层叠式弹簧组件来使致动器返回和/或排出冒口,同样还使这个部件能尤其适应对于磨损和撕裂的高需求。By providing the actuator with a moving pressure plate, which is fitted with a laminated spring assembly to return the actuator and/or discharge the riser, this component is also made particularly adaptable to high demands on wear and tear.
在又一个另外的优选实施例中,致动器具有气动闭合构件,该气动闭合构件包括容纳在钻于阀壳内的孔中的工作活塞,入口喷嘴通过其端面与在闭合位置的工作活塞形成接触,入口喷嘴包括中心空气出口和包围所述中心空气出口的密封构件。这种布置确保即使例如在钻孔中略微倾斜地被容纳时,在前部的闭合位置中工作活塞也能与在前部闭合位置的入口喷嘴形成接触。In yet another preferred embodiment, the actuator comprises a pneumatic closing member comprising a working piston housed in a bore bored in the valve housing, an inlet nozzle in contact with the working piston in the closed position via its end face, the inlet nozzle comprising a central air outlet and a sealing member surrounding the central air outlet. This arrangement ensures that, in the front closed position, the working piston can come into contact with the inlet nozzle in the front closed position even if, for example, the actuator is housed slightly tilted in the bore.
在一个另外的优选实施例中,除了圆柱状头部部分,力传感器还具有另外至少两个圆柱状部段,其均在套筒中被引导。此类构型的优点在于力传感器通过其头部部分在套筒中非常准确地被引导。而且,这些经受高应力和应变的引导部段能完全适合于套筒。In a further preferred embodiment, in addition to the cylindrical head portion, the force sensor has at least two further cylindrical sections, each of which is guided in the sleeve. This configuration has the advantage that the force sensor is very accurately guided in the sleeve via its head portion. Furthermore, these guide sections, which are subject to high stresses and strains, can fit perfectly within the sleeve.
优选地,阀活塞和/或力传感器的端面在缩回时从相对应的套筒的面对阀壳的前面的端面突出0.01-1mm。此类构型已证实是成功的,尤其在分别由力传感器或阀活塞排出冒口的方面,尤其是在此类构型中由于铸造材料不能进入分别指定给力传感器或阀活塞的套筒中。Preferably, the end face of the valve piston and/or the force sensor protrudes by 0.01-1 mm from the front end face of the corresponding sleeve facing the valve housing when retracted. Such a configuration has proven successful, in particular with regard to the exit of the riser from the force sensor or the valve piston, respectively, especially since, in such a configuration, casting material cannot enter the sleeve assigned to the force sensor or the valve piston, respectively.
在另一个进一步优选的阀组件实施例中,用来引导阀活塞的套筒设置有径向钻孔,套筒的内部通过该径向钻孔连接到出口管道,且阀活塞包括两个引导部段,其中一个布置在径向钻孔的上游,另一个布置在径向钻孔的下游,且其中布置在径向钻孔上游的引导部段具有轴向端口。此类构型能使任何气体都通过阀活塞排出。In another further preferred embodiment of the valve assembly, a sleeve for guiding the valve piston is provided with a radial bore, through which the interior of the sleeve is connected to the outlet pipe, and the valve piston includes two guide sections, one of which is arranged upstream of the radial bore and the other is arranged downstream of the radial bore, wherein the guide section arranged upstream of the radial bore has an axial port. This configuration enables any gas to be discharged through the valve piston.
优选地,力传感器的工作冲程限制在小于2mm,使得通过熔融的铸造材料向力传感器或致动器传递的动能整体上保持在可接受的范围。Preferably, the working stroke of the force sensor is limited to less than 2 mm so that the kinetic energy transferred by the molten casting material to the force sensor or actuator as a whole remains within an acceptable range.
在又一个进一步优选的阀组件实施例中,设置有阀活塞的工作冲程对应于所述力传感器工作冲程的至少三倍,阀元件的空闲运动(idle movement)超过力传感器的工作冲程。此类构型使得阀元件的工作冲程能更大且独立于力传感器的工作冲程。In yet another further preferred embodiment of the valve assembly, a working stroke of the valve piston corresponds to at least three times the working stroke of the force sensor, and the idle movement of the valve element exceeds the working stroke of the force sensor. Such a configuration enables the working stroke of the valve element to be larger and independent of the working stroke of the force sensor.
在替代的另外的实施例中,致动器具有作为力传递构件的从动件,该从动件构造成与力传感器成一体。这是阀组件的尤其成本有效的替代,当铸造材料以小动能冲击力传感器时尤其适合。In an alternative further embodiment, the actuator has a follower as the force transmission member, which is constructed integrally with the force sensor. This is a particularly cost-effective alternative to the valve assembly and is particularly suitable when the casting material impacts the force sensor with a low kinetic energy.
在另一进一步优选的实施例中,阀活塞以及工作活塞两者均沿前进的开启位置方向被弹簧偏压,这使沿前进的开启位置的方向作用在从动件上的力能更均匀。In another further preferred embodiment, both the valve piston and the working piston are spring-biased in the direction of the advanced opening position, which enables the force acting on the follower in the direction of the advanced opening position to be more uniform.
总而言之,在一个阀组件的尤其优选的另外的实施例中,设置有至少一个先导致动的闭合活塞,力传递构件和联结到力传递构件的至少阀活塞可借助于闭合活塞移位到闭合位置。诸如此类的构造具有的优点在于,闭合抽空阀还能够通过先导致动而在任意时间点自由定时。通过先导致动来闭合抽空阀用于例如测试目的,尤其在铸造过程开始时,即直至阀组件内各个部分的温度均匀时。In summary, in a particularly preferred further embodiment of a valve assembly, at least one pilot-actuated closing piston is provided, by means of which the force transmission component and at least the valve piston connected thereto can be displaced into the closed position. Such a configuration has the advantage that the closing of the evacuation valve can also be freely timed at any point in time by pilot actuation. Closing the evacuation valve by pilot actuation is useful, for example, for testing purposes, particularly at the start of a casting process, i.e., until the temperatures of the various parts within the valve assembly have become uniform.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明现在将参照附图作详细说明,其中:The present invention will now be described in detail with reference to the accompanying drawings, in which:
图1是穿过根据本发明的第一示例版本的阀组件的截面;FIG1 is a section through a valve assembly according to a first example version of the invention;
图2是穿过根据本发明的第二示例版本的阀组件的截面;FIG2 is a section through a valve assembly according to a second example version of the invention;
图3是穿过根据本发明第三示例版本的阀组件的截面。FIG. 3 is a section through a valve assembly according to a third example version of the invention.
具体实施方式DETAILED DESCRIPTION
现在参照图1,示出了穿过用于抽空压铸模具的阀组件1的截面。由于此类阀组件的基本原理已从EP 0 612 573 A1中已知,下文仅特别集中在根据本发明所设计的显著突出的元件或部件上。1 , a section through a valve assembly 1 for evacuating a die casting mould is shown. As the basic principle of such a valve assembly is already known from EP 0 612 573 A1 , the following will focus only on the particularly prominent elements or components designed according to the invention.
阀组件1具有阀壳2,该阀壳2包括壳体前部2a和壳体后部2b。两个壳体部2a、2b通过紧固件(未图示)例如螺栓连接在一起。阀壳2设置有抽空管道,该抽空管道由位于壳体前部2a底部的入口管道3和通向上从壳体前部2a出来的出口管道5。入口管道3连接到待抽空的压铸模具的模具腔体,而出口管道5通常连接到排气装置。在阀壳2中布置抽空阀7,借助于该抽空阀7能够从入口管道3将出口管道5关闭。入口管道3沿阀壳2的前面4的方向是开放的,所谓的补偿器应用至前面4。未图示补偿器如何将阀壳2密封至前部。The valve assembly 1 has a valve housing 2, which comprises a housing front part 2a and a housing rear part 2b. The two housing parts 2a, 2b are connected together by fasteners (not shown), such as bolts. The valve housing 2 is provided with an evacuation duct, which consists of an inlet duct 3 located at the bottom of the housing front part 2a and an outlet duct 5 leading upwards out of the housing front part 2a. The inlet duct 3 is connected to the mold cavity of the die-casting mold to be evacuated, while the outlet duct 5 is usually connected to an exhaust device. An evacuation valve 7 is arranged in the valve housing 2, by means of which the outlet duct 5 can be closed from the inlet duct 3. The inlet duct 3 is open in the direction of the front face 4 of the valve housing 2, to which a so-called compensator is applied. How the compensator seals the valve housing 2 to the front is not shown.
抽空阀7包括阀活塞8,其能够通过致动器14在前部的开启位置与后部的闭合位置之间移位。致动器14大致包括力传感器15、以从动件20形式的力传递构件、固定的压力板22、移动的压力板24、设置在两个压力板22、24之间的层叠式弹簧组件23以及气动闭合构件36。用来拉紧层叠式弹簧组件23的两个挺杆(未图示出)穿入从动件20。首先,挺杆从阀壳2的前面4突出,然后其缩回应用在补偿器上,由此偏压层叠式弹簧组件23。The evacuation valve 7 includes a valve piston 8 that can be displaced between a front open position and a rear closed position by an actuator 14. The actuator 14 generally comprises a force sensor 15, a force-transmitting member in the form of a follower 20, a fixed pressure plate 22, a movable pressure plate 24, a laminated spring assembly 23 disposed between the two pressure plates 22, 24, and a pneumatic closing member 36. Two tappets (not shown) for tensioning the laminated spring assembly 23 penetrate the follower 20. Initially, the tappets protrude from the front face 4 of the valve housing 2, and then retract, acting against the compensator, thereby biasing the laminated spring assembly 23.
此外,致动器14还可以包括一个或更多个气动操作的先导致动的闭合活塞21(术语称作Vacustops),其将在下文进一步详细说明。如图1中所示的单个闭合活塞21显然仅仅是建议的。所述闭合活塞21是先导致动的,优选气动地先导致动,它用于在铸造循环开始时以在适当时间时闭合阀活塞8。使用外部信号来触发闭合动作。Furthermore, the actuator 14 may also include one or more pneumatically operated, pre-actuated closing pistons 21 (termed vacustops), which will be described in further detail below. The single closing piston 21 shown in FIG. 1 is of course merely suggestive. The closing piston 21 is pre-actuated, preferably pneumatically, and serves to close the valve piston 8 at the appropriate time at the start of the casting cycle. An external signal is used to trigger the closing action.
两个壳体部2a、2b由高温材料制成,优选钢,尤其优选由热加工的钢,例如1.2343ESU来制造壳体部2a、2b。为了使阀壳2适应暴露于高应力和应变的位置(即在抽空阀7的阀活塞8以及致动器14的力传感器15的区域),针对特定需求,两个套筒26、31插入在壳体前部2a中,每个套筒26、31分别封闭阀活塞8的头部部分9和力传感器15的部段16。第一套筒26和另一套筒31两者均优选由耐磨工具钢例如冷加工的钢K340制成。在任何情况下,两个套筒26、31都由比两个壳体部2a、2b大致更硬且更好地抵抗磨损、应力和应变的材料制成。The two housing parts 2a, 2b are made of a high-temperature material, preferably steel, particularly preferably hot-worked steel such as 1.2343 ESU. To adapt the valve housing 2 to locations exposed to high stresses and strains (i.e., in the area of the valve piston 8 of the pump-down valve 7 and the force sensor 15 of the actuator 14), two sleeves 26, 31 are inserted into the housing front part 2a for specific requirements. Each sleeve 26, 31 respectively encloses the head portion 9 of the valve piston 8 and the section 16 of the force sensor 15. Both the first sleeve 26 and the further sleeve 31 are preferably made of wear-resistant tool steel, such as cold-worked K340 steel. In any case, both sleeves 26, 31 are made of a material that is substantially harder and more resistant to wear, stress, and strain than the two housing parts 2a, 2b.
每个套筒26、31插入分别的钻孔28、33中,该钻孔28、33在壳体前部2a中被加工。为了使套筒26、31能精确地轴向定位,两个钻孔28、33以及两个套筒26、31均分别设置有跟部(heel)27、32或者台阶29、34。由于每个钻孔28、33的台阶29、34,相对应的钻孔28、33的直径朝向前面4变得更大。换言之,每个钻孔28、33的直径沿壳体后部2b的方向变得更小,所述台阶29、34形成在从较大直径到较小直径的过渡处,在此处每个套筒26、套筒31接触与台阶29、34相对应的跟部27、32。利用此类构型,每个套筒26、套筒31必须从前面4被按压进入到相对应的钻孔28、33中。当如上所述被按压时,每个套筒26、套筒31的跟部27、32分别接触与相对应的钻孔28、33的台阶29、34,因此每个套筒26、31准确地轴向定位。与此同时,这确保即使指向前面4的前端受力,每个套筒26、31也不能在阀壳2中沿壳体后部2b方向被推动进一步向内。对此很重要的原因是,当进行压铸时,铸造材料(金属)从入口管道3以高动能冲击各个套筒26、31的前端。Each sleeve 26, 31 is inserted into a respective borehole 28, 33 machined into the housing front portion 2a. To ensure precise axial positioning of the sleeves 26, 31, both boreholes 28, 33 and sleeves 26, 31 are provided with a heel 27, 32 or step 29, 34, respectively. Due to the step 29, 34 of each borehole 28, 33, the diameter of the corresponding borehole 28, 33 increases toward the front portion 4. In other words, the diameter of each borehole 28, 33 decreases toward the housing rear portion 2b. The step 29, 34 is formed at the transition from larger to smaller diameter, where each sleeve 26, 31 contacts the heel 27, 32 corresponding to the step 29, 34. With this configuration, each sleeve 26, 31 must be pressed into the corresponding borehole 28, 33 from the front portion 4. When pressed as described above, the heel 27, 32 of each sleeve 26, 31 contacts the step 29, 34 of the corresponding bore 28, 33, respectively, thereby accurately positioning each sleeve 26, 31 axially. This ensures that even if a force is applied to the front end directed toward the front face 4, each sleeve 26, 31 cannot be pushed further inward in the valve housing 2, toward the housing rear portion 2b. This is important because, during die casting, the casting material (metal) from the inlet pipe 3 strikes the front end of each sleeve 26, 31 with high kinetic energy.
用于引导阀活塞8的套筒26设置有径向钻孔30,套筒26的内部通过该径向钻孔30连接到出口管道5。力传感器15设置有卡箍(collar)19,从动件20在向前指向的运动中与该卡箍19达到积极接触(positive contact)。在壳体前部2a的后侧中加工有环形凹部来在如所示的向前移位的位置中接收力传感器15的卡箍19。套筒31的后侧沿轴向向上延伸至壳体前部2a中的所述凹部。The sleeve 26 for guiding the valve piston 8 is provided with a radial bore 30, through which the interior of the sleeve 26 is connected to the outlet pipe 5. The force sensor 15 is provided with a collar 19, with which the follower 20 comes into positive contact during the forward-directed movement. An annular recess is machined into the rear side of the housing front part 2a to receive the collar 19 of the force sensor 15 in the forwardly displaced position shown. The rear side of the sleeve 31 extends axially upward to the recess in the housing front part 2a.
阀活塞8的前部设置有前部引导部段11和后部引导部段12,用于在套筒26中进行引导。前部引导部段11设置有轴向端口11a。当抽空阀7开启时,任何涉及到的气体就是通过这些端口11a从入口管道3自由流向出口管道5。The front of the valve piston 8 is provided with a front guide section 11 and a rear guide section 12 for guiding in the sleeve 26. The front guide section 11 is provided with axial ports 11a. When the evacuation valve 7 is open, any gas involved is free to flow from the inlet pipe 3 to the outlet pipe 5 through these ports 11a.
呈现在开启状态中的抽空阀7的阀活塞8具有头部部分9,该头部部分9有圆柱状构造的壳面10。头部部分9的外径恰好适合于相对应的套筒26的内径。如下文将进一步详细说明的,此头部部分9的前面将锐利边缘转变成其壳面10。The valve piston 8 of the evacuation valve 7, when in the open state, has a head portion 9 with a cylindrical outer surface 10. The outer diameter of the head portion 9 is adapted exactly to the inner diameter of the corresponding sleeve 26. As will be explained in more detail below, the front face of this head portion 9 transforms into its outer surface 10 with a sharp edge.
致动器14的力传感器15由三个圆柱状部段16、18构成,力传感器15借助于这三个圆柱状部段在套筒31中被引导。指向入口管道3的前部段16形成力传感器15的头部,该头部设置有圆柱状构造的壳面17。前部段16的外径依次恰好适合于相对应的套筒31的内径。同样地,此头部的前面将锐利边缘转变成前部段16的壳面17。The force sensor 15 of the actuator 14 is composed of three cylindrical sections 16, 18, by means of which the force sensor 15 is guided in the sleeve 31. The front section 16, which points toward the inlet pipe 3, forms the head of the force sensor 15 and is provided with a cylindrical outer surface 17. The outer diameter of the front section 16 is precisely adapted to the corresponding inner diameter of the sleeve 31. Likewise, the front face of this head transforms into a sharp edge into the outer surface 17 of the front section 16.
此示例背景下的术语“锐利边缘”应该理解为,在阀活塞8的前面与阀活塞8前部段的壳面10之间,以及力传感器15的前面与力传感器15前部的壳面17之间分别没有设置可见的倒角或倒圆边,显然的是,“锐利边缘”不意味着边缘是完全锐利的,而是在一定程度上可能是小幅度或小半径,例如十分之几毫米。在锐利边缘过渡与倒角之间的区别由下列事实构成:在阀活塞8和力传感器15分别闭合的状态中,熔融的铸造材料不能分别围绕头部部分9或力传感器15的前端以及各个套筒26、31的内侧形成环锥形壳。此类环形壳由于体积小而具有快速凝固的趋势。除此之外,由于倒角而有因其产生的环形壳、其部件或颗粒,(尤其是在阀活塞8或力传感器15分别向前的位移移动过程中)在每个头部部分9、16和每个套筒26、31的内表面之间会发生阻塞的危险,这当然是将导致磨损和撕裂增加的缺点。这能够通过上述锐利边缘的构型来避免。特别是与封闭头部部分9、16的硬化的套筒26、31相结合,能够实现每个头部部分9、16的锐利边缘构型,尤其由于涉及的部分9、26;16、31的尺寸非常准确且能够彼此适合。In this example, the term "sharp edge" should be understood as meaning that there are no visible chamfers or rounded edges between the front face of valve piston 8 and the outer surface 10 of its front section, and between the front face of force sensor 15 and the outer surface 17 of its front section, respectively. Obviously, "sharp edge" does not mean a completely sharp edge, but rather may have a small radius or radius, for example, a few tenths of a millimeter. The distinction between a sharp-edged transition and a chamfer arises from the fact that, in the closed state of valve piston 8 and force sensor 15, respectively, the molten casting material cannot form an annular conical shell around the front end of head portion 9 or force sensor 15, respectively, and around the inside of each sleeve 26, 31. Such annular shells tend to solidify rapidly due to their small size. Furthermore, chamfers pose the risk that the resulting annular shell, its components, or particles could become lodged between each head portion 9, 16 and the inner surface of each sleeve 26, 31 (particularly during forward displacement of valve piston 8 or force sensor 15, respectively). This, of course, results in increased wear and tear. This can be avoided by the above-mentioned sharp-edged configuration. In particular, in combination with the hardened sleeves 26, 31 that close the head parts 9, 16, a sharp-edged configuration of each head part 9, 16 can be achieved, especially since the dimensions of the parts 9, 26; 16, 31 involved are very accurate and can fit one another.
致动器14的气动闭合构件36具有容纳在阀壳2的钻孔35中的工作活塞37,且借助于压力弹簧38沿壳体前部2a的方向偏压该工作活塞37。借助于压力弹簧38,由此致动器14保持在向前开启位置中。此外,闭合构件36包括设置有中心空气出口(未图示)的入口喷嘴39。在入口喷嘴39的端面处布置有在空气出口周围的密封构件40,在闭合位置中工作活塞37通过其端面与该密封构件40形成接触。密封构件40的任务是来确保在向前位置中的工作活塞37与入口喷嘴39形成密封接触,而且更确切地是在例如当钻孔35由于磨损和撕裂而不再对称,导致工作活塞37的端面变得略微歪斜时。The pneumatic closing member 36 of the actuator 14 has a working piston 37 housed in a borehole 35 in the valve housing 2 and biased toward the housing front 2a by means of a pressure spring 38. The actuator 14 is thus held in a forward, open position by means of the pressure spring 38. Furthermore, the closing member 36 includes an inlet nozzle 39 provided with a central air outlet (not shown). A sealing member 40 is arranged at the end face of the inlet nozzle 39 around the air outlet, with which the working piston 37 comes into contact with its end face in the closed position. The sealing member 40 ensures that the working piston 37 forms a sealing contact with the inlet nozzle 39 in the forward position, particularly if, for example, the borehole 35 becomes symmetrical due to wear and tear, resulting in the end face of the working piston 37 becoming slightly skewed.
如通过力传感器15的动量所实现的,特别地,气动闭合构件36用于将阀活塞8保持在闭合位置。In particular, the pneumatic closing member 36 serves to hold the valve piston 8 in the closed position, as achieved by the momentum of the force sensor 15 .
如开始所述的,由于阀组件的功能从专利EP 0 612 573 A1中已知,下文中对其工作的方式仅简要论述。随着抽空阀7打开,压铸模具腔体中的任何气体都能通过阀组件的出口管道5被抽出,气流通过入口管道3和开启的抽空阀7进入套筒26,在此处它通过径向钻孔30而进入连接到排气装置(未图示)的出口管道5。只要压铸模具的腔体充满铸造材料,熔融的铸造材料即通过抽空管道逸出经由入口管道3得以进入阀组件,向上到达力传感器15。此时铸造材料由于其动能以高速前进,力传感器15突然沿壳体后部2b的方向被缩回。由于力传感器15的卡箍19与从动件20形成接触,同样地,从动件20也被缩回。这样做时,从动件20同时带动抽空阀7的阀活塞8以及气动阀36的工作活塞37,由此关闭抽空阀7,使得没有铸造材料能进入出口管道5或从阀组件1逸出。As mentioned at the outset, since the function of the valve assembly is known from patent EP 0 612 573 A1, its operation will be discussed only briefly below. With the evacuation valve 7 open, any gas in the die casting mold cavity can be evacuated through the valve assembly's outlet conduit 5. This gas flows through the inlet conduit 3 and the open evacuation valve 7 into the sleeve 26, where it passes through radial bores 30 and into the outlet conduit 5, which is connected to an exhaust device (not shown). As soon as the die casting mold cavity is filled with casting material, the molten casting material escapes through the evacuation conduit, via the inlet conduit 3, into the valve assembly, and upwards to the force sensor 15. At this point, the casting material, due to its kinetic energy, advances at high speed, causing the force sensor 15 to suddenly retract in the direction of the rear portion 2b of the housing. Since the clamp 19 of the force sensor 15 comes into contact with the follower 20, the follower 20 is also retracted. In doing so, the follower 20 simultaneously drives the valve piston 8 of the evacuation valve 7 and the working piston 37 of the pneumatic valve 36 , thereby closing the evacuation valve 7 so that no casting material can enter the outlet pipe 5 or escape from the valve assembly 1 .
力传感器15的工作行程限制在抽空阀7的阀活塞8和致动器14各自工作行程的一部分。优选地,力传感器15的工作行程至多限制在阀活塞8的工作行程的三分之一,这反过来意味着阀活塞8的工作行程与力传感器15的工作行程的至少三倍相对应。一旦力传感器15通过其后侧与壳体后部2b形成接触,致动器14自由地被缩回直至相应元件与各挡块形成接触。从力传感器15传递到致动器14的多个元件的动能在任何情况下都足以将它们的元件(即从动件20与阀活塞8和工作活塞37一起)缩回至其后部的挡块处,由此传递能量,当然,足以克服压力弹簧38的力。然而,致动器14的缩回是由从入口喷嘴39已经提升的工作活塞37和从入口喷嘴39进入到钻孔41的压缩气流来支撑,使工作活塞37缩回。但是闭合构件36的主要任务是将致动器14保持在后部的闭合位置。为此目的,调整闭合构件36的大小使得作用在工作活塞37的端部上的压力足够来克服压力弹簧38的力而将工作活塞37保持,且由此使整个致动器14保持在后部闭合位置。The operating stroke of the force sensor 15 is limited to a portion of the respective operating strokes of the valve piston 8 and the actuator 14 of the evacuation valve 7. Preferably, the operating stroke of the force sensor 15 is limited to at most one-third of the operating stroke of the valve piston 8, which in turn means that the operating stroke of the valve piston 8 corresponds to at least three times the operating stroke of the force sensor 15. Once the force sensor 15 comes into contact with the housing rear portion 2b via its rear side, the actuator 14 is free to retract until the corresponding elements come into contact with the respective stops. The kinetic energy transferred from the force sensor 15 to the various elements of the actuator 14 is sufficient to retract their elements (i.e., the follower 20, together with the valve piston 8 and the working piston 37) to their rearward stops, thereby transferring energy that is, of course, sufficient to overcome the force of the compression spring 38. However, the retraction of the actuator 14 is supported by the working piston 37, which has been lifted from the inlet nozzle 39, and the compressed air flow from the inlet nozzle 39 into the bore 41, which retracts the working piston 37. However, the primary task of the closing member 36 is to maintain the actuator 14 in the rearward closed position. For this purpose, the closing member 36 is sized so that the pressure on the end of the working piston 37 is sufficient to hold the working piston 37 and thereby the entire actuator 14 in the rear closed position against the force of the compression spring 38 .
在铸造过程完成时,从前面4移除补偿器(未图示),释放挺杆(未图示),因此层叠式弹簧组件23自由地松弛。然后层叠式弹簧组件23抵靠从动件20推动可移动的压力板24,从动件20反过来沿前面4的方向向前推动阀活塞8、力传感器15和工作活塞37。在此过程中,阀活塞8和力传感器15在阀壳2内在入口管道3中推动凝固的铸造质量体(冒口,riser),并且使其向前排出阀壳2。在此过程中,层叠式弹簧组件23用于使致动器14缩回以及排出凝固的铸造质量体。When the casting process is complete, the compensator (not shown) is removed from the front face 4, releasing the tappet (not shown), allowing the laminated spring assembly 23 to relax freely. The laminated spring assembly 23 then pushes the movable pressure plate 24 against the follower 20, which in turn pushes the valve piston 8, force sensor 15, and working piston 37 forward in the direction of the front face 4. During this process, the valve piston 8 and force sensor 15 push the solidified casting mass (riser) in the inlet duct 3 within the valve housing 2 and forward out of the valve housing 2. During this process, the laminated spring assembly 23 serves to retract the actuator 14 and eject the solidified casting mass.
由于阀活塞8或者力传感器15各自向前的闭合构件中,凝固且可能位于相应套筒中的铸造质量体被完全移除,通过阀活塞8和力传感器15的锐利边缘构型促进排出凝固的铸造质量体。由于阀活塞8以及套筒26两者都由很硬的材料制成,以及阀活塞8的外径和阀活塞8的头部部分9的外径与相应套筒26的内径完全匹配(即只小百分之几毫米),同时头部部分9的端面也将锐利边缘转变成壳面10,特别地,即使是小的以及最小的金属碎屑都能从套筒26移除。这同样适用于带有相关联的套筒31的力传感器15。Since the valve piston 8 or force sensor 15 is in the forward closing member, solidified casting mass, which may be located in the corresponding sleeve, is completely removed. The sharp-edged design of the valve piston 8 and force sensor 15 facilitates the removal of this solidified casting mass. Since both the valve piston 8 and the sleeve 26 are made of very hard material, and the outer diameter of the valve piston 8 and the outer diameter of its head portion 9 are perfectly matched to the inner diameter of the corresponding sleeve 26 (i.e., only a few hundredths of a millimeter smaller), and the end face of the head portion 9 also transforms into a sharp edge as the shell surface 10, even small and minimal metal chips can be removed from the sleeve 26. The same applies to the force sensor 15 with its associated sleeve 31.
可替代地或者额外地,能够调整力传感器15的大小且使其适合于套筒31,使得处于缩回的状态中的力传感器15的端面突出超过指向阀壳2的前面4的相对应套筒31的力传感器0.01-1mm,使能有效防止任何铸造质量体进入套筒31。这同样适用于阀活塞8,通过调整阀活塞8的大小且使其适合于套筒26,使得处于缩回的状态中的其的头部部分9突出超过指向阀壳2的前面4的相对应套筒26的端面大约0.01-1mm。Alternatively or additionally, the force sensor 15 can be sized and adapted to the sleeve 31 such that the end face of the force sensor 15 in the retracted state protrudes by 0.01-1 mm beyond the corresponding end face of the sleeve 31 pointing toward the front face 4 of the valve housing 2, effectively preventing any casting mass from entering the sleeve 31. The same applies to the valve piston 8, by sizing and adapting the valve piston 8 to the sleeve 26 such that its head portion 9 in the retracted state protrudes by approximately 0.01-1 mm beyond the corresponding end face of the sleeve 26 pointing toward the front face 4 of the valve housing 2.
现在参考图2,示出穿过第二示例版本的阀组件的截面,特别地其中下文仅对与上述示例版本相比的不同之处进行详细的说明。因此,与上述示例版本相比明显不同的是力传感器15a和从动件20a不形成单独的部件,而是制成一体。而且,从动件20a不包括向后的突起部,而是压力弹簧43支撑在从动件20a的后侧上,其作为复位弹簧用于使致动器14回到向前的开启位置。此外,可见闭合活塞21a,从动件20a能借助于闭合活塞21a来被缩回。使从动件20a缩回还引起联结到从动件20a的抽空阀7被关闭。优选地,设置例如在一条水平线上或者彼此对角布置的两个闭合活塞21a,此处在图中仅可见一个闭合活塞21a。闭合活塞21a是先导致动的,优选地,用于在铸造循环开始时在合适时间气动致动来闭合阀活塞8,使得没有铸造质量体能够进入出口管道5。能够气动致动闭合活塞21a的面对前面4的端面的气动通道或管道未在本图中示出。如上所已经提及的,一个或多个闭合活塞21a用来在铸造循环开始时在合适时间闭合阀活塞8。但是在任何情况下,在铸造材料进入入口管道3之前,阀活塞8需要来被关闭。一旦几次铸造过程之后,阀组件内的温度稳定下来,则能够发生通过铸造质量体冲击力传感器15a来闭合抽空阀7的阀活塞8。经验证明,在接近10-50次铸造过程之后,抽空阀7的闭合能够借助铸造质量体的致动来完成。在结论中提到借助于螺栓42将两个壳体部2a、2b紧固在一起,明显的是可以使用多个此类的螺栓42。With reference now to FIG. 2 , a cross-section through a valve assembly of a second example version is shown, in which in particular only the differences compared to the above-described example version are described in detail below. Thus, a significant difference compared to the above-described example version is that the force sensor 15 a and the follower 20 a do not form separate components, but are instead made integrally. Furthermore, the follower 20 a does not comprise a rearward protrusion, but rather a pressure spring 43 is supported on the rear side of the follower 20 a, which acts as a return spring for returning the actuator 14 to the forward open position. Furthermore, a closing piston 21 a is visible, by means of which the follower 20 a can be retracted. Retracting the follower 20 a also causes the evacuation valve 7 connected to the follower 20 a to be closed. Preferably, two closing pistons 21 a are provided, for example arranged in a horizontal line or diagonally to each other, where only one closing piston 21 a is visible in the figure. The closing piston 21a is pre-actuated, preferably for pneumatically actuating the valve piston 8 at the start of the casting cycle at the appropriate time, preventing the casting mass from entering the outlet pipe 5. The pneumatic passages or pipes on the end surface facing the front face 4 that enable pneumatic actuation of the closing piston 21a are not shown in this figure. As mentioned above, one or more closing pistons 21a are used to close the valve piston 8 at the appropriate time at the start of the casting cycle. However, in any case, the valve piston 8 must be closed before the casting material enters the inlet pipe 3. Once the temperature within the valve assembly has stabilized after several casting cycles, the valve piston 8 of the evacuation valve 7 can be closed by the casting mass impact force sensor 15a. Experience has shown that closing the evacuation valve 7 by actuation of the casting mass can be achieved after approximately 10-50 casting cycles. While the two housing parts 2a, 2b are fastened together by bolts 42, it is clear that multiple such bolts 42 may be used.
现在参考图3,示出了第三示例版本的阀组件的剖面,其中此处同样特别关注与第一示例版本相比的不同之处。与图1所示的示例版本的一个明显不同是,阀活塞8b和工作活塞37b两者均沿前进的开启位置方向分别被压力弹簧44、45偏压。此外,在此情况下还设置至少一个闭合活塞21b,借助该闭合活塞21b从动件20b能被缩回。从动件20a的后部由锥形突起形成。静止的压力板22a设置有环形凹部,力传感器15a被此环形凹部的后端引导。由于阀活塞8b和工作活塞37b沿相同方向分别被压力弹簧44、45施偏压,使得从动件20的向前的冲击更均匀。Referring now to FIG3 , a cross-section of a valve assembly of a third example version is shown, wherein here again particular attention is paid to the differences compared to the first example version. One notable difference from the example version shown in FIG1 is that both the valve piston 8b and the working piston 37b are biased in the direction of the forward open position by pressure springs 44, 45, respectively. In addition, in this case, at least one closing piston 21b is provided, by means of which the follower 20b can be retracted. The rear portion of the follower 20a is formed by a conical protrusion. The stationary pressure plate 22a is provided with an annular recess, the rear end of which guides the force sensor 15a. Since the valve piston 8b and the working piston 37b are biased in the same direction by the pressure springs 44, 45, respectively, the forward impact of the follower 20 is made more uniform.
应当理解到,图1至3所示的不同示例变型的某些特征在必要时能够组合。关于这一点,需要提及的是,例如,同样在图1所示的示例版本中,阀活塞8b和工作活塞37b均能够被压力弹簧沿前进的开启位置方向偏压。It will be appreciated that certain features of the different exemplary variants shown in Figures 1 to 3 can be combined as necessary. In this connection, it should be mentioned that, for example, also in the exemplary version shown in Figure 1 , both the valve piston 8b and the working piston 37b can be biased by a compression spring in the direction of the advanced open position.
所示出的阀组件的明显优势能够归纳如下:The clear advantages of the valve assembly shown can be summarized as follows:
-硬化套筒的使用使得阀组件能被配置成在经受高应力和应变的位置特别耐磨,而且在生产中是成本有效的。The use of a hardened sleeve enables the valve assembly to be configured to be particularly wear-resistant in locations subject to high stresses and strains, and yet cost-effective in production.
-阀组件允许进行安全可靠的抽空,直至模具腔体完全被充满。- The valve assembly allows safe and reliable evacuation until the mold cavity is completely filled.
-阀组件具有简单的构型且设计成具有长的使用寿命。- The valve assembly has a simple construction and is designed to have a long service life.
-暴露在磨损中的部件,例如,两个套筒、两个压力板以及阀活塞和力传感器在需要时能快速简单地更换成新的。- Components exposed to wear, such as the two sleeves, the two pressure plates as well as the valve piston and the force sensor, can be quickly and easily replaced with new ones when necessary.
-通过设置一个或更多个先导致动的闭合活塞,现在能够确保阀活塞在铸造循环开始时以及在合适时间被关闭,使得没有铸造材料能够进入出口管道。By providing one or more pre-actuated closing pistons, it is now possible to ensure that the valve piston is closed at the start of the casting cycle and at the right time, so that no casting material can enter the outlet duct.
Claims (16)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH01730/14 | 2014-11-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1231811A1 HK1231811A1 (en) | 2017-12-29 |
| HK1231811B true HK1231811B (en) | 2019-11-15 |
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