HK1219089B - Method and test system for testing failure of a machinery brake of an elevator - Google Patents

Description

Method and test system for testing the malfunction of the machinery brake of an elevator

Technical Field

The invention relates to the technical field of elevators and to the testing of the operation of the machinery brake of an elevator.

Background

The machinery brake of an elevator is a critical component from the point of view of elevator safety. The operation of the machinery brake of the elevator must be monitored and the elevator must be taken out of service when the machinery brake fails.

In many modern elevator systems, frequency converters are used to control the elevator motor and the elevator motor is driven with pulse-width-adjusted signals. In particular, in these types of elevator systems, the deceleration and speed adjustment of the elevator car is usually achieved by adjusting the frequency or active pulse window of the frequency converter. Mechanical brakes are only required for emergency situations. In addition, the machinery brake is normally engaged when the elevator car has stopped near the floor level for taking the load on the passengers or the plate or for letting it/them out of the elevator car. In such elevator systems, sudden failure of the machinery brake is at least theoretically possible.

Testing of the brake for possible failure is part of the monitoring of the operation of the brake. A malfunction of the machinery brake comprises e.g. if the machinery brake does not stop the elevator car/when the machinery brake does not stop the elevator car, or is not able to hold the elevator car in place, and also if the machinery brake is not open/when the machinery brake is not open when driven with the elevator machine or when torque is generated by the elevator machine. It is obvious that a dangerous situation is imminent if/when the machinery brake is not stopping the elevator car. However, a dangerous situation can also arise if the machinery brake is not sufficiently opened, since the machinery brake can become damaged, for example due to overheating, in which case sufficient braking force will not be available from it in an emergency. If/when the drive motor prevents the brake, the braking force suddenly decreases and the elevator car can lose control.

A number of solutions are known in the prior art for measuring the stopping force of a mechanical brake.

International patent application publication No. WO 2005/066057 a2 of the applicant provides a method and a system for testing the condition of the brake of an elevator. In the starting position the elevator car is provided with additional weight and the drive is used to move the elevator car up and down. The torque required to move it upward is measured. Thereafter, the additional weight is removed. In monitoring at regular intervals, it is endeavored to drive an elevator with a brake at a starting position with a measured torque. If the elevator is moving, it can be concluded that the brake has failed.

International patent application publication No. WO 2007/094777 a2 by oeti elevator provides a method in which the elevator car stops near a position switch and the brake of the elevator is closed. After this the drive motor of the elevator is driven for pulling the elevator by means of the rope. If the elevator car moves in such a way that the state of the position switch changes, it is concluded that the brake is damaged.

The invention in the method described in european patent application publication No. EP2460753a1 to AG closes the brake of the elevator and increases the torque of the motor until the elevator moves. The torque is compared with a threshold value and if the threshold value is less than the limit value, it is concluded that: the brake has failed.

However, a number of few methods are known for testing the sufficient opening of the mechanical brake. In some elevator systems, brake switches have been used which change their state when the brake is on, i.e. when the brake shoes are disengaged from the rotating part of the machine. If the state of the brake switch has not changed, the power supply to the motor of the hoisting machine is disconnected. Brake switches are expensive and subject to failure. For example, the switch contacts of the brake switch may be oxidized.

Disclosure of Invention

Objects of the invention

According to a first aspect, the object of the invention is to enable detection of a malfunction of the machinery brake of an elevator originating from insufficient opening.

According to a second aspect, the object of the invention is to enable the detection of a malfunction of the machinery brake of an elevator without the person in the elevator car noticing that a test of the machinery brake of the elevator is in progress.

THE ADVANTAGES OF THE PRESENT INVENTION

In the method for testing the malfunction of the machinery brake of an elevator, the state of the machinery brake is set to open, after which a test torque pulse is generated at the traction sheave. The motion of the elevator machine is measured in relation to the torque ripple. If the torque pulse does not move the machine, this means that the mechanical brake has not opened and is therefore faulty.

Test system for testing the malfunction of the machinery brake of an elevator, comprising: a) a control device for setting the mechanical brake with the mechanical brake open; b) a control device of the machine configured to generate a torque ripple at the traction sheave due to a test torque after the control device of the machinery brake has set the machinery brake to open; c) a measuring device configured to measure movement of an elevator machine in relation to the torque ripple; and d) a logic circuit configured to analyze the measurement of the measuring device obtained in relation to the torque pulsation and to make a deduction that the mechanical brake has not been opened and therefore has failed, if the machine has not moved in relation to the torque pulsation.

By means of the method and the test system provided in the two preceding paragraphs, insufficient opening of the machinery brake of the elevator can be detected and it can be verified that the requirement to prevent driving of the brake of the elevator from causing a dangerous situation is fulfilled, as specified in the safety specification for construction installation for the hoisting machine in european standard EN 81-20'.

The duration of the torque pulse is so short that the movement of the traction sheave due to the torque pulse is not noticed in the elevator car due to the inherent transfer function of the elevator mechanism transferring the movement of the traction sheave to the movement of the elevator car. This enables the machinery brake to be tested when the elevator car has a person.

When using the prior art method and system for test measurements described in the preamble of the aforementioned patent application publication, an elevator cannot normally be used. For this reason, the test measurements are performed at long intervals, for example only once every 24 hours, which is too rare for detecting accidental failure of the mechanical brake within a sufficient time. By means of the method and the test system according to the second aspect of the invention, the opening of the machinery brake can be tested more often, because the torque ripple used in the test does not cause movement of the elevator car.

Most preferably, the method is performed in the controller of an elevator and the test system is integrated into the controller of the elevator. All the devices needed for controlling the elevator system can be controlled from the control of the elevator, from where it is also possible to take the elevator out of service.

Most preferably, in the method and in the test system, a fault code is formed and the elevator stops being used when it is concluded that the machinery brake is defective. In this way, the occurrence of dangerous situations can be better avoided.

The method and test system are most preferably used when the elevator car is stationary. In this way dangerous situations caused by the movement of the elevator can be better avoided. Likewise, the detection of the movement of the machine of the elevator caused by the torque pulses is easier.

The method and the test system can be used when the elevator is in normal operation. Therefore, the delay in the detection of insufficient opening of the mechanical brake is minimal.

Detailed Description

The elevator comprising the test system according to the invention and in which the method according to the invention is used has an elevator car which is driven with the hoisting machine of the elevator by means of a traction rope running via the traction sheave of the hoisting machine. The elevator also comprises an electromechanical machinery brake which engages with the traction sheave or with the shaft of the hoisting machine to brake the traction sheave and thereby also the movement of the elevator car.

The electromechanical machinery brake of the elevator machine can be damaged if it is not opened properly. The idea of the invention is to observe the braking torque produced by the brake using a dynamic model of the elevator and the machine.

The torque of the machinery brake braking the machine can be measured e.g. by a rapid torque pulsation generated at the traction sheave when the elevator car is stationary. When the pulsation is short enough, it is not noticed in the car. The braking torque can also be isolated from the run time characteristics between the car and the traction sheave.

If the machinery brake is not opened properly, increased friction is detected and the required procedures, such as fault codes and taking the elevator out of service, can be performed.

The European Commission of standardization (French: Committee Europ EN de standardization) is currently preparing a new European standard EN81-20, which replaces the European standard EN 81-1.

In this connection a working group is sent to check the european standard EN60204-1 to see which point it is suitable for an elevator. European standard EN60204-1, clause 9.3.4, requires that in which a failure of the machinery brake drive leads to the application of the machinery brake when the machine of the elevator machine is energized and as a result a dangerous situation can arise, the elevator should be provided with a system which shuts off the machinery of the elevator machine.

The method and the test system provided herein for testing insufficient opening of the machinery brake of an elevator can thus comply with the requirements of clause 9.3.4 of european standard EN 60204-1. It is also possible, with the aid of the present invention, that the requirements of the European standards EN80-20 and prEN 81-20:2011-11 can also be better followed.

The present invention should not necessarily be considered limited to the following claims but should instead be understood to include all legal equivalents of the claims and combinations of embodiments provided.

Claims (10)

1. Method for testing the machinery brake of an elevator for faults, characterized in that in the method:

-the mechanical brake is set to open;

-thereafter, a test torque pulse is generated at the traction sheave;

-the motion of the elevator machine is measured in relation to the torque ripple;

-if the torque ripple is not moving the machine, it is concluded that the machinery brake has not opened and is therefore faulty,

wherein a time shorter than the time according to the transfer function of the elevator mechanism for transferring the movement of the traction sheave into the movement of the elevator car is selected for the duration of the torque pulse.

2. The method according to claim 1, which is performed in a controller of an elevator.

3. The method of claim 1, wherein when it is concluded that the machinery brake has failed, a fault code is formed and the elevator is taken out of service.

4. Method according to any of claims 1-3, which is used when the elevator car is stationary.

5. The method according to claim 4, which is used when the elevator is in normal operation.

6. A test system for testing the failure of the machinery brake of an elevator, characterized in that the test system comprises:

-a control device for setting the machinery brake open;

-a control device of the machine configured to generate a test torque pulse at the traction sheave after the control device of the machinery brake has set the machinery brake to open;

-a measuring device configured to measure the movement of the elevator machine in relation to the torque ripple; and

a logic circuit configured to analyze the measurement of the measuring device obtained in relation to the torque ripple and to make a deduction that the machinery brake has not been opened and therefore has failed, if the machine has not moved in relation to the torque ripple,

wherein a time shorter than the time according to the transfer function of the elevator mechanism for transferring the movement of the traction sheave into the movement of the elevator car is selected for the duration of the torque pulse.

7. The test system of claim 6 integrated into a controller of an elevator.

8. The test system of claim 6, configured to form a fault code for deactivating an elevator when the logic circuit has concluded that the machinery brake has failed.

9. A test system according to any one of claims 6-8, which is used when the elevator car is stationary.

10. The test system of claim 9, used when the elevator is in normal operation.