HK1214619B - Aqueous coating compositions including the reaction product of maleic anhydride with an unsaturated compound and an amine - Google Patents
Aqueous coating compositions including the reaction product of maleic anhydride with an unsaturated compound and an amine Download PDFInfo
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Description
发明背景Background of the Invention
1.发明领域1. Field of the Invention
本发明涉及包含取代琥珀酰亚胺化合物的涂料组合物,制备涂料组合物的方法,用涂料组合物涂覆的基材,和将基材用涂料组合物涂覆的方法。The present invention relates to coating compositions comprising substituted succinimide compounds, methods of preparing the coating compositions, substrates coated with the coating compositions, and methods of coating substrates with the coating compositions.
2.相关技术描述2. Description of Related Technologies
由环氧树脂形成的涂料组合物用于涂覆食品和饮料的包装和容器。尽管科学证据的分量,如美国、加拿大、欧洲和日本的全球主要食品安全机构所解释的,显示出随着现有商业环氧基涂料,消费者遭受的双酚A水平是安全的,一些消费者和商标拥有者继续表达关于安全性的顾虑。不包含双酚A或任何其它可能的内分泌干扰物的涂料组合物。另外,苯乙烯单体以及苯乙烯和马来酸酐的共聚物广泛用于保护食品和饮料以改进耐腐蚀性和金属附着力的涂料组合物中,但目前理想的是制备不具有苯乙烯的这类涂料组合物。Coating compositions formed from epoxy resins are used to coat food and beverage packaging and containers. Despite the weight of scientific evidence, as interpreted by major global food safety agencies in the United States, Canada, Europe, and Japan, showing that the levels of bisphenol A to which consumers are exposed with existing commercial epoxy-based coatings are safe, some consumers and trademark owners continue to express safety concerns. Coating compositions that do not contain bisphenol A or any other potential endocrine disruptors are desirable. Additionally, styrene monomer and copolymers of styrene and maleic anhydride are widely used in coating compositions for protecting food and beverages to improve corrosion resistance and metal adhesion, but it is currently desirable to prepare such coating compositions without styrene.
发明概述SUMMARY OF THE INVENTION
已知存在于软饮料中的二氧化碳透过包装涂料组合物,可能导致涂层分层。我们发现将特定取代琥珀酰亚胺化合物并入涂料组合物中提供耐分层性以及在金属基材上的改进附着力和耐腐蚀性。Carbon dioxide present in soft drinks is known to permeate packaging coating compositions, potentially causing delamination of the coating. We have discovered that incorporating specific substituted succinimide compounds into coating compositions provides delamination resistance as well as improved adhesion and corrosion resistance on metal substrates.
本发明涉及包含取代琥珀酰亚胺化合物的涂料组合物,制备涂料组合物的方法,用涂料组合物涂覆的基材,和将基材用涂料组合物涂覆的方法。涂料组合物可以为水性保护性涂料包装组合物,所述组合物在施涂于金属基材如铝、钢或电镀锡钢板上时显示出改进的附着力和耐腐蚀性。涂料组合物可直接施涂于金属基材上以提供保护层以防与金属基材接触。The present invention relates to coating compositions comprising substituted succinimide compounds, methods for preparing the coating compositions, substrates coated with the coating compositions, and methods for coating substrates with the coating compositions. The coating compositions can be water-based protective coating packaging compositions that exhibit improved adhesion and corrosion resistance when applied to metal substrates such as aluminum, steel, or electrotin-plated steel. The coating compositions can be applied directly to metal substrates to provide a protective layer to prevent contact with the metal substrate.
在本发明一些实施方案中,提供包含取代琥珀酰亚胺化合物的水性涂料组合物。取代琥珀酰亚胺化合物可具有至少约30mg KOH/g取代琥珀酰亚胺化合物的酸值。取代琥珀酰亚胺化合物可以为包含至少一个非芳族不饱和碳-碳键的不饱和油、衍生自不饱和油的聚合物或其组合与马来酸酐和伯胺的反应产物。In some embodiments of the present invention, an aqueous coating composition comprising a substituted succinimide compound is provided. The substituted succinimide compound may have an acid value of at least about 30 mg KOH/g substituted succinimide compound. The substituted succinimide compound may be the reaction product of an unsaturated oil comprising at least one non-aromatic unsaturated carbon-carbon bond, a polymer derived from an unsaturated oil, or a combination thereof, with maleic anhydride and a primary amine.
还公开了制备水性涂料组合物的方法。该方法可包括步骤:a)使包含至少一个非芳族不饱和碳-碳键的不饱和油、衍生自不饱和油的聚合物或其组合与马来酸酐反应以形成取代琥珀酸酐化合物,b)使取代琥珀酸酐化合物与伯胺反应以形成酰胺酸中间体,c)使水从酰胺酸中间体中析出以形成取代琥珀酰亚胺化合物,和d)将取代琥珀酰亚胺化合物在水存在下中和以形成水性涂料组合物。取代琥珀酰亚胺化合物可具有至少约30mg KOH/g取代琥珀酰亚胺化合物的酸值。Also disclosed is a method for preparing an aqueous coating composition. The method may include the steps of: a) reacting an unsaturated oil containing at least one non-aromatic unsaturated carbon-carbon bond, a polymer derived from an unsaturated oil, or a combination thereof with maleic anhydride to form a substituted succinic anhydride compound; b) reacting the substituted succinic anhydride compound with a primary amine to form an amic acid intermediate; c) allowing water to precipitate from the amic acid intermediate to form a substituted succinimide compound; and d) neutralizing the substituted succinimide compound in the presence of water to form the aqueous coating composition. The substituted succinimide compound may have an acid value of at least about 30 mg KOH/g of the substituted succinimide compound.
附图简述BRIEF DESCRIPTION OF THE DRAWINGS
图1显示形成取代琥珀酰亚胺化合物的反应图解,其中伯胺为氨基酸β-丙氨酸。Figure 1 shows a reaction scheme for the formation of substituted succinimide compounds wherein the primary amine is the amino acid β-alanine.
发明详述Detailed Description of the Invention
本发明涉及包含取代琥珀酰亚胺化合物的涂料组合物,制备涂料组合物的方法,用涂料组合物涂覆的基材,和将基材用涂料组合物涂覆的方法。涂料组合物可以为水性保护性包装涂料组合物,所述组合物在施涂于金属基材如铝、钢或电镀锡钢板上时显示出改进的附着力和耐腐蚀性。另外,涂料组合物可由可再生材料如植物油和氨基酸制备且不具有与环氧树脂和苯乙烯基化合物有关的健康顾虑。涂料组合物可直接施涂于金属基材上以提供保护层以防与金属基材接触。The present invention relates to coating compositions comprising substituted succinimide compounds, methods for preparing the coating compositions, substrates coated with the coating compositions, and methods for coating substrates with the coating compositions. The coating compositions can be water-based protective packaging coating compositions that exhibit improved adhesion and corrosion resistance when applied to metal substrates such as aluminum, steel, or electrotin-plated steel. Additionally, the coating compositions can be prepared from renewable materials such as vegetable oils and amino acids and do not have the health concerns associated with epoxy resins and styrene-based compounds. The coating compositions can be applied directly to metal substrates to provide a protective layer to prevent contact with the metal substrate.
在本发明一些实施方案中,提供包含取代琥珀酰亚胺化合物的水性涂料组合物。取代琥珀酰亚胺化合物可具有至少约30mg KOH/g取代琥珀酰亚胺化合物的酸值。在一些实施方案中,取代琥珀酰亚胺化合物可占涂料组合物的大于0至约10重量%。如果取代琥珀酰亚胺化合物的百分数为约10重量%以上,则涂料组合物在金属基材上的附着力可能劣化,而约0.1重量%以下的百分数不能明显地有利于耐腐蚀性。In some embodiments of the present invention, an aqueous coating composition comprising a substituted succinimide compound is provided. The substituted succinimide compound may have an acid value of at least about 30 mg KOH/g of the substituted succinimide compound. In some embodiments, the substituted succinimide compound may comprise from greater than 0 to about 10% by weight of the coating composition. If the percentage of the substituted succinimide compound is above about 10% by weight, the adhesion of the coating composition to the metal substrate may deteriorate, while a percentage below about 0.1% by weight may not significantly improve corrosion resistance.
取代琥珀酰亚胺化合物可以为包含至少一个非芳族不饱和碳-碳键的不饱和油、衍生自不饱和油的聚合物或其组合与马来酸酐和伯胺的反应产物。马来酸酐与不饱和油或衍生自不饱和油的聚合物的反应可通过迪尔斯阿尔德(Diels-Alder)反应或者阿尔德烯(Alder-ene)反应进行。The substituted succinimide compound can be a reaction product of an unsaturated oil containing at least one non-aromatic unsaturated carbon-carbon bond, a polymer derived from an unsaturated oil, or a combination thereof with maleic anhydride and a primary amine. The reaction of maleic anhydride with the unsaturated oil or the polymer derived from the unsaturated oil can be carried out by a Diels-Alder reaction or an Alder-ene reaction.
不饱和油和衍生自不饱和油的聚合物可具有一个或多个不饱和碳-碳键。不饱和碳-碳键可以为双键。双键可以为单不饱和(仅包含一个双键)或多不饱和(包含多于一个双键)。不饱和油和衍生自不饱和油的聚合物可以为包含共轭和/或非共轭双键的多不饱和化合物。Unsaturated oils and polymers derived from unsaturated oils can have one or more unsaturated carbon-carbon bonds. Unsaturated carbon-carbon bonds can be double bonds. Double bonds can be monounsaturated (comprising only one double bond) or polyunsaturated (comprising more than one double bond). Unsaturated oils and polymers derived from unsaturated oils can be polyunsaturated compounds comprising conjugated and/or non-conjugated double bonds.
对于非限定性实例,不饱和油和衍生自不饱和油的聚合物可通过将一种或多种多元醇、多羧酸、脂肪酸及其混合物酯化而制备。由于不饱和脂族化合物如不饱和脂肪酸的并入,至少一部分不饱和油和衍生自不饱和油的聚合物可以氧化干燥。不饱和脂肪酸的合适实例包括肉豆蔻脑酸、棕榈油酸、油酸、鳕油酸、芥酸、蓖麻油酸、油酸、亚油脂肪酸、亚麻脂肪酸、妥尔油脂肪酸、向日葵脂肪酸、红花脂肪酸、大豆油脂肪酸等。包含共轭双键的脂肪酸的实例包括脱水蓖麻油脂肪酸和木油脂肪酸。适用的单羧酸包括四氢苯甲酸和氢化或非氢化松香酸或其异构体。如果需要的话,单羧酸在不饱和油和衍生自不饱和油的聚合物的制备中可完全或部分用作甘油三酯,例如植物油。如果需要的话,可任选在一种或多种饱和(环)脂族或芳族单羧酸如新戊酸、2-乙基己酸、月桂酸、棕榈酸、硬脂酸、4-叔丁基-苯甲酸、环戊烷羧酸、环烷酸、环己烷羧酸、2,4-二甲基苯甲酸、2-甲基苯甲酸和苯甲酸存在下使用这类单羧酸或甘油三酯中的两种或更多种的混合物。For non-limiting examples, unsaturated oil and the polymer derived from unsaturated oil can be prepared by esterifying one or more polyols, polycarboxylic acids, fatty acids and mixtures thereof. Due to the incorporation of unsaturated aliphatic compounds such as unsaturated fatty acids, at least a portion of unsaturated oil and the polymer derived from unsaturated oil can be oxidatively dried. Suitable examples of unsaturated fatty acids include myristoleic acid, palmitoleic acid, oleic acid, gadoleic acid, erucic acid, ricinoleic acid, oleic acid, linoleic acid, linolenic acid, tall oil fatty acid, sunflower fatty acid, safflower fatty acid, soybean fatty acid etc. The example of the fatty acid comprising conjugated double bonds includes dehydrated castor oil fatty acid and wood oil fatty acid. Suitable monocarboxylic acids include tetrahydrobenzoic acid and hydrogenated or non-hydrogenated rosin acid or its isomers. If necessary, monocarboxylic acids can be used as triglycerides, for example vegetable oils, in unsaturated oil and the preparation of the polymer derived from unsaturated oil. If desired, mixtures of two or more of these monocarboxylic acids or triglycerides can be used, optionally in the presence of one or more saturated (cyclo)aliphatic or aromatic monocarboxylic acids, such as pivalic acid, 2-ethylhexanoic acid, lauric acid, palmitic acid, stearic acid, 4-tert-butyl-benzoic acid, cyclopentanecarboxylic acid, cycloalkanecarboxylic acid, cyclohexanecarboxylic acid, 2,4-dimethylbenzoic acid, 2-methylbenzoic acid and benzoic acid.
也可将多羧酸并入不饱和油和衍生自不饱和油的聚合物中,例如邻苯二甲酸、间苯二甲酸、对苯二甲酸、5叔丁基间苯二甲酸、偏苯三酸、苯均四酸、琥珀酸、己二酸、2,2,4-三甲基己二酸、壬二酸、癸二酸、二聚脂肪酸、环戊烷-1,2-二羧酸、环己烷-1,2-二羧酸、4-甲基环己烷-1,2-二羧酸、四氢邻苯二甲酸、丁烷-1,2,3,4-四羧酸、内异亚丙基-环己烷-1,2-二羧酸、环己烷-1,2,4,5-四羧酸和丁烷-1,2,3,4-四羧酸。如果需要的话,羧酸可作为酐或者以酯如具有1-4个碳原子的醇的酯的形式使用。Polycarboxylic acids can also be incorporated into unsaturated oils and polymers derived from unsaturated oils, such as phthalic acid, isophthalic acid, terephthalic acid, 5-tert-butylisophthalic acid, trimellitic acid, pyromellitic acid, succinic acid, adipic acid, 2,2,4-trimethyladipic acid, azelaic acid, sebacic acid, dimerized fatty acids, cyclopentane-1,2-dicarboxylic acid, cyclohexane-1,2-dicarboxylic acid, 4-methylcyclohexane-1,2-dicarboxylic acid, tetrahydrophthalic acid, butane-1,2,3,4-tetracarboxylic acid, endoisopropyl-cyclohexane-1,2-dicarboxylic acid, cyclohexane-1,2,4,5-tetracarboxylic acid, and butane-1,2,3,4-tetracarboxylic acid. If desired, the carboxylic acids can be used as anhydrides or in the form of esters, such as esters of alcohols having 1 to 4 carbon atoms.
不饱和油和衍生自不饱和油的聚合物可进一步包含多元醇结构嵌段。合适多元醇的实例包括乙二醇、1,3-丙二醇、1,6-己二醇、1,12-十二烷二醇、3-甲基-1,5-戊二醇、2,2,4-三甲基-1,6-己二醇、2,2-二甲基-1,3-丙二醇和2-甲基-2-环己基-1,3-丙二醇。合适的三醇包括甘油、三羟甲基乙烷和三羟甲基丙烷。具有多于3个羟基的合适多元醇包括季戊四醇、山梨糖醇,和醚化产物如二-三羟甲基丙烷和二-、三-和四季戊四醇。Unsaturated oils and polymers derived from unsaturated oils may further comprise polyol structural blocks. Examples of suitable polyols include ethylene glycol, 1,3-propylene glycol, 1,6-hexanediol, 1,12-dodecanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethyl-1,6-hexanediol, 2,2-dimethyl-1,3-propanediol, and 2-methyl-2-cyclohexyl-1,3-propanediol. Suitable triols include glycerol, trimethylolethane, and trimethylolpropane. Suitable polyols having more than three hydroxyl groups include pentaerythritol, sorbitol, and etherification products such as di-trimethylolpropane and di-, tri-, and tetrapentaerythritol.
不饱和油和衍生自不饱和油的聚合物可通过将组成组分直接酯化而得到,其中将这些组分中一部分的选择预转化成酯二醇或聚酯二醇。在一些实施方案中,不饱和油和衍生自不饱和油的聚合物可以以干性油的形式加入,例如亚麻子油、鱼油或脱水蓖麻油。不饱和油和衍生自不饱和油的聚合物可通过与其它酸或多元醇在约200至约250℃的温度下,任选在溶剂如甲苯和/或二甲苯存在下酯交换而制备。Unsaturated oils and polymers derived from unsaturated oils can be obtained by direct esterification of the constituent components, wherein a selected portion of these components is pre-converted into ester diols or polyester diols. In some embodiments, the unsaturated oils and polymers derived from unsaturated oils can be added in the form of a drying oil, such as linseed oil, fish oil, or dehydrated castor oil. Unsaturated oils and polymers derived from unsaturated oils can be prepared by transesterification with other acids or polyols at temperatures of about 200 to about 250° C., optionally in the presence of solvents such as toluene and/or xylene.
衍生自不饱和油的聚合物的合适实例包括醇酸树脂。这类醇酸树脂可以为用不饱和脂肪酸或包含不饱和脂肪酸的不饱和油改性的聚酯。Suitable examples of polymers derived from unsaturated oils include alkyd resins. Such alkyd resins may be polyesters modified with unsaturated fatty acids or unsaturated oils containing unsaturated fatty acids.
在一些实施方案中,伯胺可具有通式NH2RCOOH,其中R可以为具有约2至约30个碳原子或者优选约3至约12个碳原子的烷基或芳基。合适伯胺的非限定性实例包括但不限于甘氨酸、β-丙氨酸、精氨酸、天冬氨酸、半胱氨酸、亮氨酸、谷氨酰胺、5-氨基戊酸、7-氨基庚酸、8-氨基辛酸、6-氨基己酸、3-氨基丁酸及其混合物。氨基酸的酸基团和胺基团可被多于一个碳原子隔开,因为这类氨基酸通常比该基团被仅一个碳原子隔开时更具反应性。In some embodiments, the primary amine may have the general formula NH2RCOOH , where R may be an alkyl or aryl group having from about 2 to about 30 carbon atoms, or preferably from about 3 to about 12 carbon atoms. Non-limiting examples of suitable primary amines include, but are not limited to, glycine, β-alanine, arginine, aspartic acid, cysteine, leucine, glutamine, 5-aminopentanoic acid, 7-aminoheptanoic acid, 8-aminooctanoic acid, 6-aminohexanoic acid, 3-aminobutyric acid, and mixtures thereof. The acid group and amine group of an amino acid may be separated by more than one carbon atom, as such amino acids are generally more reactive than if the groups were separated by only one carbon atom.
取代琥珀酰亚胺化合物的酸值应足以使取代琥珀酰亚胺化合物在中和以后可分散于或溶于水性介质中。取代琥珀酰亚胺化合物的溶解度可至少部分地取决于取代琥珀酰亚胺化合物本身的疏水性、其分子量以及水性介质的性质。在一些实施方案中,取代琥珀酰亚胺化合物的数均分子量为约400至约10,000道尔顿或约700至约3000道尔顿。本文所述数均分子量通过有时称为所谓的粒度排阻色谱法的凝胶渗透色谱法用聚苯乙烯标准测量。在一些实施方案中,取代琥珀酰亚胺化合物的酸值为约30至约300mg KOH/g取代琥珀酰亚胺化合物或者约50至约150mg KOH/g取代琥珀酰亚胺化合物。本文所述酸值通过标题为“Standard test method for Acid value of Organic Coating Materials”的ASTMD1639测量。The acid value of the substituted succinimide compound should be sufficient to allow the substituted succinimide compound to be dispersed in or soluble in an aqueous medium after neutralization. The solubility of the substituted succinimide compound may depend, at least in part, on the hydrophobicity of the substituted succinimide compound itself, its molecular weight, and the properties of the aqueous medium. In some embodiments, the number average molecular weight of the substituted succinimide compound is from about 400 to about 10,000 daltons or from about 700 to about 3000 daltons. The number average molecular weight described herein is measured using a polystyrene standard by gel permeation chromatography, sometimes referred to as so-called size exclusion chromatography. In some embodiments, the acid value of the substituted succinimide compound is from about 30 to about 300 mg KOH/g substituted succinimide compound or from about 50 to about 150 mg KOH/g substituted succinimide compound. The acid value described herein is measured by ASTM D1639, titled "Standard test method for acid value of organic coating materials."
当不饱和油或衍生自不饱和油的聚合物包含酸基团时,例如当聚合物为不饱和脂肪酸时,伯胺未必需要包含酸基团。然而,不饱和油、衍生自不饱和油的聚合物和伯胺都可包含酸基团。When the unsaturated oil or polymer derived from the unsaturated oil contains acid groups, for example when the polymer is an unsaturated fatty acid, the primary amine need not necessarily contain acid groups. However, the unsaturated oil, polymer derived from the unsaturated oil and primary amine may all contain acid groups.
在某些实施方案中,本发明水性涂料组合物可具有具有至少50%水或至少65%水的连续相。合适的溶剂可包括正丁醇、乙二醇单丁醚等。连续相的其余部分可包含有机溶剂,所述有机溶剂可以为水溶、部分水溶或者水不溶的。In certain embodiments, the aqueous coating compositions of the present invention may have a continuous phase having at least 50% water or at least 65% water. Suitable solvents may include n-butanol, ethylene glycol monobutyl ether, and the like. The remainder of the continuous phase may comprise an organic solvent, which may be water-soluble, partially water-soluble, or water-insoluble.
在某些实施方案中,可将取代琥珀酰亚胺化合物部分或完全中和以促进在水性涂料组合物的连续水相中的分散。合适的中和剂包括但不限于氨、胺、碱金属碱及其混合物。合适的胺包括但不限于二甲基氨基乙醇、三乙胺、氨基-2-甲基丙醇、二甲基氨基丙醇、二甲基氨基-2-甲基丙醇及其混合物。合适的碱金属碱包括但不限于氢氧化钾、氢氧化钠及其混合物。In certain embodiments, the substituted succinimide compound may be partially or completely neutralized to facilitate dispersion in the continuous aqueous phase of the aqueous coating composition. Suitable neutralizing agents include, but are not limited to, ammonia, amines, alkali metal bases, and mixtures thereof. Suitable amines include, but are not limited to, dimethylaminoethanol, triethylamine, amino-2-methylpropanol, dimethylaminopropanol, dimethylamino-2-methylpropanol, and mixtures thereof. Suitable alkali metal bases include, but are not limited to, potassium hydroxide, sodium hydroxide, and mixtures thereof.
在某些实施方案中,水性涂料组合物可包含基料聚合物。在某些实施方案中,基料聚合物可以以涂料组合物的至少约50重量%或约90至约99.9重量%的量存在。合适的基料聚合物包括但不限于丙烯酸类聚合物、苯乙烯-丙烯酸类聚合物、聚氨酯聚合物、醇酸聚合物、环氧聚合物及其混合物和/或混杂共聚物。在某些实施方案中,具有基料聚合物的水性涂料组合物可在约0至约40℃的环境温度下或者在约130至约250℃的温度下烘焙时形成粘着膜。In certain embodiments, the aqueous coating composition may include a binder polymer. In certain embodiments, the binder polymer may be present in an amount of at least about 50% by weight or about 90 to about 99.9% by weight of the coating composition. Suitable binder polymers include, but are not limited to, acrylic polymers, styrene-acrylic polymers, polyurethane polymers, alkyd polymers, epoxy polymers, and mixtures and/or hybrid copolymers thereof. In certain embodiments, the aqueous coating composition with the binder polymer may form an adhesive film when baked at an ambient temperature of about 0 to about 40° C. or at a temperature of about 130 to about 250° C.
基料聚合物可包含使用已知乳液聚合方法如胶乳聚合、迷你乳液聚合或微悬浮液聚合形成的颗粒的水分散体。这类分散体通常称为胶乳分散体。作为选择,聚合物在水性介质中的乳液可通过将基料聚合物用或不用溶剂以及任选在表面活性剂存在下乳化而制备。对于非限定性实例,用于制备基料聚合物的合适单体包括苯乙烯、α-甲基苯乙烯等及其混合物;丙烯酸或甲基丙烯酸的烷基酯,例如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸己酯、丙烯酸正辛酯、甲基丙烯酸月桂基酯、甲基丙烯酸2-乙基己酯、丙烯酸壬酯、丙烯酸癸酯、甲基丙烯酸苄酯、甲基丙烯酸异丁酯和甲基丙烯酸异冰片酯;前述酸的羟基烷基酯,例如丙烯酸2-羟基乙酯、甲基丙烯酸2-羟基乙酯和甲基丙烯酸2-羟基丙酯、丙烯酸缩水甘油酯、甲基丙烯酸缩水甘油酯、丙烯酸和甲基丙烯酸;聚丙烯酸酯,例如丁二醇二甲基丙烯酸酯;和前述的混合物。The base polymer may comprise an aqueous dispersion of particles formed using known emulsion polymerization methods such as latex polymerization, mini-emulsion polymerization, or microsuspension polymerization. Such dispersions are generally referred to as latex dispersions. Alternatively, an emulsion of the polymer in an aqueous medium may be prepared by emulsifying the base polymer with or without a solvent and optionally in the presence of a surfactant. By way of non-limiting example, suitable monomers for preparing the base polymer include styrene, α-methylstyrene, and the like, and mixtures thereof; alkyl esters of acrylic or methacrylic acid, such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethyl acrylate, butyl acrylate, hexyl acrylate, n-octyl acrylate, lauryl methacrylate, 2-ethylhexyl methacrylate, nonyl acrylate, decyl acrylate, benzyl methacrylate, isobutyl methacrylate, and isobornyl methacrylate; hydroxyalkyl esters of the foregoing acids, such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, and 2-hydroxypropyl methacrylate, glycidyl acrylate, glycidyl methacrylate, acrylic acid, and methacrylic acid; polyacrylates, such as butanediol dimethacrylate; and mixtures of the foregoing.
不受任何理论束缚,发明人认为存在导致它充当涂料组合物的附着力促进剂的取代琥珀酰亚胺化合物的两个特征,即取代琥珀酰亚胺化合物的粘合部位和取代琥珀酰亚胺化合物的疏水特征。取代琥珀酰亚胺化合物的酰亚胺和羧酸基团都帮助将涂料组合物粘合在金属基材上,且具有多个粘合部位提供更好的粘合强度。技术人员可容易实现具有更高分子量的多个粘合部位。当分子量提高时,取代琥珀酰亚胺化合物的疏水部分与基料聚合物相互作用以帮助防止基料聚合物从取代琥珀酰亚胺化合物上解粘合。如果分子量太高,则与一些基料聚合物的不相容性的机会可能提高。Without being bound by any theory, the inventors believe that there are two characteristics of the substituted succinimide compound that cause it to act as an adhesion promoter for the coating composition: the bonding site of the substituted succinimide compound and the hydrophobic nature of the substituted succinimide compound. Both the imide and carboxylic acid groups of the substituted succinimide compound help adhere the coating composition to the metal substrate, and having multiple bonding sites provides better bond strength. A skilled person can easily achieve multiple bonding sites with higher molecular weights. As the molecular weight increases, the hydrophobic portion of the substituted succinimide compound interacts with the base polymer to help prevent the base polymer from debonding from the substituted succinimide compound. If the molecular weight is too high, the chance of incompatibility with some base polymers may increase.
图1显示形成取代琥珀酰亚胺化合物的反应图解的步骤,其中伯胺为氨基酸β-丙氨酸。步骤1为不饱和碳链与马来酸酐的反应以形成取代琥珀酸酐化合物(I)。步骤2显示取代琥珀酸酐化合物(I)与β-丙氨酸的反应以形成酰胺酸中间体(II)。酰胺酸中间体(II)在步骤3中失去水以形成取代琥珀酰亚胺化合物(III)。Figure 1 shows the steps of a reaction scheme for forming a substituted succinimide compound, wherein the primary amine is the amino acid β-alanine. Step 1 is the reaction of the unsaturated carbon chain with maleic anhydride to form the substituted succinimide compound (I). Step 2 shows the reaction of the substituted succinimide compound (I) with β-alanine to form the amic acid intermediate (II). The amic acid intermediate (II) loses water in step 3 to form the substituted succinimide compound (III).
本发明还包括涂覆基材的方法,所述方法包括步骤:将本发明涂料组合物施涂于基材上。还包括用这类涂料组合物涂覆的基材。制备水性涂料组合物的方法可包括步骤:a)使包含至少一个非芳族不饱和碳-碳键的不饱和油、衍生自不饱和油的聚合物或其组合与马来酸酐反应以形成取代琥珀酸酐化合物,b)使取代琥珀酸酐化合物与伯胺反应以形成酰胺酸中间体,c)使水从酰胺酸中间体中析出以形成取代琥珀酰亚胺化合物,和d)将取代琥珀酰亚胺化合物在水存在下中和以形成水性涂料组合物。在一些实施方案中,水性涂料组合物进一步包含基料聚合物。The present invention also includes a method for coating a substrate, comprising the steps of applying the coating composition of the present invention to a substrate. Also included are substrates coated with such coating compositions. The method for preparing an aqueous coating composition may include the steps of a) reacting an unsaturated oil comprising at least one non-aromatic unsaturated carbon-carbon bond, a polymer derived from an unsaturated oil, or a combination thereof with maleic anhydride to form a substituted succinic anhydride compound, b) reacting the substituted succinic anhydride compound with a primary amine to form an amic acid intermediate, c) separating water from the amic acid intermediate to form a substituted succinimide compound, and d) neutralizing the substituted succinimide compound in the presence of water to form an aqueous coating composition. In some embodiments, the aqueous coating composition further comprises a binder polymer.
在本发明的某些实施方案中,可将不饱和油或衍生自不饱和油的聚合物在马来酸酐存在下加热以通过阿尔德烯反应将马来酸酐连接在不饱和油或衍生自不饱和油的聚合物上以形成取代琥珀酸酐化合物。然后将伯胺加入取代琥珀酸酐化合物中以形成酰胺酸中间体。当将混合物逐步加热时,水析出以得到取代琥珀酰亚胺化合物。在冷却以后,溶剂和/或中和碱可随着水加入取代琥珀酰亚胺化合物中以形成水分散体。其后,可将取代琥珀酰亚胺化合物的水分散体与基料聚合物混合以形成本发明涂料组合物。In certain embodiments of the present invention, unsaturated oil or the polymer derived from unsaturated oil can be heated in the presence of maleic anhydride to connect maleic anhydride to unsaturated oil or the polymer derived from unsaturated oil to form substituted succinic anhydride compound through the Alderene reaction. Primary amine is then added to the substituted succinic anhydride compound to form an amic acid intermediate. When the mixture is progressively heated, water is separated out to obtain the substituted succinimide compound. After cooling, a solvent and/or a neutralizing base can be added to the substituted succinimide compound along with water to form an aqueous dispersion. Thereafter, the aqueous dispersion of the substituted succinimide compound can be mixed with the base polymer to form coating composition of the present invention.
对于非限定性实例,可将大豆油在马来酸酐存在下加热至约225℃以通过阿尔德烯反应将酐连接在大豆油上以形成取代琥珀酸酐大豆油中间体。可将β-丙氨酸在约140℃下加入混合物中以形成酰胺酸中间体。当将混合物逐步加热至约170℃时,水析出以得到大豆油取代琥珀酰亚胺化合物。在冷却至约100℃以后,中和碱如叔胺或氨可随着水加入以形成大豆油取代琥珀酰亚胺化合物的水分散体。其后可将大豆油取代琥珀酰亚胺化合物的水分散体与基料聚合物混合以形成本发明涂料组合物。For non-limiting example, soybean oil can be heated to approximately 225°C in the presence of maleic anhydride to attach the anhydride to the soybean oil via an alderene reaction to form a substituted succinic anhydride soybean oil intermediate. β-Alanine can be added to the mixture at approximately 140°C to form an amic acid intermediate. As the mixture is gradually heated to approximately 170°C, water precipitates to form a soybean oil-substituted succinimide compound. After cooling to approximately 100°C, a neutralizing base, such as a tertiary amine or ammonia, can be added along with the water to form an aqueous dispersion of the soybean oil-substituted succinimide compound. This aqueous dispersion of the soybean oil-substituted succinimide compound can then be mixed with a base polymer to form the coating composition of the present invention.
本发明涂料组合物可包含本领域技术人员已知的常规添加剂,例如但不限于流动剂、表面活性剂、消泡剂、防缩孔添加剂、润滑剂、肉类释放添加剂和固化催化剂。The coating composition of the present invention may contain conventional additives known to those skilled in the art, such as, but not limited to, flow agents, surfactants, defoamers, anti-crater additives, lubricants, meat release additives, and curing catalysts.
在一些实施方案中,可将一种或多种本发明涂料组合物施涂于基材,对于非限定性实例,例如用于保持或接触任何类型的食品或饮料的罐、金属罐、包装、容器、容器、易拉罐及其任何部分上。在一些实施方案中,除本发明涂料组合物外,施涂一种或多种涂料,对于非限定性实例,例如可将底漆涂层施涂于基材与本发明涂料组合物之间。In some embodiments, one or more coating compositions of the present invention may be applied to a substrate, such as, for non-limiting example, a can, a package, a container, a container, a can, or any portion thereof, that is used to hold or contact any type of food or beverage. In some embodiments, one or more coatings are applied in addition to the coating compositions of the present invention, such as, for non-limiting example, a primer coating may be applied between the substrate and the coating composition of the present invention.
涂料组合物可以以本领域技术人员已知的任何方式施涂于基材上。在一些实施方案中,将涂料组合物喷雾在基材上。在喷雾时,对于非限定性实例,涂料组合物可包含约10至约30重量%聚合物固体,相对于约70%至约90%水,包括如果需要的话,其它挥发物,例如但不限于最小量的溶剂。对于一些应用,通常不同于喷雾的那些,对于非限定性实例,聚合物水分散体可包含约20至约60重量%聚合物固体。在一些实施方案中,使用有机溶剂以促进喷雾或其它施涂方法,这类溶剂包括但不限于正丁醇、2-丁氧基-乙醇-1、二甲苯、甲苯及其混合物。在一些实施方案中,正丁醇与2-丁氧基-乙醇-1组合使用。The coating composition can be applied to the substrate in any manner known to those skilled in the art. In some embodiments, the coating composition is sprayed on the substrate. When spraying, for non-limiting examples, the coating composition can include approximately 10 to approximately 30 weight % polymer solids, relative to approximately 70% to approximately 90% water, including, if necessary, other volatiles, such as but not limited to a minimum amount of solvent. For some applications, generally different from those of spraying, for non-limiting examples, the aqueous polymer dispersion can include approximately 20 to approximately 60 weight % polymer solids. In some embodiments, an organic solvent is used to promote spraying or other application methods, and such solvents include but are not limited to n-butanol, 2-butoxy-ethanol-1, xylene, toluene and mixtures thereof. In some embodiments, n-butanol is used in combination with 2-butoxy-ethanol-1.
在一些实施方案中,可将本发明涂料组合物用已知的颜料和遮光剂着色和/或不透明化。对于许多用途,对于非限定性实例,包括食品用途,颜料为二氧化钛。在一些实施方案中,所得水性涂料组合物可通过涂料工业中已知的常规方法施涂。因此,对于非限定性实例,喷雾、辊涂、浸涂和流涂施涂方法可用于清澈和有色膜。在一些实施方案中,在施涂于基材上以后,可使涂层在约130℃至约250℃以及作为选择更高的温度下热固化足够的时间以进行完全固化以及其中任何易变组分的挥发。In some embodiments, the coating compositions of the present invention can be tinted and/or opacified with known pigments and opacifiers. For many applications, including, for non-limiting example, food applications, the pigment is titanium dioxide. In some embodiments, the resulting aqueous coating composition can be applied by conventional methods known in the coatings industry. Thus, for non-limiting example, spraying, roller coating, dipping, and flow coating application methods can be used to produce both clear and colored films. In some embodiments, after application to the substrate, the coating can be heat cured at temperatures ranging from about 130° C. to about 250° C., and optionally higher, for a time sufficient to allow for complete curing and volatilization of any labile components therein.
对于意欲作为饮料容器的基材,在一些实施方案中,涂料组合物可以以约0.5至约15mg聚合物涂层/平方英寸暴露基材表面的比率施涂。在一些实施方案中,水分散性涂料以约1至约25μm的厚度施涂。For substrates intended as beverage containers, in some embodiments, the coating composition can be applied at a rate of about 0.5 to about 15 mg of polymer coating per square inch of exposed substrate surface. In some embodiments, the water-dispersible coating is applied at a thickness of about 1 to about 25 μm.
实施例Example
现在通过以下实施例阐述本发明。The invention will now be illustrated by the following examples.
试验test
酸值通过将约0.1g样品溶于二甲苯和异丙醇的1:1混合物中而测量。将一滴在乙醇中的酚酞加入所得混合物中。然后使用0.1N氢氧化钾溶液将混合物滴定至浅粉色端点。The acid value is measured by dissolving approximately 0.1 g of sample in a 1:1 mixture of xylene and isopropanol. One drop of phenolphthalein in ethanol is added to the resulting mixture. The mixture is then titrated using 0.1 N potassium hydroxide solution to a light pink endpoint.
实施例1Example 1
步骤1—取代琥珀酸酐化合物的制备Step 1—Preparation of substituted succinic anhydride compounds
将150.0g大豆油、3.0g二甲苯和50.0g马来酸酐(在氮气覆盖下)加入1升烧瓶(装配有搅拌器和回流冷凝器)中。在搅拌时使温度上升至180℃,然后经45分钟进一步提高至220℃。将该温度保持1.5小时,其后将混合物冷却至100℃。二甲苯流下,使马来酸酐升华,因此得到更好的转化率和更干净的反应。二甲苯在步骤2中随水蒸馏掉。150.0 g of soybean oil, 3.0 g of xylene, and 50.0 g of maleic anhydride (under a nitrogen blanket) were added to a 1-liter flask equipped with a stirrer and reflux condenser. The temperature was raised to 180° C. while stirring, and then further increased to 220° C. over 45 minutes. This temperature was maintained for 1.5 hours, after which the mixture was cooled to 100° C. The xylene flowed down, allowing the maleic anhydride to sublime, thereby obtaining a better conversion and a cleaner reaction. The xylene was distilled off with the water in step 2.
步骤2—取代琥珀酸酐化合物转化成取代琥珀酰亚胺化合物Step 2—Conversion of substituted succinic anhydride compounds into substituted succinimide compounds
将回流冷凝器从烧瓶中除去并用迪安斯达克分冷凝器替代,使蒸气从烧瓶中除去并收集。将45.5gβ-丙氨酸加入取代琥珀酸酐化合物中并使温度经1小时提高至170℃。控制由马来酸酐和伯胺的反应产生的放热曲线和泡沫。当起泡平息时,在170℃下施加真空以驱使反应完成。在形成取代琥珀酰亚胺化合物时,在170℃下经约2小时收集约7g水。The reflux condenser was removed from the flask and replaced with a Dean-Stark condenser, allowing vapors to be removed from the flask and collected. 45.5 g of β-alanine was added to the substituted succinic anhydride compound and the temperature was raised to 170°C over 1 hour. The exotherm and foaming generated by the reaction of maleic anhydride and the primary amine were monitored. When the foaming subsided, vacuum was applied at 170°C to drive the reaction to completion. During the formation of the substituted succinimide compound, approximately 7 g of water was collected at 170°C over approximately 2 hours.
步骤3—分散体的形成Step 3 - Dispersion Formation
将取代琥珀酰亚胺化合物冷却至约90℃,并经约2分钟加入溶于100g中的35g二甲基乙醇胺。在分散体形成并冷却时,随着搅拌(400rpm,3英寸平叶片)经约15分钟加入另外408g水。分散体的固体含量为20.4%。The substituted succinimide compound was cooled to about 90°C and 35g of dimethylethanolamine dissolved in 100g was added over about 2 minutes. As the dispersion formed and cooled, an additional 408g of water was added over about 15 minutes with stirring (400 rpm, 3-inch flat blade). The solids content of the dispersion was 20.4%.
实施例2Example 2
进行与实施例1中相同的程序,不同之处在于将150.0g大豆油用135.0g脂松香替代,将50.0g马来酸酐用45.0g马来酸酐替代,将45.5gβ-丙氨酸用41.0gβ-丙氨酸替代,将35g二甲基氨基乙醇用33g二甲基氨基乙醇替代,并将408g水用602g水替代。The same procedure as in Example 1 was carried out, except that 150.0 g of soybean oil was replaced by 135.0 g of gum rosin, 50.0 g of maleic anhydride was replaced by 45.0 g of maleic anhydride, 45.5 g of β-alanine was replaced by 41.0 g of β-alanine, 35 g of dimethylaminoethanol was replaced by 33 g of dimethylaminoethanol, and 408 g of water was replaced by 602 g of water.
实施例3Example 3
使以下成分根据下文所述方法反应。The following ingredients were reacted according to the method described below.
步骤1—取代琥珀酸酐化合物的制备Step 1—Preparation of substituted succinic anhydride compounds
将大豆油、二甲苯和马来酸酐(在氮气覆盖下)加入1升烧瓶(装配有搅拌器和冷凝器)中,同时搅拌。使温度上升至180℃,然后经45分钟进一步提高至220℃。将该温度保持1.5小时,其后将混合物冷却至100℃。注意:二甲苯流下,使马来酸酐升华,因此得到更好的转化率和更干净的反应。它在步骤2中随水蒸馏掉。Soybean oil, xylene, and maleic anhydride (under a nitrogen blanket) are added to a 1-liter flask (equipped with a stirrer and condenser) while stirring. The temperature is raised to 180°C, then further increased to 220°C over 45 minutes. This temperature is maintained for 1.5 hours, after which the mixture is cooled to 100°C. Note: The xylene stream sublimes the maleic anhydride, thus resulting in better conversion and a cleaner reaction. It is distilled off with the water in Step 2.
步骤2—取代琥珀酸酐化合物转化成取代琥珀酰亚胺化合物Step 2—Conversion of substituted succinic anhydride compounds into substituted succinimide compounds
将回流冷凝器从烧瓶中除去并用迪安斯达克分冷凝器替代,使蒸气从烧瓶中除去并收集。加入β-丙氨酸并使温度经1小时提高至170℃。需要注意控制由酐和胺的反应产生的放热曲线和起泡。在起泡平息以后,在170℃下施加真空以驱使反应前进。在形成取代琥珀酰亚胺化合物时,在170℃下经约2小时收集约7g水。The reflux condenser was removed from the flask and replaced with a Dean-Stark condenser, allowing vapors to be removed from the flask and collected. β-Alanine was added and the temperature was raised to 170°C over 1 hour. Care was taken to control the exotherm and foaming generated by the reaction of the anhydride and amine. After the foaming subsided, vacuum was applied at 170°C to drive the reaction forward. Approximately 7 g of water was collected over approximately 2 hours at 170°C as the substituted succinimide compound was formed.
步骤3—乳液的形成Step 3 - Emulsion Formation
将取代琥珀酰亚胺化合物冷却至约90℃,经约2分钟加入溶于100g中的35g二甲基乙醇胺。在乳液形成并冷却时,随着良好的搅拌(400rpm,3英寸平叶片)经约15分钟加入另外408g水。乳液的固体含量为20.4%。The substituted succinimide compound was cooled to about 90°C and 35 g of dimethylethanolamine dissolved in 100 g was added over about 2 minutes. As the emulsion formed and cooled, an additional 408 g of water was added over about 15 minutes with good stirring (400 rpm, 3-inch flat blade). The solids content of the emulsion was 20.4%.
实施例4Example 4
使以下成分根据下文所述方法反应。The following ingredients were reacted according to the method described below.
步骤1—取代琥珀酸酐化合物的制备Step 1—Preparation of substituted succinic anhydride compounds
将大豆油、二甲苯和马来酸酐(在氮气覆盖下)加入1升烧瓶(装配有搅拌器和冷凝器)中,同时搅拌。使温度上升至180℃,然后经45分钟进一步提高至220℃。将该温度保持1.5小时,其后将混合物冷却至100℃。施加真空。Soybean oil, xylene, and maleic anhydride (under nitrogen blanket) were added to a 1-liter flask (equipped with a stirrer and condenser) while stirring. The temperature was raised to 180°C and then further increased to 220°C over 45 minutes. This temperature was maintained for 1.5 hours, after which the mixture was cooled to 100°C. A vacuum was applied.
步骤2—取代琥珀酸酐化合物转化成取代琥珀酰亚胺化合物Step 2—Conversion of substituted succinic anhydride compounds into substituted succinimide compounds
将回流冷凝器从烧瓶中除去并用迪安斯达克分冷凝器替代,使蒸气从烧瓶中除去并收集。加入β-丙氨酸并使温度经1小时提高至150℃。需要注意控制由酐和胺的反应产生的放热曲线和起泡。The reflux condenser was removed from the flask and replaced with a Dean-Stark condenser, allowing vapors to be removed from the flask and collected. β-Alanine was added and the temperature was raised to 150°C over 1 hour. Care was taken to control the exotherm and foaming generated by the reaction of the anhydride and amine.
步骤3—乳液的形成Step 3 - Emulsion Formation
将取代琥珀酰亚胺化合物冷却至约90℃,经约2分钟加入溶于100g中的35g二甲基乙醇胺。在乳液形成并冷却时,随着良好的搅拌(400rpm,3英寸平叶片)经约15分钟加入另外408g水。乳液的固体含量为20.4%。The substituted succinimide compound was cooled to about 90°C and 35 g of dimethylethanolamine dissolved in 100 g was added over about 2 minutes. As the emulsion formed and cooled, an additional 408 g of water was added over about 15 minutes with good stirring (400 rpm, 3-inch flat blade). The solids content of the emulsion was 20.4%.
Claims (18)
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261702789P | 2012-09-19 | 2012-09-19 | |
| US61/702,789 | 2012-09-19 | ||
| EP12188180 | 2012-10-11 | ||
| EP12188180.9 | 2012-10-11 | ||
| US201361815814P | 2013-04-25 | 2013-04-25 | |
| US61/815,814 | 2013-04-25 | ||
| PCT/EP2013/069423 WO2014044732A1 (en) | 2012-09-19 | 2013-09-19 | Aqueous coating compositions including the reaction product of maleic anhydride with an unsaturated compound and an amine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1214619A1 HK1214619A1 (en) | 2016-07-29 |
| HK1214619B true HK1214619B (en) | 2019-08-23 |
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