HK1227987B - Heat exchanger tube and heating boiler having such a heat exchanger tube - Google Patents
Heat exchanger tube and heating boiler having such a heat exchanger tube Download PDFInfo
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- HK1227987B HK1227987B HK17101769.8A HK17101769A HK1227987B HK 1227987 B HK1227987 B HK 1227987B HK 17101769 A HK17101769 A HK 17101769A HK 1227987 B HK1227987 B HK 1227987B
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Description
技术领域Technical Field
本发明涉及采暖锅炉的热交换管,尤其是冷凝式锅炉的热交换管,其具有外管和被推入外管的异型嵌入件,锅炉燃烧的废气能够穿流外管并且热水能够在外侧环绕外管,异型嵌入件为了增大外管的内表面而具有沿其纵向方向延展的肋部并与外管处于导热接触中。The present invention relates to a heat exchange tube for a heating boiler, in particular a heat exchange tube for a condensing boiler, comprising an outer tube and a profiled insert pushed into the outer tube, wherein exhaust gas from combustion in the boiler can flow through the outer tube and hot water can surround the outer tube on the outside; the profiled insert has ribs extending in its longitudinal direction in order to increase the inner surface of the outer tube and is in heat-conducting contact with the outer tube.
本发明同样涉及采暖锅炉,尤其是冷凝式锅炉,用于给热循环回路的热水加温,该采暖锅炉具有壳体,该壳体限定出热水腔并且该壳体具有接在热水腔之前的燃烧室。The invention also relates to a heating boiler, in particular a condensing boiler, for heating hot water in a heat circuit, comprising a housing which defines a hot water chamber and has a combustion chamber connected upstream of the hot water chamber.
背景技术Background Art
这种开头提及类型的采暖锅炉,如申请人公开出售的那样,可以作为冷凝式锅炉以煤气燃烧或液体燃烧(加热油、煤油或类似物)方式工作。在这种冷凝式锅炉中,燃气还被冷却至废气湿气冷凝,以便利用冷凝热量。其前提是,采暖锅炉或冷凝式锅炉利用热水的温度工作,该温度在穿过采暖锅炉的燃气路径结束处比燃气的露点温度更低。人们寻求,在尽量短的燃气路径上通过采暖锅炉的水冷却的热交换管使燃气从高的进入温度冷却至露点温度与采暖锅炉热水回路上存在的最低热水温度之间的温度。为此,公知有多种热交换管,其中,开头提及类型的热交换管例如由EP 0 752 088 A1公知。Heating boilers of the type mentioned above, as publicly available for sale by the applicant, can be operated as condensing boilers, either using gas or liquid fuel (heating oil, kerosene, or the like). In these condensing boilers, the gas is also cooled until the exhaust gas moisture condenses, allowing the heat of condensation to be utilized. This presupposes that the heating boiler or condensing boiler is operated with hot water at a temperature that is lower than the dew point of the gas at the end of the gas path through the heating boiler. The goal is to cool the gas from a high inlet temperature to a temperature between the dew point and the lowest hot water temperature present in the heating boiler's hot water circuit, over the shortest possible gas path, using water-cooled heat exchanger tubes in the heating boiler. For this purpose, various heat exchanger tubes are known, with heat exchanger tubes of the type mentioned above being known, for example, from EP 0 752 088 A1.
发明内容Summary of the Invention
本发明的任务在于提供如下解决方案,其以结构简单且廉价的方式提供热交换管以及采暖锅炉,它们能够实现燃气至采暖锅炉内热水的更大的热交换功率。The object of the present invention is to provide a solution which provides heat exchange tubes and a heating boiler in a structurally simple and inexpensive manner, which enable a greater heat exchange capacity from gas to hot water in the heating boiler.
在开头提及类型的热交换管中,该任务根据本发明通过如下方式解决,即,外管的第一纵向区段以柱体形光滑壁的形式构造,外管的第二纵向区段具有至少一个使穿流横截面缩窄的横截面缩窄元件,其中,异型嵌入件仅在外管的第一纵向区段上延伸。换而言之,异型嵌入件仅布置在第一纵向区段内。In a heat exchanger tube of the type mentioned at the outset, this object is achieved according to the invention in that a first longitudinal section of the outer tube is designed in the form of a cylindrical smooth wall, a second longitudinal section of the outer tube has at least one cross-section constriction element which constricts the throughflow cross section, and the profile insert extends only over the first longitudinal section of the outer tube. In other words, the profile insert is arranged only in the first longitudinal section.
同样在开头提及类型的采暖锅炉中,该任务根据本发明通过如下方式解决,即,在壳体之内布置有至少一个热交换管,该热交换管从燃烧室离开且延伸经过热水腔。在此,可以想到至少一个热交换管用于约10kW的非常小的功率,而在很多应用情况下,设置有多个热交换管。至少一个热交换管例如可以竖直或水平延伸穿过热水腔,其中,也可以想到在90°(竖直)与0°(水平)之间的每个其他的角度。In a heating boiler of the aforementioned type, this object is also achieved according to the invention by having at least one heat exchange tube arranged within the housing, which extends from the combustion chamber and through the hot water chamber. While at least one heat exchange tube is conceivable for very low outputs of approximately 10 kW, in many applications, multiple heat exchange tubes are provided. The at least one heat exchange tube can extend, for example, vertically or horizontally through the hot water chamber, with any other angle between 90° (vertical) and 0° (horizontal) also conceivable.
在下文中,对本发明有利的和适当的实施方案以及改进方案进行描述。In the following, advantageous and suitable embodiments and developments of the invention are described.
通过本发明提供热交换管以及具有多个这种热交换管的采暖锅炉,它们的特征相应在于符合功能要求的结构并且具有简单且廉价的构造。在根据现有技术公知的热交换管中问题是,热的燃气经过热交换管从其入口流至其出口并在此冷却。与之相伴并显著的燃气体积缩小导致,直至热交换管出口的流动速度和湍流强烈降低,这对热交换功率产生负面影响。与此相对,在本发明中通过至少一个使外管的穿流横截面缩窄的横截面缩窄元件提高了在横截面缩窄元件之前(即燃烧室与横截面缩窄元件之间)的压力损失,由此根据本发明可以使明显更多的能量在燃烧室中和在横截面缩窄元件之前的热交换管第二纵向区段中交换。在横截面缩窄元件之前的纵向区段中通过缩小的穿流横截面大大提高了废气流动速度,由此除了提高热交换之外还进而提高了废气的能量利用率。在穿流横截面的缩窄部下游(即在横截面缩窄元件下游)的纵向区段中,废气再次扩展并且在具有异型嵌入件的外管纵向区段中引导。利用基于异型嵌入件的沿热交换管纵向方向延伸的肋部的非常大的表面,在外管的第一纵向区段内,废气冷却直至在露点之下,这有利于冷凝式锅炉技术并因而有利于采暖锅炉的功率。本发明通过热交换管和装有热交换管的采暖锅炉实现的优点可以描述如下:与没有缩窄部的热交换管相比,缩窄部之前的压力损失的提高导致了燃烧室内和热交换管入口处的更好的热交换。此外,缩窄部的区域中的以及尤其是缩窄部下游的流动速度的提高导致了更好的热交换,这是因为通过横截面缩窄元件将缩窄部之前的层流在缩窄部下游转换成湍流。最后,通过异型嵌入件的肋部实现的热交换表面的增大在热交换管的第一纵向区段中导致了缩窄部下游的很小的流动速度,并导致了低废气温度,这还有利于改善热水的热交换。The present invention provides heat exchange tubes and heating boilers having a plurality of such heat exchange tubes, each characterized by a structure that meets functional requirements and has a simple and inexpensive construction. A problem with heat exchange tubes known from the prior art is that hot gas flows through the heat exchange tube from its inlet to its outlet and cools there. The associated significant reduction in gas volume leads to a significant reduction in flow velocity and turbulence up to the heat exchange tube outlet, which negatively impacts heat exchange performance. In contrast, the present invention reduces the pressure loss upstream of the cross-sectional constriction element (i.e., between the combustion chamber and the cross-sectional constriction element) by at least one cross-sectional constriction element that narrows the flow cross-section of the outer tube. As a result, according to the present invention, significantly more energy can be exchanged in the combustion chamber and in the second longitudinal section of the heat exchange tube upstream of the cross-sectional constriction element. The reduced flow cross-section in the longitudinal section upstream of the cross-sectional constriction element significantly increases the exhaust gas flow velocity, thereby increasing not only heat exchange but also the energy efficiency of the exhaust gas. In the longitudinal section downstream of the constriction of the flow cross section (i.e., downstream of the cross-sectional constriction element), the exhaust gas expands again and is guided through the longitudinal section of the outer tube having the profile insert. Due to the very large surface area of the ribs extending in the longitudinal direction of the heat exchanger tube, the exhaust gas is cooled to below the dew point within the first longitudinal section of the outer tube, which benefits condensing boiler technology and, therefore, the performance of the heating boiler. The advantages achieved by the heat exchanger tube and the heating boiler equipped with it according to the present invention can be described as follows: Compared to heat exchanger tubes without a constriction, the increased pressure drop upstream of the constriction leads to better heat exchange within the combustion chamber and at the heat exchanger tube inlet. Furthermore, the increased flow velocity in the region of the constriction, and particularly downstream of the constriction, leads to better heat exchange because the cross-sectional constriction element converts the laminar flow upstream of the constriction into a turbulent flow downstream of the constriction. Finally, the increase in the heat exchange surface achieved by the ribs of the profiled insert leads in the first longitudinal section of the heat exchange tube to low flow velocities downstream of the constriction and to low exhaust gas temperatures, which also contributes to improved heat exchange of the hot water.
在根据本发明的热交换管的一个设计方案中,本发明规定,至少一个横截面缩窄元件构造为在外管的第二纵向区段的壁中的至少一个缩进部。以这种方式不必生产和装配附加的部件,以便导致横截面变化的有利工作方式。In one embodiment of the heat exchanger tube according to the invention, the invention provides that the at least one cross-sectional constriction element is designed as at least one indentation in the wall of the second longitudinal section of the outer tube. This eliminates the need for producing and assembling additional components in order to achieve an advantageous operating mode for the cross-sectional variation.
在根据本发明的热交换管的一个设计方案中被证实为特别高效的是,至少一个横截面缩窄元件包括至少两个第一缩进部,它们构造在外管的第二纵向区段的壁中,其中,两个第一缩进部直径对置地布置并且关于第一管平面镜像对称地构造。In one embodiment of the heat exchanger tube according to the invention, it has proven particularly effective that at least one cross-sectional constriction element comprises at least two first indentations, which are formed in the wall of the second longitudinal section of the outer tube, wherein the two first indentations are arranged diametrically opposite each other and are constructed mirror-symmetrically with respect to the first tube plane.
为了提高缩进部下游的流动速度,根据另一设计方案规定,在至少两个第一缩进部之间构造有至少一个第一穿流缝隙,其为外管的直径的2%至3%之间。In order to increase the flow velocity downstream of the constrictions, according to another embodiment, at least one first throughflow gap is formed between at least two first constrictions, which gap is between 2% and 3% of the diameter of the outer tube.
为了进一步提高本发明规定的横截面缩窄部的效率,在热交换管的一个设计方案中规定,附加于至少两个第一缩进部,横截面缩窄元件还包括至少两个第二缩进部,这些第二缩进部由外管的第二纵向区段的壁构成,其中,两个第二缩进部直径对置地布置并且关于垂直于第一管平面延展的第二管平面镜像对称地构造。In order to further improve the efficiency of the cross-sectional narrowing portion provided for by the present invention, it is provided in one design of the heat exchanger tube that, in addition to the at least two first narrowing portions, the cross-sectional narrowing element also includes at least two second narrowing portions, which are formed by the wall of the second longitudinal section of the outer tube, wherein the two second narrowing portions are arranged diametrically opposite each other and are constructed in a mirror-symmetrical manner with respect to a second tube plane extending perpendicular to the first tube plane.
此外,本发明在横截面缩窄元件的第二缩进部的一个设计方案中规定,在至少两个第二缩进部之间构造有至少一个第二穿流缝隙,其为外管直径的18%至22%之间。Furthermore, the invention provides in one embodiment of the second constrictions of the cross-sectional constriction element that at least one second flow gap is formed between at least two second constrictions, which second flow gap is between 18% and 22% of the outer tube diameter.
为了提高横截面缩窄元件下游的流动速度和湍流,本发明在另一设计方案中规定,由第一和第二缩进部形成的向外管内部隆起的第一和第二隆起部构造在外管的第二纵向区段的相同的轴向位置处,其中,外管的第二纵向区段的由第一和第二隆起部构造出的穿流横截面具有H形的横截面。显然也可以想到,第一和第二隆起部轴向错开地构造在外管的第二纵向区段的轴向不同的位置处。In order to increase the flow velocity and turbulence downstream of the cross-sectional constriction element, the present invention provides in another embodiment that the first and second bulges formed by the first and second setbacks, which bulge inwardly toward the outer tube, are formed at the same axial position of the second longitudinal section of the outer tube, wherein the flow cross section of the second longitudinal section of the outer tube formed by the first and second bulges has an H-shaped cross section. It is of course also conceivable that the first and second bulges are formed axially offset at different axial positions of the second longitudinal section of the outer tube.
针对根据本发明的热交换管被证实为最佳的是,根据本发明一个设计方案,第一纵向区段的轴向长度相当于第二纵向区段的轴向长度的至少2倍。在一个替代设计方案中,第二纵向区段的轴向长度可以大于第一纵向区段的轴向长度。It has proven optimal for the heat exchange tube according to the present invention if, according to one embodiment of the present invention, the axial length of the first longitudinal section corresponds to at least twice the axial length of the second longitudinal section. In an alternative embodiment, the axial length of the second longitudinal section can be greater than the axial length of the first longitudinal section.
本发明在一个有利设计方案中规定,异型嵌入件包括管体,其由至少两个壳元件构成,这两个壳元件分别具有扇形横截面。通过这种设计方案,热交换管可廉价地并且因此可利用简单的生产工艺制造。The present invention stipulates in an advantageous design that the profiled insert comprises a tube body, which is composed of at least two shell elements, each of which has a fan-shaped cross section. Through this design, the heat exchange tube can be cheaply and therefore can utilize a simple production process to manufacture.
尤其有利的是,在根据本发明的热交换管的一个设计方案中,管体包括两个壳元件,它们在相互接触的纵向边缘上构造有槽形的凹部和肋状的凸起,并且因此密封式地彼此嵌接,其中,两个壳元件在它们的内侧上构造有伸入管体的内横截面的、沿外管纵向方向延展的肋部,从而每个壳元件以其肋部形成单侧敞开的造型。壳元件作为具有肋部(作为单侧敞开的造型)的两个半壳的这种构造方案可简单且廉价地制造,例如通过挤出成型(Strangpressen)。Particularly advantageously, in one embodiment of the heat exchanger tube according to the invention, the tube body comprises two shell elements, which are formed with groove-shaped recesses and rib-shaped projections on their mutually contacting longitudinal edges and thus engage in a sealing manner with one another. The two shell elements are formed on their inner sides with ribs extending into the inner cross section of the tube body and in the longitudinal direction of the outer tube, so that each shell element forms a one-sidedly open shape with its ribs. This embodiment of the shell elements as two half-shells with ribs (as a one-sidedly open shape) can be manufactured simply and inexpensively, for example by extrusion.
在根据本发明的热交换管的设一个计方案中,本发明规定,两个壳元件分别在一个纵向边缘上构造有密封槽,而在另一纵向边缘上构造有与密封槽的形状匹配的密封肋。通过这种迷宫密封形式的设计方案,在外管的第一纵向区段中防止形成缝隙,通过该缝隙,废气或冷凝物可能会进入异型嵌入件和外管之间并可能导致腐蚀。In one embodiment of the heat exchanger tube according to the invention, the invention provides that the two shell elements each have a sealing groove on one longitudinal edge and a sealing rib adapted to the shape of the sealing groove on the other longitudinal edge. This labyrinth seal-like design prevents the formation of gaps in the first longitudinal section of the outer tube, through which exhaust gas or condensate could penetrate between the profile insert and the outer tube and potentially cause corrosion.
根据本发明的热交换管的简单且廉价的制造的可能性存在于本发明的如下设计方案中,即,至少一个横截面缩窄元件成形为按照喷嘴形式构造的管嵌入件,该管嵌入件被推入外管并推到其第二纵向区段中。以这种方式不必由于考虑横截面缩窄元件的压进部或缩进部而再加工外管。而是只要制造直径与外管内直径匹配的单独横截面缩窄元件就足够了,于是单独横截面缩窄元件可以与异型嵌入件一起在安装或运输热交换管时被推入外管中。The heat exchanger tube according to the present invention can be manufactured simply and cost-effectively due to the following design: at least one cross-sectional constriction element is formed as a nozzle-like tube insert that is inserted into the outer tube into its second longitudinal section. This eliminates the need for further machining of the outer tube to account for the indentation or indentation of the cross-sectional constriction element. Instead, it is sufficient to manufacture a separate cross-sectional constriction element with a diameter that matches the inner diameter of the outer tube. This separate cross-sectional constriction element can then be inserted into the outer tube together with the profile insert during assembly or transport of the heat exchanger tube.
本发明在另一设计方案中规定,外管由金属合金形成,优选由钢形成,而异型嵌入件由铝形成。外管基于材料选择防止废气冷凝物的酸碱腐蚀,并且另一方面外管可以在其末端焊入管底部或管板中,它们使得热交换管周围的热水腔一方面与燃烧室,并且另一方面与布置在热水腔下方的采暖锅炉废气集气室分离。In another embodiment of the present invention, the outer tube is formed from a metal alloy, preferably steel, and the profiled insert is formed from aluminum. Due to this material selection, the outer tube is protected from acid and alkali corrosion by exhaust gas condensate. Furthermore, the outer tube can be welded at its ends into the tube base or tube sheet. This separates the hot water chamber surrounding the heat exchange tubes from the combustion chamber, on the one hand, and from the exhaust gas plenum of the heating boiler arranged below the hot water chamber, on the other hand.
最后,本发明为了提高热交换功率而规定,外管的具有至少一个横截面缩窄元件的第二纵向区段布置在燃烧室与外管的第一纵向区段之间。以这种方式,热交换管的横截面缩窄元件在其入口区域内影响燃气的流动并且提高了热交换管内的流动速度以及湍流。Finally, to increase the heat exchange performance, the present invention provides that a second longitudinal section of the outer tube, which has at least one cross-sectional constriction element, is arranged between the combustion chamber and the first longitudinal section of the outer tube. In this way, the cross-sectional constriction element of the heat exchange tube influences the flow of the gas in its inlet region and increases the flow velocity and turbulence within the heat exchange tube.
可以理解的是,前面所描述的和下面将阐述的特征不仅可以在分别说明的组合中使用而且也可以按其他组合或在个别的情况下使用,而不偏离本发明范围。It goes without saying that the features described above and those yet to be explained below can be used not only in the respectively stated combination but also in other combinations or individually without departing from the scope of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明主题的其他细节、特征和优点由下列说明结合附图得到,在附图中示例性示出本发明的优选实施例。Further details, features and advantages of the subject matter of the invention emerge from the following description in conjunction with the drawing, in which preferred exemplary embodiments of the invention are shown by way of example.
在附图中:In the attached figure:
图1以立体图示出根据本发明的采暖锅炉;FIG1 shows a perspective view of a heating boiler according to the present invention;
图2示出采暖锅炉的另一立体图,其具有部分剖切的壳体;FIG2 shows another perspective view of the heating boiler with a partially cutaway housing;
图3以立体图示出采暖锅炉的根据本发明的热交换管的细节图;FIG3 is a perspective view showing a detail of a heat exchange tube according to the present invention of a heating boiler;
图4是根据本发明的热交换管的剖面图;FIG4 is a cross-sectional view of a heat exchange tube according to the present invention;
图5以立体图示出根据本发明的热交换管;FIG5 shows a perspective view of a heat exchange tube according to the present invention;
图6沿管平面示出根据本发明的热交换管侧剖视图;FIG6 shows a side cross-sectional view of a heat exchange tube according to the present invention along the tube plane;
图7沿另一管平面示出根据本发明的热交换管的另一侧剖视图;FIG7 shows another side cross-sectional view of the heat exchange tube according to the present invention along another tube plane;
图8示出出自图6的热交换管的纵向区段的放大视图;FIG8 shows an enlarged view of a longitudinal section of the heat exchange tube from FIG6 ;
图9示出出自图7的热交换管的纵向区段的另一放大视图;FIG9 shows another enlarged view of the longitudinal section of the heat exchange tube from FIG7 ;
图10针对轴向位置示出根据本发明的热交换管的横截面图;FIG10 shows a cross-sectional view of a heat exchange tube according to the present invention in an axial position;
图11针对另一轴向位置示出根据本发明的热交换管的另一横截面图;FIG11 shows another cross-sectional view of the heat exchange tube according to the present invention for another axial position;
图12示出根据图10所示位置的热交换管的横截面图,其中,能识别出穿流横截面;以及FIG. 12 shows a cross-sectional view of the heat exchange tube according to the position shown in FIG. 10 , wherein the through-flow cross section can be seen; and
图13示出根据本发明的热交换管的立体图,其中,横截面缩窄元件的区域以剖视图示出。FIG. 13 shows a perspective view of a heat exchange tube according to the invention, wherein the region of the cross-sectional constriction element is shown in section.
具体实施方案Specific implementation plan
图1以立体图示出采暖锅炉2的壳体1,其中,在图2中,壳体1被部分略去,以便能够更好看到壳体1的内部。采暖锅炉2用于给未进一步示出的热循环回路的热水加温并且可以被实施为冷凝式锅炉。壳体1环绕热水腔3并且还包括罐状或锥状构造的燃烧室4,其布置在热水腔3之上并且给其分配未示出的燃烧器。在燃烧室4的底部上布置有热交换器,其具有多个热交换管5,它们贯穿热水腔3并通入未进一步示出的废气收集室。因而,热交换管5从燃烧室4的底部离开并且在所示实施例中大致竖直地延伸穿过热水腔3,其中,替代地也可以想到热交换管5在热水腔中的在0°的水平走向与90°的垂直走向之间的任意角度。在此,热交换管5的被热水环流的外表面将其热量排放至热水腔3中的热水,其中,在热交换管5内存在温度梯度,从而上区域中的温度显著超过下区域中的温度。回流接头6或7通入热水腔中,通过回流接头将不同热循环回路的经冷却的回流水再次输送给热水腔3。与回流接头6连接的热循环回路例如用于加热使用水(也就是说具有相对较高的回流温度),而下回流接头7与例如用于地板采暖的热循环回路(也即是说具有相对较低的回流温度)连接。用于热循环回路的已加温的热水通过上供应接头8抽取。FIG1 shows a perspective view of the housing 1 of a heating boiler 2. In FIG2 , the housing 1 is partially omitted to provide a better view of the interior of the housing 1. The heating boiler 2 is used to heat hot water in a heat circuit (not shown) and can be implemented as a condensing boiler. The housing 1 surrounds a hot water chamber 3 and includes a combustion chamber 4 of pot-shaped or conical design, which is arranged above the hot water chamber 3 and has an associated burner (not shown). A heat exchanger is arranged at the bottom of the combustion chamber 4. The heat exchanger has a plurality of heat exchange tubes 5 that extend through the hot water chamber 3 and into an exhaust gas collection chamber (not shown). Thus, the heat exchange tubes 5 extend from the bottom of the combustion chamber 4 and, in the illustrated embodiment, extend approximately vertically through the hot water chamber 3. Alternatively, any angle between a horizontal orientation of 0° and a vertical orientation of 90° within the hot water chamber is conceivable. The outer surfaces of the heat exchange tubes 5, through which hot water flows, dissipate their heat to the hot water in the hot water chamber 3. A temperature gradient exists within the heat exchange tubes 5, resulting in a significantly higher temperature in the upper region than in the lower region. Return connections 6 or 7 lead to the hot water chamber, through which cooled return water from different heat circuits is fed back to the hot water chamber 3. The heat circuit connected to return connection 6 is used, for example, for heating service water (i.e., has a relatively high return temperature), while lower return connection 7 is connected to a heat circuit used, for example, for floor heating (i.e., has a relatively low return temperature). Warmed hot water for the heat circuits is drawn through upper supply connection 8.
图2示出热交换管5,该热交换管在其上区域中根据本发明构造有缩进部或相应构造有环绕的压进部9。在图3的立体细节图中可以看到根据本发明的每个热交换管5。如能看到的那样,热交换管5具有外管10和在组装状态下推入外管10的异型嵌入件11,采暖锅炉2工作时,锅炉燃烧的废气流过该外管并且热水在外侧环绕该外管。在所示实施例中,外管10由金属合金优选由钢形成。异型嵌入件11为了增大外管10内表面而具有沿其纵向方向12延展的肋部14,并且与外管10处于导热接触中,其中,为了改进热传导,异型嵌入件11由铝形成。FIG2 shows a heat exchanger tube 5, which is designed according to the invention with an indentation or, respectively, a circumferential indentation 9 in its upper region. The perspective detail view of FIG3 shows each heat exchanger tube 5 according to the invention. As can be seen, the heat exchanger tube 5 comprises an outer tube 10 and a profile insert 11 that is inserted into the outer tube 10 in the assembled state. During operation of the heating boiler 2, exhaust gas from the boiler combustion flows through the outer tube and hot water surrounds the outer tube. In the illustrated embodiment, the outer tube 10 is formed from a metal alloy, preferably steel. The profile insert 11 has ribs 14 extending in its longitudinal direction 12 to increase the inner surface of the outer tube 10 and is in thermal contact with the outer tube 10. To improve heat transfer, the profile insert 11 is formed from aluminum.
在所示实施例中,异型嵌入件11包括管体,其由两个壳元件15、16构成。两个壳元件15、16均具有半圆形的横截面。当然也可以想到一体式的异型嵌入件11,然而其无法廉价制造。因而不如力求实现至少两部分式的异型嵌入件11,其壳元件扇形地构造,以便得到闭合的异型嵌入件11。因而根据该实施例,管体包括两个壳元件15、16,它们在它们相互接触的纵向边缘17上构造有槽形的凹部18和肋状的凸起19,并且因此密封式地彼此嵌接,如在图4中以放大细节图示出的那样。两个壳元件15、16在它们的内侧上构造有伸入管体的内横截面的、沿外管10的纵向方向12延伸的肋部14,其中,每个壳元件15、16以其肋部14形成单侧敞开的造型。两个壳元件15、16尤其分别在一个纵向边缘12上构造有充当密封槽的凹部18,而在另一纵向边缘12上构造有与密封槽的形状匹配的密封肋,其是凸起19。由两个壳元件15、16接合的异型嵌入件11在其整个圆周面上直接紧贴外管10并且以略微小于外管10内直径的外直径制造,因而异型嵌入件11可以顺利推入外管10中。In the illustrated embodiment, the profile insert 11 comprises a tubular body composed of two shell elements 15 and 16. Both shell elements 15 and 16 have a semicircular cross-section. A one-piece profile insert 11 is also conceivable, but this is not cost-effective to manufacture. Instead, the goal is to create at least a two-part profile insert 11, whose shell elements are designed in a sector-shaped manner, thereby creating a closed profile insert 11. According to this embodiment, the tubular body comprises two shell elements 15 and 16, which are provided with groove-shaped recesses 18 and rib-shaped projections 19 on their contacting longitudinal edges 17 and thus engage in a sealing manner, as shown in the enlarged detail in FIG. 4 . Both shell elements 15 and 16 are provided on their inner sides with ribs 14 extending into the inner cross-section of the tubular body and in the longitudinal direction 12 of the outer tube 10. Each shell element 15 and 16, with its rib 14, forms a profile that is open on one side. In particular, the two shell elements 15, 16 are each formed with a recess 18 serving as a sealing groove on one longitudinal edge 12, and a sealing rib adapted to the shape of the sealing groove, which is a projection 19, is formed on the other longitudinal edge 12. The profile insert 11 joined by the two shell elements 15, 16 directly bears against the outer tube 10 over its entire circumference and is manufactured with an outer diameter slightly smaller than the inner diameter of the outer tube 10, so that the profile insert 11 can be smoothly inserted into the outer tube 10.
如能从图3看出的那样,外管10和异型嵌入件11具有不同的轴向长度,这在示出了根据本发明的热交换管5的不同侧视图的图6和7中示出,而图5示出了一个单独的热交换管5,其中,异型嵌入件11已被推入外管10中,并且从外部不可见。As can be seen from FIG. 3 , the outer tube 10 and the profiled insert 11 have different axial lengths, which is illustrated in FIGS. 6 and 7 , which show different side views of a heat exchange tube 5 according to the invention, whereas FIG. 5 shows a single heat exchange tube 5 in which the profiled insert 11 has been pushed into the outer tube 10 and is not visible from the outside.
由图6可知,外管10的轴向长度20按照理想方式相当于异型嵌入件11的轴向长度21的1.5倍,其中,也可以想到,外管的轴向长度20相当于异型嵌入件11的轴向长度21的1.3倍或1.7倍。外管10和异型嵌入件11的不同轴向长度20、21导致外管10可以被划分为两个纵向区段。在此,外管10的第一纵向区段22以柱体形光滑壁的形式构造。外管10的第二纵向区段23具有至少一个缩窄穿流横截面的横截面缩窄元件24。在此,异型嵌入件11仅在外管10的第一纵向区段22上延伸。这导致,在所示实施例中,第一纵向区段22的轴向长度25相当于第二纵向区段23的轴向长度26的至少2倍。作为替代长度比,在极特殊的使用情况下,第二纵向区段23的轴向长度26也可以大于第一纵向区段22的轴向长度25。As shown in FIG6 , the axial length 20 of the outer tube 10 ideally corresponds to 1.5 times the axial length 21 of the profile insert 11. It is also conceivable that the axial length 20 of the outer tube 10 corresponds to 1.3 or 1.7 times the axial length 21 of the profile insert 11. The different axial lengths 20, 21 of the outer tube 10 and the profile insert 11 result in the outer tube 10 being divided into two longitudinal sections. The first longitudinal section 22 of the outer tube 10 is cylindrical and smooth-walled. The second longitudinal section 23 of the outer tube 10 has at least one cross-sectional constriction element 24 that narrows the flow cross section. The profile insert 11 extends only over the first longitudinal section 22 of the outer tube 10. This means that, in the illustrated embodiment, the axial length 25 of the first longitudinal section 22 corresponds to at least twice the axial length 26 of the second longitudinal section 23. As an alternative length ratio, in very specific applications, the axial length 26 of the second longitudinal section 23 can also be greater than the axial length 25 of the first longitudinal section 22.
在图6中示出,异型嵌入件11不与外管10齐平地结束,而是推入外管10中一小段,从而异型嵌入件11完全被外管10并且尤其被第一纵向区段22容纳。此外,根据图6结合图2得知,相应外管10的具有横截面缩窄元件24的第二纵向区段23布置在燃烧室4与对应的外管10的相应的第一纵向区段22之间。因此,各自的横截面缩窄元件24直接布置在燃烧室4下游。FIG6 shows that the profile insert 11 does not end flush with the outer tube 10, but is pushed a short distance into the outer tube 10, so that the profile insert 11 is completely accommodated by the outer tube 10 and in particular by the first longitudinal section 22. Furthermore, FIG6 in conjunction with FIG2 shows that the second longitudinal section 23 of the respective outer tube 10, which has the cross-sectional constriction element 24, is arranged between the combustion chamber 4 and the respective first longitudinal section 22 of the corresponding outer tube 10. The respective cross-sectional constriction element 24 is therefore arranged directly downstream of the combustion chamber 4.
在此,横截面缩窄元件24可以成形为按照喷嘴形式构造的管嵌入件,其被推入外管10的第二纵向区段23中。由此,外管10于是可以连贯地不仅在第一而且在第二纵向区段22、23中以光滑壁的形式构造。与此不同的是,在所示实施例中,外管10的第二纵向区段23具有压进部或缩进部9。Here, the cross-sectional constriction element 24 can be formed as a nozzle-like tube insert that is pushed into the second longitudinal section 23 of the outer tube 10. As a result, the outer tube 10 can be designed continuously with smooth walls both in the first and second longitudinal sections 22, 23. In contrast, in the illustrated embodiment, the second longitudinal section 23 of the outer tube 10 has an indentation or indentation 9.
接下来,在图6至图13的概览中更准确说明横截面缩窄元件24的形状。为了此目的,管10的横截面根据图6、7和10参考第一管平面27和垂直于第一管平面27延展的第二管平面28进行划分。在此,图6示出沿第一管平面27的剖面图,而图7示出沿第二管平面28的剖面图。如根据图6至图13所示的那样,横截面缩窄元件24包括两个第一缩进部或压进部29、30,它们构造在外管10的第二纵向区段23的壁中。尤其是第一缩进部29、30压入第二纵向区段23的壁中,从而第一缩进部29、30表现为凹地构造或者说向内拱曲的压进部。两个第一缩进部29、30直径对置地布置并且关于第一管平面27镜像对称地构造。在两个第一缩进部29、30之间构造有第一穿流缝隙31(参见图8),其在外管10的直径32(参见图6)的2%至3%之间,如图8所示的图6中的片段A的放大图那样。为了构造第一缩进部29、30,外管10的壁逐点从管的两侧压入,从而形成向内拱曲的压进部,它们在其最小距离的点处构成第一穿流缝隙31。在此,缩进部29、30的壁在轴向长度33上(参见图9)变形,其相当于第二纵向区段23的轴向长度26的0.4倍,其中,相当于轴向长度26的0.3倍至0.5倍的轴向长度33也是可行的。在此,壁针对第一缩进部29、30整体按如下方式压在变形的轴向长度33上,即,该壁在轴向长度33上针对第一缩进部29、30具有最大直径34,其相当于光滑壁形式的外管10的直径32的0.6倍,其中,相对于光滑壁形式的外管10的直径32d的0.5倍至0.7倍的最大直径34也是可行的。The shape of the cross-sectional constriction element 24 will now be described in greater detail in the overviews of Figures 6 to 13. For this purpose, the cross-sectional area of the tube 10 is divided according to Figures 6, 7, and 10 with reference to a first tube plane 27 and a second tube plane 28 extending perpendicularly thereto. Figure 6 shows a cross-sectional view along the first tube plane 27, while Figure 7 shows a cross-sectional view along the second tube plane 28. As shown in Figures 6 to 13, the cross-sectional constriction element 24 includes two first indentations or press-in sections 29, 30, which are formed in the wall of the second longitudinal section 23 of the outer tube 10. In particular, the first indentations 29, 30 are pressed into the wall of the second longitudinal section 23, resulting in the first indentations 29, 30 being concave or inwardly curved. The two first indentations 29, 30 are arranged diametrically opposed and are configured mirror-symmetrically with respect to the first tube plane 27. A first flow gap 31 (see FIG. 8 ) is formed between the two first indentations 29 , 30 and is between 2% and 3% of the diameter 32 of the outer tube 10 (see FIG. 6 ), as shown in FIG. 8 , which shows an enlarged view of section A in FIG. 6 . To form the first indentations 29 , 30 , the wall of the outer tube 10 is pressed inwards at points on both sides of the tube, thereby forming inwardly curved indentations that form the first flow gap 31 at their smallest distance. The walls of the indentations 29 , 30 are deformed over an axial length 33 (see FIG. 9 ) that corresponds to 0.4 times the axial length 26 of the second longitudinal section 23 , although an axial length 33 of 0.3 to 0.5 times the axial length 26 is also possible. Here, the wall is pressed onto the deformed axial length 33 for the first setbacks 29 , 30 as a whole in such a way that, over the axial length 33, the wall has a maximum diameter 34 for the first setbacks 29 , 30 which corresponds to 0.6 times the diameter 32 of the smooth-walled outer tube 10 , wherein a maximum diameter 34 of 0.5 to 0.7 times the diameter 32d of the smooth-walled outer tube 10 is also possible.
图7和图9示出针对第二隆起部35、36的其他视图,其中,变形部的轴向长度33针对第一隆起部29、30和第二隆起部35、36按照理想方式是相同的,因而仅在图9中示出。变形部的轴向长度然而也可以针对第一和第二隆起部是不同的。此外,图7中除了异型嵌入件11之外还绘出轴向剖面F-F,其在图11中示出,并示出外管10以及两个壳元件15、16,它们形成异型嵌入件11。这两个第二隆起部35、36连同两个第一隆起部29、30一起形成横截面缩窄元件24,其中,第一隆起部29、30不同于第二隆起部35、36地构造。两个第二缩进部35、36也直径对置地布置,其中,它们关于第二管平面28镜像对称地构造。第二缩进部35、36也被压入第二纵向区段23的壁中,从而其表现为凹地构造的或者是向内拱曲的压进部。在两个第二缩进部35、36之间构造有第二穿流缝隙37,第二穿流缝隙大于第一穿流缝隙31并且为外管10的直径32(参见图6)的18%至22%之间,如图9所示的图7中的片段B的放大图那样。在此,为了构造第二缩进部35、36,外管10的壁也逐点从管的两侧压入,从而形成向内拱曲的压进部,它们在其最小距离的点处构成第二穿流缝隙37。缩进部35、36的壁在轴向长度33上(参见图9)变形,其同样相当于第二纵向区段23的轴向长度26的0.4倍,其中,相对于轴向长度26的0.3倍至0.5倍的轴向长度33也是可行的。壁为了制造第二压进部或缩进部35、36整体按如下方式压在轴向长度33上,即,该壁在轴向长度33上具有第二缩进部35、36的最大直径38,其相当于光滑壁形式的外管10的直径32的0.55倍,其中,相当于光滑壁形式的外管10的直径32的0.45倍至0.65倍的最大直径38也是可行的。Figures 7 and 9 show further views of the second ridges 35 and 36, wherein the axial length 33 of the deformation is ideally the same for the first ridges 29 and 30 and the second ridges 35 and 36 and is therefore only shown in Figure 9. However, the axial length of the deformation can also be different for the first and second ridges. Furthermore, Figure 7 shows an axial section F-F in addition to the profile insert 11, which is shown in Figure 11 and depicts the outer tube 10 and the two shell elements 15 and 16 that form the profile insert 11. The two second ridges 35 and 36, together with the two first ridges 29 and 30, form the cross-sectional constriction element 24, wherein the first ridges 29 and 30 are designed differently from the second ridges 35 and 36. The two second setbacks 35 and 36 are also arranged diametrically opposite each other, and are designed to be mirror-symmetrical with respect to the second tube plane 28. Second indentations 35, 36 are also pressed into the wall of the second longitudinal section 23, resulting in a concave or inwardly curved indentation. A second flow gap 37 is formed between the two second indentations 35, 36. This second flow gap 37 is larger than the first flow gap 31 and is between 18% and 22% of the diameter 32 of the outer tube 10 (see FIG. 6 ), as shown in the enlarged view of section B in FIG. 7 in FIG. 9 . To form the second indentations 35, 36, the wall of the outer tube 10 is also pressed in at points on both sides of the tube, forming inwardly curved indentations that form the second flow gap 37 at their smallest distance. The walls of the indentations 35, 36 are deformed over an axial length 33 (see FIG. 9 ), which also corresponds to 0.4 times the axial length 26 of the second longitudinal section 23. Axial lengths 33 of 0.3 to 0.5 times the axial length 26 are also possible. To produce the second indentations or setbacks 35 , 36 , the wall is pressed onto the axial length 33 as a whole in such a way that, over the axial length 33 , the wall has a maximum diameter 38 of the second setbacks 35 , 36 that corresponds to 0.55 times the diameter 32 of the smooth-walled outer tube 10 , wherein a maximum diameter 38 that corresponds to 0.45 to 0.65 times the diameter 32 of the smooth-walled outer tube 10 is also possible.
利用第一缩进部29、30和第二缩进部35、36的前面描述的构造方式得到穿流横截面39,其在图10中借助标示由壳元件15、16形成的异型嵌入件11的阴影区域示出并且在图12中借助黑色区域示出。因为第一和第二隆起部29、30、35、36构造在外管10的第二纵向区段23的相同的轴向位置处,即,第一和第二隆起部29、30、35、36这两者在同样的轴向长度33上延伸,所以,外管10的第二纵向区段23的由第一和第二隆起部29、30、35、36构造的穿流横截面39具有H形横截面。图13示出外管10,其中,省略了在H形的横截面处开始的管区段,从而可以清楚看到H形的穿流横截面39。The previously described configuration of first setbacks 29, 30 and second setbacks 35, 36 results in a flow cross section 39, which is shown in FIG10 by the shaded area representing the profile insert 11 formed by shell elements 15, 16, and in FIG12 by the black area. Because the first and second bulges 29, 30, 35, 36 are formed at the same axial position in the second longitudinal section 23 of the outer tube 10, i.e., both first and second bulges 29, 30, 35, 36 extend over the same axial length 33, the flow cross section 39 formed by the first and second bulges 29, 30, 35, 36 in the second longitudinal section 23 of the outer tube 10 has an H-shaped cross section. FIG13 shows the outer tube 10, with the tube section beginning at the H-shaped cross section omitted so that the H-shaped flow cross section 39 can be more clearly seen.
在根据本发明的热交换管5中,外管10的横截面缩窄元件24是双重对称地构造的缩窄部,通过该缩窄部避免了现有技术中公知的缺点。在由现有技术所公知的热交换管中存在的问题是,热的燃气经过热交换管从其入口流至其出口并在此冷却。与之相伴并显著的燃气体积缩小导致,直至热交换管出口的流动速度和湍流强烈降低,这对热交换功率产生负面影响。通过本发明改善了热交换,这是因为根据本发明的热交换管5中的流动速度和湍流由于横截面缩窄元件24而得以提高。压进部或缩进部29、30、35、36提高了压进部或缩进部29、30、35、36之前的位于上游区域内的压力损失。由此,可以使明显更多的能量在燃烧室4中和热交换管5的在缩进部29、30、35、36之前的管区段中交换。在缩进部29、30、35、36的区域中通过缩窄元件大大提高了流动速度,由此同样提高了热交换并且进而提高了能量利用。在缩进部29、30、35、36的后方区域(即,缩窄元件下游)中,废气再次扩展并且在具有异型嵌入件11的区段中引导。在此,利用异型嵌入件11的肋部14的非常大的表面将废气冷却直至低于露点并且进而有利于冷凝式锅炉技术中的优点。In the heat exchanger tube 5 according to the present invention, the cross-sectional constriction element 24 of the outer tube 10 is a doubly symmetrical constriction, which avoids the disadvantages known from the prior art. A problem with the heat exchanger tubes known from the prior art is that the hot gas flows through the heat exchanger tube from its inlet to its outlet and cools there. The associated significant reduction in gas volume leads to a significant reduction in the flow velocity and turbulence up to the heat exchanger tube outlet, which negatively affects the heat exchange performance. The present invention improves heat exchange because the flow velocity and turbulence in the heat exchanger tube 5 according to the present invention are increased by the cross-sectional constriction element 24. The indentations or setbacks 29, 30, 35, 36 reduce the pressure loss in the upstream region upstream of the indentations or setbacks 29, 30, 35, 36. This allows significantly more energy to be exchanged in the combustion chamber 4 and in the tube section of the heat exchanger tube 5 upstream of the setbacks 29, 30, 35, 36. In the region of the indentations 29, 30, 35, 36, the constriction elements significantly increase the flow velocity, thereby also increasing the heat exchange and, therefore, the energy utilization. In the region behind the indentations 29, 30, 35, 36 (i.e., downstream of the constriction elements), the exhaust gas expands again and is guided through the section with the profile insert 11. Here, the very large surface area of the ribs 14 of the profile insert 11 is utilized to cool the exhaust gas down to below the dew point, thus contributing to the advantages of condensing boiler technology.
本发明主要优点可以总结如下:The main advantages of the present invention can be summarized as follows:
·压力损失的提到导致燃烧室4中和热交换管5的入口处的更好的热交换。The reduction in pressure loss leads to a better heat exchange in the combustion chamber 4 and at the inlet of the heat exchange tubes 5 .
·缩窄部24或缩进部29、30、35、26的区域中的流动速度的提高导致更好的热交换(层流对比湍流)。The increase in the flow velocity in the region of the constriction 24 or the indentations 29 , 30 , 35 , 26 leads to a better heat exchange (laminar flow versus turbulent flow).
·针对热交换管5的在缩窄部24之后或下游的第一纵向区段22中的很小的流动速度以及针对低废气温度,借助异型嵌入件11的肋部14实现的热交换面的增大导致更好的热交换。For low flow velocities in the first longitudinal section 22 of the heat exchange tube 5 downstream of or following the constriction 24 and for low exhaust gas temperatures, the increase in the heat exchange surface achieved by means of the ribs 14 of the profile insert 11 leads to better heat exchange.
利用采暖锅炉2中的根据本发明的热交换管5,相比迄今为止公知的技术可以多交换85%~90%的能量。By using the heat exchange tubes 5 according to the present invention in the heating boiler 2 , 85% to 90% more energy can be exchanged compared to the previously known technology.
前面所描述的发明显然不局限于所描述和所示出的实施方案。显而易见的是,对于在附图所示实施方式,可以实施大量的对于本领域专业人员而言按照预期的用途容易实现的修改,而不脱离本发明的范围。例如,横截面缩窄元件24(代替四个压进部)可以构造为外管10的第二纵向区段23的壁中的仅一个缩进部9,或者多个横截面缩窄部可以通过相应缩进部9前后依次地沿轴向方向12布置或布置在不同的轴向管位置处。说明书中得到的和/或附图中示出的,包括偏离具体实施例的所有对本领域专业人员而言容易实现的内容都属于本发明。The invention described above is obviously not limited to the embodiments described and illustrated. It is obvious that numerous modifications readily achievable by a person skilled in the art, depending on the intended application, can be implemented with respect to the embodiment illustrated in the drawings without departing from the scope of the invention. For example, the cross-sectional constriction element 24 (instead of four indentations) could be configured as a single indentation 9 in the wall of the second longitudinal section 23 of the outer tube 10, or multiple cross-sectional constrictions could be arranged one behind the other in the axial direction 12 or at different axial tube positions, with the respective indentations 9 being arranged one behind the other. All matters contained in the description and/or illustrated in the drawings, including deviations from the specific embodiments, readily achievable by a person skilled in the art, are included in the present invention.
Claims (15)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15178123.4 | 2015-07-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1227987A1 HK1227987A1 (en) | 2017-10-27 |
| HK1227987B true HK1227987B (en) | 2019-08-30 |
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