HK1242754B - Infused and coated proppant containing chemical treatment agent and methods of using same - Google Patents
Infused and coated proppant containing chemical treatment agent and methods of using same Download PDFInfo
- Publication number
- HK1242754B HK1242754B HK18102107.6A HK18102107A HK1242754B HK 1242754 B HK1242754 B HK 1242754B HK 18102107 A HK18102107 A HK 18102107A HK 1242754 B HK1242754 B HK 1242754B
- Authority
- HK
- Hong Kong
- Prior art keywords
- proppant
- chemical treatment
- ppm
- composition
- day
- Prior art date
Links
Description
技术领域Technical Field
本发明涉及包含化学处理剂的支撑剂,以改善生产速率和从油井或气井中的最终回收。The present invention relates to proppants containing chemical treatments to improve production rates and ultimate recovery from oil or gas wells.
本发明还涉及使用含示踪剂的支撑剂来评价油井或气井中水力压裂刺激处理的有效性和性能的方法。The present invention also relates to methods of using tracer-containing proppants to evaluate the effectiveness and performance of hydraulic fracturing stimulation treatments in oil or gas wells.
背景技术Background Art
油和天然气从具有多孔的和可渗透的地下岩层的井中生产。岩层的多孔性允许岩层贮藏油和气,而岩层的渗透性允许油或气流体移动穿过岩层。岩层的渗透性对允许油和气流到可以从井中泵出的位置是必须的。有时气或油被保持在其渗透性不足以经济地回收油和气的岩层中。其它情况下,在井的操作期间,岩层的渗透性下降至进一步回收变得不经济的程度。在这样的情况下,必须使岩层断裂并借助支撑材料或支撑剂在开放的条件下支撑裂缝。这样的断裂通常通过水压完成,支撑材料或支撑剂是颗粒状材料,例如砂、玻璃珠或陶瓷颗粒,其借助流体而被带入裂缝中。Oil and natural gas are produced from wells having porous and permeable underground rock formations. The porosity of the rock formation allows it to store oil and gas, while the permeability of the rock formation allows the oil or gas fluid to move through the rock formation. The permeability of the rock formation is necessary to allow the oil and gas to flow to a position where they can be pumped out of the well. Sometimes the gas or oil is retained in a rock formation whose permeability is insufficient to economically recover the oil and gas. In other cases, during the operation of the well, the permeability of the rock formation decreases to a point where further recovery becomes uneconomical. In such cases, the rock formation must be fractured and the fractures propped open with the help of support materials or proppants. Such fractures are usually accomplished by hydraulic pressure, and the support materials or proppants are granular materials, such as sand, glass beads or ceramic particles, which are drawn into the fractures with the help of the fluid.
在生产过程中,油气井常常展现出能够减少井产量的结垢和/或石蜡沉积。已经使用许多类型的化学处理剂来防止结垢和/或石蜡沉积。用于将这种化学处理剂递送到井下的一种技术包括用化学处理剂注入多孔陶瓷支撑剂微粒。在许多情况下,化学处理剂必须首先溶解在水性溶剂、有机溶剂或无机溶剂中,以使能够将化学处理剂注入到多孔陶瓷支撑剂微粒中。然而,如果化学处理剂太粘稠,则这可能导致在经注入的支撑剂中存在的化学处理剂的有效量低于所期望的量或者导致总体注入不均匀或无效。将化学处理剂溶解在溶剂中也是额外的步骤,其可能是昂贵的和耗时的。During the production process, oil and gas wells often exhibit scaling and/or wax deposition that can reduce well production. Many types of chemical treatments have been used to prevent scaling and/or wax deposition. One technique for delivering such chemical treatments downhole includes injecting porous ceramic proppant particles with the chemical treatment. In many cases, the chemical treatment must first be dissolved in an aqueous solvent, an organic solvent, or an inorganic solvent so that the chemical treatment can be injected into the porous ceramic proppant particles. However, if the chemical treatment is too viscous, this may result in the effective amount of the chemical treatment present in the injected proppant being less than the desired amount or causing the overall injection to be uneven or ineffective. Dissolving the chemical treatment in a solvent is also an additional step, which may be expensive and time-consuming.
示踪剂也已被用于水力压裂,来提供关于裂缝的位置和取向的某些类型的诊断信息。用于水力压裂的示踪剂已经与颗粒形式的各种载体材料相关联,颗粒在放置于所产生的水力压裂缝中后示踪剂本身从其中释放。这些示踪剂颗粒通常由示踪物质和载体构成,其中载体由淀粉或聚合物材料构成。诸如淀粉或聚合材料的载体是弱材料,如果在水力压裂缝中加入支撑剂中可能会不利地影响传导率。此外,淀粉或聚合物载体材料的密度与通常在水力压裂中使用的支撑剂不相似,导致密度偏析(segregation),这可能导致示踪剂化学品在所产生的裂缝中不均匀分布。Tracers have also been used in hydraulic fracturing to provide certain types of diagnostic information about the location and orientation of fractures. Tracers used in hydraulic fracturing have been associated with various carrier materials in the form of particles from which the tracer itself is released after the particles are placed in the hydraulic fracture created. These tracer particles are typically composed of a tracer substance and a carrier, where the carrier is composed of starch or a polymeric material. Carriers such as starch or polymeric materials are weak materials and may adversely affect conductivity if added to proppants in hydraulic fractures. In addition, the density of starch or polymeric carrier materials is not similar to that of proppants typically used in hydraulic fracturing, resulting in density segregation, which can cause uneven distribution of the tracer chemical in the created fracture.
因此,需要的是将化学处理剂添加到支撑剂颗粒中而不需要溶剂的方法。还需要的是当加入到地下环境中时不与支撑剂偏析并且不会不利地影响传导率的示踪剂载体。Therefore, what is needed is a method for adding chemical treatments to proppant particles without the need for solvents.What is also needed is a tracer carrier that does not segregate from the proppant and adversely affect conductivity when added to a subterranean environment.
附图简要说明BRIEF DESCRIPTION OF THE DRAWINGS
通过参考以下用于说明本发明的实施方式的描述和附图,可以最好地理解本发明。在附图中:The present invention may best be understood by referring to the following description and accompanying drawings which illustrate embodiments of the invention. In the drawings:
图1是根据本文中所描述的若干示例性实施方式的在涂层和支撑剂微粒之间布置有包含化学处理剂的经涂覆的支撑剂的横截面图。1 is a cross-sectional view of a coated proppant having a chemical treatment disposed between a coating and a proppant particulate, according to several exemplary embodiments described herein.
图2是根据本文中所描述的若干示例性实施方式的包含分散在涂层内的化学处理剂的涂布的支撑剂的横截面图。2 is a cross-sectional view of a coated proppant including a chemical treatment dispersed within a coating according to several exemplary embodiments described herein.
图3是根据本文中所描述的若干示例性实施方式的经包封的支撑剂的横截面图,所述经包封的支撑剂具有用于包封涂布的支撑剂的可降解的不可渗透的壳,所述涂布的支撑剂包含被注入到多孔支撑剂微粒中的化学处理剂。3 is a cross-sectional view of an encapsulated proppant having a degradable, impermeable shell encapsulating a coated proppant comprising a chemical treatment infused into the porous proppant particulate, according to several exemplary embodiments described herein.
图4是根据本文中所描述的若干示例性实施方式的经包封的支撑剂的横截面图,所述经包封的支撑剂具有用于包封未涂布的支撑剂的可降解的不可渗透的壳,所述未涂布的支撑剂包含被注入到多孔支撑剂微粒中的化学处理剂。4 is a cross-sectional view of an encapsulated proppant having a degradable, impermeable shell encapsulating an uncoated proppant comprising a chemical treatment injected into the porous proppant particulates, according to several exemplary embodiments described herein.
图5是根据本文中所描述的若干示例性实施方式的经包封的支撑剂的横截面图,所述经包封的支撑剂具有用于包封涂布的支撑剂的可降解的不可渗透的壳,所述涂布的支撑剂包含布置在树脂涂层和支撑剂微粒之间的化学处理剂。5 is a cross-sectional view of an encapsulated proppant having a degradable, impermeable shell encapsulating a coated proppant comprising a chemical treatment disposed between a resin coating and the proppant particulate, according to several exemplary embodiments described herein.
图6是比较轻质陶瓷支撑剂、中等密度陶瓷支撑剂和高密度陶瓷支撑剂的支撑剂渗透性的图示。6 is a graphical representation comparing the proppant permeability of lightweight ceramic proppants, medium density ceramic proppants, and high density ceramic proppants.
图7是标准非多孔轻质陶瓷支撑剂和轻质多孔陶瓷支撑剂(25%孔隙率)的长期渗透性的图示。7 is a graphical representation of the long term permeability of a standard non-porous lightweight ceramic proppant and a lightweight porous ceramic proppant (25% porosity).
图8描绘了根据本文中所描述的若干示例性实施方式的包含支撑剂充填层(pack)的说明性的预填充的筛网组件的透视图。8 depicts a perspective view of an illustrative pre-packed screen assembly including a proppant pack, according to several exemplary embodiments described herein.
图9描绘了沿着图8的线8-8截取的预填充的筛网的横截面图。FIG. 9 depicts a cross-sectional view of the pre-filled screen taken along line 8 - 8 of FIG. 8 .
图10描绘了具有放置在管内的罐的组件的横截面侧视图。10 depicts a cross-sectional side view of the assembly with the canister positioned within the tube.
图11描绘了图10中所示的罐的横截面端视图。FIG. 11 depicts a cross-sectional end view of the canister shown in FIG. 10 .
图12描绘了图10和11中所示的罐的透视图。FIG. 12 depicts a perspective view of the canister shown in FIGs. 10 and 11 .
图13是实施例1的洗脱曲线图,作为时间的函数的用DTPMP(二亚乙基三胺五(亚甲基膦酸))注入并用各种涂层包封的多孔陶瓷支撑剂释放的每百万中份数(ppm)的DTPMP。13 is a graph of the elution profiles for Example 1, showing parts per million (ppm) of DTPMP (diethylenetriaminepenta(methylenephosphonic acid)) released as a function of time from a porous ceramic proppant injected with DTPMP and encapsulated with various coatings.
图14是实施例2的洗脱曲线图,作为时间的函数的用DTPMP注入并用各种涂层包封的多孔陶瓷支撑剂释放DTPMP的ppm。14 is a graph of the elution profile for Example 2, showing the ppm of DTPMP released as a function of time from a porous ceramic proppant infused with DTPMP and encapsulated with various coatings.
图15是实施例3的洗脱曲线图,作为时间的函数的用DTPMP注入并用各种涂层包封的多孔陶瓷支撑剂释放DTPMP的ppm。15 is a graph of the elution profile for Example 3, showing the ppm of DTPMP released as a function of time from a porous ceramic proppant infused with DTPMP and encapsulated with various coatings.
图16是实施例4的洗脱曲线图,作为时间的函数的用DTPMP注入并用不同厚度的可降解的壳包封和没有用不同厚度的可降解的壳包封的多孔陶瓷释放DTPMP的ppm。FIG. 16 is a graph of the elution curves of Example 4, showing the ppm of DTPMP released as a function of time from porous ceramics infused with DTPMP and encapsulated with degradable shells of varying thicknesses and without encapsulation with degradable shells of varying thicknesses.
发明详述Detailed Description of the Invention
在以下描述中,阐述了许多具体细节。然而,应当理解,可以在没有这些具体细节的情况下实践本发明的实施方式。在其它情况下,未详细示出或描述公知的结构和技术,以免模糊对本说明书的理解。此外,本文中使用时,术语“示例性”意欲表示起到说明性或示例作用,而不意图表示偏好方式。In the following description, numerous specific details are set forth. However, it should be understood that embodiments of the present invention can be practiced without these specific details. In other instances, well-known structures and techniques are not shown or described in detail to avoid obscuring the understanding of this specification. Furthermore, when used herein, the term "exemplary" is intended to mean illustrative or exemplary and is not intended to indicate a preferred approach.
本文中使用时,术语“表观比重”是每单位体积的颗粒的重量(克/立方厘米),包括内部孔隙率。本文给出的表观比重值通过根据API RP60的液体(水)置换的阿基米德法测定,该方法是本领域普通技术人员公知的。为了本公开的目的,测试支撑剂在表观比重方面的特性的方法是在支撑剂样品上常规进行的标准API测试。此外,本文中使用时,术语“示例性”意欲表示起到说明性或示例作用,而不意图表示偏好方式。As used herein, the term "apparent specific gravity" is the weight of a particle per unit volume (g/cm3), including internal porosity. The apparent specific gravity values given herein were determined by the Archimedean method of liquid (water) displacement according to API RP60, a method well known to those skilled in the art. For the purposes of this disclosure, the method for testing proppant properties with respect to apparent specific gravity is the standard API test routinely performed on proppant samples. Furthermore, as used herein, the term "exemplary" is intended to mean illustrative or exemplary and is not intended to indicate a preferred approach.
本文中使用时,术语“传导率(conductivity)”被定义为生成的裂缝的宽度和裂缝中保留的支撑剂的渗透率的乘积。As used herein, the term "conductivity" is defined as the product of the width of the created fracture and the permeability of the proppant retained in the fracture.
本文中使用时,术语“高密度支撑剂”意指具有大于3.4g/cm3的表观比重的支撑剂。As used herein, the term "high-density proppant" means a proppant having an apparent specific gravity greater than 3.4 g/ cm3 .
本文中使用时,术语“中等密度支撑剂”意指具有约3.1至3.4g/cm3的表观比重的支撑剂。As used herein, the term "medium density proppant" means a proppant having an apparent specific gravity of about 3.1 to 3.4 g/ cm3 .
本文中使用时,术语“内部连通孔隙率(internal interconnected porosity)”被定义为孔体积(pore volume)或空隙体积空间(void volume space)相对于多孔陶瓷微粒的总体积的百分比。As used herein, the term "internal interconnected porosity" is defined as the percentage of pore volume or void volume space relative to the total volume of the porous ceramic particle.
本文中使用时,术语“轻质支撑剂”意指具有小于3.0g/cm3的表观比重的支撑剂。As used herein, the term "lightweight proppant" means a proppant having an apparent specific gravity of less than 3.0 g/ cm3 .
本文中使用时,术语“可降解的”是指在一种或多种井下条件下化学品或涂层能够反应以溶解或分解成较小组分。As used herein, the term "degradable" means that the chemical or coating is capable of reacting to dissolve or break down into smaller components under one or more downhole conditions.
本文中使用时,术语“注入”是指使材料注入、附着、引入或以其它方式包含在多孔基材(例如多孔陶瓷)中。As used herein, the term "infusion" refers to causing a material to be infused, attached, introduced, or otherwise contained within a porous substrate (eg, a porous ceramic).
本文中使用时,术语“陶瓷”是指任何非金属的无机固体材料。As used herein, the term "ceramic" refers to any non-metallic, inorganic solid material.
本文中使用时,术语“陶瓷支撑剂”是指任何人造或合成的陶瓷微粒。As used herein, the term "ceramic proppant" refers to any man-made or synthetic ceramic particulate.
本文中使用时,术语“支撑剂”是指包含一个或多个(例如,数十个,数百个,数千个,数百万个,或更多)各个的支撑剂微粒或元件(elements)的材料。As used herein, the term "proppant" refers to a material comprising one or more (eg, tens, hundreds, thousands, millions, or more) individual proppant particles or elements.
公开了用于水力压裂的包含一种或多种化学处理剂的支撑剂微粒。所述一种或多种化学处理剂可以被布置、附着、涂布、注入、组合或以其它方式包含在支撑剂微粒上或其中,以产生包含一种或多种化学处理剂的支撑剂,也被称为包含化学处理剂的支撑剂微粒。支撑剂微粒可以是或包含陶瓷微粒。陶瓷微粒可以包含砂、多孔陶瓷支撑剂和非多孔陶瓷支撑剂。包含化学处理剂的支撑剂微粒可以用树脂材料涂布。包含化学处理剂的支撑剂颗粒也可以是未涂布的。Disclosed are proppant particles containing one or more chemical treatment agents for hydraulic fracturing. The one or more chemical treatment agents can be disposed, attached, coated, injected, combined, or otherwise contained on or in the proppant particles to produce proppants containing one or more chemical treatment agents, also referred to as chemical treatment agent-containing proppant particles. The proppant particles can be or include ceramic particles. The ceramic particles can include sand, porous ceramic proppants, and non-porous ceramic proppants. The chemical treatment agent-containing proppant particles can be coated with a resin material. The chemical treatment agent-containing proppant particles can also be uncoated.
本文还公开了用于水力压裂的包含一种或多种化学处理剂的经包封的支撑剂微粒。在一个或多个示例性实施方式中,经包封的支撑剂微粒可以包括用可降解的外涂层、层或壳涂布或包封的包含化学处理剂的支撑剂微粒。这种可降解的外壳或可降解的壳可以暂时将化学处理剂支撑剂微粒与包围的液体(例如压裂流体)分离,以防止化学处理剂过早释放到例如压裂流体中。Also disclosed herein are encapsulated proppant particles containing one or more chemical treatment agents for hydraulic fracturing. In one or more exemplary embodiments, the encapsulated proppant particles can include proppant particles containing a chemical treatment agent coated or encapsulated with a degradable outer coating, layer, or shell. This degradable outer shell or degradable shell can temporarily separate the chemical treatment agent proppant particle from the surrounding liquid (e.g., fracturing fluid) to prevent premature release of the chemical treatment agent into, for example, the fracturing fluid.
还公开了用于水力压裂的复合支撑剂组合物。复合陶瓷支撑剂可以包含涂布的微粒部分和未涂布的微粒部分,其中涂布的微粒部分包含化学处理剂。在一个或多个示例性实施方式中,复合支撑剂组合物的渗透率和传导率至少等于单独的涂布的微粒部分的渗透率和传导率。此外,在一个或多个示例性实施方式中,单独的涂布的微粒部分的渗透率和传导率最起码等于复合支撑剂组合物的渗透率和传导率。复合陶瓷支撑剂还可以包含经包封的支撑剂微粒部分和不含化学处理剂的支撑剂微粒部分,其中经包封的支撑剂微粒部分包含化学处理剂。在一个或多个示例性实施方式中,复合支撑剂组合物的渗透率和传导率至少等于单独的经包封的支撑剂微粒部分的渗透率和传导率。此外,在一个或多个示例性实施方式中,单独的经包封的支撑剂微粒部分的渗透率和传导率最起码等于复合支撑剂组合物的渗透率和传导率。Also disclosed is a composite proppant composition for hydraulic fracturing. The composite ceramic proppant may comprise a coated particulate portion and an uncoated particulate portion, wherein the coated particulate portion comprises a chemical treatment agent. In one or more exemplary embodiments, the composite proppant composition has a permeability and conductivity that is at least equal to the permeability and conductivity of the coated particulate portion alone. Furthermore, in one or more exemplary embodiments, the permeability and conductivity of the coated particulate portion alone are at least equal to the permeability and conductivity of the composite proppant composition. The composite ceramic proppant may also comprise an encapsulated proppant particulate portion and a proppant particulate portion that does not contain a chemical treatment agent, wherein the encapsulated proppant particulate portion comprises a chemical treatment agent. In one or more exemplary embodiments, the composite proppant composition has a permeability and conductivity that is at least equal to the permeability and conductivity of the encapsulated proppant particulate portion alone. Furthermore, in one or more exemplary embodiments, the permeability and conductivity of the encapsulated proppant particulate portion alone are at least equal to the permeability and conductivity of the composite proppant composition.
在一个或多个示例性实施方式,公开了用于水力压裂的另一种复合陶瓷支撑剂组合物。在一个或多个示例性实施方式中,复合陶瓷支撑剂包含非多孔微粒部分和多孔陶瓷微粒部分,其中多孔陶瓷微粒被注入了化学处理剂或者以其他方式包含化学处理剂。此外,在一个或多个示例性实施方式中,复合陶瓷支撑剂组合物的渗透率和传导率至少等于单独的非多孔微粒部分的渗透率和传导率。In one or more exemplary embodiments, another composite ceramic proppant composition for hydraulic fracturing is disclosed. In one or more exemplary embodiments, the composite ceramic proppant comprises a non-porous particulate portion and a porous ceramic particulate portion, wherein the porous ceramic particulates are infused with or otherwise contain a chemical treatment agent. Furthermore, in one or more exemplary embodiments, the composite ceramic proppant composition exhibits a permeability and conductivity at least equal to the permeability and conductivity of the non-porous particulate portion alone.
微粒部分或支撑剂微粒可以是陶瓷支撑剂、砂、树脂涂布的砂、塑料珠、玻璃珠或其他陶瓷或树脂涂布的支撑剂。这种支撑剂微粒可以根据任何合适的方法制造,包括但不限于连续喷雾雾化、喷雾流化、滴铸(drip casting)、喷雾干燥或压缩。合适的支撑剂微粒和制造方法公开于美国专利Nos.4,068,718、4,427,068、4,440,866、5,188,175、7,036,591、8,865,631和8,883,693、美国申请公开No.2012/0227968和美国专利申请Nos.14/502,483和14/802,761,它们的完整公开内容通过引用并入本文。The microparticle portion or proppant microparticles can be ceramic proppant, sand, resin-coated sand, plastic beads, glass beads or other ceramic or resin-coated proppant. Such proppant microparticles can be manufactured according to any suitable method, including but not limited to continuous spray atomization, spray fluidization, drip casting, spray drying or compression. Suitable proppant microparticles and manufacturing methods are disclosed in U.S. Patent Nos. 4,068,718, 4,427,068, 4,440,866, 5,188,175, 7,036,591, 8,865,631 and 8,883,693, U.S. Application Publication No. 2012/0227968 and U.S. Patent Application Nos. 14/502,483 and 14/802,761, the complete disclosures of which are incorporated herein by reference.
图1是根据一个或多个实施方式的包含布置于涂层104和支撑剂微粒106之间的化学处理剂102的涂布的支撑剂100的横截面图。化学处理剂102的层108可以形成于涂层104和支撑剂微粒106之间。例如,化学处理剂102的层108包围支撑剂微粒106的外表面107和/或被沉积于支撑剂微粒106的外表面107上。化学处理剂102的层108可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的支撑剂微粒106的整个外表面积。例如,化学处理剂102的层108可以涂布或覆盖约100%的支撑剂微粒106的整个外表面积。涂层104可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的布置于支撑剂微粒106上的化学处理剂102的层108的整个外表面积。例如,涂层104可以涂布或覆盖约100%的被化学处理剂102的层108覆盖或涂布的支撑剂微粒106的整个外表面积,以使层108布置于微粒106和涂层104之间。涂层104可以包含任何合适的树脂材料和/或环氧树脂材料,如本文中所公开。涂层104可以是可降解的或不可降解的。FIG1 is a cross-sectional view of a coated proppant 100 including a chemical treatment 102 disposed between a coating 104 and a proppant particle 106, according to one or more embodiments. A layer 108 of chemical treatment 102 can be formed between coating 104 and proppant particle 106. For example, layer 108 of chemical treatment 102 surrounds and/or is deposited on outer surface 107 of proppant particle 106. Layer 108 of chemical treatment 102 can coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface area of proppant particle 106. For example, layer 108 of chemical treatment 102 can coat or cover about 100% of the entire outer surface area of proppant particle 106. The coating 104 can coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface area of the layer 108 of the chemical treatment 102 disposed on the proppant particulate 106. For example, the coating 104 can coat or cover about 100% of the entire outer surface area of the proppant particulate 106 covered or coated by the layer 108 of the chemical treatment 102, such that the layer 108 is disposed between the particulate 106 and the coating 104. The coating 104 can include any suitable resin material and/or epoxy material, as disclosed herein. The coating 104 can be degradable or non-degradable.
根据若干示例性实施方式,化学处理剂102以任何合适的量存在于支撑剂微粒106上。根据若干示例性实施方式,基于涂布的支撑剂100的总重量,涂布的支撑剂100包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102。根据若干示例性实施方式,涂层104以任何合适的量存在于支撑剂微粒106上。根据若干示例性实施方式,基于涂布的支撑剂100的总重量,涂布的支撑剂100包含约0.01重量%、约0.2重量%、约0.8重量%、约1.5重量%、约2.5重量%、约3.5重量%或约5重量%至约8重量%、约15重量%、约30重量%、约50重量%、或约80重量%树脂材料。According to several exemplary embodiments, chemical treatment 102 is present on proppant particulate 106 in any suitable amount. According to several exemplary embodiments, coated proppant 100 comprises at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of chemical treatment 102, based on the total weight of coated proppant 100. According to several exemplary embodiments, coating 104 is present on proppant particulate 106 in any suitable amount. According to several exemplary embodiments, coated proppant 100 comprises about 0.01 wt%, about 0.2 wt%, about 0.8 wt%, about 1.5 wt%, about 2.5 wt%, about 3.5 wt%, or about 5 wt% to about 8 wt%, about 15 wt%, about 30 wt%, about 50 wt%, or about 80 wt% of resin material, based on the total weight of coated proppant 100.
化学处理剂102的层108可以具有任何合适的厚度。层108可以具有至少约0.1nm、至少约0.5nm、至少约1nm、至少约2nm、至少约4nm、至少约8nm、至少约20nm、至少约60nm、至少约100nm或至少约200nm的厚度。例如,层108可以具有从约1nm、约5nm、约10nm、约25nm、约50nm、约100nm或约150nm至约200nm、约300nm、约500nm或约1,000nm或更多的厚度。The layer 108 of the chemical treatment 102 can have any suitable thickness. The layer 108 can have a thickness of at least about 0.1 nm, at least about 0.5 nm, at least about 1 nm, at least about 2 nm, at least about 4 nm, at least about 8 nm, at least about 20 nm, at least about 60 nm, at least about 100 nm, or at least about 200 nm. For example, the layer 108 can have a thickness of from about 1 nm, about 5 nm, about 10 nm, about 25 nm, about 50 nm, about 100 nm, or about 150 nm to about 200 nm, about 300 nm, about 500 nm, or about 1,000 nm or more.
图2是根据一个或多个实施方式的的包含分散于涂层204内部的化学处理剂102的涂布的支撑剂200的横截面图。化学处理剂102可以均匀地或基本上均匀地分散在整个涂层204中。涂层204可以以任何合适的量包含化学处理剂102。例如,基于涂层104的重量,涂层204可以具有约至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102浓度。涂层204可以包含本文中所公开的任何合适的树脂材料和/或环氧树脂材料。涂层204可以是可降解的或不可降解的。FIG2 is a cross-sectional view of a coated proppant 200 including a chemical treatment 102 dispersed within a coating 204, according to one or more embodiments. The chemical treatment 102 can be uniformly or substantially uniformly dispersed throughout the coating 204. The coating 204 can include the chemical treatment 102 in any suitable amount. For example, the coating 204 can have a concentration of chemical treatment 102 of at least about 0.01% by weight, at least about 0.1% by weight, at least about 0.5% by weight, at least about 1% by weight, at least about 2% by weight, at least about 4% by weight, at least about 6% by weight, or at least about 10% by weight, based on the weight of the coating 104. The coating 204 can include any suitable resin material and/or epoxy material disclosed herein. The coating 204 can be degradable or non-degradable.
在一个或多个示例性实施方式中,化学处理剂102的层108可以形成于涂层204和支撑剂微粒106之间。例如,化学处理剂102的层108可以以任何合适的方式包围支撑剂微粒106的外表面107和/或被沉积于支撑剂微粒106的外表面107上,如上文对图1的参考中所公开。涂布的支撑剂200可以以任何合适的量包含化学处理剂102。根据若干示例性实施方式,基于涂布的支撑剂200的总重量,涂布的支撑剂200包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102。涂布的支撑剂200可以以任何合适的量包含树脂材料。根据若干示例性实施方式,基于涂布的支撑剂200的总重量,涂布的支撑剂200包含约0.01重量%、约0.2重量%、约0.8重量%、约1.5重量%、约2.5重量%、约3.5重量%或约5重量%至约8重量%、约15重量%、约30重量%、约50重量%或约80重量%的树脂材料。In one or more exemplary embodiments, layer 108 of chemical treatment 102 can be formed between coating 204 and proppant particles 106. For example, layer 108 of chemical treatment 102 can surround and/or be deposited on outer surface 107 of proppant particles 106 in any suitable manner, as disclosed above with reference to FIG. Coated proppant 200 can include chemical treatment 102 in any suitable amount. According to several exemplary embodiments, coated proppant 200 includes at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of chemical treatment 102, based on the total weight of coated proppant 200. Coated proppant 200 can include resin material in any suitable amount. According to several exemplary embodiments, coated proppant 200 comprises about 0.01 wt%, about 0.2 wt%, about 0.8 wt%, about 1.5 wt%, about 2.5 wt%, about 3.5 wt%, or about 5 wt% to about 8 wt%, about 15 wt%, about 30 wt%, about 50 wt%, or about 80 wt% of the resin material, based on the total weight of coated proppant 200.
图3是经包封的支撑剂300的横截面图,所述经包封的支撑剂300具有用于包封涂布的支撑剂的可降解的不可渗透的壳302,所述涂布的支撑剂包含被注入到多孔支撑剂微粒106中且被树脂涂层104包围的化学处理剂102。树脂涂层104可以被涂布到多孔支撑剂微粒106上。可降解的壳302可以被直接或间接地涂布到树脂涂层104的外表面308上。可降解的壳302可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的涂布的支撑剂的整个外表面积。例如,可降解的壳302可以涂布或覆盖约100%的涂布的支撑剂的整个外表面积。可降解的壳302可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的树脂涂层104的整个外表面308。例如,涂层可以涂布或覆盖约100%的涂布的支撑剂的整个外表面积,以使树脂涂层104被布置于多孔支撑剂微粒106和可降解的壳302之间。FIG3 is a cross-sectional view of an encapsulated proppant 300 having a degradable, impermeable shell 302 encapsulating a coated proppant comprising a chemical treatment 102 infused into a porous proppant particle 106 and surrounded by a resin coating 104. The resin coating 104 may be applied to the porous proppant particle 106. The degradable shell 302 may be applied directly or indirectly to an outer surface 308 of the resin coating 104. The degradable shell 302 may coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface area of the coated proppant. For example, the degradable shell 302 may coat or cover about 100% of the entire outer surface area of the coated proppant. The degradable shell 302 can coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface 308 of the resin coating 104. For example, the coating can coat or cover about 100% of the entire outer surface area of the coated proppant such that the resin coating 104 is disposed between the porous proppant particulate 106 and the degradable shell 302.
经包封的支撑剂300可以包含任何合适量的化学处理剂102。根据若干示例性实施方式,基于经包封的支撑剂300的总重量,经包封的支撑剂300包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102。经包封的支撑剂300可以包含任何合适量的树脂涂层104。根据若干示例性实施方式,基于经包封的支撑剂300的总重量,经包封的支撑剂300包含约0.01重量%、约0.2重量%、约0.8重量%、约1.5重量%、约2.5重量%、约3.5重量%或约5重量%至约8重量%、约15重量%、约30重量%、约50重量%或约80重量%的树脂材料。Encapsulated proppant 300 may include any suitable amount of chemical treatment agent 102. According to several exemplary embodiments, encapsulated proppant 300 includes at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of chemical treatment agent 102, based on the total weight of encapsulated proppant 300. Encapsulated proppant 300 may include any suitable amount of resin coating 104. According to several exemplary embodiments, encapsulated proppant 300 includes from about 0.01 wt%, about 0.2 wt%, about 0.8 wt%, about 1.5 wt%, about 2.5 wt%, about 3.5 wt%, or about 5 wt% to about 8 wt%, about 15 wt%, about 30 wt%, about 50 wt%, or about 80 wt% of resin material, based on the total weight of encapsulated proppant 300.
可降解的壳302还可以包封任何合适构造的支撑剂微粒。例如,图4是经包封的支撑剂400的横截面图,所述经包封的支撑剂400具有用于包封未涂布的支撑剂404的可降解的不可渗透的壳302,所述未涂布的支撑剂404包含被注入到多孔支撑剂微粒106中的化学处理剂102。可降解的壳302可以被直接或间接地涂布到多孔支撑剂微粒106的外表面107上。可降解的壳302可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的多孔支撑剂微粒106的整个外表面积。例如,可降解的壳302可以涂布或覆盖约100%的未涂布的支撑剂404的整个外表面积。经包封的支撑剂400可以包含任何合适量的化学处理剂102。根据若干示例性实施方式,基于经包封的支撑剂400的总重量,经包封的支撑剂400包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102。The degradable shell 302 can also encapsulate any suitable configuration of proppant particles. For example, FIG4 is a cross-sectional view of an encapsulated proppant 400 having a degradable, impermeable shell 302 encapsulating an uncoated proppant 404 comprising a chemical treatment 102 injected into a porous proppant particle 106. The degradable shell 302 can be applied directly or indirectly to the outer surface 107 of the porous proppant particle 106. The degradable shell 302 can coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface area of the porous proppant particle 106. For example, the degradable shell 302 can coat or cover about 100% of the entire outer surface area of the uncoated proppant 404. Encapsulated proppant 400 may include any suitable amount of chemical treatment 102. According to several exemplary embodiments, encapsulated proppant 400 includes at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of chemical treatment 102, based on the total weight of encapsulated proppant 400.
图5是经包封的支撑剂500的横截面图,所述经包封的支撑剂500具有用于包封以上讨论的涂布的支撑剂100的可降解的不可渗透的壳302。例如,可降解的壳302可以被直接或间接涂布到涂布的支撑剂100的树脂涂层104的外表面上。可降解的壳302可以涂布或覆盖至少约10%、至少约30%、至少约50%、至少约70%、至少约90%、至少约95%或至少约99%的涂布的支撑剂100的树脂涂层104的整个外表面积。例如,可降解的壳302可以涂布或覆盖约100%的树脂涂层104的整个外表面积。可降解的壳302还可以覆盖、包围和/或包封涂布的支撑剂200。FIG5 is a cross-sectional view of an encapsulated proppant 500 having a degradable, impermeable shell 302 for encapsulating the coated proppant 100 discussed above. For example, the degradable shell 302 can be applied directly or indirectly to the outer surface of the resin coating 104 of the coated proppant 100. The degradable shell 302 can coat or cover at least about 10%, at least about 30%, at least about 50%, at least about 70%, at least about 90%, at least about 95%, or at least about 99% of the entire outer surface area of the resin coating 104 of the coated proppant 100. For example, the degradable shell 302 can coat or cover about 100% of the entire outer surface area of the resin coating 104. The degradable shell 302 can also cover, surround, and/or encapsulate the coated proppant 200.
根据若干示例性实施方式,可降解的壳302以任何合适的量存在于经包封的支撑剂300、400、500中。根据若干示例性实施方式,基于经包封的支撑剂300、400、500的总重量,经包封的支撑剂300、400、500包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的可降解的壳302。根据若干示例性实施方式,基于经包封的支撑剂300、400、500的总重量,经包封的支撑剂300、400、500包含约0.01重量%、约0.2重量%、约0.8重量%、约1.5重量%、约2.5重量%、约3.5重量%或约5重量%至约8重量%、约15重量%、约30重量%、约50重量%或约80重量%的可降解的壳302。According to several exemplary embodiments, the degradable shell 302 is present in any suitable amount in the encapsulated proppant 300, 400, 500. According to several exemplary embodiments, the encapsulated proppant 300, 400, 500 comprises at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of the degradable shell 302, based on the total weight of the encapsulated proppant 300, 400, 500. According to several exemplary embodiments, the encapsulated proppant 300, 400, 500 comprises about 0.01 wt%, about 0.2 wt%, about 0.8 wt%, about 1.5 wt%, about 2.5 wt%, about 3.5 wt%, or about 5 wt% to about 8 wt%, about 15 wt%, about 30 wt%, about 50 wt%, or about 80 wt% of the degradable shell 302, based on the total weight of the encapsulated proppant 300, 400, 500.
根据若干示例性实施方式,化学处理剂102以任何合适的量存在于经包封的支撑剂300、400、500中。根据若干示例性实施方式,基于经包封的支撑剂300、400、500的总重量,经包封的支撑剂300、400、500包含至少约0.01重量%、至少约0.1重量%、至少约0.5重量%、至少约1重量%、至少约2重量%、至少约4重量%、至少约6重量%或至少约10重量%的化学处理剂102。根据若干示例性实施方式,基于涂布的支撑剂300、400、500的总重量,经包封的支撑剂300、400、500包含约0.01重量%、约0.2重量%、约0.8重量%、约1.5重量%、约2.5重量%或约3.5重量%至约5重量%、约8重量%、约12重量%或约20重量%的化学处理剂102。According to several exemplary embodiments, the chemical treatment 102 is present in any suitable amount in the encapsulated proppant 300, 400, 500. According to several exemplary embodiments, the encapsulated proppant 300, 400, 500 includes at least about 0.01 wt%, at least about 0.1 wt%, at least about 0.5 wt%, at least about 1 wt%, at least about 2 wt%, at least about 4 wt%, at least about 6 wt%, or at least about 10 wt% of the chemical treatment 102, based on the total weight of the encapsulated proppant 300, 400, 500. According to several exemplary embodiments, the encapsulated proppant 300, 400, 500 includes from about 0.01 wt%, about 0.2 wt%, about 0.8 wt%, about 1.5 wt%, about 2.5 wt%, or about 3.5 wt% to about 5 wt%, about 8 wt%, about 12 wt%, or about 20 wt% of the chemical treatment 102, based on the total weight of the coated proppant 300, 400, 500.
经包封的支撑剂300、400、500的可降解的壳302可以具有任何合适的厚度。可降解的壳302可以具有至少约0.1nm、至少约0.5nm、至少约1nm、至少约4nm、至少约8nm、至少约15nm、至少约30nm、至少约60nm、至少约100nm、至少约200nm或至少约500nm的厚度。例如,可降解的壳302可以具有从约1nm、约10nm、约20nm、约50nm、约100nm、约150nm或约200nm至约300nm、约500nm、约750nm或约1,000nm或更多的厚度。The degradable shell 302 of the encapsulated proppant 300, 400, 500 can have any suitable thickness. The degradable shell 302 can have a thickness of at least about 0.1 nm, at least about 0.5 nm, at least about 1 nm, at least about 4 nm, at least about 8 nm, at least about 15 nm, at least about 30 nm, at least about 60 nm, at least about 100 nm, at least about 200 nm, or at least about 500 nm. For example, the degradable shell 302 can have a thickness of from about 1 nm, about 10 nm, about 20 nm, about 50 nm, about 100 nm, about 150 nm, or about 200 nm to about 300 nm, about 500 nm, about 750 nm, or about 1,000 nm or more.
在一个或多个示例性实施方式中,支撑剂微粒106可以是或者包含天然砂。在一个或多个示例性实施方式中,支撑剂微粒106可以是或者包含陶瓷支撑剂。陶瓷支撑剂可以是或者包含多孔陶瓷支撑剂和非多孔陶瓷支撑剂。In one or more exemplary embodiments, the proppant particles 106 may be or include natural sand. In one or more exemplary embodiments, the proppant particles 106 may be or include ceramic proppants. The ceramic proppants may be or include porous ceramic proppants and non-porous ceramic proppants.
支撑剂微粒106可以是或者包含任何合适量的二氧化硅和/或氧化铝。根据若干示例性实施方式,基于支撑剂微粒106、206的总重量,支撑剂微粒106包含小于80重量%、小于60重量%、小于40重量%、小于30重量%、小于20重量%、小于10重量%或小于5重量%的二氧化硅。根据若干示例性实施方式,支撑剂微粒106包含从约0.1重量%至约70重量%的二氧化硅、从约1重量%至约60重量%的二氧化硅、从约2.5重量%至约50重量%的二氧化硅、从约5重量%至约40重量%的二氧化硅或从约10重量%至约30重量%的二氧化硅。根据若干示例性实施方式,基于支撑剂微粒106的总重量,支撑剂微粒106包含至少约30重量%、至少约50重量%、至少约60重量%、至少约70重量%、至少约80重量%、至少约90重量%或至少约95重量%的氧化铝。根据若干示例性实施方式,支撑剂微粒包含从约30重量%至约99.9重量%的氧化铝、从约40重量%至约99重量%的氧化铝、从约50重量%至约97重量%的氧化铝、从约60重量%至约95重量%氧化铝或者从约70重量%至约90重量%的氧化铝。The proppant particles 106 can be or include any suitable amount of silica and/or alumina. According to several exemplary embodiments, the proppant particles 106 include less than 80 wt%, less than 60 wt%, less than 40 wt%, less than 30 wt%, less than 20 wt%, less than 10 wt%, or less than 5 wt% silica, based on the total weight of the proppant particles 106, 206. According to several exemplary embodiments, the proppant particles 106 include from about 0.1 wt% to about 70 wt% silica, from about 1 wt% to about 60 wt% silica, from about 2.5 wt% to about 50 wt% silica, from about 5 wt% to about 40 wt% silica, or from about 10 wt% to about 30 wt% silica. According to several exemplary embodiments, the proppant particles 106 comprise at least about 30 wt%, at least about 50 wt%, at least about 60 wt%, at least about 70 wt%, at least about 80 wt%, at least about 90 wt%, or at least about 95 wt% alumina, based on the total weight of the proppant particles 106. According to several exemplary embodiments, the proppant particles comprise from about 30 wt% to about 99.9 wt% alumina, from about 40 wt% to about 99 wt% alumina, from about 50 wt% to about 97 wt% alumina, from about 60 wt% to about 95 wt% alumina, or from about 70 wt% to about 90 wt% alumina.
根据若干示例性实施方式,本文中所公开的支撑剂组合物包含支撑剂微粒106,所述支撑剂微粒106是基本上圆球形的且尺寸范围在约6和270目(U.S.Mesh)之间。例如,微粒106的尺寸可以表示为在约15至约300、或约30至约110、或约40至约70范围内的颗粒细度数(GFN)。根据这种示例,可以在实验室中通过尺寸,例如在20、30、40、50、70、100、140、200与270目尺寸之间的中等尺寸,对烧结颗粒的样品进行筛分,来确定GFN。筛尺寸与GFN之间的相关性可以根据本领域普通技术人员所知晓的美国铸造协会砂型和砂芯实验手册(theAmerican Foundry Society Mold and Core Test Handbook)的程序106-87-S来测定。According to several exemplary embodiments, the proppant compositions disclosed herein include proppant particles 106 that are substantially spherical and have a size range between about 6 and 270 mesh (U.S. Mesh). For example, the size of the particles 106 can be expressed as a grain fineness number (GFN) in the range of about 15 to about 300, or about 30 to about 110, or about 40 to about 70. According to such examples, the GFN can be determined in the laboratory by sieving a sample of sintered particles through a size, such as a median size between 20, 30, 40, 50, 70, 100, 140, 200, and 270 mesh. The correlation between sieve size and GFN can be determined according to Procedure 106-87-S of the American Foundry Society Mold and Core Test Handbook, which is known to those skilled in the art.
本文中所公开的支撑剂组合物包含具有任何合适尺寸的支撑剂微粒。。例如,支撑剂微粒106可以具有至少约6目、至少约10目、至少约16目、至少约20目、至少约25目、至少约30目、至少约35目或至少约40目的目径。根据若干示例性实施方式,支撑剂微粒106具有从约6目、约10目、约16目或约20目到约25目、约30目、约35目、约40目、约45目、约50目、约70目或约100目的目径。根据若干示例性实施方式,支撑剂微粒106具有约4目至约120目、约10目至约60目、约16目至约20目、约20目至约40目、或约25目至约35目的目径。The proppant compositions disclosed herein include proppant particles having any suitable size. For example, the proppant particles 106 can have a mesh size of at least about 6 mesh, at least about 10 mesh, at least about 16 mesh, at least about 20 mesh, at least about 25 mesh, at least about 30 mesh, at least about 35 mesh, or at least about 40 mesh. According to several exemplary embodiments, the proppant particles 106 have a mesh size ranging from about 6 mesh, about 10 mesh, about 16 mesh, or about 20 mesh to about 25 mesh, about 30 mesh, about 35 mesh, about 40 mesh, about 45 mesh, about 50 mesh, about 70 mesh, or about 100 mesh. According to several exemplary embodiments, the proppant particles 106 have a mesh size of about 4 mesh to about 120 mesh, about 10 mesh to about 60 mesh, about 16 mesh to about 20 mesh, about 20 mesh to about 40 mesh, or about 25 mesh to about 35 mesh.
根据若干示例性实施方式,本文中所公开的支撑剂组合物包含多孔和/或非多孔支撑剂微粒,其具有按照ISO 13503-5“Procedures for Measuring the Long-termConductivity ofProppants”且以达西(Darcy)单位或达西(D)表示的任何合适的渗透率和传导率。具有20/40目径范围的支撑剂微粒106的充填层可以具有至少约1D、至少约2D、至少约5D、至少约10D、至少约20D、至少约40D、至少约80D、至少约120D、至少约150D、至少约200D或至少约250D的在7,500psi下的长期渗透率。具有20/40目径范围的支撑剂微粒106的充填层可以具有至少约1D、至少约2D、至少约3D、至少约4D、至少约5D、至少约10D、至少约25D、至少约50D、至少约100D、至少约150D或至少约200D的在12,000psi下的长期渗透率。具有20/40目径范围的支撑剂微粒106的充填层可以具有至少约1D、至少约2D、至少约3D、至少约4D、至少约5D、至少约10D、至少约25D、至少约50D、至少约75D、至少约100D或至少约150D的在15,000psi下的长期渗透率。具有20/40目径范围的支撑剂微粒106的充填层可以具有至少约1D、至少约2D、至少约3D、至少约4D、至少约5D、至少约10D、至少约25D、至少约50D、至少约75D或至少约100D的在20,000psi下的长期渗透率。According to several exemplary embodiments, the proppant compositions disclosed herein include porous and/or non-porous proppant particles having any suitable permeability and conductivity expressed in Darcy units, or Darcy (D), according to ISO 13503-5, "Procedures for Measuring the Long-term Conductivity of Proppants." A pack having proppant particles 106 in a 20/40 mesh size range can have a long-term permeability at 7,500 psi of at least about 1D, at least about 2D, at least about 5D, at least about 10D, at least about 20D, at least about 40D, at least about 80D, at least about 120D, at least about 150D, at least about 200D, or at least about 250D. A pack having proppant particles 106 in a 20/40 mesh size range can have a long-term permeability at 12,000 psi of at least about 1 D, at least about 2D, at least about 3D, at least about 4D, at least about 5D, at least about 10D, at least about 25D, at least about 50D, at least about 100D, at least about 150D, or at least about 200D. A pack having proppant particles 106 in a 20/40 mesh size range can have a long-term permeability at 15,000 psi of at least about 1 D, at least about 2D, at least about 3D, at least about 4D, at least about 5D, at least about 10D, at least about 25D, at least about 50D, at least about 75D, at least about 100D, or at least about 150D. A pack having proppant particles 106 in the 20/40 mesh size range can have a long-term permeability at 20,000 psi of at least about 1D, at least about 2D, at least about 3D, at least about 4D, at least about 5D, at least about 10D, at least about 25D, at least about 50D, at least about 75D, or at least about 100D.
支撑剂微粒106的充填层可以具有至少约100毫达西-英尺(millidarcy-feet,mD-ft)、至少约200mD-ft、至少约300mD-ft、至少约500mD-ft、至少约1,000mD-ft、至少约1,500mD-ft、至少约2,000mD-ft或至少约2,500mD-ft的在7,500psi下的长期渗透率。例如,支撑剂微粒106的充填层可以具有至少约50mD-ft、至少约100mD-ft、至少约200mD-ft、至少约300mD-ft、至少约500mD-ft、至少约1,000mD-ft或至少约1,500mD-ft的在12,000psi下的长期传导率。The pack of proppant particles 106 can have a long-term permeability at 7,500 psi of at least about 100 millidarcy-feet (mD-ft), at least about 200 mD-ft, at least about 300 mD-ft, at least about 500 mD-ft, at least about 1,000 mD-ft, at least about 1,500 mD-ft, at least about 2,000 mD-ft, or at least about 2,500 mD-ft. For example, the pack of proppant particles 106 can have a long-term conductivity at 12,000 psi of at least about 50 mD-ft, at least about 100 mD-ft, at least about 200 mD-ft, at least about 300 mD-ft, at least about 500 mD-ft, at least about 1,000 mD-ft, or at least about 1,500 mD-ft.
本文中所公开的支撑剂组合物包含具有任何合适形状的支撑剂微粒106。支撑剂微粒106可以是基本上圆形、圆柱形、正方形、矩形、椭圆形、卵形、蛋形或丸形。如所示,支撑剂微粒106可以是基本上圆球形的。根据若干示例性实施方式,本文中所公开的支撑剂组合物的支撑剂微粒106具有小于3.1g/cm3、小于3.0g/cm3、小于2.8g/cm3或小于2.5g/cm3的表观比重。根据若干示例性实施方式,支撑剂微粒106具有从约3.1至3.4g/cm3、从约1.5至约2.2g/cm3、约1.9至约2.5g/cm3或者从约2.6至约3.2g/cm3的表观比重。根据若干示例性实施方式,支撑剂微粒106具有大于3.4g/cm3、大于3.6g/cm3、大于4.0g/cm3或大于4.5g/cm3的表观比重。The proppant compositions disclosed herein include proppant particles 106 having any suitable shape. The proppant particles 106 can be substantially circular, cylindrical, square, rectangular, elliptical, oval, egg-shaped, or pellet-shaped. As shown, the proppant particles 106 can be substantially spherical. According to several exemplary embodiments, the proppant particles 106 of the proppant compositions disclosed herein have an apparent specific gravity of less than 3.1 g/cm 3 , less than 3.0 g/cm 3 , less than 2.8 g/cm 3 , or less than 2.5 g/cm 3. According to several exemplary embodiments, the proppant particles 106 have an apparent specific gravity of from about 3.1 to 3.4 g/cm 3 , from about 1.5 to about 2.2 g/cm 3 , from about 1.9 to about 2.5 g/cm 3 , or from about 2.6 to about 3.2 g/cm 3 . According to several exemplary embodiments, proppant particulates 106 have an apparent specific gravity greater than 3.4 g/cm 3 , greater than 3.6 g/cm 3 , greater than 4.0 g/cm 3 , or greater than 4.5 g/cm 3 .
支撑剂微粒106可以具有任何合适的比重。支撑剂微粒106可以具有至少约2.5、至少约2.7、至少约3、至少约3.3或至少约3.5的比重。例如,支撑剂微粒106可以具有约2.5至约4.0、约2.7至约3.8、约3.5至约4.2、约3.8至约4.4或者约3.0至约3.5的比重。在一个或多个示例性实施方式中,支撑剂微粒106可以具有小于4g/cc、小于3.5g/cc、小于3g/cc、小于2.75g/cc、小于2.5g/cc、小于2.25g/cc、小于2g/cc、小于1.75g/cc或者小于1.5g/cc的比重。例如,支撑剂微粒106可以具有约1.3g/cc至约3.5g/cc、约1.5g/cc至约3.2g/cc、约1.7g/cc至约2.7g/cc、约1.8g/cc至约2.4g/cc或者约2.0g/cc至约2.3g/cc的比重。The proppant particles 106 can have any suitable specific gravity. The proppant particles 106 can have a specific gravity of at least about 2.5, at least about 2.7, at least about 3, at least about 3.3, or at least about 3.5. For example, the proppant particles 106 can have a specific gravity of about 2.5 to about 4.0, about 2.7 to about 3.8, about 3.5 to about 4.2, about 3.8 to about 4.4, or about 3.0 to about 3.5. In one or more exemplary embodiments, the proppant particles 106 can have a specific gravity of less than 4 g/cc, less than 3.5 g/cc, less than 3 g/cc, less than 2.75 g/cc, less than 2.5 g/cc, less than 2.25 g/cc, less than 2 g/cc, less than 1.75 g/cc, or less than 1.5 g/cc. For example, the proppant particles 106 may have a specific gravity of about 1.3 g/cc to about 3.5 g/cc, about 1.5 g/cc to about 3.2 g/cc, about 1.7 g/cc to about 2.7 g/cc, about 1.8 g/cc to about 2.4 g/cc, or about 2.0 g/cc to about 2.3 g/cc.
支撑剂微粒106可以具有任何合适的堆积密度。在一个或多个示例性实施方式中,支撑剂微粒106具有小于3g/cc、小于2.5g/cc、小于2.2g/cc、小于2g/cc、小于1.8g/cc、小于1.6g/cc或小于1.5g/cc的堆积密度。支撑剂微粒106可以具有约1g/cc、约1.15g/cc、约1.25g/cc、约1.35g/cc或约1.45g/cc至约1.5g/cc、约1.6g/cc、约1.75g/cc、约1.9g/cc或约2.1g/cc或更多的堆积密度。例如,支撑剂微粒106可以具有约1.3g/cc至约1.8g/cc、约1.35g/cc至约1.65g/cc或者约1.5g/cc至约1.9g/cc的堆积密度。The proppant particles 106 can have any suitable bulk density. In one or more exemplary embodiments, the proppant particles 106 have a bulk density of less than 3 g/cc, less than 2.5 g/cc, less than 2.2 g/cc, less than 2 g/cc, less than 1.8 g/cc, less than 1.6 g/cc, or less than 1.5 g/cc. The proppant particles 106 can have a bulk density of about 1 g/cc, about 1.15 g/cc, about 1.25 g/cc, about 1.35 g/cc, or about 1.45 g/cc to about 1.5 g/cc, about 1.6 g/cc, about 1.75 g/cc, about 1.9 g/cc, or about 2.1 g/cc or more. For example, the proppant particles 106 can have a bulk density of about 1.3 g/cc to about 1.8 g/cc, about 1.35 g/cc to about 1.65 g/cc, or about 1.5 g/cc to about 1.9 g/cc.
支撑剂微粒106可以具有任何合适的表面粗糙度。支撑剂微粒106可以具有小于5μm、小于4μm、小于3μm、小于2.5μm、小于2μm、小于1.5μm或小于1μm的表面粗糙度。例如,支撑剂微粒106可以具有约0.1μm至约4.5μm、约0.4μm至约3.5μm或者约0.8μm至约2.8μm的表面粗糙度。The proppant particles 106 can have any suitable surface roughness. The proppant particles 106 can have a surface roughness of less than 5 μm, less than 4 μm, less than 3 μm, less than 2.5 μm, less than 2 μm, less than 1.5 μm, or less than 1 μm. For example, the proppant particles 106 can have a surface roughness of about 0.1 μm to about 4.5 μm, about 0.4 μm to about 3.5 μm, or about 0.8 μm to about 2.8 μm.
支撑剂微粒106可以具有任何合适的孔径分布。例如,支撑剂微粒106可以具有小于6μm、小于4μm、小于3μm、小于2.5μm、小于2μm、小于1.5μm或小于1μm的孔径标准偏差。支撑剂微粒106可以具有任何合适的平均最大孔径。例如,支撑剂微粒106可以具有小于约25μm、小于约20μm、小于约18μm、小于约16μm、小于约14μm或小于约12μm的平均最大孔径。支撑剂微粒106可以具有任何合适的孔浓度。例如,在500x的放大倍数下每平方毫米支撑剂微粒106中,支撑剂微粒106可以具有小于5000、小于4500、小于4000、小于3500、小于3000、小于2500或小于2200个可见的孔。The proppant particles 106 can have any suitable pore size distribution. For example, the proppant particles 106 can have a pore size standard deviation of less than 6 μm, less than 4 μm, less than 3 μm, less than 2.5 μm, less than 2 μm, less than 1.5 μm, or less than 1 μm. The proppant particles 106 can have any suitable average maximum pore size. For example, the proppant particles 106 can have an average maximum pore size of less than about 25 μm, less than about 20 μm, less than about 18 μm, less than about 16 μm, less than about 14 μm, or less than about 12 μm. The proppant particles 106 can have any suitable pore concentration. For example, the proppant particles 106 can have less than 5,000, less than 4,500, less than 4,000, less than 3,500, less than 3,000, less than 2,500, or less than 2,200 visible pores per square millimeter of the proppant particles 106 at 500x magnification.
支撑剂微粒106可以具有任何合适的孔隙率。根据若干示例性实施方式,支撑剂微粒106可以是或者包含具有任何合适的孔隙率的多孔陶瓷支撑剂。多孔陶瓷支撑剂可以具有从约1%、约2%、约4%、约6%、约8%、约10%、约12%或约14%到约18%、约20%、约22%、约24%、约26%、约28%、约30%、约34%、约38%、约45%、约55%、约65%或约75%或者更多的内部连通孔隙率。在若干示例性实施方式中,多孔陶瓷支撑剂的内部连通孔隙率是约5%至约75%、约5%至约15%、约10%至约30%、约15%至约35%、约25%至约45%、约30%至约55%、约35%至约70%。根据若干示例性实施方式,多孔陶瓷支撑剂可以具有任何合适的平均孔径。例如,多孔陶瓷支撑剂可以具有在其最大尺寸上从约2Bm、约10nm、约15nm、约55nm、约110nm、约520nm或约1100到约2200nm、约5500nm、约11000nm、约17000nm或约25000nm或者更多的平均孔径。例如,多孔陶瓷支撑剂可以具有在其最大尺寸上约3nm至约30000nm、约30nm至约18000nm、约200nm至约9000、约350nm至约4500nm、或约850nm至约1800nm的平均孔径。The proppant particles 106 can have any suitable porosity. According to several exemplary embodiments, the proppant particles 106 can be or include porous ceramic proppants having any suitable porosity. The porous ceramic proppant can have an internally interconnected porosity of from about 1%, about 2%, about 4%, about 6%, about 8%, about 10%, about 12%, or about 14% to about 18%, about 20%, about 22%, about 24%, about 26%, about 28%, about 30%, about 34%, about 38%, about 45%, about 55%, about 65%, or about 75%, or more. In several exemplary embodiments, the internally interconnected porosity of the porous ceramic proppant is from about 5% to about 75%, from about 5% to about 15%, from about 10% to about 30%, from about 15% to about 35%, from about 25% to about 45%, from about 30% to about 55%, or from about 35% to about 70%. According to several exemplary embodiments, the porous ceramic proppant can have any suitable average pore size. For example, the porous ceramic proppant can have an average pore size of from about 2 nm, about 10 nm, about 15 nm, about 55 nm, about 110 nm, about 520 nm, or about 1100 to about 2200 nm, about 5500 nm, about 11000 nm, about 17000 nm, or about 25000 nm or more in its largest dimension. For example, the porous ceramic proppant can have an average pore size of from about 3 nm to about 30000 nm, from about 30 nm to about 18000 nm, from about 200 nm to about 9000 nm, from about 350 nm to about 4500 nm, or from about 850 nm to about 1800 nm in its largest dimension.
如本文中所讨论,支撑剂微粒106可以以任何合适的方式包含化学处理剂102。在一个或多个示例性实施方式中,支撑剂微粒106是用一种或多种化学处理剂102注入、涂布和/或包封的。合适的化学处理剂102可以是或者包含如下的任意一个或多个:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡或蜡抑制剂、包括乙烯乙酸乙烯酯共聚物、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及它们的组合,或者任何其他可能有助于水力压裂过程的油田化学品。在一个或多个示例性实施方式中,阻垢剂可以抑制钙盐、钡盐、镁盐等的垢,包括硫酸钡、硫酸钙和碳酸钙垢。复合材料还可以在其它无机垢(例如硫化锌、硫化铁等)的处理中具有适用性。在一个或多个示例性实施方式中,阻垢剂是阴离子阻垢剂。阻垢剂可以包括强酸例如膦酸、磷酸、亚磷酸、磷酸酯、膦酸酯/膦酸、氨基多羧酸、螯合剂和聚合物抑制剂及其盐。阻垢剂还可以包含有机膦酸酯/盐、有机磷酸酯和磷酸酯及其相应的酸和盐。阻垢剂还可以包括聚合物阻垢剂,例如聚丙烯酰胺、丙烯酰胺-丙烷磺酸甲酯/丙烯酸共聚物(AMPS/AA)、磷酸化的马来酸类共聚物(PHOS/MA)或者聚马来酸/丙烯酸/丙烯酰胺-丙烷磺酸甲酯三元共聚物的钠盐(PMA/AMPS)。在一个或多个示例性实施方式中,阻垢剂可以包括DTPA(也称为二亚乙基三胺五乙酸;二亚乙基三胺-N,N,N′,N′,N″-五乙酸;喷替酸;N,N-双(2-(双-(羧甲基)氨基)乙基)-甘氨酸;二亚乙基三胺五乙酸,[[(羧甲基)亚氨基]双(亚乙基次氮基)]-四乙酸);EDTA(也称为依地酸,亚乙基二次氮基四乙酸;EDTA游离碱;EDTA游离酸;乙二胺-N,N,N′,N′-四乙酸;hampene;维尔烯酸;N,N′-1,2-乙烷二基双-(N-(羧甲基)甘氨酸);乙二胺四乙酸);NTA(也称为N,N-双(羧甲基)甘氨酸;氮川三乙酸;trilone A;α,α′,α″-三甲基氨基三羧酸;三(羧甲基)胺;氨基三乙酸;Hampshire NTA酸;次氮基-2,2′,2″-三乙酸;titriplex i;次氮基三乙酸);APCA(氨基多羧酸);膦酸;EDTMP(乙二胺四亚甲基膦酸);DTPMP(二亚乙基三胺五亚甲基膦酸);NTMP(次氮基三亚甲基膦酸);多元羧酸,葡萄糖酸酯/盐,柠檬酸酯/盐,聚丙烯酸酯/盐和聚天冬氨酸酯/盐,或者其任何组合。阻垢剂还可以包括可从Dow Chemical Company购得的ACCENTTM阻垢剂的任意一种。阻垢剂还可以包括马来酸共聚物的钾盐。在一个或多个示例性实施方式中,化学处理剂102是DTPMP。As discussed herein, the proppant particles 106 can contain the chemical treatment 102 in any suitable manner. In one or more exemplary embodiments, the proppant particles 106 are infused, coated, and/or encapsulated with one or more chemical treatments 102. Suitable chemical treatments 102 can be or include any one or more of the following: tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin or wax inhibitors, including ethylene vinyl acetate copolymers, asphaltene inhibitors, organic deposition inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants, combinations thereof, or any other oilfield chemicals that may aid in the hydraulic fracturing process. In one or more exemplary embodiments, the scale inhibitors can inhibit scales of calcium salts, barium salts, magnesium salts, and the like, including barium sulfate, calcium sulfate, and calcium carbonate scales. Composite materials can also have applicability in the treatment of other inorganic scales (such as zinc sulfide, iron sulfide, etc.). In one or more exemplary embodiments, the scale inhibitor is an anionic scale inhibitor. The scale inhibitor can include strong acids such as phosphonic acid, phosphoric acid, phosphorous acid, phosphate esters, phosphonic acid esters/phosphonic acid, amino polycarboxylic acids, chelating agents and polymer inhibitors and their salts. The scale inhibitor can also include organic phosphonates/salts, organic phosphates and phosphates and their corresponding acids and salts. The scale inhibitor can also include polymer scale inhibitors, such as polyacrylamide, acrylamide-propane sulfonic acid methyl ester/acrylic acid copolymer (AMPS/AA), phosphorylated maleic acid copolymers (PHOS/MA) or the sodium salt of polymaleic acid/acrylic acid/acrylamide-propane sulfonic acid methyl ester terpolymer (PMA/AMPS). In one or more exemplary embodiments, the scale inhibitor may include DTPA (also known as diethylenetriaminepentaacetic acid; diethylenetriamine-N,N,N′,N′,N″-pentacetic acid; pentetic acid; N,N-bis(2-(bis-(carboxymethyl)amino)ethyl)-glycine; diethylenetriaminepentaacetic acid, [[(carboxymethyl)imino]bis(ethylenenitrilo)]-tetraacetic acid); EDTA (also known as edetic acid, ethylenedinitrilotetraacetic acid; EDTA free base; EDTA free acid; ethylenediamine-N,N,N′,N′-tetraacetic acid; hampene; vildecene acid; N,N′-1,2-ethanediylbis-(N-(carboxymethyl)glycine); ethylenediaminetetraacetic acid); NTA (also known as N,N-bis(carboxymethyl)glycine; nitrilotriacetic acid; trilone A; α,α′,α″-trimethylaminotricarboxylic acid; tris(carboxymethyl)amine; aminotriacetic acid; Hampshire NTA acid; nitrilo-2,2',2"-triacetic acid; titriplex i; nitrilotriacetic acid); APCA (aminopolycarboxylic acid); phosphonic acid; EDTMP (ethylenediaminetetramethylenephosphonic acid); DTPMP (diethylenetriaminepentamethylenephosphonic acid); NTMP (nitrilotrimethylenephosphonic acid); polycarboxylic acids, gluconate esters/salts, citrate esters/salts, polyacrylates/salts and polyaspartates/salts, or any combination thereof. The antiscalant may also include any of the ACCENT ™ antiscalants available from Dow Chemical Company. The antiscalant may also include a potassium salt of a maleic acid copolymer. In one or more exemplary embodiments, the chemical treatment agent 102 is DTPMP.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何一种或多种盐抑制剂。在一个或多个示例性实施方式中,盐抑制剂可以包括任何合适的盐抑制剂,包括但不限于和WFT 9725(每种均可以从WeatherfordInternational Ltd.购得),可从JACAM Chemicals,LLC购得的Desalt Liquid盐抑制剂,以及铁氰化钾及其任何组合。In one or more exemplary embodiments, the chemical treatment 102 can be or include any one or more salt inhibitors. In one or more exemplary embodiments, the salt inhibitor can include any suitable salt inhibitor, including but not limited to, and WFT 9725 (each available from Weatherford International Ltd.), Desalt Liquid salt inhibitor available from JACAM Chemicals, LLC, and potassium ferricyanide, and any combination thereof.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何一种或多种破乳剂。破乳剂可包括但不限于环氧烷和二醇的缩聚物,例如三羟甲基丙烷以及二丙二醇的环氧乙烷和环氧丙烷缩聚物;和烷基取代的苯酚-甲醛树脂,双苯基二环氧化物,以及它们的酯和二酯。破乳剂还可包括烷氧基化苯酚-甲醛树脂,烷氧基化胺和多胺,二环氧化烷氧基化聚醚,聚三乙醇胺甲基氯化季铵盐,三聚氰胺酸胶体和氨甲基化聚丙烯酰胺。In one or more exemplary embodiments, chemical treatment agent 102 may be or include any one or more demulsifiers. Demulsifiers may include, but are not limited to, polycondensates of alkylene oxides and glycols, such as ethylene oxide and propylene oxide polycondensates of trimethylolpropane and dipropylene glycol; and alkyl-substituted phenol-formaldehyde resins, bisphenyl diepoxides, and their esters and diesters. Demulsifiers may also include alkoxylated phenol-formaldehyde resins, alkoxylated amines and polyamines, diepoxidized alkoxylated polyethers, polytriethanolamine methyl chloride quaternary ammonium salts, melamine acid colloids, and aminomethylated polyacrylamides.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何一种或多种腐蚀抑制剂。合适的腐蚀抑制剂可以包括但不限于脂肪咪唑啉、烷基吡啶、烷基吡啶季铵盐、脂肪胺季铵盐和脂肪咪唑啉的磷酸盐。在一个或多个示例性实施方式中,化学处理剂102可以是或包含任何一种或多种合适的发泡剂。合适的发泡剂可以包括但不限于烷氧基化硫酸盐或乙氧基化醇硫酸盐或其混合物。在一个或多个示例性实施方式中,化学处理剂102可以是或包含任何一种或多种合适的除氧剂。合适的除氧剂可以包括三嗪、马来酰亚胺、甲醛、胺、羧酰胺、烷基羧基偶氮化合物、异丙苯-过氧化物化合物,吗啉代衍生物和氨基衍生物,吗啉和哌嗪衍生物、氧化胺、烷醇胺、脂族多胺和芳族多胺。In one or more exemplary embodiments, the chemical treatment agent 102 may be or include any one or more corrosion inhibitors. Suitable corrosion inhibitors may include, but are not limited to, fatty imidazolines, alkyl pyridines, quaternary ammonium salts of alkyl pyridines, quaternary ammonium salts of fatty amines, and phosphates of fatty imidazolines. In one or more exemplary embodiments, the chemical treatment agent 102 may be or include any one or more suitable foaming agents. Suitable foaming agents may include, but are not limited to, alkoxylated sulfates or ethoxylated alcohol sulfates, or mixtures thereof. In one or more exemplary embodiments, the chemical treatment agent 102 may be or include any one or more suitable oxygen scavengers. Suitable oxygen scavengers may include triazines, maleimides, formaldehyde, amines, carboxamides, alkylcarboxyazo compounds, isopropylbenzene-peroxide compounds, morpholino derivatives and amino derivatives, morpholine and piperazine derivatives, amine oxides, alkanolamines, aliphatic polyamines, and aromatic polyamines.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何一种或多种石蜡抑制剂。合适的石蜡抑制剂可以包括但不限于乙烯/乙酸乙烯酯共聚物、丙烯酸酯(例如脂肪醇的甲基丙烯酸酯和聚丙烯酸酯)和烯烃/马来酸酯。在一个或多个示例性实施方式中,化学处理剂102可以是或包含任何一种或多种沥青质抑制剂。合适的沥青质抑制剂可以包括但不限于沥青质处理化学品,包括但不限于脂肪酯均聚物和共聚物(例如丙烯酸和甲基丙烯酸的聚合物和共聚物的脂肪酯)和脱水山梨醇单油酸酯。In one or more exemplary embodiments, the chemical treatment 102 may be or include any one or more paraffin inhibitors. Suitable paraffin inhibitors may include, but are not limited to, ethylene/vinyl acetate copolymers, acrylic acid esters (e.g., methacrylates and polyacrylates of fatty alcohols), and olefin/maleic acid esters. In one or more exemplary embodiments, the chemical treatment 102 may be or include any one or more asphaltene inhibitors. Suitable asphaltene inhibitors may include, but are not limited to, asphaltene treatment chemicals, including, but not limited to, fatty ester homopolymers and copolymers (e.g., fatty esters of polymers and copolymers of acrylic acid and methacrylic acid), and sorbitan monooleate.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含热中子吸收材料。在一个或多个示例性实施方式中,热中子吸收材料是硼、镉、钆、铱、钐或其混合物。热中子吸收材料可以从任何支撑剂100、200、300、400、500中浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏并进入裂缝、岩层和/或井眼。发射热中子的井下工具可以检测热中子吸收材料的存在,以检测支撑剂放置、生产和非生产区域,以及裂缝尺寸、形状和位置。In one or more exemplary embodiments, the chemical treatment 102 may be or include a thermal neutron absorbing material. In one or more exemplary embodiments, the thermal neutron absorbing material is boron, cadmium, gadolinium, iridium, samarium, or mixtures thereof. The thermal neutron absorbing material may leach, elute, diffuse, seep, drain, desorb, dissolve, leak, seep, and leak from any of the proppants 100, 200, 300, 400, 500 and into fractures, formations, and/or wellbores. Downhole tools emitting thermal neutrons can detect the presence of the thermal neutron absorbing material to detect proppant placement, producing and non-producing zones, and fracture size, shape, and location.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何合适的放射性材料。在一个或多个示例性实施方式中,放射性材料可以包括金、碘、铱、钪、锑、银、铪、锆、铷、铬、铁、锶、钴、锌的放射性同位素或γ-射线发射同位素,或其混合物。放射性材料可以从任何支撑剂100、200、300、400、500中浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏并进入裂缝、岩层和/或井眼。井下工具可以检测放射性材料的存在,以检测支撑剂放置、生产和非生产区域,以及裂缝尺寸、形状和位置。In one or more exemplary embodiments, the chemical treatment 102 can be or include any suitable radioactive material. In one or more exemplary embodiments, the radioactive material can include radioactive or gamma-ray emitting isotopes of gold, iodine, iridium, scandium, antimony, silver, hafnium, zirconium, rubidium, chromium, iron, strontium, cobalt, zinc, or mixtures thereof. The radioactive material can leach, elute, diffuse, seep, drain, desorb, dissolve, vent, seep, and leak from any of the proppants 100, 200, 300, 400, 500 and into fractures, formations, and/or wellbores. Downhole tools can detect the presence of the radioactive material to detect proppant placement, producing and non-producing zones, and fracture size, shape, and location.
在一个或多个示例性实施方式中,化学处理剂102可以是或者包含任何一种或多种合适的表面活性剂。基于对于期望的生产增强在支撑剂的润湿特性方面的必要调整,可以选择一种或多种合适的表面活性剂。例如,合适的表面活性剂可以在美国专利申请公开No.2005/0244641中找到,其通过引用以其整体并入本文。表面活性剂还可以选自本领域普通技术人员已知的任何数量的表面活性剂,包括例如阴离子、阳离子、非离子和两性表面活性剂或其组合。根据若干示例性实施方式,合适的表面活性剂包括但不限于饱和或不饱和的长链脂肪酸或酸盐、长链醇、多元醇、二甲基聚硅氧烷和聚乙基氢硅氧烷。根据若干示例性实施方式,合适的表面活性剂包括但不限于具有约4至约30个碳原子的直链和支链羧酸和酸盐,具有约4至约30个碳原子的直链和支链烷基磺酸和酸盐,其中直链烷基链包括约4至约30个碳原子的直链烷基苯磺酸盐,磺基琥珀酸盐,磷酸盐,膦酸盐,磷脂,乙氧基化化合物,羧酸盐,磺酸盐和硫酸盐,聚乙二醇醚,胺,丙烯酸的盐,焦磷酸盐,及其混合物。阳离子表面活性剂可以包括含有季铵部分(例如直链季胺、苄基季铵或卤化季铵)、季锍部分或季鏻部分或其混合物的那些。含有季基的合适的表面活性剂可以包括季铵卤化物或季胺,例如季铵氯化物或季铵溴化物。两性表面活性剂可包括甘氨酸盐,两性乙酸盐,丙酸盐,甜菜碱及其混合物。阴离子表面活性剂可以包括磺酸盐(如二甲苯磺酸钠和萘磺酸钠)、膦酸盐、乙氧基硫酸盐及其混合物。根据若干示例性实施方式,合适的表面活性剂包括但不限于硬脂酸钠、十八烷酸、十六烷基磺酸盐、十二烷基硫酸盐、油酸钠、乙氧基化壬基酚、十二烷基硫酸钠、十二烷基苯磺酸钠、月桂胺盐酸盐、三甲基十二烷基氯化铵、十六烷基三甲基氯化铵、聚氧乙烯醇、烷基苯酚乙氧基化物、聚山梨醇酯80、环氧丙烷改性的聚二甲基硅氧烷、十二烷基甜菜碱、月桂酰胺丙基甜菜碱、椰油酰胺基-2-羟基丙基磺基甜菜碱、烷基芳基磺酸盐、氟表面活性剂和全氟聚合物和三元共聚物、蓖麻子豆加合物及其组合。根据若干示例性实施方式,表面活性剂是十二烷基苯磺酸钠或十二烷基硫酸钠。根据若干示例性实施方式,表面活性剂以低于水性和烃载体流体中的临界胶束浓度(CMC)的浓度使用。此外,作为生产增强添加剂的表面活性剂可作为SG-400N、SG-401N和LST-36从CESI Chemical,Inc.商购获得。In one or more exemplary embodiments, the chemical treatment agent 102 can be or include any one or more suitable surfactants. One or more suitable surfactants can be selected based on the necessary adjustments in the wetting characteristics of the proppant for the desired production enhancement. For example, suitable surfactants can be found in U.S. Patent Application Publication No. 2005/0244641, which is incorporated herein by reference in its entirety. The surfactant can also be selected from any number of surfactants known to those of ordinary skill in the art, including, for example, anionic, cationic, nonionic, and amphoteric surfactants, or combinations thereof. According to several exemplary embodiments, suitable surfactants include, but are not limited to, saturated or unsaturated long-chain fatty acids or acid salts, long-chain alcohols, polyols, dimethylpolysiloxanes, and polyethylhydrogensiloxanes. According to several exemplary embodiments, suitable surfactants include but are not limited to linear and branched carboxylic acids and acid salts with about 4 to about 30 carbon atoms, linear and branched alkyl sulfonic acids and acid salts with about 4 to about 30 carbon atoms, wherein the linear alkyl chain includes linear alkylbenzene sulfonates with about 4 to about 30 carbon atoms, sulfosuccinates, phosphates, phosphonates, phospholipids, ethoxylated compounds, carboxylates, sulfonates and sulfates, polyethylene glycol ethers, amines, salts of acrylic acid, pyrophosphates, and mixtures thereof. Cationic surfactants can include those containing quaternary ammonium moieties (e.g., linear quaternary amines, benzyl quaternary ammoniums or halogenated quaternary ammoniums), quaternary sulfonium moieties or quaternary phosphonium moieties or mixtures thereof. Suitable surfactants containing quaternary groups can include quaternary ammonium halides or quaternary amines, such as quaternary ammonium chlorides or quaternary ammonium bromides. Amphoteric surfactants can include glycinates, amphoteric acetates, propionates, betaines and mixtures thereof. Anionic surfactants can include sulfonates (e.g., sodium xylene sulfonate and sodium naphthalene sulfonate), phosphonates, ethoxy sulfates and mixtures thereof. According to several exemplary embodiments, suitable surfactants include, but are not limited to, sodium stearate, octadecanoic acid, hexadecyl sulfonate, dodecyl sulfate, sodium oleate, ethoxylated nonylphenol, sodium dodecyl sulfate, sodium dodecylbenzenesulfonate, lauramine hydrochloride, trimethyldodecyl ammonium chloride, hexadecyltrimethyl ammonium chloride, polyoxyethylene alcohol, alkylphenol ethoxylates, polysorbate 80, propylene oxide-modified polydimethylsiloxane, dodecyl betaine, lauramidopropyl betaine, cocamido-2-hydroxypropyl sulfobetaine, alkylaryl sulfonates, fluorosurfactants and perfluoropolymers and terpolymers, castor bean adducts, and combinations thereof. According to several exemplary embodiments, the surfactant is sodium dodecylbenzenesulfonate or sodium dodecyl sulfate. According to several exemplary embodiments, the surfactant is used at a concentration below the critical micelle concentration (CMC) in aqueous and hydrocarbon carrier fluids. Additionally, surfactants that are production enhancing additives are commercially available from CESI Chemical, Inc. as SG-400N, SG-401N, and LST-36.
在一个或多个示例性实施方式中,化学处理剂102可以是或包括任何合适的纳米颗粒分散体。纳米颗粒分散体可以被涂覆在支撑剂微粒106上和/或注入支撑剂微粒106中,使得支撑剂微粒106可以在水力压裂操作中用作纳米颗粒分散体的载体。将纳米颗粒分散体包含在经涂布的支撑剂的涂层104、204内和/或包含在经涂布的支撑剂的涂层104、204下方或者多孔陶瓷支撑剂的内部孔隙中,而不是简单地将纳米颗粒分散体以流体形式注入或泵送到井岩层中,这样不仅改善了岩层表面的润湿特性,而且改善了支撑剂本身的润湿特性。纳米颗粒分散体与支撑剂的表面相互作用以改变其润湿特性。此外,当流体流过岩层中的支撑剂充填层时,一些纳米颗粒分散体可以被释放到裂缝中并粘附于岩层表面且改善岩层表面的润湿性或流体亲和力。因此,涂布在支撑剂上和/或注入到支撑剂中的纳米颗粒分散体的使用提供的益处与通过将纳米颗粒分散体以流体形式泵送到岩层中获得的那些益处相类似,但是纳米颗粒分散体与支撑剂的相互作用增加,提供了支撑剂的润湿性改善的额外益处。In one or more exemplary embodiments, the chemical treatment 102 can be or include any suitable nanoparticle dispersion. The nanoparticle dispersion can be coated onto and/or injected into the proppant particles 106, allowing the proppant particles 106 to serve as carriers for the nanoparticle dispersion during hydraulic fracturing operations. Including the nanoparticle dispersion within and/or beneath the coating 104, 204 of the coated proppant or within the internal pores of the porous ceramic proppant, rather than simply injecting or pumping the nanoparticle dispersion into the well formation as a fluid, not only improves the wetting properties of the formation surface, but also improves the wetting properties of the proppant itself. The nanoparticle dispersion interacts with the proppant surface to alter its wetting properties. Furthermore, as the fluid flows through the proppant pack in the formation, some of the nanoparticle dispersion can be released into the fractures and adhere to the formation surface, improving the wettability or fluid affinity of the formation surface. Thus, the use of nanoparticle dispersions coated on and/or injected into proppants provides benefits similar to those obtained by pumping the nanoparticle dispersion into the formation in fluid form, but with the added benefit of improved wettability of the proppant due to increased interaction of the nanoparticle dispersion with the proppant.
纳米颗粒分散体可以包括本领域普通技术人员已知的许多不同的纳米颗粒材料,包括聚合物、二氧化硅、金属、金属氧化物和其他无机材料,其被悬浮于水性或非水性溶剂流体中。根据若干示例性实施方式,合适的材料包括但不限于如下纳米颗粒,诸如二氧化硅、二氧化锆、二氧化锑、氧化锌、二氧化钛、二氧化铝、从天然矿物质获得的颗粒、合成颗粒及其组合。根据若干示例性实施方式,添加二氧化硅、二氧化锆和二氧化锑中的一种或多种,其具有约65纳米或更小的直径(在若干示例性实施方式中,1-10nm)且具有小于约20%的多分散性。Nanoparticle dispersions can include many different nanoparticle materials known to those of ordinary skill in the art, including polymers, silica, metals, metal oxides, and other inorganic materials, suspended in an aqueous or non-aqueous solvent fluid. According to several exemplary embodiments, suitable materials include, but are not limited to, nanoparticles such as silica, zirconium dioxide, antimony dioxide, zinc oxide, titanium dioxide, aluminum dioxide, particles obtained from natural minerals, synthetic particles, and combinations thereof. According to several exemplary embodiments, one or more of silica, zirconium dioxide, and antimony dioxide is added having a diameter of about 65 nanometers or less (in several exemplary embodiments, 1-10 nm) and a polydispersity of less than about 20%.
待涂布到支撑剂微粒106上和/或待注入到支撑剂微粒106中的特定纳米颗粒分散体或表面活性剂的选择取决于对于期望的生产增强在支撑剂的润湿特性方面的必要调整。合适的纳米颗粒分散体或表面活性剂可以是选自任何数目的可商业购得的产品。例如,纳米颗粒分散体产品作为和购自纳米颗粒分散体也可作为MA-844W、MA-845、FBAM、FBAPlus和FBAPlusEnviro购自FlotekIndustries,Inc.的子公司CESIChemical,Inc.。The selection of a specific nanoparticle dispersion or surfactant to be coated onto and/or injected into the proppant particles 106 depends on the necessary adjustments in the wetting characteristics of the proppant for the desired production enhancement. Suitable nanoparticle dispersions or surfactants can be selected from any number of commercially available products. For example, nanoparticle dispersion products are available as MA-844W, MA-845, FBAM, FBA Plus, and FBA Plus Enviro from CESIChemical, Inc., a subsidiary of Flotek Industries, Inc.
在一个或多个示例性实施方式中,化学处理剂102可以是或包括任何一种或多种合适的破胶剂。破胶剂可以是或包括氧化剂,例如漂白剂、次氯酸盐、过碳酸盐、过硼酸盐、高锰酸盐、过氧化物和卤素。在一个或多个示例性实施方式中,化学处理剂102可以是或包括任何一种或多种合适的杀生物剂。合适的杀生物剂可以是或包括拌棉醇、棉隆、戊二醛、季铵盐和漂白剂。In one or more exemplary embodiments, the chemical treatment agent 102 can be or include any one or more suitable breakers. Breakers can be or include oxidants, such as bleach, hypochlorites, percarbonates, perborates, permanganates, peroxides, and halogens. In one or more exemplary embodiments, the chemical treatment agent 102 can be or include any one or more suitable biocides. Suitable biocides can be or include bronopol, dazomethon, glutaraldehyde, quaternary ammonium salts, and bleach.
在一个或多个示例性实施方式中,化学处理剂102可以是或包括任何合适的示踪剂,例如一种或多种金属或非金属元素、一种或多种纳米颗粒和/或一种或多种生物标记物。根据若干示例性实施方式,生物标记物是DNA。DNA或脱氧核糖核酸有时是编码几乎所有生命系统的遗传信息的双链螺旋分子。由于分子包含的含氮碱基-腺嘌呤(“A”)、胸腺嘧啶(“T”)、胞嘧啶(“C”)和鸟嘌呤(“G”)的特定序列,每个DNA分子可以是独特的。双螺旋结构是通过将一个磷酸/糖骨架载体链上的含氮碱基与另一个磷酸/糖骨架载体链上的含氮碱基通过氢键配对来形成和维持的。具体而言,腺嘌呤碱基与胸腺嘧啶碱基(“AT”碱基对)配对,胞嘧啶碱基与鸟嘌呤碱基(“GC”碱基对)配对。可以针对给定碱基序列的频率来计算概率项,并且只要使用足够大的DNA分子,就可以充分确定地知道特定DNA分子的“唯一性”。DNA分子可以是天然存在的DNA或制造的(合成的)DNA,并且可以是双链或单链的。合成DNA是可商购的,并且可以通过几个专门的DNA制造商订购,例如GenScript、Synthetic Genomics、DNA 2.0Genewiz.Inc.、Life Technologies和Cambrian Genomics。此外,可以将DNA“包封”以增强其在井下储存条件下的存活性并且以别的方式改变其与岩层流体的相互作用。另外,可以基于与特定井的热环境的相容性来选择特定的DNA序列。In one or more exemplary embodiments, the chemical treatment agent 102 can be or include any suitable tracer, such as one or more metal or non-metal elements, one or more nanoparticles and/or one or more biomarkers. According to several exemplary embodiments, the biomarker is DNA. DNA or deoxyribonucleic acid is sometimes a double-stranded helical molecule that encodes the genetic information of almost all living systems. Due to the specific sequence of nitrogenous bases - adenine ("A"), thymine ("T"), cytosine ("C") and guanine ("G") contained in the molecule, each DNA molecule can be unique. The double helix structure is formed and maintained by pairing the nitrogenous bases on one phosphate/sugar backbone carrier chain with the nitrogenous bases on another phosphate/sugar backbone carrier chain through hydrogen bonds. Specifically, adenine bases pair with thymine bases ("AT" base pairs) and cytosine bases pair with guanine bases ("GC" base pairs). The probability term can be calculated for the frequency of a given base sequence, and as long as a sufficiently large DNA molecule is used, the "uniqueness" of a specific DNA molecule can be known with sufficient certainty. DNA molecules can be naturally occurring DNA or manufactured (synthetic) DNA and can be double-stranded or single-stranded. Synthetic DNA is commercially available and can be ordered through several specialized DNA manufacturers, such as GenScript, Synthetic Genomics, DNA 2.0Genewiz.Inc., Life Technologies, and Cambrian Genomics. In addition, DNA can be "encapsulated" to enhance its survivability under downhole storage conditions and otherwise alter its interaction with formation fluids. In addition, a specific DNA sequence can be selected based on its compatibility with the thermal environment of a particular well.
单独的DNA可以用作生物标记物。DNA通常是水溶性的,并且可以在没有任何修饰的情况下被注入到支撑剂微粒106中、涂布到支撑剂微粒106上和/或与支撑剂微粒106上的涂层104、204混合,从而用作水溶性生物标记物。根据若干示例性实施方式,DNA可以以这样的方式配制,即它是烃可溶的并且还将分离成烃流体。例如,DNA的水溶性是由于与DNA的磷酸二酯基团相关的负电荷。磷酸二酯结构的负电荷可以通过甲基化除去。DNA分子的该区域的甲基化将确保分子的该部分变成疏水的,即烃可溶的,从而确保DNA分子可溶于烃相。用于配制烃可溶性DNA的其它方法可以在美国专利No.5,665,538中找到,其全部公开内容通过引用并入本文。DNA alone can be used as a biomarker. DNA is generally water-soluble and can be injected into, coated onto, and/or mixed with the coating 104, 204 on the proppant particles 106 without any modification to serve as a water-soluble biomarker. According to several exemplary embodiments, DNA can be formulated in such a way that it is hydrocarbon-soluble and will also separate into hydrocarbon fluids. For example, the water solubility of DNA is due to the negative charge associated with the phosphodiester groups of the DNA. The negative charge of the phosphodiester structure can be removed by methylation. Methylation of this region of the DNA molecule will ensure that this portion of the molecule becomes hydrophobic, i.e., hydrocarbon-soluble, thereby ensuring that the DNA molecule is soluble in the hydrocarbon phase. Other methods for formulating hydrocarbon-soluble DNA can be found in U.S. Patent No. 5,665,538, the entire disclosure of which is incorporated herein by reference.
虽然DNA本身可以用作生物标记物,但是放置DNA的储存条件对于DNA的长期存活性可能不是最佳的。这些条件包括储存温度超过200°F,有时达到400°F,以及高盐度岩层水。然而,许多DNA包封技术是本领域普通技术人员所公知的,并且通过包封DNA,其在恶劣条件下的存活能力大大增强。可以通过调整包封材料来调整DNA的分配(是进入烃相还是水相)。此外,包封材料的润湿性或流体亲和力可以被调整,以有利于水或烃。Although DNA itself can be used as a biomarker, the storage conditions in which the DNA is placed may not be optimal for the long-term viability of the DNA. These conditions include storage temperatures exceeding 200°F, sometimes reaching 400°F, and high-salinity stratum water. However, many DNA encapsulation technologies are well known to those of ordinary skill in the art, and by encapsulating DNA, its viability under adverse conditions is greatly enhanced. The distribution of the DNA (whether to enter the hydrocarbon phase or the aqueous phase) can be adjusted by adjusting the encapsulating material. In addition, the wettability or fluid affinity of the encapsulating material can be adjusted to be conducive to water or hydrocarbons.
另外,基于具有较高浓度的某些碱基对的DNA分子显示的改善的热稳定性,可以选择性地使用含有特定核苷酸序列的分子,以增强与苛刻的井眼和岩层温度和压力的相容性。具体地,具有最大耐热性的DNA分子是包括更高水平的GC碱基对和更低水平的AT碱基对的DNA分子。例如,序列GCAT(具有相应的碱基对序列CGTA)在约186至221°F的温度下显示热稳定性。序列GCGC(具有相应的碱基对序列CGCG)在高达约269至292°F的温度下是耐热的。相反,包含更高水平的AT碱基对降低了热稳定性。例如,组合中的一些胸腺嘧啶降低了稳定性,使得序列ATCG(具有相应的碱基对序列TAGC)仅在高达约222-250°F的温度下存活,而序列TATA(具有相应的碱基对序列ATAT)在高达仅约129-175°F的温度下是热稳定的。此外,如果包含序列ATCG(具有相应的碱基对序列TAGC)的DNA分子被操纵以包含被称为G-钳(G-clamp)的修饰,热稳定性增加额外的32°F或从高达约254的温度至282°F。如下所示,G-钳修饰涉及添加胞嘧啶的三环类似物,给予双链体碱基对(G-C)额外的氢键。In addition, based on the improved thermal stability shown by DNA molecules with higher concentrations of certain base pairs, molecules containing specific nucleotide sequences can be selectively used to enhance compatibility with harsh wellbore and formation temperatures and pressures. Specifically, the DNA molecules with the greatest heat resistance are DNA molecules comprising higher levels of GC base pairs and lower levels of AT base pairs. For example, the sequence GCAT (with the corresponding base pair sequence CGTA) shows thermal stability at temperatures of about 186 to 221°F. The sequence GCGC (with the corresponding base pair sequence CGCG) is heat-resistant at temperatures of up to about 269 to 292°F. On the contrary, comprising higher levels of AT base pairs reduces thermal stability. For example, some thymines in the combination reduce stability, making the sequence ATCG (with the corresponding base pair sequence TAGC) only survive at temperatures of up to about 222-250°F, while the sequence TATA (with the corresponding base pair sequence ATAT) is heat-stable at temperatures of up to only about 129-175°F. Furthermore, if a DNA molecule containing the sequence ATCG (with the corresponding base pair sequence TAGC) is manipulated to include a modification known as the G-clamp, thermal stability increases by an additional 32°F, or from a temperature as high as approximately 254 to 282°F. As shown below, the G-clamp modification involves the addition of a three-ring analog of cytosine, which imparts additional hydrogen bonding to the duplex base pairs (G-C).
通过将双链体碱基对的氢键从3个增加至4个,热稳定性增加额外的32°F。By increasing the number of hydrogen bonds in the duplex base pairs from 3 to 4, thermal stability increased by an additional 32°F.
DNA可以是单链或双链的。双链式DNA的自然取向是Watson-Crick配对。然而,合成DNA不以与天然DNA相同的方式受约束。仍然,热稳定性的指标是链的热力学重新定向,并且主要由分离成两个单链的链组成。这被称为熔解并且发生在窄的温度范围上。已经观察到的是,一些生物体的DNA抵抗这种热塌缩,例子是某些嗜热生物体。对它们的基因组的分析给出了序列中G-C DNA水平之间的直接相关性。热稳定性与双链体对中碱基之间的氢键的数目直接或间接相关。然而,堆叠(在双链中的配对)也是一个因素。已经确定,天然DNA中热稳定性的重要特征主要依赖于G-C配对的摩尔比,因为这产生最高的氢键密度。热稳定性最终取决于所谓的熔点,在熔点处双链DNA的链分开。然而,这对单链合成DNA没有意义,其已经分离。在熔点处发生的双链DNA链的分离在一定程度上是可逆的。一旦温度足够降低,链可以重新连接。热稳定性取决于碱基对或双链体单元的耐热性以及连接双链DNA的链的堆叠力。如上所述,也可以通过改变特定碱基对内的分子排列来改善热稳定性。例如,除了上述G-G-钳修饰之外,如下所示,可以通过修饰腺嘌呤-胸腺嘧啶碱基对以包含2氨基腺嘌呤-T复合物来改进AT碱基对的热稳定性,其中2氨基腺嘌呤-T复合物增加复合物中的氢键从2个到3个,并且将其热稳定性增加约5°F。DNA can be single-stranded or double-stranded. The natural orientation of double-stranded DNA is Watson-Crick pairing. However, synthetic DNA is not constrained in the same way as natural DNA. Still, an indicator of thermal stability is the thermodynamic reorientation of the chain, and it mainly consists of the chain separating into two single strands. This is called melting and occurs over a narrow temperature range. It has been observed that the DNA of some organisms resists this thermal collapse, an example being certain thermophilic organisms. Analysis of their genomes has revealed a direct correlation between the levels of G-C DNA in the sequence. Thermal stability is directly or indirectly related to the number of hydrogen bonds between the bases in the duplex pairs. However, stacking (pairing in the duplex) is also a factor. It has been determined that the important feature of thermal stability in natural DNA depends primarily on the molar ratio of G-C pairing, as this produces the highest hydrogen bond density. Thermal stability ultimately depends on the so-called melting point, at which the chains of double-stranded DNA separate. However, this does not make sense for single-stranded synthetic DNA, which has already separated. The separation of double-stranded DNA chains that occurs at the melting point is reversible to a certain extent. Once the temperature is sufficiently lowered, the chains can reconnect. Thermal stability depends on the heat resistance of the base pairs or duplex units and the stacking forces of the strands connecting the double-stranded DNA. As mentioned above, thermal stability can also be improved by changing the molecular arrangement within a specific base pair. For example, in addition to the G-G-clamp modification described above, as shown below, the thermal stability of the AT base pair can be improved by modifying the adenine-thymine base pair to include a 2-aminoadenine-T complex, which increases the number of hydrogen bonds in the complex from 2 to 3 and increases its thermal stability by approximately 5°F.
特定碱基对的热稳定性可用于产生热力学评估可能性。如上所述,合理的化学修饰可以扩展该热范围并保留DNA的基本特征用于测量的目的。DNA的化学性质意味着其易于水解,并且水解速率随着温度的增加而增加。水解是除了由于其如上所述的熔解行为而分解之外的DNA分解的另一种途径。也就是说,已知许多生物体在极端温度下存活,这意味着它们的遗传物质必须具有某些固有的热稳定性。这种应答与G-C碱基对的摩尔分数直接相关,不管这样的碱基对是作为单链还是双链存在。然而,天然DNA是染色体的,因此必须是双链的。The thermal stability of specific base pairs can be used to generate thermodynamic assessment possibilities. As mentioned above, reasonable chemical modifications can extend this thermal range and retain the basic characteristics of DNA for measurement purposes. The chemical properties of DNA mean that it is easily hydrolyzed, and the hydrolysis rate increases with increasing temperature. Hydrolysis is another way for DNA to decompose besides its melting behavior as described above. In other words, many organisms are known to survive at extreme temperatures, which means that their genetic material must have some inherent thermal stability. This response is directly related to the mole fraction of G-C base pairs, regardless of whether such base pairs exist as single or double strands. However, natural DNA is chromosomal and therefore must be double-stranded.
还已经显示,G-C双链体的重复似乎赋予更多的稳定性,因为其对DNA的耐热性有直接影响。这显示各种生物体如何通过在其基因组中引入较大的G-C摩尔分数来应对高温。看上去,G-C的摩尔分数是关键的而不是任何弱连接,其可以被引入序列中。链终止子似乎对DNA的热稳定性具有很小的总体影响。基本上,这意味着DNA序列中某些碱基对的摩尔分数可以根据所要求的温度范围而变化。了解DNA序列的破坏反应的细节将取决于特定DNA序列将经受的环境,并且暴露于水解反应是关注的一个领域。然而,在仍保留使DNA成为理想示踪剂的固有特征的同时可以引入的上述碱基对的修饰为量身定做油田使用的示踪剂提供了清楚的途径。It has also been shown that the repetition of G-C duplexes appears to confer more stability, as it has a direct impact on the heat resistance of DNA. This shows how various organisms cope with high temperatures by introducing larger G-C mole fractions in their genomes. It appears that the mole fraction of G-C is the key, rather than any weak link, which can be introduced into the sequence. Chain terminators appear to have a very small overall impact on the thermal stability of DNA. Basically, this means that the mole fraction of certain base pairs in a DNA sequence can be varied depending on the desired temperature range. Understanding the details of the destructive reactions of a DNA sequence will depend on the environment that a particular DNA sequence will be subjected to, and exposure to hydrolysis reactions is an area of concern. However, the modifications of the above base pairs that can be introduced while still retaining the inherent characteristics that make DNA an ideal tracer provide a clear way to tailor tracers for use in oil fields.
基于其热稳定性特性来选择性使用特定DNA分子作为生物标志物允许在比目前可能的条件宽得多的条件范围上使用DNA作为生物标志物。此外,DNA分子在较高温度下的存活允许通过避免DNA的降解而进行准确检测,甚至在岩层中存在的DNA水平非常低时亦是如此。此外,不同数目的独特DNA分子大大增加至可以应用于油田中的独特示踪剂的数目,从而大大增加可以应用生物标志物的油田操作的范围和多样性两者,且大大改善对日益复杂的井和它们的行为性质的知识和理解。这种知识将导致更好的完成和刺激实践,从而导致成本节约和井性能改善。The selective use of specific DNA molecules as biomarkers based on their thermostability properties allows the use of DNA as a biomarker over a much wider range of conditions than is currently possible. Furthermore, the survival of DNA molecules at higher temperatures allows accurate detection by avoiding degradation of the DNA, even when the DNA levels present in the rock formation are very low. Furthermore, the number of different unique DNA molecules greatly increases the number of unique tracers that can be applied in the oil field, thereby greatly increasing both the range and diversity of oil field operations to which biomarkers can be applied, and greatly improving the knowledge and understanding of increasingly complex wells and their behavioral properties. This knowledge will lead to better completion and stimulation practices, resulting in cost savings and improved well performance.
在若干示例性实施方式中,基于与特定井的热环境相容的DNA特定含氮碱基组成,可以将表现出特定的热稳定性性质的DNA分子选择性地注入到根据本文描述的方法和实施方式待被用于井操作中的支撑剂微粒106中和/或涂布到根据本文描述的方法和实施方式待被用于井操作中的支撑剂微粒106上。例如,对于表现出高达约269至292°F的温度的井来说,可以合成含有GCGC序列的DNA分子并注入到待被注射入井岩层的支撑剂微粒106中和/或涂布到待被注射入井岩层的支撑剂微粒106上。该DNA分子会更好地耐受井中的热条件,从而允许其更有效地用作生物标志物,所述生物标志物传达关于井岩层和生产的信息。In several exemplary embodiments, DNA molecules exhibiting specific thermal stability properties can be selectively injected into and/or coated onto proppant particles 106 to be used in well operations according to the methods and embodiments described herein, based on the specific nitrogenous base composition of the DNA that is compatible with the thermal environment of a particular well. For example, for wells that exhibit temperatures as high as approximately 269 to 292° F., a DNA molecule containing the GCGC sequence can be synthesized and injected into and/or coated onto proppant particles 106 to be injected into the well formation. This DNA molecule will better tolerate the thermal conditions in the well, allowing it to be more effectively used as a biomarker that conveys information about the well formation and production.
根据若干示例性实施方式,在将支撑剂置于水力生成的裂缝之后,化学处理剂102(诸如生物标志物)与支撑剂微粒106连续分离长达约一年、长达约五年或长达约十年的时间段。用于提供DNA的持续释放的系统、技术和组合物是本领域普通技术人员众所周知的。例如,欧洲专利No.1,510,224公开了用于使DNA能够持续释放一段时间的多种方法,其完整公开内容通过引用并入本文。根据若干示例性实施方式,DNA用聚合物包封,或者用可渗透、不可降解的涂层涂覆用DNA注入的材料。在若干示例性实施方式中,包封聚合物包括如下的一种或多种:高熔点的基于丙烯酸酯、甲基丙烯酸酯或苯乙烯的聚合物,聚乳酸-聚乙醇酸的嵌段共聚物,聚乙醇酸,聚交酯,聚乳酸,明胶,水溶性聚合物,可交联的水溶性聚合物,脂质,凝胶,二氧化硅,或其他合适的包封材料中。此外,包封聚合物可以包括包封材料,所述包封材料包含含有可降解的共聚单体的线性聚合物或含有可降解的交联剂的交联聚合物。According to several exemplary embodiments, after the proppant is placed in the hydraulically generated fracture, the chemical treatment 102 (such as a biomarker) is continuously separated from the proppant particles 106 for a period of up to about one year, up to about five years, or up to about ten years. Systems, techniques, and compositions for providing sustained release of DNA are well known to those of ordinary skill in the art. For example, European Patent No. 1,510,224 discloses various methods for enabling sustained release of DNA over a period of time, the complete disclosure of which is incorporated herein by reference. According to several exemplary embodiments, the DNA is encapsulated with a polymer, or the material injected with the DNA is coated with a permeable, non-degradable coating. In several exemplary embodiments, the encapsulating polymer includes one or more of the following: a high melting point acrylate-, methacrylate-, or styrene-based polymer, a block copolymer of polylactic acid-polyglycolic acid, polyglycolic acid, polylactide, polylactic acid, gelatin, a water-soluble polymer, a cross-linkable water-soluble polymer, a lipid, a gel, silica, or other suitable encapsulating material. Additionally, the encapsulating polymer may include an encapsulating material comprising a linear polymer containing a degradable comonomer or a cross-linked polymer containing a degradable cross-linking agent.
在一个或多个示例性实施方式中,多孔陶瓷支撑剂的内部连通孔隙率可以用化学处理剂102(例如生物标记物)注入,以使多孔陶瓷支撑剂在水力压裂操作中用作生物标记物的载体。根据若干示例性实施方式,生物标记物是DNA。DNA或脱氧核糖核酸有时是编码几乎所有生命系统的遗传信息的双链螺旋分子。由于分子包含的含氮碱基-腺嘌呤(“A”)、胸腺嘧啶(“T”)、胞嘧啶(“C”)和鸟嘌呤(“G”)的特定序列,每个DNA分子可以是独特的。双螺旋结构是通过将一个磷酸/糖骨架载体链上的含氮碱基与另一个磷酸/糖骨架载体链上的含氮碱基通过氢键配对来形成和维持的。具体而言,腺嘌呤碱基与胸腺嘧啶碱基(“AT”碱基对)配对,胞嘧啶碱基与鸟嘌呤碱基(“GC”碱基对)配对。可以针对给定碱基序列的频率来计算概率项,并且只要使用足够大的DNA分子,就可以充分确定地知道特定DNA分子的“唯一性”。DNA分子可以是天然存在的DNA或制造的(合成的)DNA,并且可以是双链或单链的。合成DNA是可商购的,并且可以通过几个专门的DNA制造商订购,例如GenScript、SyntheticGenomics、DNA 2.0Genewiz,Inc.、Life Technologies和Cambrian Genomics。此外,可以将DNA“包封”以增强其在井下储存条件下的存活性并且以别的方式改变其与岩层流体的相互作用。另外,可以基于与特定井的热环境的相容性来选择特定的DNA序列。In one or more exemplary embodiments, the internal interconnected porosity of the porous ceramic proppant can be injected with a chemical treatment agent 102 (e.g., a biomarker) to enable the porous ceramic proppant to be used as a carrier of the biomarker in a hydraulic fracturing operation. According to several exemplary embodiments, the biomarker is DNA. DNA, or deoxyribonucleic acid, is a double-stranded helical molecule that encodes the genetic information of almost all living systems. Each DNA molecule can be unique due to the specific sequence of nitrogenous bases - adenine ("A"), thymine ("T"), cytosine ("C"), and guanine ("G") - that the molecule contains. The double helix structure is formed and maintained by pairing nitrogenous bases on one phosphate/sugar backbone carrier chain with nitrogenous bases on another phosphate/sugar backbone carrier chain through hydrogen bonds. Specifically, adenine bases pair with thymine bases ("AT" base pairs), and cytosine bases pair with guanine bases ("GC" base pairs). The probability term can be calculated for the frequency of a given base sequence, and as long as a sufficiently large DNA molecule is used, the "uniqueness" of a particular DNA molecule can be known with sufficient certainty. The DNA molecule can be naturally occurring DNA or manufactured (synthetic) DNA, and can be double-stranded or single-stranded. Synthetic DNA is commercially available and can be ordered through several specialized DNA manufacturers, such as GenScript, Synthetic Genomics, DNA 2.0 Genewiz, Inc., Life Technologies, and Cambrian Genomics. In addition, the DNA can be "encapsulated" to enhance its survivability under downhole storage conditions and otherwise alter its interaction with the formation fluid. Additionally, a specific DNA sequence can be selected based on its compatibility with the thermal environment of a particular well.
根据若干示例性实施方式,涂层104、204可以是或者包含树脂材料和/或环氧树脂材料。涂层104、204可以包含任何合适的树脂材料和/或环氧树脂材料。根据若干示例性实施方式,树脂材料包含任何合适的树脂。例如,树脂材料可以包含酚醛树脂(例如苯酚-甲醛树脂)。根据若干示例性实施方式,苯酚-甲醛树脂的甲醛与苯酚的摩尔比(F∶P)为从约0.6∶1、约0.9∶1或约1.2∶1的低值到约1.9∶1、约2.1∶1、约2.3∶1或约2.8∶1的高值。例如,苯酚-甲醛树脂的甲醛与苯酚的摩尔比可以是约0.7∶1至约2.7∶1、约0.8∶1至约2.5∶1、约1∶1至约2.4∶1、约1.1∶1至约2.6∶1或者约1.3∶1至约2∶1。苯酚-甲醛树脂的甲醛与苯酚的摩尔比也可以是约0.8∶1至约0.9∶1、约0.9∶1至约1∶1、约1∶1至约1.1∶1、约1.1∶1至约1.2∶1、约1.2∶1至约1.3∶1或者约1.3∶1至约1.4∶1。According to several exemplary embodiments, the coating 104, 204 may be or include a resin material and/or an epoxy resin material. The coating 104, 204 may include any suitable resin material and/or epoxy resin material. According to several exemplary embodiments, the resin material includes any suitable resin. For example, the resin material may include a phenolic resin (e.g., a phenol-formaldehyde resin). According to several exemplary embodiments, the molar ratio of formaldehyde to phenol (F:P) of the phenol-formaldehyde resin ranges from a low of about 0.6:1, about 0.9:1, or about 1.2:1 to a high of about 1.9:1, about 2.1:1, about 2.3:1, or about 2.8:1. For example, the molar ratio of formaldehyde to phenol of the phenol-formaldehyde resin may be about 0.7:1 to about 2.7:1, about 0.8:1 to about 2.5:1, about 1:1 to about 2.4:1, about 1.1:1 to about 2.6:1, or about 1.3:1 to about 2:1. The phenol-formaldehyde resin may also have a molar ratio of formaldehyde to phenol of about 0.8:1 to about 0.9:1, about 0.9:1 to about 1:1, about 1:1 to about 1.1:1, about 1.1:1 to about 1.2:1, about 1.2:1 to about 1.3:1, or about 1.3:1 to about 1.4:1.
根据若干示例性实施方式,苯酚-甲醛树脂具有小于1∶1、小于0.9∶1、小于0.8∶1、小于0.7∶1、小于0.6∶1或小于0.5∶1的摩尔比。例如,苯酚-甲醛树脂可以是或包含酚醛清漆(phenolic novolac)树脂。酚醛清漆树脂是本领域普通技术人员所公知的,例如参见Rankin的美国专利No.2,675,335,Hanauye的美国专利No.4,179,429,Johnson的美国专利No.5,218,038和Pullichola的美国专利No.8,399,597,其全部公开内容通过引用并入本文。市售的酚醛清漆树脂的合适实例包括可从PlencoTM获得的酚醛清漆树脂,可得自Momentive的树脂和可从S.I.Group获得的酚醛清漆树脂。According to several exemplary embodiments, the phenol-formaldehyde resin has a molar ratio of less than 1:1, less than 0.9:1, less than 0.8:1, less than 0.7:1, less than 0.6:1, or less than 0.5:1. For example, the phenol-formaldehyde resin can be or include a phenolic novolac resin. Novolac resins are well known to those of ordinary skill in the art, for example, see U.S. Pat. No. 2,675,335 to Rankin, U.S. Pat. No. 4,179,429 to Hanauye, U.S. Pat. No. 5,218,038 to Johnson, and U.S. Pat. No. 8,399,597 to Pullichola, the entire disclosures of which are incorporated herein by reference. Suitable examples of commercially available novolac resins include novolac resins available from Plenco ™ , resins available from Momentive, and novolac resins available from SI Group.
根据若干示例性实施方式,苯酚-甲醛树脂的重均分子量从约200、约300或约400的低值到约1000、约2000或约6000的高值。例如,苯酚-甲醛树脂的重均分子量可以是约250至约450、约450至约550、约550至约950、约950至约1500、约1500至约3500或者约3500至约6000。苯酚-甲醛树脂的重均分子量也可以是约175至约800、约700至约3330、约1100至约4200、约230至约550、约425至约875或者约2750至约4500。According to several exemplary embodiments, the weight average molecular weight of the phenol-formaldehyde resin ranges from a low of about 200, about 300, or about 400 to a high of about 1000, about 2000, or about 6000. For example, the weight average molecular weight of the phenol-formaldehyde resin may be about 250 to about 450, about 450 to about 550, about 550 to about 950, about 950 to about 1500, about 1500 to about 3500, or about 3500 to about 6000. The weight average molecular weight of the phenol-formaldehyde resin may also be about 175 to about 800, about 700 to about 3330, about 1100 to about 4200, about 230 to about 550, about 425 to about 875, or about 2750 to about 4500.
根据若干示例性实施方式,苯酚-甲醛树脂的数均分子量从约200、约300或约400的低值到约1000、约2000或约6000的高值。例如,苯酚-甲醛树脂的数均分子量可以是约250至约450、约450至约550、约550至约950、约950至约1500、约1500至约3500或者约3500至约6000。苯酚-甲醛树脂的数均分子量也可以是约175至约800、约700至约3000、约1100至约2200、约230至约550、约425至约875或者约2000至约2750。According to several exemplary embodiments, the number average molecular weight of the phenol-formaldehyde resin ranges from a low of about 200, about 300, or about 400 to a high of about 1000, about 2000, or about 6000. For example, the number average molecular weight of the phenol-formaldehyde resin can be about 250 to about 450, about 450 to about 550, about 550 to about 950, about 950 to about 1500, about 1500 to about 3500, or about 3500 to about 6000. The number average molecular weight of the phenol-formaldehyde resin can also be about 175 to about 800, about 700 to about 3000, about 1100 to about 2200, about 230 to about 550, about 425 to about 875, or about 2000 to about 2750.
根据若干示例性实施方式,苯酚-甲醛树脂的z-平均分子量从约200、约300或约400的低值到约1000、约2000或约9000的高值。例如,苯酚-甲醛树脂的z-平均分子量可以是约250至约450、约450至约550、约550至约950、约950至约1500、约1500至约3500、约3500至约6500或者约6500至约9000。苯酚-甲醛树脂的z-平均分子量也可以是约175至约800、约700至约3330、约1100至约4200、约230至约550、约425至约875或者约4750至约8500。According to several exemplary embodiments, the z-average molecular weight of the phenol-formaldehyde resin ranges from a low of about 200, about 300, or about 400 to a high of about 1000, about 2000, or about 9000. For example, the z-average molecular weight of the phenol-formaldehyde resin can be about 250 to about 450, about 450 to about 550, about 550 to about 950, about 950 to about 1500, about 1500 to about 3500, about 3500 to about 6500, or about 6500 to about 9000. The z-average molecular weight of the phenol-formaldehyde resin can also be about 175 to about 800, about 700 to about 3330, about 1100 to about 4200, about 230 to about 550, about 425 to about 875, or about 4750 to about 8500.
根据若干示例性实施方式,苯酚-甲醛树脂具有任何合适的粘度。苯酚-甲醛树脂可以在25℃下是固体或液体。例如,在约25℃的温度下,苯酚-甲醛树脂的粘度可以从约1厘泊(cP)、约100cP、约250cP、约500cP或约700cP至约1000cP、约1250cP、约1500cP、约2000cP或约2200cP。在另一个示例中,在约25℃的温度下,苯酚-甲醛树脂的粘度可以是约1cP至约125cP、约125cP至约275cP、约275cP至约525cP、约525cP至约725cP、约725cP至约1100cP、约1100cP至约1600cP、约1600cP至约1900cP或约1900cP至约2200cP。在另一个示例中,在约25℃的温度下,苯酚-甲醛树脂的粘度可以是约1cP至约45cP、约45cP至约125、约125cP至约550cP、约550cP至约825cP、约825cP至约1100cP、约1100cP至约1600cP或约1600cP至约2200cP。在约150℃的温度下,苯酚-甲醛树脂的粘度也可以是从约500cP、约1000cP、约2500cP、约5000cP或约7500cP至约10000cP、约15000cP、约20000cP、约30000cP或约75000cP。例如,在约150℃的温度下,苯酚-甲醛树脂的粘度可以是约750cP至约60000cP、约1000cP至约35000cP、约4000cP至约25000cP、约8000cP至约16000cP或约10000cP至约12000cP。苯酚-甲醛树脂的粘度可以使用Brookfield粘度计来确定。According to several exemplary embodiments, the phenol-formaldehyde resin has any suitable viscosity. The phenol-formaldehyde resin can be solid or liquid at 25° C. For example, at a temperature of about 25° C., the viscosity of the phenol-formaldehyde resin can be from about 1 centipoise (cP), about 100 cP, about 250 cP, about 500 cP, or about 700 cP to about 1000 cP, about 1250 cP, about 1500 cP, about 2000 cP, or about 2200 cP. In another example, the viscosity of the phenol-formaldehyde resin can be from about 1 cP to about 125 cP, from about 125 cP to about 275 cP, from about 275 cP to about 525 cP, from about 525 cP to about 725 cP, from about 725 cP to about 1100 cP, from about 1100 cP to about 1600 cP, from about 1600 cP to about 1900 cP, or from about 1900 cP to about 2200 cP at a temperature of about 25° C. In another example, the viscosity of the phenol-formaldehyde resin can be from about 1 cP to about 45 cP, from about 45 cP to about 125, from about 125 cP to about 550 cP, from about 550 cP to about 825 cP, from about 825 cP to about 1100 cP, from about 1100 cP to about 1600 cP, or from about 1600 cP to about 2200 cP at a temperature of about 25° C. The viscosity of the phenol-formaldehyde resin can also be from about 500 cP, about 1000 cP, about 2500 cP, about 5000 cP, or about 7500 cP to about 10,000 cP, about 15,000 cP, about 20,000 cP, about 30,000 cP, or about 75,000 cP at a temperature of about 150° C. For example, the viscosity of the phenol-formaldehyde resin can be from about 750 cP to about 60,000 cP, from about 1000 cP to about 35,000 cP, from about 4,000 cP to about 25,000 cP, from about 8,000 cP to about 16,000 cP, or from about 10,000 cP to about 12,000 cP at a temperature of about 150° C. The viscosity of the phenol-formaldehyde resin can be determined using a Brookfield viscometer.
根据若干示例性实施方式,苯酚-甲醛树脂的pH可以从约1、约2、约3、约4、约5、约6、约7的低值到约8、约9、约10、约11、约12或约13的高值。例如,苯酚-甲醛树脂的pH可以是约1至约2.5、约2.5至约3.5、约3.5至约4.5、约4.5至约5.5、约5.5至约6.5、约6.5至约7.5、约7.5至约8.5、约8.5至约9.5、约9.5至约10.5、约10.5至约11.5、约11.5至约12.5或约12.5至约13。According to several exemplary embodiments, the pH of the phenol-formaldehyde resin can range from a low of about 1, about 2, about 3, about 4, about 5, about 6, about 7 to a high of about 8, about 9, about 10, about 11, about 12, or about 13. For example, the pH of the phenol-formaldehyde resin can be from about 1 to about 2.5, from about 2.5 to about 3.5, from about 3.5 to about 4.5, from about 4.5 to about 5.5, from about 5.5 to about 6.5, from about 6.5 to about 7.5, from about 7.5 to about 8.5, from about 8.5 to about 9.5, from about 9.5 to about 10.5, from about 10.5 to about 11.5, from about 11.5 to about 12.5, or from about 12.5 to about 13.
根据本发明的若干示例性实施方式,涂覆于支撑剂微粒106的涂层104、204是环氧树脂。根据这种实施方式,涂层104、204可以是或者包含任何合适的环氧树脂。例如,环氧树脂可以包含双酚A、双酚F、脂族或缩水甘油胺环氧树脂及其任何混合物或组合。市售的环氧树脂的一个例子是可从Chang Chun Plastics Co.,Ltd.购得的BE188环氧树脂。According to several exemplary embodiments of the present invention, the coating 104, 204 applied to the proppant particles 106 is an epoxy resin. According to such embodiments, the coating 104, 204 can be or include any suitable epoxy resin. For example, the epoxy resin can include bisphenol A, bisphenol F, aliphatic or glycidylamine epoxy resins, and any mixtures or combinations thereof. An example of a commercially available epoxy resin is BE188 epoxy resin available from Chang Chun Plastics Co., Ltd.
根据若干示例性实施方式,环氧树脂可以具有任何合适的粘度。环氧树脂可以在25℃下是固体或液体。例如,在约25℃的温度下,环氧树脂的粘度可以从约1cP、约100cP、约250cP、约500cP或约700cP至约1000cP、约1250cP、约1500cP、约2000cP或约2200cP。在另一个示例中,在约25℃的温度下,环氧树脂的粘度可以是约1cP至约125cP、约125cP至约275cP、约275cP至约525cP、约525cP至约725cP、约725cP至约1100cP、约1100cP至约1600cP、约1600cP至约1900cP或约1900cP至约2200cP。在另一个示例中,在约25℃的温度下,环氧树脂的粘度可以是约1cP至约45cP、约45cP至约125、约125cP至约550cP、约550cP至约825cP、约825cP至约1100cP、约1100cP至约1600cP或约1600cP至约2200cP。在约25℃的温度下,环氧树脂的粘度也可以是从约500cP、约1000cP、约2500cP、约5000cP或约7000cP至约10000cP、约12500cP、约15000cP、约17000cP或约20000cP。在另一个示例中,在约25℃的温度下,环氧树脂的粘度可以是约1000cP至约12000cP、约2000cP至约11000cP、约4000cP至约10500cP或约7500cP至约9500cP。在约150℃的温度下,环氧树脂的粘度也可以是从约500cP、约1000cP、约2500cP、约5000cP或约7500cP至约10000cP、约15000cP、约20000cP、约30000cP或约75000cP。例如,在约150℃的温度下,环氧树脂的粘度可以是约750cP至约60000cP、约1000cP至约35000cP、约4000cP至约25000cP、约8000cP至约16000cP或约10000cP至约12000cP。According to several exemplary embodiments, the epoxy resin can have any suitable viscosity. The epoxy resin can be solid or liquid at 25°C. For example, at a temperature of about 25°C, the viscosity of the epoxy resin can be from about 1 cP, about 100 cP, about 250 cP, about 500 cP, or about 700 cP to about 1000 cP, about 1250 cP, about 1500 cP, about 2000 cP, or about 2200 cP. In another example, at a temperature of about 25°C, the viscosity of the epoxy resin can be from about 1 cP to about 125 cP, about 125 cP to about 275 cP, about 275 cP to about 525 cP, about 525 cP to about 725 cP, about 725 cP to about 1100 cP, about 1100 cP to about 1600 cP, about 1600 cP to about 1900 cP, or about 1900 cP to about 2200 cP. In another example, the viscosity of the epoxy resin can be from about 1 cP to about 45 cP, from about 45 cP to about 125, from about 125 cP to about 550 cP, from about 550 cP to about 825 cP, from about 825 cP to about 1100 cP, from about 1100 cP to about 1600 cP, or from about 1600 cP to about 2200 cP at a temperature of about 25° C. The viscosity of the epoxy resin can also be from about 500 cP, about 1000 cP, about 2500 cP, about 5000 cP, or about 7000 cP to about 10000 cP, about 12500 cP, about 15000 cP, about 17000 cP, or about 20000 cP at a temperature of about 25° C. In another example, the viscosity of the epoxy resin can be from about 1000 cP to about 12000 cP, from about 2000 cP to about 11000 cP, from about 4000 cP to about 10500 cP, or from about 7500 cP to about 9500 cP at a temperature of about 25° C. The viscosity of the epoxy resin can also be from about 500 cP, about 1000 cP, about 2500 cP, about 5000 cP, or about 7500 cP to about 10000 cP, about 15000 cP, about 20000 cP, about 30000 cP, or about 75000 cP at a temperature of about 150° C. For example, at a temperature of about 150° C., the viscosity of the epoxy resin may be about 750 cP to about 60,000 cP, about 1,000 cP to about 35,000 cP, about 4,000 cP to about 25,000 cP, about 8,000 cP to about 16,000 cP, or about 10,000 cP to about 12,000 cP.
根据若干示例性实施方式,环氧树脂的pH可以从约1、约2、约3、约4、约5、约6、约7的低值到约8、约9、约10、约11、约12或约13的高值。例如,环氧树脂的pH可以是约1至约2.5、约2.5至约3.5、约3.5至约4.5、约4.5至约5.5、约5.5至约6.5、约6.5至约7.5、约7.5至约8.5、约8.5至约9.5、约9.5至约10.5、约10.5至约11.5、约11.5至约12.5或约12.5至约13。According to several exemplary embodiments, the pH of the epoxy resin can range from a low of about 1, about 2, about 3, about 4, about 5, about 6, about 7 to a high of about 8, about 9, about 10, about 11, about 12, or about 13. For example, the pH of the epoxy resin can be from about 1 to about 2.5, from about 2.5 to about 3.5, from about 3.5 to about 4.5, from about 4.5 to about 5.5, from about 5.5 to about 6.5, from about 6.5 to about 7.5, from about 7.5 to about 8.5, from about 8.5 to about 9.5, from about 9.5 to about 10.5, from about 10.5 to about 11.5, from about 11.5 to about 12.5, or from about 12.5 to about 13.
用树脂和/或环氧树脂涂布支撑剂微粒的方法是本领域普通技术人员公知的,例如参见Wrightsman的美国专利No.2,378,817、Okada的美国专利No.4,873,145和Graham的美国专利No.4,888,240,其全部公开内容通过引用并入本文。Methods of coating proppant particulates with resins and/or epoxies are well known to those skilled in the art, see, for example, U.S. Patent Nos. 2,378,817 to Wrightsman, 4,873,145 to Okada, and 4,888,240 to Graham, the entire disclosures of which are incorporated herein by reference.
根据一个或多个示例性实施方式,在用树脂涂层104、204涂布支撑剂微粒106之前,将化学处理剂102与树脂涂层104、204混合或以其他方式添加到树脂涂层104、204中。例如,在用树脂涂层104、204涂布支撑剂微粒106之前,可以使化学处理剂102与涂层104、204均匀混合。According to one or more exemplary embodiments, the chemical treatment 102 is mixed with or otherwise added to the resin coating 104, 204 prior to coating the proppant particulate 106 with the resin coating 104, 204. For example, the chemical treatment 102 may be uniformly mixed with the coating 104, 204 prior to coating the proppant particulate 106 with the resin coating 104, 204.
根据一个或多个示例性实施方式,支撑剂微粒106是用一种或多种化学处理剂102注入的多孔陶瓷微粒。用化学处理剂注入多孔陶瓷微粒的方法是本领域普通技术人员公知的,例如,美国专利No.5,964,291和美国专利No.7,598,209中所公开的那些,其全部公开内容通过引用并入本文。根据若干示例性实施方式,多孔陶瓷微粒106在水力压裂操作中用作化学处理剂102的载体。According to one or more exemplary embodiments, proppant particles 106 are porous ceramic particles that are infused with one or more chemical treatments 102. Methods for infusing porous ceramic particles with chemical treatments are well known to those skilled in the art, such as those disclosed in U.S. Pat. No. 5,964,291 and U.S. Pat. No. 7,598,209, the entire disclosures of which are incorporated herein by reference. According to several exemplary embodiments, porous ceramic particles 106 are used as carriers for chemical treatments 102 during hydraulic fracturing operations.
根据若干示例性实施方式,涂层104、204可以是或者包含可降解的涂层。具体地说,随着涂层降解,与涂层104、204混合的化学处理剂102、布置于涂层104、204和支撑剂微粒106之间的化学处理剂102和/或注入到支撑剂微粒106中的化学处理剂102可以被释放到裂缝中。可以改变可降解的涂层104、204的用量和分子量,以提供更长或更短的降解时间和调整的化学处理剂102的释放。According to several exemplary embodiments, the coating 104, 204 can be or include a degradable coating. Specifically, as the coating degrades, the chemical treatment 102 mixed with the coating 104, 204, the chemical treatment 102 disposed between the coating 104, 204 and the proppant particles 106, and/or the chemical treatment 102 injected into the proppant particles 106 can be released into the fracture. The amount and molecular weight of the degradable coating 104, 204 can be varied to provide longer or shorter degradation times and tailored release of the chemical treatment 102.
根据某些实施方式,可降解的涂层104、204可以包含一种或多种的水溶性聚合物和可交联的水溶性聚合物。合适的水溶性聚合物和可交联的水溶性聚合物公开于美国专利No.6,279,656中,其全部公开内容通过引用并入本文。根据其中可降解的涂层104、204包含一种或多种的水溶性聚合物和可交联的水溶性聚合物的若干示例性实施方式,可以控制这些聚合物的溶解度参数以调节涂层104、204的溶解或降解的时间。这些参数可以包括分子量、聚合物的亲水/亲油平衡以及聚合物的交联程度。根据若干示例性实施方式,可降解涂层104、204包含可降解聚合物,例如聚乳酸、乙酸纤维素、甲基纤维素或其组合,其可在水力压裂缝内部降解,使得允许以不同的时间间隔释放注入的化学处理剂102。According to certain embodiments, the degradable coating 104, 204 may include one or more water-soluble polymers and cross-linkable water-soluble polymers. Suitable water-soluble polymers and cross-linkable water-soluble polymers are disclosed in U.S. Patent No. 6,279,656, the entire disclosure of which is incorporated herein by reference. According to several exemplary embodiments in which the degradable coating 104, 204 includes one or more water-soluble polymers and cross-linkable water-soluble polymers, the solubility parameters of these polymers can be controlled to adjust the time for dissolution or degradation of the coating 104, 204. These parameters can include molecular weight, the hydrophilic/lipophilic balance of the polymer, and the degree of cross-linking of the polymer. According to several exemplary embodiments, the degradable coating 104, 204 includes a degradable polymer, such as polylactic acid, cellulose acetate, methyl cellulose, or a combination thereof, which can degrade within the hydraulic fracture, allowing the injected chemical treatment agent 102 to be released at different time intervals.
根据一个或多个示例性实施方式,可降解的涂层104、204可以以任何合适的方式降解。例如,可降解的涂层204可以从外-内降解,使得涂层204的外表面先降解,导致与涂层204共混的化学处理剂102的释放受到控制。这些可降解的涂层可以包含自抛光涂层。自抛光涂层可以包含具有被水(例如生产的水,海水和/或盐水)逐渐水解的化学键的自抛光共聚物。由于涂层204从其最外表面朝向其最内表面降解的性质,自抛光涂层可随着时间的推移逐渐释放化学处理剂102,所述降解是由涂层逐渐被水解而导致。According to one or more exemplary embodiments, the degradable coating 104, 204 can degrade in any suitable manner. For example, the degradable coating 204 can degrade from the outside-in, such that the outer surface of the coating 204 degrades first, resulting in a controlled release of the chemical treatment agent 102 blended with the coating 204. These degradable coatings can include self-polishing coatings. The self-polishing coating can include a self-polishing copolymer having chemical bonds that are gradually hydrolyzed by water (e.g., production water, seawater, and/or brine). Due to the nature of the coating 204 degrading from its outermost surface toward its innermost surface, the self-polishing coating can gradually release the chemical treatment agent 102 over time, the degradation being caused by the gradual hydrolysis of the coating.
根据若干示例性实施方式,支撑剂微粒106可以涂覆有聚合物材料,所述聚合物材料形成半渗透性聚合物涂层104、204,半渗透性聚合物涂层104、204在井流体存在下是基本上不可降解的但允许化学处理剂浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏穿过该聚合物涂层,从而将化学处理剂102释放到裂缝或井区。可以改变半渗透性基本上不可降解的聚合物涂层104、204的含量和分子量,以提供更长或更短的释放时间来调整化学处理剂102的释放。根据若干示例性实施方式,支撑剂微粒106用半渗透性基本上不可降解的聚合物涂布,例如苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂或其组合。According to several exemplary embodiments, the proppant particles 106 can be coated with a polymeric material that forms a semipermeable polymeric coating 104, 204 that is substantially non-degradable in the presence of well fluids but allows the chemical treatment to leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, seep, and leak through the polymeric coating, thereby releasing the chemical treatment 102 into the fracture or well zone. The content and molecular weight of the semipermeable, substantially non-degradable polymeric coating 104, 204 can be varied to provide a longer or shorter release time to tailor the release of the chemical treatment 102. According to several exemplary embodiments, the proppant particles 106 are coated with a semipermeable, substantially non-degradable polymer, such as phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, or a combination thereof.
可降解的壳302可以是或者包含适于防止或消除化学处理剂106从经包封的支撑剂300、400、500分离或释放直到该可降解的壳302降解或分解的任何材料。例如,可降解的壳102可以是对压裂流体、储存流体或类似物来说不可渗透或基本上不可渗透的,直到该可降解的壳302降解至其对周围流体变得可渗透的程度。一旦可降解的壳302变得对周围液体可渗透,则化学处理剂106可以从经包封的支撑剂300、400、500分离或洗脱。The degradable shell 302 can be or include any material suitable for preventing or eliminating the separation or release of the chemical treatment 106 from the encapsulated proppant 300, 400, 500 until the degradable shell 302 degrades or decomposes. For example, the degradable shell 102 can be impermeable or substantially impermeable to the fracturing fluid, storage fluid, or the like until the degradable shell 302 degrades to the extent that it becomes permeable to the surrounding fluid. Once the degradable shell 302 becomes permeable to the surrounding fluid, the chemical treatment 106 can be separated or eluted from the encapsulated proppant 300, 400, 500.
可降解的壳302可以是或者包含任何水溶性和/或烃溶性材料。在一个或多个示例性实施方式中,可降解的壳302可以是或者包含美国预授权公开Nos.2003/0147821、2005/0002996和2005/0129759的任意一个中所描述的包封材料和/或持续释放组合物,每个出版物以其整体通过引用并入本文。在一个或多个示例性实施方式中,可降解的壳302可以是或者包含脂肪醇,脂肪醇包括但不限于山嵛醇、辛醇、鲸蜡醇、鲸蜡硬脂醇、癸醇、月桂醇、异鲸蜡醇、肉豆蔻醇、油醇、硬脂醇、牛油、硬脂醇聚醚-2、鲸蜡醇聚醚-1、鲸蜡硬脂醇聚醚-3和月桂醇聚醚-2。可降解的壳302还可以是或包含C8-C20脂肪酸,C8-C20脂肪酸包括但不限于硬脂酸、癸酸、山嵛酸、辛酸、月桂酸、肉豆蔻酸、牛脂酸、油酸、棕榈酸和异硬脂酸。可降解的壳302还可以是或包含脱水山梨糖醇衍生物,山梨糖醇衍生物包括但不限于PEG-10脱水山梨醇月桂酸酯、PEG-20脱水山梨醇异硬脂酸酯、PEG-3脱水山梨醇油酸酯、聚山梨醇酯40、脱水山梨醇硬脂酸酯和脱水山梨醇棕榈酸酯。可降解的壳302还可以是或包含一种或多种蜡,蜡包括但不限于貂蜡、褐泥蜡、巴西棕榈蜡和小烛树蜡,以及合成的蜡例如硅氧烷蜡。在一个或多个示例性实施方式中,可降解的壳302可以选自聚氧亚甲基脲(PMU)、甲氧基甲基羟甲基三聚氰胺(MMM)、多糖、胶原、明胶、藻酸盐、瓜尔豆、瓜耳胶、阿拉伯胶和琼脂及其任何组合或混合物。可降解的壳302也可以是或包含任何合适的热塑性材料。在一个或多个示例性实施方式中,可降解的壳302可以选自聚乙烯醇、聚(丙烯酸酯和甲基丙烯酸酯、)、聚乳酸、聚酰胺、聚乙烯、聚丙烯、聚苯乙烯、水溶性聚合物和可交联的水溶性聚合物及其任意组合。Degradable shell 302 can be or comprise any water-soluble and/or hydrocarbon-soluble material.In one or more exemplary embodiments, degradable shell 302 can be or comprise the encapsulation material and/or sustained-release composition described in any one of U.S. Pre-authorized Publication Nos.2003/0147821, 2005/0002996 and 2005/0129759, and each publication is incorporated herein by reference in its entirety.In one or more exemplary embodiments, degradable shell 302 can be or comprise fatty alcohol, fatty alcohol includes but is not limited to behenyl alcohol, octanol, cetyl alcohol, cetearyl alcohol, decyl alcohol, lauryl alcohol, isocetyl alcohol, myristyl alcohol, oleyl alcohol, stearyl alcohol, tallow, steareth-2, ceteth-1, cetearyl alcohol polyether-3 and laureth-2. The degradable shell 302 may also be or include a C8 - C20 fatty acid, including but not limited to stearic acid, capric acid, behenic acid, caprylic acid, lauric acid, myristic acid, tallow acid, oleic acid, palmitic acid, and isostearic acid. The degradable shell 302 may also be or include a sorbitan derivative, including but not limited to PEG-10 sorbitan laurate, PEG-20 sorbitan isostearate, PEG-3 sorbitan oleate, polysorbate 40, sorbitan stearate, and sorbitan palmitate. The degradable shell 302 may also be or include one or more waxes, including but not limited to mink wax, brown mud wax, carnauba wax, and candelilla wax, as well as synthetic waxes such as silicone waxes. In one or more exemplary embodiments, the degradable shell 302 can be selected from polyoxymethylene urea (PMU), methoxymethylhydroxymethyl melamine (MMM), polysaccharides, collagen, gelatin, alginate, guar, guar gum, gum arabic and agar, and any combination or mixture thereof. The degradable shell 302 can also be or include any suitable thermoplastic material. In one or more exemplary embodiments, the degradable shell 302 can be selected from polyvinyl alcohol, poly (acrylates and methacrylates), polylactic acid, polyamide, polyethylene, polypropylene, polystyrene, water-soluble polymers and cross-linkable water-soluble polymers, and any combination thereof.
在一个或多个示例性实施方式中,可降解的壳302可以是在任何合适的时间和温度下降解的热塑性材料。例如,热塑性材料可以在至少约5℃、至少约10℃、至少约20℃、至少约30℃、至少约50℃、至少约70℃或至少约90℃的温度下降解。热塑性材料也可以在小于100℃、小于95℃、小于90℃、小于80℃或小于70℃的温度下降解。热塑性材料也可以在从约1℃、约4℃、约8℃、约12℃、约16℃、约25℃、约35℃、约45℃或约55℃至约75℃、约85℃、约95℃、约105℃、约120℃、约150℃或约200℃或更高的温度下降解。在一个或多个示例性实施方式中,热塑性材料可以在从约1℃、约4℃、约8℃、约12℃、约16℃、约25℃、约35℃、约45℃或约55℃至约75℃、约85℃、约95℃、约105℃、约120℃、约150℃或约200℃或更高的温度下在从约10秒、约30秒、约1分钟、约2分钟、约5分钟、约10分钟、约30分钟、约1小时或约2小时至约5小时、约10小时、约25小时、约50小时、约100小时、约500小时或约1000小时或更长的一段时间范围内降解。In one or more exemplary embodiments, the degradable shell 302 can be a thermoplastic material that degrades at any suitable time and temperature. For example, the thermoplastic material can degrade at a temperature of at least about 5°C, at least about 10°C, at least about 20°C, at least about 30°C, at least about 50°C, at least about 70°C, or at least about 90°C. The thermoplastic material can also degrade at a temperature of less than 100°C, less than 95°C, less than 90°C, less than 80°C, or less than 70°C. The thermoplastic material can also degrade at a temperature of from about 1°C, about 4°C, about 8°C, about 12°C, about 16°C, about 25°C, about 35°C, about 45°C, or about 55°C to about 75°C, about 85°C, about 95°C, about 105°C, about 120°C, about 150°C, or about 200°C or more. In one or more exemplary embodiments, the thermoplastic material may degrade at a temperature of from about 1°C, about 4°C, about 8°C, about 12°C, about 16°C, about 25°C, about 35°C, about 45°C, or about 55°C to about 75°C, about 85°C, about 95°C, about 105°C, about 120°C, about 150°C, or about 200°C, or more, for a period of time ranging from about 10 seconds, about 30 seconds, about 1 minute, about 2 minutes, about 5 minutes, about 10 minutes, about 30 minutes, about 1 hour, or about 2 hours to about 5 hours, about 10 hours, about 25 hours, about 50 hours, about 100 hours, about 500 hours, or about 1000 hours, or more.
根据一个或多个示例性实施方式,可降解的壳302可以以任何合适的方式降解。例如,可降解的壳302可以从外-内降解,使得可降解的壳302的外表面先降解,导致化学处理剂102的释放受到控制。可降解的壳302还可以包含本文中所描述的自抛光涂层。According to one or more exemplary embodiments, the degradable shell 302 can degrade in any suitable manner. For example, the degradable shell 302 can degrade from the outside-in, such that the outer surface of the degradable shell 302 degrades first, resulting in controlled release of the chemical treatment agent 102. The degradable shell 302 can also include a self-polishing coating as described herein.
可降解的壳302可以防止化学处理剂106从未降解的经包封的支撑剂或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。根据一个或多个示例性实施方式,在与水力压裂流体混合后,化学处理剂106可以以小于10ppm/(克*天)、小于5ppm/(克*天)、小于2ppm/(克*天)、小于1ppm/(克*天)、小于0.5ppm/(克*天)、小于0.1ppm/(克*天)或小于0.05ppm/(克*天)的速率从经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约1小时、至少约2小时、至少约6小时、至少约12小时、至少约1天或至少约2天。根据一个或多个示例性实施方式,在接触地下岩层后,化学处理剂106可以以小于10ppm/(克*天)、小于5ppm/(克*天)、小于2ppm/(克*天)、小于1ppm/(克*天)、小于0.5ppm/(克*天)、小于0.1ppm/(克*天)或小于0.05ppm/(克*天)的速率从经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约1小时、至少约2小时、至少约6小时、至少约12小时、至少约1天或至少约2天。例如,在与水力压裂流体和/或砾石充填层流体混合后,可降解的壳302可以将化学处理剂106从经包封的支撑剂微粒1300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏的量限制至小于10ppm/克、小于5ppm/克、小于1ppm/克、小于0.5ppm/克、小于0.1ppm/克或小于10ppb/克长达约10秒、约30秒、约1分钟、约2分钟、约5分钟、约10分钟、约30分钟、约1小时或约2小时至约5小时、约10小时、约25小时、约50小时、约100小时、约500小时或约1000小时或更长时间。例如,在接触地下岩层后,可降解的壳302可以将化学处理剂106从经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏的量限制至小于10ppm/克、小于5ppm/克、小于1ppm/克、小于0.5ppm/克、小于0.1ppm/克或小于10ppb/克长达约10秒、约30秒、约1分钟、约2分钟、约5分钟、约10分钟、约30分钟、约1小时或约2小时至约5小时、约10小时、约25小时、约50小时、约100小时、约500小时或约1000小时或更长时间。在一个或多个示例性实施方式中,在与水力压裂流体混合之后和/或在接触地下岩层之前,可降解的壳302可以防止化学处理剂106从经包封的支撑剂微粒300、400、500的任何浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。The degradable shell 302 can prevent the chemical treatment 106 from leaching, eluting, diffusing, seeping, draining, desorbing, dissolving, escaping, seeping, or leaking from the undegraded encapsulated proppant or encapsulated proppant particulate 300, 400, 500. According to one or more exemplary embodiments, after mixing with the hydraulic fracturing fluid, the chemical treatment 106 can leach, elute, diffuse, seep, drain, desorb, dissolve, egress, seep, or leak from the encapsulated proppant particulate 300, 400, 500 at a rate of less than 10 ppm/(g*day), less than 5 ppm/(g*day), less than 2 ppm/(g*day), less than 1 ppm/(g*day), less than 0.5 ppm/(g*day), less than 0.1 ppm/(g*day), or less than 0.05 ppm/(g*day) for at least about 1 hour, at least about 2 hours, at least about 6 hours, at least about 12 hours, at least about 1 day, or at least about 2 days. According to one or more exemplary embodiments, after contacting the subterranean formation, the chemical treatment 106 may leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, seep, or leak from the encapsulated proppant particulates 300, 400, 500 at a rate of less than 10 ppm/(g*day), less than 5 ppm/(g*day), less than 2 ppm/(g*day), less than 1 ppm/(g*day), less than 0.5 ppm/(g*day), less than 0.1 ppm/(g*day), or less than 0.05 ppm/(g*day) for at least about 1 hour, at least about 2 hours, at least about 6 hours, at least about 12 hours, at least about 1 day, or at least about 2 days. For example, the degradable shell 302 can limit the amount of chemical treatment 106 leached, eluted, diffused, seeped, drained, desorbed, dissolved, vented, leaked, or leaked from the encapsulated proppant particulates 1300, 400, 500 to less than 10 ppm/gram, less than 5 ppm/gram, less than 1 ppm/gram, less than 0.5 ppm/gram, less than 0.1 ppm/gram, or less than 10 ppb/gram for about 10 seconds, about 30 seconds, about 1 minute, about 2 minutes, about 5 minutes, about 10 minutes, about 30 minutes, about 1 hour, or about 2 hours to about 5 hours, about 10 hours, about 25 hours, about 50 hours, about 100 hours, about 500 hours, or about 1000 hours, or more, after mixing with the hydraulic fracturing fluid and/or gravel pack fluid. For example, upon contacting a subterranean formation, the degradable shell 302 can limit the amount of chemical treatment 106 leached, eluted, diffused, seeped, drained, desorbed, dissolved, vented, leaked, or leaked from the encapsulated proppant particulate 300, 400, 500 to less than 10 ppm/gram, less than 5 ppm/gram, less than 1 ppm/gram, less than 0.5 ppm/gram, less than 0.1 ppm/gram, or less than 10 ppb/gram for a period of about 10 seconds, about 30 seconds, about 1 minute, about 2 minutes, about 5 minutes, about 10 minutes, about 30 minutes, about 1 hour, or about 2 hours to about 5 hours, about 10 hours, about 25 hours, about 50 hours, about 100 hours, about 500 hours, or about 1000 hours, or more. In one or more exemplary embodiments, the degradable shell 302 can prevent any leaching, elution, diffusion, seepage, drainage, desorption, dissolution, effluent, seepage, or leakage of the chemical treatment 106 from the encapsulated proppant particles 300, 400, 500 after mixing with the hydraulic fracturing fluid and/or prior to contacting the subterranean formation.
根据若干示例性实施方式,在支撑剂微粒106放置于地下岩层中的裂缝中之后,化学处理剂102从支撑剂微粒106释放高达约一年、高达约五年或高达约十年的时间。According to several exemplary embodiments, chemical treatment 102 is released from proppant particles 106 for a period of up to about one year, up to about five years, or up to about ten years after proppant particles 106 are placed in a fracture in a subterranean formation.
根据若干示例性实施方式,支撑剂微粒106可以用一种或多种水溶性化学处理剂102(例如阻垢剂、盐抑制剂或其组合或混合物)涂布或包封,然后用一种或多种烃溶性化学处理剂102(例如石蜡抑制剂或沥青质抑制剂)进一步涂布或包封,以提供涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500。烃溶性化学处理剂102的涂层可以与水溶性化学处理剂的涂层混合,或者布置或层叠在水溶性化学处理剂的涂层周围。根据这种实施方式,涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500被放置于地下岩层中的裂缝中,并且一旦开始产生烃,烃的存在导致烃溶性化学处理剂102从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500的浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。在一定的时间段后,当开始产生水时,则水溶性化学处理剂102开始从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。According to several exemplary embodiments, the proppant particulates 106 may be coated or encapsulated with one or more water-soluble chemical treatments 102 (e.g., scale inhibitors, salt inhibitors, or combinations or mixtures thereof), and then further coated or encapsulated with one or more hydrocarbon-soluble chemical treatments 102 (e.g., paraffin inhibitors or asphaltene inhibitors) to provide coated proppant particulates 100, 200 and/or encapsulated proppant particulates 300, 400, 500. The coating of hydrocarbon-soluble chemical treatment 102 may be mixed with, disposed or layered around, the coating of water-soluble chemical treatment. According to this embodiment, the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 are placed in fractures in a subterranean formation, and once hydrocarbon production begins, the presence of the hydrocarbons causes leaching, elution, diffusion, seepage, expulsion, desorption, dissolution, leakage, seepage, or leakage of the hydrocarbon-soluble chemical treatment 102 from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. After a certain period of time, when water production begins, the water-soluble chemical treatment 102 begins to leach, elute, diffuse, seep, expel, desorb, dissolve, leak, seep, or leak from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500.
根据若干示例性实施方式,支撑剂微粒106用一种或多种烃溶性化学处理剂102(例如石蜡抑制剂或沥青质抑制剂)涂布或包封,然后用一种或多种水溶性化学处理剂102(例如阻垢剂、盐抑制剂或其组合或混合物)进一步涂布或包封,以提供涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500。水溶性化学处理剂102的涂层可以与烃溶性化学处理剂102的涂层混合,或者布置或层叠在烃溶性化学处理剂102的涂层周围。根据这种实施方式,涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500被放置于地下岩层中的裂缝中,并且一旦开始产生水,水的存在导致水溶性化学处理剂102从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500的浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。在一定的时间段后,当开始产生烃时,则烃溶性化学处理剂102开始从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。According to several exemplary embodiments, proppant particulates 106 are coated or encapsulated with one or more hydrocarbon-soluble chemical treatments 102 (e.g., paraffin inhibitors or asphaltene inhibitors), and then further coated or encapsulated with one or more water-soluble chemical treatments 102 (e.g., scale inhibitors, salt inhibitors, or combinations or mixtures thereof) to provide coated proppant particulates 100, 200 and/or encapsulated proppant particulates 300, 400, 500. The coating of water-soluble chemical treatment 102 may be mixed with, or disposed or layered around, the coating of hydrocarbon-soluble chemical treatment 102. According to this embodiment, the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 are placed in fractures in a subterranean formation, and once water production begins, the presence of water causes the water-soluble chemical treatment 102 to leach, elute, diffuse, seep, drain, desorb, dissolve, bleed, seep, or leak from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. After a certain period of time, when hydrocarbon production begins, the hydrocarbon-soluble chemical treatment 102 begins to leach, elute, diffuse, seep, drain, desorb, dissolve, bleed, seep, or leak from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500.
根据若干示例性实施方式,支撑剂微粒106是多孔陶瓷支撑剂微粒,所述多孔陶瓷支撑剂微粒可以用一种或多种水溶性化学处理剂102(例如阻垢剂、盐抑制剂或其组合或混合物)注入,然后用一种或多种烃溶性化学处理剂102(例如石蜡抑制剂或沥青质抑制剂或其组合或混合物)涂布或包封,以提供涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500。根据这种实施方式,涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500被放置于地下岩层中的裂缝中,并且一旦开始产生烃,烃的存在导致烃溶性化学处理剂102从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500的浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。在一定的时间段后,当开始产生水时,则水溶性化学处理剂102开始从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。According to several exemplary embodiments, the proppant particles 106 are porous ceramic proppant particles that can be injected with one or more water-soluble chemical treatments 102 (e.g., scale inhibitors, salt inhibitors, or combinations or mixtures thereof) and then coated or encapsulated with one or more hydrocarbon-soluble chemical treatments 102 (e.g., paraffin inhibitors or asphaltene inhibitors, or combinations or mixtures thereof) to provide coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. According to this embodiment, the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 are placed in fractures in a subterranean formation, and once hydrocarbon production begins, the presence of the hydrocarbons causes leaching, elution, diffusion, seepage, expulsion, desorption, dissolution, leakage, seepage, or leakage of the hydrocarbon-soluble chemical treatment 102 from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. After a certain period of time, when water production begins, the water-soluble chemical treatment 102 begins to leach, elute, diffuse, seep, expel, desorb, dissolve, leak, seep, or leak from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500.
根据若干示例性实施方式,支撑剂微粒106是多孔陶瓷支撑剂微粒,所述多孔陶瓷支撑剂微粒可以用一种或多种烃溶性化学处理剂102(例如石蜡抑制剂或沥青质抑制剂)注入,然后用一种或多种水溶性化学处理剂102(例如阻垢剂、盐抑制剂或其组合或混合物)涂布或包封,以提供涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500。根据这种实施方式,涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500被放置于地下岩层中的裂缝中,并且一旦开始产生水,水的存在导致水溶性化学处理剂102从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500的浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。在一定的时间段后,当开始产生烃时,则烃溶性化学处理剂102开始从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。According to several exemplary embodiments, the proppant particles 106 are porous ceramic proppant particles that can be injected with one or more hydrocarbon-soluble chemical treatments 102 (e.g., paraffin inhibitors or asphaltene inhibitors) and then coated or encapsulated with one or more water-soluble chemical treatments 102 (e.g., scale inhibitors, salt inhibitors, or combinations or mixtures thereof) to provide coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. According to such embodiments, the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 are placed in fractures in a subterranean formation, and upon initiation of water production, the presence of the water causes leaching, elution, diffusion, seepage, drainage, desorption, dissolution, effusion, seepage, or leakage of the water-soluble chemical treatment 102 from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500. After a certain period of time, when hydrocarbon production begins, the hydrocarbon-soluble chemical treatment 102 begins to leach, elute, diffuse, seep, drain, desorb, dissolve, bleed, seep, or leak from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500.
化学处理剂102可以以任何合适的速率从涂布的支撑剂微粒100、200浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。一旦可降解的壳302变得可渗透流体,化学处理剂102也可以以任何合适的速率从经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。例如,化学处理剂102可以以至少约0.1ppm/(克*天)、至少约0.3ppm/(克*天)、至少约0.7ppm/(克*天)、至少约1.25ppm/(克*天)、至少约2ppm/(克*天)、至少约3ppm/(克*天)、至少约5ppm/(克*天)、至少约10ppm/(克*天)、至少约20ppm/(克*天)、至少约40ppm/(克*天)、至少约75ppm/(克*天)或至少约100ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。例如,化学处理剂可以以从约0.01ppm/(克*天)、约0.05ppm/(克*天)、约0.1ppm/(克*天)、约0.5ppm/(克*天)、约1ppm/(克*天)、约1.5ppm/(克*天)、约2ppm/(克*天)或约3ppm/(克*天)至约4ppm/(克*天)、约4.5ppm/(克*天)、约5ppm/(克*天)、约6ppm/(克*天)、约7ppm/(克*天)、约8ppm/(克*天)、约10ppm/(克*天)、约15ppm/(克*天)、约30ppm/(克*天)、约75ppm/(克*天)或约150ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500洗脱至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。The chemical treatment 102 may leach, elute, diffuse, seep, drain, desorb, dissolve, leak, seep, or leak at any suitable rate from the coated proppant particulate 100, 200. The chemical treatment 102 may also leach, elute, diffuse, seep, drain, desorb, dissolve, leak, seep, or leak at any suitable rate from the encapsulated proppant particulate 300, 400, 500 once the degradable shell 302 becomes permeable to the fluid. For example, the chemical treatment 102 can leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, leak, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at a rate of at least about 0.1 ppm/(g*day), at least about 0.3 ppm/(g*day), at least about 0.7 ppm/(g*day), at least about 1.25 ppm/(g*day), at least about 2 ppm/(g*day), at least about 3 ppm/(g*day), at least about 5 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 40 ppm/(g*day), at least about 75 ppm/(g*day), or at least about 100 ppm/(g*day) for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years. For example, the chemical treatment agent can be used at a concentration of from about 0.01 ppm/(g*day), about 0.05 ppm/(g*day), about 0.1 ppm/(g*day), about 0.5 ppm/(g*day), about 1 ppm/(g*day), about 1.5 ppm/(g*day), about 2 ppm/(g*day), or about 3 ppm/(g*day) to about 4 ppm/(g*day), about 4.5 ppm/(g*day), about 5 ppm/(g*day), about 6 ppm/(g*day), about 7 ppm/(g*day), about 8 ppm/(g*day), about 10 ppm/(g*day), about 15 ppm/(g*day), about 30 ppm/(g*day), about 75 ppm/(g*day), or about 150 ppm/(g*day) elutes from the coated proppant particulate 100, 200 and/or the encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years.
根据一个或多个示例性实施方式,阻垢剂可以以至少约0.1ppm/(克*天)、至少约0.3ppm/(克*天)、至少约0.7ppm/(克*天)、至少约1.25ppm/(克*天)、至少约2ppm/(克*天)、至少约3ppm/(克*天)、至少约5ppm/(克*天)、至少约10ppm/(克*天)、至少约20ppm/(克*天)、至少约40ppm/(克*天)、至少约75ppm/(克*天)或至少约100ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。例如,阻垢剂可以以从约0.01ppm/(克*天)、约0.05ppm/(克*天)、约0.1ppm/(克*天)、约0.5ppm/(克*天)、约1ppm/(克*天)、约1.5ppm/(克*天)、约2ppm/(克*天)或约3ppm/(克*天)至约4ppm/(克*天)、约4.5ppm/(克*天)、约5ppm/(克*天)、约6ppm/(克*天)、约7ppm/(克*天)、约8ppm/(克*天)、约10ppm/(克*天)、约15ppm/(克*天)、约30ppm/(克*天)、约75ppm/(克*天)或约150ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500洗脱至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。According to one or more exemplary embodiments, the scale inhibitor can leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, leak, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at a rate of at least about 0.1 ppm/(g*day), at least about 0.3 ppm/(g*day), at least about 0.7 ppm/(g*day), at least about 1.25 ppm/(g*day), at least about 2 ppm/(g*day), at least about 3 ppm/(g*day), at least about 5 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 40 ppm/(g*day), at least about 75 ppm/(g*day), or at least about 100 ppm/(g*day) for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years. For example, the scale inhibitor may be present in an amount ranging from about 0.01 ppm/(g*day), about 0.05 ppm/(g*day), about 0.1 ppm/(g*day), about 0.5 ppm/(g*day), about 1 ppm/(g*day), about 1.5 ppm/(g*day), about 2 ppm/(g*day), or about 3 ppm/(g*day) to about 4 ppm/(g*day), about 4.5 ppm/(g*day), about 5 ppm/(g*day), about 6 ppm/(g*day), about 7 ppm/(g*day), or about 8 ppm/(g*day). ppm/(g*day), about 8 ppm/(g*day), about 10 ppm/(g*day), about 15 ppm/(g*day), about 30 ppm/(g*day), about 75 ppm/(g*day), or about 150 ppm/(g*day) is eluted from the coated proppant particulate 100, 200 and/or the encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years.
根据一个或多个示例性实施方式,石蜡抑制剂可以以至少约0.1ppm/(克*天)、至少约0.3ppm/(克*天)、至少约0.7ppm/(克*天)、至少约1.25ppm/(克*天)、至少约2ppm/(克*天)、至少约3ppm/(克*天)、至少约5ppm/(克*天)、至少约10ppm/(克*天)、至少约20ppm/(克*天)、至少约40ppm/(克*天)、至少约75ppm/(克*天)或至少约100ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。例如,石蜡抑制剂可以以从约0.01ppm/(克*天)、约0.05ppm/(克*天)、约0.1ppm/(克*天)、约0.5ppm/(克*天)、约1ppm/(克*天)、约1.5ppm/(克*天)、约2ppm/(克*天)或约3ppm/(克*天)至约4ppm/(克*天)、约4.5ppm/(克*天)、约5ppm/(克*天)、约6ppm/(克*天)、约7ppm/(克*天)、约8ppm/(克*天)、约10ppm/(克*天)、约15ppm/(克*天)、约30ppm/(克*天)、约75ppm/(克*天)或约150ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500洗脱至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。According to one or more exemplary embodiments, the paraffin inhibitor can leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, seep, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at a rate of at least about 0.1 ppm/(g*day), at least about 0.3 ppm/(g*day), at least about 0.7 ppm/(g*day), at least about 1.25 ppm/(g*day), at least about 2 ppm/(g*day), at least about 3 ppm/(g*day), at least about 5 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 40 ppm/(g*day), at least about 75 ppm/(g*day), or at least about 100 ppm/(g*day) for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years. For example, the paraffin inhibitor may be present in an amount of from about 0.01 ppm/(g*day), about 0.05 ppm/(g*day), about 0.1 ppm/(g*day), about 0.5 ppm/(g*day), about 1 ppm/(g*day), about 1.5 ppm/(g*day), about 2 ppm/(g*day), or about 3 ppm/(g*day) to about 4 ppm/(g*day), about 4.5 ppm/(g*day), about 5 ppm/(g*day), about 6 ppm/(g*day), about 7 ppm/(g*day), about 8 ppm/(g*day), about 9 ppm/(g*day), about 10 ppm/(g*day), about 11 ppm/(g*day), about 12 ppm/(g*day), about 13 ppm/(g*day), about 14 ppm/(g*day), about 15 ppm/(g*day), about 16 ppm/(g*day), about 17 ppm/(g*day), about 18 ppm/(g*day), about 19 ppm/(g*day), about 20 ppm/(g*day), about 21 ppm/(g*day), about 22 ppm/(g*day), about 23 ppm/(g*day), about 24 ppm/(g*day), about 25 ppm/(g*day), about 26 ppm/(g*day), about 27 ppm/(g*day), about 28 ppm/(g*day), about 29 ppm/(g*day), about 30 ppm/(g*day), about 31 ppm/(g*day), about 32 ppm/(g*day), about 33 ppm/(g*day), about 34 ppm/(g*day), about 35 ppm/(g*day), about 3 ppm/(g*day), about 8 ppm/(g*day), about 10 ppm/(g*day), about 15 ppm/(g*day), about 30 ppm/(g*day), about 75 ppm/(g*day), or about 150 ppm/(g*day) elutes from the coated proppant particulate 100, 200 and/or the encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years.
涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500也可以用本文中所述的表面活性剂和/或纳米颗粒分散体涂布和/或注入,以使支撑剂微粒106在水力压裂操作中用作表面活性剂和/或纳米颗粒分散体的载体。如上所述,使用涂覆在支撑剂本身上的而不是简单地泵送到岩层中的表面活性剂和/或纳米颗粒分散体提供改善的润湿特性。待涂布到支撑剂微粒106上和/或注入到支撑剂微粒106中的特定纳米颗粒分散体或表面活性剂的选择取决于对所期望生产增强的支撑剂的润湿特性的必要调整。根据若干示例性实施方式,当可降解的涂层104和/或可降解的壳302溶解在水性或烃类流体中时,纳米颗粒分散体或表面活性剂可以从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500中被释放。根据这种实施方式,当涂层104和/或壳302降解时,一些纳米颗粒分散体或表面活性剂在暴露于穿过的流体时被释放,因此改善了岩层表面的润湿性。保留在支撑剂中的部分纳米颗粒分散体或表面活性剂将改善支撑剂本身的润湿性。The coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 can also be coated and/or injected with the surfactants and/or nanoparticle dispersions described herein, so that the proppant particles 106 can serve as carriers for the surfactants and/or nanoparticle dispersions during hydraulic fracturing operations. As described above, the use of surfactants and/or nanoparticle dispersions coated on the proppant itself, rather than simply pumped into the formation, provides improved wetting properties. The selection of a specific nanoparticle dispersion or surfactant to be coated on and/or injected into the proppant particles 106 depends on the desired adjustment of the wetting properties of the proppant for the desired production enhancement. According to several exemplary embodiments, the nanoparticle dispersion or surfactant can be released from the coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 when the degradable coating 104 and/or degradable shell 302 dissolves in an aqueous or hydrocarbon fluid. According to this embodiment, as the coating 104 and/or shell 302 degrades, some of the nanoparticle dispersion or surfactant is released upon exposure to the passing fluid, thereby improving the wettability of the formation surface. The portion of the nanoparticle dispersion or surfactant that remains in the proppant will improve the wettability of the proppant itself.
改变支撑剂的润湿性还可以降低由压裂流体引起的传导率损失,控制在储存中可能遇到的流体的流的相对渗透率,以“润滑”支撑剂,使得当裂缝闭合时允许更有效的支撑剂排列,并且减少在支撑剂上的最终结垢。改变支撑剂的润湿性也可以在多相流动下提供显著的流动效果,如通过捕获的气体饱和度、改变的表面张力/接触角以及在支撑剂上的静电电荷所证明的。被改变以具有“油-湿”表面的支撑剂微粒106在产生水的气井中可以是理想的,而具有不同润湿性的支撑剂微粒106可以优先流向油并减少含水率(watercut)。Changing the wettability of the proppant can also reduce the conductivity loss caused by the fracturing fluid, control the relative permeability of the stream of fluids that may be encountered in storage, "lubricate" the proppant, allowing more efficient proppant arrangement when the fracture closes, and reduce the ultimate scaling on the proppant. Changing the wettability of the proppant can also provide significant flow effects under multiphase flow, as demonstrated by trapped gas saturation, changed surface tension/contact angle, and electrostatic charge on the proppant. Proppant particles 106 that are modified to have an "oil-wet" surface may be ideal in gas wells that produce water, while proppant particles 106 with different wettabilities can preferentially flow to the oil and reduce the water cut.
表面活性剂和/或纳米颗粒分散体也可以以任何合适的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。根据一个或多个示例性实施方式,表面活性剂和/或纳米颗粒分散体可以以至少约0.1ppm/(克*天)、至少约0.3ppm/(克*天)、至少约0.7ppm/(克*天)、至少约1.25ppm/(克*天)、至少约2ppm/(克*天)、至少约3ppm/(克*天)、至少约5ppm/(克*天)、至少约10ppm/(克*天)、至少约20ppm/(克*天)、至少约40ppm/(克*天)、至少约75ppm/(克*天)或至少约100ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。例如,表面活性剂和/或纳米颗粒分散体可以以从约0.01ppm/(克*天)、约0.05ppm/(克*天)、约0.1ppm/(克*天)、约0.5ppm/(克*天)、约1ppm/(克*天)、约1.5ppm/(克*天)、约2ppm/(克*天)或约3ppm/(克*天)至约4ppm/(克*天)、约4.5ppm/(克*天)、约5ppm/(克*天)、约6ppm/(克*天)、约7ppm/(克*天)、约8ppm/(克*天)、约10ppm/(克*天)、约15ppm/(克*天)、约30ppm/(克*天)、约75ppm/(克*天)或约150ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500洗脱至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。The surfactant and/or nanoparticle dispersion can also leach, elute, diffuse, seep, drain, desorb, dissolve, effluent, seep, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at any suitable rate. According to one or more exemplary embodiments, the surfactant and/or nanoparticle dispersion can be present at a rate of at least about 0.1 ppm/(g*day), at least about 0.3 ppm/(g*day), at least about 0.7 ppm/(g*day), at least about 1.25 ppm/(g*day), at least about 2 ppm/(g*day), at least about 3 ppm/(g*day), at least about 5 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 3 ppm/(g*day), at least about 5 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 30 ppm/(g*day), at least about 5 ppm/(g*day), at least about 15 ppm/(g*day), at least about 10 ppm/(g*day), at least about 20 ppm/(g*day), at least about 3 ... ppm/(g*day), at least about 40 ppm/(g*day), at least about 75 ppm/(g*day), or at least about 100 ppm/(g*day) from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years. For example, the surfactant and/or nanoparticle dispersion can be present in an amount of from about 0.01 ppm/(g*day), about 0.05 ppm/(g*day), about 0.1 ppm/(g*day), about 0.5 ppm/(g*day), about 1 ppm/(g*day), about 1.5 ppm/(g*day), about 2 ppm/(g*day), or about 3 ppm/(g*day) to about 4 ppm/(g*day), about 4.5 ppm/(g*day), about 5 ppm/(g*day), about 6 ppm/(g*day), or about 8 ppm/(g*day). ppm/(g*day), about 8 ppm/(g*day), about 10 ppm/(g*day), about 15 ppm/(g*day), about 30 ppm/(g*day), about 75 ppm/(g*day), or about 150 ppm/(g*day) is eluted from the coated proppant particulate 100, 200 and/or the encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years.
在使地下岩层断裂的一个示例性方法中,以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中,并且流体包含支撑剂组合物,所述支撑剂组合物包含如本文中所描述的含有一种或多种化学处理剂102且具有本文中所描述的一个或多个性质的一个或多个涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500,将所述流体注射到裂缝中,以在开放的条件下支撑裂缝。In one exemplary method of fracturing a subterranean formation, a hydraulic fluid is injected into the subterranean formation at a rate and pressure sufficient to open a fracture in the subterranean formation, and the fluid comprises a proppant composition comprising one or more coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500 as described herein containing one or more chemical treatments 102 and having one or more properties described herein, the fluid being injected into the fracture to prop the fracture in an open condition.
根据若干示例性实施方式,提供了一种水力压裂操作的诊断评价方法,该方法包括:1)以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;2)将支撑剂组合物注射到地下岩层中,其中支撑剂组合物包含涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500,3)其中化学处理剂102在延长的一段时间内与支撑剂微粒106分离,4)其中化学处理剂102随着所产生的流体返回到表面,并且5)其中回收和鉴定化学处理剂102。根据若干示例性实施方式,化学处理剂102是生物标记物或生物标签。According to several exemplary embodiments, a method for diagnostic evaluation of a hydraulic fracturing operation is provided, the method comprising: 1) injecting a hydraulic fluid into a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; 2) injecting a proppant composition into the subterranean formation, wherein the proppant composition comprises coated proppant particles 100, 200 and/or encapsulated proppant particles 300, 400, 500, 3) wherein a chemical treatment 102 is separated from the proppant particles 106 over an extended period of time, 4) wherein the chemical treatment 102 is returned to the surface with the produced fluid, and 5) wherein the chemical treatment 102 is recovered and identified. According to several exemplary embodiments, the chemical treatment 102 is a biomarker or biotag.
根据若干示例性实施方式,为了在水力压裂缝中以不损害单独的标准非多孔陶瓷支撑剂的渗透性或传导性的方式将多孔化学注入的陶瓷支撑剂加入到标准非多孔陶瓷支撑剂中,需要使用不同类型的在压裂操作中使用的总陶瓷支撑剂质量的标准非多孔和多孔部分的陶瓷支撑剂的组合。例如,根据本发明的若干示例性实施方式,如果所选择的标准非多孔微粒是轻质陶瓷支撑剂,则多孔陶瓷微粒可以是中等密度陶瓷支撑剂或高密度陶瓷支撑剂。此外,根据本发明的若干示例性实施方式,如果所选择的标准非多孔微粒是中等密度的支撑剂,则多孔陶瓷微粒可以是高密度陶瓷支撑剂。According to several exemplary embodiments, in order to add porous chemically injected ceramic proppants to standard non-porous ceramic proppants in a hydraulic fracturing process in a manner that does not compromise the permeability or conductivity of the standard non-porous ceramic proppant alone, it is desirable to use a combination of different types of ceramic proppants comprising the standard non-porous and porous portions of the total ceramic proppant mass used in the fracturing operation. For example, according to several exemplary embodiments of the present invention, if the standard non-porous particulate selected is a lightweight ceramic proppant, the porous ceramic particulate can be a medium density ceramic proppant or a high density ceramic proppant. Furthermore, according to several exemplary embodiments of the present invention, if the standard non-porous particulate selected is a medium density proppant, the porous ceramic particulate can be a high density ceramic proppant.
例如,要添加到标准非多孔轻质陶瓷支撑剂中的中等密度多孔陶瓷支撑剂的分数将决定中等密度多孔陶瓷可以具有的且不影响渗透率的最大孔隙率。在该示例中,如果将10%分数的中等密度多孔支撑剂加入到标准轻质陶瓷支撑剂中,则中等密度多孔支撑剂的最大孔隙率可以为12%,以便与单独的标准轻质陶瓷支撑剂的渗透率相比不降低支撑剂的渗透率,而加入10%分数的具有20%孔隙率的中等密度多孔支撑剂可能不利于支撑剂渗透性。For example, the fraction of medium-density porous ceramic proppant to be added to a standard non-porous lightweight ceramic proppant will determine the maximum porosity that the medium-density porous ceramic can have without affecting permeability. In this example, if a 10% fraction of medium-density porous proppant is added to a standard lightweight ceramic proppant, the maximum porosity of the medium-density porous proppant can be 12% in order not to reduce the permeability of the proppant compared to the permeability of the standard lightweight ceramic proppant alone, while adding a 10% fraction of medium-density porous proppant having a porosity of 20% may be detrimental to proppant permeability.
图6是比较轻质陶瓷支撑剂、中等密度陶瓷支撑剂和高密度陶瓷支撑剂的支撑剂渗透性的图形。如图6中所示,高密度陶瓷支撑剂具有比中等密度陶瓷支撑剂更高的渗透率,中等密度陶瓷支撑剂又具有比轻质陶瓷支撑剂更高的渗透率。这种变化是由起始原料的组成差异引起的晶体结构差异导致的。图7是标准非多孔轻质陶瓷支撑剂和轻质多孔陶瓷支撑剂(在25%孔隙率)的长期渗透率的图示。标准陶瓷支撑剂通常被制造以尽可能消除在各个微粒中的实际可能的多孔性,从而使颗粒的固有强度最大化。这与陶瓷体的性质是一致的,在陶瓷体中它们倾向于以最大内部缺陷尺寸的函数而失效并且在这种情况下内部开放的孔隙是缺陷。因此,在一般意义上,具有较小孔径的内部孔隙率越低,陶瓷体越强。相反,在一般意义上,内部孔隙率和较大孔径的陶瓷微粒的总量越多,其固有强度越弱。因此,其中在颗粒中具有10%孔隙率的轻质陶瓷支撑剂的传导率将低于具有5%孔隙率的轻质陶瓷支撑剂的传导率,具有5%孔隙率的轻质陶瓷支撑剂的传导率又将比非多孔轻质陶瓷支撑剂低。Figure 6 is a graph comparing the proppant permeability of lightweight ceramic proppants, medium density ceramic proppants, and high density ceramic proppants. As shown in Figure 6, the high density ceramic proppants have a higher permeability than the medium density ceramic proppants, which in turn have a higher permeability than the lightweight ceramic proppants. This variation is caused by differences in crystal structure due to differences in the composition of the starting materials. Figure 7 is a graph of the long-term permeability of a standard non-porous lightweight ceramic proppant and a lightweight porous ceramic proppant (at 25% porosity). Standard ceramic proppants are typically manufactured to eliminate as much porosity as possible in each particle, thereby maximizing the inherent strength of the particles. This is consistent with the properties of ceramic bodies, in which they tend to fail as a function of the maximum internal defect size and in this case the internal open pores are defects. Therefore, in general, the lower the internal porosity with smaller pore size, the stronger the ceramic body. Conversely, in general, the greater the internal porosity and the total amount of ceramic particles with larger pore size, the weaker its inherent strength. Thus, a lightweight ceramic proppant having 10% porosity in the particles will have a lower conductivity than a lightweight ceramic proppant having 5% porosity, which in turn will have a lower conductivity than a non-porous lightweight ceramic proppant.
此外,图6中所示的非多孔陶瓷微粒的比较可以复制用于多孔陶瓷微粒。具体来说,具有12%微粒孔隙率的高密度多孔陶瓷支撑剂将具有比微粒孔隙率为12%的中等密度陶瓷支撑剂更高的渗透率,具有12%微粒孔隙率的中等密度陶瓷支撑剂又具有比微粒孔隙率为12%的轻质陶瓷支撑剂更高的渗透率。Furthermore, the comparison of non-porous ceramic microparticles shown in Figure 6 can be replicated for porous ceramic microparticles. Specifically, a high-density porous ceramic proppant having a microparticle porosity of 12% will have a higher permeability than a medium-density ceramic proppant having a microparticle porosity of 12%, which in turn will have a higher permeability than a lightweight ceramic proppant having a microparticle porosity of 12%.
根据若干示例性实施方式,多孔化学注入的多孔陶瓷支撑剂可以具有与标准非多孔陶瓷支撑剂相似的氧化铝含量,并且可以以不损害标准非多孔陶瓷支撑剂单独的渗透性或传导性的方式加入到在水力压裂缝中的标准非多孔陶瓷支撑剂中。根据若干示例性实施方式,与标准非多孔陶瓷支撑剂相比,多孔化学注入的多孔陶瓷支撑剂可具有更高的氧化铝浓度,并且可以以不损害单独的标准非多孔陶瓷支撑剂的渗透性或传导性的方式加入到在水力压裂缝中的标准非多孔陶瓷支撑剂中。根据这种实施方式,可以以不同的方式处理多孔和非多孔支撑剂,使得化学注入的多孔陶瓷支撑剂的机械性质与标准非多孔陶瓷支撑剂的机械性质大致相同或更好。According to several exemplary embodiments, porous chemically injected porous ceramic proppants can have similar alumina content as standard non-porous ceramic proppants and can be added to standard non-porous ceramic proppants in hydraulic fractures in a manner that does not compromise the permeability or conductivity of the standard non-porous ceramic proppants alone. According to several exemplary embodiments, porous chemically injected porous ceramic proppants can have higher alumina concentrations than standard non-porous ceramic proppants and can be added to standard non-porous ceramic proppants in hydraulic fractures in a manner that does not compromise the permeability or conductivity of the standard non-porous ceramic proppants alone. According to such embodiments, the porous and non-porous proppants can be treated in different ways so that the mechanical properties of the chemically injected porous ceramic proppants are approximately the same as or better than the mechanical properties of the standard non-porous ceramic proppants.
包含多孔陶瓷支撑剂和非多孔陶瓷支撑剂的混合物的陶瓷支撑剂组合物的传导率可以是非多孔陶瓷支撑剂的传导率的至少约10%、至少约20%、至少约30%、至少约40%、至少约50%、至少约60%、至少约70%、至少约80%、至少约90%、至少约95%或至少约99%。例如,包含多孔陶瓷支撑剂和非多孔陶瓷支撑剂的混合物的陶瓷支撑剂组合物的传导率可以是非多孔陶瓷支撑剂的传导率的约25%至约125%、约55%至约115%、约65%至约112%、约75%至约108%、约85%至约105%、约95%至约105%或约99.99%至约102%。The ceramic proppant composition comprising a mixture of porous ceramic proppants and non-porous ceramic proppants can have a conductivity of at least about 10%, at least about 20%, at least about 30%, at least about 40%, at least about 50%, at least about 60%, at least about 70%, at least about 80%, at least about 90%, at least about 95%, or at least about 99% of the conductivity of the non-porous ceramic proppant. For example, the ceramic proppant composition comprising a mixture of porous ceramic proppants and non-porous ceramic proppants can have a conductivity of about 25% to about 125%, about 55% to about 115%, about 65% to about 112%, about 75% to about 108%, about 85% to about 105%, about 95% to about 105%, or about 99.99% to about 102% of the conductivity of the non-porous ceramic proppant.
如上所述,陶瓷支撑剂可以制造成一定范围的表观比重,并且这种比重范围反映了陶瓷颗粒中存在的内部孔隙率的范围。商业陶瓷支撑剂的内部孔隙率通常较低(一般来说小于5%,并且这种内部孔隙是不互连的)。然而,如美国专利No.7,036,591中所公开的那样,可以改变陶瓷支撑剂的处理过程,以在各个陶瓷颗粒内产生超过30%的孔隙率。当颗粒孔隙率超过约5%时,颗粒的孔隙相互连通。根据若干示例性实施方式,多孔陶瓷支撑剂中的内部连通孔隙可以用化学处理剂注入。用于注入多孔陶瓷支撑剂的方法是本领域普通技术人员公知的,例如参见美国专利No.5,964,291和美国专利No.7,598,209以及类似的方法,例如,根据本发明的若干示例性实施方式,可以采用在室温或高温下条带混合、微波混合、真空灌注、热灌注、毛细管作用或者搅拌机加工来将化学处理剂注入多孔陶瓷支撑剂。As described above, ceramic proppants can be manufactured to a range of apparent specific gravities, and this range of specific gravities reflects the range of internal porosity present in the ceramic particles. The internal porosity of commercial ceramic proppants is generally low (generally less than 5%, and such internal pores are not interconnected). However, as disclosed in U.S. Patent No. 7,036,591, the processing of ceramic proppants can be modified to produce porosity exceeding 30% within each ceramic particle. When the particle porosity exceeds about 5%, the pores of the particles are interconnected. According to several exemplary embodiments, the internally interconnected pores in the porous ceramic proppant can be injected with a chemical treatment agent. Methods for injecting porous ceramic proppants are well known to those of ordinary skill in the art, for example, see U.S. Patent No. 5,964,291 and U.S. Patent No. 7,598,209 and similar methods. For example, according to several exemplary embodiments of the present invention, strip mixing, microwave mixing, vacuum infusion, hot infusion, capillary action or blender processing at room temperature or elevated temperature can be used to inject the chemical treatment agent into the porous ceramic proppant.
如上所述,多孔陶瓷支撑剂微粒106中的内部孔隙可以用诸如示踪剂材料的化学处理剂102注入,使得多孔陶瓷微粒106在水力压裂操作中用作示踪剂的载体。根据上文讨论的方法,通过调整用作载体的多孔陶瓷微粒106的类型,可以避免由使用多孔陶瓷微粒106引起的对支撑剂传导性的任何潜在的影响。根据本发明的某些实施方式,示踪剂材料包含金属或非金属纳米颗粒,而在其它实施方式中,示踪剂材料包含化学示踪剂。As described above, the internal pores of the porous ceramic proppant particles 106 can be infused with a chemical treatment 102, such as a tracer material, such that the porous ceramic particles 106 serve as carriers for the tracer during hydraulic fracturing operations. By adjusting the type of porous ceramic particles 106 used as carriers, any potential impact on proppant conductivity caused by the use of the porous ceramic particles 106 can be avoided, according to the methods discussed above. According to certain embodiments of the present invention, the tracer material comprises metallic or non-metallic nanoparticles, while in other embodiments, the tracer material comprises a chemical tracer.
在一个或多个示例性实施方式中,化学处理剂102包含一个或多个射频识别(RFID)标签。RFID标签可以以本文中公开的任何方式包含于任何支撑剂微粒106上和/或包含于任何支撑剂微粒106中。RFID标签可以被涂布到支撑剂(例如多孔陶瓷支撑剂微粒106)的孔隙上和/或注入到支撑剂(例如多孔陶瓷支撑剂微粒106)的孔隙中。RFID标签可以具有任何合适的尺寸。例如,RFID标签可以具有合适将RFID标签注入到多孔陶瓷支撑剂微粒106的一个或多个孔中的尺寸。在一个或多个示例性实施方式中,RFID标签可以具有在其最大尺寸上测得的约10nm至约2mm范围的尺寸。在一个或多个示例性实施方式中,经注入的RFID标签可以从位于地下环境中且可靠地承载于所生产的流体中的表面的多孔陶瓷支撑剂微粒106洗脱。所产生的流体可以是水或烃,并且RFID示踪剂可以用本文中公开的水溶性或烃溶性树脂材料注入,以使RFID标签在所产生的水或所产生的烃的存在下洗脱。RFID标签可以是无源RFID标签或有源RFID标签。例如,无源RFID标签可以从上文中所公开的支撑剂微粒洗脱,并且在表面上或表面附近被位于表面上或表面附近的电源活化,以使信息从RFID标签发射。活化后,RFID标签可以发射能够在表面处或表面附近记录、解码和/或分析的信号,以确定哪个区域正在生产以及是否从相应区域产生水或烃。In one or more exemplary embodiments, the chemical treatment 102 includes one or more radio frequency identification (RFID) tags. The RFID tags can be incorporated into and/or onto any proppant particle 106 in any manner disclosed herein. The RFID tags can be coated onto and/or injected into the pores of the proppant (e.g., porous ceramic proppant particle 106). The RFID tags can have any suitable size. For example, the RFID tags can have a size suitable for injecting the RFID tags into one or more pores of the porous ceramic proppant particle 106. In one or more exemplary embodiments, the RFID tags can have a size ranging from about 10 nm to about 2 mm measured at their largest dimension. In one or more exemplary embodiments, the injected RFID tags can be eluted from the porous ceramic proppant particle 106 located in a subsurface environment and reliably supported on the surface by produced fluids. The produced fluids can be water or hydrocarbons, and the RFID tracer can be injected with a water-soluble or hydrocarbon-soluble resin material disclosed herein to allow the RFID tags to elute in the presence of produced water or produced hydrocarbons. The RFID tag can be a passive RFID tag or an active RFID tag. For example, a passive RFID tag can be eluted from the proppant particles disclosed above and activated by a power source located on or near the surface to transmit information from the RFID tag. Once activated, the RFID tag can emit a signal that can be recorded, decoded, and/or analyzed at or near the surface to determine which area is producing and whether water or hydrocarbons are being produced from the corresponding area.
根据若干示例性实施方式,化学处理剂102可以是或者包含化学示踪剂材料,例如国际专利公开No.WO2007/132137中所描述的生物标签,各种染料,荧光材料,以及生物标记物(例如DNA)。其他化学化学示踪剂可以包含氟取代的化合物。根据若干示例性实施方式,为了确保示踪剂可靠地承载于所产生的流体中的表面,示踪剂可溶于所产生的流体中。所产生的流体可以是水或烃,并且存在仅可溶于水或仅溶于液态烃或仅溶于烃气体的可用示踪剂。这种可变的溶解度允许更明确的诊断能力。例如,水力压裂通常分阶段进行。也就是说,待被水压压裂的整个含烃层段不在同一次中被刺激,而是分阶段地被刺激。在水平井的情况下,可以在水平段中进行多达40个单独的水力压裂操作或阶段。因为水力压裂的每个阶段都需要额外的成本,因此有必要确定有多少阶段正在进一步贡献从井中的生产,进一步确定哪个贡献阶段正在生产烃和哪个贡献阶段正在生产水。使用独特的示踪剂材料可以实现这一目标。例如,如果一个井在五个阶段中被水力压裂并且确定哪些阶段正在生产液态烃以及哪些阶段正在生产水是具有诊断重要性的,那么可以向第一阶段的支撑剂中引入包含独特的液体烃溶性的示踪剂1H的一部分。此外,还可以向该阶段中添加一部分包含独特水溶性示踪剂1W的支撑剂。对于水力压裂操作的第二阶段,可向第二阶段的支撑剂中引入包含独特的液体烃溶性的示踪剂2H的一部分。此外,可以在该阶段添加含有独特的水溶性示踪剂2W的支撑剂的一部分。添加包含在支撑剂微粒内和/或支撑剂微粒上的可独特区分的烃溶性和水溶性示踪剂的这种方法可以持续到所有后续阶段或一部分后续阶段。然后在水力压裂操作完成后将井处于生产阶段时,可以在生产开始后的不同时间点捕获所产生的水和烃的样品,并分析是否存在独特的示踪剂材料。通过确定每个示踪剂材料的存在和相对浓度,可以进行刺激的有效性和经刺激的岩层的烃含量的诊断测定。然后可以利用该诊断信息来优化附近井中随后的水力压裂操作。According to several exemplary embodiments, the chemical treatment agent 102 may be or include a chemical tracer material, such as a biotag, various dyes, fluorescent materials, and biomarkers (e.g., DNA) as described in International Patent Publication No. WO2007/132137. Other chemical tracers may include fluorine-substituted compounds. According to several exemplary embodiments, to ensure that the tracer is reliably carried on surfaces in the produced fluid, the tracer may be soluble in the produced fluid. The produced fluid may be water or hydrocarbons, and there are tracers available that are soluble only in water, only in liquid hydrocarbons, or only in hydrocarbon gases. This variable solubility allows for more precise diagnostic capabilities. For example, hydraulic fracturing is typically performed in stages. That is, the entire hydrocarbon-bearing interval to be hydraulically fractured is not stimulated at the same time, but rather in stages. In the case of a horizontal well, up to 40 separate hydraulic fracturing operations or stages may be performed in the horizontal section. Because each stage of hydraulic fracturing carries additional costs, it is necessary to determine how many stages are contributing to production from the well, and further determine which contributing stages are producing hydrocarbons and which contributing stages are producing water. This goal can be achieved using unique tracer materials. For example, if a well is hydraulically fractured in five stages and determining which stages are producing liquid hydrocarbons and which stages are producing water is diagnostically important, a portion containing a unique liquid hydrocarbon-soluble tracer, 1H, can be introduced into the proppant of the first stage. Additionally, a portion containing a unique water-soluble tracer, 1W, can be added to this stage. For the second stage of the hydraulic fracturing operation, a portion containing a unique liquid hydrocarbon-soluble tracer, 2H, can be introduced into the proppant of the second stage. Additionally, a portion containing a unique water-soluble tracer, 2W, can be added to this stage. This method of adding uniquely distinguishable hydrocarbon-soluble and water-soluble tracers contained within and/or on the proppant particles can be continued for all or a portion of the subsequent stages. Then, after the hydraulic fracturing operation is completed and the well is in production, samples of the produced water and hydrocarbons can be captured at various time points after production begins and analyzed for the presence of the unique tracer material. By determining the presence and relative concentration of each tracer material, a diagnostic determination of the effectiveness of the stimulation and the hydrocarbon content of the stimulated formation can be made. This diagnostic information can then be used to optimize subsequent hydraulic fracturing operations in nearby wells.
将生物标记物涂布在支撑剂微粒上和/或将生物标记物注入到支撑剂微粒106内而不是直接将生物标记物添加到压裂流体中,允许长期诊断能力,这种长期诊断能力在采用其他方式时是不可用的。当标记物被直接添加到压裂流体中时,其在井处于生产阶段时会立即与流体一起回流,因为没有使标记物保留在井中的机构。因此,直接添加标记物到压裂流体中的诊断益处是有限的。相反,当生物标记物被涂布在支撑剂微粒106上和/或注入到支撑剂微粒106中时,标记物的洗脱是缓慢的,并且通过如下特性的一者或二者可以控制标记物的洗脱:支撑剂颗粒的孔隙率,或者添加可渗透的涂层到支撑剂微粒106上以延缓生物标记物的释放。Coating the biomarkers onto and/or injecting the biomarkers into the proppant particles 106, rather than adding the biomarkers directly to the fracturing fluid, allows for long-term diagnostic capabilities that would otherwise be unavailable. When the markers are added directly to the fracturing fluid, they immediately flow back with the fluid when the well is in production because there is no mechanism to retain the markers in the well. Therefore, the diagnostic benefit of adding the markers directly to the fracturing fluid is limited. In contrast, when the biomarkers are coated onto and/or injected into the proppant particles 106, the elution of the markers is slow and can be controlled by one or both of the following properties: the porosity of the proppant particles, or the addition of a permeable coating to the proppant particles 106 to delay the release of the biomarkers.
为了使生物标记物可靠地承载在所产生的流体中的表面,生物标记物必须能够从支撑剂微粒106洗脱并分配到所产生的流体中,所产生的流体可以是水基流体或烃基流体。根据若干示例性实施方式,生物标记物可以被包封,以优先分配到水相和烃相中的一者或二者中,这取决于诊断目标。这种可变的分配允许更明确的诊断能力。例如,如前文所提到,水力压裂通常是分阶段进行的。也就是说,待被水力压裂的整个含烃层段不在同一次中被刺激而是分阶段地被刺激。在水平井的情况下,可以在水平井中进行多达40个独立的水力压裂操作。因为水力压裂的每个阶段都需要额外的成本,因此有必要确定有多少阶段正在贡献从井中生产,进一步确定哪些贡献阶段正在生产烃和哪些正在生产水。In order for the biomarkers to be reliably carried on the surface of the produced fluid, the biomarkers must be able to elute from the proppant particles 106 and distribute into the produced fluid, which can be a water-based fluid or a hydrocarbon-based fluid. According to several exemplary embodiments, the biomarkers can be encapsulated to preferentially distribute into one or both of the water phase and the hydrocarbon phase, depending on the diagnostic goal. This variable distribution allows for more precise diagnostic capabilities. For example, as mentioned above, hydraulic fracturing is typically performed in stages. That is, the entire hydrocarbon-bearing layer to be hydraulically fractured is not stimulated at the same time but is stimulated in stages. In the case of a horizontal well, up to 40 independent hydraulic fracturing operations can be performed in the horizontal well. Because each stage of hydraulic fracturing requires additional cost, it is necessary to determine how many stages are contributing to production from the well, and further determine which contributing stages are producing hydrocarbons and which are producing water.
根据若干示例性实施方式,可以使用本文中公开的生物标记物来实现该目标。例如,根据若干示例性实施方式,如果一个井在五个阶段中被水力压裂并且确定哪些阶段正在生产烃以及哪些阶段正在生产水是具有诊断重要性的,那么支撑剂微粒106可以包含独特的烃分配性生物标记物用于第一阶段,例如具有已知序列的经包封的合成的DNA。此外,还可以向第一阶段中添加包含独特的水分配性生物标记物的一个或多个支撑剂微粒106。对于水力压裂操作的第二阶段,则支撑剂微粒106可以包含一种不同的独特的烃分配性的生物标记物。此外,可以在第二阶段添加能够含有不同的独特的水分配性生物标记物的一个或多个支撑剂微粒106。根据若干示例性实施方式,采用包含在支撑剂微粒106上和/或支撑剂微粒106中的不同的可独特地区分的烃分配性和水分配性生物标记物可以持续到所有后续阶段或一部分后续阶段。除了确定哪些阶段的水力压裂井正在生产烃和/或水之外,也可能需要确定所产生的贡献流体流动的裂缝的分数。可以通过本领域普通技术人员公知的各种手段来评估所产生的裂缝的长度和高度。数百英尺的裂缝长度和50英尺或更多的高度是常见的。此外,还确定,所产生的裂缝的整个长度和高度可能不会对井的生产有贡献。这种贡献的缺乏可以通过本领域普通技术人员公知的许多方法来确定。在整个裂缝没有贡献流动的程度上,产生非贡献部分的成本被浪费了,或者相反地,一部分裂缝贡献的失效可能导致从井中产生的烃减少。因此,评估所产生的对流动有贡献的裂缝的分数是有价值的。这种知识可以导致后续水力压裂操作的设计的优化。这可以通过如下来实现:将含有独特的水和/或烃分配性生物标志物的一个或多个支撑剂颗粒106引入到在特定阶段中泵送的支撑剂的节段(segment)内,然后将包含不同的独特的水和/或烃分配性生物标记物的一个或多个支撑剂微粒106引入到在同一阶段中泵送的支撑剂的第二节段中。该方法可以复制到人们期望询问的阶段的多个节段。在需要确定来自每个阶段的烃和水二者的贡献以及来自每个阶段的5个节段的烃和水贡献的40个阶段的水力压裂操作的情况下,需要400种独特的生物标志物。According to several exemplary embodiments, the biomarkers disclosed herein can be used to achieve this goal. For example, according to several exemplary embodiments, if a well is hydraulically fractured in five stages and determining which stages are producing hydrocarbons and which stages are producing water is diagnostically important, the proppant particles 106 can contain a unique hydrocarbon-partitioning biomarker for the first stage, such as encapsulated synthetic DNA with a known sequence. Furthermore, one or more proppant particles 106 containing a unique water-partitioning biomarker can be added to the first stage. For the second stage of the hydraulic fracturing operation, the proppant particles 106 can contain a different unique hydrocarbon-partitioning biomarker. Furthermore, one or more proppant particles 106 that can contain a different unique water-partitioning biomarker can be added to the second stage. According to several exemplary embodiments, the use of different, uniquely distinguishable hydrocarbon-partitioning and water-partitioning biomarkers contained on and/or in the proppant particles 106 can be continued for all or a portion of the subsequent stages. In addition to determining which stages of a hydraulically fractured well are producing hydrocarbons and/or water, it may also be desirable to determine the fraction of the resulting fractures that contribute to fluid flow. The length and height of the generated fractures can be assessed by various means known to those skilled in the art. Fracture lengths of several hundred feet and heights of 50 feet or more are common. Furthermore, it has been determined that the entire length and height of the generated fractures may not contribute to well production. This lack of contribution can be determined by a number of methods known to those skilled in the art. To the extent that the entire fracture does not contribute to flow, the cost of generating the non-contributing portion is wasted, or conversely, the failure of a portion of the fracture to contribute may result in reduced hydrocarbon production from the well. Therefore, it is valuable to assess the fraction of the generated fractures that contribute to flow. This knowledge can lead to optimization of the design of subsequent hydraulic fracturing operations. This can be achieved by introducing one or more proppant particles 106 containing unique water and/or hydrocarbon distributing biomarkers into a segment of proppant pumped in a particular stage, and then introducing one or more proppant particles 106 containing different unique water and/or hydrocarbon distributing biomarkers into a second segment of proppant pumped in the same stage. This method can be replicated for multiple segments of the stage one desires to interrogate. In the case of a 40-stage hydraulic fracturing operation where the contribution of both hydrocarbons and water from each stage and the contribution of hydrocarbons and water from 5 segments in each stage need to be determined, 400 unique biomarkers are required.
根据若干示例性实施方式,当在完成水力压裂操作后井处于生产状态时,生物标记物将从支撑剂微粒106洗脱并将分配到所产生的烃和水中的一者或二者中。然后在不同时间点捕获所产生的水和烃的样品,并分析是否存在独特的生物标记物。通过确定每个生物标记物的存在和相对浓度,可以进行刺激的有效性和经刺激的岩层的烃或水生产能力的诊断测定。然后可以利用该诊断信息来优化附近井中随后的水力压裂操作。According to several exemplary embodiments, when the well is in production after a hydraulic fracturing operation is completed, the biomarkers will elute from the proppant particles 106 and partition into one or both of the produced hydrocarbons and water. Samples of the produced water and hydrocarbons are then captured at different time points and analyzed for the presence of unique biomarkers. By determining the presence and relative concentration of each biomarker, a diagnostic determination of the effectiveness of the stimulation and the hydrocarbon or water production capacity of the stimulated formation can be made. This diagnostic information can then be used to optimize subsequent hydraulic fracturing operations in nearby wells.
为了完成这一点,并且根据若干示例性实施方式,在支撑剂微粒被注射到裂缝中后,生物标记物与支撑剂微粒106分离。在若干示例性实施方式中,生物标记物与支撑剂微粒106的分离可以通过生物标记物从支撑剂浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏或其任意组合来实现。此外,这种从支撑剂浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏或其任意组合还可以由可渗透的涂层104来进一步控制。To accomplish this, and in accordance with several exemplary embodiments, the biomarker is separated from the proppant particles 106 after the proppant particles are injected into the fracture. In several exemplary embodiments, the separation of the biomarker from the proppant particles 106 can be achieved by leaching, eluting, diffusing, seeping, draining, desorbing, dissolving, escaping, seeping, or leaking the biomarker from the proppant, or any combination thereof. Furthermore, such leaching, eluting, diffusing, seeping, draining, desorbing, dissolving, escaping, seeping, or leaking the biomarker from the proppant, or any combination thereof, can be further controlled by the permeable coating 104.
如前文所提到,通过调节包封材料,可以基于压裂操作的需要来调节生物标记物的分配(即,分配到烃相,还是水相中)。例如,如果需要关于井的烃产生部分的诊断信息,可以用经包封的烃分配性生物标记物注入和/或涂布支撑剂微粒106,经包封的烃分配性生物标记物然后将从支撑剂分离到周围的烃流体中。相反,如果需要关于井的水产生部分的诊断信息,可以用经包封的水分配性生物标记物注入和/或涂布支撑剂微粒,经包封的水分配性生物标记物然后将从支撑剂分离到水中。As previously mentioned, by adjusting the encapsulating material, the distribution of the biomarker (i.e., partitioning into the hydrocarbon phase or the water phase) can be adjusted based on the needs of the fracturing operation. For example, if diagnostic information regarding the hydrocarbon-producing portion of the well is desired, the proppant particles 106 can be injected and/or coated with encapsulated hydrocarbon-distributing biomarkers, which will then separate from the proppant into the surrounding hydrocarbon fluid. Conversely, if diagnostic information regarding the water-producing portion of the well is desired, the proppant particles can be injected and/or coated with encapsulated water-distributing biomarkers, which will then separate from the proppant into the water.
生物标记物102可以以任何合适的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏。根据一个或多个示例性实施方式,生物标记物可以以至少约0.1ppm/(克*天)、至少约0.3ppm/(克*天)、至少约0.7ppm/(克*天)、至少约1.25ppm/(克*天)、至少约2ppm/(克*天)、至少约3ppm/(克*天)、至少约4ppm/(克*天)、至少约6ppm/(克*天)或至少约8ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏或泄漏至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。例如,生物标记物102可以以从约0.01ppm/(克*天)、约0.05ppm/(克*天)、约0.1ppm/(克*天)、约0.5ppm/(克*天)、约1ppm/(克*天)、约1.5ppm/(克*天)、约2ppm/(克*天)或约3ppm/(克*天)至约4ppm/(克*天)、约4.5ppm/(克*天)、约5ppm/(克*天)、约6ppm/(克*天)、约7ppm/(克*天)、约8ppm/(克*天)、约10ppm/(克*天)、约15ppm/(克*天)、约30ppm/(克*天)或约75ppm/(克*天)的速率从涂布的支撑剂微粒100、200和/或经包封的支撑剂微粒300、400、500洗脱至少约2周、至少约1月、至少约2月、至少约6月、至少约9月、至少约1年或至少约2年。The biomarker 102 may leach, elute, diffuse, seep, drain, desorb, dissolve, exude, seep, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at any suitable rate. According to one or more exemplary embodiments, the biomarker can leach, elute, diffuse, seep, drain, desorb, dissolve, exude, seep, or leak from the coated proppant particulate 100, 200 and/or encapsulated proppant particulate 300, 400, 500 at a rate of at least about 0.1 ppm/(gram*day), at least about 0.3 ppm/(gram*day), at least about 0.7 ppm/(gram*day), at least about 1.25 ppm/(gram*day), at least about 2 ppm/(gram*day), at least about 3 ppm/(gram*day), at least about 4 ppm/(gram*day), at least about 6 ppm/(gram*day), or at least about 8 ppm/(gram*day) for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years. For example, the biomarker 102 can be present at a concentration of from about 0.01 ppm/(gram*day), about 0.05 ppm/(gram*day), about 0.1 ppm/(gram*day), about 0.5 ppm/(gram*day), about 1 ppm/(gram*day), about 1.5 ppm/(gram*day), about 2 ppm/(gram*day), or about 3 ppm/(gram*day) to about 4 ppm/(gram*day), about 4.5 ppm/(gram*day), about 5 ppm/(gram*day), about 6 ppm/(gram*day), or about 8 ppm/(gram*day). ppm/(g*day), about 7 ppm/(g*day), about 8 ppm/(g*day), about 10 ppm/(g*day), about 15 ppm/(g*day), about 30 ppm/(g*day), or about 75 ppm/(g*day)/(g*day) elutes from the coated proppant particulate 100, 200 and/or the encapsulated proppant particulate 300, 400, 500 for at least about 2 weeks, at least about 1 month, at least about 2 months, at least about 6 months, at least about 9 months, at least about 1 year, or at least about 2 years.
根据若干示例性实施方式,在化学处理剂102(例如生物标记物)从支撑剂分离出来并分配到生产流体中之后,生产流体然后会将生物标记物运输到表面。一旦生产流体到达表面,则可以分析流体中是否存在生物标记物。According to several exemplary embodiments, after the chemical treatment 102 (e.g., biomarker) is separated from the proppant and dispensed into the production fluid, the production fluid then transports the biomarker to the surface. Once the production fluid reaches the surface, the fluid can be analyzed for the presence of the biomarker.
根据若干示例性实施方式,化学处理剂102包含一种或多种具有独特标识的生物标记物,并且在将一种或多种标记物注射到裂缝中之前,记录该一种或多种生物标记物的独特标识。在若干示例性实施方式中,当在压裂的一个阶段或所有阶段中使用多种生物标记物时,这种记录会使得井操作者能够将生产流体中的生物标记物与产生生物标记物的裂缝的段匹配。例如,如果在第1、2、3阶段的水力压裂刺激操作中分别注入三种独特的DNA标记物,将记录注射到第1、2、3阶段中注入的每个DNA标记物的独特的识别碱基序列。如果在生产流体中在表面上检测到DNA,可以将返回的DNA的序列与所述记录进行比较,来确定哪个阶段生产DNA。每个标记物的相对用量可以被用于定量评估从每个阶段生产的流体的相对体积。识别和检测DNA序列是本领域中公知的,并且许多公司制造“现成的”(off-the-shelf)识别和检测试验,例如,DNA检测和识别试验和试剂盒可从Molecular Devices,LLC和Illumina,Inc公司购得。此外,DNA复制方法是本领域普通技术人员所公知的。这允许在所产生的流体中存在的极低水平的DNA(可能低于检测限),通过先采用复制程序将DNA的浓度提高到大于检测限来识别。因为复制方法按比例地增加存在的所有DNA,存在的各个DNA标记物的相对量不改变。According to several exemplary embodiments, the chemical treatment 102 contains one or more biomarkers with unique identifiers, and the unique identifiers of the one or more biomarkers are recorded before the one or more markers are injected into the fracture. In several exemplary embodiments, when multiple biomarkers are used in one or all stages of the fracturing, this recording enables the well operator to match the biomarkers in the production fluid with the fracture segment that produced the biomarkers. For example, if three unique DNA markers are injected in stages 1, 2, and 3 of the hydraulic fracturing stimulation operation, the unique identifying base sequence of each DNA marker injected in stages 1, 2, and 3 will be recorded. If DNA is detected on the surface of the production fluid, the sequence of the returned DNA can be compared with the recorded sequence to determine which stage produced the DNA. The relative amount of each marker can be used to quantitatively assess the relative volume of fluid produced from each stage. Identifying and detecting DNA sequences is well known in the art, and many companies manufacture "off-the-shelf" identification and detection assays. For example, DNA detection and identification assays and kits are commercially available from Molecular Devices, LLC and Illumina, Inc. In addition, DNA replication methods are well known to those of ordinary skill in the art. This allows very low levels of DNA present in the generated fluid (which may be below the detection limit) to be identified by first using a replication procedure to increase the concentration of the DNA to above the detection limit. Because the replication method proportionally increases all the DNA present, the relative amounts of the individual DNA markers present do not change.
根据若干示例性实施方式,一旦生物标记物从生产流体中回收并识别,则可以将样品中来自每个阶段或阶段节段的生物标记物的量的比较分析与由该段中生产的烃或水的量相关联。例如,基于所回收的生物标记物的量,可以评估岩层的一个或多个阶段的相对烃或水体积贡献,即来自该阶段的产生的烃或水越多,导致来自该阶段的生物检测越多。此外,基于从该阶段的节段回收的生物标记物的量,可以评估节段或阶段的相对烃或水体积贡献。基于此分析,可以开发出跨越压裂岩层的多个阶段的诊断记录,为井操作者提供关于整个压裂岩层的生产体积(或其缺乏)的详细知识。这种分析同样可以在更长的时间内周期性地重复,以建立井的生产性能趋势,从而提供现有技术目前不可用的诊断信息。According to several exemplary embodiments, once the biomarkers are recovered and identified from the production fluid, a comparative analysis of the amount of biomarkers from each stage or stage segment in the sample can be correlated with the amount of hydrocarbons or water produced from that segment. For example, based on the amount of biomarkers recovered, the relative hydrocarbon or water volume contribution of one or more stages of the formation can be assessed, i.e., the more hydrocarbons or water produced from that stage, the more biodetections from that stage are. In addition, based on the amount of biomarkers recovered from the segments of that stage, the relative hydrocarbon or water volume contribution of the segments or stages can be assessed. Based on this analysis, a diagnostic record can be developed across multiple stages of the fractured formation, providing the well operator with detailed knowledge of the production volume (or lack thereof) of the entire fractured formation. This analysis can also be repeated periodically over longer periods of time to establish production performance trends for the well, thereby providing diagnostic information that is currently unavailable with the prior art.
根据若干示例性实施方式,涂布的支撑剂微粒100、200是根据两步法制备的。在第一步中,化学处理剂102被注入到多孔陶瓷支撑剂微粒106中。在第二步中,用半渗透性的基本上不可降解的聚合物涂层104、204涂布经注入的多孔陶瓷支撑剂微粒106。在若干示例性实施方式中,通过真空灌注将化学处理剂102注入到多孔陶瓷支撑剂微粒106中。在其他示例性实施方式中,使用热灌注工艺将化学处理剂102注入到多孔陶瓷支撑剂微粒106中,其中多孔陶瓷支撑剂微粒106被加热并用包含化学处理剂102的溶液润湿。随着多孔陶瓷支撑剂微粒106冷却,毛细管作用使得化学处理剂102注入到多孔陶瓷支撑剂微粒106中。在一个或多个示例性实施方式中,可以使用微波灌注工艺将化学处理剂102注入到多孔陶瓷微粒106中。合适的微波灌注工艺公开于美国专利申请No.14/813,452中,该专利申请以其整体通过引用并入本文中。According to several exemplary embodiments, the coated proppant particles 100, 200 are prepared according to a two-step process. In the first step, the chemical treatment 102 is infused into the porous ceramic proppant particles 106. In the second step, the infused porous ceramic proppant particles 106 are coated with a semi-permeable, substantially non-degradable polymer coating 104, 204. In several exemplary embodiments, the chemical treatment 102 is infused into the porous ceramic proppant particles 106 by vacuum infusion. In other exemplary embodiments, the chemical treatment 102 is infused into the porous ceramic proppant particles 106 using a thermal infusion process, in which the porous ceramic proppant particles 106 are heated and wetted with a solution containing the chemical treatment 102. As the porous ceramic proppant particles 106 cool, capillary action causes the chemical treatment 102 to be infused into the porous ceramic proppant particles 106. In one or more exemplary embodiments, the chemical treatment 102 can be infused into the porous ceramic proppant particles 106 using a microwave infusion process. A suitable microwave infusion process is disclosed in US Patent Application No. 14/813,452, which is incorporated herein by reference in its entirety.
根据若干示例性实施方式,根据一步法制备化学注入的涂布的多孔陶瓷支撑剂。根据该一步法,使用上文中所描述的热灌注工艺将多孔陶瓷支撑剂微粒106用化学处理剂102注入,并在从热灌注工艺得到的热量消散之前用半渗透性的基本上不可降解的聚合物涂层104、204涂布。According to several exemplary embodiments, chemically infused coated porous ceramic proppants are prepared according to a one-step process. According to the one-step process, porous ceramic proppant particles 106 are infused with a chemical treatment 102 using the hot infusion process described above and coated with a semi-permeable, substantially non-degradable polymer coating 104, 204 before the heat from the hot infusion process is dissipated.
根据若干示例性实施方式,可以根据任何合适的方法制备涂布的支撑剂微粒100、200。例如,化学处理剂102可以被涂布到支撑剂微粒106上和/或与支撑剂微粒106接触,以产生包含化学处理剂的支撑剂微粒。包含化学处理剂的支撑剂微粒可以用半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104、204涂布。在若干示例性实施方式中,在涂布到支撑剂微粒106上之前、期间或之后,可以将额外的化学处理剂102与半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104、204混合。在其他示例性实施方式,在用化学处理剂102、半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104、204涂布之前,化学处理剂102被注入到本文中所公开的支撑剂微粒106的任何多孔空间中。如本文中描述,涂布的支撑剂微粒100、200可以在不使用溶剂的情况下制备。According to several exemplary embodiments, the coated proppant particles 100, 200 can be prepared according to any suitable method. For example, the chemical treatment agent 102 can be applied to and/or contacted with the proppant particles 106 to produce proppant particles containing the chemical treatment agent. The proppant particles containing the chemical treatment agent can be coated with the semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104, 204. In several exemplary embodiments, additional chemical treatment agent 102 can be mixed with the semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104, 204 before, during, or after coating the proppant particles 106. In other exemplary embodiments, the chemical treatment agent 102 is injected into any porous space of the proppant particles 106 disclosed herein before coating with the chemical treatment agent 102, semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104, 204. As described herein, the coated proppant particles 100, 200 can be prepared without the use of solvents.
根据若干示例性实施方式,经包封的支撑剂微粒300、400、500是根据三步法制备的。在第一步中,化学处理剂102被注入到多孔陶瓷支撑剂微粒106中。在第二步中,用半渗透性的基本上不可降解的聚合物涂层104涂布经注入的多孔陶瓷支撑剂微粒106,以提供涂布的支撑剂微粒。在若干示例性实施方式中,通过真空灌注将化学处理剂102注入到多孔陶瓷支撑剂微粒106中。在其他示例性实施方式中,使用热灌注工艺将化学处理剂102注入到多孔陶瓷支撑剂微粒106中,其中多孔陶瓷支撑剂微粒106被加热并用包含化学处理剂102的溶液润湿。随着多孔陶瓷支撑剂微粒106冷却,毛细管作用使得化学处理剂102注入到多孔陶瓷支撑剂微粒106中。在一个或多个示例性实施方式中,可以使用微波灌注工艺将化学处理剂102注入到多孔陶瓷微粒106中。合适的微波灌注工艺公开于美国专利申请No.14/813,452中,该专利申请以其整体通过引用并入本文中。在第三步中,可降解的壳302可以被涂布到包含化学处理剂102的支撑剂微粒106上,以提供经包封的支撑剂300、400、500。According to several exemplary embodiments, encapsulated proppant particles 300, 400, and 500 are prepared according to a three-step process. In the first step, a chemical treatment 102 is infused into porous ceramic proppant particles 106. In the second step, the infused porous ceramic proppant particles 106 are coated with a semi-permeable, substantially non-degradable polymer coating 104 to provide coated proppant particles. In several exemplary embodiments, the chemical treatment 102 is infused into the porous ceramic proppant particles 106 by vacuum infusion. In other exemplary embodiments, the chemical treatment 102 is infused into the porous ceramic proppant particles 106 using a thermal infusion process, in which the porous ceramic proppant particles 106 are heated and wetted with a solution containing the chemical treatment 102. As the porous ceramic proppant particles 106 cool, capillary action causes the chemical treatment 102 to be infused into the porous ceramic proppant particles 106. In one or more exemplary embodiments, the chemical treatment 102 can be infused into the porous ceramic proppant particles 106 using a microwave infusion process. Suitable microwave infusion processes are disclosed in U.S. Patent Application No. 14/813,452, which is incorporated herein by reference in its entirety. In a third step, a degradable shell 302 can be applied to the proppant particles 106 containing the chemical treatment 102 to provide encapsulated proppants 300, 400, 500.
根据若干示例性实施方式,经包封的支撑剂300、400、500是根据两步法制备的。在第一步中,使用上文中所描述的热灌注工艺或微波灌注工艺将多孔陶瓷支撑剂微粒106用化学处理剂102注入,并在从热灌注工艺或微波灌注工艺得到的热量消散之前用半渗透性的基本上不可降解的聚合物涂层104、204涂布。在第二步中,可以在可降解的壳302上涂布包含化学处理剂102的支撑剂微粒106,以提供经包封的支撑剂300、400、500。According to several exemplary embodiments, encapsulated proppants 300, 400, 500 are prepared according to a two-step process. In a first step, porous ceramic proppant particles 106 are infused with a chemical treatment agent 102 using the hot infusion process or microwave infusion process described above and coated with a semi-permeable, substantially non-degradable polymer coating 104, 204 before the heat from the hot infusion process or microwave infusion process is dissipated. In a second step, proppant particles 106 containing the chemical treatment agent 102 can be coated on the degradable shell 302 to provide encapsulated proppants 300, 400, 500.
根据若干示例性实施方式,可以根据任何合适的方法制备经包封的支撑剂微粒300、400、500。例如,化学处理剂102可以被涂布到支撑剂微粒106上和/或与支撑剂微粒106接触,以产生包含化学处理剂的支撑剂微粒。在生产经包封的支撑剂300、400、500时,可以用半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104涂布包含化学处理剂的支撑剂微粒。在若干示例性实施方式中,在涂布到支撑剂微粒106上之前、期间或之后,可以将额外的化学处理剂102与半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104混合。在其他示例性实施方式,在用化学处理剂102、半渗透性的基本上不可降解的聚合物、可降解的聚合物和/或自抛光聚合物104涂布之前,化学处理剂102被注入到本文中所公开的支撑剂微粒106的任何多孔空间中。在一个或多个示例性实施方式(未示出),在将可降解的壳302直接或间接涂布到支撑剂微粒106上之前、期间或之后,可以将化学处理剂102与可降解的壳302混合。如本文中描述,在不使用溶剂的情况下,可以以任何方式将化学处理剂102引入到经包封的支撑剂300、400、500中。According to several exemplary embodiments, the encapsulated proppant particles 300, 400, 500 can be prepared according to any suitable method. For example, the chemical treatment agent 102 can be applied to and/or contacted with the proppant particles 106 to produce the proppant particles containing the chemical treatment agent. When producing the encapsulated proppant particles 300, 400, 500, the proppant particles containing the chemical treatment agent can be coated with the semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104. In several exemplary embodiments, additional chemical treatment agent 102 can be mixed with the semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104 before, during, or after coating the proppant particles 106. In other exemplary embodiments, the chemical treatment agent 102 is injected into any porous space of the proppant particles 106 disclosed herein before coating with the chemical treatment agent 102, semi-permeable substantially non-degradable polymer, degradable polymer, and/or self-polishing polymer 104. In one or more exemplary embodiments (not shown), the chemical treatment 102 may be mixed with the degradable shell 302 before, during, or after the degradable shell 302 is applied directly or indirectly to the proppant particulate 106. As described herein, the chemical treatment 102 may be introduced into the encapsulated proppants 300, 400, 500 in any manner without the use of a solvent.
根据若干示例性实施方式,生产用于水力压裂中的复合陶瓷支撑剂组合物。根据若干示例性实施方式,生产用于压裂充填层(frac-pack)中的复合陶瓷支撑剂组合物。根据若干示例性实施方式,生产用于砾石充填层(gravel-pack)中的复合陶瓷支撑剂组合物。根据若干示例性实施方式,复合陶瓷支撑剂组合物包含在不使用溶剂的情况下注入有化学处理剂102的多孔陶瓷支撑剂微粒106。此外,根据若干示例性实施方式,用半渗透性的基本上不可降解的聚合物涂层104、204涂布经注入的多孔陶瓷支撑剂微粒106。根据若干其他示例性实施方式,用可降解的聚合物104、204涂布经注入的多孔陶瓷支撑剂微粒106。根据若干其他示例性实施方式,用自抛光聚合物104、204涂布经注入的多孔陶瓷支撑剂微粒106。According to several exemplary embodiments, a composite ceramic proppant composition is produced for use in hydraulic fracturing. According to several exemplary embodiments, a composite ceramic proppant composition is produced for use in a frac-pack. According to several exemplary embodiments, a composite ceramic proppant composition is produced for use in a gravel-pack. According to several exemplary embodiments, the composite ceramic proppant composition comprises porous ceramic proppant particles 106 that have been injected with a chemical treatment 102 without the use of a solvent. In addition, according to several exemplary embodiments, the injected porous ceramic proppant particles 106 are coated with a semi-permeable, substantially non-degradable polymer coating 104, 204. According to several other exemplary embodiments, the injected porous ceramic proppant particles 106 are coated with a degradable polymer 104, 204. According to several other exemplary embodiments, the injected porous ceramic proppant particles 106 are coated with a self-polishing polymer 104, 204.
根据若干示例性实施方式,生产另一种用于水力压裂中的复合陶瓷支撑剂组合物。根据若干示例性实施方式,复合陶瓷支撑剂组合物包括未经涂布的砂和在不使用溶剂的情况下采用化学处理剂涂布和/或附着的砂。此外,根据若干示例性实施方式,用半渗透性的基本上不可降解的聚合物104、204涂布包含化学处理剂的砂。根据若干其他示例性实施方式,用可降解的聚合物104、204涂布包含化学处理剂的砂。根据若干其他示例性实施方式,用自抛光聚合物104、204涂布包含化学处理剂的砂。According to several exemplary embodiments, another composite ceramic proppant composition for use in hydraulic fracturing is produced. According to several exemplary embodiments, the composite ceramic proppant composition includes uncoated sand and sand coated and/or attached with a chemical treatment without the use of a solvent. Furthermore, according to several exemplary embodiments, the sand containing the chemical treatment is coated with a semi-permeable, substantially non-degradable polymer 104, 204. According to several other exemplary embodiments, the sand containing the chemical treatment is coated with a degradable polymer 104, 204. According to several other exemplary embodiments, the sand containing the chemical treatment is coated with a self-polishing polymer 104, 204.
根据若干示例性实施方式,在不使用溶剂的情况下,通过如下方式将化学处理剂102注入到多孔陶瓷支撑剂微粒106中:熔化、解冻、加热、软化或温热化学处理剂102至允许注入到多孔陶瓷支撑剂微粒106中的足够低的粘度。在若干示例性实施方式中,允许注入到多孔陶瓷支撑剂微粒106中的足够低的粘度为约1000-10000厘泊(cps)、约1000-5000cps或约1000-2500cps。According to several exemplary embodiments, the chemical treatment 102 is injected into the porous ceramic proppant particles 106 without the use of a solvent by melting, thawing, heating, softening, or warming the chemical treatment 102 to a sufficiently low viscosity to allow injection into the porous ceramic proppant particles 106. In several exemplary embodiments, the sufficiently low viscosity to allow injection into the porous ceramic proppant particles 106 is about 1,000-10,000 centipoise (cps), about 1,000-5,000 cps, or about 1,000-2,500 cps.
根据若干示例性实施方式,在化学处理剂102被熔化到允许注入到多孔陶瓷支撑剂微粒106中的足够低的粘度之后,使用上文中所描述的灌注方法将熔化的化学处理剂102注入到多孔陶瓷支撑剂微粒106中。According to several exemplary embodiments, after the chemical treatment 102 is melted to a sufficiently low viscosity to allow injection into the porous ceramic proppant particles 106 , the molten chemical treatment 102 is injected into the porous ceramic proppant particles 106 using the infusion method described above.
根据若干示例性实施方式,生产用于水力压裂的复合支撑剂组合物。根据若干示例性实施方式,复合支撑剂组合物包含如下的一个或多个:本文中所描述的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。复合支撑剂组合物可以以任何合适的量包含涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。在一个或多个示例性实施方式中,基于复合支撑剂组合物的总重量,复合支撑剂组合物可以包含至少约1重量%、至少约2重量%、至少约5重量%、至少约10重量%、至少约20重量%、至少约30重量%、至少约40重量%、至少约50重量%、至少约60重量%、至少约70重量%、至少约80重量%、至少约90重量%、至少约95重量%、至少约99重量%或100重量%的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。在一个或多个示例性实施方式中,复合陶瓷支撑剂组合物可以具有约1重量%、约2重量%、约5重量%、约10重量%、约20重量%或约30重量%至约40重量%、约50重量%、约60重量%、约70重量%、约80重量%、约90重量%、约95重量%或约99重量%或更高的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500浓度。According to several exemplary embodiments, a composite proppant composition is produced for hydraulic fracturing. According to several exemplary embodiments, the composite proppant composition comprises one or more of the following: the coated proppant 100, 200 and/or the encapsulated proppant 300, 400, 500 described herein. The composite proppant composition can comprise the coated proppant 100, 200 and/or the encapsulated proppant 300, 400, 500 in any suitable amount. In one or more exemplary embodiments, the composite proppant composition can include at least about 1 weight percent, at least about 2 weight percent, at least about 5 weight percent, at least about 10 weight percent, at least about 20 weight percent, at least about 30 weight percent, at least about 40 weight percent, at least about 50 weight percent, at least about 60 weight percent, at least about 70 weight percent, at least about 80 weight percent, at least about 90 weight percent, at least about 95 weight percent, at least about 99 weight percent, or 100 weight percent of the coated proppant 100, 200 and/or the encapsulated proppant 300, 400, 500, based on the total weight of the composite proppant composition. In one or more exemplary embodiments, the composite ceramic proppant composition can have a coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500 concentration of about 1 wt%, about 2 wt%, about 5 wt%, about 10 wt%, about 20 wt%, or about 30 wt% to about 40 wt%, about 50 wt%, about 60 wt%, about 70 wt%, about 80 wt%, about 90 wt%, about 95 wt%, or about 99 wt%, or more.
根据若干示例性实施方式,使地下岩层断裂的方法包括以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中,并且将包含支撑剂组合物的流体注射到裂缝中以在开放的条件下支撑裂缝,所述支撑剂组合物包含如下的一个或多个:本文中所公开的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。According to several exemplary embodiments, a method of fracturing a subterranean formation includes injecting a hydraulic fluid into the subterranean formation at a rate and pressure sufficient to open a fracture in the subterranean formation, and injecting a fluid comprising a proppant composition into the fracture to prop the fracture in an open condition, the proppant composition comprising one or more of the coated proppants 100, 200 and/or the encapsulated proppants 300, 400, 500 disclosed herein.
根据若干示例性实施方式,涂布的支撑剂100、200和/或经包封的支撑剂300、400、500可以被包含在压裂充填层或砾石充填层中。在压裂充填层或砾石充填层操作中,涂布的支撑剂100、200和/或经包封的支撑剂300、400、500被放置在井套管与在套管孔压裂或砾石填充物中的内部筛网或衬垫之间的环形空间中,和/或在开孔压裂、压裂充填或砾石充填操作中在筛网或衬垫外部的井眼中的环形空间中。充填层材料主要用于过滤在油气井生产操作中与岩层流体一起产生的固体。这种过滤有助于防止这些砂或其他颗粒随着所期望的流体一起产生到孔眼中和到达表面。否则,随着井流体流动,由于这种颗粒的腐蚀性质,这种不期望的颗粒可能会损坏井和表面管并使流体分离过程复杂化。According to several exemplary embodiments, the coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 may be included in a frac pack or gravel pack. During a frac pack or gravel pack operation, the coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 are placed in the annular space between the well casing and the internal screen or liner in a cased-hole frac or gravel pack, and/or in the annular space within the wellbore outside the screen or liner during open-hole fracturing, frac packing, or gravel packing operations. The pack material is primarily used to filter solids produced with formation fluids during oil and gas well production operations. This filtration helps prevent these sand or other particles from being introduced into the borehole and reaching the surface along with the desired fluid. Otherwise, due to the corrosive nature of such particles, such undesirable particles could damage the wellbore and surface tubing as the well fluid flows and complicate the fluid separation process.
压裂充填层和/或砾石充填层可以以任何合适的量包含涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。在一个或多个示例性实施方式中,压裂充填层和/或砾石充填层可以包含至少约1重量%、至少约2重量%、至少约5重量%、至少约10重量%、至少约20重量%、至少约30重量%、至少约40重量%、至少约50重量%、至少约60重量%、至少约70重量%、至少约80重量%、至少约90重量%、至少约95重量%、至少约99重量%或100重量%的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。The frac pack and/or gravel pack may include any suitable amount of the coated proppant 100, 200 and/or the encapsulated proppant 300, 400, 500. In one or more exemplary embodiments, the frac pack and/or gravel pack may include at least about 1 wt%, at least about 2 wt%, at least about 5 wt%, at least about 10 wt%, at least about 20 wt%, at least about 30 wt%, at least about 40 wt%, at least about 50 wt%, at least about 60 wt%, at least about 70 wt%, at least about 80 wt%, at least about 90 wt%, at least about 95 wt%, at least about 99 wt%, or 100 wt% of the coated proppant 100, 200 and/or the encapsulated proppant 300, 400, 500.
图8描绘了包含支撑剂充填层810的说明性的预填充的筛网组件的透视图,支撑剂充填层810包含涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。支撑剂充填层810可以以任何合适的量包含涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。在一个或多个示例性实施方式中,支撑剂充填层810可以包含至少约1重量%、至少约2重量%、至少约5重量%、至少约10重量%、至少约20重量%、至少约30重量%、至少约40重量%、至少约50重量%、至少约60重量%、至少约70重量%、至少约80重量%、至少约90重量%、至少约95重量%、至少约99重量%或100重量%涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。8 depicts a perspective view of an illustrative pre-packed screen assembly including a proppant pack 810 comprising coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500. Proppant pack 810 may include coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 in any suitable amount. In one or more exemplary embodiments, the proppant pack 810 may comprise at least about 1 weight percent, at least about 2 weight percent, at least about 5 weight percent, at least about 10 weight percent, at least about 20 weight percent, at least about 30 weight percent, at least about 40 weight percent, at least about 50 weight percent, at least about 60 weight percent, at least about 70 weight percent, at least about 80 weight percent, at least about 90 weight percent, at least about 95 weight percent, at least about 99 weight percent, or 100 weight percent coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500.
如图8中所示,预填充的筛网组件800可以包含具有穿孔段804的管802。至少一部分的穿孔段804可以被筛网806至少部分地包围。例如,筛网806可以围绕穿孔段804圆周布置并与管802轴向对准。环空808可以形成于管802和筛网806之间。支撑剂充填层810可以被布置于管802和筛网806之间,在环空808中。多个纵向布置的杆812可以围绕支撑剂充填层810来布置,使得筛网806至少部分地偏离支撑剂充填层810。杆812可以彼此间隔开并与管802同轴排列。筛网806可以缠绕在杆812周围并且通过焊接处814焊接到管802上。管802可以包含在其至少一个端部上的螺纹部分816,例如用于将预填充的筛网组件800连接到生产管(未示出)。图9描绘了沿着图8的线8-8截取的预填充的筛网的横截面图。预填充的筛网组件的实例可以在美国专利Nos.4,487,259和5,293,935中找到,其全部公开内容通过引用并入本文。As shown in FIG8 , a pre-packed screen assembly 800 can include a pipe 802 having a perforated section 804. At least a portion of the perforated section 804 can be at least partially surrounded by a screen 806. For example, the screen 806 can be circumferentially arranged around the perforated section 804 and axially aligned with the pipe 802. An annulus 808 can be formed between the pipe 802 and the screen 806. A proppant pack 810 can be arranged between the pipe 802 and the screen 806 in the annulus 808. A plurality of longitudinally arranged rods 812 can be arranged around the proppant pack 810 such that the screen 806 is at least partially offset from the proppant pack 810. The rods 812 can be spaced apart from each other and aligned coaxially with the pipe 802. The screen 806 can be wrapped around the rods 812 and welded to the pipe 802 via welds 814. Tube 802 may include a threaded portion 816 on at least one end thereof, for example, for connecting pre-packed screen assembly 800 to production tubing (not shown). FIG9 depicts a cross-sectional view of the pre-packed screen taken along line 8-8 of FIG8. Examples of pre-packed screen assemblies can be found in U.S. Patent Nos. 4,487,259 and 5,293,935, the entire disclosures of which are incorporated herein by reference.
支撑剂充填层810熔合在一起和/或固结。可以在将支撑剂微粒包含在环空808中之前、期间或之后,固结支撑剂充填层810。例如,可以将松散的、未固结的树脂涂布的支撑剂微粒引入到预填充的筛网组件800的环空808中。在将涂布的支撑剂100、200和/或经包封的支撑剂300、400、500引入到环空808中之后,反应性交联剂可以接触支撑剂100、200和/或经包封的支撑剂300、400、500,以固结支撑剂充填层810。在表面上的预填充的筛网组件800完成之后,预填充的组件800可以在井下被降低到期望的深度。The proppant pack 810 is fused together and/or consolidated. The proppant pack 810 can be consolidated before, during, or after the proppant particles are contained in the annulus 808. For example, loose, unconsolidated resin-coated proppant particles can be introduced into the annulus 808 of the prepacked screen assembly 800. After the coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500 are introduced into the annulus 808, the reactive crosslinking agent can contact the proppant 100, 200 and/or encapsulated proppant 300, 400, 500 to consolidate the proppant pack 810. After the prepacked screen assembly 800 is completed at the surface, the prepacked assembly 800 can be lowered downhole to the desired depth.
根据若干示例性实施方式,本文中所公开的涂布的支撑剂100、200和/或经包封的支撑剂300、400、500可以被放置于任何生产管中,例如隔水管(riser),从而将化学处理剂102递送到任何下游管和/或装置。根据若干示例性实施方式,涂布的支撑剂100、200和/或经包封的支撑剂300、400、500可以被放置于任何管道或处理装置中,例如热交换器,从而将化学处理剂102递送到管道或任何下游处理管和/或装置。涂布的支撑剂100、200和/或经包封的支撑剂300、400、500可以以任何合适的方式被放置在生产管、管道和/或处理管中。在一个或多个示例性实施方式中,涂布的支撑剂100、200和/或经包封的支撑剂300、400、500可以被放置或包含在可移除的罐中,可移除的罐然后可以被放置在生产管、管道和/或处理管中,例如上游且靠近泵或压缩机。According to several exemplary embodiments, the coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 disclosed herein can be placed in any production tubing, such as a riser, to deliver the chemical treatment 102 to any downstream tubing and/or equipment. According to several exemplary embodiments, the coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 can be placed in any pipeline or process equipment, such as a heat exchanger, to deliver the chemical treatment 102 to the pipeline or any downstream process tubing and/or equipment. The coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 can be placed in the production tubing, pipeline, and/or process tubing in any suitable manner. In one or more exemplary embodiments, the coated proppants 100, 200 and/or encapsulated proppants 300, 400, 500 may be placed or contained in a removable canister, which may then be placed in a production tubing, pipeline, and/or process tubing, e.g., upstream and proximate to a pump or compressor.
图10描绘了具有放置在管1112内的罐1002的组件1000的横截面侧视图。罐1002可以包含支撑剂充填层1004,支撑剂充填层1004包含涂布的支撑剂100、200和/或经包封的支撑剂300、400、500。罐1002可以具有任何合适的尺寸和形状。例如,罐1002可以具有与管1112的尺寸和形状相对应的尺寸和形状。管1112可以是附接于热交换器、管式反应器、海底立管、管道、泵或任何其它合适的工艺设备或者以其他方式与热交换器、管式反应器、海底立管、管道、泵或任何其它合适的工艺设备流体连通的部件。如图10中所示,罐1002可以具有圆柱形主体1006,其具有敞开的第一端1008和敞开的第二端1010,以允许流体从第一端流到第二端。圆柱形主体1006的至少一部分可以以任何合适的方式附接到管1112的内壁或表面,用于将罐1002固定到管1112。例如,主体1006可以包括螺纹段(未示出),螺纹段能够与位于管1112上或内部的相对应的螺纹段(未示出)配合。FIG10 depicts a cross-sectional side view of an assembly 1000 having a tank 1002 positioned within a tube 1112. Tank 1002 may include a proppant pack 1004 comprising coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500. Tank 1002 may have any suitable size and shape. For example, tank 1002 may have a size and shape corresponding to that of tube 1112. Tube 1112 may be a component that is attached to or otherwise in fluid communication with a heat exchanger, tubular reactor, subsea riser, pipeline, pump, or any other suitable process equipment. As shown in FIG10 , tank 1002 may have a cylindrical body 1006 having an open first end 1008 and an open second end 1010 to allow fluid to flow from the first end to the second end. At least a portion of the cylindrical body 1006 can be attached to the inner wall or surface of the tube 1112 in any suitable manner for securing the canister 1002 to the tube 1112. For example, the body 1006 can include a threaded section (not shown) that can mate with a corresponding threaded section (not shown) located on or within the tube 1112.
图11描绘了罐1002的横截面端视图。支撑剂充填层1004可以填充主体1006和/或罐1002的内部体积的整个横截面。在一个或多个示例性实施方式中,支撑剂充填层1004至少部分地填充罐1002的主体1006的内部体积。支撑剂充填层1004可以填充主体1006的内部体积的至少10体积%、至少25体积%、至少50体积%、至少75体积%、至少90体积%、至少95体积%、或至少99体积%或约100体积%。在一个或多个示例性实施式中,支撑剂充填层1004可以占据约10体积%至约90体积%、约20体积%至约80体积%、或约30体积%至约70体积%的主体1006的内部体积。支撑剂充填层1004可以具有任何合适的密度的涂布的支撑剂100、200和/或封装的支撑剂300、400、500。例如,可以选择涂布的支撑剂100、200和/或经包封的支撑剂300、400、500在支撑剂充填层1004中的量,以允许从第一端1008到第二端1010的任何期望的流体流速。图12描绘了罐1002的透视图,其具有示出支撑剂充填层1004的切除段1200。支撑剂充填层可以通过流体可渗透筛网1202至少部分地包含在主体1006内,第一筛网1202位于第一端1008附近,第二筛网(未示出)位于第二端1010附近。筛网1202可以具有适合于允许流体流过进入和离开罐1002并阻止来自罐1002的支撑剂流的任何构造或设计。FIG11 depicts a cross-sectional end view of tank 1002. Proppant pack 1004 can fill the entire cross-section of body 1006 and/or the interior volume of tank 1002. In one or more exemplary embodiments, proppant pack 1004 at least partially fills the interior volume of body 1006 of tank 1002. Proppant pack 1004 can fill at least 10% by volume, at least 25% by volume, at least 50% by volume, at least 75% by volume, at least 90% by volume, at least 95% by volume, or at least 99% by volume, or approximately 100% by volume of the interior volume of body 1006. In one or more exemplary embodiments, proppant pack 1004 can occupy from about 10% to about 90% by volume, from about 20% to about 80% by volume, or from about 30% to about 70% by volume of the interior volume of body 1006. 10. The proppant pack 1004 can have any suitable density of coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500. For example, the amount of coated proppant 100, 200 and/or encapsulated proppant 300, 400, 500 in the proppant pack 1004 can be selected to allow any desired fluid flow rate from the first end 1008 to the second end 1010. FIG12 depicts a perspective view of the tank 1002 with a cutaway section 1200 showing the proppant pack 1004. The proppant pack can be at least partially contained within the body 1006 by fluid permeable screens 1202, with a first screen 1202 located near the first end 1008 and a second screen (not shown) located near the second end 1010. Screen 1202 may have any configuration or design suitable for allowing fluid to flow into and out of tank 1002 and preventing proppant flow from tank 1002 .
下文的实例是对上文讨论的组合物和方法的说明。The following examples are illustrative of the compositions and methods discussed above.
实施例Example
使用示例性材料进行以下实例,以便确定DTPMP(二亚乙基三胺五(亚甲基膦酸),其为腐蚀抑制剂和阻垢剂)从用各种聚合物涂布的且注入DTPMP的多孔支撑剂的洗脱速率,并与注入DTPMP的未涂布的多孔支撑剂。这些实例意在说明本发明的示例性实施方式,并不意图是穷举的。The following examples were conducted using exemplary materials to determine the elution rate of DTPMP (diethylenetriaminepenta(methylenephosphonic acid), a corrosion inhibitor and scale inhibitor) from porous proppants coated with various polymers and infused with DTPMP, compared to uncoated porous proppants infused with DTPMP. These examples are intended to illustrate exemplary embodiments of the present invention and are not intended to be exhaustive.
实施例1Example 1
四个500克批次的20/40 CARBO UltraLite每个均用固含量为41%的二亚乙基三胺五(亚甲基膦酸)(“DTPMP”)溶液注入,然后在下文所描述的两步法中用半渗透性的基本上不可降解的聚合物涂布,其中20/40 CARBO UltraLite是ASG为2.71、孔隙率为20-25%并且可从CARBO Ceramics,Inc.购得的一种超轻质陶瓷支撑剂,二亚乙基三胺五(亚甲基膦酸)(“DTPMP”)溶液可从Riteks,Inc.购得。Four 500 gram batches of 20/40 CARBO UltraLite, an ultra-lightweight ceramic proppant having an ASG of 2.71 and a porosity of 20-25%, commercially available from CARBO Ceramics, Inc., were each injected with a 41% solids solution of diethylenetriaminepenta(methylenephosphonic acid) ("DTPMP"), commercially available from Riteks, Inc., and then coated with a semi-permeable, substantially non-degradable polymer in a two-step process described below.
将每批次支撑剂在设定为482°F(250℃)的烘箱中加热约1小时。然后将经加热的批次的支撑剂从烘箱中取出并冷却,直到通过热电偶监测时它们达到在430-440°F之间的温度。一旦支撑剂批次达到所期望的温度,将64.2克DTPMP溶液加入到每批次中,并允许注入到支撑剂微粒中约3分钟,使得DTPMP占经注入的支撑剂的5重量%。在用DTPMP注入支撑剂微粒之后,每个批次用半渗透性的基本上不可降解的聚合物涂布。Each batch of proppant was heated in an oven set at 482°F (250°C) for approximately 1 hour. The heated batches of proppant were then removed from the oven and cooled until they reached a temperature between 430-440°F as monitored by a thermocouple. Once the proppant batches reached the desired temperature, 64.2 grams of DTPMP solution was added to each batch and allowed to infuse into the proppant particles for approximately 3 minutes, such that the DTPMP comprised 5% by weight of the injected proppant. After the proppant particles were infused with DTPMP, each batch was coated with a semi-permeable, substantially non-degradable polymer.
根据下文的程序用苯酚甲醛标准反应性树脂涂布批次1支撑剂,苯酚甲醛标准反应性树脂可从Plastics Engineering Company在商品名Plenco 14870下购得。与下文中所讨论的其他苯酚甲醛树脂相比,Plenco 14870树脂具有在150℃下约1100cps的相对低的粘度。在涂布过程后,批次1支撑剂包含2重量%的聚合物涂层。The Batch 1 proppant was coated with a phenol-formaldehyde standard reactive resin, available from Plastics Engineering Company under the trade name Plenco 14870, according to the following procedure. Compared to the other phenol-formaldehyde resins discussed below, Plenco 14870 resin has a relatively low viscosity of approximately 1100 cps at 150° C. After the coating process, the Batch 1 proppant contained 2 wt.% of the polymer coating.
将批次1支撑剂置于加热的混合碗中,并用热电偶监测直到支撑剂达到410-420°F之间的温度。当支撑剂达到所期望的温度时,将8.08克的苯酚甲醛树脂加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入2.63克可从The Chemical Company商购获得的40%六亚甲基四胺(其也称为“hexamine”)溶液,以交联和固化苯酚甲醛树脂,并且允许混合1分25秒。最后,加入1.2克可从The Lubrizol Corporation以商品名“ChembetaineTMCAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并混合1分钟。The Batch 1 proppant was placed in a heated mixing bowl and monitored with a thermocouple until the proppant reached a temperature between 410-420°F. When the proppant reached the desired temperature, 8.08 grams of phenol formaldehyde resin was added to the proppant, melted, and spread over the proppant for approximately 45 seconds. Next, 2.63 grams of a 40% hexamethylenetetramine (also known as "hexamine") solution commercially available from The Chemical Company was added to crosslink and cure the phenol formaldehyde resin and allowed to mix for 1 minute and 25 seconds. Finally, 1.2 grams of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade name "Chembetaine ™ CAS" was added and mixed for 1 minute.
根据下文的程序用苯酚甲醛高反应性高粘度聚合物树脂涂布批次2支撑剂,苯酚甲醛高反应性高粘度聚合物树脂可从Plastics Engineering Company在商品名Plenco14750下购得。与上文和下文中所讨论的其他苯酚甲醛树脂相比,Plenco 14750树脂具有在150℃下约34900cps的相对高的粘度。在涂布过程后,批次2支撑剂包含2重量%的聚合物涂层。The Batch 2 proppants were coated with a phenol formaldehyde highly reactive, high viscosity polymer resin, commercially available from Plastics Engineering Company under the trade name Plenco 14750, according to the following procedure. Compared to the other phenol formaldehyde resins discussed above and below, Plenco 14750 resin has a relatively high viscosity of approximately 34,900 cps at 150° C. After the coating process, the Batch 2 proppants contained 2% by weight of the polymer coating.
将批次2支撑剂置于加热的混合碗中,并用热电偶监测直到支撑剂达到410-420°F之间的温度。当支撑剂达到所期望的温度时,将8.08克的苯酚甲醛树脂加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入2.63克可从The Chemical Company商购获得的40%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合1分25秒。最后,加入1.2克可从The Lubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并混合1分钟。The Batch 2 proppant was placed in a heated mixing bowl and monitored with a thermocouple until the proppant reached a temperature between 410-420°F. When the proppant reached the desired temperature, 8.08 grams of phenol-formaldehyde resin was added to the proppant, allowed to melt, and spread over the proppant for approximately 45 seconds. Next, 2.63 grams of a 40% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol-formaldehyde resin and allowed to mix for 1 minute and 25 seconds. Finally, 1.2 grams of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade designation "Chembetaine ™ CAS" was added and mixed for 1 minute.
根据下文的程序用上文提到的苯酚甲醛高反应性高粘度聚合物树脂涂布批次3支撑剂,苯酚甲醛高反应性高粘度聚合物树脂可从Plastics Engineering Company在商品名Plenco 14750下购得。如上文所讨论,Plenco 14750树脂具有在150℃下约34900cps的相对高的粘度。在涂布过程后,批次3支撑剂包含4重量%的聚合物涂层。The Batch 3 proppants were coated with the above-mentioned phenol formaldehyde highly reactive, high viscosity polymer resin, commercially available from Plastics Engineering Company under the trade name Plenco 14750, according to the following procedure. As discussed above, Plenco 14750 resin has a relatively high viscosity of approximately 34,900 cps at 150° C. After the coating process, the Batch 3 proppants contained 4 wt.% of the polymer coating.
将批次3支撑剂置于加热的混合碗中,并用热电偶监测直到支撑剂达到410-420°F之间的温度。当支撑剂达到所期望的温度时,将17.61克的苯酚甲醛树脂加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入5.72克可从The Chemical Company商购获得的40%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合1分25秒。最后,加入1.2克可从The Lubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并混合1分钟。The Batch 3 proppant was placed in a heated mixing bowl and monitored with a thermocouple until the proppant reached a temperature between 410-420°F. When the proppant reached the desired temperature, 17.61 grams of phenol-formaldehyde resin was added to the proppant, allowed to melt, and spread over the proppant for approximately 45 seconds. Next, 5.72 grams of a 40% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol-formaldehyde resin and allowed to mix for 1 minute and 25 seconds. Finally, 1.2 grams of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade designation "Chembetaine ™ CAS" was added and mixed for 1 minute.
根据下文的程序用聚氨酯聚合物涂布批次4支撑剂,聚氨酯聚合物是通过将多异氰酸酯树脂与固化剂反应制得的,多异氰酸酯树脂和固化剂二者均可从Air Products,Inc.以商品名ISO HDiT和IC221分别购得。在涂布过程后,批次4支撑剂包含4重量%的聚氨酯聚合物涂层。The Batch 4 proppants were coated with a polyurethane polymer according to the following procedure. The polyurethane polymer was prepared by reacting a polyisocyanate resin with a curing agent, both of which are commercially available from Air Products, Inc. under the trade names ISO HDiT and IC221, respectively. After the coating process, the Batch 4 proppants contained 4 weight percent of the polyurethane polymer coating.
将批次4支撑剂置于保持在室温的混合碗中。在室温下,将13.5克的固化剂IC221添加到支撑剂批次中并混合1分钟。1分钟后,将7.2克的ISO HDiT多异氰酸酯树脂添加到支撑剂批次中,并与支撑剂混合大约5分钟。Batch 4 proppant was placed in a mixing bowl maintained at room temperature. At room temperature, 13.5 grams of IC221 curing agent was added to the proppant batch and mixed for 1 minute. After 1 minute, 7.2 grams of ISO HDiT polyisocyanate resin was added to the proppant batch and mixed with the proppant for approximately 5 minutes.
然后制备第五个支撑剂批次,其包含1000克的20/40 CARBO UltraLite陶瓷支撑剂。批次5支撑剂用DTPMP注入并在一步热灌注工艺中用苯酚甲醛高反应性低粘度聚合物树脂涂布,苯酚甲醛高反应性低粘度聚合物树脂可从Plastics Engineering Company在商品名Plenco 14862下购得。与上文和下文所讨论的其他苯酚甲醛树脂相比,Plenco 14862树脂具有在150℃下约1080cps的相对低的粘度。在一步热灌注工艺之后,批次5支撑剂包含2重量%的聚合物涂层。A fifth proppant batch was then prepared, comprising 1000 grams of 20/40 CARBO UltraLite ceramic proppant. The Batch 5 proppant was injected with DTPMP and coated with a phenol-formaldehyde, highly reactive, low-viscosity polymer resin commercially available from Plastics Engineering Company under the trade name Plenco 14862 in a one-step hot infusion process. Compared to the other phenol-formaldehyde resins discussed above and below, Plenco 14862 resin has a relatively low viscosity of approximately 1080 cps at 150°C. After the one-step hot infusion process, the Batch 5 proppant comprised 2 wt% of the polymer coating.
将批次5陶瓷支撑剂在设定为482°F(250℃)的烘箱中加热约小时。然后将经加热的批次的支撑剂从烘箱中取出并冷却,直到通过热电偶监测时其达到在430-440°F之间的温度。一旦支撑剂批次达到所期望的温度时,将128.4克的DTPMP溶液添加到批次中并允许注入到支撑剂微粒中约5秒,使得DTPMP占经注入的支撑剂的5重量%。5秒过后,添加17.35克的苯酚甲醛高反应性低粘度聚合物树脂(Plenco 14862)到支撑剂批次。另外5秒过后,添加5.64克可从The Chemical Company商购获得的40%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合10分钟15秒。最后,加入1.2克可从The Lubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并允许混合另外30秒。Batch 5 ceramic proppants were heated in an oven set at 482°F (250°C) for approximately one hour. The heated batch of proppants was then removed from the oven and allowed to cool until it reached a temperature between 430-440°F as monitored by a thermocouple. Once the proppant batch reached the desired temperature, 128.4 grams of a DTPMP solution was added to the batch and allowed to infuse into the proppant particles for approximately 5 seconds, such that the DTPMP comprised 5% by weight of the injected proppant. After 5 seconds, 17.35 grams of a phenol formaldehyde highly reactive, low viscosity polymer resin (Plenco 14862) was added to the proppant batch. After another 5 seconds, 5.64 grams of a 40% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol formaldehyde resin, and mixing was allowed for 10 minutes and 15 seconds. Finally, 1.2 grams of 50-60% cocamidopropyl hydroxysultaine surfactant, available from The Lubrizol Corporation under the trade designation "Chembetaine ™ CAS," was added and allowed to mix for an additional 30 seconds.
最后,制备第六批次支撑剂作为对照。批次6(对照支撑剂批次)包含1000克的20/40 CARBO UltraLite陶瓷支撑剂,并用DTPMP注入,但不包含聚合物涂层。Finally, a sixth proppant batch was prepared as a control.Batch 6 (control proppant batch) contained 1000 grams of 20/40 CARBO UltraLite ceramic proppant injected with DTPMP but did not contain a polymer coating.
将批次6陶瓷支撑剂在设定为482°F(250℃)的烘箱中加热约1小时。将经加热的批次的支撑剂从烘箱中取出并冷却,直到通过热电偶监测时其达到在430-440°F之间的温度。一旦支撑剂批次达到所期望的温度时,添加241.8克的DTPMP溶液到批次中,并允许注入到支撑剂微粒约3分钟,使得DTPMP占经注入的支撑剂的9重量%。Batch 6 ceramic proppant was heated in an oven set at 482°F (250°C) for approximately 1 hour. The heated batch of proppant was removed from the oven and cooled until it reached a temperature between 430-440°F as monitored by a thermocouple. Once the proppant batch reached the desired temperature, 241.8 grams of DTPMP solution was added to the batch and allowed to infuse into the proppant particles for approximately 3 minutes, resulting in a DTPMP concentration of 9 weight percent of the injected proppant.
下表1表示实施例1所制备的6个批次Table 1 below shows the six batches prepared in Example 1
表1-实施例1各批次Table 1 - Batches of Example 1
然后将支撑剂批次1-6置于海水洗脱液中1小时。海水洗脱液是根据ASTM D1141-98(2013)程序制备,并且具有如下表2中所示的组成。Proppant batches 1-6 were then placed in a seawater eluent for 1 hour. The seawater eluent was prepared according to the ASTM D1141-98 (2013) procedure and had the composition shown in Table 2 below.
表2Table 2
1小时后,测定洗脱液中存在的DTPMP的量(百万分之份数,ppm)。对于支撑剂批次1-5中的每一个来说,随后分别在2、3、6、25、27.5、29.5和97.5小时时测试洗脱液中DTPMP的存在。对于支撑剂批次1,在100、102、104.5和120.5小时时额外测试洗脱液中DTPMP的存在。对于批次6,随后在2、3、4、5、21、22、23、24、26、27、28、29、44、47、49、53、70和74小时时测试洗脱液中DTPMP的存在。After 1 hour, the amount of DTPMP present in the eluate was determined (parts per million, ppm). For each of proppant batches 1-5, the eluate was subsequently tested for the presence of DTPMP at 2, 3, 6, 25, 27.5, 29.5, and 97.5 hours, respectively. For proppant batch 1, the eluate was additionally tested for the presence of DTPMP at 100, 102, 104.5, and 120.5 hours. For batch 6, the eluate was subsequently tested for the presence of DTPMP at 2, 3, 4, 5, 21, 22, 23, 24, 26, 27, 28, 29, 44, 47, 49, 53, 70, and 74 hours.
将在洗脱液中检测到的以ppm计的DTPMP的量作为时间的函数作图,以获得图13中所示的洗脱特征曲线。在图13中,已经绘制了在6ppm处的线,其表示作为腐蚀抑制剂和阻垢剂的DTPMP的最小有效浓度。通过绘制支撑剂批次1-6的洗脱液中检测到的DTPMP的量与时间的图并将这些结果与6ppm线进行比较,可以确定具体支撑剂批次洗脱有效量的DTPMP的时间长度。The amount of DTPMP detected in the eluate in ppm was plotted as a function of time to obtain the elution profile shown in FIG13. In FIG13, a line has been drawn at 6 ppm, which represents the minimum effective concentration of DTPMP as a corrosion inhibitor and scale inhibitor. By plotting the amount of DTPMP detected in the eluate of proppant batches 1-6 versus time and comparing these results to the 6 ppm line, the length of time it takes for a particular proppant batch to elute an effective amount of DTPMP can be determined.
图13清楚地表明,与不包含半渗透性基本不可降解聚合物涂层的支撑剂批次6相比,包含半渗透性基本上不可降解聚合物涂层的支撑剂批次1-5洗脱有效量的DTPMP较长的一段时间。图13也清楚地表明,对于根据两步法(即支撑剂批次1-3)的用5重量%DTPMP注入且用2重量%苯酚甲醛涂布的三个支撑剂批次来说,用于制造苯酚甲醛聚合物涂层的树脂粘度越低,其中洗脱有效量的DTPMP的时间越长。另外,图13表明当使用具有相对较低粘度的苯酚甲醛树脂制备聚合物涂层时,与根据一次方法涂布的支撑剂(批次5)相比,根据两步法涂布的支撑剂(批次1)洗脱有效量的DTPMP更长时间。最后,图13表明,对于根据两步法的用5重量%的DTPMP注入且用2%或4%(重量)的苯酚甲醛涂布的三种支撑剂批次(即支撑剂批次1-3)来说,与根据两步法的用5重量%DTPMP注入且用2重量%的聚氨酯涂布的支撑剂相比,有效量的DTPMP洗脱更长时间。Figure 13 clearly shows that proppant batches 1-5, which included a semipermeable, substantially non-degradable polymer coating, eluted an effective amount of DTPMP over a longer period of time compared to proppant batch 6, which did not include a semipermeable, substantially non-degradable polymer coating. Figure 13 also clearly shows that for the three proppant batches injected with 5 wt% DTPMP and coated with 2 wt% phenol formaldehyde according to the two-step process (i.e., proppant batches 1-3), the lower the viscosity of the resin used to make the phenol formaldehyde polymer coating, the longer the time it took to elute an effective amount of DTPMP. In addition, Figure 13 shows that when a phenol formaldehyde resin having a relatively low viscosity is used to prepare the polymer coating, the proppant coated according to the two-step process (Batch 1) elutes an effective amount of DTPMP over a longer period of time compared to the proppant coated according to the one-step process (Batch 5). Finally, FIG. 13 shows that for the three proppant batches injected with 5 wt. % DTPMP and coated with either 2 wt. % or 4 wt. % phenol formaldehyde according to the two-step process (i.e., Proppant Batches 1-3), the effective amount of DTPMP eluted over a longer period of time compared to the proppant injected with 5 wt. % DTPMP and coated with 2 wt. % polyurethane according to the two-step process.
实施例2Example 2
将下文中称为“批次7-9”的三个1000磅生产批次的20/40 CARBO UltraLite用上述实施例1中提到的DTPMP溶液注入,然后按照下文的程序用可从Plastics EngineeringCompany在商品名Plenco 14941下购得的苯酚甲醛标准反应性树脂涂布。与上文讨论的其它酚醛树脂相比,Plenco 14941树脂具有在150℃下约1850cps的相对中等粘度。Three 1000 pound production batches of 20/40 CARBO UltraLite, hereinafter referred to as "Batches 7-9," were impregnated with the DTPMP solution described above in Example 1 and then coated according to the following procedure with a phenol formaldehyde standard reactive resin available from Plastics Engineering Company under the trade designation Plenco 14941. Compared to the other phenolic resins discussed above, Plenco 14941 resin has a relatively moderate viscosity of approximately 1850 cps at 150°C.
批次7-9中的每一个均用183.6磅DTPMP溶液注入,使得DTPMP占经注入的支撑剂的7重量%。然后将批次7-9的支撑剂用苯酚甲醛标准反应性中等粘度聚合物树脂(Plenco14941)在两步法中涂布。两步法后,批次7支撑剂包含0.5重量%的聚合物涂层,批次8支撑剂包含1.0重量%的聚合物涂层,并且批次9支撑剂包含2.0重量%的聚合物涂层。Each of Lots 7-9 was injected with 183.6 lbs of DTPMP solution, resulting in DTPMP comprising 7 wt% of the injected proppant. The proppant from Lots 7-9 was then coated with a phenol formaldehyde standard reactive medium viscosity polymer resin (Plenco 14941) in a two-step process. After the two-step process, Lot 7 proppant contained 0.5 wt% of the polymer coating, Lot 8 proppant contained 1.0 wt% of the polymer coating, and Lot 9 proppant contained 2.0 wt% of the polymer coating.
在支撑剂微粒用7%DTPMP注入后,每个批次均用不同量的相同的半渗透性基本上不可降解的聚合物涂布。批次7支撑剂被加热到415°F。当支撑剂达到所期望的温度时,将6.6磅的苯酚甲醛标准反应性中等粘度聚合物树脂(Plenco 14941)加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入2.8磅可从The Chemical Company商购获得的30%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合25秒。最后,加入0.5磅可从The Lubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并允许混合。After the proppant particles were injected with 7% DTPMP, each batch was coated with a different amount of the same semi-permeable, substantially non-degradable polymer. Batch 7 proppant was heated to 415°F. When the proppant reached the desired temperature, 6.6 pounds of phenol formaldehyde standard reactive medium viscosity polymer resin (Plenco 14941) was added to the proppant, melted, and spread over the proppant for approximately 45 seconds. Next, 2.8 pounds of a 30% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol formaldehyde resin and allowed to mix for 25 seconds. Finally, 0.5 pounds of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade name "Chembetaine ™ CAS" was added and allowed to mix.
批次8支撑剂被加热到415°F。当支撑剂达到所期望的温度时,将12.3磅的苯酚甲醛标准反应性中等粘度聚合物树脂(Plenco 14941)加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入5.2磅可从The Chemical Company商购获得的30%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合25秒。最后,添加0.5磅可从TheLubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并允许混合。Batch 8 proppant was heated to 415°F. When the proppant reached the desired temperature, 12.3 pounds of phenol formaldehyde standard reactive medium viscosity polymer resin (Plenco 14941) was added to the proppant, allowed to melt, and spread over the proppant for approximately 45 seconds. Next, 5.2 pounds of a 30% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol formaldehyde resin and allowed to mix for 25 seconds. Finally, 0.5 pounds of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade designation "Chembetaine ™ CAS" was added and allowed to mix.
批次9支撑剂被加热到415°F。当支撑剂达到所期望的温度时,将22.7磅的苯酚甲醛标准反应性中等粘度聚合物树脂(Plenco 14941)加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,添加9.7磅可从The Chemical Company商购获得的30%六亚甲基四胺溶液,以交联和固化苯酚甲醛树脂,并且允许混合25秒。最后,添加0.5磅可从TheLubrizol Corporation以商品名“ChembetaineTM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂,并允许混合。The Batch 9 proppant was heated to 415°F. When the proppant reached the desired temperature, 22.7 pounds of phenol formaldehyde standard reactive medium viscosity polymer resin (Plenco 14941) was added to the proppant, allowed to melt, and spread over the proppant for approximately 45 seconds. Next, 9.7 pounds of a 30% hexamethylenetetramine solution commercially available from The Chemical Company was added to crosslink and cure the phenol formaldehyde resin and allowed to mix for 25 seconds. Finally, 0.5 pounds of a 50-60% cocamidopropyl hydroxysultaine surfactant commercially available from The Lubrizol Corporation under the trade designation "Chembetaine ™ CAS" was added and allowed to mix.
将实施例2的支撑剂批次7-9与实施例1的支撑剂批次1、2和6进行比较,如下表3中所指示。Proppant batches 7-9 of Example 2 were compared to proppant batches 1, 2, and 6 of Example 1, as indicated in Table 3 below.
表3-实施例2批次Table 3 - Example 2 batch
然后将支撑剂批次7-9置于海水洗脱液中1小时。海水洗脱液是根据ASTM D1141-98(2013)程序制备,并且具有上表2中所示的组成。1小时后,测定洗脱液中存在的DTPMP的量。随后分别在2、3、4、5、6、7、8、25、29、33和48.5小时时测试洗脱液中DTPMP的存在。对于支撑剂批次9,在53.5和55.5小时时额外测试洗脱液中DTPMP的存在。对于批次1、2和6,如上文实施例1中所描述,随后测试洗脱液中DTPMP的存在。Proppant batches 7-9 were then placed in a seawater eluent for 1 hour. The seawater eluent was prepared according to the ASTM D1141-98 (2013) procedure and had the composition shown in Table 2 above. After 1 hour, the amount of DTPMP present in the eluent was determined. The eluent was subsequently tested for the presence of DTPMP at 2, 3, 4, 5, 6, 7, 8, 25, 29, 33, and 48.5 hours. For proppant batch 9, the eluent was additionally tested for the presence of DTPMP at 53.5 and 55.5 hours. For batches 1, 2, and 6, the eluent was subsequently tested for the presence of DTPMP as described in Example 1 above.
将在对批次7-9的洗脱液中检测到的以ppm计的DTPMP的量和来自实施例1的批次1、2和6的数据一起作为时间的函数作图,以获得图14中所示的洗脱特征曲线。在图14中,已经绘制了在6ppm处的线,其表示作为腐蚀抑制剂和阻垢剂的DTPMP的最小有效浓度。通过绘制支撑剂批次1-2和6-9的洗脱液中检测到的DTPMP的量与时间的图并将这些结果与6ppm线进行比较,可以确定具体支撑剂批次洗脱有效量的DTPMP的时间长度。The amount of DTPMP detected in the eluates of batches 7-9, expressed in ppm, was plotted as a function of time along with data from batches 1, 2, and 6 of Example 1 to produce the elution profiles shown in FIG14. In FIG14, a line has been drawn at 6 ppm, which represents the minimum effective concentration of DTPMP as a corrosion inhibitor and scale inhibitor. By plotting the amount of DTPMP detected in the eluates of proppant batches 1-2 and 6-9 versus time and comparing these results to the 6 ppm line, it is possible to determine the length of time it takes for a particular proppant batch to elute an effective amount of DTPMP.
图14清楚地表明,与不包含半渗透性基本不可降解聚合物涂层的支撑剂批次6相比,包含半渗透性的基本上不可降解的聚合物涂层的支撑剂批次7-9洗脱有效量的DTPMP较长的一段时间。此外,图14清楚地表明,对于根据两步法(即支撑剂批次7-9)的用7重量%的DTPMP注入且用0.5%、1.0%和2.0重量%的苯酚甲醛涂布的三个支撑剂批次来说,苯酚甲醛聚合物涂层的重量百分数越高,洗脱有效量的DTPMP的时间越长。Figure 14 clearly shows that proppant batches 7-9, which included a semipermeable, substantially non-degradable polymer coating, eluted an effective amount of DTPMP over a longer period of time than proppant batch 6, which did not include a semipermeable, substantially non-degradable polymer coating. Furthermore, Figure 14 clearly shows that for the three proppant batches injected with 7 wt % DTPMP and coated with 0.5 wt %, 1.0 wt %, and 2.0 wt % phenol formaldehyde according to the two-step process (i.e., proppant batches 7-9), the higher the weight percentage of the phenol formaldehyde polymer coating, the longer the time to elute an effective amount of DTPMP.
实施例3Example 3
将下文中称为“批次10”的500克批次的20/40 CARBO UltraLite用64.2克的上述实施例1中提到的DTPMP溶液注入,使得DTPMP占经注入的支撑剂的5重量%,然后用聚乳酸涂布,使得在两步热工艺中最终产品包含2重量%的聚乳酸涂层。聚乳酸是可降解的聚合物涂层,其可从Danimer在商品名“92938”下购得。将500克的20/40 CARBO UltraLite在设置为250℃的烘箱中加热1小时。将64.2克的DTPMP溶液添加到经加热的支撑剂中并允许混合3分钟。然后将经注入的支撑剂加热到193℃,向批次中添加51.0克的聚乳酸聚合物树脂,并允许混合大约10分钟。A 500-gram batch of 20/40 CARBO UltraLite, hereinafter referred to as "Batch 10," was injected with 64.2 grams of the DTPMP solution described in Example 1 above, such that the DTPMP comprised 5 weight percent of the injected proppant, and then coated with polylactic acid, such that the final product contained a 2 weight percent polylactic acid coating in a two-step thermal process. Polylactic acid is a degradable polymer coating commercially available from Danimer under the trade designation "92938." 500 grams of 20/40 CARBO UltraLite was heated in an oven set at 250°C for 1 hour. 64.2 grams of the DTPMP solution was added to the heated proppant and allowed to mix for 3 minutes. The injected proppant was then heated to 193°C, and 51.0 grams of polylactic acid polymer resin was added to the batch and allowed to mix for approximately 10 minutes.
根据上文所讨论的程序,将下文中称为“批次11”的500克批次的20/40 CARBOUltraLite用DTPMP注入并用聚氨酯涂层涂布,除了使用3.6克的Ancarez ISO HDiT多异氰酸酯聚合物树脂来得到2重量%的聚氨酯涂层。A 500 gram batch of 20/40 CARBOUltraLite, hereinafter referred to as "Batch 11," was impregnated with DTPMP and coated with a polyurethane coating according to the procedure discussed above, except that 3.6 grams of Ancarez ISO HDiT polyisocyanate polymer resin was used to provide a 2 wt% polyurethane coating.
将支撑剂批次10和11与来自实施例1的支撑剂批次1和6进行比较,如下表4中所指示。Proppant Lots 10 and 11 were compared to Proppant Lots 1 and 6 from Example 1 as indicated in Table 4 below.
表4-实施例3批次Table 4 - Example 3 batch
然后将支撑剂批次1、6、10和11置于海水洗脱液中1小时。海水洗脱液是根据ASTMD1141-98(2013)程序制备,并且具有上表2中所示的组成。1小时后,测定洗脱液中存在的DTPMP的量。随后分别在2、3、4、5、21、22、23、24、26、27、28、29、44、47、49、53、70和74小时时测试洗脱液中DTPMP的存在。对于支撑剂批次1,在93、98、165、173、189.5、197.5和218小时时额外测试洗脱液中DTPMP的存在。Proppant batches 1, 6, 10, and 11 were then placed in a seawater eluent for one hour. The seawater eluent was prepared according to the ASTM D1141-98 (2013) procedure and had the composition shown in Table 2 above. After one hour, the amount of DTPMP present in the eluent was determined. The eluent was subsequently tested for the presence of DTPMP at 2, 3, 4, 5, 21, 22, 23, 24, 26, 27, 28, 29, 44, 47, 49, 53, 70, and 74 hours. For proppant batch 1, the eluent was additionally tested for the presence of DTPMP at 93, 98, 165, 173, 189.5, 197.5, and 218 hours.
将洗脱液中检测到的以ppm计的DTPMP的量作为时间的函数作图,以获得图15中所示的洗脱特征曲线。在图15中,已经绘制了在6ppm处的线,其表示作为腐蚀抑制剂和阻垢剂的DTPMP的最小有效浓度。通过绘制支撑剂批次1、6、10和11的洗脱液中检测到的DTPMP的量与时间的图并将这些结果与6ppm线进行比较,可以确定具体支撑剂批次洗脱有效量的DTPMP的时间长度。The amount of DTPMP detected in the eluate in ppm was plotted as a function of time to obtain the elution profile shown in FIG15. In FIG15, a line has been drawn at 6 ppm, which represents the minimum effective concentration of DTPMP as a corrosion inhibitor and scale inhibitor. By plotting the amount of DTPMP detected in the eluate of proppant batches 1, 6, 10, and 11 versus time and comparing these results to the 6 ppm line, the length of time it took for a particular proppant batch to elute an effective amount of DTPMP can be determined.
图15清楚地表明,与用5重量%的DTPMP注入且分别用2.0重量%的聚乳酸和聚氨酯涂布的支撑剂批次10和11相比,根据两步法的用5重量%的DTPMP注入且用2重量%的苯酚甲醛涂布的洗脱有效量的DTPMP较长的一段时间。此外,图15表明,与不包含半渗透性基本不可降解聚合物涂层的支撑剂批次6相比,分别包含可降解的和半渗透性的基本上不可降解的聚合物涂层的支撑剂批次10和11洗脱有效量的DTPMP较长的一段时间。图15也表明,对于用5重量%的DTPMP注入且用2.0重量%的聚乳酸(可降解的聚合物)涂布的支撑剂批次10和用5重量%的DTPMP注入且用2.0重量%的聚氨酯(半渗透性的基本上不可降解的聚合物)涂布的支撑剂批次11来说,获得基本上类似的结果。FIG15 clearly shows that proppant batches 10 and 11 injected with 5 wt% DTPMP and coated with 2 wt% phenol formaldehyde according to the two-step process eluted an effective amount of DTPMP over a longer period of time than proppant batches 10 and 11 injected with 5 wt% DTPMP and coated with 2.0 wt% polylactic acid and polyurethane, respectively. Furthermore, FIG15 shows that proppant batches 10 and 11, each containing a degradable and semipermeable substantially nondegradable polymer coating, eluted an effective amount of DTPMP over a longer period of time than proppant batch 6, which did not contain a semipermeable substantially nondegradable polymer coating. FIG15 also shows that substantially similar results were obtained for proppant batch 10 injected with 5 wt% DTPMP and coated with 2.0 wt% polylactic acid (a degradable polymer) and proppant batch 11 injected with 5 wt% DTPMP and coated with 2.0 wt% polyurethane (a semipermeable substantially nondegradable polymer).
上述结果表明,涂覆有半透性基本上不可降解聚合物(如苯酚甲醛和聚氨酯)的经注入的支撑剂微粒比典型的可降解涂层或没有任何涂层的支撑剂释放有效量的化学处理剂(如DTPMP)更长的一段时间。The above results indicate that injected proppant particles coated with semipermeable, substantially nondegradable polymers such as phenol formaldehyde and polyurethane release effective amounts of chemical treatment agents such as DTPMP for a longer period of time than typical degradable coatings or proppants without any coating.
实施例4Example 4
使用示例性材料进行以下实例,以便确定DTPMP从用DTPMP注入且用各种用量的可降解的涂层进一步涂布的经涂布的多孔支撑剂中的洗脱速率,并与用DTPMP注入但不包含可降解涂层的多孔支撑剂进行比较。The following examples were conducted using exemplary materials to determine the elution rate of DTPMP from coated porous proppants injected with DTPMP and further coated with various amounts of a degradable coating, and compared to porous proppants injected with DTPMP but not containing a degradable coating.
三个500克批次的20/40 CARBO UltraLite每个均用固含量为41%的二亚乙基三胺五(亚甲基膦酸)(“DTPMP”)溶液注入,然后在下文所描述的两步法中用半渗透性的基本上不可降解的聚合物涂布,其中20/40 CARBO UltraLite是ASG为2.71、孔隙率为20-25%并且可从CARBO Ceramics,Inc.购得的一种超轻质陶瓷支撑剂,二亚乙基三胺五(亚甲基膦酸)(“DTPMP”)溶液可从Riteks,Inc.购得。Three 500 gram batches of 20/40 CARBO UltraLite, an ultra-lightweight ceramic proppant having an ASG of 2.71 and a porosity of 20-25%, commercially available from CARBO Ceramics, Inc., were each injected with a 41% solids solution of diethylenetriaminepenta(methylenephosphonic acid) ("DTPMP"), commercially available from Riteks, Inc., and then coated with a semi-permeable, substantially non-degradable polymer in a two-step process described below.
将每批次支撑剂在设定为482°F(250℃)的烘箱中加热约1小时。然后将经加热的批次的支撑剂从烘箱中取出并冷却,直到通过热电偶监测时它们达到在430-440°F之间的温度。一旦支撑剂批次达到所期望的温度,将64.2克DTPMP溶液加入到每批次中,并允许注入到支撑剂微粒中约3分钟,使得DTPMP占经注入的支撑剂的5重量%。在用DTPMP注入支撑剂微粒之后,每个批次用半渗透性的基本上不可降解的聚合物涂布。Each batch of proppant was heated in an oven set at 482°F (250°C) for approximately 1 hour. The heated batches of proppant were then removed from the oven and cooled until they reached a temperature between 430-440°F as monitored by a thermocouple. Once the proppant batches reached the desired temperature, 64.2 grams of DTPMP solution was added to each batch and allowed to infuse into the proppant particles for approximately 3 minutes, such that the DTPMP comprised 5% by weight of the injected proppant. After the proppant particles were infused with DTPMP, each batch was coated with a semi-permeable, substantially non-degradable polymer.
然后根据下文的程序用苯酚甲醛高反应性高粘度聚合物树脂涂布含5重量%DTPMP的每个批次的支撑剂,苯酚甲醛高反应性高粘度聚合物树脂可从PlasticsEngineering Company在商品名Plenco 14750下购得。将每个批次置于加热的混合碗中,并用热电偶监测直到支撑剂达到410-420°F之间的温度。当支撑剂达到所期望的温度时,8.08克的苯酚甲醛树脂加入到支撑剂中,使其熔化并在支撑剂上铺展约45秒。接下来,加入2.63克由可从Bossco Industries,Inc.商购获得的纯六亚甲基四胺粉末制成的40%溶液,以交联和固化苯酚甲醛树脂,并且允许混合1分25秒。在苯酚甲醛涂布程序后,每个批次的支撑剂包含2重量%的聚合物涂层。Each batch of proppant containing 5 wt% DTPMP was then coated with a phenol-formaldehyde, highly reactive, high-viscosity polymer resin, available from Plastics Engineering Company under the trade name Plenco 14750, according to the following procedure. Each batch was placed in a heated mixing bowl and monitored with a thermocouple until the proppant reached a temperature between 410 and 420°F. When the proppant reached the desired temperature, 8.08 grams of the phenol-formaldehyde resin was added to the proppant, melted, and spread over the proppant for approximately 45 seconds. Next, 2.63 grams of a 40% solution made from pure hexamethylenetetramine powder, commercially available from Bossco Industries, Inc., was added to crosslink and cure the phenol-formaldehyde resin and allowed to mix for 1 minute and 25 seconds. After the phenol-formaldehyde coating procedure, each batch of proppant contained a 2 wt% polymer coating.
仅将批次1和2的包含2重量%的聚合物涂层的支撑剂进行同时涂覆可降解的涂层,并通过将热批次在250-300°F之间的温度下应用到可降解的壳溶液中来水淬,所述壳溶液包含约50%的聚烯烃和约50%的水并且可从Danimer Scientific在“MHG-00254”的商品名下购得。将批次1经受MHG-00254溶液2分钟,将批次2经受MHG-00254溶液2分钟,直到批次1具有2重量%的可降解壳,批次2具有4重量%的可降解壳。Only the proppants from batches 1 and 2 containing 2 wt% of the polymer coating were simultaneously coated with a degradable coating and water quenched by applying the hot batches to a degradable shell solution comprising approximately 50% polyolefin and approximately 50% water, available from Danimer Scientific under the trade designation "MHG-00254," at a temperature between 250° F. and 300° F. Batch 1 was subjected to the MHG-00254 solution for 2 minutes, and batch 2 was subjected to the MHG-00254 solution for 2 minutes, until batch 1 had a 2 wt% degradable shell and batch 2 had a 4 wt% degradable shell.
最后,将1.2克可从The Lubrizol Corporation以商品名“Chembetaine TM CAS”购得的50-60%椰油酰胺丙基羟基磺基甜菜碱表面活性剂加入到每个批次,并使其混合1分钟。Finally, 1.2 grams of 50-60% cocamidopropyl hydroxysultaine surfactant, available from The Lubrizol Corporation under the trade designation "Chembetaine™ CAS," was added to each batch and allowed to mix for 1 minute.
下表5表示该实施例4所制备的3个批次。Table 5 below shows the three batches prepared in Example 4.
表5-实施例4批次Table 5 - Example 4 batch
然后将支撑剂批次1-6置于海水洗脱液中1小时。海水洗脱液根据ASTM D1141-98(2013)程序制备,并且具有如上表2所示的组成。Proppant batches 1-6 were then placed in a seawater eluent for 1 hour. The seawater eluent was prepared according to the ASTM D1141-98 (2013) procedure and had the composition shown in Table 2 above.
1小时后,测定洗脱液中存在的DTPMP的量(百万分之份数,ppm)。对于批次1和2来说,随后分别在20分钟、40分钟和60分钟时测试洗脱液中DTPMP的存在。对于支撑剂批次3,在10分钟、30分钟和50分钟时额外测试洗脱液中DTPMP的存在。After 1 hour, the amount of DTPMP present in the eluate was determined (parts per million, ppm). For batches 1 and 2, the eluate was subsequently tested for the presence of DTPMP at 20 minutes, 40 minutes, and 60 minutes, respectively. For proppant batch 3, the eluate was additionally tested for the presence of DTPMP at 10 minutes, 30 minutes, and 50 minutes.
将在洗脱液中检测到的以ppm计的DTPMP的量作为时间的函数作图,以获得图16中所示的洗脱特征曲线。图16清楚地表明,与不包含可降解的壳的支撑剂批次3相比,包含可降解的壳的支撑剂批次1和2降低了DTPMP的初始洗脱速率。图16还出人意料地表明,可降解的涂层的量翻倍(从2重量%到4重量%),DTPMP洗脱降低三倍(分别从19%到54%)。The amount of DTPMP detected in the eluate in ppm was plotted as a function of time to obtain the elution profile shown in Figure 16. Figure 16 clearly shows that proppant batches 1 and 2, which contain a degradable shell, reduce the initial elution rate of DTPMP compared to proppant batch 3, which does not contain a degradable shell. Figure 16 also surprisingly shows that doubling the amount of degradable coating (from 2 wt% to 4 wt%) reduces DTPMP elution by a factor of three (from 19% to 54%, respectively).
本公开的示例性实施方式还涉及如下段落中的任意一个或多个段落:Exemplary embodiments of the present disclosure may also relate to any one or more of the following paragraphs:
1.用于水力压裂的陶瓷支撑剂组合物,所述组合物包含:具有渗透性和传导性的非多孔微粒;多孔陶瓷微粒,其中所述多孔陶瓷微粒用化学处理剂注入;其中组合物的渗透率至少等于非多孔微粒的渗透率;并且其中所述组合物的传导率是所述非多孔微粒的传导率的至少约70%。1. A ceramic proppant composition for hydraulic fracturing, the composition comprising: non-porous microparticles having permeability and conductivity; porous ceramic microparticles, wherein the porous ceramic microparticles are injected with a chemical treatment; wherein the permeability of the composition is at least equal to the permeability of the non-porous microparticles; and wherein the conductivity of the composition is at least about 70% of the conductivity of the non-porous microparticles.
2.根据段落1的组合物,其中非多孔微粒和多孔微粒的至少一个具有小于3.1g/cm3的表观比重。2. The composition according to paragraph 1, wherein at least one of the non-porous microparticles and the porous microparticles has an apparent specific gravity of less than 3.1 g/cm 3 .
3.根据段落1的组合物,其中非多孔微粒和多孔陶瓷微粒的至少一个具有从3.1至3.4g/cm3的表观比重。3. The composition according to paragraph 1, wherein at least one of the non-porous microparticles and the porous ceramic microparticles has an apparent specific gravity of from 3.1 to 3.4 g/cm 3 .
4.根据段落1的组合物,其中非多孔微粒和多孔陶瓷微粒的至少一个具有大于3.4g/cm3的表观比重。4. The composition according to paragraph 1, wherein at least one of the non-porous microparticles and the porous ceramic microparticles has an apparent specific gravity greater than 3.4 g/cm 3 .
5.根据段落1至4中任意一段的组合物,其中组合物的传导率至少等于非多孔微粒的传导率。5. A composition according to any of paragraphs 1 to 4, wherein the conductivity of the composition is at least equal to the conductivity of the non-porous microparticles.
6.根据段落1至5中任意一段的组合物,其中非多孔微粒选自如下组成的组:轻质陶瓷非多孔支撑剂、中等密度陶瓷非多孔支撑剂和高密度陶瓷多孔支撑剂。6. The composition of any of paragraphs 1 to 5, wherein the non-porous microparticles are selected from the group consisting of lightweight ceramic non-porous proppants, medium density ceramic non-porous proppants, and high density ceramic porous proppants.
7.根据段落1至6中任意一段的组合物,其中多孔微粒选自如下组成的组:轻质陶瓷多孔支撑剂,中等密度陶瓷多孔支撑剂和高密度陶瓷多孔支撑剂.7. The composition according to any one of paragraphs 1 to 6, wherein the porous microparticles are selected from the group consisting of: lightweight ceramic porous proppants, medium density ceramic porous proppants and high density ceramic porous proppants.
8.根据段落1至7中任意一段的组合物,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及其组合。8. The composition of any of paragraphs 1 to 7, wherein the chemical treatment agent is selected from the group consisting of scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants, and combinations thereof.
9.根据段落8的组合物,其中示踪剂材料包含化学示踪剂。9. A composition according to paragraph 8, wherein the tracer material comprises a chemical tracer.
10.根据段落9的组合物,其中化学示踪剂包含生物标记物。10. The composition according to paragraph 9, wherein the chemical tracer comprises a biomarker.
11.根据段落10的组合物,其中生物标记物包含DNA。11. The composition according to paragraph 10, wherein the biomarker comprises DNA.
12.根据段落8的组合物,其中示踪剂材料包含金属和非金属纳米颗粒的至少一个。12. The composition according to paragraph 8, wherein the tracer material comprises at least one of metallic and non-metallic nanoparticles.
13.根据段落8的组合物,其中纳米颗粒分散体改变陶瓷支撑剂组合物在水力压裂环境下的润湿性。13. The composition according to paragraph 8, wherein the nanoparticle dispersion alters the wettability of the ceramic proppant composition in a hydraulic fracturing environment.
14.根据段落8的组合物,其中表面活性剂改变陶瓷支撑剂组合物在水力压裂环境下的润湿性。14. The composition according to paragraph 8, wherein the surfactant alters the wettability of the ceramic proppant composition in a hydraulic fracturing environment.
15.根据段落1至14中任意一段的组合物,其中多孔陶瓷组合物还包含可降解的涂层或不可降解的涂层,并且其中可降解的涂层在裂缝内部降解。15. The composition according to any of paragraphs 1 to 14, wherein the porous ceramic composition further comprises a degradable coating or a non-degradable coating, and wherein the degradable coating degrades within the cracks.
16.根据段落15的组合物,其中可降解的涂层选自如下组成的组:聚乳酸、水溶性聚合物和可交联的水溶性聚合物。16. The composition according to paragraph 15, wherein the degradable coating is selected from the group consisting of polylactic acid, a water-soluble polymer, and a cross-linkable water-soluble polymer.
17.根据段落15或16的组合物,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及其组合。17. The composition of paragraph 15 or 16, wherein the chemical treatment agent is selected from the group consisting of scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants, and combinations thereof.
18.用于水力压裂地下岩层的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;并且注射包含支撑剂组合物的液体,其中支撑剂组合物包含非多孔微粒和用化学处理剂注入的多孔陶瓷微粒;其中非多孔微粒具有渗透性和传导性;其中支撑剂组合物的渗透率至少等于非多孔微粒的渗透率;并且其中组合物的传导率是非多孔微粒的传导率的至少约70%。18. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into the subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; and injecting a fluid comprising a proppant composition, wherein the proppant composition comprises non-porous microparticles and porous ceramic microparticles injected with a chemical treatment; wherein the non-porous microparticles are permeable and conductive; wherein the permeability of the proppant composition is at least equal to the permeability of the non-porous microparticles; and wherein the conductivity of the composition is at least about 70% of the conductivity of the non-porous microparticles.
19.根据段落18的方法,其中非多孔微粒选自如下组成的组:轻质陶瓷非多孔支撑剂、中等密度陶瓷非多孔支撑剂和高密度陶瓷多孔支撑剂,并且其中多孔微粒选自如下组成的组:轻质陶瓷多孔支撑剂、中等密度陶瓷非多孔支撑剂和高密度陶瓷多孔支撑剂。19. The method of paragraph 18, wherein the non-porous microparticles are selected from the group consisting of lightweight ceramic non-porous proppants, medium-density ceramic non-porous proppants, and high-density ceramic porous proppants, and wherein the porous microparticles are selected from the group consisting of lightweight ceramic porous proppants, medium-density ceramic non-porous proppants, and high-density ceramic porous proppants.
20.根据段落18或19的方法,其中化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及其他油田处理化学品。20. The method of paragraph 18 or 19, wherein the chemical treatment agent is selected from the group consisting of tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants and other oilfield treatment chemicals.
21.根据段落20的方法,其中示踪剂包含化学示踪剂。21. The method according to paragraph 20, wherein the tracer comprises a chemical tracer.
22.根据段落21的方法,其中化学示踪剂包含生物标记物。22. The method according to paragraph 21, wherein the chemical tracer comprises a biomarker.
23.根据段落22的方法,其中化学示踪剂包含DNA。23. The method of paragraph 22, wherein the chemical tracer comprises DNA.
24.根据段落20的方法,其中示踪剂选自如下组成的组:金属纳米颗粒和非金属纳米颗粒。24. The method according to paragraph 20, wherein the tracer is selected from the group consisting of metallic nanoparticles and non-metallic nanoparticles.
25.根据段落20的方法,其中纳米颗粒分散体改变陶瓷支撑剂组合物在水力压裂环境下的润湿性。25. The method according to paragraph 20, wherein the nanoparticle dispersion alters the wettability of the ceramic proppant composition in a hydraulic fracturing environment.
26.根据段落20的方法,其中表面活性剂改变陶瓷支撑剂组合物在水力压裂环境下的润湿性。26. The method according to paragraph 20, wherein the surfactant alters the wettability of the ceramic proppant composition in a hydraulic fracturing environment.
27.根据段落18至26中任意一段的方法,其中多孔陶瓷微粒还包含可降解的涂层或不可降解的涂层,并且其中可降解的涂层在裂缝内部降解。27. The method of any of paragraphs 18 to 26, wherein the porous ceramic microparticles further comprise a degradable coating or a non-degradable coating, and wherein the degradable coating degrades within the cracks.
28.根据段落27的方法,其中可降解的涂层选自如下组成的组:聚乳酸,水溶性聚合物和可交联的水溶性聚合物。28. The method according to paragraph 27, wherein the degradable coating is selected from the group consisting of polylactic acid, a water-soluble polymer, and a cross-linkable water-soluble polymer.
29.根据段落27或28的方法,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及其组合。29. The method of paragraph 27 or 28, wherein the chemical treatment agent is selected from the group consisting of: scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants, and combinations thereof.
30.根据段落18至29中任意一段的方法,其中组合物的传导率至少等于非多孔微粒的传导率。30. The method of any of paragraphs 18 to 29, wherein the conductivity of the composition is at least equal to the conductivity of the non-porous microparticles.
31.诊断评价地下岩层的水力压裂刺激的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层的至少一个阶段中,地下岩层包含一个或多个岩层流体,并且液压流体包含支撑剂组合物,支撑剂组合物包含用生物标记物注入的多孔微粒;其中生物标记物与支撑剂组合物在长时间段上连续分离;其中生物标记物与岩层流体一起返回表面;并且其中回收和鉴定生物标记物。31. A method for diagnostically evaluating hydraulic fracturing stimulation of a subterranean formation, comprising: injecting a hydraulic fluid into at least one stage of a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation, the subterranean formation comprising one or more formation fluids, and the hydraulic fluid comprising a proppant composition, the proppant composition comprising porous microparticles injected with a biomarker; wherein the biomarker is continuously separated from the proppant composition over an extended period of time; wherein the biomarker is returned to the surface with the formation fluid; and wherein the biomarker is recovered and identified.
32.根据段落31的方法,其中生物标记物是DNA。32. The method according to paragraph 31, wherein the biomarker is DNA.
33.根据段落31或32的方法,其中多孔微粒是多孔陶瓷支撑剂。33. The method according to paragraph 31 or 32, wherein the porous microparticle is a porous ceramic proppant.
34.根据段落31至33中任意一段的方法,其中生物标记物是被包封的。34. The method according to any of paragraphs 31 to 33, wherein the biomarker is encapsulated.
35.根据段落32的方法,其中DNA包含展现出与地下岩层的热性质相适应的热稳定性质的含氮碱基的特定序列。35. The method of paragraph 32, wherein the DNA comprises a specific sequence of nitrogenous bases that exhibits thermal stability properties compatible with the thermal properties of the subterranean formation.
36.根据段落35的方法,其中DNA在高达约186至221°F、高达约222至250°F或高达约269至约292°F的温度下展现出热稳定性。36. The method of paragraph 35, wherein the DNA exhibits thermal stability at temperatures up to about 186 to 221°F, up to about 222 to 250°F, or up to about 269 to about 292°F.
37.根据段落31至36中任意一段的方法,其中地下岩层的水力压裂刺激是在多个阶段中进行的,并且注入到每个这种阶段中的支撑剂组合物包含用独特的生物标记物注入的多孔微粒,使得没有两个阶段的地下岩层被注射包含注入了相同生物标记物的多孔微粒的支撑剂组合物。37. The method of any of paragraphs 31 to 36, wherein hydraulic fracturing stimulation of the subterranean formation is performed in multiple stages, and the proppant composition injected into each such stage comprises porous microparticles injected with a unique biomarker, such that no two stages of the subterranean formation are injected with a proppant composition comprising porous microparticles injected with the same biomarker.
38.根据段落36的方法,其还包括向地下岩层的阶段的不同节段中注射支撑剂组合物,所述支撑剂组合物包含注入有可独特区分的生物标记物的多孔微粒,使得地下岩层的阶段中没有两个节段被注射包含注入了相同生物标记物的多孔微粒的支撑剂组合物。38. The method of paragraph 36 further comprises injecting a proppant composition comprising porous microparticles infused with uniquely distinguishable biomarkers into different segments of a stage of the subterranean formation such that no two segments of the stage of the subterranean formation are injected with a proppant composition comprising porous microparticles infused with the same biomarker.
39.根据段落中任意一段的31至38的方法,其中生物标记物通过从支撑剂组合物浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏中的至少一种方式来与支撑剂组合物分离。39. The method of any of paragraphs 31 to 38, wherein the biomarker is separated from the proppant composition by at least one of leaching, eluting, diffusing, seeping, draining, desorbing, dissolving, effluent, seepage, and leakage from the proppant composition.
40.根据段落中任意一段的31至39的方法,其中岩层流体具有水相,并且其中当与多孔微粒分离时,生物标记物分离到岩层流体的水相中。40. The method of any of paragraphs 31 to 39, wherein the formation fluid has an aqueous phase, and wherein the biomarker separates into the aqueous phase of the formation fluid when separated from the porous microparticles.
41.根据段落中任意一段的31至40的方法,其中岩层流体具有烃相,并且其中当与多孔微粒分离时,生物标记物分离到岩层流体的烃相中。41. The method of any of paragraphs 31 to 40, wherein the formation fluid has a hydrocarbon phase, and wherein the biomarker separates into the hydrocarbon phase of the formation fluid when separated from the porous microparticles.
42.根据段落中任意一段的31至41的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约一年的时间。42. The method according to any of paragraphs 31 to 41, wherein the biomarker is separated from the proppant composition for a period of up to about one year after placement of the proppant composition into the subterranean formation.
43.根据段落中任意一段的31至42的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约五年的时间。43. The method according to any of paragraphs 31 to 42, wherein the biomarker is separated from the proppant composition for a period of up to about five years after placing the proppant composition into the subterranean formation.
44.根据段落中任意一段的31至43的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约十年的时间。44. The method according to any of paragraphs 31 to 43, wherein the biomarker is separated from the proppant composition for a period of up to about ten years after placement of the proppant composition into the subterranean formation.
45.根据段落中任意一段的31至44的方法,其中来自地下岩层的不同阶段的多个可独特区分的生物标记物被同时回收和鉴定。45. The method of any of paragraphs 31 to 44, wherein a plurality of uniquely distinguishable biomarkers from different phases of the subterranean formation are simultaneously recovered and identified.
46.根据段落中任意一段的31至45的方法,其还包括:基于从地下岩层的一个或多个阶段回收的可独特区分的生物标记物的相对含量,评估地下岩层的一个或多个阶段的相对烃或水体积贡献。46. The method of any of paragraphs 31 to 45, further comprising: evaluating the relative hydrocarbon or water volume contributions of one or more stages of the subsurface formation based on the relative amounts of uniquely distinguishable biomarkers recovered from the one or more stages of the subsurface formation.
47.根据段落中任意一段的31至46的方法,其还包括:基于从地下岩层的阶段的每个节段回收的可独特区分的生物标记物的量,评估来自地下岩层的阶段的每个节段的相对烃或水体积贡献。47. A method according to any of paragraphs 31 to 46, further comprising: evaluating the relative hydrocarbon or water volume contribution from each segment of the stage of the underground formation based on the amount of uniquely distinguishable biomarkers recovered from each segment of the stage of the underground formation.
48.根据段落34的方法,其中生物标记物被聚合物包封。48. The method according to paragraph 34, wherein the biomarker is encapsulated by a polymer.
49.根据段落48的方法,其中聚合物是选自如下组成的组的至少一个成员:高熔点的基于丙烯酸酯、甲基丙烯酸酯或苯乙烯的聚合物,聚乳酸-聚乙醇酸的嵌段共聚物,聚乙醇酸,聚交酯,聚乳酸,明胶,水溶性聚合物,可交联的水溶性聚合物,脂质,凝胶和二氧化硅。49. The method according to paragraph 48, wherein the polymer is at least one member selected from the group consisting of: a high melting point acrylate-, methacrylate- or styrene-based polymer, a block copolymer of polylactic acid and polyglycolic acid, polyglycolic acid, polylactide, polylactic acid, gelatin, a water-soluble polymer, a cross-linkable water-soluble polymer, a lipid, a gelatin and silica.
50.根据段落中任意一段的31至49的方法,其中支撑剂组合物还包含非多孔微粒,并且其中支撑剂组合物的多孔微粒具有约5至约15%或者约15至约35%的内部连通孔隙率。50. The method of any of paragraphs 31 to 49, wherein the proppant composition further comprises non-porous microparticles, and wherein the porous microparticles of the proppant composition have an internal interconnected porosity of about 5 to about 15% or about 15 to about 35%.
51.根据段落中任意一段的31至50,其中支撑剂组合物的多孔微粒包含可渗透的涂层。51. According to any of paragraphs 31 to 50, wherein the porous microparticles of the proppant composition comprise a permeable coating.
52.用于水力压裂的支撑剂组合物,所述组合物包含:用生物标记物注入的多孔微粒;其中多孔微粒具有内部连通孔隙率;并且其中在一段时间后,生物标记物与多孔微粒分离。52. A proppant composition for hydraulic fracturing, the composition comprising: porous microparticles infused with a biomarker; wherein the porous microparticles have internally interconnected porosity; and wherein after a period of time, the biomarker separates from the porous microparticles.
53.根据段落52的支撑剂组合物,其中多孔微粒选自如下组成的组:轻质多孔陶瓷支撑剂、中等密度多孔陶瓷支撑剂和高密度多孔陶瓷支撑剂。53. The proppant composition according to paragraph 52, wherein the porous microparticles are selected from the group consisting of lightweight porous ceramic proppants, medium density porous ceramic proppants, and high density porous ceramic proppants.
54.根据段落52或53的支撑剂组合物,其中生物标记物是DNA。54. The proppant composition according to paragraph 52 or 53, wherein the biomarker is DNA.
55.根据段落54的支撑剂组合物,其中DNA包含展现出与地下岩层的热性质相适应的热稳定性质的含氮碱基的特定序列。55. The proppant composition according to paragraph 54, wherein the DNA comprises a specific sequence of nitrogenous bases that exhibits thermal stability properties compatible with the thermal properties of the subterranean formation.
56.根据段落54或55的支撑剂组合物,其中DNA在高达约186至221°F、高达约222至250°F或高达约269至约292°F的温度下展现出热稳定性。56. The proppant composition according to paragraph 54 or 55, wherein the DNA exhibits thermal stability at temperatures up to about 186 to 221°F, up to about 222 to 250°F, or up to about 269 to about 292°F.
57.根据段落52至56中任意一段的支撑剂组合物,其中生物标记物被聚合物包封。57. The proppant composition according to any of paragraphs 52 to 56, wherein the biomarker is polymer encapsulated.
58.根据段落57的支撑剂组合物,其中聚合物是选自如下组成的组的至少一个成员:高熔点的基于丙烯酸酯、甲基丙烯酸酯或苯乙烯的聚合物,聚乳酸-聚乙醇酸的嵌段共聚物,聚乙醇酸,聚交酯,聚乳酸,明胶,水溶性聚合物,可交联的水溶性聚合物,脂质,凝胶和二氧化硅。58. The proppant composition of paragraph 57, wherein the polymer is at least one member selected from the group consisting of high melting point acrylate-, methacrylate-, or styrene-based polymers, polylactic-polyglycolic acid block copolymers, polyglycolic acid, polylactide, polylactic acid, gelatin, water-soluble polymers, cross-linkable water-soluble polymers, lipids, gelatin, and silica.
59.根据段落52至58中任意一段的支撑剂组合物,其中支撑剂组合物还包含非多孔微粒,并且其中多孔微粒具有约5-15%或者约15-35%的内部连通孔隙率。59. The proppant composition of any of paragraphs 52 to 58, wherein the proppant composition further comprises non-porous microparticles, and wherein the porous microparticles have an internal interconnected porosity of about 5-15% or about 15-35%.
60.根据段落52至59中任意一段的支撑剂组合物,其中支撑剂组合物被注射到地下岩层中的水力产生的裂缝中。60. The proppant composition according to any of paragraphs 52 to 59, wherein the proppant composition is injected into a hydraulically created fracture in a subterranean formation.
61.根据段落60的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与多孔微粒分离高达约一年的时间。61. The proppant composition according to paragraph 60, wherein the biomarker is separated from the porous microparticles for a period of up to about one year after injecting the proppant composition into a hydraulically created fracture in a subterranean formation.
62.根据段落60的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与多孔微粒分离高达约五年的时间。62. The proppant composition according to paragraph 60, wherein the biomarker is separated from the porous microparticles for a period of up to about five years after injecting the proppant composition into a hydraulically created fracture in a subterranean formation.
63.根据段落60的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与多孔微粒分离高达约十年的时间。63. The proppant composition according to paragraph 60, wherein the biomarker is separated from the porous microparticles for a period of up to about ten years after injection of the proppant composition into a hydraulically created fracture in a subterranean formation.
64.用于水力压裂的陶瓷支撑剂组合物,所述组合物包含:多孔陶瓷微粒;注入到多孔陶瓷微粒中的化学处理剂;以及半渗透性的基本上不可降解的聚合物涂层。64. A ceramic proppant composition for hydraulic fracturing, the composition comprising: porous ceramic microparticles; a chemical treatment injected into the porous ceramic microparticles; and a semi-permeable, substantially non-degradable polymer coating.
65.根据段落64的组合物,其中多孔微粒选自如下组成的组:轻质陶瓷多孔支撑剂,中等密度陶瓷多孔支撑剂和高密度陶瓷多孔支撑剂。65. The composition according to paragraph 64, wherein the porous microparticles are selected from the group consisting of lightweight ceramic porous proppants, medium density ceramic porous proppants, and high density ceramic porous proppants.
66.根据段落64或65的组合物,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。66. The composition of paragraph 64 or 65, wherein the chemical treatment agent is selected from the group consisting of scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
67.根据段落66的组合物,其中示踪剂材料包含化学示踪剂选自如下组成的组:染料,荧光材料,金属纳米颗粒,非金属纳米颗粒和生物标记物。67. The composition according to paragraph 66, wherein the tracer material comprises a chemical tracer selected from the group consisting of a dye, a fluorescent material, a metallic nanoparticle, a non-metallic nanoparticle and a biomarker.
68.根据段落67的组合物,其中化学示踪剂包含DNA。68. The composition of paragraph 67, wherein the chemical tracer comprises DNA.
69.根据段落64至68中任意一段的组合物,其还包含非多孔陶瓷微粒。69. The composition of any of paragraphs 64 to 68, further comprising non-porous ceramic particles.
70.根据段落67的组合物,其中示踪剂材料包含金属和非金属纳米颗粒的至少一个。70. The composition according to paragraph 67, wherein the tracer material comprises at least one of metallic and non-metallic nanoparticles.
71.根据段落64至70中任意一段的组合物,其中半渗透性的基本上不可降解的聚合物涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合。71. The composition of any of paragraphs 64 to 70, wherein the semipermeable substantially non-degradable polymer coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
72.用于水力压裂的陶瓷支撑剂组合物,所述组合物包含:多孔陶瓷微粒;和注入到多孔陶瓷微粒中的化学处理剂,其中化学处理剂是在不使用溶剂的情况下被注入到多孔陶瓷微粒中。72. A ceramic proppant composition for hydraulic fracturing, the composition comprising: porous ceramic microparticles; and a chemical treatment agent injected into the porous ceramic microparticles, wherein the chemical treatment agent is injected into the porous ceramic microparticles without the use of a solvent.
73.根据段落72的组合物,其还包含非多孔陶瓷微粒,并且其中多孔陶瓷微粒选自如下组成的组:轻质陶瓷多孔支撑剂,中等密度陶瓷多孔支撑剂和高密度陶瓷多孔支撑剂。73. The composition of paragraph 72 further comprising non-porous ceramic microparticles, and wherein the porous ceramic microparticles are selected from the group consisting of lightweight ceramic porous proppants, medium density ceramic porous proppants, and high density ceramic porous proppants.
74.根据段落72或73的组合物,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。74. The composition of paragraph 72 or 73, wherein the chemical treatment agent is selected from the group consisting of scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
75.根据段落74的组合物,其中化学处理剂包含石蜡抑制剂和蜡抑制剂中的至少一个。75. The composition according to paragraph 74, wherein the chemical treatment comprises at least one of a paraffin inhibitor and a wax inhibitor.
76.根据段落75的组合物,其中石蜡抑制剂和蜡抑制剂中的至少一个包含乙烯乙酸乙烯酯共聚物。76. The composition according to paragraph 75, wherein at least one of the paraffin inhibitor and the wax inhibitor comprises ethylene vinyl acetate copolymer.
77.根据段落72至75中任意一段的组合物,其中多孔陶瓷微粒还包含半渗透性的基本上不可降解的聚合物涂层。77. The composition of any of paragraphs 72 to 75, wherein the porous ceramic microparticles further comprise a semipermeable substantially non-degradable polymer coating.
78.根据段落77的组合物,其中半渗透性的基本上不可降解的聚合物涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合。78. The composition according to paragraph 77, wherein the semipermeable substantially non-degradable polymer coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
79.根据段落73的组合物,其中多孔陶瓷微粒还包含可降解的聚合物涂层,所述可降解的聚合物涂层选自如下组成的组:聚乳酸、纤维素酯、甲基纤维素及其组合。79. The composition according to paragraph 73, wherein the porous ceramic microparticles further comprise a degradable polymer coating selected from the group consisting of polylactic acid, cellulose esters, methylcellulose, and combinations thereof.
80.水力压裂地下岩层的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;用化学处理剂注入多孔陶瓷微粒;用半渗透性的基本上不可降解的聚合物涂布经注入的多孔陶瓷微粒;并将包含涂布的经注入的多孔陶瓷微粒的流体注射到地下岩层中,其中注入的化学处理剂被释放到地下岩层中一段时间。80. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; injecting porous ceramic particles with a chemical treatment; coating the injected porous ceramic particles with a semi-permeable, substantially non-degradable polymer; and injecting a fluid containing the coated injected porous ceramic particles into the subterranean formation, wherein the injected chemical treatment is released into the subterranean formation for a period of time.
81.根据段落80的方法,其中流体还包含非多孔陶瓷微粒,并且其中多孔陶瓷微粒选自如下组成的组:轻质陶瓷多孔支撑剂,中等密度陶瓷非多孔支撑剂和高密度陶瓷多孔支撑剂。81. The method of paragraph 80, wherein the fluid further comprises non-porous ceramic particles, and wherein the porous ceramic particles are selected from the group consisting of lightweight ceramic porous proppants, medium density ceramic non-porous proppants, and high density ceramic porous proppants.
82.根据段落80或81的方法,其中化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。82. The method of paragraph 80 or 81, wherein the chemical treatment agent is selected from the group consisting of tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposition inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
83.根据段落82的方法,其中示踪剂材料包含化学示踪剂,所述化学示踪剂选自如下组成的组:染料,荧光材料,金属纳米颗粒,非金属纳米颗粒和生物标记物。83. The method according to paragraph 82, wherein the tracer material comprises a chemical tracer selected from the group consisting of a dye, a fluorescent material, a metallic nanoparticle, a non-metallic nanoparticle, and a biomarker.
84.根据段落83的方法,其中化学示踪剂包含DNA。84. The method of paragraph 83, wherein the chemical tracer comprises DNA.
85.根据段落83的方法,其中示踪剂材料包含金属和非金属纳米颗粒的至少一个。85. The method of paragraph 83, wherein the tracer material comprises at least one of metallic and non-metallic nanoparticles.
86.根据段落80至85中任意一段的方法,其中通过真空灌注、热灌注、毛细管作用、在室温或高温下条带混合、微波混合和搅拌机混合中的至少一种方式来用化学处理剂注入多孔陶瓷微粒。86. The method of any of paragraphs 80 to 85, wherein the porous ceramic particles are impregnated with the chemical treatment agent by at least one of vacuum infusion, thermal infusion, capillary action, ribbon mixing at room temperature or elevated temperature, microwave mixing, and blender mixing.
87.根据段落80至86中任意一段的方法,其中半渗透性的基本上不可降解的聚合物涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合。87. The method of any of paragraphs 80 to 86, wherein the semipermeable substantially non-degradable polymer coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
88.根据段落80至87中任意一段的方法,其中化学处理剂通过从多孔陶瓷微粒浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏中的至少一种方式来被释放至地下岩层中。88. The method of any of paragraphs 80 to 87, wherein the chemical treatment is released into the subsurface formation by at least one of leaching, elution, diffusion, seepage, drainage, desorption, dissolution, effusion, seepage, and leakage from the porous ceramic particles.
89.根据段落88的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从多孔陶瓷微粒释放化学处理剂高达约十年的时间。89. The method of paragraph 88, wherein the chemical treatment is released from the porous ceramic particles for a period of up to about ten years after the porous ceramic particles are placed into the hydraulically created fracture.
90.根据段落89的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从多孔陶瓷微粒释放化学处理剂高达约五年的时间。90. The method of paragraph 89, wherein the chemical treatment is released from the porous ceramic particles for a period of up to about five years after placing the porous ceramic particles into the hydraulically created fracture.
91.根据段落90的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从多孔陶瓷微粒释放化学处理剂高达约一年的时间。91. The method of paragraph 90, wherein the chemical treatment is released from the porous ceramic particles for a period of up to about one year after the porous ceramic particles are placed in the hydraulically created fracture.
92.水力压裂地下岩层的方法,其包含:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;在不使用溶剂的情况下用化学处理剂注入多孔陶瓷微粒;并将包含经注入的多孔陶瓷微粒的流体注射到地下岩层中的裂缝中,其中注入的化学处理剂被释放到地下岩层中一段时间。92. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; injecting porous ceramic particles with a chemical treatment without the use of a solvent; and injecting a fluid containing the injected porous ceramic particles into the fractures in the subterranean formation, wherein the injected chemical treatment is released into the subterranean formation for a period of time.
93.根据段落92的方法,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。93. The method of paragraph 92, wherein the chemical treatment agent is selected from the group consisting of: scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposition inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
94.根据段落93的方法,其中化学处理剂石蜡抑制剂和蜡抑制剂中的至少一个。94. The method of paragraph 93, wherein the chemical treatment agent is at least one of a paraffin inhibitor and a wax inhibitor.
95.根据段落94的方法,其中石蜡抑制剂和蜡抑制剂中的至少一个包含乙烯乙酸乙烯酯共聚物。95. The method according to paragraph 94, wherein at least one of the paraffin inhibitor and the wax inhibitor comprises ethylene vinyl acetate copolymer.
96.根据段落95的方法,其中经注入的多孔陶瓷微粒被半渗透性的基本上不可降解的聚合物涂布,半渗透性的基本上不可降解的聚合物选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合。96. The method of paragraph 95, wherein the infused porous ceramic microparticles are coated with a semipermeable, substantially nondegradable polymer selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
97.根据段落96的方法,其中化学处理剂通过从经注入的多孔陶瓷微粒浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏中的至少一种方式被释放到地下岩层中。97. The method of paragraph 96, wherein the chemical treatment is released into the subsurface formation by at least one of leaching, elution, diffusion, seepage, drainage, desorption, dissolution, effluent, seepage, and leakage from the injected porous ceramic particles.
98.根据段落97的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从经注入的多孔陶瓷微粒释放化学处理剂高达约十年的时间。98. The method of paragraph 97, wherein the chemical treatment is released from the injected porous ceramic particles for a period of up to about ten years after placement of the porous ceramic particles into the hydraulically created fracture.
99.根据段落98的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从经注入的多孔陶瓷微粒释放化学处理剂高达约五年的时间。99. The method of paragraph 98, wherein the chemical treatment is released from the injected porous ceramic particles for a period of up to about five years after placing the porous ceramic particles into the hydraulically created fracture.
100.根据段落99的方法,其中在放置多孔陶瓷微粒到水力产生的裂缝中之后,从经注入的多孔陶瓷微粒释放化学处理剂高达约一年的时间。100. The method of paragraph 99, wherein the chemical treatment is released from the injected porous ceramic particles for up to about one year after placement of the porous ceramic particles into the hydraulically created fracture.
101.用于水力压裂的陶瓷支撑剂组合物,所述组合物包含:多孔陶瓷微粒;注入到多孔陶瓷微粒中的水溶性化学处理剂;以及包含烃溶性化学处理剂的涂层。101. A ceramic proppant composition for hydraulic fracturing, the composition comprising: porous ceramic microparticles; a water-soluble chemical treatment agent injected into the porous ceramic microparticles; and a coating comprising a hydrocarbon-soluble chemical treatment agent.
102.根据段落101的组合物,其还包含非多孔陶瓷微粒,并且其中多孔微粒选自如下组成的组:轻质陶瓷多孔支撑剂,中等密度陶瓷多孔支撑剂和高密度陶瓷多孔支撑剂。102. The composition of paragraph 101 further comprising non-porous ceramic microparticles, and wherein the porous microparticles are selected from the group consisting of lightweight ceramic porous proppants, medium density ceramic porous proppants, and high density ceramic porous proppants.
103.根据段落102的组合物,其中水溶性化学处理剂包含阻垢剂,并且烃溶性化学处理剂包含石蜡抑制剂。103. The composition according to paragraph 102, wherein the water-soluble chemical treatment comprises a scale inhibitor and the hydrocarbon-soluble chemical treatment comprises a paraffin inhibitor.
104.用于水力压裂的支撑剂组合物,所述组合物包含:多个微粒;并且所述多个微粒的至少一个微粒包含化学处理剂,所述至少一个微粒具有至少约10达西的在7,500psi下按照ISO 13503-5测得的长期渗透率;其中当位于地下岩层的裂缝内部时,在一段时间后,至少一种化学处理剂与至少一个微粒分离。104. A proppant composition for hydraulic fracturing, the composition comprising: a plurality of microparticles; and at least one microparticle of the plurality of microparticles comprising a chemical treatment agent, the at least one microparticle having a long-term permeability of at least about 10 Darcy at 7,500 psi as measured according to ISO 13503-5; wherein when positioned within a fracture in a subterranean formation, after a period of time, the at least one chemical treatment agent separates from the at least one microparticle.
105.根据段落104的组合物,其中多个微粒包含非多孔微粒和多孔微粒。105. The composition according to paragraph 104, wherein the plurality of microparticles comprises non-porous microparticles and porous microparticles.
106.根据段落105的组合物,其中多个微粒的渗透率至少等于非多孔微粒的渗透率。106. The composition of paragraph 105, wherein the plurality of microparticles have a permeability at least equal to the permeability of the non-porous microparticles.
107.根据段落106的组合物,其中多个微粒的传导率是非多孔微粒的传导率的至少约70%。107. The composition according to paragraph 106, wherein the conductivity of the plurality of microparticles is at least about 70% of the conductivity of the non-porous microparticles.
108.根据段落105的组合物,其中多孔微粒包含化学处理剂。108. The composition according to paragraph 105, wherein the porous microparticles comprise a chemical treatment agent.
109.根据段落105的组合物,其中非多孔微粒包含化学处理剂。109. The composition according to paragraph 105, wherein the non-porous microparticles comprise a chemical treatment agent.
110.根据段落105的组合物,其中非多孔微粒和多孔微粒的至少一个具有小于3.1g/cm3的表观比重。110. The composition according to paragraph 105, wherein at least one of the non-porous microparticles and the porous microparticles has an apparent specific gravity of less than 3.1 g/ cm3 .
111.根据段落105的组合物,其中非多孔微粒和多孔微粒的至少一个具有从3.1至3.4g/cm3的表观比重。111. The composition according to paragraph 105, wherein at least one of the non-porous microparticles and the porous microparticles has an apparent specific gravity of from 3.1 to 3.4 g/ cm3 .
112.根据段落105的组合物,其中非多孔微粒和多孔微粒的至少一个具有大于3.4g/cm3的表观比重。112. The composition according to paragraph 105, wherein at least one of the non-porous microparticles and the porous microparticles has an apparent specific gravity greater than 3.4 g/ cm3 .
113.根据段落105的组合物,其中非多孔微粒选自如下组成的组:轻质陶瓷非多孔支撑剂,中等密度陶瓷非多孔支撑剂和高密度多孔陶瓷支撑剂。113. The composition of paragraph 105, wherein the non-porous microparticles are selected from the group consisting of lightweight ceramic non-porous proppants, medium density ceramic non-porous proppants, and high density porous ceramic proppants.
114.根据段落105的组合物,其中多孔微粒选自如下组成的组:轻质多孔陶瓷支撑剂,中等密度多孔陶瓷支撑剂和高密度多孔陶瓷支撑剂。114. The composition of paragraph 105, wherein the porous microparticles are selected from the group consisting of lightweight porous ceramic proppants, medium density porous ceramic proppants, and high density porous ceramic proppants.
115.根据段落104至114中任意一段的组合物,其中化学处理剂选自如下组成的组:阻垢剂、示踪剂材料、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂及其组合。115. The composition of any of paragraphs 104 to 114, wherein the chemical treatment agent is selected from the group consisting of scale inhibitors, tracer materials, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants, and combinations thereof.
116.根据段落115的组合物,其中示踪剂材料包含化学示踪剂。116. The composition of paragraph 115, wherein the tracer material comprises a chemical tracer.
117.根据段落116的组合物,其中化学示踪剂包含生物标记物。117. The composition according to paragraph 116, wherein the chemical tracer comprises a biomarker.
118.根据段落117的组合物,其中生物标记物包含DNA。118. The composition according to paragraph 117, wherein the biomarker comprises DNA.
119.根据段落115的组合物,其中示踪剂材料包含金属和非金属纳米颗粒的至少一个。119. The composition according to paragraph 115, wherein the tracer material comprises at least one of metallic and non-metallic nanoparticles.
120.根据段落115的组合物,其中纳米颗粒分散体改变支撑剂组合物在水力压裂环境下的润湿性。120. The composition according to paragraph 115, wherein the nanoparticle dispersion alters the wettability of the proppant composition in a hydraulic fracturing environment.
121.根据段落115的组合物,其中表面活性剂改变支撑剂组合物在水力压裂环境下的润湿性。121. The composition according to paragraph 115, wherein the surfactant alters the wettability of the proppant composition in a hydraulic fracturing environment.
122.根据段落105至121中任意一段的组合物,其中支撑剂组合物还包含可降解的涂层或不可降解的涂层,并且其中可降解的涂层在裂缝内部降解。122. The composition according to any of paragraphs 105 to 121, wherein the proppant composition further comprises a degradable coating or a non-degradable coating, and wherein the degradable coating degrades within the fracture.
123.根据段落122的组合物,其中可降解的涂层选自如下组成的组:聚乳酸,水溶性聚合物和可交联的水溶性聚合物及其任意组合。123. The composition according to paragraph 122, wherein the degradable coating is selected from the group consisting of polylactic acid, a water-soluble polymer and a cross-linkable water-soluble polymer and any combination thereof.
124.根据段落122的组合物,其中可降解的涂层是自抛光涂层。124. The composition according to paragraph 122, wherein the degradable coating is a self-polishing coating.
125.根据段落122的组合物,其中不可降解的涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯和环氧树脂,及其任意组合。125. The composition according to paragraph 122, wherein the non-degradable coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester and epoxy resin, and any combination thereof.
126.根据段落122至125中任意一段的组合物,其中化学处理剂被包含在不可降解的涂层或可降解的涂层中。126. The composition of any of paragraphs 122 to 125, wherein the chemical treatment agent is contained in the non-degradable coating or the degradable coating.
127.根据段落122至126中任意一段的组合物,其中化学处理剂被布置在至少一个微粒与不可降解的涂层或可降解的涂层之间。127. The composition of any of paragraphs 122 to 126, wherein the chemical treatment agent is disposed between at least one microparticle and the non-degradable coating or the degradable coating.
128.水力压裂地下岩层的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;并向裂缝中注射包含支撑剂组合物的流体,支撑剂组合物包含:多个微粒;并且所述多个微粒的至少一个微粒包含化学处理剂,并且所述至少一个微粒具有至少约10达西的在7,500psi下按照ISO 13503-5测得的长期渗透率;从位于裂缝内部的至少一个微粒洗脱化学处理剂一段时间。128. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into the subterranean formation at a rate and pressure sufficient to open a fracture in the subterranean formation; and injecting a fluid comprising a proppant composition into the fracture, the proppant composition comprising: a plurality of microparticles; and at least one microparticle of the plurality of microparticles comprising a chemical treatment agent, and the at least one microparticle having a long-term permeability of at least about 10 Darcy as measured at 7,500 psi in accordance with ISO 13503-5; and eluting the chemical treatment agent from the at least one microparticle located within the fracture for a period of time.
129.根据段落128的方法,其中化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、破乳剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、纳米颗粒分散体、表面活性剂剂及其他油田处理化学品。129. The method of paragraph 128, wherein the chemical treatment agent is selected from the group consisting of: tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, demulsifiers, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, nanoparticle dispersions, surfactants and other oilfield treatment chemicals.
130.根据段落129的方法,其中示踪剂包含化学示踪剂。130. The method of paragraph 129, wherein the tracer comprises a chemical tracer.
131.根据段落130的方法,其中化学示踪剂包含生物标记物。131. The method according to paragraph 130, wherein the chemical tracer comprises a biomarker.
132.根据段落130的方法,其中化学示踪剂包含DNA。132. The method of paragraph 130, wherein the chemical tracer comprises DNA.
133.根据段落129至132中任意一段的方法,其中纳米颗粒分散体改变支撑剂组合物在水力压裂环境下的润湿性。133. The method of any of paragraphs 129 to 132, wherein the nanoparticle dispersion alters the wettability of the proppant composition in a hydraulic fracturing environment.
134.根据段落129至133中任意一段的方法,其中表面活性剂改变支撑剂组合物在水力压裂环境下的润湿性。134. The method of any of paragraphs 129 to 133, wherein the surfactant alters the wettability of the proppant composition in a hydraulic fracturing environment.
135.根据段落129至134中任意一段的方法,其中支撑剂组合物还包含可降解的涂层或不可降解的涂层,并且其中可降解的涂层在裂缝内部降解。135. The method of any of paragraphs 129 to 134, wherein the proppant composition further comprises a degradable coating or a non-degradable coating, and wherein the degradable coating degrades within the fracture.
136.根据段落135的方法,其中可降解的涂层选自如下组成的组:聚乳酸,水溶性聚合物和可交联的水溶性聚合物。136. The method of paragraph 135, wherein the degradable coating is selected from the group consisting of polylactic acid, a water-soluble polymer, and a cross-linkable water-soluble polymer.
137.根据段落135的组合物,其中可降解的涂层是自抛光涂层。137. The composition according to paragraph 135, wherein the degradable coating is a self-polishing coating.
138.根据段落135的组合物,其中不可降解的涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯和环氧树脂,及其任意组合。138. The composition according to paragraph 135, wherein the non-degradable coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester and epoxy resin, and any combination thereof.
139.根据段落135至138中任意一段的组合物,其中化学处理剂被包含在不可降解的涂层或可降解的涂层中。139. The composition of any of paragraphs 135 to 138, wherein the chemical treatment agent is contained in the non-degradable coating or the degradable coating.
140.根据段落135至139中任意一段的组合物,其中化学处理剂被布置在至少一个微粒与不可降解的涂层或可降解的涂层之间。140. The composition of any of paragraphs 135 to 139, wherein the chemical treatment agent is disposed between at least one microparticle and the non-degradable coating or the degradable coating.
141.根据段落128至140中任意一段的方法,其中化学处理剂以至少约0.1ppm/(克*天)的速率从所述至少一个微粒洗脱至少6月。141. The method of any of paragraphs 128 to 140, wherein the chemical treatment agent elutes from the at least one microparticle at a rate of at least about 0.1 ppm/(gram*day) for at least 6 months.
142.诊断评价地下岩层的水力压裂刺激的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层的至少一个阶段中,所述地下岩层包含一个或多个岩层流体和包含支撑剂组合物的液压流体,所述支撑剂组合物包含含有生物标记物的至少一个微粒;其中生物标记物与所述至少一个微粒连续分离一段时间;其中生物标记物与岩层流体一起返回表面;并且其中生物标记物被回收和鉴定。142. A method for diagnostically evaluating hydraulic fracturing stimulation of a subterranean formation, comprising: injecting a hydraulic fluid into at least one stage of a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation, wherein the subterranean formation comprises one or more formation fluids and a hydraulic fluid comprising a proppant composition, wherein the proppant composition comprises at least one microparticle comprising a biomarker; wherein the biomarker is continuously separated from the at least one microparticle for a period of time; wherein the biomarker is returned to the surface with the formation fluid; and wherein the biomarker is recovered and identified.
143.根据段落142的方法,其中生物标记物是DNA。143. The method according to paragraph 142, wherein the biomarker is DNA.
144.根据段落142或143的方法,其中至少一个微粒选自如下组成的组:砂,非多孔陶瓷支撑剂和多孔陶瓷支撑剂及其任意混合物。144. The method of paragraph 142 or 143, wherein the at least one microparticle is selected from the group consisting of sand, non-porous ceramic proppants and porous ceramic proppants and any mixtures thereof.
145.根据段落142至144中任意一段的方法,其中生物标记物是被包封的。145. The method according to any of paragraphs 142 to 144, wherein the biomarker is encapsulated.
146.根据段落143的方法,其中DNA包含展现出与地下岩层的热性质相适应的热稳定性质的含氮碱基的特定序列。146. The method of paragraph 143, wherein the DNA comprises a specific sequence of nitrogenous bases that exhibits thermal stability properties compatible with the thermal properties of the subterranean formation.
147.根据段落146的方法,其中DNA在高达约186至221°F、高达约222至250°F或高达约269至约292°F的温度下展现出热稳定性。147. The method of paragraph 146, wherein the DNA exhibits thermal stability at temperatures up to about 186 to 221°F, up to about 222 to 250°F, or up to about 269 to about 292°F.
148.根据段落142至147中任意一段的方法,其中地下岩层的水力压裂刺激是在多个阶段中进行的,并且注入到每个这种阶段中的支撑剂组合物包含两个或多个微粒,所述两个或多个微粒的每个微粒均包含独特的生物标记物,使得没有两个阶段的地下岩层被用具有如下特征的支撑剂组合物注射:所述支撑剂组合物包含含有相同生物标记物的微粒。148. The method of any of paragraphs 142 to 147, wherein hydraulic fracturing stimulation of the subterranean formation is performed in multiple stages, and the proppant composition injected into each such stage comprises two or more microparticles, each microparticle of the two or more microparticles comprising a unique biomarker, such that no two stages of the subterranean formation are injected with proppant compositions comprising microparticles comprising the same biomarker.
149.根据段落148的方法,其还包括向地下岩层的阶段的不同节段中注射支撑剂组合物,所述支撑剂组合物包含含有可独特区分的生物标记物的微粒,使得地下岩层的阶段中没有两个节段被用具有如下特征的支撑剂组合物注射:所述支撑剂组合物包含含有相同生物标记物的微粒。149. The method of paragraph 148 further comprises injecting a proppant composition comprising microparticles containing uniquely distinguishable biomarkers into different segments of a stage of a subterranean formation such that no two segments of a stage of a subterranean formation are injected with a proppant composition comprising microparticles containing the same biomarker.
150.根据段落142至149中任意一段的方法,其中生物标记物通过从支撑剂组合物浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏中的至少一种方式与支撑剂组合物分离。150. The method of any of paragraphs 142 to 149, wherein the biomarker is separated from the proppant composition by at least one of leaching, eluting, diffusing, seeping, draining, desorbing, dissolving, effluent, seepage, and leakage from the proppant composition.
151.根据段落142至150中任意一段的方法,其中岩层流体具有水相,并且其中当与至少一个微粒分离时,生物标记物分离到岩层流体的水相中。151. The method of any of paragraphs 142 to 150, wherein the formation fluid has an aqueous phase, and wherein the biomarker separates into the aqueous phase of the formation fluid when separated from the at least one particulate.
152.根据段落142至151中任意一段的方法,其中岩层流体具有烃相,并且其中当与至少一个微粒分离时,生物标记物分离到岩层流体的烃相中。152. The method of any of paragraphs 142 to 151, wherein the formation fluid has a hydrocarbon phase, and wherein the biomarker separates into the hydrocarbon phase of the formation fluid when separated from the at least one particulate.
153.根据段落142至152中任意一段的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约一年的时间。153. The method of any of paragraphs 142 to 152, wherein the biomarker is separated from the proppant composition for up to about one year after placement of the proppant composition into the subterranean formation.
154.根据段落142至153中任意一段的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约五年的时间。154. The method of any of paragraphs 142 to 153, wherein the biomarker is separated from the proppant composition for a period of up to about five years after placement of the proppant composition into the subterranean formation.
155.根据段落142至154中任意一段的方法,其中在放置支撑剂组合物到地下岩层中之后,生物标记物与支撑剂组合物分离高达约十年的时间。155. The method of any of paragraphs 142 to 154, wherein the biomarker is separated from the proppant composition for a period of up to about ten years after placement of the proppant composition into the subterranean formation.
156.根据段落142至155中任意一段的方法,其中来自地下岩层的不同阶段的多个可独特区分的生物标记物被同时回收和鉴定。156. The method of any of paragraphs 142 to 155, wherein a plurality of uniquely distinguishable biomarkers from different phases of the subterranean formation are simultaneously recovered and identified.
157.根据段落142至156中任意一段的方法,其还包括:基于从地下岩层的一个或多个阶段回收的可独特区分的生物标记物的相对含量,评估地下岩层的一个或多个阶段的相对烃或水体积贡献。157. The method of any of paragraphs 142 to 156, further comprising: evaluating the relative hydrocarbon or water volume contributions of one or more stages of the subsurface formation based on the relative amounts of uniquely distinguishable biomarkers recovered from the one or more stages of the subsurface formation.
158.根据段落142至157中任意一段的方法,其还包括:基于从地下岩层的阶段的每个节段回收的可独特区分的生物标记物的量,评估来自地下岩层的阶段的每个节段的相对烃或水体积贡献。158. The method of any of paragraphs 142 to 157, further comprising: evaluating the relative hydrocarbon or water volume contribution from each segment of the stage of the subsurface formation based on the amount of uniquely distinguishable biomarker recovered from each segment of the stage of the subsurface formation.
159.根据段落142至158中任意一段的方法,其中生物标记物被聚合物包封。159. The method according to any of paragraphs 142 to 158, wherein the biomarker is encapsulated by a polymer.
160.根据段落159的方法,其中聚合物是选自如下组成的组的至少一个成员:高熔点的基于丙烯酸酯、甲基丙烯酸酯或苯乙烯的聚合物,聚乳酸-聚乙醇酸的嵌段共聚物,聚乙醇酸,聚交酯,聚乳酸,明胶,水溶性聚合物,可交联的水溶性聚合物,脂质,凝胶和二氧化硅。160. The method of paragraph 159, wherein the polymer is at least one member selected from the group consisting of: a high melting point acrylate-, methacrylate- or styrene-based polymer, a block copolymer of polylactic acid and polyglycolic acid, polyglycolic acid, polylactide, polylactic acid, gelatin, a water-soluble polymer, a cross-linkable water-soluble polymer, a lipid, a gelatin and silica.
161.根据段落142至160中任意一段的方法,其中支撑剂组合物包含多孔微粒和非多孔微粒,并且其中支撑剂组合物的多孔微粒具有约5至约15%或者约15至约35%的内部连通孔隙率。161. The method of any of paragraphs 142 to 160, wherein the proppant composition comprises porous microparticles and non-porous microparticles, and wherein the porous microparticles of the proppant composition have an internally connected porosity of about 5 to about 15% or about 15 to about 35%.
162.根据段落161的方法,其中支撑剂组合物的多孔微粒包含生物标记物并且包含可渗透的涂布。162. The method according to paragraph 161, wherein the porous microparticles of the proppant composition comprise a biomarker and comprise a permeable coating.
163.用于水力压裂的支撑剂组合物,所述组合物包含:含有生物标记物的微粒;其中微粒具有至少10达西的在7,500psi下按照ISO 13503-5测得的长期渗透率;并且其中在一段时间后,生物标记物与微粒分离。163. A proppant composition for hydraulic fracturing, the composition comprising: microparticles containing a biomarker; wherein the microparticles have a long-term permeability of at least 10 Darcy as measured at 7,500 psi according to ISO 13503-5; and wherein after a period of time, the biomarker separates from the microparticles.
164.根据段落163的支撑剂组合物,其中微粒选自如下组成的组:砂,非多孔陶瓷支撑剂,轻质多孔陶瓷支撑剂,中等密度多孔陶瓷支撑剂和高密度多孔陶瓷支撑剂。164. The proppant composition of paragraph 163, wherein the microparticles are selected from the group consisting of sand, non-porous ceramic proppant, lightweight porous ceramic proppant, medium density porous ceramic proppant, and high density porous ceramic proppant.
165.根据段落163或164的支撑剂组合物,其中生物标记物是DNA。165. The proppant composition according to paragraph 163 or 164, wherein the biomarker is DNA.
166.根据段落165的支撑剂组合物,其中DNA包含展现出与地下岩层的热性质相适应的热稳定性质的含氮碱基的特定序列。166. The proppant composition according to paragraph 165, wherein the DNA comprises a specific sequence of nitrogenous bases that exhibits thermal stability properties compatible with the thermal properties of the subterranean formation.
167.根据段落166的支撑剂组合物,其中DNA在高达约186至221°F、高达约222至250°F或高达约269至约292°F的温度下展现出热稳定性。167. The proppant composition according to paragraph 166, wherein the DNA exhibits thermal stability at temperatures up to about 186 to 221°F, up to about 222 to 250°F, or up to about 269 to about 292°F.
168.根据段落163至167中任意一段的支撑剂组合物,其中生物标记物被聚合物包封。168. The proppant composition according to any of paragraphs 163 to 167, wherein the biomarker is polymer encapsulated.
169.根据段落168的支撑剂组合物,其中聚合物是选自如下组成的组的至少一个成员:高熔点的基于丙烯酸酯、甲基丙烯酸酯或苯乙烯的聚合物,聚乳酸-聚乙醇酸的嵌段共聚物,聚乙醇酸,聚交酯,聚乳酸,明胶,水溶性聚合物,可交联的水溶性聚合物,脂质,凝胶和二氧化硅。169. The proppant composition of paragraph 168, wherein the polymer is at least one member selected from the group consisting of: a high melting point acrylate-, methacrylate-, or styrene-based polymer, a block copolymer of polylactic acid and polyglycolic acid, polyglycolic acid, polylactide, polylactic acid, gelatin, a water-soluble polymer, a cross-linkable water-soluble polymer, a lipid, a gelatin, and silica.
170.根据段落163至169中任意一段的支撑剂组合物,其中支撑剂组合物包含多孔微粒和非多孔微粒,并且其中多孔微粒具有约5-15%或者约15-35%的内部连通孔隙率。170. The proppant composition of any of paragraphs 163 to 169, wherein the proppant composition comprises porous particulates and non-porous particulates, and wherein the porous particulates have an internal interconnected porosity of about 5-15% or about 15-35%.
171.根据段落163至170中任意一段的支撑剂组合物,其中支撑剂组合物被注射到地下岩层中的水力产生的裂缝。171. The proppant composition according to any of paragraphs 163 to 170, wherein the proppant composition is injected into a hydraulically created fracture in a subterranean formation.
172.根据段落171的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与微粒分离高达约一年的时间。172. The proppant composition according to paragraph 171, wherein the biomarker is separated from the microparticles for a period of up to about one year after injection of the proppant composition into a hydraulically created fracture in a subterranean formation.
173.根据段落171的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与微粒分离高达约五年的时间。173. The proppant composition according to paragraph 171, wherein the biomarker is separated from the microparticles for a period of up to about five years after injecting the proppant composition into a hydraulically created fracture in a subterranean formation.
174.根据段落171的支撑剂组合物,其中在注射支撑剂组合物到地下岩层中的水力产生的裂缝中后,生物标记物与微粒分离高达约十年的时间。174. The proppant composition according to paragraph 171, wherein the biomarker is separated from the microparticles for a period of up to about ten years after injection of the proppant composition into a hydraulically created fracture in a subterranean formation.
175.水力压裂地下岩层的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;用化学处理剂涂布一个或多个支撑剂微粒,以提供一种或多种包含化学处理剂的支撑剂微粒;用半渗透性的基本上不可降解的聚合物涂布包含化学处理剂的支撑剂微粒,以提供一个或多个涂布的支撑剂微粒;并且向地下岩层中注射包含涂布的支撑剂微粒的流体,其中化学处理剂被释放到地下岩层中一段时间。175. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into the subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; coating one or more proppant particles with a chemical treatment agent to provide one or more proppant particles containing the chemical treatment agent; coating the proppant particles containing the chemical treatment agent with a semi-permeable, substantially non-degradable polymer to provide one or more coated proppant particles; and injecting a fluid containing the coated proppant particles into the subterranean formation, wherein the chemical treatment agent is released into the subterranean formation for a period of time.
176.根据段落175的方法,其还包括:在用化学处理剂涂布一个或多个支撑剂微粒之前,用化学处理剂注入一个或多个支撑剂微粒。176. The method of paragraph 175, further comprising: injecting the one or more proppant particles with a chemical treatment prior to coating the one or more proppant particles with the chemical treatment.
177.根据段落175或176的方法,其中一个或多个支撑剂微粒选自如下组成的组:砂,非多孔陶瓷微粒,轻质多孔陶瓷支撑剂,中等密度多孔陶瓷支撑剂和高密度多孔陶瓷支撑剂。177. The method of paragraph 175 or 176, wherein the one or more proppant particles are selected from the group consisting of sand, non-porous ceramic particles, lightweight porous ceramic proppants, medium density porous ceramic proppants, and high density porous ceramic proppants.
178.根据段落175至177中任意一段的方法,其中化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。178. The method of any of paragraphs 175 to 177, wherein the chemical treatment agent is selected from the group consisting of tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
179.根据段落178的方法,其中示踪剂材料包含化学示踪剂选自如下组成的组:染料,荧光材料,金属纳米颗粒,非金属纳米颗粒和生物标记物。179. The method of paragraph 178, wherein the tracer material comprises a chemical tracer selected from the group consisting of a dye, a fluorescent material, a metallic nanoparticle, a non-metallic nanoparticle, and a biomarker.
180.根据段落179的方法,其中化学示踪剂包含DNA。180. The method of paragraph 179, wherein the chemical tracer comprises DNA.
181.根据段落176的方法,其中通过真空灌注、热灌注、毛细管作用、在室温或高温下条带混合、微波混合和搅拌机混合中的至少一种方式来用化学处理剂注入多孔陶瓷微粒。181. The method of paragraph 176, wherein the porous ceramic microparticles are impregnated with the chemical treatment agent by at least one of vacuum infusion, thermal infusion, capillary action, ribbon mixing at room temperature or elevated temperature, microwave mixing, and blender mixing.
182.根据段落175至181中任意一段的方法,其中半渗透性的基本上不可降解的聚合物涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合。182. The method of any of paragraphs 175 to 181, wherein the semipermeable substantially non-degradable polymer coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
183.根据段落175至182中任意一段的方法,其中化学处理剂通过从涂布的支撑剂微粒浸出、洗脱、扩散、渗出、排出、解吸、溶解、泄出、渗漏和泄漏中的至少一种方式来被释放到地下岩层中。183. The method of any of paragraphs 175 to 182, wherein the chemical treatment is released into the subsurface formation by at least one of leaching, elution, diffusion, seepage, drainage, desorption, dissolution, effusion, seepage, and leakage from the coated proppant particles.
184.根据段落183的方法,其中在放置涂布的支撑剂微粒到水力产生的裂缝中之后,从涂布的支撑剂微粒释放化学处理剂高达约十年的时间。184. The method of paragraph 183, wherein the chemical treatment is released from the coated proppant particulates for a period of up to about ten years after placement of the coated proppant particulates into the hydraulically created fracture.
185.根据段落184的方法,其中在放置涂布的支撑剂微粒到水力产生的裂缝中之后,从涂布的支撑剂微粒释放化学处理剂高达约五年的时间。185. The method of paragraph 184, wherein the chemical treatment is released from the coated proppant particulates for a period of up to about five years after placing the coated proppant particulates into the hydraulically created fracture.
186.根据段落185的方法,其中在放置涂布的支撑剂微粒到水力产生的裂缝中之后,从涂布的支撑剂微粒释放化学处理剂高达约一年的时间。186. The method of paragraph 185, wherein the chemical treatment is released from the coated proppant particulates for a period of up to about one year after placement of the coated proppant particulates into the hydraulically created fracture.
187.水力压裂地下岩层的方法的方法,其包括:以足以在地下岩层中打开裂缝的速率和压力将液压流体注射到地下岩层中;用第一化学处理剂注入一个或多个支撑剂微粒,以提供一个或多个经注入的支撑剂微粒。用第二化学处理剂涂布经注入的支撑剂微粒,以提供一个或多个包含第二化学处理剂的支撑剂微粒;用半渗透性的基本上不可降解的聚合物涂布包含第二化学处理剂的支撑剂微粒,以提供一个或多个涂布的支撑剂微粒;并向地下岩层中注射包含涂布的支撑剂微粒的流体,其中第一化学处理剂和第二化学处理剂被释放到地下岩层中一段时间。187. A method for hydraulically fracturing a subterranean formation, comprising: injecting a hydraulic fluid into a subterranean formation at a rate and pressure sufficient to open fractures in the subterranean formation; injecting one or more proppant particles with a first chemical treatment to provide one or more injected proppant particles; coating the injected proppant particles with a second chemical treatment to provide one or more proppant particles comprising the second chemical treatment; coating the proppant particles comprising the second chemical treatment with a semi-permeable, substantially non-degradable polymer to provide one or more coated proppant particles; and injecting a fluid comprising the coated proppant particles into the subterranean formation, wherein the first chemical treatment and the second chemical treatment are released into the subterranean formation for a period of time.
188.根据段落187的方法,其中一个或多个支撑剂微粒选自如下组成的组:砂,非多孔陶瓷微粒,轻质多孔陶瓷支撑剂,中等密度多孔陶瓷支撑剂和高密度多孔陶瓷支撑剂。188. The method of paragraph 187, wherein the one or more proppant particles are selected from the group consisting of sand, non-porous ceramic particles, lightweight porous ceramic proppants, medium density porous ceramic proppants, and high density porous ceramic proppants.
189.根据段落187或188的方法,其中第一化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。189. The method of paragraph 187 or 188, wherein the first chemical treatment agent is selected from the group consisting of tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, defoamers, breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
190.根据段落187至189中任意一段的方法,其中第二化学处理剂选自如下组成的组:示踪剂、阻垢剂、水合物抑制剂、硫化氢清除材料、腐蚀抑制剂、石蜡抑制剂、蜡抑制剂、沥青质抑制剂、有机沉积抑制剂、杀生物剂、消泡剂、破胶剂、盐抑制剂、除氧剂、硫化铁清除剂、铁清除剂、粘土稳定剂、酶、生物剂、絮凝剂、环烷酸盐/酯抑制剂、羧酸盐/酯抑制剂、破乳剂及其组合。190. The method of any of paragraphs 187 to 189, wherein the second chemical treatment agent is selected from the group consisting of tracers, scale inhibitors, hydrate inhibitors, hydrogen sulfide scavenging materials, corrosion inhibitors, paraffin inhibitors, wax inhibitors, asphaltene inhibitors, organic deposit inhibitors, biocides, defoamers, gel breakers, salt inhibitors, oxygen scavengers, iron sulfide scavengers, iron scavengers, clay stabilizers, enzymes, biological agents, flocculants, naphthenate inhibitors, carboxylate inhibitors, demulsifiers, and combinations thereof.
191.根据段落187至190中任意一段的方法,其中通过真空灌注、热灌注、毛细管作用、在室温或高温下条带混合、微波混合和搅拌机混合中的至少一种方式来用第一化学处理剂注入一个或多个支撑剂微粒。191. The method of any of paragraphs 187 to 190, wherein the one or more proppant particles are infused with the first chemical treatment by at least one of vacuum infusion, thermal infusion, capillary action, strip mixing at room temperature or elevated temperature, microwave mixing, and blender mixing.
192.根据段落187至191中任意一段的方法,其中半渗透性的基本上不可降解的聚合物涂层选自如下组成的组:苯酚甲醛、聚氨酯、纤维素酯、聚酰胺、乙烯基酯、环氧树脂及其组合.192. The method of any of paragraphs 187 to 191, wherein the semipermeable substantially non-degradable polymer coating is selected from the group consisting of phenol formaldehyde, polyurethane, cellulose ester, polyamide, vinyl ester, epoxy resin, and combinations thereof.
虽然依据若干示例性实施方式来已经描述了本发明,但是本领域普通技术人员将认识到,本发明可以在所附权利要求的精神和范围内进行修改来实施。While the invention has been described in terms of several exemplary embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims.
已经相对于若干示例性实施方式描述了本公开。仅仅在阅读本公开之后对本领域普通技术人员来说显而易见的改进或修改被认为在本申请的精神和范围内。应当理解,若干修改、改变和替换旨在包含于前述公开内容中,并且在一些情况下将采用本发明的某些特征而不使用其它相应特征。因此,适当的是,以与本发明的范围一致的方式来宽泛地解释所附权利要求。The present disclosure has been described with respect to several exemplary embodiments. Improvements or modifications that would be apparent to one of ordinary skill in the art merely after reading this disclosure are considered to be within the spirit and scope of this application. It should be understood that several modifications, variations, and substitutions are intended to be encompassed by the foregoing disclosure, and in some cases certain features of the present invention will be employed without other corresponding features. Accordingly, it is appropriate that the appended claims be interpreted broadly in a manner consistent with the scope of the present invention.
Claims (13)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US62/051,719 | 2014-09-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1242754A1 HK1242754A1 (en) | 2018-06-29 |
| HK1242754B true HK1242754B (en) | 2021-06-18 |
Family
ID=
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US12252648B2 (en) | Infused and coated proppant containing chemical treatment agents and methods of using same | |
| US12037545B2 (en) | Composition and method for hydraulic fracturing and evaluation and diagnostics of hydraulic fractures using infused porous ceramic proppant | |
| US11480041B2 (en) | In-line treatment cartridge and methods of using same | |
| US10851290B2 (en) | Methods and compositions for use of proppant surface chemistry and internal porosity to consolidate proppant particulates | |
| HK1242754B (en) | Infused and coated proppant containing chemical treatment agent and methods of using same | |
| HK1242754A1 (en) | Infused and coated proppant containing chemical treatment agent and methods of using same |