HK1248199B - Automated mounting device for performing assembly jobs in an elevator shaft of an elevator system - Google Patents
Automated mounting device for performing assembly jobs in an elevator shaft of an elevator system Download PDFInfo
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Description
技术领域Technical Field
本发明涉及一种装配设备,借助其能够在电梯设备的电梯竖井中执行安装过程。另外,本发明涉及一种用于在电梯设备的电梯竖井中执行安装过程的方法。The invention relates to an assembly device, with the aid of which an installation process can be carried out in an elevator shaft of an elevator installation. The invention also relates to a method for carrying out an installation process in an elevator shaft of an elevator installation.
背景技术Background Art
电梯设备的制造以及特别是电梯设备的构件在建筑物中的电梯竖井内部需要执行的安装可能产生高耗费和/或高成本,因为大量构件必须装配在电梯竖井内部的不同的位置上。The production of an elevator system and in particular the required installation of its components within the elevator shaft in a building can be complex and/or costly, since a large number of components must be mounted at various locations within the elevator shaft.
装配步骤(借助其在安装过程的范围内例如将构件安装在电梯竖井内部)迄今大多由技术人员或安装人员来执行。在此,典型情况是,人员处在电梯竖井内部在其上应当安装构件的位置中,并且在那里将构件安装在希望的部位上,方式为:例如将孔打到竖井壁中,并且构件利用拧入孔中的螺栓或插入的栓柱而固定在竖井壁上。为此,人员可以使用工具和/或机器。The assembly steps, by which, for example, components are installed within the elevator shaft as part of the installation process, have hitherto mostly been performed by technicians or installers. Typically, the person is located within the elevator shaft at the location where the component is to be installed and there installs the component at the desired location, for example by drilling holes into the shaft wall and securing the component to the shaft wall using screws screwed into the holes or inserted bolts. For this purpose, the person may use tools and/or machines.
特别是当电梯设备非常长时、也就是对于所谓的高层电梯而言,借助高层电梯要克服高层建筑物内很大的高度差,需要在电梯竖井中安装的构件的数量可能非常大,因此,安装过程随之带来显著的安装耗费以及很高的安装成本。Especially when elevator installations are very long, i.e. in the case of so-called high-rise elevators, with which great height differences in high-rise buildings have to be overcome, the number of components that need to be installed in the elevator shaft can be very large, which results in a considerable installation effort and high installation costs.
在JP3214801B2中,介绍了一种将用于电梯轿厢的导轨在电梯竖井中排齐的装配设备。借助这种装配设备,能够由安装人员将预先装配在电梯竖井中的导轨排齐并且固定在由安装人员安装在电梯竖井中的、呈托架元件形式的保持异型件上。对此,装配设备具有旋拧装置,旋拧装置是装配设备的整合的构件。装配设备还具有固定装置,借助固定装置能够使装配设备在侧面支撑在上面提到的、由安装人员安装的托架元件之一上。JP3214801B2 describes an assembly device for aligning guide rails for elevator cars in an elevator shaft. This assembly device allows an installer to align guide rails pre-installed in the elevator shaft and secure them to a retaining profile in the form of a bracket element installed by the installer in the elevator shaft. For this purpose, the assembly device includes a screwing device that is an integral component of the assembly device. It also includes a fixing device that allows the assembly device to be laterally supported on one of the aforementioned bracket elements installed by the installer.
发明内容Summary of the Invention
因此,可以存在如下需求,降低用于将构件安装在电梯设备的电梯竖井内的工作耗费和/或成本。另外,例如可能存在当在电梯设备的电梯竖井内部进行安装过程期间降低人员事故风险的需求。作为补充,例如可以存在如下需求,使电梯竖井中的安装过程能够在较短的时间段内执行。Therefore, there may be a need to reduce the effort and/or costs for installing components in the elevator shaft of an elevator system. Furthermore, there may be a need, for example, to reduce the risk of personal injury during installation processes within the elevator shaft of the elevator system. Furthermore, there may be a need, for example, to enable installation processes in the elevator shaft to be carried out within a shorter timeframe.
所提到的需求中的至少一个可以通过根据独立权利要求的装配设备或装配方法得到满足。有利的实施方式在从属权利要求以及后续的说明书中得到限定。At least one of the aforementioned requirements can be met by an assembly device or an assembly method according to the independent claim. Advantageous embodiments are defined in the dependent claims and in the subsequent description.
根据本发明的一方面,提出一种用于在电梯设备的电梯竖井中执行安装过程的装配设备。装配设备具有载体部件和机电一体的安装部件。载体部件设计用于相对于电梯竖井、也就是例如在电梯竖井内部移动并且以不同的高度定位在电梯竖井内。安装部件保持在载体部件上并且设计用于:至少部分自动化地、优选全自动地执行安装过程范围内的装配步骤。According to one aspect of the present invention, an assembly device for performing an installation process in an elevator shaft of an elevator system is provided. The assembly device comprises a carrier part and a mechatronic mounting part. The carrier part is designed to be movable relative to the elevator shaft, i.e., for example, within the elevator shaft, and to be positioned at different heights within the elevator shaft. The mounting part is held on the carrier part and is designed to carry out the assembly steps within the installation process at least partially automatically, preferably fully automatically.
载体部件还具有固定部件,固定部件设计用于将载体部件和/或安装部件在电梯竖井内部沿横向于竖向的方向、也就是例如沿水平方向或侧向加以固定。The carrier part further comprises a fixing element which is designed to fix the carrier part and/or the mounting part in a direction transverse to the vertical direction, ie, for example, in a horizontal direction or laterally, within the elevator shaft.
对于沿侧向的固定,在此可以理解为:载体部件连同安装在其上的安装部件,不仅沿竖向例如借助移动部件可以被送到电梯竖井内部所希望的高度上的位置上,而且载体元件在所述位置上借助固定元件也可以沿水平方向得到固定。The term "lateral fixation" should be understood to mean that the carrier element together with the mounting element mounted thereon can not only be moved vertically, for example by means of a displacement element, to a position at a desired height within the elevator shaft, but that the carrier element can also be fixed in this position in the horizontal direction by means of fixing elements.
根据本发明,固定元件被设计用于:沿侧向支撑在电梯竖井的壁上,使得载体部件不再能够沿水平方向相对于壁运动。对于在壁上的支撑,在本文中应当理解为:固定部件直接地而且无需在中间接有预先装配在壁上的构件、例如托架元件地进行支撑,也就是能够将力导入壁中。在此,这种支撑能够以不同类型实现。According to the invention, the fixing element is designed to be supported laterally on the wall of the elevator shaft, so that the carrier part can no longer move horizontally relative to the wall. Support on the wall should be understood in this context as meaning that the fixing part supports the wall directly and without the intermediary of components pre-mounted on the wall, such as bracket elements, i.e., is able to introduce forces into the wall. This support can be implemented in various ways.
通过根据本发明的固定部件,有利地可行的是,装配设备用在电梯设备的电梯竖井中,而无须事先由安装人员将构件装配在电梯竖井的壁上。由此,构件在电梯竖井中的安装可以凭借特别低的耗费、进而特别成本低廉地进行。The fixing element according to the invention advantageously makes it possible to use the assembly device in the elevator shaft of an elevator system without the component having to be previously mounted on the wall of the elevator shaft by the installer. As a result, the component can be installed in the elevator shaft with particularly low effort and thus particularly cost-effectively.
本发明的实施方式的可行的特征和优点还可以视为以下面介绍的构思和认识为基础,而由此并不对本发明的范围构成限定。The possible features and advantages of the embodiments of the present invention can also be considered to be based on the concepts and insights described below, and thus do not limit the scope of the present invention.
在特定的构造方案中,固定部件设计用于:将载体部件和安装部件中的至少一个在电梯竖井内部在沿竖向的方向上加以固定。由此,固定也沿竖向起作用并且于是也防止安装部件沿竖向运动。由此,安装部件能够可靠地固定在电梯竖井中,并且在装配步骤的实施方案中,既不沿竖向、也不横向于竖向偏移进而威胁到装配步骤的正确执行。In a specific embodiment, the fixing element is designed to fix at least one of the carrier element and the mounting element in the vertical direction within the elevator shaft. As a result, the fixing also takes effect in the vertical direction and thus also prevents vertical movement of the mounting element. As a result, the mounting element can be securely fixed in the elevator shaft and, during the execution of the assembly steps, does not shift either vertically or transversely to the vertical direction, thereby endangering the correct execution of the assembly steps.
固定部件特别被排齐,用于自身沿侧向在电梯竖井的壁上或壁之间固定。这种固定也可以视为支撑在电梯竖井的壁上。为此,固定部件例如可以具有合适的支柱、冲头、杆等。支柱、冲头或杆可以特别以如下方式实施,使得其朝外朝向电梯竖井的壁的方向移动,进而能够压向壁。在此,可行的是,在载体部件或安装部件的相对置的侧面上布置有支柱、冲头或杆,它们都能向外移动。The fixing element is particularly aligned for laterally fixing itself to or between the walls of the elevator shaft. This fixing can also be considered as support on the wall of the elevator shaft. For this purpose, the fixing element can, for example, have suitable struts, punches, rods, etc. The struts, punches, or rods can be designed in particular so that they can be moved outward toward the wall of the elevator shaft and thus pressed against it. It is possible to arrange struts, punches, or rods on opposite sides of the carrier part or the mounting part, all of which can be moved outward.
可替换地可行的是,仅在一侧布置有能够向外移动的支柱、冲头或杆,在相对的侧面上布置有固定设立的支撑元件。支撑元件特别是具有沿竖向细长伸展的形状,并且特别是至少在载体部件的整个竖向伸展上延伸。其例如具有主体呈梁状的基本形状。装配设备特别是以如下方式被送入电梯竖井中:使得支撑元件在具有门开口的一侧上布置在电梯竖井的壁中。通过细长伸展的形状,当装配设备应当固定在门开口的区域中时,支撑元件也实现了足够程度的支撑。Alternatively, it is possible to arrange an outwardly movable support, punch, or rod only on one side, and a fixed support element on the opposite side. The support element preferably has a vertically elongated shape and, in particular, extends at least over the entire vertical extent of the carrier part. For example, it has a basic shape with a main beam-like body. The assembly device is introduced into the elevator shaft in such a way that the support element is arranged in the elevator shaft wall on the side with the door opening. Due to its elongated shape, the support element provides sufficient support even when the assembly device is to be fixed in the area of the door opening.
支撑元件特别是能够以如下方式实施:使得支撑元件与载体元件的间距能够手动调整、特别是能够分不同阶梯地调整。间距仅能手动调整,并且仅在将装配设备送入电梯竖井中之前进行调整。由此,固定装置可以与电梯竖井的规格相匹配。In particular, the support element can be designed in such a way that the distance between the support element and the carrier element can be adjusted manually, in particular in different steps. The distance can only be adjusted manually and only before the assembly device is introduced into the elevator shaft. This allows the fastening device to be adapted to the specifications of the elevator shaft.
在将载体元件相对于电梯竖井的壁固定时,可能发生载体部件的变形。这特别是指支撑或固定在门开口的区域中进行的情况。由于这种变形,可能使上面介绍的储仓部件相对于安装部件的相对位置发生变化,这可能使得在由安装部件容纳工具和需要安装的构件时产生问题。这种问题例如可以在如下情况下得到避免:当载体部件以使得载体部件当支撑或固定时不发生变形的刚度实施的情况下,或者储仓部件以如下方式相对于安装部件布置:使得储仓部件与安装部件彼此间的相对位置即便当载体部件发生变形时也不发生变化。When securing the carrier element to the wall of the elevator shaft, deformation of the carrier component may occur. This applies in particular when the support or securing is performed in the area of a door opening. This deformation may cause the relative position of the aforementioned storage component to change relative to the mounting component, which can lead to problems with the mounting component accommodating tools and components to be installed. This problem can be avoided, for example, by designing the carrier component with such rigidity that it does not deform during support or securing, or by arranging the storage component relative to the mounting component in such a way that the relative position of the storage component and the mounting component does not change even if the carrier component deforms.
同样可行的是,固定装置具有吸取碗,借助吸取碗能够实现相对于电梯竖井的壁的保持力,进而实现载体部件相对于电梯竖井的壁的固定。例如可以在吸取碗上主动借助泵产生低压,以便提高保持力。通过吸取碗将载体元件支撑在电梯竖井的壁上。固定借助吸取碗也沿竖向起作用。It is also possible for the fixing device to include a suction cup, by means of which a holding force can be achieved against the wall of the elevator shaft, thereby securing the carrier element against the wall of the elevator shaft. For example, a negative pressure can be actively generated at the suction cup by means of a pump to increase the holding force. The suction cup supports the carrier element against the wall of the elevator shaft. Fixation by means of the suction cup also takes place vertically.
同样可行的是,载体部件临时借助固定机构(例如呈螺栓、栓柱或钉子的形式)固定在电梯竖井的一个或多个壁上,并且进而支撑在壁上。这种支撑也沿竖向起作用。当载体部件应当被送到电梯竖井内部的其他位置上时,将临时的固定松开。It is also possible to temporarily fasten the carrier part to one or more walls of the elevator shaft by means of fastening means (e.g. in the form of bolts, studs or nails) and thus support it on the wall. This support also acts vertically. When the carrier part is to be moved to another location within the elevator shaft, the temporary fastening is released.
此外,可行的是,当在装配步骤内使用工具时,仅将相应的工具相对于电梯竖井的壁加以固定。为此,可以将工具相对于其能够运动地引导的框架例如借助吸取碗固定在电梯竖井的壁上。对此可替换地,所提到的框架也可以临时借助固定结构(例如呈螺栓、栓柱或钉子的形式)固定在电梯竖井的壁上。Furthermore, it is possible to only secure the respective tool to the wall of the elevator shaft while it is being used in the assembly step. To this end, a frame, in which the tool is movably guided, can be secured to the wall of the elevator shaft, for example, by means of a suction cup. Alternatively, the frame can also be temporarily secured to the wall of the elevator shaft by means of fastening structures, for example in the form of screws, studs, or nails.
通过固定部件将载体部件沿侧向固定在电梯竖井内,例如可以防止:载体部件在装配步骤(其中,安装部件工作并且例如将横向力施加到载体部件上)期间,能够沿水平方向在电梯竖井内运动。换言之,固定部件可以近似作为支座用于安装在载体部件上的安装部件,使得安装部件能够间接地通过固定部件沿侧向支撑在电梯竖井的壁上。这种侧向支撑例如可以特别是在钻孔过程期间是需要的,用以能够吸收在此出现的沿水平起作用的力并且避免或缓和振动。By laterally securing the carrier component within the elevator shaft via the securing element, it is possible, for example, to prevent the carrier component from moving horizontally within the elevator shaft during the assembly process (in which the mounting component is in operation and, for example, exerts lateral forces on the carrier component). In other words, the securing element can act as a kind of support for the mounting component mounted on the carrier component, so that the mounting component can be indirectly supported laterally against the elevator shaft wall via the securing element. This lateral support can be particularly necessary, for example, during the drilling process to absorb the horizontally acting forces that occur therein and to prevent or dampen vibrations.
如开头表明那样,已经发现:用于将构件装配在电梯设备的电梯竖井内部的安装过程可能随之带来很高的作业耗费,这里的作业耗费迄今绝大部分由人工的安装人员来承担。根据电梯设备的尺寸进而根据需要装配的构件的数量,所有对于电梯设备必需的构件在电梯竖井内部的装配可能通常要持续数天或者甚至数周。As mentioned at the outset, it has been found that the installation process for assembling components within the elevator shaft of an elevator system can be associated with a high level of work effort, which has previously been borne predominantly by manual installers. Depending on the size of the elevator system and thus the number of components to be assembled, the assembly of all components required for the elevator system within the elevator shaft can often take several days or even weeks.
本发明的实施方式主要基于如下构思,在电梯设备的电梯竖井内的安装过程可以借助适当构造的装配设备至少部分地自动化地执行。这里需要执行的装配步骤的完全自动化当然是有利的。The embodiments of the present invention are primarily based on the idea that the installation process in the elevator shaft of an elevator system can be at least partially automated by means of a suitably designed assembly device. Complete automation of the assembly steps that need to be performed here is of course advantageous.
在安装过程的范围内,在此,特别是重复程度高的装配步骤、也就是在安装电梯设备时必须多次执行的装配步骤可以自动化地执行。例如,典型地为了将导轨安装在电梯竖井内部,必须将很多保持异型件固定在电梯竖井的壁上,为此,在沿电梯竖井的很多部位上例如首先必须钻孔,然后分别必须拧上保持异型件。Within the scope of the installation process, particularly highly repetitive assembly steps, i.e., those that must be performed multiple times during the installation of the elevator system, can be automated. For example, typically, to install the guide rails inside the elevator shaft, numerous retaining profiles must be fastened to the wall of the elevator shaft. For this purpose, holes must first be drilled at numerous locations along the elevator shaft, and then retaining profiles must be screwed in place.
为了自动化的目的,提出:设置有如下的装配设备,其一方面具有载体部件,并且另一方面具有保持在载体部件上的、机电一体的安装部件。For the purpose of automation, it is proposed to provide a mounting device which has, on the one hand, a carrier part and, on the other hand, a mechatronic mounting part held on the carrier part.
载体部件能够以不同方式构造。例如,载体部件可以构造为简单的平台、机架、底座、轿厢等。在此,载体部件的尺寸应当以如下方式选择:使得载体部件能够毫无问题地容纳到电梯竖井中并且能够在电梯竖井内部移动。载体部件的机械设计应当以如下方式选择,使得其能够可靠地承载保持在载体部件上的机电一体的安装部件,并且必要时在执行装配步骤时,能够承受由安装部件施加的静态和动态的力。The carrier component can be designed in various ways. For example, it can be designed as a simple platform, a frame, a base, a car, etc. The dimensions of the carrier component should be selected so that it can be easily accommodated in the elevator shaft and moved within it. The mechanical design of the carrier component should be selected so that it can reliably support the mechatronic assembly components held thereon and, if necessary, withstand the static and dynamic forces exerted by the assembly components during the assembly steps.
安装部件应当是机电一体的,也就是说,具有相配合的、机械的、电子的和信息技术的元件或模块。The installed components should be mechatronic, that is, have cooperating mechanical, electronic and information technology components or modules.
例如,安装部件应当具有适当的机械机构,以便例如在装配步骤内能够操纵工具。在此,工具可以由机械机构例如适当地送到装配位置上,和/或在装配步骤期间得到适当引导。工具可以借助安装部件被供给例如呈电能形式的能量。同样可行的是,工具具有自己的供能装置,例如具有干电池、蓄电池或独立的通过线缆的供电装置。For example, the mounting component should have suitable mechanical means to enable the manipulation of the tool, for example, during the assembly step. The tool can be suitably brought to the assembly position by the mechanical means and/or suitably guided during the assembly step. The tool can be supplied with energy, for example, in the form of electrical energy, via the mounting component. It is also possible for the tool to have its own energy supply, for example, with dry cells, batteries, or a separate power supply via a cable.
可替换地,安装部件也可以本身具有适当的、构成工具的机械机构。Alternatively, the mounting element can also itself have suitable mechanical means forming a tool.
机电一体的安装部件的电子元件或模块例如可以用于对机械元件或安装部件的模块进行适当操控或监控。这种电子元件或模块由此可以例如用作安装部件的控制装置。The electronic components or modules of the mechatronic installation component can be used, for example, to appropriately control or monitor the mechanical components or modules of the installation component. Such electronic components or modules can thus be used, for example, as a control device for the installation component.
另外,安装部件可以具有信息技术的元件或模块,借助其例如能够推导出:工具应当被送到哪个位置上,和/或工具在那里在装配步骤期间应当如何被操作和/或引导。Furthermore, the assembly component can have information technology elements or modules, with the aid of which it is possible to deduce, for example, to which position the tool should be brought and/or how the tool should be handled and/or guided there during the assembly steps.
在此,机械、电子和信息技术元件或模块之间的相互作用应当以如下方式发生:使得在安装过程的范围内能够部分自动化地或者全自动化地由装配设备执行至少一个装配步骤。The interaction between the mechanical, electronic and information technology elements or modules should take place in such a way that at least one assembly step within the scope of the assembly process can be performed partially or fully automatically by the assembly device.
另外,在载体部件上可以设置有引导部件,借助其能够使载体部件在竖井内部沿竖向移位期间,沿电梯竖井的一个或多个壁引导。引导部件例如可以实施为支撑滚轮,其在电梯竖井的壁上滚动。可以根据支撑滚轮在载体部件上的布置方案设置有多达特别是4个的支撑滚轮。Furthermore, guide elements can be provided on the carrier element, by means of which the carrier element can be guided along one or more walls of the elevator shaft during vertical displacement within the shaft. The guide elements can be embodied, for example, as support rollers that roll along the walls of the elevator shaft. Depending on their arrangement on the carrier element, up to four support rollers can be provided.
同样可行的是,在电梯竖井内部有引导绳索张紧,其用于引导载体部件。此外,也可以临时将导轨为了引导载体部件而安装在电梯竖井中。此外,可行的是,载体部件借助两个或更多个能够承载负荷的、能够弯曲的承载机构、例如绳索、链条或皮带来悬挂。It is also possible to have guide ropes tensioned inside the elevator shaft, which serve to guide the support element. Furthermore, guide rails can also be temporarily installed in the elevator shaft for guiding the support element. Furthermore, it is possible to suspend the support element by means of two or more load-bearing, bendable support means, such as ropes, chains, or belts.
根据一种实施方式,机电一体的安装部件具有工业机器人。According to one embodiment, the mechatronic assembly component has an industrial robot.
对于工业机器人,可以认为是通用的、大多可编程的、用于操作、装配和/或加工工件和构件的机器。这种机器人针对在工业领域的应用来设计,并且迄今例如在件数很多的复杂物品的工业制造中用在例如自动化制造中。Industrial robots are generally programmable machines used for manipulating, assembling and/or processing workpieces and components. These robots are designed for use in industry and have been used in automated manufacturing, for example, in the industrial production of complex, high-volume items.
通常,工业机器人具有所谓的操作装置、执行机构和控制装置。操作装置例如可以是能够围绕一个或多个轴线枢转的和/或能够沿一个或多个方向移动的机器人手臂。执行机构例如可以是工具、抓手等。控制装置可以用于对操作装置和/或执行机构进行适当操控,也就是例如适当移动和/或引导。Industrial robots typically have a manipulator, an actuator, and a control unit. The manipulator can, for example, be a robot arm that can pivot about one or more axes and/or move in one or more directions. The actuator can, for example, be a tool, a gripper, etc. The control unit can be used to appropriately control the manipulator and/or the actuator, i.e., to appropriately move and/or guide them.
工业机器人特别是设计用于在其自由承载的端部上与不同的装配工具相联接。换言之,操作装置设计用于与不同的执行机构相联接。这实现了工业机器人进而还有装配设备特别灵活的应用。The industrial robot is particularly designed to be coupled to different assembly tools at its free-load end. In other words, the operating device is designed to be coupled to different actuators. This allows for a particularly flexible use of the industrial robot and thus also the assembly plant.
工业机器人的控制装置特别是具有所谓的功率部件和控制计算机。控制计算机针对工业机器人的所希望的运动执行实际的计算,并且将用于对工业机器人的各个电马达加以操控的控制指令发送给功率部件,然后,功率部件将控制指令转换呈对电马达具体的操控方案。功率部件特别是布置在载体部件上,相反,控制计算机并不布置在载体部件上,而是布置在电梯竖井中或其旁边。当功率部件并不布置在载体部件上时,则必须将多个线缆连接件通过电梯竖井引导至工业机器人。通过功率部件在载体部件上的布置,对于工业机器人实际上仅须设置一个供电装置和通信连接件,其例如呈控制计算机与功率部件之间特别是通过所谓的吊挂线缆的以太网连接件。这实现了特别简单的线缆连接件,这种线缆连接件还由于线缆的件数很少而非常稳定耐用而且不太容易发生故障。可以实现其他功能,例如工业机器人的控制中的安全监控,针对安全监控,可能需要在控制计算机与功率部件之间的其他线缆连接件。The control device of an industrial robot typically comprises a so-called power unit and a control computer. The control computer performs the actual calculations for the desired movement of the industrial robot and sends control instructions for actuating the robot's various electric motors to the power unit, which then converts the control instructions into specific actuation plans for the electric motors. The power unit is typically located on a carrier unit, while the control computer is not located on the carrier unit but rather in or near the elevator shaft. If the power unit is not located on the carrier unit, multiple cable connections must be routed through the elevator shaft to the industrial robot. The placement of the power unit on the carrier unit means that the industrial robot only requires a single power supply and communication connection, for example, an Ethernet connection between the control computer and the power unit, typically via a so-called pendant cable. This results in a particularly simple cable connection that, due to the small number of cables, is very stable, durable, and less prone to failure. Other functions, such as safety monitoring in the control of the industrial robot, can be implemented, which may require additional cable connections between the control computer and the power unit.
工业机器人也可以具有所谓的被动辅助臂,其仅能够随机器人手臂一起运动,并且特别是具有用于保持构件的装置,例如保持弓形件。为了将保持弓形件固定在电梯竖井的壁上,机器人手臂例如能够以如下方式运动:保持弓形件由被动的辅助手臂接纳并且在实际固定时,例如借助螺栓在壁上保持在正确的位置中。An industrial robot can also have a so-called passive auxiliary arm, which can only be moved together with the robot arm and, in particular, has a device for holding a component, such as a holding bracket. To fasten the holding bracket to the wall of the elevator shaft, the robot arm can, for example, be moved in such a way that the holding bracket is received by the passive auxiliary arm and, during the actual fastening, is held in the correct position on the wall, for example, by means of screws.
通常,工业机器人也配备有不同的传感器,工业机器人能够借助传感器例如关于其周围环境、关于工作环境、关于需要加工的构件等进行识别。例如可以借助传感器来检测力、压力、加速度、温度、位置、间距等,以便对这些参数在后面进行适当评估。Industrial robots are also usually equipped with various sensors, with which they can detect, for example, their surroundings, their working environment, the components to be processed, etc. For example, sensors can be used to detect forces, pressures, accelerations, temperatures, positions, distances, etc., in order to subsequently perform appropriate evaluations of these parameters.
在开始进行的编程之后,工业机器人典型地能够部分自动化或全自动化地、也就是尽可能自动地执行工作流程。在此,工作流程的执行例如可以根据传感器信息在一定的边界内改变。另外,对工业机器人的控制必要时能够自主学习地执行。After initial programming, an industrial robot can typically execute a workflow partially or fully automatically, that is, as automatically as possible. The execution of the workflow can be modified within certain limits, for example, based on sensor information. Furthermore, the control of the industrial robot can optionally be performed in a self-learning manner.
由此,工业机器人可以基于一种如其部件以机械方式和/或以电气方式构造的方案那样以及基于一种如部件借助工业机器人的控制装置而能够被操控的方案地能够在电梯竖井中的安装过程的范围内执行不同的装配步骤,或者在这种装配步骤期间能够与不同的状况相匹配。As a result, the industrial robot can, based on a concept in which its components are mechanically and/or electrically designed and based on a concept in which the components can be controlled by means of a control device of the industrial robot, perform different assembly steps within the scope of the installation process in the elevator shaft or adapt to different conditions during such an assembly step.
在这种范围内有利的特性已经在完成研发的工业机器人的广泛部分中如其已经用于其他技术领域那样被提供,并且必要时仅需要在电梯设备的电梯竖井中的安装过程中与特定的状况相适配。为了将工业机器人例如在电梯竖井内送到所希望的位置上,将工业机器人安装在载体部件上,其中,载体部件能够连同工业机器人以及必要时还有其他安装部件一起移动到电梯竖井内部的所希望的位置上。Advantageous properties within this context are already present in a wide range of developed industrial robots, as they are already used in other technical fields, and may only need to be adapted to the specific conditions during installation in the elevator shaft of an elevator system. In order to move the industrial robot to a desired position within the elevator shaft, for example, the industrial robot is mounted on a carrier component, wherein the carrier component can be moved together with the industrial robot and, if necessary, other mounting components to the desired position within the elevator shaft.
相对于作为工业机器人的构造方案可替换地,机电一体的安装部件也能够按照其他方式构造。可以设想的是,还特别针对所提到的应用情况,在(部分)自动化的电梯安装中,使用所设计的机电一体的机器,其中,例如特殊的钻孔、螺栓、输送部件等得到使用。例如在此可以应用沿直线移动的钻孔工具、旋拧工具等。As an alternative to the design as an industrial robot, the mechatronic assembly component can also be designed in other ways. It is also conceivable, particularly for the aforementioned application, to use the mechatronic machine designed for (partially) automated elevator installation, using, for example, special drilling, screwing, conveying elements, etc. For example, linearly movable drilling tools, screwing tools, etc., can be used.
根据一种实施方式,装配设备还可以具有定位部件,其设计用于使装配设备在电梯竖井内部的位置和定向中的至少一个加以确定。换言之,装配设备应当借助其定位部件用于:使其位置或姿态关于当前的所处位置和/或定向在电梯竖井内部加以确定。According to one embodiment, the assembly device may further comprise a positioning element designed to determine at least one of the position and orientation of the assembly device within the elevator shaft. In other words, the assembly device should be used with its positioning element to determine its position or attitude relative to its current position and/or orientation within the elevator shaft.
换言之,定位部件可以设置用于,使装配设备在电梯竖井内部的精确位置以所希望的精度、例如小于10cm、优选小于1cm或小于1mm的精度加以确定。装配设备的定向也能够以高精度、也就是例如小于10°、优选小于5°或1°的精度加以确认。In other words, the positioning element can be designed to determine the exact position of the assembly device within the elevator shaft with a desired accuracy, for example, less than 10 cm, preferably less than 1 cm or less than 1 mm. The orientation of the assembly device can also be determined with high accuracy, for example, less than 10°, preferably less than 5° or 1°.
必要时,定位部件在此可以设计用于,对电梯竖井基于定位部件当前位置进行测量。按照这种方式,定位部件例如可以识别:定位部件在电梯竖井中当前处在哪里,例如与电梯竖井的墙壁、天花板和/或底部的间距有多大等。另外,定位部件例如可以识别:其距离额定位置有多远,使得以上述信息为基础,能够使装配设备以希望的方式行驶,以便达到额定位置。If necessary, the positioning component can be designed to measure the elevator shaft based on its current position. In this way, the positioning component can, for example, determine where the positioning component is currently located in the elevator shaft, such as the distance from the walls, ceiling, and/or floor of the elevator shaft. Furthermore, the positioning component can, for example, determine its distance from the target position, so that, based on this information, the assembly device can be moved in the desired manner to reach the target position.
定位部件能够以不同方式确定装配设备的位置。例如,位置确定能够在应用光学测量原理的情况下设想。例如,激光测距装置可以测量定位部件与电梯竖井的壁之间的间距。也可以设想其他光学测量方法、如立体图形测量方法或基于三角测量的测量方法。除了光学测量方法,也可以设想其他不同的位置确定方法,例如以雷达反射等为基础。The positioning component can determine the position of the assembly device in various ways. For example, position determination can be conceivable using optical measurement principles. For example, a laser distance measuring device can measure the distance between the positioning component and the wall of the elevator shaft. Other optical measurement methods are also conceivable, such as stereographic measurement methods or measurement methods based on triangulation. In addition to optical measurement methods, various other position determination methods are also conceivable, such as those based on radar reflections.
根据一种实施方式,安装部件被设计用于,使多个不同的装配步骤至少部分自动化地、优选全自动化地执行。安装部件特别是在此能够设计用于,在不同的装配步骤中使用不同的装配工具,例如钻机、螺丝刀和/或抓手。According to one embodiment, the mounting component is designed to perform a plurality of different assembly steps at least partially automatically, preferably fully automatically. In particular, the mounting component can be designed to use different assembly tools, such as drills, screwdrivers and/or grippers, in different assembly steps.
能够应用不同的装配工具的可行性使得机电一体的安装部件能够在安装过程期间同时或先后执行不同类型的装配步骤,以便例如最后能够使构件在电梯竖井内部安装在适当的位置上。The possibility of using different assembly tools enables the mechatronic assembly component to perform different types of assembly steps simultaneously or successively during the assembly process, in order, for example, to finally mount the component in the appropriate position inside the elevator shaft.
安装部件特别是设计用于,使分别用在不同类型的装配步骤中的装配工具在执行装配步骤之前就得到接纳。由此,安装部件可以将对于下一个装配步骤不需要的装配工具收起来,并且接纳对此需要的装配工具,也就是变换装配工具。由此,安装部件可以总是仅与恰好需要的装配工具相联接。由此,安装部件利用很小的结构空间就行得通,并且能够在很多部位上执行装配步骤。由此,安装部件能够非常灵活地使用。当安装部件总是与所有针对不同的装配步骤所需的装配工具相联接时,安装部件需要明显更多的结构空间。由此,相应的装配工具能够在明显更少的位置上应用。The mounting component is specifically designed to accommodate assembly tools used in different types of assembly steps before the assembly steps are carried out. This allows the mounting component to store assembly tools that are not needed for the next assembly step and accommodate the assembly tools required for that step, i.e., to change assembly tools. This allows the mounting component to always be connected to only the assembly tools that are needed. This allows the mounting component to be used with very little structural space and to perform assembly steps in a wide variety of locations. This allows the mounting component to be used very flexibly. If the mounting component were always connected to all the assembly tools required for the different assembly steps, it would require significantly more structural space. This allows the corresponding assembly tools to be used in significantly fewer locations.
根据一种实施方式,装配设备还具有工具储仓部件,工具储仓部件设计用于存放针对不同的装配步骤所需的装配工具并且提供给安装部件。由此,能够可靠地保存不需要的装配工具,并且于是能够在执行工作步骤期间以及当装配设备在电梯竖井中移动期间,防止下坠。According to one embodiment, the assembly device further comprises a tool storage element, which is designed to store the assembly tools required for the various assembly steps and to make them available to the installation element. This allows for the safe storage of unneeded assembly tools and thus prevents them from falling during the execution of the work steps and while the assembly device is being moved in the elevator shaft.
例如,安装部件根据一种实施方式被设计用于,作为装配步骤至少部分自动化地受控地将钻孔钻入电梯竖井的壁中。For example, according to one embodiment, the installation component is designed to drill a borehole into the wall of the elevator shaft in an at least partially automated and controlled manner as an assembly step.
安装部件能够为此利用适当的钻孔工具。在此,工具还有安装部件本身都应当适当地构造,以便在装配步骤中满足在电梯竖井内出现的条件。The installation part can utilize suitable drilling tool for this reason.At this, tool also has the installation part itself all should be suitably constructed, so that in the assembly step, meet the conditions that occur in the elevator shaft.
例如,电梯竖井的其上应当装配有构件的壁通常由混凝土、特别是钢筋混凝土构成。当在混凝土中钻孔时,可能出现非常剧烈的振动和很高的力。钻孔工具还有安装部件本身都应当适当地设计用于能够承受这样的振动和力。For example, the walls of an elevator shaft, onto which components are to be mounted, are often made of concrete, in particular reinforced concrete. When drilling in concrete, very strong vibrations and high forces can occur. Both the drilling tool and the mounting components themselves must be suitably designed to withstand these vibrations and forces.
为此,例如可能需要的是,对用作安装部件的工业机器人适当加以保护,以防受到剧烈振动和/或在此出现的很高的力的损伤。例如,可以有利的是,在安装部件中设置一个或多个缓冲元件,以便缓冲或吸收振动。同样可行的是,将一个或多个缓冲元件以装配工具和安装部件的组合布置在另一部位上。缓冲元件例如可以整合在装配工具中或者布置在安装部件与装配工具之间的连接元件中。在这种情况下,装配工具和连接元件可以视为安装部件的一部分。缓冲元件例如实施为一个或多个平行布置的橡胶缓冲器,其以很大的选择而且成本低廉地在市面上有售。单个的橡胶缓冲器也可以视为缓冲元件。同样可行的是,缓冲元件实施为伸缩缓冲器。For this purpose, it may be necessary, for example, to suitably protect the industrial robot used as the mounting component from severe vibrations and/or the high forces that arise therefrom. For example, it may be advantageous to provide one or more buffer elements in the mounting component in order to dampen or absorb vibrations. It is also possible to arrange one or more buffer elements in a combination of an assembly tool and a mounting component at another location. The buffer element can, for example, be integrated into the assembly tool or arranged in a connecting element between the mounting component and the assembly tool. In this case, the assembly tool and the connecting element can be considered as part of the mounting component. The buffer element can be implemented, for example, as one or more parallel-arranged rubber buffers, which are commercially available in a wide selection and at low cost. A single rubber buffer can also be considered a buffer element. It is also possible to implement the buffer element as a telescopic buffer.
所用的钻机承受磨损并且也可以例如在碰到钢筋时受到损伤。为了识别钻机受损或损坏,例如可以对钻孔时的进给和/或以所希望的深度施加钻孔的时长加以监控。当低于进给极限值和/或超出时长极限值时,所用的钻机被识别为异常并且产生相应的通知。The drills used are subject to wear and tear and can also be damaged, for example, when they strike rebar. To detect damage or failure of the drill, for example, the feed rate during drilling and/or the duration of drilling at the desired depth can be monitored. If a feed rate limit is exceeded and/or a duration limit is exceeded, the drill is detected as abnormal and a corresponding notification is generated.
根据一种实施方式,安装部件可以设计用于,作为装配步骤至少部分自动化地将螺栓拧入电梯竖井的壁的孔中。According to one embodiment, the mounting element can be designed to screw a screw into a hole in the wall of the elevator shaft at least partially automatically as an assembly step.
安装部件特别是可以设计用于,将混凝土螺栓拧入电梯竖井的混凝土壁中的预先加工出的孔中。借助这种混凝土螺栓,例如可以在电梯竖井内部实现能够承载很高负荷的保持点,在保持点上例如可以固定构件。在此,混凝土螺栓能够直接拧入混凝土中,也就是不一定要使用膨胀螺栓,并且由此实现了快速而且简便的装配。但是,可能为了拧入螺栓、特别是混凝土螺栓而需要很高力或转矩,这里的力或转矩应当能够由安装部件或由其操作的装配工具来提供。The mounting component can be designed, in particular, for screwing concrete bolts into pre-machined holes in the concrete wall of the elevator shaft. These concrete bolts, for example, can create highly load-bearing holding points within the elevator shaft, to which components can be fixed. Concrete bolts can be screwed directly into the concrete, eliminating the need for expansion bolts, thereby enabling quick and easy assembly. However, screwing in the bolts, particularly concrete bolts, can require high forces or torques, which must be provided by the mounting component or the assembly tool operated by it.
根据另一实施方式,安装部件能够设计用于,作为装配步骤至少部分自动化地将构件安装到电梯竖井的壁上。在本文中,构件可以是不同的竖井材料,例如保持异型件、导轨的部件、螺栓、栓柱、夹子等。According to another embodiment, the mounting part can be designed to, as an assembly step, at least partially automatically, component is installed on the wall of the elevator shaft. In this article, component can be different shaft materials, for example, parts, bolts, bolts, clips etc. that keep profiled parts, guide rails.
根据一种实施方式,装配设备还具有储仓部件,其设计用于存放需要安装的构件并且提供给安装部件。According to one embodiment, the assembly device further comprises a storage component, which is designed to store components to be assembled and provide them to the assembly component.
例如,储仓部件可以接纳多个螺栓、特别是混凝土螺栓,并且将其在需要时提供给安装部件。在此,储仓部件可以将所存放的构件要么主动地输送给安装部件,要么将构件被动地以如下方式提供:使得安装部件能够主动取出构件并且然后例如进行装配。For example, the storage unit can receive a plurality of bolts, in particular concrete bolts, and provide them to the installation unit when necessary. Here, the storage unit can either actively transport the stored components to the installation unit, or passively provide the components in such a way that the installation unit can actively remove the components and then, for example, assemble them.
储仓部件可以在必要时设计用于存放不同类型的构件并且将其同时或按次序地提供给安装部件。可替换地,可以在装配设备中设置多个不同的储仓部件。The storage unit can be designed to store different types of components as necessary and provide them to the assembly unit simultaneously or in sequence. Alternatively, a plurality of different storage units can be provided in the assembly device.
根据一种实施方式,装配设备还可以具有移位部件,其被设计用于,将载体部件沿竖向在电梯竖井内部移位。According to one embodiment, the mounting device can also have a displacement element which is designed to displace the carrier element vertically within the elevator shaft.
换言之,装配设备本身可以构造用于:借助其移位部件将其载体部件在电梯竖井内适当移位。在此,移位部件通常具有驱动装置,借助驱动装置能够使载体部件在电梯竖井内运动,也就是例如能够在建筑物的不同楼层之间行驶。另外,移位部件具有控制装置,借助其能够以如下方式受控地运行驱动装置:使得载体部件能够被送到电梯竖井内的所希望的位置上。In other words, the assembly device itself can be designed to suitably displace its carrier part within the elevator shaft using its displacement component. The displacement component typically has a drive, by means of which the carrier part can be moved within the elevator shaft, i.e., for example, between different floors of a building. Furthermore, the displacement component has a control device, by means of which the drive can be operated in a controlled manner so that the carrier part can be brought to the desired position within the elevator shaft.
相对于移位部件本身是装配设备的一部分的方案可替换地,移位部件也可以设置在外部。例如,可以作为移位部件设置有预先装配在电梯竖井中的驱动装置。必要时,驱动装置也可以是稍后用于电梯设备的驱动机械,借助驱动机械在完成安装的状态下使电梯轿厢行驶,并且使驱动机械在前面进行的安装过程期间能够用于移动载体部件。在这种情况下,可以设置为:在装配设备与外部的移位部件之间建立数据通信的可能性,使得装配设备能够促使移位部件将载体部件在电梯竖井内部移位到所希望的位置上。As an alternative to the arrangement in which the displacement component itself is part of the assembly device, the displacement component can also be arranged externally. For example, a drive device pre-installed in the elevator shaft can be provided as the displacement component. If necessary, the drive device can also be a drive mechanism later used for the elevator system, which is used to move the elevator car in the fully installed state and can be used to move the carrier component during the preceding installation process. In this case, provision can be made for data communication between the assembly device and the external displacement component so that the assembly device can cause the displacement component to move the carrier component to the desired position within the elevator shaft.
类似于完成装配的电梯设备地,可以在这种情况下通过能够承受受拉负荷的、能够弯曲的承载机构、例如绳索、链条或皮带与对重相连接,并且驱动装置在载体部件与对重之间起作用。此外,针对载体部件的移位方案,可以是与电梯轿厢的移位方案相同的驱动构型。In a similar manner to a fully assembled elevator system, the counterweight can be connected in this case via a tensile-load-bearing, flexible support mechanism, such as a rope, chain, or belt, and a drive can act between the carrier part and the counterweight. Furthermore, the displacement concept for the carrier part can be the same drive configuration as for the displacement concept of the elevator car.
移位部件能够以不同方式实施,以便能够使载体部件连同保持在其上的安装部件在电梯竖井内部移动。The displacement element can be embodied in different ways in order to be able to move the carrier element with the mounting element held thereon within the elevator shaft.
例如可以根据一种实施方式,使移位部件要么固定在装配设备的载体部件上,要么固定在电梯竖井内部在上方的保持部位上,并且具有能够承受拉力负荷的、能够弯曲的承载机构,例如绳索、链条或皮带,承载机构的一端保持在移位部件上,其另一端固定在相应另一元件上,也就是电梯竖井内上方的保持部位上或者载体部件上。换言之,移位部件可以安装在装配设备的载体部件上,并且保持在移位部件上的承载机构能够以其另一端部在上方固定在电梯竖井内的保持点上。或者反过来,移位部件可以在上方固定在电梯竖井中的保持点上,其承载机构的自由端部则可以固定在装配设备的载体部件上。于是,移位部件可以通过移动承载机构而有针对性地在电梯竖井内移动载体部件。For example, according to one embodiment, the displacement component can be fixed either to a support part of the assembly device or to an upper holding point within the elevator shaft and include a tensile-load-bearing, flexible support mechanism, such as a rope, chain, or belt, with one end of the support mechanism being held on the displacement component and the other end being fixed to another element, namely, an upper holding point within the elevator shaft or to the support part. In other words, the displacement component can be mounted on the support part of the assembly device, and the support mechanism held on the displacement component can be fixed upwardly with its other end to a holding point within the elevator shaft. Alternatively, the displacement component can be fixed upwardly to a holding point in the elevator shaft, while the free end of the support mechanism can be fixed to the support part of the assembly device. The displacement component can then be moved in a targeted manner within the elevator shaft by moving the support mechanism.
例如,这种移位部件可以设置为一种绳索绞盘,其中,能够弯曲的绳索可以卷绕到例如由电马达驱动的绞盘上。绳索绞盘可以要么固定在装配设备的载体部件上,要么可替换地例如在上方固定在电梯竖井中,例如固定在电梯竖井天花板上。于是,绳索的自由端部可以相反地要么在上方安装在电梯竖井中的保持点上,或者在下方安装在载体部件上。通过有针对性地将绳索卷绕到绞盘上和从其上放出,能够使装配设备在电梯竖井内行驶。For example, such a displacement element can be designed as a rope winch, wherein a bendable rope can be wound onto a winch driven, for example, by an electric motor. The rope winch can be either fixed to a carrier part of the assembly device or, alternatively, fixed from above in the elevator shaft, for example, to the elevator shaft ceiling. The free end of the rope can then be mounted either from above on a holding point in the elevator shaft or from below on the carrier part. By selectively winding the rope onto and unwinding it from the winch, the assembly device can be moved within the elevator shaft.
可替换地,移位部件可以安装在载体部件上,并且设计用于通过移动运动部件而将力施加到电梯竖井的壁上,以便使载体部件在电梯竖井内通过移动运动部件而沿着壁移动。Alternatively, the displacement element can be mounted on the carrier element and designed to exert a force on the wall of the elevator shaft by displacing the moving element, so that the carrier element is moved along the wall in the elevator shaft by displacing the moving element.
换言之,移位部件能够直接安装在载体部件上,并且借助其运动部件主动沿电梯竖井的壁运动。In other words, the displacement element can be mounted directly on the carrier element and can be actively moved along the wall of the elevator shaft by means of its moving element.
例如,移位部件为此可以具有驱动装置,其驱动一个或多个呈轮或滚轮形式的运动部件,其中,轮或滚轮压到电梯竖井的壁上,使得由驱动装置驱动旋转的轮或滚轮能够尽可能不打滑地沿壁滚动,并且在此移位部件连同安装于其上的载体部件能够在电梯竖井内移动。For example, the displacement element can have a drive for this purpose, which drives one or more moving parts in the form of wheels or rollers, wherein the wheels or rollers press against the wall of the elevator shaft so that the wheels or rollers, which are driven in rotation by the drive, can roll along the wall with minimal slippage, and in this way the displacement element together with the carrier part mounted thereon can be moved within the elevator shaft.
可替换地能够设想的是,移位部件的运动部件将力以其他方式传递到电梯竖井的壁上。例如,可以将齿轮用作运动部件,并且嵌入安装在壁上的齿杆中,以便使移位部件能够沿竖向在电梯竖井中移动。Alternatively, it is conceivable that the moving part of the displacement part transmits the force to the wall of the elevator shaft in other ways. For example, a gear can be used as the moving part and embedded in a toothed rod mounted on the wall so that the displacement part can be moved vertically in the elevator shaft.
在这种实施方式的特殊的构造方案中,载体部件可以分两部分实施。在第一部分上安装有安装部件。在第二部分上安装有固定部件。于是,载体部件可以具有排齐部件,其设计用于将载体部件的第一部分相对于载体部件的第二部分排齐,例如通过围绕空间转轴转动来排齐。In a special embodiment of this embodiment, the carrier component can be implemented in two parts. The mounting component is mounted on the first part, and the fixing component is mounted on the second part. The carrier component can then have an alignment component designed to align the first carrier component part with respect to the second carrier component part, for example by rotating it about a spatial axis of rotation.
在这种构造方案中,固定部件可以将载体部件的第二部分固定在电梯竖井内部,例如方式为:载体部件在侧面支撑在电梯竖井的壁上。特别优选的是,固定部件设计用于将载体部件的第二部分支撑在竖井入口侧的壁上和与之对置的壁上。于是,载体部件的排齐部件可以将载体部件的另外的第一部分以希望的方式相对于载体部件的在侧面固定的第二部分排齐,例如方式为:排齐部件将第一部分围绕至少一个空间转轴转动。由此,也使安装在第一部分上的安装部件一并移位。安装部件可以按照这种方式被送入在其中能够简便而且有针对性地执行所希望的装配步骤的位置和/或定向中。In this embodiment, the fixing means can secure the second part of the carrier component within the elevator shaft, for example, by laterally supporting the carrier component against a wall of the elevator shaft. Particularly preferably, the fixing means are designed to support the second part of the carrier component against a wall at the shaft entrance and a wall opposite thereto. The alignment means of the carrier component can then align the further first part of the carrier component in the desired manner relative to the laterally fixed second part of the carrier component, for example, by rotating the first part about at least one spatial axis of rotation. This also causes the mounting means attached to the first part to be displaced. In this way, the mounting means can be brought into a position and/or orientation in which the desired assembly steps can be carried out simply and precisely.
根据一种实施方式,装配设备还具有钢筋检测部件,其设计用于,对电梯竖井的壁内的钢筋加以检测。According to one embodiment, the assembly device further comprises a reinforcement detection component which is designed to detect reinforcement in the wall of the elevator shaft.
由此,钢筋检测部件能够对大多不能目视识别的、较深地容纳在壁内的钢筋、例如钢质异型件加以检测。有关这种钢筋的存在性的信息例如可以当作为装配步骤应当将钻孔钻入电梯竖井的壁中的情况是有利的,因为这样能够避免钻到钢筋,进而避免损伤钢筋,还可能损伤钻孔工具。The rebar detection component can thus detect rebars, such as steel profiles, which are often not visually visible and are located deep within the wall. Information about the presence of such rebars can be advantageous, for example, when drilling holes into the wall of the elevator shaft as part of an assembly step, as this prevents drilling into the rebar and thus damaging it, and possibly also the drilling tool.
此外,装配设备可以具有扫描部件,借助扫描部件能够测量与物体的间距,例如与电梯竖井的壁的间距。扫描部件例如可以借助安装部件以定义的运动沿电梯竖井的壁引导,并且连续对于壁的间距进行测量。由此,能够倒推出壁的角位置以及倒推出壁在不平整度、平台或已经存在的孔方面的特性。所获得的信息例如可以用于对安装部件的操控进行匹配,例如改变计划的钻孔位置。Furthermore, the assembly device can include a scanning component that can measure the distance to an object, such as the wall of an elevator shaft. For example, the scanning component can be guided along the wall of the elevator shaft in a defined motion using the mounting component and continuously measures the distance to the wall. This allows inferences to be drawn about the angular position of the wall and its characteristics with respect to unevenness, flat surfaces, or existing holes. The information obtained can be used, for example, to adapt the control of the mounting component, for example, by changing the planned drilling location.
可替换地或附加地,扫描部件可以在应当装配托架元件的区域中以曲折的图案沿壁引导,并且由测得的间距来产生高度曲线。装置高度曲线可以如介绍那样用于对按照部件的操控进行匹配。Alternatively or additionally, the scanning component can be guided in a meandering pattern along the wall in the area where the carrier element is to be mounted, and a height curve can be generated from the measured distances. The device height curve can be used, as described, to adapt the control to the component.
本发明的另一方面涉及一种用于在电梯设备的电梯竖井中执行安装过程的方法。这种方法具有:根据一种实施方式将装配设备如其在此介绍那样引入电梯竖井中的步骤;将装配设备在电梯竖井内受控移动的步骤;以及最后至少部分自动化地、优选完全自动化地通过在侧面支撑在电梯竖井的壁上而将至少一个载体部件和安装部件在电梯竖井内沿横向于竖向的方向固定的步骤;借助装配设备在安装过程的范围内执行装配的步骤。Another aspect of the present invention relates to a method for carrying out an installation process in an elevator shaft of an elevator installation. This method comprises: according to one embodiment, a mounting device, as described herein, is introduced into the elevator shaft; a step of controlled movement of the mounting device within the elevator shaft; and finally, a step of at least partially automatically, preferably fully automatically, securing at least one carrier part and a mounting part in the elevator shaft in a direction transverse to the vertical direction by lateral support against the walls of the elevator shaft; and a step of carrying out the installation process by means of the mounting device.
换言之,之前介绍的装配设备可以用于:使安装过程在电梯竖井中的装配步骤部分或完全自动化地、以及进而部分或完全自动地执行。In other words, the assembly device described above can be used to partially or fully automate, and thus partially or fully automatically, the assembly steps of the installation process in the elevator shaft.
在根据本发明的方法的构造方案中,装配设备以如下方式引入电梯竖井中:使得沿竖向细长伸展的支撑元件与电梯竖井的具有门开口的壁相对地布置。由此,对载体部件可靠的固定在门开口的区域中也可以实现。In one embodiment of the method according to the invention, the assembly device is introduced into the elevator shaft in such a way that the vertically elongated support element is arranged opposite the wall of the elevator shaft having the door opening. This allows for a secure fixing of the carrier part even in the area of the door opening.
需要指出的是,本发明的一些可行的特征和优点在此参照不同的实施方式介绍。特别是特征部分地结合根据本发明的装配设备以及部分地结合用于在电梯竖井中执行安装过程的方法来介绍。本领域技术人员知晓的是,上述特征能够以适当方式组合、匹配或替换,以便获得本发明的其他实施方式。本发明技术人员特别是知晓,结合装配设备介绍的装置特征能够以类似方式匹配,以便介绍根据本发明的方法的实施方式,反之亦然。It should be noted that some possible features and advantages of the present invention are described herein with reference to various embodiments. In particular, some features are described in conjunction with an assembly device according to the present invention and in conjunction with a method for performing an installation process in an elevator shaft. Those skilled in the art will appreciate that the aforementioned features can be combined, matched, or replaced in appropriate ways to obtain further embodiments of the present invention. In particular, those skilled in the art will appreciate that device features described in conjunction with the assembly device can be similarly matched to describe embodiments of the method according to the present invention, and vice versa.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面,参照附图介绍本发明的实施方式,其中,附图还有说明书都不视为对本发明的限定。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings, wherein neither the accompanying drawings nor the description are to be construed as limiting the present invention.
图1示出电梯设备的电梯竖井的透视图,具有根据本发明的一种实施方式的容纳于其中的装配设备。FIG1 shows a perspective view of an elevator shaft of an elevator installation with an assembly device according to one embodiment of the invention accommodated therein.
图2示出根据本发明的一种实施方式的装配设备的透视图。FIG. 2 shows a perspective view of an assembly device according to one embodiment of the present invention.
图3示出从上方看向电梯设备的电梯竖井的视图,具有根据本发明的可替换的实施方式的容纳于其中的装配设备。FIG. 3 shows a view from above into the elevator shaft of an elevator installation with an assembly device according to an alternative embodiment of the invention accommodated therein.
图4示出电梯设备的电梯竖井的侧视图,具有容纳于其中的装配设备及其能量和通信连接件。FIG. 4 shows a side view of the elevator shaft of an elevator installation with the assembly device accommodated therein and its energy and communication connections.
图5示出实施为工业机器人的安装部件的一部分,具有缓冲元件和与之联接的、呈钻机形式的装配工具。FIG. 5 shows a part of a mounting component embodied as an industrial robot, with a damping element and a mounting tool coupled thereto in the form of a drill.
图6示出实施为工业机器人的安装部件的一部分,具有处在与呈钻机形式的装配工具的连接元件中的缓冲元件。FIG. 6 shows a part of a mounting component embodied as an industrial robot with a damping element in a connecting element to an assembly tool in the form of a drill.
图7a和图7b示出在其中应当钻出相关联的钻孔的两个区域中电梯竖井的壁中的钢筋,以及示出寻找可行的钻孔位置的图示。7a and 7b show reinforcement in the wall of an elevator shaft in two areas in which associated boreholes should be drilled, and a diagram illustrating the search for feasible drilling positions.
图8a和图8b示出在其中应当钻出相关联的钻孔的两个区域中电梯竖井的壁中的钢筋,以及示出寻找可行的钻孔位置的替换方案的图示。8a and 8b show reinforcement in the wall of an elevator shaft in two areas in which associated boreholes should be drilled, and diagrams showing alternatives for finding feasible borehole positions.
附图仅为示例性的而且不忠实于比例。相同的附图标记在不同的附图中表示相同或起相同作用的特征。The figures are merely exemplary and not true to scale. The same reference numerals in different figures denote identical or identically acting features.
具体实施方式DETAILED DESCRIPTION
图1示出电梯设备101的电梯竖井103,在电梯竖井中布置根据本发明的一种实施方式的装配设备1。装配设备1具有载体部件3和机电一体的安装部件5。载体部件3实施为机架,在其上装配有机电一体的安装部件5。机架具有如下的尺寸,其使得载体部件3在电梯竖井103内部沿竖向、也就是沿竖线104移动,也就是说,例如移动到建筑物内不同楼层上的不同的竖向位置。机电一体的安装部件5在所示的示例中实施为工业机器人7,工业机器人向下悬挂地安装在载体部件3的机架上。在此,工业机器人7的臂能够相对于载体部件3运动,并且例如移动至电梯竖井3的壁105。FIG1 shows an elevator shaft 103 of an elevator system 101, in which an assembly device 1 according to one embodiment of the present invention is arranged. The assembly device 1 comprises a carrier part 3 and a mechatronic mounting component 5. The carrier part 3 is embodied as a frame, on which the mechatronic mounting component 5 is mounted. The frame has dimensions that allow the carrier part 3 to be moved vertically, i.e., along a vertical line 104, within the elevator shaft 103, i.e., for example, to different vertical positions on different floors within a building. In the example shown, the mechatronic mounting component 5 is embodied as an industrial robot 7, which is mounted downwardly on the frame of the carrier part 3. The arm of the industrial robot 7 can be moved relative to the carrier part 3 and, for example, moved to a wall 105 of the elevator shaft 3.
载体部件3通过用作承载机构17的钢索与呈以马达驱动的绳索绞盘形式的移位部件15连接,移位部件在上方在电梯竖井103的天花板上的保持部位107上安装在电梯竖井103上。借助移位部件15能够使装配设备1在电梯竖井103内部沿竖向在电梯竖井103的整个长度上移位。The carrier part 3 is connected via a steel cable serving as a support 17 to a displacement element 15 in the form of a motor-driven cable winch, which is mounted on the elevator shaft 103 from above at a holding point 107 on the ceiling of the elevator shaft 103. The displacement element 15 allows the assembly device 1 to be displaced vertically within the elevator shaft 103 over the entire length of the elevator shaft 103.
装配设备1还具有固定部件19,借助固定部件能够使载体部件3在电梯竖井103内部沿侧向、也就是沿水平方向固定。在载体部件3的正面上的固定部件19和/或载体部件3的背面上的冲头(未示出)能够对此朝前或朝后向外移位,并且按照这种方式对载体元件3在电梯竖井103的壁105之间固定。固定部件19和/或冲头在此例如可以借助液压器件等朝外张开,以便使载体部件3在电梯竖井103中沿水平方向得到固定。可替换地可以设想的是,仅安装部件5的一部分沿水平方向固定,例如方式为:钻孔机器相应地支撑在电梯竖井103的壁上。The assembly device 1 further comprises a fixing element 19, by means of which the carrier element 3 can be fixed laterally, that is, horizontally, within the elevator shaft 103. The fixing element 19 on the front side of the carrier element 3 and/or a punch (not shown) on the rear side of the carrier element 3 can be displaced outwardly, forwardly or backwardly, to thereby fix the carrier element 3 between the walls 105 of the elevator shaft 103. The fixing element 19 and/or the punch can be expanded outwardly, for example, by means of hydraulics or the like, to fix the carrier element 3 horizontally in the elevator shaft 103. Alternatively, it is conceivable to fix only part of the mounting element 5 horizontally, for example by supporting a drilling machine against the wall of the elevator shaft 103.
图2示出根据本发明的一种实施方式的装配设备1的扩大的视图。FIG. 2 shows an enlarged view of an assembly device 1 according to one embodiment of the present invention.
载体部件3构造为护圈类型或者说笼子状的机架,其中,多个沿水平和竖向延伸的支柱形成能够承受机械负荷的结构。支柱和可能设置的横撑的尺寸设定在此设计成,使得载体部件3能够承受如在不同的由安装部件5执行的装配步骤期间、在安装过程的范围内在电梯竖井103中可能出现的力。The carrier part 3 is designed as a cage-like or cage-like frame, wherein a plurality of horizontally and vertically extending struts form a structure capable of withstanding mechanical loads. The struts and any cross braces provided are dimensioned so that the carrier part 3 can withstand the forces that may occur in the elevator shaft 103 during the various assembly steps performed by the mounting part 5 within the context of the installation process.
在上方在护圈类型的载体部件3上安装有保持绳索27,其能够与承载机构17连接。通过在电梯竖井103内移动承载机构17,也就是例如通过将能够弯曲的承载机构17卷绕到移位部件15的绞盘上或从其上放出,能够由此使载体部件3在悬挂中在电梯竖井103内沿竖向移动。Attached to the top of the retaining ring-type support part 3 are retaining ropes 27 which can be connected to the support means 17. By moving the support means 17 in the elevator shaft 103, i.e., for example, by winding the bendable support means 17 onto or unwinding it from the winch of the displacement element 15, the support part 3 can thus be displaced vertically in the elevator shaft 103 while suspended.
在装配设备1的可替换的构造方案(未示出)中,移位部件15也可以直接设置在载体部件3上并且例如借助绳索绞盘将载体部件3在刚性地在上方固定在电梯竖井3中的承载机构17拉起或放下。In an alternative embodiment of the assembly device 1 (not shown), the displacement element 15 can also be arranged directly on the support part 3 and, for example, by means of a cable winch, lift or lower the support part 3 on a support means 17 rigidly fixed above in the elevator shaft 3 .
在另一可行的构造方案(未示出)中,移位部件15同样可以直接固定地装配在载体部件3上并且例如借助驱动装置来驱动滚轮,滚轮固定地朝向电梯竖井103的壁105压紧。在这种构造方案中,装配设备1在电梯竖井103内部自主地沿竖向移动,而无须事先在电梯竖井103内执行安装,特别是无须例如在电梯竖井103内设置承载机构17。In another possible embodiment (not shown), the displacement element 15 can also be fixedly mounted directly on the carrier element 3 and, for example, drive rollers, which are fixedly pressed against the wall 105 of the elevator shaft 103, for example, by means of a drive. In this embodiment, the assembly device 1 is moved vertically autonomously within the elevator shaft 103 without having to be previously installed in the elevator shaft 103, in particular without having to provide, for example, a support mechanism 17 in the elevator shaft 103.
在载体部件3上还可以设置有引导部件、例如呈支撑滚轮25的形式,借助支撑滚轮能够使载体部件3在电梯竖井103内部沿竖向移动时,沿电梯竖井103的一个或多个壁105引导。Guide elements, for example in the form of support rollers 25 , can also be provided on the carrier part 3 , by means of which the carrier part 3 can be guided along one or more walls 105 of the elevator shaft 103 during vertical movement within the elevator shaft 103 .
在载体部件3侧部上设置有固定部件19。在所示的示例中,固定部件19构造有沿竖向延伸的细长的支柱,支柱能够沿水平方向关于载体部件3的机架移动。为此,立柱可以例如通过能够锁定的液压缸或自锁的马达芯轴安装在载体部件3上。当固定部件19的立柱移动远离载体部件3的机架时,立柱沿侧向朝向电梯竖井103的壁105运动。可替换地或作为补充地,在载体部件3的背面上,冲头可以向后移动,以便使载体部件3在电梯竖井103中张开。按照这种方式,载体部件3可以在电梯竖井103内部固定并且于是例如在执行装配步骤期间,使载体部件3在电梯竖井103内部沿侧向固定。导入载体部件3上的力能够在这种状态下传递电梯竖井103的壁105上,而优选不会使载体部件3在此在电梯竖井103内部移动或者陷入振动。A fixing element 19 is provided on the side of the carrier part 3. In the example shown, the fixing element 19 is constructed with a vertically extending, elongated strut that can be moved horizontally relative to the frame of the carrier part 3. For this purpose, the strut can be mounted on the carrier part 3, for example, by a lockable hydraulic cylinder or a self-locking motor spindle. When the strut of the fixing element 19 is moved away from the frame of the carrier part 3, it moves laterally toward the wall 105 of the elevator shaft 103. Alternatively or additionally, a punch can be moved backward on the back side of the carrier part 3 to open the carrier part 3 in the elevator shaft 103. In this way, the carrier part 3 can be fixed inside the elevator shaft 103 and thus laterally secured therein, for example, during the assembly steps. In this state, forces applied to the carrier part 3 can be transmitted to the wall 105 of the elevator shaft 103, preferably without causing the carrier part 3 to move or vibrate within the elevator shaft 103.
在特定的构造方案(未详细示出)中,载体部件3可以分两部分实施。在此,在第一部分上安装有安装部件5,并且在第二部分上安装有固定部件19。在这种构造方案中,可以在载体部件3上还设置有排齐部件,排齐部件实现了载体部件3的对安装部件5进行承载的第一部分相对于载体部件3的能够固定在电梯竖井103内的第二部分受控制的排齐。例如,排齐装置能够使第一部分围绕至少一个空间转轴相对于第二部分运动。In a specific embodiment (not shown in detail), the carrier element 3 can be implemented in two parts. The mounting element 5 is mounted on the first part, and the fixing element 19 is mounted on the second part. In this embodiment, an alignment element can also be provided on the carrier element 3, which enables controlled alignment of the first part of the carrier element 3, which carries the mounting element 5, relative to the second part of the carrier element 3, which can be fixed in the elevator shaft 103. For example, the alignment device can move the first part relative to the second part about at least one spatial axis of rotation.
在所示的实施方式中,机电一体的安装部件5借助工业机器人7来实施。需要指出的是,机电一体的安装部件5也能够以不同方式实现,例如具有不同构造的促动器、操作装置、执行机构等。安装部件特别是可以具有专门适配于在电梯设备1的电梯竖井103内的安装过程中的应用的机电器件或机器人装置。In the embodiment shown, the mechatronic installation component 5 is implemented by means of an industrial robot 7. It should be noted that the mechatronic installation component 5 can also be implemented in different ways, for example with differently designed actuators, operating devices, actuators, etc. The installation component can, in particular, have mechatronic components or robotic devices that are specifically adapted for use during the installation process in the elevator shaft 103 of the elevator installation 1.
在所示的示例中,工业机器人7配备有多个能够围绕枢转轴枢转的机器人手臂。例如,工业机器人可以具有至少6个自由度,也就是说,由工业机器人7引导的装配工具9能够以6个自由度运动,也就是说,例如具有三个旋转自由度和三个平移自由度。例如工业机器人可以实施为竖向折弯手臂机器人、水平折弯手臂机器人或者实施为SCARA-机器人或实施为笛卡尔坐标机器人或龙门吊机器人。In the example shown, industrial robot 7 is equipped with multiple robot arms that can pivot about pivot axes. For example, the industrial robot can have at least six degrees of freedom, meaning that assembly tool 9 guided by industrial robot 7 can move with six degrees of freedom, for example, three rotational degrees of freedom and three translational degrees of freedom. For example, the industrial robot can be implemented as a vertical bending arm robot, a horizontal bending arm robot, a SCARA robot, a Cartesian coordinate robot, or a gantry crane robot.
机器人可以在其自由伸出的端部8上与不同的装配工具9联接。装配工具9能够就其设计方案和其使用目的方面有所区别。装配工具9可以在载体部件3上保持在工具储仓部件14中,使得工业机器人14的自由伸出的端部能够朝向装配工具行驶靠近,并且与其中一个装配工具相联接。工业机器人7为此例如可以具有工具变换系统,其构造成,使得工具变换系统指数实现了对多个这种装配工具9的操作。The robot can be coupled to different assembly tools 9 at its freely protruding end 8. The assembly tools 9 can differ in their design and intended use. The assembly tools 9 can be held in a tool storage part 14 on a carrier part 3 so that the freely protruding end of the industrial robot 14 can be moved toward the assembly tools and coupled to one of them. For this purpose, the industrial robot 7 can, for example, have a tool changing system designed to allow the tool changing system to operate multiple such assembly tools 9.
装配工具9中的一个可以构造为类似于钻机的钻孔工具。通过工业机器人7与这种钻孔工具的联接,安装部件5可以构造用于,实现了在电梯竖井103的竖井壁105之一中至少部分自动化地受控地钻出孔。在此,钻孔工具可以由工业机器人7例如以如下方式驱动和操作:使得钻孔工具利用钻头在所设置的位置上例如在电梯竖井103的竖井壁105的混凝土中钻孔,稍后例如可以将用于对固定元件进行固定的固定螺栓拧入该孔中。在此,钻孔工具还有工业机器人7能够适当地构造,使得其例如能够耐受当在混凝土中钻孔时所出现的显著的力和振动。One of the assembly tools 9 can be designed as a drilling tool similar to a drill. By coupling the industrial robot 7 to such a drilling tool, the mounting component 5 can be designed to enable at least partially automated, controlled drilling of a hole in one of the shaft walls 105 of the elevator shaft 103. The drilling tool can be driven and operated by the industrial robot 7, for example, in such a way that the drilling tool, using a drill bit, drills a hole at a desired location, for example, in the concrete of the shaft wall 105 of the elevator shaft 103, into which a fastening bolt for securing a fastening element can later be screwed. The drilling tool and the industrial robot 7 can be designed so that they can withstand the significant forces and vibrations that occur, for example, when drilling in concrete.
另一个装配工具9可以设计为旋拧装置,以便至少部分自动化地将螺栓拧入电梯竖井103的壁105中事先钻出的钻孔中。在此,旋拧装置特别是能够构造成,使得借助其也能够将混凝土螺栓拧入竖井壁105的混凝土中。Another assembly tool 9 can be designed as a screwing device to at least partially automatically screw a screw into a previously drilled hole in the wall 105 of the elevator shaft 103. Here, the screwing device can be designed in particular so that concrete screws can also be screwed into the concrete of the shaft wall 105 by means of it.
在载体部件3上还可以设置有储仓部件11。储仓部件11可以用于移动需要安装的构件13并且提供给安装部件5。在所示的示例中,储仓部件11布置在载体部件3的机架的下部区域中并且收纳有多个不同的、例如呈不同构型的构件13,这些构件需要在电梯竖井103内部装配在壁105上,以便例如能够将用于电梯设备101的导轨固定在壁上。在储仓部件11中也可以有螺栓支承和提供,其借助安装部件5能够拧入壁105的预先制造的孔中。A storage unit 11 may also be provided on the carrier part 3. The storage unit 11 can be used to move components 13 to be installed and provide them to the mounting unit 5. In the example shown, the storage unit 11 is arranged in the lower region of the frame of the carrier part 3 and accommodates a plurality of different components 13, for example, of different configurations, which need to be mounted on the wall 105 within the elevator shaft 103 in order to, for example, fasten guide rails for the elevator system 101 to the wall. Screws may also be provided and supported in the storage unit 11, which can be screwed into prefabricated holes in the wall 105 using the mounting unit 5.
在所示的示例中,工业机器人7例如可以自动地从储仓部件11抓取固定螺栓,并且例如利用构造为旋拧装置的装配工具9不完全地拧入壁105中事先钻出的固定孔中。接下来,工业机器人7上的装配工具9可以变换,并且例如从储仓部件11中抓取需要装配的构件13。构件13可以具有固定缝隙。当构件13借助安装部件5被送入所设置的位置中时,事先部分拧入的固定螺栓可以嵌入固定缝隙中或者贯穿固定缝隙地延伸。下面,又可以改换装备成构造为旋拧装置的装配工具9并且将固定螺栓拧紧。In the example shown, the industrial robot 7 can, for example, automatically grab a fixing bolt from the storage part 11 and partially screw it into a previously drilled fixing hole in the wall 105 using, for example, an assembly tool 9 configured as a screwing device. Next, the assembly tool 9 on the industrial robot 7 can be changed and, for example, grab a component 13 to be assembled from the storage part 11. The component 13 can have a fixing slot. When the component 13 is brought into the desired position using the mounting part 5, the previously partially screwed fixing bolt can be embedded in the fixing slot or extend through it. Next, the assembly tool 9 can be changed again to be equipped with a screwing device and the fixing bolt can be tightened.
在所示的示例中,可见的是,借助装配设备1使得将构件13装配在壁105上的安装过程能够完全或至少部分自动化地执行,方式为:安装部件5首先在壁105中钻出钻孔,然后将构件13借助固定螺栓固定在孔中。In the example shown, it can be seen that the assembly process of the component 13 on the wall 105 can be performed completely or at least partially automatically with the help of the assembly device 1, in that the mounting part 5 first drills a hole in the wall 105 and then fixes the component 13 in the hole with the help of fixing screws.
这种自动化的安装过程能够相当快速地执行,并且特别是可以对于需要多次重复地在电梯竖井内执行的安装工作中进行辅助,并且节省了显著的安装耗费进而还有时间和成本。因为装配设备能够尽可能自动化地执行安装过程,所以避免了与人工安装人员的相互作用或者将这种相互作用降至很低程度,使得也能够明显降低对于安装人员否则在这种安装过程的范围内典型地出现的风险、特别是事故风险。This automated installation process can be carried out very quickly and, in particular, assists with installation work that must be carried out repeatedly in the elevator shaft, saving considerable installation effort and, therefore, time and costs. Because the assembly device can largely automate the installation process, interaction with human installers is avoided or reduced to a minimum, so that the risks that typically arise for installers during such installation processes, in particular the risk of accidents, can also be significantly reduced.
为了能够将装配设备1在电梯竖井103内部精确地定位,还可以设置有定位部件21。定位部件21例如可以固定装配在载体部件3上,进而当装配设备1在电梯竖井3内移动时,一并运动。可替换地,定位部件21也可以独立于装配设备1地布置在电梯竖井103内的其他位置上,并且从那个位置出发,获取装配设备1的当前位置。In order to accurately position the assembly device 1 within the elevator shaft 103, a positioning component 21 may be provided. The positioning component 21 may, for example, be fixedly mounted on the carrier component 3 so that it moves along with the assembly device 1 as it moves within the elevator shaft 3. Alternatively, the positioning component 21 may be arranged independently of the assembly device 1 at another location within the elevator shaft 103 and, starting from that location, determine the current position of the assembly device 1.
定位部件21可以应用不同的测量原理,以便能够精确地获取装配设备1的当前位置。特别是光学测量方法表现为适合于:在电梯竖井103内、在位置获取时实现例如小于1cm、优选小于1mm的所希望的精度。装配设备1的控制装置可以对定位部件21的信号进行评估并且借助所述信号确定在电梯竖井103内部相对于额定定位的实际定位。基于此,控制装置可以例如首先使载体部件3在电梯竖井103内部行驶或被驱动达到所希望的高度。下面,控制装置可以在顾及到这样获取的实际位置的情况下,适当地操控安装部件5,以便例如在电梯竖井3内在所希望的部位上钻出钻孔,拧入螺栓和/或最后装配构件13。The positioning element 21 can use various measuring principles to precisely determine the current position of the assembly device 1. Optical measuring methods are particularly suitable for achieving the desired accuracy of, for example, less than 1 cm, preferably less than 1 mm, when determining the position within the elevator shaft 103. The control device of the assembly device 1 can evaluate the signals from the positioning element 21 and, using them, determine the actual position within the elevator shaft 103 relative to the target position. Based on this, the control device can, for example, first move or drive the carrier element 3 within the elevator shaft 103 to the desired height. Subsequently, the control device can appropriately control the mounting element 5, taking into account the actual position thus determined, to, for example, drill holes at the desired locations within the elevator shaft 3, insert screws, and/or finally assemble the component 13.
在此,装配设备1可以具有钢筋检测部件23。在所示的示例中,钢筋检测部件23类似于装配工具9中的一个地容纳在储仓部件11中,并且可以由工业机器人7操作。钢筋检测部件23可以按照这种方式由工业机器人7送到所希望的位置上,在所希望的位置上例如在后面应当将钻孔钻入壁105中。可替换地,可以将钢筋检测部件23也以其他方式设置在装配设备1上。Here, the assembly device 1 may include a reinforcement detection component 23. In the example shown, the reinforcement detection component 23 is housed in the storage component 11, similar to the one in the assembly tool 9, and can be operated by the industrial robot 7. In this way, the reinforcement detection component 23 can be brought by the industrial robot 7 to the desired location, where, for example, a hole is to be drilled later in the wall 105. Alternatively, the reinforcement detection component 23 may also be arranged on the assembly device 1 in other ways.
钢筋检测部件23设计用于检测电梯竖井103的壁105的内部的钢筋。为此,钢筋检测部件可以例如使用物理测量方法,其中,利用了混凝土壁内典型地为金属的钢筋的电学和/或磁性特性,用于位置精确地识别钢筋。The rebar detection component 23 is designed to detect rebars inside the wall 105 of the elevator shaft 103. To this end, the rebar detection component can, for example, use physical measurement methods in which the electrical and/or magnetic properties of the typically metallic rebars in the concrete wall are utilized for accurately identifying the rebars.
如果借助钢筋检测部件23已经识别到壁105内部的钢筋的话,装配设备1的控制装置可以例如对需要钻出螺栓孔的之前假定的位置进行修正,使得在螺栓孔与钢筋之间不发生交叉。If reinforcements have been identified inside the wall 105 by means of the reinforcement detection component 23 , the control device of the assembly device 1 can, for example, correct the previously assumed positions of the bolt holes to be drilled so that no intersections occur between the bolt holes and the reinforcements.
总之,介绍了一种装配设备1,利用其例如以机器人辅助的方式使安装过程能够部分自动化或完全自动化地在电梯竖井103内部执行。在此,装配设备1可以对安装人员当在电梯竖井103内部安装电梯设备101的部件时至少提供辅助,也就是例如执行预备工作。特别是多次出现的、也就是重复的工序能够自动化地也就是快速、精确、低风险和/或成本低廉地执行。在装配方法中执行的安装工序可以在各个需要执行的工序方面、工序的流程方面和/或必需的人机互动方面有所区别。例如,装配设备1虽然可以自动化地执行安装过程的一部分,但是安装人员也与装配设备1进行互动,使得装配工具9能够手动更换和/或构件例如用手后续填入储仓部件中。也可以设想中间工序由安装人员来执行。设置在装配设备1中的机电一体的安装部件5的功能范围可以包括下面开列的工序中的全部或一部分:In summary, an assembly device 1 is described that enables the partially or fully automated installation process to be performed within an elevator shaft 103, for example, with the assistance of robots. The assembly device 1 can at least assist installers when installing components of the elevator system 101 within the elevator shaft 103, for example, by performing preparatory work. In particular, recurring, i.e., repeated, processes can be automated, i.e., quickly, accurately, with low risk, and/or cost-effectively. The installation processes performed within the assembly method can differ in terms of the individual processes to be performed, the process flow, and/or the required human interaction. For example, while the assembly device 1 can automatically perform part of the installation process, the installer can also interact with the assembly device 1 to manually replace the assembly tool 9 and/or manually insert components into a storage unit. Intermediate processes performed by the installer are also conceivable. The functional scope of the mechatronic assembly component 5 provided in the assembly device 1 can include all or part of the following processes:
可以对电梯竖井103进行测量。在此,例如可以检测门开口106,对电梯竖井103的精确取向加以识别和/或对竖井布局加以优化。必要时,可以将电梯竖井103的通过测量过程获得的真实的测量数据与计划数据(如其例如在电梯竖井103的CAD模块中给出那样)相比较。The elevator shaft 103 can be measured. For example, the door opening 106 can be detected, the exact orientation of the elevator shaft 103 can be determined, and/or the shaft layout can be optimized. If necessary, the actual measurement data of the elevator shaft 103 obtained by the measurement process can be compared with the planned data (as provided, for example, in a CAD model of the elevator shaft 103).
装配设备1在电梯竖井103内的定向和/或定位能够得到确定。The orientation and/or position of the assembly device 1 within the elevator shaft 103 can be determined.
电梯竖井103的壁105中的加强铁筋或钢筋能够得到检测。Reinforcement bars or steel bars in the wall 105 of the elevator shaft 103 can be detected.
于是,能够执行诸如钻孔工作、铣削工作、切割工作等预备工作,其中,预备工作优选能够部分地或完全自动化地由装配设备1的安装部件5执行。Preparatory work such as drilling, milling, cutting, etc. can then be carried out, wherein the preparatory work can preferably be carried out partially or completely automatically by the assembly component 5 of the assembly device 1 .
接下来,构件13、例如固定元件、接口元件和/或托架元件能够得到安装。例如,能够将混凝土螺栓拧入事先钻出的孔中,钉入栓柱,将部件相互焊接、铆接和/或粘接等。Next, member 13, for example fixing element, interface element and/or bracket element can be installed.For example, concrete bolt can be screwed in the hole drilled in advance, nailed into bolt, parts are mutually welded, riveted and/or bonded etc.
在此,例如托架、轨道、竖井门元件、螺栓等的构件和/或竖井材料可以在由装配设备1辅助下或完全自动化地得到操作。Components such as brackets, rails, shaft door elements, bolts etc. and/or shaft materials can be handled with the assistance of the assembly device 1 or fully automatically.
所需的材料和/或构件能够自动化地和/或由人员辅助地在装配设备1中后续填入。The required materials and/or components can subsequently be introduced into the assembly device 1 automatically and/or with the assistance of personnel.
通过所述的和可能还有另外的工序,可以在电梯竖井103内的安装过程中,使工序和工作流程相互协调,例如将人机互动程度降至最低,也就是实现尽可能自动工作的系统。可替换地,可以将不太复杂而且进而稳定耐用的系统用于装配设备,其中,在这种情况下,自动化仅以很小程度实现,进而典型地需要更多的人机互动。By means of the described and possibly further steps, the steps and workflows can be coordinated with one another during the installation process in the elevator shaft 103, for example, by minimizing human interaction, i.e., by implementing a system that operates as automatically as possible. Alternatively, a less complex and therefore more robust system can be used for the assembly plant, wherein in this case automation is only implemented to a minimal extent, and thus typically requires greater human interaction.
用于在电梯竖井中移动装配设备的移位部件也可以布置在装配设备的载体部件上,并且作用于电梯竖井的壁。电梯竖井103中的这种装配设备1在图3中以从上方的视图示出。移位部件115具有两个电马达151,这两个电马达布置在装配设备1的载体部件3上。在载体部件3的相反的侧面上,在每两个引导件152上分别固定有一个能够转动的转轴153。在转轴153上分别将两个轮154相对于转轴153抗扭地固定。轮154能够在电梯竖井103的壁105上滚动,并且借助未示出的压紧装置压向相应的壁105。电马达151借助驱动连接件155(例如呈齿轮和链条的形式)与轴153驱动连接,并且能够以如下方式驱动轮154,并且使载体部件3在电梯竖井103内移动。The displacement component for moving the assembly device in the elevator shaft can also be arranged on the assembly device's carrier part and act on the elevator shaft wall. FIG. 3 shows such an assembly device 1 in the elevator shaft 103 in a view from above. The displacement component 115 includes two electric motors 151, which are arranged on the carrier part 3 of the assembly device 1. A rotatable shaft 153 is secured to each of two guides 152 on opposite sides of the carrier part 3. Two wheels 154 are fixed to the shafts 153 in a rotationally fixed manner relative to the shafts 153. The wheels 154 can roll on the walls 105 of the elevator shaft 103 and are pressed against the respective walls 105 by means of a clamping device (not shown). The electric motors 151 are drive-connected to the shafts 153 via a drive connection 155 (e.g., in the form of a gear and chain) and can drive the wheels 154 and move the carrier part 3 within the elevator shaft 103.
在图3中的载体部件3上还在其上不存在移位部件115的一侧上布置有固定部件,固定部件由支撑元件119和伸缩筒120构成。支撑元件119以如下方式布置,使得支撑元件在具有图3中未示出的门开口106的一侧上处在电梯竖井103的壁105中(类似于图1)。装配设备1即以如下方式装入电梯竖井103中:使得支撑元件119得到相应布置。On the carrier part 3 in FIG3 , on the side where the displacement part 115 is not present, a fixing element is also arranged, which consists of a support element 119 and a telescopic cylinder 120. The support element 119 is arranged in such a way that it is located in the wall 105 of the elevator shaft 103 (similar to FIG1 ) on the side with the door opening 106 (not shown in FIG3 ). The assembly device 1 is thus installed in the elevator shaft 103 in such a way that the support element 119 is arranged accordingly.
细长伸展的支撑元件119具有主体呈方形或梁状的基本形状并且沿竖向取向。类似于图1和图2中的图示地,支撑元件在载体部件3的整个竖向伸展上方延伸并且还在两个方向上伸出载体部件。支撑元件119通过两个圆柱形的连接元件123与载体部件3连接。连接元件123由两个未独立示出的部件构成,这两个部件能够手动地相互推移套嵌并且彼此拉开,其中,这两个部件能够固定在多个位置中。由此,能够调整支撑元件119与载体部件3之间的间距122。The elongated support element 119 has a basic shape with a square or beam-like main body and is oriented vertically. Similar to the illustrations in Figures 1 and 2 , the support element extends over the entire vertical extent of the carrier part 3 and also protrudes beyond the carrier part in two directions. The support element 119 is connected to the carrier part 3 via two cylindrical connecting elements 123. The connecting elements 123 consist of two components (not shown separately) that can be manually pushed into and pulled apart from one another, and can be fixed in a variety of positions. This allows the spacing 122 between the support element 119 and the carrier part 3 to be adjusted.
在载体部件3的与支撑元件119相对置的侧面上,居中地布置有伸缩筒120。伸缩筒120具有能够驶出的冲头121,冲头与U形的延长元件124连接。冲头121能够以如下程度朝向电梯竖井103的壁105的方向驶出:使得支撑元件119和与冲头121连接的延长元件124贴靠在电梯竖井103的壁105上,并且载体部件3由此在壁105上固定。由此,载体部件3沿竖向以及沿水平方向、也就是横向于竖向地固定。在所示的示例中,伸缩筒120以电动的方式驶出和驶入。但也可以考虑其他的驱动装置类型、例如以气动或液压的方式驱动。A telescopic cylinder 120 is centrally arranged on the side of the carrier part 3 opposite the support element 119. The telescopic cylinder 120 has an extendable plunger 121 connected to a U-shaped extension element 124. The plunger 121 can be extended toward the wall 105 of the elevator shaft 103 to such an extent that the support element 119 and the extension element 124 connected to the plunger 121 come into contact with the wall 105 of the elevator shaft 103, thereby securing the carrier part 3 to the wall 105. This secures the carrier part 3 both vertically and horizontally, that is, transversely to the vertical direction. In the example shown, the telescopic cylinder 120 is extended and retracted electrically. However, other types of drives, such as pneumatic or hydraulic drives, are also conceivable.
在图3中所示的伸缩筒120布置在载体部件3的上侧的区域上或所述区域中。与此类似地,载体部件3也在其下侧的区域上或中具有伸缩筒。3 is arranged on or in the region of the upper side of the carrier part 3. Similarly, the carrier part 3 also has a telescopic cylinder on or in the region of its lower side.
同样可行的是,分别将两个伸缩筒或多于两个、例如三个或四个伸缩筒布置在一个高度上。在此,例如可以将伸缩筒的冲头在无需中间连接延长元件的情况下就与电梯竖井的壁发生贴靠。It is equally feasible that two telescopic cylinders or more than two, for example three or four telescopic cylinders are arranged on a height respectively. Here, for example the punch of the telescopic cylinder can be abutted against the wall of the elevator shaft without the need for an intermediate extension element.
由支撑元件和伸缩筒构成的固定部件也能够与装配设备相组合,装配设备能够借助承载机构如在图1和图2中所示那样在电梯竖井内部移动。The fixing element consisting of the supporting element and the telescopic cylinder can also be combined with an assembly device which can be moved within the elevator shaft by means of a support mechanism, as shown in FIG. 1 and FIG. 2 .
装配设备必须在电梯竖井中得到供能,并且需要与装配设备进行通信。在图4中,示出在电梯竖井103中与装配设备1的能量和通信连接件。装配设备1具有载体部件3和呈工业机器人7形式的机电一体的安装部件5。工业机器人7由控制装置操控,控制装置由布置在载体部件3上的功率部件156和在电梯竖井103之外布置在楼层上的控制计算机157构成。控制计算机157和功率部件156借助例如呈以太网线路形式的通信线路158相互连接。通信线路158是所谓的吊挂线缆159的一部分,其也包括供电线路160,通过供电线路由电源161对装配设备1供电。处于概览原因,装配设备1内部的线路并未示出。The assembly equipment must be powered in the elevator shaft and requires communication with the assembly equipment. Figure 4 shows the energy and communication connections to the assembly equipment 1 in the elevator shaft 103. The assembly equipment 1 comprises a carrier part 3 and a mechatronic mounting part 5 in the form of an industrial robot 7. The industrial robot 7 is controlled by a control system consisting of a power unit 156 arranged on the carrier part 3 and a control computer 157 located on a floor outside the elevator shaft 103. The control computer 157 and the power unit 156 are connected to each other via a communication line 158, for example, in the form of an Ethernet line. The communication line 158 is part of a so-called pendant cable 159, which also includes a power supply line 160, via which the assembly equipment 1 is supplied with power from a power source 161. For reasons of clarity, the internal wiring of the assembly equipment 1 is not shown.
工业机器人7的功率部件156通过供电线路160供电,并且通过通信线路158与控制计算机157保持通信连接。控制计算机157可以通过通信线路158将控制信号发送给功率部件156,功率部件将控制信号转换成工业机器人7的各个未示出的电马达的具体的控制方案,并且于是例如对工业机器人7如由控制计算机157规定那样进行驱动。The power unit 156 of the industrial robot 7 is powered via a power supply line 160 and is communicatively connected to a control computer 157 via a communication line 158. The control computer 157 can send control signals to the power unit 156 via the communication line 158. The power unit converts the control signals into specific control schemes for the individual electric motors (not shown) of the industrial robot 7 and then drives the industrial robot 7, for example, as specified by the control computer 157.
在图5中实施为工业机器人的安装部件5的一部分带有缓冲元件130和与之联接的、呈钻机131形式的装配工具地示出。钻孔插件132插入钻机131中,钻孔插件能够由钻机131驱动。缓冲元件130由多个平行布置的橡胶缓冲件136构成,其分别能够视作缓冲元件。缓冲元件130装在工业机器人7的臂133中并且将其划分成钻机侧的第一部分134和第二部分135。缓冲元件130将工业机器人7的臂133的两个部分134、135连接并且通过钻孔插件将导入的冲击和振动经缓冲地继续给出到第二部件135上。FIG5 shows a portion of a mounting component 5 embodied as an industrial robot, with a damping element 130 and a connected assembly tool in the form of a drill 131. A drilling insert 132 is inserted into the drill 131 and can be driven by the drill 131. The damping element 130 consists of a plurality of parallel rubber buffers 136, each of which can be considered a damping element. The damping element 130 is installed in an arm 133 of the industrial robot 7 and divides it into a first part 134 and a second part 135 on the drill side. The damping element 130 connects the two parts 134, 135 of the arm 133 of the industrial robot 7 and dampens shocks and vibrations introduced via the drilling insert to the second part 135.
根据图6,缓冲元件130也可以布置在从工业机器人7到呈钻机131形式的装配工具的连接元件137中。缓冲元件原则上与图5中的缓冲元件130相同地构造。连接元件137与钻机131固定连接,使得工业机器人7为了将孔钻入电梯竖井的壁中,而容纳连接元件137与钻机131的组合。According to FIG6 , the damping element 130 can also be arranged in a connecting element 137 from the industrial robot 7 to an assembly tool in the form of a drill 131. The damping element is essentially designed identically to the damping element 130 in FIG5 . The connecting element 137 is fixedly connected to the drill 131, so that the industrial robot 7 receives the combination of the connecting element 137 and the drill 131 for drilling a hole in the wall of the elevator shaft.
同样可行的是,缓冲元件实施为钻机的集成的组成部件。It is also possible to design the damping element as an integrated component of the drilling rig.
为了监控钻机131的钻孔插件132的磨损,对钻孔时的进给和/或用于将钻孔以所希望的深度进行加工的时长加以监控。当低于进给极限值和/或超出时长极限值时,所用的钻机被识别为异常并且产生相应的通知。To monitor the wear of the drilling insert 132 of the drill 131, the feed rate during drilling and/or the time required to drill the hole to the desired depth are monitored. If a feed rate limit is exceeded and/or a time limit is exceeded, the drill is detected as abnormal and a corresponding notification is generated.
借助图7a和图7b介绍了一种用于建立钢筋在电梯竖井的壁内部的位置映像的方法和一种用于确定第一和与之相对应的第二钻孔位置的方法。7 a and 7 b , a method for generating a position image of a reinforcement within a wall of an elevator shaft and a method for determining a first and a corresponding second drilling position are described.
在图7a中示出电梯竖井的壁的区域140,其中,在第一钻孔位置上应当执行钻孔。为了更好地介绍这种方法,区域140被划分成规划方形,规划方形向右标有彼此先后跟随的字母A至J,以及向下标有升序的数字1至10。这种划分类似于图7b中那样执行。FIG7 a shows an area 140 of the elevator shaft wall where drilling is to be performed at a first drilling location. To better illustrate the method, area 140 is divided into planning squares labeled with successive letters A to J to the right and ascending numbers 1 to 10 to the bottom. This division is performed similarly to FIG7 b .
在图7a中示出的区域140中,第一和第二钢筋141、142从上向下延伸,其中,第一和第二钢筋至少在所示的区域140中呈直线而且彼此平行地延伸。在此,第一钢筋141从B1朝向B10延伸,第二钢筋142从I1朝向I10延伸。额外地,第三和第四钢筋143、144从左向右延伸,其中,第三和第四钢筋至少在所示的区域中呈直线而且彼此平行地延伸。在此,第三钢筋143从A4向J4延伸,第四钢筋144从A10向J10延伸。In the region 140 shown in FIG. 7 a , first and second reinforcement bars 141 and 142 extend from top to bottom, wherein the first and second reinforcement bars extend in a straight line and parallel to each other, at least in the illustrated region 140. Here, the first reinforcement bar 141 extends from B1 to B10, and the second reinforcement bar 142 extends from I1 to I10. Additionally, third and fourth reinforcement bars 143 and 144 extend from left to right, wherein the third and fourth reinforcement bars extend in a straight line and parallel to each other, at least in the illustrated region. Here, the third reinforcement bar 143 extends from A4 to J4, and the fourth reinforcement bar 144 extends from A10 to J10.
为了产生钢筋141、142、143、144的所示位置的映像,钢筋检测部件23由安装部件5多次沿电梯竖井的壁105引导。钢筋检测部件23在此首先多次从上向下(以及反过来)以及接下来从左向右(以及反过来)地引导。钢筋检测部件23在运动期间连续地提供与沿运动方向处在下一个的钢筋143的间距145,使得基于钢筋检测部件23的已知位置和所提到的间距145,能够产生钢筋141、142、143、144的位置的所示的映像。To generate the image of the illustrated positions of the reinforcing bars 141, 142, 143, and 144, the reinforcing bar detection component 23 is guided by the mounting element 5 multiple times along the wall 105 of the elevator shaft. The reinforcing bar detection component 23 is first guided multiple times from top to bottom (and vice versa) and then from left to right (and vice versa). During its movement, the reinforcing bar detection component 23 continuously provides the distance 145 from the next reinforcing bar 143 in the direction of movement, so that based on the known position of the reinforcing bar detection component 23 and the mentioned distances 145, the illustrated image of the positions of the reinforcing bars 141, 142, 143, and 144 can be generated.
一旦钢筋141、142、143、144的位置已知,针对第一钻孔位置的可行的第一区域146就可以确定。在图7a中,这样的可行的第一区域146是具有角部C5、H5、C9和H9的矩形。Once the positions of the rebars 141, 142, 143, 144 are known, a feasible first area 146 for the first drilling position can be determined. In Figure 7a, such a feasible first area 146 is a rectangle with corners C5, H5, C9 and H9.
电梯竖井的壁的在图7b中所示的区域147例如在侧面相对于图7a中的区域140错开地布置。在区域147中,应当执行第二钻孔过程,但其中,钻孔位置不能自由选择,而是必须以规定的方式相对于第一钻孔位置布置在根据图7a的区域140中。与第一钻孔位置相对应的第二钻孔位置例如必须以确定的间距在侧面相对于第一钻孔位置错开地布置。在所示的示例中,图7b中的区域147以该间距沿侧向相对于图7a中的区域140错开地布置。相对应的第一和第二钻孔位置在图7a和图7b中所示的示例中布置在一致规划方形中。当第一钻孔在图7a的区域140中在规划方形B2中执行的话,第二钻孔必须在图7b的区域147中同样在规划方形B2中执行。由此实现的是,第二钻孔正确地相对于第一钻孔定位。For example, area 147 of the elevator shaft wall, shown in FIG. 7b , is laterally offset relative to area 140 in FIG. 7a . A second drilling process is to be performed in area 147 , but the drilling positions cannot be freely selected; rather, they must be arranged in a defined manner relative to the first drilling positions in area 140 according to FIG. 7a . The second drilling position, corresponding to the first drilling position, must, for example, be laterally offset relative to the first drilling position at a specific spacing. In the example shown, area 147 in FIG. 7b is laterally offset relative to area 140 in FIG. 7a at this spacing. In the examples shown in FIG. 7a and FIG. 7b , the corresponding first and second drilling positions are arranged in a consistent planning square. If the first drilling is performed in planning square B2 in area 140 in FIG. 7a , the second drilling must also be performed in planning square B2 in area 147 in FIG. 7b . This ensures that the second drilling is correctly positioned relative to the first drilling.
因为壁中的钢筋不是在其整个长度上相同地取向,所以钢筋141、142、143、144在图7b中的伸展不与图7a中相同。第一钢筋141在图7b中从D1向D10延伸,第二钢筋142从J1向J10延伸。第三钢筋在图7b中从A5向J5延伸,第四钢筋144如在图7a中那样从A10向J10延伸。Because the reinforcement in the wall is not uniformly oriented throughout its entire length, the extension of the reinforcements 141, 142, 143, 144 in FIG7b is not the same as in FIG7a. The first reinforcement 141 extends from D1 to D10 in FIG7b, and the second reinforcement 142 extends from J1 to J10. The third reinforcement extends from A5 to J5 in FIG7b, and the fourth reinforcement 144 extends from A10 to J10 as in FIG7a.
在如图7a介绍那样也针对图7b中的区域147已经产生钢筋141、142、143、144的位置的映像之后,针对第二钻孔位置的可行的第二区域148可以得到确定。在图7b中,可行的第二区域148是具有角部E6、I6、E9和I9的矩形。针对第一和第二钻孔位置的可行的区域可以基于第一区域146和第二区域148的重叠区域来获得。由此,针对第一钻孔位置获得第一矩形区域149,针对第二钻孔位置获得矩形区域150,分别具有角部E6、H6、E9、H9。从这些区域149、150中能够选出针对第一和第二钻孔位置的规划方形。在图7a、图7b中示出的示例中,第一钻孔位置170在图7a中以及第二钻孔位置171在图7b中分别在规划方形E7中确定。After generating an image of the positions of rebars 141, 142, 143, and 144 for area 147 in Figure 7b, as described in Figure 7a, a feasible second area 148 for the second drilling location can be determined. In Figure 7b, feasible second area 148 is a rectangle with corners E6, I6, E9, and I9. The feasible areas for the first and second drilling locations can be derived based on the overlap of first area 146 and second area 148. This yields a first rectangular area 149 for the first drilling location and a rectangular area 150 for the second drilling location, each with corners E6, H6, E9, and H9, respectively. From these areas 149 and 150, the planned squares for the first and second drilling locations can be selected. In the example shown in Figures 7a and 7b, the first drilling location 170 in Figure 7a and the second drilling location 171 in Figure 7b are each defined within planned square E7.
借助图8a和图8b介绍了用于确定第一钻孔位置和相对应的第二钻孔位置的可替换的方法。钢筋141、142、143、144在图8a中的布置与图7a中的布置相同,并且图8b中的布置与图7b的布置相同。同样相同的是在规划方形中的划分方案。An alternative method for determining the first drilling location and the corresponding second drilling location is described with reference to Figures 8a and 8b. The arrangement of the reinforcement bars 141, 142, 143, and 144 in Figure 8a is identical to that in Figure 7a, and the arrangement in Figure 8b is identical to that in Figure 7b. The division within the planning square is also identical.
首先根据图8a确定针对第一钻孔位置的可行的位置。为此,借助钢筋检测部件23检查:在所希望的钻孔位置(这里为D5)上是否可以钻孔。这在这里是这种情况。接下来,寻找针对第一钻孔位置的其他可行的位置。为此,从所希望的钻孔位置D5出发,呈螺旋状顺时针检查其他规划方形,这里即为彼此先后的E5、E6和D6。一旦找到四个可行的位置,就中断寻找其他可行的位置。如果其中一个位置由于钢筋而已知不可行的话,一直搜寻至找到四个可行的位置为止。First, feasible positions for the first drilling location are determined based on Figure 8a. To do this, the reinforcement detection component 23 is used to check whether drilling is possible at the desired drilling location (here, D5). This is the case here. Next, other feasible positions for the first drilling location are searched. To do this, starting from the desired drilling location D5, the remaining planned squares are examined in a spiral clockwise direction, here, E5, E6, and D6, which are located one after the other. Once four feasible positions have been found, the search for further feasible positions is discontinued. If one of the positions is known to be unfeasible due to the reinforcement, the search continues until four feasible positions have been found.
接下来,如在图8b中所示那样寻找可行的第二钻孔位置。基于两个钻孔位置所介绍的对应关系,第二钻孔位置必须处在与第一钻孔位置相同的规划方形中。首先检查:所希望的钻孔位置也就是这里为D5是否也可以用于第二钻孔位置。在所示的示例中,这由于与钢筋1417中突而不可行,使得类似于针对第一钻孔位置的做法呈螺旋状地继续寻找。可行的第二位置E5由于与钢筋143冲突而不可行。可行的第三位置E6是可行的,从而在图8a和图8b中所示的示例中,第一钻孔位置172在图8a中以及第二钻孔位置173在图8b中分别在规划方形E6中确定。Next, a search is performed for a feasible second drilling position, as shown in FIG8 b . Based on the described correspondence between the two drilling positions, the second drilling position must be located in the same planning square as the first drilling position. First, a check is performed to see whether the desired drilling position, here D5, can also be used for the second drilling position. In the example shown, this is not possible due to a collision with the reinforcement 1417, so the search is continued in a spiral similar to the procedure for the first drilling position. The feasible second position E5 is not feasible due to a collision with the reinforcement 143. A feasible third position E6 is feasible, so that in the examples shown in FIG8 a and FIG8 b , the first drilling position 172 in FIG8 a and the second drilling position 173 in FIG8 b are each determined in planning square E6.
最后,需要指出的是,诸如“具有”、“包括”等表述不排除其他元件或步骤,诸如“一个”的表述不排除多个。另外,需要指出的是,参照上述实施方式已经介绍的特征或步骤也能够与其他上面介绍的实施例的其他特征或步骤相组合地应用。权利要求中的附图标记不视为限定。Finally, it should be noted that expressions such as "having" or "including" do not exclude other elements or steps, and expressions such as "a" or "an" do not exclude a plurality. Furthermore, it should be noted that features or steps described with reference to the above embodiments can also be applied in combination with other features or steps of other embodiments described above. Reference numerals in the claims are not to be construed as limiting.
Claims (13)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15178287 | 2015-07-24 | ||
| EP15178287.7 | 2015-07-24 | ||
| PCT/EP2016/065240 WO2017016780A1 (en) | 2015-07-24 | 2016-06-30 | Automated mounting device for performing assembly jobs in an elevator shaft of an elevator system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1248199A1 HK1248199A1 (en) | 2018-10-12 |
| HK1248199B true HK1248199B (en) | 2020-12-18 |
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