HK1248174B - Agitator ball mill - Google Patents
Agitator ball mill Download PDFInfo
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- HK1248174B HK1248174B HK18107542.8A HK18107542A HK1248174B HK 1248174 B HK1248174 B HK 1248174B HK 18107542 A HK18107542 A HK 18107542A HK 1248174 B HK1248174 B HK 1248174B
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Description
技术领域Technical Field
本发明涉及根据搅拌器式球磨机,并且涉及用于搅拌器式球磨机的搅拌盘。The present invention relates to an agitator ball mill and to an agitator disk for the agitator ball mill.
背景技术Background Art
在从DE 1 632 424已知的具有水平布置的研磨室的搅拌器式球磨机中,公知具有圆形夹带轮廓的搅拌盘,夹带轮廓可由开口或者沟槽或者由平坦槽形成。夹带轮廓是圆形的并且具有盘的半径的50%至100%的曲率半径。倾斜角从盘的边缘开始沿朝盘的中心的方向增大30%至50%。因此,要实现实质性增大分散的效率而不损坏研磨体。由于大的曲率半径,相应成形的夹带轮廓以距离搅拌轴的大的径向距离在内部终止,并且实际在搅拌轴的横向侧终止。在径向内端处,夹带轮廓基本切向于搅拌轴的中央纵轴线(并因此切向于力矩矢量)延伸。总的来说,位于搅拌盘的内部中的研磨体的夹带(对应位于研磨室内的搅拌盘的表面的内部边界与外周边界之间的50%的径向延伸量)不尽如人意。设置有这样的搅拌盘的搅拌器式球磨机仅适于相当小程度地以研磨室的容积的40%至60%的研磨体填充研磨室。在搅拌盘的外周中,研磨体借助夹带轮廓的后壁在搅拌盘的平面中径向向外并且垂直于搅拌轴移动。在这样的搅拌器式球磨机中仅能实现低效率,此外,这样的搅拌器式球磨机在研磨室内分布不均匀。因此,对于这样的研磨过程而言,以对能量的相当高的特定需求能实现关于空间与时间消耗的低产量。In a stirrer ball mill with a horizontally arranged grinding chamber, known from DE 1 632 424, a stirrer disk is known with a circular entrainment profile, which can be formed by openings, grooves, or flat grooves. The entrainment profile is circular and has a radius of curvature of 50% to 100% of the disk radius. The inclination angle increases by 30% to 50% from the disk edge toward the center of the disk. This is to achieve a substantial increase in the efficiency of the dispersion without damaging the grinding bodies. Due to the large radius of curvature, the correspondingly shaped entrainment profile ends at a large radial distance from the stirrer shaft, effectively lateral to the stirrer shaft. At its radially inner end, the entrainment profile extends essentially tangentially to the central longitudinal axis of the stirrer shaft (and therefore tangentially to the torque vector). Overall, the entrainment of the grinding bodies in the interior of the stirrer disk (corresponding to a radial extension of 50% between the inner and outer circumferential limits of the surface of the stirrer disk within the grinding chamber) is unsatisfactory. Agitator ball mills equipped with such a stirrer disk are only suitable for filling the grinding chamber to a minimal degree, with grinding media representing 40% to 60% of the grinding chamber volume. At the outer circumference of the stirrer disk, the grinding media are displaced radially outward in the plane of the stirrer disk and perpendicular to the stirring axis by the rear wall of the entrainment profile. Such agitator ball mills achieve only low efficiencies and, moreover, lack uniform distribution within the grinding chamber. Consequently, for such a grinding process, the relatively high specific energy requirements result in low throughput in terms of space and time consumption.
发明内容Summary of the Invention
因此,本发明的目标是以搅拌盘的较低的圆周速度实现较高效的研磨过程,并且此外实现用于加工的研磨材料的较窄的颗粒尺寸分布的生产的研磨过程的改进的能量效率,并且获得较高的产量。The object of the present invention is therefore to achieve a more efficient grinding process at lower peripheral speeds of the agitator disk and furthermore to achieve improved energy efficiency of the grinding process for the production of a narrower particle size distribution of the processed ground material and to obtain a higher yield.
就搅拌器式球磨机而言根据第一方面并且就搅拌盘而言根据第二方面实现此目标。对于研磨单元中对研磨体的更有效的夹带的特别强烈的循环流的形成而言,本发明的基本解决途径是形成夹带轮廓的加速后壁,夹带轮廓已经在其内部中以关于中央纵轴线成直角在搅拌轴处开始并且以向回弯曲的方式进一步向外并且不使夹带轮廓连续至盘外周(即,搅拌盘的外边缘)。惊人地,被证实:在其他传统搅拌器式球磨机的可比条件下,在夹带轮廓在达到搅拌盘的外边缘之前终止的情况下在加工的研磨材料内的较窄的颗粒分布方面,研磨质量提高。因此,一种解释是:借助夹带轮廓在夹带轮廓的径向外部中向外加速的研磨体相对于通过搅拌器式球磨机的流的总方向借助相应搅拌盘的前表面朝上游研磨单元重定向并且借助相应搅拌盘的后表面朝下游研磨单元重定向。因此,结果是向外加速的研磨体受搅拌盘的两侧限定地扇出(fan-out),而不像现有技术中那样仅在搅拌盘的外边缘与研磨室的壁之间的区域中压缩研磨体。搅拌盘的外边缘附近(即,在搅拌盘的外边缘与研磨容器的壁之间的环形部分或者间隙中)不产生二次旋涡。这提供了搅拌器式球磨机的显著改进的平稳运行,连同提供搅拌盘以及外部研磨单元的壁的显著减小的磨损。由于根据本发明形成的搅拌盘的夹带轮廓,能够以研磨过程所需的大幅减小的特定能量来设置能用以实现预定研磨质量的那些参数。这些参数特别是研磨体的高填充度以及同时搅拌机的较低的旋转速度。This object is achieved according to a first aspect with respect to agitator ball mills and according to a second aspect with respect to agitator disks. The basic approach of the present invention to the formation of a particularly intense circulation flow in the grinding units for more effective entrainment of the grinding bodies is to form an acceleration rear wall of the entrainment profile, which already begins at right angles to the central longitudinal axis at the agitator shaft in its interior and curves back further outward without continuing the entrainment profile to the disk periphery (i.e., the outer edge of the agitator disk). Surprisingly, it has been shown that under comparable conditions in other conventional agitator ball mills, the grinding quality is improved with a narrower particle distribution in the processed grinding material when the entrainment profile terminates before reaching the outer edge of the agitator disk. One explanation is therefore that the grinding bodies accelerated outward by the entrainment profile in the radially outer portion of the entrainment profile are redirected toward the upstream grinding unit by the front surface of the respective agitator disk and toward the downstream grinding unit by the rear surface of the respective agitator disk relative to the overall direction of the flow through the agitator ball mill. The result is that the grinding bodies that are accelerated outwards are fanned out in a defined manner on both sides of the agitator disk, instead of being compressed only in the area between the outer edge of the agitator disk and the wall of the grinding chamber, as in the prior art. No secondary vortices are generated near the outer edge of the agitator disk (i.e. in the annular portion or gap between the outer edge of the agitator disk and the wall of the grinding container). This provides a significantly improved smooth operation of the agitator ball mill, together with a significantly reduced wear of the agitator disk and the walls of the outer grinding unit. Due to the entrainment profile of the agitator disk formed according to the invention, those parameters that can be used to achieve a predetermined grinding quality can be set with a significantly reduced specific energy required for the grinding process. These parameters are in particular a high filling degree of the grinding bodies and a simultaneously low rotational speed of the agitator.
其它方面指定了根据本发明的搅拌器式球磨机的有利方面以及相应适用于根据本发明的搅拌盘。The further aspects specify advantageous aspects of the agitator ball mill according to the invention and correspondingly apply to the agitator disk according to the invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
根据进一步的从属权利要求并且根据本发明的实施方式的借助附图的以下描述,本发明的另外的优势以及细节变得显而易见。这些附图示出:Further advantages and details of the invention become apparent from the further dependent claims and from the following description of embodiments of the invention with the aid of the accompanying drawings. These drawings show:
图1是局部的剖面侧视图中的示意性表示中根据本发明的搅拌器式球磨机的实施方式;FIG1 is a schematic representation of an embodiment of an agitator ball mill according to the invention in a partial sectional side view;
图2是根据本发明的搅拌盘的第一实施方式的俯视图;FIG2 is a top view of a first embodiment of a stirring plate according to the present invention;
图3是根据图2的搅拌盘的局部剖面图;FIG3 is a partial cross-sectional view of the stirring plate according to FIG2 ;
图4是图1的具有根据图2以及图3的搅拌盘的相对于图1放大了尺寸的细节;FIG4 is a detail of FIG1 with a stirring disk according to FIG2 and FIG3 , which is enlarged in size relative to FIG1 ;
图5是俯视图中根据本发明的搅拌盘的第二实施方式;FIG5 is a top view of a second embodiment of a stirring plate according to the present invention;
图6是根据图5的搅拌盘的局部剖面图;FIG6 is a partial cross-sectional view of the stirring plate according to FIG5;
图7是图1的具有根据图5以及图6的搅拌盘的相对于图1放大了尺寸的细节;FIG7 is a detail of FIG1 with a stirring plate according to FIG5 and FIG6 , which is enlarged in size relative to FIG1 ;
图8是俯视图中根据本发明的搅拌盘的第三实施方式;FIG8 is a top view of a third embodiment of a stirring plate according to the present invention;
图9是根据图8的搅拌盘的局部剖面图;FIG9 is a partial cross-sectional view of the stirring plate according to FIG8;
图10是俯视图中根据本发明的搅拌盘的第四实施方式;以及FIG10 is a top view of a fourth embodiment of a stirring plate according to the present invention; and
图11是根据图10的搅拌盘的局部剖面图。FIG. 11 is a partial cross-sectional view of the stirring plate according to FIG. 10 .
具体实施方式DETAILED DESCRIPTION
图1示出了水平的搅拌器式球磨机。搅拌器式球磨机一般包括支撑在地面2上的支架1。具有可控制的旋转速度的驱动马达3布置在支架1内并且配备有V形带轮4,搅拌器式球磨机的驱动轴7借助此V形带轮4经由V形带以及另外的V形带轮6可被驱动。在支架1的上部中,驱动轴7被多个轴承9支撑。FIG1 shows a horizontal agitator ball mill. A stirrer ball mill generally comprises a stand 1 supported on the ground 2. A drive motor 3 with a controllable rotational speed is arranged within the stand 1 and is equipped with a V-belt pulley 4, by which a drive shaft 7 of the stirrer ball mill can be driven via a V-belt and a further V-belt pulley 6. The drive shaft 7 is supported in the upper part of the stand 1 by a plurality of bearings 9.
基本为圆筒形的研磨容器10可释放地安装至支架1的上部8。圆筒形的研磨容器10包括内壁11,并且由位于面向上部8的端部处的第一盖12封闭并由位于相反的端部处的第二盖13封闭。研磨容器包封研磨室14。因此,内壁11形成研磨室外边界。A substantially cylindrical grinding container 10 is releasably mounted to the upper portion 8 of the support 1. The cylindrical grinding container 10 comprises an inner wall 11 and is closed by a first cover 12 at the end facing the upper portion 8 and by a second cover 13 at the opposite end. The grinding container encloses a grinding chamber 14. The inner wall 11 thus forms the outer boundary of the grinding chamber.
搅拌轴16与研磨容器1和驱动轴7的公共中央纵轴线15同心地布置在研磨室14内,并且以对抗相对于纵轴线15的旋转而固定的方式连接至驱动轴7。研磨室14被位于第一盖12与驱动轴7之间的衬垫17密封。驱动轴7与搅拌轴16的组合以悬臂的方式被支撑,并因此在第二盖13的区域中不被支撑。搅拌轴16配备有位于研磨室14中的遍布搅拌轴16的整个长度的搅拌工具,搅拌工具具体化为圆形搅拌盘18。A stirring shaft 16 is arranged in the grinding chamber 14 concentrically with the common central longitudinal axis 15 of the grinding container 1 and the drive shaft 7 and is connected to the drive shaft 7 in a manner fixed against rotation relative to the longitudinal axis 15. The grinding chamber 14 is sealed by a gasket 17 located between the first cover 12 and the drive shaft 7. The combination of the drive shaft 7 and the stirring shaft 16 is supported in a cantilevered manner and is therefore not supported in the region of the second cover 13. The stirring shaft 16 is equipped with stirring means located in the grinding chamber 14 and extending over the entire length of the stirring shaft 16, which stirring means is embodied as a circular stirring disk 18.
搅拌盘18安装在搅拌轴16上并且一般例如借助键与槽连接以对抗相对于搅拌轴16的旋转而固定的方式保持在搅拌轴16上,并且借助间隔套筒19保持为轴向间隔开。搅拌轴16与间隔套筒19和搅拌盘18一起形成搅拌机20。间隔套筒19在内部界定大体圆筒形的研磨室14并且因此形成研磨室内部边界。The agitator disk 18 is mounted on the agitator shaft 16 and is typically held on the agitator shaft 16 in a manner fixed against rotation relative to the agitator shaft 16, for example by means of a key and groove connection, and is held axially spaced apart by means of a spacer sleeve 19. The agitator shaft 16, together with the spacer sleeve 19 and the agitator disk 18, forms an agitator 20. The spacer sleeve 19 internally delimits the generally cylindrical grinding chamber 14 and thus forms the inner boundary of the grinding chamber.
研磨材料供给口21在第一盖12的区域中通入到研磨室14中。研磨材料出口22在研磨容器10的与研磨材料供给口21的端部相反的那端处通向第二盖13之外。A grinding material inlet 21 opens into the grinding chamber 14 in the region of the first cover 12 . A grinding material outlet 22 opens out of the second cover 13 at the end of the grinding container 10 opposite the end of the grinding material inlet 21 .
在邻近第二盖13的最后一个搅拌盘18的外圆周处形成圆筒形保持架23。保持架包括分布在其整个圆周上的开口24。安装至第二盖13并且连接至研磨材料出口22的筛体26布置在由最后一个搅拌盘18以及保持架23界定的分离器空间25中。这些部分形成从EP 2 178642A1已知的研磨材料/研磨体分离器单元27,研磨材料(例如,研磨悬浮物)与研磨体33通过开口28进入研磨材料/研磨体分离器单元27中。A cylindrical holder 23 is formed at the outer circumference of the last agitator disk 18 adjacent to the second cover 13. The holder includes openings 24 distributed over its entire circumference. A sieve 26 mounted on the second cover 13 and connected to the ground material outlet 22 is arranged in a separator space 25 defined by the last agitator disk 18 and the holder 23. These parts form a ground material/grinding body separator unit 27 known from EP 2 178 642 A1, into which the ground material (e.g., ground suspension) and the grinding bodies 33 enter through the openings 28.
相邻的搅拌盘18彼此具有相同的轴向距离。而且,相邻的搅拌盘18限定分离角α,此分离角α由搅拌盘18的外边缘30与相邻搅拌盘18的位于搅拌轴16上(即,位于相应的间隔套筒19上)的基部之间的线29以及平行于轴线15的线31形成。以下情况适用:30°≤α≤60°。Adjacent agitator disks 18 have the same axial distance from one another. Furthermore, adjacent agitator disks 18 define a separation angle α, which is formed by a line 29 between an outer edge 30 of an agitator disk 18 and a base of an adjacent agitator disk 18 on the agitator shaft 16 (i.e., on the corresponding spacing sleeve 19) and a line 31 parallel to the axis 15. The following applies: 30°≤α≤60°.
外边缘30与壁11之间的环形间隙32的宽度b不超过研磨室14的在其内边缘与其外边界之间的自由半径R14的20%,也就是说,b≤0.2·R14。The width b of the annular gap 32 between the outer edge 30 and the wall 11 does not exceed 20% of the free radius R14 of the grinding chamber 14 between its inner edge and its outer boundary, ie b≦0.2·R14.
研磨室14主要填充有研磨体33,优选填充由具有高密度的材料制成的研磨体33(例如,由具有6.0g/cm3的固体密度的ZrO2(二氧化锆)制成的高性能陶瓷)。研磨体的填充度在50%至90%的范围内,特别在80%至90%的范围内。对于期望的效果(即,以相当低的搅拌器旋转速度将各个搅拌盘18的表面的区域中的研磨体33向外运送到已经累积有研磨材料的地带中)而言,研磨体33的相对于研磨悬浮物的密度的高固体密度是重要的。研磨单元34(参见例如图4)形成在各个相邻的搅拌盘18之间。The grinding chamber 14 is primarily filled with grinding bodies 33, preferably made of a high-density material (e.g., high-performance ceramic made of ZrO₂ (zirconium dioxide) with a solid density of 6.0 g/ cm³ ). The degree of filling with grinding bodies is in the range of 50% to 90%, particularly in the range of 80% to 90%. A high solid density of grinding bodies 33 relative to the density of the grinding suspension is important for the desired effect (i.e., transporting grinding bodies 33 from the surface of each agitator disk 18 outwards into the zone where the agitated material has already accumulated at a relatively low agitator rotational speed). Grinding cells 34 (see, for example, FIG. 4 ) are formed between each adjacent agitator disk 18.
搅拌盘18包括用于研磨体33的夹带轮廓35(参见例如图2),这些夹带轮廓集成在各个搅拌盘18中并因此不从搅拌盘18的表面伸出,所述轮廓正好开始于研磨室的内壁处(即,在间隔套筒19处)。为了以最佳方式发生以下描述的作用,夹带轮廓35的宽度c优选相当于搅拌盘18的厚度d的0.5至1.5倍。这意思是0.5·d≤c≤1.5·d。The agitator disks 18 include entrainment profiles 35 for the grinding bodies 33 (see, for example, FIG. 2 ). These entrainment profiles are integrated into the respective agitator disk 18 and therefore do not protrude from the surface of the agitator disk 18 . The profiles begin directly at the inner wall of the grinding chamber (i.e., at the spacing sleeve 19 ). For the effects described below to occur optimally, the width c of the entrainment profiles 35 preferably corresponds to 0.5 to 1.5 times the thickness d of the agitator disk 18 . This means that 0.5·d≤c≤1.5·d.
在根据图2与图3的实施方式中,夹带轮廓35形成平坦槽状通道36,这些通道以一致的方式形成在各个搅拌盘18的两侧上,从而如能在图3中看到的,在通道之间保留薄壁部37。各个通道36包括相对于搅拌盘18的回旋方向38的后壁39,后壁39平行于中央纵轴线15延伸,此中央纵轴线15也是各个搅拌盘18的中央纵轴线15。如能在图2中看到的,此通道36包括相对于中央纵轴线15以直角径向向外延伸的笔直内通道部分40,并且包括联接内通道部分40且径向朝外的外通道部分41,外通道部分41逆着回旋方向38弯曲并且在距离搅拌盘18的外边缘30距离e处终止。因此外通道部分41终止于搅拌盘18的环形外周部42处。包封环形外周部42的距离e或者径向跨度e优选是搅拌盘18的厚度d的0.5至1.5倍。这意思是0.5·d≤e≤1.5·d。In the embodiment according to Figures 2 and 3, the entrainment profile 35 forms flat, trough-like channels 36, which are formed uniformly on both sides of each agitator disk 18, so that, as can be seen in Figure 3, thin-walled sections 37 remain between the channels. Each channel 36 comprises a rear wall 39, relative to the direction of rotation 38 of the agitator disk 18, which extends parallel to the central longitudinal axis 15, which is also the central longitudinal axis 15 of the respective agitator disk 18. As can be seen in Figure 2, this channel 36 comprises a straight inner channel portion 40 extending radially outward at right angles to the central longitudinal axis 15, and an outer channel portion 41 adjoining the inner channel portion 40 and facing radially outward, which curves against the direction of rotation 38 and ends at a distance e from the outer edge 30 of the agitator disk 18. The outer channel portion 41 thus ends at an annular outer circumference 42 of the agitator disk 18. The distance e or radial extent e of the enveloping annular outer circumference 42 is preferably 0.5 to 1.5 times the thickness d of the agitator disk 18. This means that 0.5·d≤e≤1.5·d.
如能在图2中进一步看到的,研磨体33被后壁39沿回旋方向38切向地夹带并因此在各个通道36中离心地加速。切向速度以及因此指向外的合成离心加速度径向地向外增大(如由速度箭头43的径向向外增大的长度表示的)。由于搅拌轴16或者各个间隔套筒19附近的相对低的切向速度,结果表明,如果使研磨体33加速至局部圆周速度的壁39垂直于力矩矢量(即,垂直于中央纵轴线15)取向则对于输入到研磨室14中的功率而言效率高。这是因笔直、径向布置的内通道部分40而实现的。由研磨体33的圆周速度产生相应的离心加速度。As can be further seen in FIG. 2 , the grinding bodies 33 are entrained tangentially by the rear wall 39 in the direction of rotation 38 and are thus centrifugally accelerated in the respective channels 36. The tangential velocity, and therefore the resulting outwardly directed centrifugal acceleration, increases radially outward (as indicated by the radially outwardly increasing length of the velocity arrows 43). Due to the relatively low tangential velocity near the agitator shaft 16 or the respective spacer sleeves 19, it has been shown that the power input into the grinding chamber 14 is more efficient if the wall 39, which accelerates the grinding bodies 33 to the local circumferential velocity, is oriented perpendicular to the moment vector (i.e., perpendicular to the central longitudinal axis 15). This is achieved due to the straight, radially arranged inner channel sections 40. The corresponding centrifugal acceleration is generated by the circumferential velocity of the grinding bodies 33.
根据本发明,笔直内通道部分40具有这样的长度f,此长度是搅拌盘18的从间隔套筒19到外边缘30的自由半径R18的25%至60%,优选30%至50%。这意思是R18≤f≤0.6·R18,并且优选0.3·R18≤f≤0.5·R18。结果表明,夹带轮廓35的大大超过搅拌盘18的自由半径R18的60%的径向部分40导致研磨体33的不合意的湍流,这样的研磨体不能用于研磨过程。According to the invention, the straight inner channel portion 40 has a length f that is 25% to 60%, preferably 30% to 50%, of the free radius R18 of the agitator disk 18 from the spacing sleeve 19 to the outer edge 30. This means that R18 ≤ f ≤ 0.6·R18, and preferably 0.3·R18 ≤ f ≤ 0.5·R18. It has been shown that radial portions 40 of the entrainment profile 35 that significantly exceed 60% of the free radius R18 of the agitator disk 18 lead to undesirable turbulence in the grinding body 33, which cannot be used in the grinding process.
由于逆着回旋方向38向后弯曲的通道部分41并且尤其由于其作为夹带表面的后壁39,由局部圆周速度产生与壁39接合的研磨体33的切向-径向夹带,并且除离心加速之外发生此研磨体33的切向-径向夹带。研磨体主动地向外运送。径向夹带分量有利地向外连续增大。为了达到积极有益的研磨过程,证明,小于搅拌盘18的半径r18的40%的曲率半径r41是有利的。必须考虑到通道36以及尤其位于外端处的通道部分41延伸出其整个宽度c。后壁39合并到通道部分41的外边界中,通道部分41的外边界关于搅拌盘18的外边缘30同心地延伸并且由环形外周部42以非常小的合并半径r41/42(即,以锐角)形成。合并半径r41/42应优选小于夹带轮廓35的宽度c的20%。这意思是r41/42≤0.2·c。根据本发明具体化的后壁39因此一直到其最外端在研磨体33上施加仅指向外的加速度。已经证明本实施方式对于形成畅通无阻的循环流(即,交织流44(参见例如图4))尤其有益同时避免研磨单元34内的二次旋涡,这转而是研磨体高填充度时有效操作的先决条件。Due to the channel section 41, which is curved backwards against the direction of rotation 38 and in particular due to its rear wall 39 as an entrainment surface, a tangential-radial entrainment of the grinding bodies 33, which are in contact with the wall 39, is generated by the local peripheral speed and occurs in addition to centrifugal acceleration. The grinding bodies are actively transported outwards. The radial entrainment component advantageously increases continuously outwards. In order to achieve an active and beneficial grinding process, a radius of curvature r41 of less than 40% of the radius r18 of the agitator disk 18 has proven to be advantageous. It must be taken into account that the channel 36 and in particular the channel section 41 at the outer end extend over its entire width c. The rear wall 39 merges into the outer boundary of the channel section 41, which extends concentrically with respect to the outer edge 30 of the agitator disk 18 and is formed by the annular outer circumference 42 with a very small merging radius r41/42 (i.e., at an acute angle). The merging radius r41/42 should preferably be less than 20% of the width c of the entrainment profile 35. This means that r41/42 ≤ 0.2·c. The rear wall 39 embodied according to the invention thus exerts an exclusively outwardly directed acceleration on the grinding bodies 33 up to its outermost end. This embodiment has proven particularly advantageous for generating an unimpeded circulation flow, i.e., an interwoven flow 44 (see, for example, FIG. 4 ), while avoiding secondary vortices within the grinding unit 34, which in turn is a prerequisite for efficient operation at high filling levels of the grinding bodies.
如能在图4中看到的,双循环流(所谓的交织流44)形成在单独的研磨单元34内。在搅拌盘18的区域中,研磨体33与待处理的研磨材料、研磨悬浮物由于由搅拌盘18引起的切向加速度分别沿朝在外侧界定研磨室14的内壁11的方向向外流,并且然后在研磨单元34的轴向中央区域中朝搅拌轴16向内返回。在成形成槽状通道36的夹带轮廓35的径向外部,搅拌盘18实际上用作双侧偏转装置。在搅拌盘18的外周部42中,搅拌盘18的厚度与在间隔套筒19的区域中的厚度相同,搅拌盘18的此外周部42确保研磨体33与向外加速的研磨材料的混合物的方向的扇出及改变。各个搅拌盘18的外周部42的相对于通过搅拌器式球磨机的流45的总方向的上游侧使研磨体与研磨材料的混合物向上游重定向。这对与流45的总方向相反的研磨体33的影响造成甚至在研磨体的较高填充度并且在一般的研磨悬浮物流速度时这些研磨体不能由于研磨悬浮物流速度被一起带到下一个下游研磨单元34。因此,这使得研磨体在整个研磨室14平稳分布。然而,搅拌盘18的界定研磨单元34的外周部42的下游侧沿下游方向造成相应的偏转。研磨悬浮物由于根据本发明具体化的搅拌盘18而流经间隙32的仅存在减少量的研磨体的环形部分,并且被吸入到研磨单元34中的位于下游的循环流44中。如能在图4中看到的,外通道部分41可在过渡至外周部42的位置处设置有引导斜面46以便支持相应的偏转。As can be seen in FIG4 , a double circulation flow (so-called interwoven flow 44) is formed within the individual grinding units 34. In the region of the agitator disks 18, the grinding bodies 33, together with the grinding material to be processed and the grinding suspension, flow outwards due to the tangential acceleration caused by the agitator disks 18 in the direction of the inner wall 11 delimiting the grinding chamber 14 on the outside, and then return inwards in the axial central region of the grinding unit 34 towards the agitator shaft 16. Radially outside the entrainment profile 35, which forms the groove-like channel 36, the agitator disks 18 actually act as a double-sided deflection device. In the outer circumference 42 of the agitator disks 18, the thickness of the agitator disks 18 is the same as in the region of the spacer sleeves 19, and this outer circumference 42 of the agitator disks 18 ensures the fanning out and the change of direction of the mixture of grinding bodies 33 and the outwardly accelerated grinding material. The upstream side of the outer circumference 42 of the individual agitator disks 18, relative to the overall direction of the flow 45 through the agitator ball mill, redirects the mixture of grinding bodies and grinding material upstream. This effect on the grinding bodies 33, which are directed counter to the general direction of the flow 45, means that even at a high filling level of grinding bodies and at typical grinding suspension flow velocities, these grinding bodies cannot be carried along with them to the next downstream grinding unit 34 due to the grinding suspension flow velocity. This results in a smoother distribution of the grinding bodies throughout the grinding chamber 14. However, the downstream side of the outer periphery 42 of the agitator disk 18, which delimits the grinding units 34, causes a corresponding deflection in the downstream direction. Due to the agitator disk 18 embodied according to the invention, the grinding suspension flows through the annular portion of the gap 32, in which only a reduced amount of grinding bodies is present, and is sucked into the downstream circulating flow 44 in the grinding units 34. As can be seen in FIG. 4 , the outer channel section 41 can be provided with a guide bevel 46 at the transition to the outer periphery 42 in order to support the corresponding deflection.
对于根据图5至图7的实施方式的描述而言,以下适用:就相同的部分而言,使用相同附图标记;就类似的部分而言,使用具有接续的a的相同附图标记,没必要重复详细描述。根据图5以及图6的搅拌盘18a与根据图2以及图3的搅拌盘18不同之处在于,通道36a不实施为具有使通道相互隔开的壁部37的槽,而相反形成为贯通沟槽作为夹带轮廓,此贯通沟槽包括从搅拌盘18a的这面延伸至那面的壁39。作用的机理大体相当于根据图2至图4的实施方式中的一者。使研磨体33加速的壁39的由于省略壁部37而显著增大的表面导致进一步增大搅拌器式球磨机的效率或者以降低的搅拌机速度允许之前的恒定输出。当然,研磨材料能通过实施为连续的贯通沟槽的具有相应的通道部分40a与41a的通道36a而从研磨单元34直接转移至位于相邻研磨单元34的下游。此总体不合意的效果发生的程度取决于所选的操作参数,尤其取决于每单位时间研磨悬浮物的体积通过量以及研磨体的填充度。能在图7(类似于图4)中看到,研磨体的密度朝搅拌轴16急剧减小并且朝壁11急剧增加。For the description of the embodiment according to Figures 5 to 7 , the following applies: identical parts are identified by the same reference numerals, and similar parts are identified by the same reference numerals followed by a, without requiring a repetition of the detailed description. The agitator disk 18a according to Figures 5 and 6 differs from the agitator disk 18 according to Figures 2 and 3 in that the channels 36a are not embodied as grooves with walls 37 separating the channels from one another, but are instead formed as continuous grooves as an entrainment profile, comprising walls 39 extending from one side of the agitator disk 18a to the other. The mechanism of action is generally equivalent to that of the embodiment according to Figures 2 to 4 . The significantly increased surface area of the walls 39, which accelerate the grinding bodies 33 due to the omission of the walls 39, further increases the efficiency of the agitator ball mill or allows for a previously constant output at reduced agitator speed. Of course, the ground material can be transferred directly from a grinding unit 34 to an adjacent grinding unit 34 downstream via the channels 36a embodied as continuous continuous grooves with corresponding channel sections 40a and 41a. The extent to which this generally undesirable effect occurs depends on the selected operating parameters, in particular on the volume throughput of the grinding suspension per unit time and the filling degree of the grinding bodies. It can be seen in FIG7 (similar to FIG4 ) that the density of the grinding bodies decreases sharply towards the agitator shaft 16 and increases sharply towards the wall 11.
封闭的槽状通道与实施为连续的贯通沟槽的通道的混合型实施方式是可行的,从本发明的教导的意义上说这可引致另外的优势。A mixed embodiment of closed trough-like channels and channels embodied as continuous through-grooves is possible, which can lead to further advantages in terms of the teaching of the present invention.
对于根据图8与图9的实施方式的描述而言,以下适用:就相同的部分而言,使用相同附图标记;就类似的部分而言,使用具有接续的b的相同附图标记,没必要重复详细描述。在根据图8与图9的搅拌盘18b中,分隔两个一致的通道36b的壁部37b在笔直通道部分40b的大致整个长度部分上被破坏,同时径向外部的逆着回旋方向38弯曲的槽状通道部分41中的壁部37b仍存在。此实施方式具有优势:由于省去分隔壁,在低圆周速度的区域中(即,精确地说在特别需要的位置处)对研磨体33的夹带作用增强。在弯曲的通道部分41的区域中具有更多研磨体的外周部中,分隔壁部37b防止研磨悬浮物与研磨体33从一个研磨单元34不受控制地迁移至相邻的研磨单元。此措施有助于使颗粒尺寸分布变窄并因此增加研磨质量或者研磨效率。在其他方面,关于以上描述的作用机理的解释也适用于此。For the description of the embodiments according to Figures 8 and 9 , the following applies: identical parts are identified by the same reference numerals, and similar parts are identified by the same reference numerals followed by a "b." A detailed description need not be repeated. In the agitator disk 18b according to Figures 8 and 9 , the wall 37b separating the two identical channels 36b is broken over substantially the entire length of the straight channel portion 40b, while the wall 37b remains in the radially outer, groove-shaped channel portion 41 that curves against the direction of rotation 38. This embodiment has the advantage that, due to the omission of the dividing wall, the entrainment of the grinding bodies 33 is enhanced in areas of low peripheral speed (i.e., precisely where they are particularly needed). In the outer circumference, where there are more grinding bodies in the area of the curved channel portion 41, the dividing wall 37b prevents the uncontrolled migration of grinding suspension and grinding bodies 33 from one grinding unit 34 to an adjacent one. This measure contributes to a narrower particle size distribution and thus increases the grinding quality or efficiency. Otherwise, the explanations regarding the mechanism of action described above apply here as well.
而且对于根据图10与图11的实施方式的描述而言,以下适用:就相同的部分而言,使用图2与图3的附图标记。就类似的部分而言,使用图2与图3的具有接续的c的相同附图标记。在此情况下,没必要进一步详细描述。在根据图10与图11的搅拌盘18中,研磨材料通道开口47紧邻搅拌轴16(并因此紧邻间隔套筒19)形成在槽状通道36c的壁部37c中,由于邻近搅拌轴16的研磨体33的低密度,基本上仅研磨材料能通过研磨材料通道开口47从一个研磨单元34转移至在流45的总方向上的相邻的研磨单元34。径向延伸量R47(即,研磨材料通道开口47从研磨室内边界沿搅拌盘18c的径向方向的延伸量)与搅拌盘18c的从研磨室内边界(即,间隔套筒19)到外边缘30的径向延伸量R18之间的比率是:0.05·R18≤R47≤0.25·R18。优选地,应用条件R47≤0.20·R18,并且尤其优选地R47≤0.15·R18。Furthermore, for the description of the embodiment according to Figures 10 and 11, the following applies: For identical parts, the reference numerals of Figures 2 and 3 are used. For similar parts, the same reference numerals of Figures 2 and 3 with a successor c are used. In this case, no further detailed description is necessary. In the agitator disk 18 according to Figures 10 and 11, the grinding material passage opening 47 is formed in the wall 37c of the groove-shaped channel 36c in the immediate vicinity of the agitator shaft 16 (and therefore in the immediate vicinity of the spacing sleeve 19), and due to the low density of the grinding bodies 33 in the immediate vicinity of the agitator shaft 16, essentially only grinding material can be transferred through the grinding material passage opening 47 from one grinding unit 34 to the adjacent grinding unit 34 in the general direction of the flow 45. The ratio of the radial extension R47 (i.e., the extension of the grinding material passage opening 47 from the inner boundary of the grinding chamber in the radial direction of the agitating disk 18c) to the radial extension R18 of the agitating disk 18c from the inner boundary of the grinding chamber (i.e., the spacing sleeve 19) to the outer edge 30 is: 0.05·R18≤R47≤0.25·R18. Preferably, the condition R47≤0.20·R18 applies, and particularly preferably R47≤0.15·R18.
研磨材料通道开口47紧邻间隔套筒19(研磨室内边界)布置。术语“紧邻”意思是:或者研磨材料通道开口47的径向内边界界定至间隔套筒19;或者研磨材料通道开口的径向内边界以距离间隔套筒19短的径向距离布置,从而大体上此距离或者是零(边界)或者能接近于搅拌盘18c或者18b的径向延伸量R18的十分之一(≤0.1·R18)。The grinding material passage opening 47 is arranged in close proximity to the spacing sleeve 19 (inner boundary of the grinding chamber). The term "close proximity" means that either the radial inner boundary of the grinding material passage opening 47 is bounded by the spacing sleeve 19; or the radial inner boundary of the grinding material passage opening is arranged at a short radial distance from the spacing sleeve 19, so that substantially this distance is either zero (boundary) or can be close to one tenth of the radial extension R18 of the agitating disk 18c or 18b (≤0.1·R18).
由于在对比邻近搅拌盘18c的外边缘30的区域中累积研磨体的区域中的条件时的非常低的穿过阻力,此实施方式也适用于最高的研磨体填充度以及特别高的总流速同时维持沿研磨室14的均匀的研磨体分布。已经能够以减小的搅拌机速度达到高效率。由于研磨单元34相互良好限定的边界,完全消除了研磨悬浮物不受控制地从一个研磨单元34迁移至相邻的研磨单元34的情况。由此实施方式产生了就同质而言的特别高的研磨质量,这能由加工的研磨悬浮物的窄的颗粒尺寸分布验证。除此之外,此处的作用机理也与以上描述的作用机理一样。Due to the very low flow resistance compared to the conditions in the area of the accumulation of grinding bodies in the region adjacent to the outer edge 30 of the agitator disk 18 c, this embodiment is also suitable for the highest grinding body filling levels and particularly high total flow rates while maintaining a uniform distribution of grinding bodies along the grinding chamber 14. High efficiency can be achieved even at reduced agitator speeds. Due to the well-defined boundaries of the grinding cells 34, uncontrolled migration of grinding suspension from one grinding cell 34 to an adjacent grinding cell 34 is completely eliminated. This embodiment results in a particularly high grinding quality with respect to homogeneity, which can be verified by the narrow particle size distribution of the processed grinding suspension. Apart from this, the mechanism of action here is also the same as that described above.
Claims (18)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP16194368.3A EP3311921B1 (en) | 2016-10-18 | 2016-10-18 | Agitator ball mill |
| EP16194368.3 | 2016-10-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1248174A1 HK1248174A1 (en) | 2018-10-12 |
| HK1248174B true HK1248174B (en) | 2020-09-04 |
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