HK1206769B - Titanium dioxide-containing and carbonate-containing composite pigments and method for producing same - Google Patents
Titanium dioxide-containing and carbonate-containing composite pigments and method for producing same Download PDFInfo
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技术领域Technical Field
本发明涉及含二氧化钛及含碳酸盐的复合色素,其制造方案及其在改进涂层、塑料和层压材料中的色素光散射效率方面的应用。The present invention relates to composite pigments containing titanium dioxide and carbonate, a method for their preparation and their use in improving the light scattering efficiency of pigments in coatings, plastics and laminates.
背景技术Background Art
通常将无机色素,特别是二氧化钛色素作为增白剂、着色剂或遮光剂加入各种基质中。二氧化钛因其折射能力较强而特别高效地对光进行散射,因而是涂料及油漆、塑料、纸张及纤维这些应用领域中最重要的白色素。当二氧化钛粒子以小于光的波长的一半,即相互间隔0.20μm至0.25μm的方式分布于基质中时,光散射效率会降低。通常借助基质中的二氧化钛色素的遮盖力或着色力(tinting strength)来测量光散射效率。Inorganic pigments, particularly titanium dioxide, are commonly added to various matrices as brighteners, colorants, or opacifiers. Due to its high refractive power, titanium dioxide scatters light very efficiently, making it a key white pigment in applications such as coatings and paints, plastics, paper, and fibers. Light scattering efficiency decreases when titanium dioxide particles are distributed within a matrix at a distance less than half the wavelength of light, i.e., at intervals of 0.20 to 0.25 μm. Light scattering efficiency is typically measured by the hiding power or tinting strength of the titanium dioxide pigment within the matrix.
另一方面,二氧化钛是重要的成本要素,长期以来一直在寻找在不显著降低遮盖力的情况下减小二氧化钛用量的方案。On the other hand, titanium dioxide is a significant cost factor, and solutions have long been sought to reduce the amount of titanium dioxide used without significantly reducing hiding power.
可将二氧化钛粒子与适宜的填充剂相结合来节省用量,该填充剂作为所谓的“补充剂粒子”来用作TiO2粒子的间隔剂。已知方法既包括将成分简单地混合,又包括用沉淀的粘合剂将TiO2粒子与补充剂粒子连接,或者将补冲剂原位沉淀到二氧化钛粒子的表面上。此外,用于将微细的二氧化钛粒子分布至较粗的填充剂粒子上的方法同样为人所知。Titanium dioxide particles can be combined with suitable fillers to conserve their use, acting as spacers between the TiO₂ particles as so-called "extender particles." Known methods range from simple mixing of the components to bonding the TiO₂ particles to the extender particles using a precipitated binder, or by in-situ precipitation of the extender onto the surface of the titanium dioxide particles. Also known are methods for distributing fine titanium dioxide particles onto coarser filler particles.
下面仅从大量现有技术中选取部分文献。The following are only some of the documents selected from a large number of existing technologies.
例如,WO 1999/035193 A1描述了应用于造纸领域的,用二氧化钛与无机补充剂(“spacer”),如SiO2或CaCO3,来制造色素混合物的方案。For example, WO 1999/035193 A1 describes the production of pigment mixtures from titanium dioxide with inorganic extenders ("spacers") such as SiO 2 or CaCO 3 for use in papermaking.
DE 10 057 294 C5提出一种应用于装饰原纸中的,由二氧化钛与滑石构成的色素混合物。DE 10 057 294 C5 proposes a pigment mixture consisting of titanium dioxide and talc for use in decorative base paper.
EP 0 861 299 B1提出一种二氧化钛色素,其涂布有(例如胶态硅酸的)无机纳米粒子及一由无机氧化物(如氧化铝、氧化硅或氧化锌)构成的层,其中,该无机氧化物层要么布置于二氧化钛表面与纳米粒子之间,要么形成外侧遮盖涂层。无机纳米粒子指的是SiO2、Al2O3或CaCO3。EP 0 861 299 B1 discloses a titanium dioxide pigment coated with inorganic nanoparticles (e.g., colloidal silicic acid) and a layer composed of an inorganic oxide (e.g., aluminum oxide, silicon oxide, or zinc oxide), wherein the inorganic oxide layer is either arranged between the titanium dioxide surface and the nanoparticles or forms an outer covering coating. The inorganic nanoparticles are SiO 2 , Al 2 O 3 , or CaCO 3 .
DE 10 2006 012 564 A1提出表面上具有微型空心球体及氧化铝-磷酸铝涂层的二氧化钛色素粒子。DE 10 2006 012 564 A1 discloses titanium dioxide pigment particles having hollow microspheres and an aluminum oxide-aluminum phosphate coating on the surface.
在EP 0 956 316 B1提出的方法中,在水相中将色素粒子与沉淀的碳酸钙(PCC)相互混合,从而产生复合色素,其中,粒度为30至100nm的碳酸盐粒子粘着至色素粒子的表面。该复合色素包含30至90wt%的沉淀碳酸钙。In the process proposed in EP 0 956 316 B1, pigment particles are mixed with precipitated calcium carbonate (PCC) in an aqueous phase to produce a composite pigment in which carbonate particles with a particle size of 30 to 100 nm adhere to the surface of the pigment particles. The composite pigment contains 30 to 90% by weight of precipitated calcium carbonate.
WO2009/109705 A1提出一种复合色素,其中,色素粒子被相互结合的纳米碳酸钙粒子包围。WO2009/109705 A1 proposes a composite pigment, wherein pigment particles are surrounded by mutually bonded nano-calcium carbonate particles.
DE 1 792 118 A1提出,通过将氯化钙溶液与碳酸钠溶液混合,来在二氧化钛色素悬浮液中原位沉淀碳酸钙的方案,其中,这些溶液中的一个包含二氧化钛色素。借此产生碳酸钙-二氧化钛复合粒子。DE 1 792 118 A1 proposes the in situ precipitation of calcium carbonate in a titanium dioxide pigment suspension by mixing a calcium chloride solution with a sodium carbonate solution, wherein one of the solutions contains the titanium dioxide pigment. This produces calcium carbonate-titanium dioxide composite particles.
WO 2000/001771 A1提出一种复合色素,其包含粒度约为1至10μm的无机粒子,且这些无机粒子的表面上以与表面电荷相反的顺序粘着有二氧化钛色素粒子。在水相中进行制造。无机粒子选自常用的填充剂,例如高岭土、粘土、滑石、云母或碳酸盐。WO 2000/001771 A1 proposes a composite pigment comprising inorganic particles with a particle size of approximately 1 to 10 μm, with titanium dioxide pigment particles adhered to the surfaces of these inorganic particles in reverse order of surface charge. Production is carried out in an aqueous phase. The inorganic particles are selected from commonly used fillers such as kaolin, clay, talc, mica, or carbonates.
WO 2013/023018 A1提出一种由承载粒子、色素粒子及胶态间隔剂粒子构成的色素混合物,其中,间隔剂粒子位于色素粒子的表面上,而带有间隔剂粒子的色素粒子又分散在承载粒子的表面上。WO 2013/023018 A1 proposes a pigment mixture consisting of carrier particles, pigment particles and colloidal spacer particles, wherein the spacer particles are located on the surface of the pigment particles, and the pigment particles with the spacer particles are dispersed on the surface of the carrier particles.
发明内容Summary of the Invention
本发明的目的是,提供一种二氧化钛含量有所降低的替代性复合色素,其与纯二氧化钛相比能实现相同的覆盖力,及其制造方法。The object of the present invention is to provide an alternative composite pigment with a reduced titanium dioxide content, which achieves the same covering power as pure titanium dioxide, and a method for its production.
本发明用以达成上述目的的解决方案是,一种含二氧化钛及含碳酸盐的复合色素,其包含:The present invention provides a solution for achieving the above-mentioned object, which is a composite pigment containing titanium dioxide and carbonate, comprising:
-二氧化钛粒子,- titanium dioxide particles,
-至少一个无机和/或有机填充剂,以及- at least one inorganic and/or organic filler, and
-至少局部原位沉淀的,量小于30wt%(以复合色素为准)的碳酸钙。- calcium carbonate precipitated at least partially in situ in an amount of less than 30 wt. % (based on the composite pigment).
本发明用以达成上述目的的另一解决方案是,一种在应用二氧化钛、至少一个无机和/或有机填充剂、以及作为两个反应成分的可溶性钙源和碳酸盐源这些成分的情况下,制造含二氧化钛及含碳酸盐的复合色素粒子的方法,包括以下步骤:Another solution of the present invention for achieving the above-mentioned object is a method for producing composite pigment particles containing titanium dioxide and carbonate, using titanium dioxide, at least one inorganic and/or organic filler, and a soluble calcium source and a carbonate source as two reaction components, comprising the following steps:
a)制造含二氧化钛粒子、填充剂粒子及所述一反应成分的水性悬浮液,a) preparing an aqueous suspension containing titanium dioxide particles, filler particles and the one reaction component,
b)添加所述第二反应成分,并将所述悬浮液的PH值调节为>8,优选>8.5b) adding the second reaction component and adjusting the pH value of the suspension to >8, preferably >8.5
c)将所述复合色素粒子从所述悬浮液分离,其中,作为CaCO3计算时,所述添加的可溶性钙源的量小于30wt%(以复合色素为准)。c) separating the composite pigment particles from the suspension, wherein the amount of the added soluble calcium source, calculated as CaCO 3 , is less than 30 wt % (based on the composite pigment).
本发明的有利实施方案由从属权利要求给出。Advantageous embodiments of the invention are given by the dependent claims.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的具有实例3的组成的复合色素的扫描电子显微照片。FIG1 is a scanning electron micrograph of a composite pigment having the composition of Example 3 of the present invention.
具体实施方式DETAILED DESCRIPTION
所有在下文中将提供的数据,即以μm等为单位的大小,以wt%或vol.%为单位的浓度,以及PH值等,均将所有处于本领域技术人员已知的测量精度范围内的值包含在内。All data provided below, i.e., size in units of μm, concentration in units of wt% or vol.%, and pH value, etc., include all values within the measurement accuracy range known to those skilled in the art.
本发明的复合色素粒子的特征在于,二氧化钛色素粒子均匀地分布在无机或有机填充剂粒子(补充剂)的表面上,以及,借助原位沉淀的碳酸钙为补充剂粒子与二氧化钛色素粒子建立牢固的连接,在由用户进行的常见进一步处理中,例如在溶解器或在线式分散机中进行分散时,该连接不会断开。The composite pigment particles according to the invention are characterized in that the titanium dioxide pigment particles are uniformly distributed on the surface of the inorganic or organic filler particles (extender) and that a strong bond is established between the extender particles and the titanium dioxide pigment particles by means of in situ precipitated calcium carbonate, which bond does not break during typical further processing by the user, for example, during dispersion in a dissolver or in-line disperser.
与现有技术中的,特别是具有WO 2009/109705 A1和WO 2013/023018 A1所公开的组成的相应复合粒子或色素混合物相比,本发明的复合色素粒子的区别在于,本发明中原位沉淀的碳酸钙首先为填充剂粒子与二氧化钛粒子建立连接,而不覆盖所述二氧化钛粒子的表面,且不作为用于所述二氧化钛粒子的间隔剂(spacer)相互作用(参阅图1)。Compared to the corresponding composite particles or pigment mixtures in the prior art, in particular those having the compositions disclosed in WO 2009/109705 A1 and WO 2013/023018 A1, the composite pigment particles of the present invention differ in that the in situ precipitated calcium carbonate in the present invention primarily establishes a connection between the filler particles and the titanium dioxide particles, without covering the surface of the titanium dioxide particles and without interacting as a spacer for the titanium dioxide particles (see FIG. 1 ).
本发明中的二氧化钛粒子或二氧化钛色素粒子指的是大小约为100nm至约1μm的粒子。The titanium dioxide particles or titanium dioxide pigment particles in the present invention refer to particles having a size of about 100 nm to about 1 μm.
本发明的复合色素粒子包含以接近理想的形式分散的色素,因而有助于提高二氧化钛色素的光散射效率。这样就能防止色素中存在并非理想分散,而是呈“絮状”的部分。所述复合色素粒子能够在用户系统中在色素量相等的情况下改进覆盖力,或者在用户系统中在覆盖力相等的情况下减小色素含量。The composite pigment particles of the present invention contain pigment dispersed in a near-ideal manner, thereby improving the light scattering efficiency of the titanium dioxide pigment. This prevents the presence of non-ideally dispersed, "flocculated" portions of the pigment. These composite pigment particles can improve covering power in a user's system while maintaining the same pigment content, or reduce the pigment content in a user's system while maintaining the same covering power.
在应用二氧化钛、至少一个无机和/或有机填充剂、以及作为两个反应成分的可溶性钙源和碳酸盐源这些成分的情况下,制造本发明的复合色素粒子。本发明是制造含二氧化钛粒子、无机和/或有机填充剂粒子及一反应成分的水性(特别是分散状况良好的)悬浮液。将所述第二反应成分加入所述悬浮液,并将PH值调节为>8,优选>8.5。最后,将所述复合粒子从所述悬浮液分离。作为CaCO3计算时,所述添加的可溶性钙源的量小于30wt%(以复合色素为准)。The composite pigment particles of the present invention are produced using titanium dioxide, at least one inorganic and/or organic filler, and as two reactive components a soluble calcium source and a carbonate source. The present invention involves producing an aqueous (especially well-dispersed) suspension containing titanium dioxide particles, inorganic and/or organic filler particles, and a reactive component. The second reactive component is added to the suspension and the pH is adjusted to >8, preferably >8.5. Finally, the composite particles are separated from the suspension. The amount of the added soluble calcium source, calculated as CaCO₃ , is less than 30 wt% (based on the composite pigment).
在本发明的第一实施方案中,可以通过以下方式制造所述复合色素粒子:制造二氧化钛粒子与碳酸钙粒子(作为可溶性钙源)的水性悬浮液,并设置小于5,优选小于4.3的酸性PH值(视情况借助酸反应化合物),将所述碳酸钙粒子完全溶解,或使其溶解度至少大于50%。随后,加入一填充剂及一碳酸盐源,从而使得碳酸钙重新沉淀,并为二氧化钛粒子、填充剂粒子与碳酸钙粒子建立连接。所述碳酸盐源优选是碱性碳酸盐,例如碳酸钠。作为替代方案,可以不添加碱性碳酸盐化合物,而是通过添加一碱性化合物将所述悬浮液的PH值调节为大于8,优选大于8.5,随后导入二氧化碳气体。In a first embodiment of the present invention, the composite pigment particles can be produced by preparing an aqueous suspension of titanium dioxide particles and calcium carbonate particles (as a soluble calcium source) and setting the pH to an acidic pH of less than 5, preferably less than 4.3 (optionally with the aid of an acid-reactive compound) to completely dissolve the calcium carbonate particles or to a solubility of at least 50%. Subsequently, a filler and a carbonate source are added to reprecipitate the calcium carbonate and establish connections between the titanium dioxide particles, the filler particles, and the calcium carbonate particles. The carbonate source is preferably an alkaline carbonate, such as sodium carbonate. Alternatively, the pH of the suspension can be adjusted to greater than 8, preferably greater than 8.5, by adding an alkaline compound, without adding an alkaline carbonate compound, and then carbon dioxide gas is introduced.
原则上可以采用经过表面处理或未经处理的二氧化钛色素粒子。优选采用未经处理的二氧化钛本体粒子,特别是氯化过程中产生的二氧化钛本体粒子。所述二氧化钛色素粒子可以经过掺杂,优选掺杂有铝。在节约性方面特别有利的方案是,采用按照氯化过程制造的,未经砂磨且未脱氯的二氧化钛本体粒子。作为替代方案,也可以采用氯化过程中产生的经过砂磨及脱氯的二氧化钛本体粒子。In principle, surface-treated or untreated titanium dioxide pigment particles can be used. Untreated titanium dioxide bulk particles, in particular those produced in a chlorination process, are preferred. The titanium dioxide pigment particles may be doped, preferably with aluminum. A particularly advantageous solution in terms of economy is to use titanium dioxide bulk particles produced in a chlorination process that have not been sand-ground or dechlorinated. Alternatively, sand-ground and dechlorinated titanium dioxide bulk particles produced in a chlorination process may be used.
例如可以将钙盐,如氯化钙、硝酸钙或氢氧化钙用作可溶性钙源。还可以采用形式为本领域技术人员已知的、市售的碳酸钙变体的碳酸钙。有利地,所采用的碳酸钙具有较高的白度,且粒度最大约为100μm,优选为1至40μm,特别是为1至20μm。优选采用形式为白垩块或大理石粉的天然碳酸钙。For example, calcium salts such as calcium chloride, calcium nitrate, or calcium hydroxide can be used as soluble calcium sources. Calcium carbonate in the form of commercially available calcium carbonate variants known to those skilled in the art can also be used. Advantageously, the calcium carbonate used has a high whiteness and a particle size of up to approximately 100 μm, preferably 1 to 40 μm, and in particular 1 to 20 μm. Natural calcium carbonate in the form of chalk or marble powder is preferred.
例如可以将无机酸,如盐酸或硝酸用作酸反应化合物。此外,阳离子不会对所述复合色素粒子的结构及之后在用户系统中的应用造成干扰的酸反应盐同样适用。特别有利地,采用在二氧化钛制造中伴生的酸反应化合物,如氯化氧钛(氯氧化钛),以及视过程在氯化过程中伴生的盐酸或次氯酸。在氯化法中,这些酸例如在将所述色素转至水相时借助氯气的溶解而产生。For example, inorganic acids such as hydrochloric acid or nitric acid can be used as acid-reactive compounds. In addition, acid-reactive salts whose cations do not interfere with the structure of the composite pigment particles and their subsequent use in the user system are also suitable. Particularly advantageously, acid-reactive compounds associated with the production of titanium dioxide, such as titanium oxychloride (titanium oxychloride), and, depending on the process, hydrochloric acid or hypochlorous acid associated with the chlorination process, are used. In the chlorination process, these acids are generated, for example, by dissolving chlorine when the pigment is transferred to the aqueous phase.
可以通过不同的顺序来制造二氧化钛与可溶性钙源(例如碳酸钙)的酸性悬浮液。举例而言,可以首先制造二氧化钛粒子与碳酸钙粒子的,PH值约为中性的水性悬浮液,随后再添加酸性成分。作为替代方案,可以采用在氯化过程中产生的,PH值通常为2.5至4的未脱氯的二氧化钛本体悬浮液。添加碳酸钙后,视情况通过添加另一酸性成分将PH值调节为<5,优选<4.3。根据经验,PH值<5时碳酸钙会溶解。The acidic suspension of titanium dioxide and a soluble calcium source (e.g., calcium carbonate) can be prepared in different sequences. For example, an aqueous suspension of titanium dioxide particles and calcium carbonate particles at a pH of approximately neutral can be prepared first, followed by the addition of an acidic component. Alternatively, a bulk suspension of undechlorinated titanium dioxide, typically at a pH of 2.5 to 4, produced during the chlorination process can be used. After the addition of calcium carbonate, the pH can be adjusted to <5, preferably <4.3, by adding another acidic component as appropriate. As a rule of thumb, calcium carbonate dissolves at a pH <5.
在本发明的另一实施方案中,例如可以将氯化钙、硝酸钙或氢氧化钙作为可溶性钙源加入所述二氧化钛悬浮液,随后视情况通过添加一酸性成分将所述悬浮液的PH值调节为<5,优选<4.3。In another embodiment of the present invention, calcium chloride, calcium nitrate or calcium hydroxide can be added to the titanium dioxide suspension as a soluble calcium source, and then the pH value of the suspension is adjusted to <5, preferably <4.3, by adding an acidic component as appropriate.
原则上可以将本领域技术人员已知的所有市售的无机或有机填充剂,包括其混合物,用作填充剂。适用的无机填充剂例如有:天然或沉淀的碳酸钙、碳酸钙镁或碳酸镁,如大理石粉、白垩块、沉淀碳酸钙(PCC)、白云石、碳酸钙镁石、水菱镁矿或菱镁矿。此时,“碳酸盐”也包括含羟基和/或结晶水的碳酸盐。除此之外适用的有:硫酸盐(如硫酸钡和硫酸钙)、天然磷酸盐、氢氧化物(如氢氧化镁、氢氧化铝或水合氧化铝)及氧化物(例如天然、研磨、热解或沉淀形式的二氧化硅,如石英粉、硅藻土等)。此外,硅酸盐和铝硅酸盐,如滑石、沸石、高岭土、硅灰石、云母、未经烧制或经烧制的粘土矿物例如也适用。同样适用的例如还有珠光体和玻璃粉。还可以将无机或有机纤维用作填充剂。除此之外,适用的有机填充剂例如有罗门哈斯(Rohm&Haas)公司的Ropague。In principle, all commercially available inorganic or organic fillers known to those skilled in the art, including mixtures thereof, can be used as fillers. Suitable inorganic fillers include, for example, natural or precipitated calcium carbonate, calcium magnesium carbonate or magnesium carbonate, such as marble powder, chalk, precipitated calcium carbonate (PCC), dolomite, magnesite, hydromagnesite or magnesite. At this time, "carbonate" also includes carbonates containing hydroxyl groups and/or water of crystallization. In addition, suitable ones include: sulfates (such as barium sulfate and calcium sulfate), natural phosphates, hydroxides (such as magnesium hydroxide, aluminum hydroxide or hydrated aluminum oxide) and oxides (such as natural, ground, pyrolyzed or precipitated silicon dioxide, such as quartz powder, diatomaceous earth, etc.). In addition, silicates and aluminosilicates, such as talc, zeolite, kaolin, wollastonite, mica, unfired or fired clay minerals, are also suitable. Also suitable, for example, are pearlite and glass powder. Inorganic or organic fibers can also be used as fillers. In addition, suitable organic fillers include, for example, Ropague from Rohm & Haas.
优选采用白色的填充剂。特别优选的是碳酸钙镁或碳酸镁,如白云石、碳酸钙镁石、水菱镁矿或菱镁矿。White fillers are preferably used. Particularly preferred are calcium magnesium carbonate or magnesium carbonate, such as dolomite, spelterite, hydromagnesite or magnesite.
所述填充剂粒子的粒度通常大于1μm。适宜的粒度为至少1至30μm,优选为2至10μm。The filler particles generally have a particle size greater than 1 μm. Suitable particle sizes are at least 1 to 30 μm, preferably 2 to 10 μm.
随后需要对所述混合物进行充分搅拌或分散。此时,优选采用本领域技术人员已知的分散设备,如溶解器或各种结构的在线分散机。分散操作的强度及时间因所用填充剂和色素而各不相同,并与在制造分散性涂料时采用的设置相应。此类过程为本领域技术人员所知。The mixture then needs to be thoroughly stirred or dispersed. Dispersing equipment known to those skilled in the art, such as a dissolver or various in-line dispersers, is preferably used. The intensity and duration of the dispersion operation will vary depending on the filler and pigment used and will correspond to the setup used in the manufacture of the dispersible coating. Such procedures are known to those skilled in the art.
随后,向所述悬浮液添加碱性的碳酸盐化合物,如碳酸钠。所添加的碱性碳酸盐化合物的量采用某种大小,使得所述悬浮液的PH值提高至>8,优选>8.5,且所述溶解的碳酸钙重新沉淀。Subsequently, an alkaline carbonate compound, such as sodium carbonate, is added to the suspension in an amount such that the pH of the suspension is raised to >8, preferably >8.5, and the dissolved calcium carbonate is reprecipitated.
作为替代方案,可以不添加碱性的碳酸盐化合物,而是添加一碱性化合物来将所述悬浮液的PH值调节为大于8,优选>8.5,并于随后将二氧化碳气体导入,从而将碳酸钙沉淀。Alternatively, instead of adding an alkaline carbonate compound, an alkaline compound may be added to adjust the pH of the suspension to greater than 8, preferably >8.5, and then carbon dioxide gas may be introduced to precipitate calcium carbonate.
如上文所述,在此情形下同样需要在沉淀期间将所述悬浮液充分搅拌。As already mentioned above, in this case too, it is necessary to stir the suspension thoroughly during the precipitation.
最后,通过过滤将所述复合色素粒子从所述悬浮液分离,并进行冲洗和干燥。Finally, the composite pigment particles are separated from the suspension by filtration, washed and dried.
在本发明的第二实施方案中,按照以下方法来制造所述复合色素粒子:将一碱性碳酸盐化合物(例如碳酸钠)作为第一反应成分加入二氧化钛粒子的,可能具有碱性PH值的水性悬浮液。随后将至少一个无机和/或有机填充剂加入所述悬浮液。适用的填充剂已于上文中列出。随后,添加一作为第二反应成分的可溶性钙源,并视需要添加一碱反应化合物,从而将所述悬浮液中的PH值调节为>8,优选>8.5。例如可以将CaCl2、Ca(NO3)2或Ca(OH)2用作可溶性钙源。作为替代方案,也可以将CaCl2、Ca(NO3)2或Ca(OH)2用作第一反应成分,其中,将所述悬浮液的PH值调节为>8,优选>8.5。在此情形下,将所述形式为碱性碳酸盐化合物,或形式为CO2气体与一碱性化合物的组合的碳酸盐源作为第二反应成分添加。In a second embodiment of the present invention, the composite pigment particles are produced as follows: an alkaline carbonate compound (e.g., sodium carbonate) is added as a first reaction component to an aqueous suspension of titanium dioxide particles, which may have an alkaline pH. Subsequently, at least one inorganic and/or organic filler is added to the suspension. Suitable fillers are listed above. Subsequently, a soluble calcium source is added as a second reaction component, and optionally an alkaline-reactive compound is added to adjust the pH of the suspension to >8, preferably >8.5. For example, CaCl₂ , Ca( NO₃ ) ₂ , or Ca(OH) ₂ can be used as the soluble calcium source. Alternatively, CaCl₂, Ca( NO₃ ) ₂ , or Ca(OH) ₂ can be used as the first reaction component, wherein the pH of the suspension is adjusted to >8, preferably >8.5. In this case, the carbonate source in the form of an alkaline carbonate compound, or in the form of a combination of CO₂ gas and an alkaline compound, is added as the second reaction component.
如上文所述,在沉淀期间需要将所述悬浮液充分搅拌。As mentioned above, the suspension needs to be stirred well during precipitation.
最后,通过过滤将所述复合色素粒子从所述悬浮液分离,并进行冲洗和干燥。Finally, the composite pigment particles are separated from the suspension by filtration, washed and dried.
在本发明中,作为CaCO3计算时,所述添加的可溶性钙源的量小于30wt%,优选为10至25wt%(以复合色素粒子为准)。所述复合色素粒子优选包含最多70wt%的TiO2,特别是最多50wt%的TiO2,优选特别是30wt%的TiO2。In the present invention, the amount of the added soluble calcium source, calculated as CaCO 3 , is less than 30 wt%, preferably 10 to 25 wt% (based on the composite pigment particles). The composite pigment particles preferably contain up to 70 wt% TiO 2 , in particular up to 50 wt% TiO 2 , and in particular 30 wt% TiO 2 .
可以对二氧化钛的效率进行最佳化,具体视用所述复合色素粒子制造的涂料或油漆的期望品质而定。通过更高效地利用所述复合色素粒子来节省色素,此举与分别使用补充剂与色素相比在节约性方面更具优势。在光学属性相同的情况下,将本发明所制造的复合色素粒子应用在用户系统中时,能够节省最高达30%,优选15至30%的色素。The efficiency of titanium dioxide can be optimized depending on the desired quality of the coating or paint produced using the composite pigment particles. This more efficient use of the composite pigment particles results in pigment savings, which can be advantageous compared to using extenders and pigment separately. For equivalent optical properties, the composite pigment particles produced by the present invention can achieve pigment savings of up to 30%, preferably 15 to 30%, when used in a user's system.
要么可以将本发明的复合色素与纯TiO2相结合,要么可以以完全更换为本发明的复合色素的方式来添加用户系统中所需的TiO2。The composite pigment of the present invention can be combined with pure TiO2 , or the TiO2 required in the user's system can be added by completely replacing it with the composite pigment of the present invention.
另一优点在于,TiO2已良好地分布在所述复合色素粒子上,这样便能节省用于在油漆系统中进行分散的能量。较粗的补充剂粒子及复合色素粒子所需的分散能、研磨能及分散剂的量均较少。因而对于油漆制造商而言,使用所述复合物也是有利的。Another advantage is that the TiO₂ is already well distributed on the composite pigment particles, saving energy required for dispersion in the paint system. Coarser extender particles and composite pigment particles require less dispersion energy, grinding energy, and dispersant. This makes the use of these composites advantageous for paint manufacturers.
在本发明的方法的另一实施方案中,可以额外用磷酸或硅酸钠来对本发明的复合色素粒子进行处理,从而增强产品的耐酸性。In another embodiment of the method of the present invention, the composite pigment particles of the present invention may be additionally treated with phosphoric acid or sodium silicate to enhance the acid resistance of the product.
还可以用在制造二氧化钛时常用的无机化合物来对本发明的复合色素粒子进行处理。相应的化合物及处理方法为本领域技术人员所知。The composite pigment particles of the present invention can also be treated with inorganic compounds commonly used in the manufacture of titanium dioxide. The corresponding compounds and treatment methods are known to those skilled in the art.
在本发明的方法的一种特别实施方案中,可以额外地将量为0.05至30wt%,优选为0.5至10wt%(以色素-补充剂混合物为准)的有机添加剂加入混合装置。添加的所述有机添加剂既可以为固态,又可以为液态。一方面,市售的带或不带其他化学作用的蜡状添加剂适合作为有机添加剂。另一方面,已知的分散添加剂,或其他在油漆工艺中常用的,例如用于流变、消泡、润湿等的辅助材料均适用。In a particular embodiment of the method according to the present invention, an organic additive in an amount of 0.05 to 30 wt. %, preferably 0.5 to 10 wt. %, based on the pigment-extender mixture, can be added to the mixing device. The organic additive can be either solid or liquid. Commercially available waxy additives, with or without additional chemical effects, are suitable as organic additives. Known dispersing additives or other auxiliary materials commonly used in paint technology, such as those for rheological, defoaming, and wetting effects, are also suitable.
本发明的复合色素粒子特别适合应用在内部或外部分散性涂料以及其他水基油漆系统中。还可以将本发明的复合色素粒子应用于塑料和层压材料。The composite pigment particles of the present invention are particularly suitable for use in interior or exterior dispersion coatings and other water-based paint systems. The composite pigment particles of the present invention can also be used in plastics and laminates.
实例Examples
下面借助若干实例对本发明进行详细说明,这些实例不对本发明的保护范围构成任何限制。The present invention is described in detail below with the help of several examples, which do not limit the scope of protection of the present invention in any way.
采用以下成分来制造所述复合色素粒子:The composite pigment particles are prepared using the following ingredients:
色素:氯化过程中产生的未研磨且未脱氯的二氧化钛本体Pigment: Unground and undechlorinated titanium dioxide produced during the chlorination process
补充剂1:Minelco公司的Ultracarb 1250(碳酸钙镁石-水菱镁矿混合物)Supplement 1: Minelco Ultracarb 1250 (calcite-hydromagnesite blend)
补充剂2:Omya公司的Omyacarb 5GU(碳酸钙)Supplement 2: Omyacarb 5GU (calcium carbonate) from Omya
添加剂:Calgon N(六偏磷酸钠)Additive: Calgon N (sodium hexametaphosphate)
比较实例中采用纯二氧化钛色素KRONOS 2190及KRONOS 2310。Pure titanium dioxide pigments KRONOS 2190 and KRONOS 2310 were used in the comparative examples.
所述复合色素粒子的组成如下(以质量比例给出):The composition of the composite pigment particles is as follows (given in mass ratio):
通过如下方式制造本发明的复合色素粒子(实例1、2、3):The composite pigment particles of the present invention (Examples 1, 2, and 3) were prepared as follows:
将未研磨且未脱氯的二氧化钛本体粒子的,TiO2固体浓度为42.3wt%且PH值为3.7的425g水性悬浮液放置于一适宜的容器中。随后边搅拌边加入180gOmyacarb 5GU(碳酸钙)以及150g水。通过缓慢添加总共430ml HCL(25%)将PH值调节为约4.3,并在采用该PH值时搅拌约30分钟。随后添加所述添加剂(0.5wt%,以含所有填充剂的总固体为准)。随后,在充分搅拌的情况下将240g Ultracarb 1250(碳酸钙镁石-水菱镁矿混合物)加入该悬浮液,并使用适宜的齿盘在4000rpm的条件下进行约30分钟的分散操作。进行分散操作后,在PH值约为8.5的情况下,边搅拌边添加1050ml的20%碳酸钠溶液,并将碳酸钙重新沉淀。随后,对所述悬浮液进行过滤,使用约5l的去离子水对其进行冲洗,以及在干燥箱中在120℃的温度下对该悬浮液进行约16小时的干燥。425 g of an aqueous suspension of unground, undechlorinated titanium dioxide bulk particles, with a TiO2 solids concentration of 42.3 wt% and a pH of 3.7, was placed in a suitable container. 180 g of Omyacarb 5GU (calcium carbonate) and 150 g of water were then added with stirring. The pH was adjusted to approximately 4.3 by slowly adding a total of 430 ml of 25% HCl and stirred at this pH for approximately 30 minutes. The additives (0.5 wt%, based on the total solids including all fillers) were then added. 240 g of Ultracarb 1250 (a blend of magnesite and hydromagnesite) was then added to the suspension with vigorous stirring and dispersed at 4000 rpm using a suitable toothed disc for approximately 30 minutes. Following dispersion, 1050 ml of 20% sodium carbonate solution was added with stirring at a pH of approximately 8.5 to reprecipitate the calcium carbonate. Subsequently, the suspension was filtered, rinsed with about 5 1 of deionized water, and dried in a drying cabinet at 120° C. for about 16 hours.
图1为本发明的具有实例3的组成的复合色素的扫描电子显微照片。等轴粒子为二氧化钛,具有不同大小的扁平状粒子为所述填充剂,微细的多晶体为沉淀的碳酸钙。Figure 1 is a scanning electron micrograph of a composite pigment of the present invention having the composition of Example 3. The equiaxed particles are titanium dioxide, the flat particles of different sizes are the filler, and the fine polycrystals are precipitated calcium carbonate.
就亮度(PLV L*)与黄色色偏(PLV b*)对所述复合色素粒子以及市售TiO2色素KRONOS 2190(比较实例1)与KRONOS 2310(比较实例2)进行检验。测量结果汇总在表1中。The composite pigment particles and the commercially available TiO 2 pigments KRONOS 2190 (Comparative Example 1) and KRONOS 2310 (Comparative Example 2) were tested for lightness (PLV L*) and yellow color shift (PLV b*). The measurement results are summarized in Table 1.
表1:本发明的复合色素粒子的光学属性Table 1: Optical properties of the composite pigment particles of the present invention
随后,将所述复合色素粒子加入采用表2中给出的配方的内部分散性涂料中,其中,将TiO2色素的最多20wt%(以TiO2色素为准)替换为本发明的复合色素粒子。内部分散性涂料的色素体积浓度(PVK)为78%。Subsequently, the composite pigment particles were added to an internal dispersion paint having the formulation given in Table 2, wherein up to 20 wt% of the TiO2 pigment (based on the TiO2 pigment) was replaced with the composite pigment particles of the present invention. The pigment volume concentration (PVK) of the internal dispersion paint was 78%.
为进行比较,也使用市售TiO2色素KRONOS 2190(比较实例1)及市售TiO2色素KRONOS 2310(比较实例2)来制造内部分散性涂料。For comparison, the commercially available TiO 2 pigment KRONOS 2190 (Comparative Example 1) and the commercially available TiO 2 pigment KRONOS 2310 (Comparative Example 2) were also used to produce internal dispersion coatings.
表2:白色内部分散性涂料(测试涂料)的配方Table 2: Formulation of white internal dispersion paint (test paint)
就对比率(KV)对这些测试涂料进行检验。测量结果汇总在表3中。The test coatings were examined for contrast ratio (KV). The measurement results are summarized in Table 3.
表3:白色内部分散性涂料Table 3: White interior dispersion paint
测试方法Test Method
按照以下规程,使用HUNTERLAB三色色度计在相应的粉末压块(PLV测试)上确定复合色素粒子与纯色素的亮度(L*)和色偏(b*):The lightness (L*) and color shift (b*) of the composite pigment particles compared to the pure pigment were determined using a HUNTERLAB tristimulus colorimeter on the corresponding powder compacts (PLV test) according to the following procedure:
在制造压块前,对色素粉末进行研磨。为此,将100g粉末加入市售的混合器(制造商:Braun,型号:MX 2050)并研磨12次,每次5秒。在每个研磨步骤之间,打开混合器并再次搅拌粉末。为制造粉末压块,在一带有圆形凹口的底板上放置一张两面均为白色且无光泽的纸张,并使用压机将一金属环(高度4cm,直径2.4cm)压入该凹口。边轻晃和敲击边将约25g经研磨的粉末送入金属环。使用2–3kN的压力将该粉末压合。再次重复所述压合过程,直至达到所追求的15kN的工作压力。小心地旋转和拉动金属环并将其从底板取下。将底板与环之间的纸张移除。此时,该用于HUNTERLAB色度计上的测量过程的压块便位于该环中。在色度计上直接读取测量值L*与b*。Before producing the compacts, the pigment powder is ground. To do this, 100 g of powder is added to a commercial mixer (manufacturer: Braun, model: MX 2050) and ground 12 times for 5 seconds each. Between each grinding step, the mixer is opened and the powder is stirred again. To produce the powder compact, a sheet of matte white paper, both sides of which are flat, is placed on a base with a circular indentation. A metal ring (4 cm high, 2.4 cm diameter) is pressed into the indentation using a press. Approximately 25 g of ground powder is fed into the ring while gently shaking and tapping. The powder is pressed together using a pressure of 2–3 kN. This pressing process is repeated until the desired working pressure of 15 kN is reached. The ring is carefully rotated and pulled to remove it from the base. The paper between the base and the ring is removed. The compact is now located in the ring for measurement on a HUNTERLAB colorimeter. The measured values L* and b* are read directly on the colorimeter.
为确定对比率,使用自动覆膜设备借助间隙刮刀(Spaltrakeln)(80–125μm)以12.5mm/s的速度将按照配方规程制造的白色内部分散性涂料(测试涂料)镀覆至Morest对比卡(Kontrastkarte)上。随后,使用分光光度计Color-view对黑色底色上的色值Y(Y(Schwarz))和白色底色上的色值Y(Y(Weiβ))分别进行三次测量。按照以下公式来计算对比率:To determine the contrast ratio, the white internal dispersion coating (test coating) produced according to the recipe was applied to a Morest contrast chart (Kontrastkarte) using an automated laminating system with a gap doctor blade (80–125 μm) at a speed of 12.5 mm/s. The color values Y (Y) on a black background (Y (Schwarz) ) and Y (Y (Weiβ) ) on a white background were then measured three times using a Color-View spectrophotometer. The contrast ratio was calculated using the following formula:
KV[%]=Y(schwarz)/Y(weiβ)×100KV[%]=Y (schwarz) /Y (weiβ) ×100
结论in conclusion
应用本发明的由补充剂与二氧化钛色素构成的复合色素粒子,便能根据所选择的组合在光学属性不受损或仅略微受损的情况下减小色素用量。作为替代方案,也可以在色素含量相等的情况下改进特别是着色力方面的值。The composite pigment particles of the invention, consisting of an extender and titanium dioxide pigment, make it possible to reduce the pigment dosage, depending on the selected combination, without compromising the optical properties, or only slightly. Alternatively, even with an equal pigment content, it is possible to improve the values, particularly in terms of tinting strength.
Claims (25)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102012012899 | 2012-06-28 | ||
| DE102012012899.1 | 2012-06-28 | ||
| DE102013009635.9A DE102013009635A1 (en) | 2012-06-28 | 2013-06-10 | Titanium dioxide-containing and carbonate-containing composite pigments and process for their preparation |
| DE102013009635.9 | 2013-06-10 | ||
| PCT/EP2013/001828 WO2014000874A1 (en) | 2012-06-28 | 2013-06-20 | Titanium dioxide-containing and carbonate-containing composite pigments and method for producing same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1206769A1 HK1206769A1 (en) | 2016-01-15 |
| HK1206769B true HK1206769B (en) | 2019-11-29 |
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