HK1213973B - Improvements in refrigeration - Google Patents
Improvements in refrigeration Download PDFInfo
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- HK1213973B HK1213973B HK16101997.3A HK16101997A HK1213973B HK 1213973 B HK1213973 B HK 1213973B HK 16101997 A HK16101997 A HK 16101997A HK 1213973 B HK1213973 B HK 1213973B
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- heat
- refrigeration
- cryogenic engine
- heat transfer
- fluid
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Description
The invention relates to a system comprising a cryogenic engine and a refrigeration system.
The majority of vehicle transport refrigeration systems in use today are powered by an internal combustion engine running on diesel fuel, either directly with an auxiliary generator mounted on the refrigerated trailer, or indirectly by taking power from the tractor engine unit mechanically or electrically via an alternator. Cooling is then attained through using that power to drive a standard closed loop refrigeration system.
Typically, both the power take-off and refrigeration unit are over specified for the level of cooling typically required to maintain the compartment temperature in transit. This is for a number of reasons:
- i) The refrigeration unit must be capable of cooling down the container after the doors have been opened;
- ii) The insulation performance of such cold compartments degrades by 3 - 5 % per year, increasing the cooling power required through the lifecycle; and
- iii) APT mandate that the refrigeration unit must be able to extract heat at 1.35 to 1.75 times the heat transfer through the container wall at a 30 °C ambient temperature.
The result of this is that the refrigeration units on mobile vehicles spend much of their operational lives running at an inefficient point. The consequence of this is that coefficients of performance of mobile refrigeration units are typically quite low compared to other cooling equipment (e.g. approximately 0.5 for frozen compartments at -20 °C to 1.5-1.75 for compartments refrigerated to 3 °C).
Currently, it is estimated that approximately 0.05% of total greenhouse gas emissions in the UK come from the refrigeration equipment used for food transportation. This is a small proportion but represents a significant quantity. Consequently, there is a need to reduce emissions from refrigerated transport units. The inefficient use of hydrocarbon fuels for these refrigeration units is also disadvantageous and so a method of reducing their consumption in this application is required.
A number of alternative cooling methods have been proposed. These include energy storage via fuel cells or battery electric for which the cost, infrastructure and charge time drawbacks are known to be undesirable. Eutectic beams employing phase change materials have been used to store cold, but these impose a significant weight penalty. Adsorption and absorption methods utilizing tractor power unit waste heat are known but tend to be bulky and rely on high quality heat from the tractor power unit which may not be available at idle. Air cycle refrigeration systems using air from the cold compartment as the working fluid remove the need for refrigerants, but still require a power source.
Various cryogenic systems have been described whereby a cryogenic fluid such as liquid nitrogen is stored in an insulated vessel and used as a source of cold. These can be grouped generally as systems which use the cryogen directly by spraying it into the cold compartment, as described in WO 2011/126581 and US 3699694 , systems that use the cryogen indirectly via a heat exchanger, as described in WO 2010/128233 and WO 01/53764 , or a mixture of both. It is also known to use a cryogen with an independently powered refrigeration system to reduce the quantity of cryogen that must be carried. In EP 0599612 , the cryogen exchanges heat directly with the refrigerant in a slurry tank. The potential for using a heated or vent vapour from indirect heat exchange to drive an air displacement fan has been considered in WO 2007/116382 and EP 0599626 .
However, direct use of the cryogen can pose an asphyxiation hazard with many choices of cryogenic fluid. Moreover, existing cooling systems using cryogenic substances are inefficient. Therefore, there exists a need for a commercially-viable, efficient, safe and sustainable cooling system employing the beneficial properties of cryogenic substances.
It is an aim of the invention to address the above problems.
The present invention is defined by the appended claims. In particular, the present invention is defined by a system of claim 1. Furthermore, the present invention is also defined by a system of claim 2.
An advantage of coupling a cryogenic engine system with a refrigeration system is that the refrigeration system can be downsized and used only for maintaining the unit temperature, whilst the cryogenic fluid can also be used directly to achieve benefits such as fast temperature pull down and quiet operation. Further, the heat from the refrigeration compartment may be used to warm the cryogenic fluid before the expansion step and, thus, greatly enhance the efficiency of the cryogenic engine.
In one embodiment, the refrigeration system may comprise a vapour compression cycle.
In one embodiment, the intermediate heat transfer fluid circulation system may include a compressor for compressing a heat transfer fluid within the system. Such a compressor may be driven by the driving means of the cryogenic engine.
In one embodiment, the first and / or third heat transfer members are configured to exchange heat with an interior of the chamber.
In one embodiment, the system may include a first conduit for removing atmosphere from the interior of the chamber and for directing atmosphere over heat transfer members and a second conduit for directing atmosphere back to said interior of said chamber.
In one embodiment, the system may also include a fan for circulating air from the refrigeration compartment through the first and/or second conduit. Such a fan may be driven by the driving means of the cryogenic engine.
In one embodiment, the intermediate heat transfer fluid circulation system may further include: a condenser formed by said second heat transfer member; an expander; and an evaporator formed by said third heat transfer member.
In one embodiment, the compressor may be driven by the driving means of the cryogenic engine system.
In one embodiment, the system may further comprise a second transfer means extending between a vent or exhaust of the cryogenic engine system and a refrigeration compartment of the refrigeration system for transferring working fluid from the vent or exhaust to the refrigeration compartment.
In one embodiment, the refrigeration system may be an air cycle.
In one embodiment, an air cycle refrigeration system may comprise: a first conduit for removing air from a refrigeration compartment; a compressor; a refrigerator heat exchanger for heating air in the refrigeration system prior to expansion; an expander and a second conduit for returning expanded cooled air to a refrigeration compartment.
In one embodiment, the compressor of the air refrigeration cycle may be driven by the driving means of the cryogenic engine system.
In one embodiment, at least one heat exchanger of the cryogenic engine system may be coupled with at least one heat exchanger of the refrigeration system.
In one embodiment, at least one of the second heat exchanger and an exhaust heat exchanger of the cryogenic engine system is coupled with a refrigerator heat exchanger.
In one embodiment, the working fluid of the cryogenic engine system may comprise at least one of liquid nitrogen, liquid air, liquified natural gas, carbon dioxide, oxygen, argon, compressed air or compressed natural gas.
The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
- Figure 1 is a box diagram of a system according to the disclosure;
- Figure 2 is a schematic view of a cryogenic engine system according to the disclosure;
- Figure 3 is a schematic view of a cryogenic engine system according to the disclosure;
- Figure 4 is a schematic view of the cryogenic engine system shown in Figure 2 and a first exemplary refrigeration system according to the disclosure;
- Figure 5 is a schematic view of a system according to the invention;
- Figure 6 is a schematic view of a further system according to the invention;
- Figure 7 is a schematic view of a further system according to the invention; and
- Figure 8 is a schematic view of a further system according to the invention .
In the drawings, like features are denoted by like reference numerals.
As shown in Fig. 1 , the cryogenic engine system 10 and the refrigeration system 60 are mechanically and/or thermally coupled with each other. The cryogenic engine system 10 is mechanically coupled to the refrigeration system 62 of the refrigeration system 60, and is thermally coupled with the refrigeration system 62 and/or directly with the refrigeration compartment 64. The thermal coupling is by means of a heat exchange system 90 discussed in more detail later herein. The mechanical coupling means that the cryogenic engine system 10 mechanically drives the refrigeration system 62. Alternatively, the mechanical coupling can allow the cryogenic engine system to drive an electricity generator for driving the refrigeration system. The thermal coupling means that heat generated by the refrigeration system 60 is used to expand working fluid in the cryogenic engine system 10, and cooling (a result of cryogenic working fluid) in the cryogenic engine system 10 acts as a heat sink for removing heat from the refrigeration system 60. The cryogenic engine system 10 may be a direct or an indirect heat sink for the refrigeration compartment 64. In the direct arrangement, cold from the cryogenic engine is passed directly to a heat exchanger in direct contact with the atmosphere from within the container 64 whilst in the indirect arrangement the cold from the cryogenic engine is first passed to an intermediate heat transfer fluid F which then passes the cold to the atmosphere from within the compartment 64. Both of these arrangements are described in detail later herein. Figures 7 and 8 illustrate indirect arrangements.
Although the driving means 130 is described herein as a drive shaft, the skilled person will understand that alternative mechanical driving means could be used. Moreover, hydraulic or electrical pumps or motors and other non-mechanical driving means could also be used. Intermediate storage means, such as a battery, can also be provided. Additionally, each expander could be coupled with a separate driving means or drive shaft, in which case the drive shafts are coupled with each other, for example by an electrical coupling.
As shown in Fig. 3 , the second pump 232 is driven by a drive shaft 230 which outputs mechanical power from the first expander 220. However, any other conveniently-located power source could equally be used. The expander 220 may again be of the reciprocating or turbine type and consist of multiple or single stages generating power output through the drive shaft 230. Alternatively, each expander may output mechanical work via its own separate drive shaft, in which case the drive shafts are coupled with each other, for example by an electrical coupling.
As shown in Fig. 2 and Fig. 3 , the work output by the drive shaft from expansion stages is used to drive the first pump. In the embodiments of the system of the present invention shown in Figures 5 to 8 , the mechanical power generated by the expansions and output by the drive shaft is used to drive a refrigeration system to cool a refrigeration compartment. The refrigeration system is of any known arrangement that can make use of shaft power, such as vapour-compression or air cycle type.
It is also advantageous to achieve thermal coupling, as well as mechanical coupling, between the cryogenic engine system and the refrigeration system. Figs. 5 to 8 show embodiments of the invention which achieve this advantage. In these embodiments, heat exchangers in the cryogenic engine system are coupled with those in the heat exchange system 90 through appropriate pipework or other means of interface. The purpose of this is to scavenge heat from the compartment 64 to warm the cryogenic fluid in the cryogenic engine system ready for expansion. Heat may also come from the atmosphere (ambient heat) or any other source like from an IC engine. The other benefit of this approach is to enhance heat rejection from the refrigeration system, thereby improving the refrigeration properties of the system. It can be beneficial for this heat transfer to be additional to heat transfer with the environment in a combined heat exchanger/radiator.
It will be appreciated that the heat exchangers 118, 122, 126, 218, 236, 318, 322, 326, 370, 418, 422, 426, 470, 518, 570, 618, 622, 626, 670, 718, 782, 770 of the above arrangements individually and / or in combination with each other effectively form a heat exchange system 90 to exchange heat between the cryogenic engine and one or other or both of the refrigeration system 60 or the refrigeration compartment 64 itself. One or more of these heat exchangers may be referred to as a heat transfer member when performing the heat transfer task. Direct heat exchange within this specification refers to exchange of heat between the cryogenic engine and the atmosphere from within a refrigeration compartment 64 via a single heat exchanger whilst indirect heat exchange refers to arrangements which employ an intermediate heat transfer fluid.
In all of the above-described embodiments, the shaft power from the cryogenic engine output by the drive shaft or drive shafts (assisted by any expanders within the refrigeration system) is used to drive the compressors, pumps and any fans in the refrigeration system. In an alternative embodiment, all or part of the shaft power output by the drive shaft is used as an auxiliary power source and thus used, for example, to drive an alternator for lighting or control purposes or used as a primary source to supply power to the tractor.
Examples of applications for the system of the present invention include refrigerated trailers for heavy goods vehicle, refrigeration systems for light goods vehicles and vans and systems for refrigerated containers used in shipping. The system is also beneficial for some classes of static refrigerated containers and buildings. In all of the aforementioned applications, the term refrigerated applies to any sub-ambient holding temperature including but not limited to the standard temperature for transport of perishable produce (~0 °C) and for frozen produce (~-20 °C). There are also potential applications for this invention for all classes of air conditioning systems especially those installed in transport applications.
The present invention has been described above in exemplary form with reference to the accompanying drawings, of which, Figures 5 to 8 , represent embodiments of the invention. It will be understood that many different embodiments of the invention exist, and that these embodiments all fall within the scope of the invention as defined by the following claims.
Claims (15)
- A system comprising:a cryogenic engine system (410, 610) comprising a working fluid (WF) and an expander (420, 620) for expanding the working fluid (WF);a refrigeration system (460, 660), comprising a heat exchange system (90) wherein:the cryogenic engine system (410, 610) and the refrigeration system (660) are thermally coupled with each other via the heat exchange system (90) such that the working fluid (WF) in the cryogenic engine system (410, 610) acts as a heat sink for removing heat from the refrigeration system (660) andheat generated by the refrigeration system (660) is used to expand the working fluid (WF) in the expander (420, 620) of the cryogenic engine system (610); the system comprisinga refrigeration compartment (64) thermally connected to the heat exchange system (90); wherein the cryogenic engine system (410, 610) is a direct and an indirect heat sink for removing heat from the refrigeration compartment (64); andwherein the heat exchange system (90) comprises:a first heat exchanger (418, 618) in direct thermal contact with working fluid (WF) from the cryogenic engine system (410, 610) and in direct thermal contact with the refrigeration compartment (64);a second heat transfer member (422, 426, 622, 626, 670, 678) in direct thermal contact with the working fluid (WF) expanded in the expander (420, 620) of the cryogenic engine system (410, 610);a third heat transfer member (470, 682) in direct thermal contact with the interior of the compartment (64); andan intermediate heat transfer fluid circulation system (466, 474, 690) comprising a heat transfer fluid (F) in thermal contact with both the second heat transfer member (422, 426 622, 626, 670, 678) and the third heat transfer member (470, 682).
- A system comprising:a cryogenic engine system (510, 710) comprising a working fluid (WF) and a heat exchange fluid (HEF);an expander (520, 720) for expanding the working fluid (WF);an introducer (550, 750) for providing the heat exchange fluid (HEF) into the expander (520 720);a phase separator (534, 734) for separating the heat exchange fluid (HEF) from the working fluid (WF);a refrigeration system, including a heat exchange system (90) wherein:the cryogenic engine system (510, 710) and the refrigeration system are thermally coupled with each other via the heat exchange system (90) such that the working fluid (WF) and the heat exchange fluid (HEF) in the cryogenic engine system (510, 710) act as a heat sink for removing heat from the refrigeration system andheat generated by the refrigeration system is used to expand working fluid (WF) in the expander (520, 720) of the cryogenic engine system (510, 710); the system comprising a refrigeration compartment (64) thermally connected to the heat exchange system (90);wherein the cryogenic engine system (510, 710) is a direct and an indirect heat sink for removing heat from the refrigeration compartment (64); andwherein the heat exchange system (90) comprises:a first heat exchanger (518, 718) in direct thermal contact with the working fluid (WF) from the cryogenic engine system (510, 710) and in direct thermal contact with the refrigeration compartment (64);a second heat transfer member (522, 722, 726, 770, 778) in direct thermal contact with the heat exchange fluid (HEF) of the cryogenic engine system (510, 710);a third heat transfer member (570, 782) in direct thermal contact with the interior of the compartment (64); andan intermediate heat transfer fluid circulation system (566, 790) comprising a heat transfer fluid (F) in thermal contact with both the second heat transfer member (722, 726 778) and the third heat transfer member (570, 782).
- A system according to claim 1 or claim 2, wherein the refrigeration system (660) includes a vapour compression cycle.
- A system as claimed in claim 1 or claim 2, wherein said intermediate heat transfer fluid circulation system (466, 474, 566, 690, 790) includes a compressor (468, 568, 676, 776) for compressing the heat transfer fluid within the system.
- A system as claimed in claim 4, wherein said cryogenic engine (410, 510, 610, 710) includes a driving means (430, 530, 630, 730) and said compressor (468, 568, 676, 776) is driven by said driving means (430, 530, 630, 730).
- A system as claimed in any one of the preceding claims, wherein said first (418, 518, 618, 718) and / or third (470, 682, 570, 782) heat transfer members are configured to exchange heat with an interior (64i) of the chamber (64).
- A system as claimed in any one of the preceding claims, further including a first conduit (666, 766) for removing atmosphere from the interior (64i) of the chamber (64) and for directing it over the third heat transfer member (682, 782) and a second conduit (674, 774) for directing atmosphere back to said interior (64i) of said chamber (64).
- A system as claimed in any one of the preceding claims including a fan (684,784) for circulating atmosphere from the refrigeration compartment (64) through the first and/or second conduit (666, 674,766, 774).
- A system according to any one of claims 4 to 8, wherein the intermediate heat transfer fluid circulation system (690, 790) further includes:a condenser (678, 778) formed by said second heat transfer member (622, 722);an expander (680, 780); andan evaporator formed by said third heat transfer member (682, 782).
- A system according to any one of the preceding claims, further comprising a second transfer means extending between a vent or exhaust (628, 728) of the cryogenic engine system (610, 710) and a refrigeration compartment (64) of the refrigeration system for transferring working fluid (WF) from the vent or exhaust to the refrigeration compartment.
- A system according to claim 1 or claim 2, wherein the refrigeration system is an air cycle and comprises:a first conduit (466, 566) for removing air from a refrigeration compartment (64);a compressor (468, 568);a refrigerator heat exchanger (470, 570) for cooling air in the refrigeration system prior to expansion;an expander (472, 572); anda second conduit (474) for returning expanded cooled air to a refrigeration compartment (64).
- A system according to claim 11, wherein the compressor (468, 568) of the refrigeration system is driven by the driving means (430, 530) of the cryogenic engine system (410, 510).
- A system according to claim 11 or claim 12, wherein at least one heat exchanger (422, 522) of the cryogenic engine system (410, 510) is coupled with at least one heat exchanger (470, 570) of the refrigeration system.
- A system according to claim 11 or claim 12, wherein at least one of a second heat exchanger (422, 522) and an exhaust heat exchanger (426) of the cryogenic engine system (110) is coupled with the refrigerator heat exchanger (470, 570).
- A system as claimed in any one of the preceding claims, wherein the working fluid (WF) comprises at least one of liquid nitrogen, liquid air, liquefied natural gas, carbon dioxide, oxygen, argon, compressed air or compressed natural gas.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB20120020788 | 2012-11-19 | ||
| GB1220788.2A GB2508017A (en) | 2012-11-19 | 2012-11-19 | A cryogenic engine driven refrigeration system |
| PCT/GB2013/053056 WO2014076508A1 (en) | 2012-11-19 | 2013-11-19 | Improvements in refrigeration |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1213973A1 HK1213973A1 (en) | 2016-07-15 |
| HK1213973B true HK1213973B (en) | 2023-08-04 |
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