HK1212933B - Controlling flow in a medical injection system - Google Patents
Controlling flow in a medical injection system Download PDFInfo
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- HK1212933B HK1212933B HK16101029.5A HK16101029A HK1212933B HK 1212933 B HK1212933 B HK 1212933B HK 16101029 A HK16101029 A HK 16101029A HK 1212933 B HK1212933 B HK 1212933B
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- Hong Kong
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- pinching member
- tubing line
- anvil
- pump
- valve apparatus
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Description
The present disclosure pertains to medical injection systems and more particularly to apparatus and methods for controlling flow therein.
Although not shown in Figure 1 , the syringe-type positive displacement pump of unit 130 includes a fill port and an injection port to which tubing lines 27-F and 27-I, respectively are coupled; a check valve (not shown) in line 27-F and valve 124 in line 27-I are employed to control flow through tubing lines 27-F and 27-I. For example, when the pump of unit 130 is activated to draw in fluid from reservoir 132, flow from tubing lines 122 and 128 through injection tubing line 27-I is blocked by valve 124; and, after the pump is filled, when the pump is activated to pressurize the fluid therein, valve 124 is opened to allow flow of the pressurized fluid through line 27-I and into line 122, while flow through fill tubing line 27-F is blocked by the aforementioned check valve. A variety of alternative valve mechanisms for controlling the flow through tubing lines of medical injection systems, such as tubing lines 27-F and 27-I of injection system 100, are known in the art. For example, a suitable pinch valve apparatus is described in commonly-assigned United States Patent 8,152,780 . Yet, there is still a need for improved valve apparatus that simplify and increase the efficiency of valve operation to control flow in medical injection systems.
Other similar solutions are disclosed in US 3,299,904 ; US 3,813,077 ; US 3,802,463 ; GB 2,274,326 and WO 01/55626 .
Apparatus and methods of the present invention are directed toward controlling flow through one or more tubing lines of a medical injection system. According to some methods, which may be employed by an injection system that includes fill and injection tubing lines coupled a pump, the two tubing lines are positioned in a valve apparatus such that a first of the two lines is located between a pinching member of the apparatus and a spring-loaded anvil of the apparatus, and a second of the two lines is located between the pinching member and a second spring-loaded anvil of the apparatus; subsequently, the pinching member is moved from a first position, at which the pinching member compresses the first tubing line against the first spring-loaded anvil, to a second position, at which the pinching member compresses the second tubing line against the second spring-loaded anvil, and vice versa. When the pinching member compresses the first tubing line, flow therethrough is blocked while the pump draws fluid in through the second tubing line; and, when the pinching member compresses the second tubing line, flow therethrough is blocked while the pump injects the fluid out through the first tubing line, for example, at an injection pressure of up to approximately 1200 psi, according to some embodiments and methods. In alternative injection systems, a single tubing line may be positioned in a similar valve assembly that includes only one spring-loaded anvil in conjunction with the pinching member.
According to some preferred embodiments, the pinching member is coupled to a rotatable shaft, for example, driven by a motor that moves the pinching member about a central axis of the shaft between the first and second positions, and
through a neutral position therebetween (where the pinching member may be located when the tubing lines are initially positioned in the valve apparatus). Furthermore, the pinching member is preferably rotatable about an auxiliary axis, which is eccentric, or offset from the central axis of the shaft, so that pinching member rolls into and out of contact with the tubing lines when moved back and forth between the first and second positions. A spring member of each of the spring-loaded anvils may be in the form of an elongate flexure that has a fixed end and a floating end, to which an anvil block, on which the corresponding anvil is formed, is attached. According to some preferred methods and embodiments, each spring-member is pre-loaded, for example, prior to moving the pinching member to compress one of the tubing lines in the valve apparatus. Furthermore, a minimum gap between each pre-loaded spring-loaded anvil and the pinching member in one or both of the first and second positions is preferably established for an approximate 20% squeeze reduction of the wall thickness of the corresponding tubing line minus a maximum in-service deflection of the corresponding pre-loaded spring member, which in-service deflection is preferably established, for a given spring constant of the pre-loaded spring member, to provide a pinching force of greater than approximately 45 pounds, with a variability within approximately 15% of nominal, over the range of in-service deflection.
The following drawings are illustrative of particular methods and embodiments of the present disclosure and, therefore, do not limit the scope of the invention. The drawings are not to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Methods and embodiments will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements, and:
- Figures 1A-B are perspective views of at least portions of exemplary medical injection systems that may employ embodiments of the present invention;
- Figure 2A is a plan view of fill and injection tubing lines that extend from a positive displacement pump and through a valve apparatus, according to some embodiments and methods of the present invention;
- Figure 2B is an enlarged plan view of the apparatus of Figure 2A, according to some embodiments;
- Figure 3 is a perspective view of the valve apparatus, according to some embodiments;
- Figure 4A is a longitudinal cross-section view through section line 4-4 of Figure 2B, according to some embodiments;
- Figure 4B is a schematic representation of an exemplary valve apparatus in which schematic spring elements are employed;
- Figure 5A is a chart defining torque output of a suitable stepping motor, according to some embodiments; and
- Figure 5B is another schematic for reference in conjunction with description of the exemplary valve apparatus.
The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the following description provides practical illustrations for implementing exemplary methods and embodiments. Examples of constructions, materials and dimensions are provided for selected elements, and all other elements employ that which is known to those of skill in the field of the invention. Those skilled in the art will recognize that many of the examples provided have suitable alternatives that can be utilized.
Motor 335 of valve apparatus 23, when actuated (i.e. either user-actuated, or actuated in response to a trigger signal from a sensor coupled to pump 230), drives shaft 232 with sufficient torque to force pinching member 233, either into position 1, to compress tubing line 27-I against spring-loaded anvil 271, or into position 2, to compress tubing line 27-F against spring-loaded anvil 272, and thereby effectively block flow through lines 27-I and 27-F, in succession. As was generally described above, once tubing lines 27-I, 27-F are positioned in valve assembly 23, motor 335 may be actuated to move pinching member 233 to first position 1, at which member 233 compresses tubing line 27-I against anvil 271, while pump 230 draws in fluid from a reservoir, for example, reservoir 132 of Figure 1 , through tubing line 27-F; then, once pump 230 is filled, motor is actuated to move pinching member 233 to second position 2 in order to compress tubing line 27-F while pump injects the fluid through tubing line 27-I. Over the course of one or more imaging procedures, pump 230 may need to be filled as many as approximately 5 times up to approximately 25 times; thus pinching member 233 is repeatedly moved between first and second positions 1, 2 enough times to replenish the volume of pump 230 and thereby support the required number of injections. According to some preferred methods, motor 335 drives shaft back and forth through neutral position N, approximately 180 degrees about central axis 203, to move pinching member 233, between first and second positions 1, 2; alternatively, motor 335 may drive shaft 232 360 degrees around central axis 203 to move pinching member 233 between first and second positions 1, 2. The stepping motor preferably includes an encoder to monitor the steps of the rotation of shaft 232 in order to keep track of, and confirm the position of pinching member 233 during system operation.
With further reference to Figures 2B and 4A , for a given wall thickness and material properties of the tubes forming tubing lines 27-F, 27-I, a minimum gap gmin is established between pinching member 233 and each of anvils 271, 272. (gmin is shown between second anvil 272 and member 233 in second position 2.) When tubing lines, for example, lines 27-I and 27-F, are positioned within valve apparatus 23, for example as illustrated in Figure 2A , the spring loading provided by flexures 370 establishes a relatively constant pinching pressure between each of anvils 271, 272 and pinching member 233 in the first and second positions 1, 2, respectively, for example, across a standard tolerance range wall thickness for the tubing forming each of tubing lines 27-I, 27-F. Furthermore, the spring loading of anvils 271, 272 maintains the relatively constant pinching pressure if the stiffness of either tubing line 27-I, 27-F creeps/declines in response to multiple pinch cycles, for example, up to as many as approximately 25 cycles, which may take place over the course of an imaging procedure, or a day of multiple imaging procedures, as described above.
With reference back to Figure 4A , according to some preferred methods and embodiments, flexures 370 are pre-loaded to establish a desired pinching force applied by pinching member 233, and to reduce an amplitude of cyclic loading seen by each flexure 370 over the life of valve apparatus 23, for example, corresponding to up to approximately 60,000 pinch cycles. Figure 4A illustrates pre-load supports 417, each of which is preferably formed in support structure 305; each support 417 is located adjacent anvil block 257 at floating second end 302 of the corresponding elongate flexure 370.
According to an exemplary embodiment, each tubing line 27-I, 27-F is formed by a nylon-reinforced polyurethane tube having a nominal outer diameter of approximately 0.188 inch (4.78 mm) and a nominal wall thickness t of approximately 0.05 inch (1.27 mm). Pinching member 233 and each spring-loaded anvil 271, 272 are suitably dimensioned, supported and arranged in valve apparatus 23 so that member 233 and each anvil 271, 272 apply a sufficient pinching force to each of the exemplary tubing lines 27-I, 27-F, when each tubing line is positioned in valve apparatus 23 (i.e. per Figure 2A ), and when member 233 is in the first and second positions 1, 2, respectively. The sufficient pinching force, which prevents flow through the exemplary tubing lines at a maximum injection pressure of approximately 1200 psi has been found to be approximately 45 pounds, but, in order to assure a tubing failure (i.e. burst at approximately 1500 psi) prior to a cracking/leak through the pinching of fill tubing line 27-F, between pinching member 233 and spring-loaded anvil 272, at injection pressures exceeding the 1200 psi, a safety margin of 10 pounds brings the pinching force to approximately 55 pounds for the exemplary embodiment. Thus, prevention of backflow through fill tubing line 27-F is assured during injections through injection tubing line 27-I. Furthermore, in the exemplary embodiment, the aforementioned exemplary stepping motor (Item # PK235PDA; http://catalog.orientalmotor.com), which operates according to the torque curve shown in Figure 5A , applies sufficient torque, via shafts 315 and 232, to repeatedly move pinching member 233 from first position 1 to second position 2, and vice versa, without stalling, when the aforementioned tubes for each tubing line 27-I, 27-F are positioned in valve apparatus 23.
With reference to Figure 4A , each exemplary elongate flexure 370 is formed from a fully hardened stainless steel strip, which has a spring constant of approximately 439 lb/in; and each flexure 370 extends between the corresponding fixed end 301 and the corresponding anvil block 257, over a length L, which is approximately 1.42 inch. The minimum gap gmin, which is between first anvil 271 and pinching member 233, when member 233 is in first position 1(Figure 2B ), and between second anvil 272 and pinching member 233, when member is in second position 2, as shown in Figure 4A , is set to approximately 0.05 inch (1.27 mm) for the exemplary embodiment. With reference to the schematic shown in Figure 4B , this minimum gap gmin is established according to a desired 20% squeeze reduction of the wall thickness t of each of tubing lines 27-I, 27-F and according to a maximum in-service deflection δs of spring-loaded anvils 271, 272, which is approximately 0.03 inch (0.76 mm). Figure 4B illustrates a deflection of tubing lines 27-F, 27-I equal to the 20% reduction plus an inner diameter ID of each tubing line. Figure 4B further illustrates a pre-load deflection δp, which, when established at approximately 0.09 inch for each spring-loaded anvil 271, 272, for example, by pre-load supports 417 abutting each exemplary flexure 370 (Figure 4A ), assures that a radial force FR (shown in the schematic of Figure 5B ), applied to positioned tubing lines 27-I, 27-F by each of spring-loaded anvils 271, 272, with pinching member 233 positioned in the first and second positions 1, 2, respectively, is approximately maintained at the aforementioned 55 pound pinching force. It should be noted that Figure 4B illustrates spring-loaded anvils 271, 272 and tubing lines 27-F, 27-I as schematic spring elements transitioning in response to deflections imposed by pre-loading and by movement of pinching member 233 from the above-described neutral position N and into one of the above-described first and second positions 1, 2, wherein pinching member 233 is at top or bottom dead center DC when the maximum in-service deflection δs is achieved. According to preferred embodiments, the spring constant of flexures 370, minimum gap gmin and pre-load deflection δp determine a maximum in-service deflection δs, for the 20% squeeze reduction, that limits a variation in the 55 pound pinching force, for example, to within approximately 15% of nominal, throughout the range of in-service deflection δs (i.e. from initial compression of each tubing line 27-F, 27-I to top dead center DC).
Finally, it should be noted that embodiments of the disclosed valve apparatus may be employed to control flow only through injection lines, for example, in systems that do not require pump filling and the associated fill tubing lines. In this context, the above-described embodiments may operate to control flow through two injection lines, successively, by moving back and forth between the two positions 1, 2, or may operate to control flow in a single injection line, for example, by only moving between the neutral position N and the first position 1.
Claims (10)
- A medical injection system (100, 200) comprising a pump (230) having an inlet port (26-F) and an outlet port (26-1); a first tubing line (27-1) including a first end coupled to the outlet port (26-1) of the pump and a second end adapted for connection to a patient line (122) for injection of fluid from the pump; a second tubing line (27-F) including a first end coupled to the inlet port (26-F) of the pump and a second end adapted for connection to a fluid reservoir (132) for filling the pump with the fluid; and a valve apparatus (23) for controlling flow into and out from the pump, the valve apparatus comprising:a rotatable shaft (232);a pinching member (233) coupled to the rotatable shaft such that the pinching member moves around a central axis (203) of the shaft when the shaft is rotated;a first anvil (271) attached to a first spring member and located on a first side of the shaft; anda second anvil (272) attached to a second spring member and located on a second side of the shaft, the second side being generally opposite the first side;wherein the first tubing line is positioned between the pinching member and the first anvil of the valve apparatus, and the second tubing line is positioned between the pinching member and the second anvil of the valve apparatus;wherein rotation of the shaft moves the pinching member from a first position (1) to a second position (2);the pinching member compresses the first tubing line against the first anvil at the first position; andthe pinching member compresses the second tubing line against the second anvil at the second position,characterized in that each of the first and second spring members of the valve apparatus comprises an elongate flexure (370), each flexure having a fixed first end (301) and a floating second end (302), each second end having the corresponding anvil attached thereto, wherein the valve apparatus further comprises a pair of pre-load supports (417), each pre-load support being located adjacent a corresponding floating second end of the corresponding flexure for pre-loading thereof and in that the pinching member (233) of the valve apparatus (23) is rotatably mounted about an auxiliary axis (213) that is offset from the central axis (203) of the shaft (232) so that the pinching member rolls into and out of contact with the first tubing line (27-I) and the second tubing line (27-F) when moved between the first and second positions.
- The system (100, 200) of claim 1, wherein the valve apparatus (23) further comprises a fixed structure (305) supporting the shaft (232), the first fixed end (301) of each flexure (370) being coupled to the structure, and each pre-load support (417) being formed in the structure.
- The system (100, 200) of claim 1, wherein:a minimum gap between each anvil (271, 272) and the pinching member (233) in the corresponding position corresponds to an approximate 20% squeeze reduction of a wall thickness of the corresponding tubing line (27-I, 27-F) minus a maximum in-service deflection of each pre-loaded flexure (370); andthe maximum in-service deflection and a spring constant of each pre-loaded flexure provide a pinching force on each tubing line being compressed between the pinching member and the corresponding spring-loaded anvil of greater than approximately 200 N (45 pounds) that varies within approximately 15% of nominal over the range of the maximum in-service deflection.
- The system (100, 200) of claim 1, wherein each anvil (271, 272) of the valve apparatus (23) has a radius (R-n) between approximately 1.5 mm (0.06 inch) and approximately 2 mm (0.08 inch).
- The system of claim 1, wherein the pump (230) is configured to expel fluid through the first tubing line (27-I) at an injection pressure of up to approximately 8.27 MPa (1200 psi).
- The system (100, 200) of claim 5, wherein the pump (230) is configured to expel fluid through the first tubing line (27-1) at an injection pressure of up to approximately 8.27 MPa (1200 psi) when the pinching member (233) is at the second position (2).
- The system (100, 200) of claim 1, wherein the pump (230) is configured to fill with the fluid when the pinching member (233) is at the first position (1).
- The system (100, 200) of claim 1, wherein pre-loading of the corresponding floating second end (302) of the corresponding flexure (370) comprises a pre-load deflection of 2.29 mm (0.09 inch) for the corresponding anvil (271, 272) attached thereto.
- The system (100, 200) of claim 1, wherein the pinching member (233) further has a neutral position (N) between the first position (1) and the second position (2), and wherein when the pinching member (233) is moved from the first position to the second position the pinching member moves through the neutral position.
- The system (100, 200) of claim 9, wherein the pinching member (233) compresses neither of the first tubing line (27-I) and the second tubing line (27-F) when at the neutral position (N).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2012/060380 WO2014062160A1 (en) | 2012-10-16 | 2012-10-16 | Medical injection system with rotary pinch valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1212933A1 HK1212933A1 (en) | 2016-06-24 |
| HK1212933B true HK1212933B (en) | 2019-09-13 |
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