HK1128623A - Aerosol product comprising a foaming concentrate composition comprising particulate materials - Google Patents
Aerosol product comprising a foaming concentrate composition comprising particulate materials Download PDFInfo
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- HK1128623A HK1128623A HK09106798.2A HK09106798A HK1128623A HK 1128623 A HK1128623 A HK 1128623A HK 09106798 A HK09106798 A HK 09106798A HK 1128623 A HK1128623 A HK 1128623A
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Description
Technical Field
The present invention relates to a foamed aerosol product comprising particulate material, which is dispensed from a package comprising a powder valve.
Background
Personal care and home care compositions containing larger particles are becoming increasingly popular. Personal care compositions containing larger particles such as polyethylene beads provide skin exfoliation benefits or skin feel benefits. Household care compositions comprising relatively large particles scrub soils from hard surfaces such as dishes. Such products also typically generate foam to aid in cleaning the surface treated with the composition.
Such compositions are typically dispensed from hand pump packages by manually actuating the hand pump or from bottles by manually squeezing the bottle. After dispensing, it is generally necessary to add water and manually rub the composition to create a foam or lather so that the composition can be used to clean the surface being treated.
Aerosol packaging is one method of generating a large amount of foam from a foam composition when dispensed. However, attempts to deliver foam products containing larger particulate matter in aerosol products can result in clogging of valves or leakage, rendering the product useless. The particle size of the particulate material dispensable through the aerosol valve has historically been a maximum of 100 microns (μm) and for most products the particle size should be below 50 μm. See, e.g., Paul a. sanders PRINCIPLES OF AEROSOLTECHNOLOGY, page 314 (Van nonstrand Reinhold co., 1970).
It is therefore desirable to develop a product that includes larger particulate matter that can generate foam when dispensed.
Summary of The Invention
The present invention relates to an aerosol product comprising a foaming concentrate composition and a propellant, the product being contained in a package comprising a powder valve and a container. The foaming masterbatch composition comprises at least about 0.1%, by weight of the foaming masterbatch composition, of a particulate material having a particle size of at least about 100 μm. The powder valve includes an orifice having an orifice diameter of at least about 0.026 inch (660 μm). Preferably, the ratio of the maximum particle size of the particulate matter to the orifice diameter is less than about 0.75. The present invention provides a cleansing composition that foams upon dispensing and contains relatively large particulate material to provide benefits such as skin peeling or hard surface scrubbing while avoiding clogging or leakage of the aerosol valve.
Brief description of the drawings
The drawings are side elevation views, partially in section, of an assembled powder valve mounted to a container of the present invention.
Detailed Description
Foaming master batch composition
The aerosol products of the present invention include a foaming concentrate composition for cleaning a variety of surfaces such as skin, hair, or hard surfaces such as dishes, floors, and the like. The foaming concentrate composition comprises a surfactant and at least 0.1%, by weight of the foaming concentrate composition, of a particulate material having a particle size of at least about 100 μm. The foaming masterbatch composition may also include a number of optional ingredients.
Preferably, the foaming concentrate of the present invention generates foam when dispensed from a package containing the foaming concentrate, without requiring the consumer to generate foam after dispensing by rubbing the foaming concentrate (i.e., post-foaming composition) by hand.
Particulate material
The foaming concentrate composition of the present invention comprises from about 0.1% to about 10%, preferably from about 0.3% to 6%, more preferably from about 0.5% to about 3%, more preferably from about 1% to about 3%, and more preferably from about 1.5% to about 2.5%, by weight of the foaming concentrate composition, of particulate matter. The foaming concentrate composition of the present invention comprises at least about 0.1%, preferably at least about 0.25%, more preferably at least about 0.5%, and more preferably at least about 1%, by weight of the foaming concentrate composition, of particulate matter having a particle size of at least about 100 μm, preferably at least about 150 μm, and more preferably at least about 200 μm. In the foaming concentrate compositions of the present invention, the larger size of the particulate material can provide a variety of benefits, such as skin exfoliation or hard surface scrubbing. In addition, the foaming masterbatch composition of the invention may optionally further comprise particulate matter having a particle size of less than 100 μm. The particulate material of the present invention preferably has a maximum particle size of less than about 600 μm, preferably less than about 500 μm, more preferably less than about 400 μm, and more preferably less than about 350 μm. The maximum particle size of the particulate matter can be measured based on the sieve passed through.
The particulate matter of the present invention may be derived from a variety of materials, including those of inorganic, organic, natural and synthetic origin. These particles are supplied in all different sizes and shapes that can affect their ability to be used in aerosol products. Particle size is typically controlled and/or measured by the ability of the particles to pass through a particular mesh. The screen will allow the particles to pass through as long as the particles are smaller than a particular size along one axis. Furthermore, the different ways in which the beads, and in particular the polymers (e.g., polyethylene or polypropylene), are manufactured can affect the roughness of the particles. Thus, it is to be understood that not only the size and shape of the particles, but also the external roughness of the particles, can affect the passage of the particles through the valve, as smoother particles tend to pass more easily through the valve orifice in the package of the present invention than coarser particles. The ratio of the maximum particle size of a particular material to the orifice diameter of a valve on a package may be particularly important to prevent the orifice from becoming clogged with particulate matter. The ratio of the maximum particle size to the orifice diameter is generally less than about 0.75, preferably less than about 0.7, more preferably less than about 0.6, more preferably less than about 0.5, and more preferably less than about 0.4.
Non-limiting examples of particulate matter of the present invention include those selected from the group consisting of: almond meal, alumina, aluminum silicate, apricot seed powder, attapulgite, barley flour, bismuth oxychloride, boron nitride, calcium carbonate, calcium phosphate, calcium pyrophosphate, calcium sulfate, cellulose, chalk, chitin, clay, corncob meal, corncob powder, corn flour, cornmeal, corn starch, diatomaceous earth, dicalcium phosphate dihydrate, fuller's earth, silica hydrate, hydroxyapatite, iron oxide, jojoba seed powder, kaolin, loofah, magnesium trisilicate, mica, microcrystalline cellulose, montmorillonite, oat bran, oat flour, oatmeal, pitted peach powder, pecan shell powder, polybutene, polyethylene, polyisobutylene, polymethylstyrene, polypropylene, polystyrene, polyurethane, nylon, teflon (i.e., polytetrafluoroethylene), polyhalogenated olefins, pumice, rye flour, barley flour, wheat flour, corn flour, calcium phosphate dihydrate, fuller's earth, hydrated silica hydrate, hydroxyapatite, iron oxide, jojoba powder, kaolin, loofah, magnesium trisilicate, talc, microcrystalline, Sericite, silica, silk, sodium bicarbonate, sodium aluminosilicate, soybean flour, synthetic hectorite, talc, tin oxide, titanium dioxide, tricalcium phosphate, walnut shell powder, wheat bran, wheat flour, wheat starch, zirconium silicate, and mixtures thereof. Particles made from mixed polymers (e.g., copolymers, terpolymers, etc.) including polyethylene/polypropylene copolymers, polyethylene/propylene/isobutylene copolymers, polyethylene/styrene copolymers, and mixtures thereof may also be used. Typically, the polymer particles and the mixed polymer particles can be treated by an oxidation process to destroy impurities and the like. The polymer particles and mixed polymer particles may also be optionally crosslinked with a variety of common crosslinking agents, non-limiting examples of which include butadiene, divinyl benzene, methylenebisacrylamide, allyl ethers of sucrose, allyl ethers of pentaerythritol, and mixtures thereof. Other examples of particles that may be used include waxes and resins such as paraffin, carnauba, ozokerite, candelilla, urea formaldehyde and the like. When such waxes and resins are used herein, they are solid at ambient and skin temperatures. Preferred particulate materials for use herein include polyethylene beads, polypropylene beads and/or oxidized polyethylene beads. High density polyethylene or low density polyethylene can be used to make the preferred particulate materials of the present invention. High density polyethylene and polypropylene beads tend to have rougher surfaces compared to low density polyethylene beads. Examples of preferred particulate materials are available from Accutech under the trade name ACCUSCRUB; available from micropower inc under the trade name propeltex 50; and is available from Honeywell under the trade name AC WAX 395-A.
Surface active agent
The foaming masterbatch composition of the present invention comprises one or more surfactants, preferably a foaming surfactant. A lathering surfactant is defined herein as a surfactant that generates foam or lather when dispensed from an aerosol package. Preferably, these surfactants or combinations of these surfactants should be mild, meaning that these surfactants can provide adequate cleansing or stain removal benefits, but do not overly dry the skin or hair, while also providing adequate lather or lather.
A wide variety of lathering surfactants are useful herein and include those selected from the group consisting of: anionic surfactants, nonionic surfactants, amphoteric surfactants, zwitterionic surfactants, and mixtures thereof. Typically, the lathering surfactant is fairly water soluble. When used in the foaming concentrate composition, it is preferred that at least about 1% of the surfactant, by weight of the total surfactant, has an HLB value greater than about 10. Examples of such surfactants are found in U.S. Pat. No. 5,624,666 issued to Coffindafer et al, 1997, 4/29. Cationic surfactants may also be used provided they do not negatively affect the overall foaming characteristics of the foaming concentrate composition.
The foaming concentrate composition comprises from about 1% to about 30%, preferably from about 2% to about 20%, more preferably from about 3% to about 10%, and more preferably from about 4% to about 8%, by weight of the foaming concentrate composition, of a surfactant. To avoid potential skin irritation problems, the foaming concentrate composition preferably has a ratio of anionic surfactant to amphoteric and/or zwitterionic surfactant of from about 1.1: 1 to about 1: 1.5, alternatively from about 2: 1 to about 1: 2, alternatively from about 5: 1 to about 1: 4, by weight of the composition.
Non-limiting examples of anionic surfactants useful in the compositions of the present invention are disclosed in the "detergentand Emulsifiers" north american edition of McCutcheon, published by the allued Publishing Corporation (1986); McCutcheon's "functional materials" North American edition (1992); and U.S. Pat. No. 3,929,678 to Laughlin et al, published 1975, 12, 30.
A variety of anionic surfactants can be used in the present invention. Non-limiting examples of anionic surfactants include those selected from the group consisting of sarcosinates, sulfates, sulfonates, isethionates, taurates, phosphates, lactates, glutamates, and mixtures thereof. Among isethionates, alkanoyl isethionates are preferred; of the sulfates, alkyl and alkyl ether sulfates are preferred.
Other anionic materials useful herein are fatty acid soaps (i.e., alkali metal or amine salts, such as sodium, potassium or triethanolamine salts), the fatty acids typically containing from about 8 to about 24 carbon atoms, preferably from about 10 to about 20 carbon atoms. The fatty acids used in soap manufacture can be obtained from natural sources, such as glycerides derived from plants or animals (e.g., palm oil, coconut oil, soybean oil, castor oil, tallow, lard, and the like). Fatty acids can also be made synthetically. Soaps useful herein are described in more detail in U.S. Pat. No. 4,557,853. The degree of neutralization of the fatty acids can be varied and different foaming and lathering characteristics provided. Preferred soap-containing compositions have a pH between about 6 and about 7.5.
Amphoteric or zwitterionic surfactants suitable for use in the compositions herein include those surfactants well known for use in hair care or other personal care cleansing applications. Such amphoteric or zwitterionic surfactants are typically present at levels of from about 1% to about 10%, alternatively from about 0.5% to about 20%, by weight of the foaming concentrate composition. Non-limiting examples of suitable zwitterionic or amphoteric surfactants are described in U.S. Pat. No. 5,104,646 and U.S. Pat. No. 5,106,609.
Amphoteric surfactants suitable for use in the compositions of the present invention are well known in the art and include those surfactants broadly described as derivatives of aliphatic secondary and tertiary amines in which the aliphatic radical can be straight or branched chain and wherein one of the aliphatic substituents contains from about 8 to about 18 carbon atoms and one contains an anionic water solubilizing group, e.g., carboxy, sulfonate, sulfate, phosphate, or phosphonate. Preferably, the amphoteric surfactant useful in the present invention is selected from the group consisting of cocoamidoethyl-N-hydroxyethyl acetate, cocoamidoethyl-N-hydroxyethyl diacetate, lauroamidoethyl-N-hydroxyethyl acetate, lauroamidoethyl-N-hydroxyethyl diacetate, and mixtures thereof.
Commercially available amphoteric surfactants include those sold under the tradenames Miranol C2M Conc.N.P., Miranol C2M Conc.O.P., Miranol C2M SF, Miranol CM Special, Miranol Ultra (Rhodia, Inc.), Alkateric 2CIB (Alkaril Chemicals), Amphoerge W-2(Lonza, Inc.), Monateric CDX-38, Monateric CSH-32(Mona Industries), Rewoteric AM-2C (Rewo Chemical group), and Schercoteric MS-2(Scher Chemicals).
Zwitterionic surfactants suitable for use herein include those surfactants that are collectively referred to as derivatives of aliphatic quaternary ammonium, phosphonium, and sulfonium compounds, in which the aliphatic radicals can be straight or branched chain, and wherein one of the aliphatic substituents contains from about 8 to about 18 carbon atoms and one contains an anionic group, e.g., carboxy, sulfonate, sulfate, phosphate, or phosphonate. Preferred zwitterionic cleansing surfactants are betaines, amphoacetates, and sultaines, such as cocamidopropyl betaine, sodium lauramphoacetate, and cocamidopropyl hydroxysultaine.
Non-limiting examples of nonionic surfactants useful in the compositions of the present invention are disclosed in the Detergents and Emulsifiers of McCutcheon, north american edition (1986), published by the issued Publishing Corporation; and functional materials of McCutcheon, north american edition (1992).
Nonionic surfactants useful in the present invention include those selected from the group consisting of: alkyl glucosides, alkyl polyglucosides, polyhydroxy fatty acid amides, alkoxylated fatty acid esters, sucrose esters, amine oxides, and mixtures thereof.
Non-limiting examples of preferred nonionic surfactants useful herein are selected from C8-C14Glucamide, C8-C14Alkyl polyglucosides, sucrose cocoate, sucrose laurate, lauramine oxide, cocoamine oxide, and mixtures thereof.
Preferred surfactants for use herein are those wherein the anionic surfactant is selected from the group consisting of: ammonium lauroyl sarcosinate, sodium trideceth sulfate, sodium lauroyl sarcosinate, sodium myristoyl sarcosinate, ammonium laureth sulfate, sodium laureth sulfate, ammonium lauryl sulfate, sodium lauryl sulfate, ammonium cocoyl isethionate, sodium lauroyl isethionate, sodium cetyl sulfate, sodium lauroyl lactylate, triethanolamine lauroyl lactylate, lauric acid or myristic acid salt or partial salt and mixtures thereof; wherein the nonionic surfactant is selected from the group consisting of: laurylamine oxide, cocoamine oxide, decylpolyglucose, lauryl polyglucose, sucrose cocoate, C12-14Glucamide, moon cakeSucrose laurate, and mixtures thereof; and wherein the amphoteric surfactant is selected from the group consisting of: disodium N-lauramidoethyl-N-hydroxyethyl diacetate, sodium N-lauramidoethyl-N-hydroxyethyl acetate, cetyl dimethyl betaine, cocamidopropyl hydroxysultaine, and mixtures thereof.
Suspending agent
The compositions of the present invention may also optionally but preferably comprise a suspending agent. Suspension is important for suspending particulate matter, such as oxidized polyethylene bead agents, to prevent the particles from liberating from solution in the present compositions or agglomerating in the composition. It also helps prevent clogging of the aerosol valve. Therefore, suspending agents are important in achieving a stable composition and minimizing clogging of aerosol valves.
When the present compositions are designed to be dispensed from aerosol spray cans, it is important to select the amount and type of suspending agent that provides adequate suspension of the particulate material, but at the same time is easy to dispense and foam upon dispensing.
In this regard, the amount and type of suspending agent is preferably selected to provide non-Newtonian viscosity properties. In this regard, preferred suspending agents herein provide shear thinning compositions capable of suspending particulate matter, such as oxidized polyethylene beads, in the matrix of the composition.
When present, the suspending agent is typically included at a level of from about 0.001% to about 10%, preferably from about 0.005% to about 5%, and more preferably from about 0.01% to about 2%, by weight of the foaming masterbatch composition.
The suspending agent herein may be selected from materials such as gums, alginates, arabinogalactans, carrageenans, gellan gum, xanthan gum, guar gum, acrylate/acrylic polymers, water swellable clays, fumed silica, acrylate/aminoacrylate copolymers, cellulose derivatives (e.g., hydroxypropyl methylcellulose), and mixtures thereof. Preferred suspending agents herein include those selected from the group consisting of: acrylate/acrylic polymers, gellan gum, fumed silica, acrylate/aminoacrylate copolymers, water swellable clays, and mixtures thereof.
The acrylate/acrylic polymer comprises an acrylic emulsion terpolymer. These types of dispersants are typically base activated. Suitable base-activated acrylate/acrylic polymers are described in detail in U.S. Pat. Nos. 5,990,233 and 5,840,789. Such base-activated acrylate/acrylic polymer dispersants are known under the trade nameThe SL series is available from Alco Chemical.
Gellan gum is heteropolysaccharide and is prepared by fermenting Pseudomonas elodea ATCC 31461. Gellan gum is available under a variety of trade names includingLT100、AFT、AF、PC andf from CP Kelco U.S., inc. Methods for preparing gellan gum are described in U.S. Pat. No. 4,326,052(Kang et al) published at 20.4.1982, U.S. Pat. No. 4,326,053(Kang et al) published at 20.4.1982, U.S. Pat. No. 4,377,636 (3922.3.3.1983)Kang et al) and us patent 4,385,123(Kang et al) published 24.5.1983.
Fumed silica is silica in colloidal form, prepared by burning silicon tetrachloride in a hydrogen-oxygen furnace. Fumed silica is known by the chemical name silica. Fumed silica suitable for use in the present compositions is available under the trade nameFrom Degussa AG. The preferred fumed silicas are200 (from Degussa AG), which is a polymer having a specific surface area of about 200m2A hydrophilic fumed silica per gram.
The acrylate/aminoacrylate copolymer is typically an aqueous dispersion of an amine-functional acrylic polymer rheology modifier. These types of dispersants are typically acid activated, as compared to the typical base activated acrylate/acrylic polymeric dispersants described above. Acrylate/aminoacrylate copolymers are known under the trade nameThe L-500 series was obtained from Alco Chemical. Another suitable acrylate/aminoacrylate copolymer is acrylate/aminoacrylate/C10-30 alkyl PEG-20 itaconate copolymer, available under the trade name STRUCTUREFrom National Starch and Chemical co.
Suitable clays include natural and synthetic clays. Synthetic phyllosilicates are known by the trade nameAvailable from Southern Clay Products, Inc. Wherein the magnesium ion is replaced by a suitable monovalent ion such as lithium, sodium, potassium andthese synthetic layered silicates with space partial substitution are layered aqueous magnesium silicates with oxygen and/or hydroxyl ion octahedral sites, some of which may be substituted by fluorine ions, forming a central octahedral sheet that is sandwiched between two silicon ion tetrahedral sheets with oxygen tetrahedral sites. Preferred synthetic layered silicates includeXLG、RD andRDS is available from Southern Clay Products, Inc. Hectorite is available under the trade name hectoriteAvailable from Rheox, inc. These hectorites are prepared by reacting bentonite with amines in a cation exchange system. Preferred hectorites includeLT andAD, available from Rheox, inc. More suitable materials include silicate materials, e.g.A series of materials from Sud-Chemie, comprisingWM which is a mixture of bentonite (also known as montmorillonite) and xanthan gum, and GELSeries of materials, obtained from Southern Clay Products。
Other suitable suspending agents herein include anionic hydrophobically modified alkali soluble acrylic polymers. Non-limiting examples of such polymers include those available from Rohm&Of HaasMaterials of the series, e.g.28 (acrylate/behenyl ether-25 methacrylate copolymer) and88 (acrylate/steareth-20 methacrylate crosspolymer).
Crosslinked acidic copolymers such as alkyl substituted acidic copolymers are also suitable suspending agents herein. One class of alkyl substituted copolymers includes rheology modifying copolymers comprising crosslinked copolymers selected from the group consisting of: unsaturated carboxylic acids, hydrophobic monomers, hydrophobic chain transfer agents, cross-linking agents, steric stabilizers, and combinations thereof. Purchased from NoveonTMCarbopol EDT2020TMAre examples of such suspending agents. Details on the above suspending agents can be found in U.S. Pat. No. 6,433,061 to Marchant et al, 8/13/2002.
Another class of suitable suspending agents includes fully crosslinked alkali swellable acrylate copolymers as described in US 6,635,702. From NoveonTMCARBOPOL AQUA SF-1TMAre examples of this type of suspending agent. Another class of commercially available copolymers useful in the present invention comprises C10-30Alkyl acrylates with one or more acrylic acid, methacrylic acid, or one of their short chains (i.e. C)1-4Alcohol) ester, wherein the cross-linking agent is an allyl ether of sucrose or pentaerythritol. These copolymers are referred to as acrylates/C10-30Alkyl acrylate cross-linked polymers and copolymers with CarbopolTM1342、TR-1 andTR-2 from NoveonTMAre commercially available. Yet another class of copolymers includes the polymers described for the acrylate/vinyl alkyl cross-linked polymers, to30 is commercially available from 3V, inc.
The crosslinked maleic anhydride copolymer comprises crosslink C1-C10Alkyl vinyl ether/maleic anhydride copolymers. Stabileze QM from ISP CorporationTMAre examples of such materials. To be effective, the maleic anhydride segment of the copolymer needs to be at least partially neutralized to render the copolymer anionic.
Particularly useful are crosslinked copolymers, including crosslinked alkyl-substituted acid copolymers and alkali-swellable acrylate copolymers.
Preferred suspending agents herein include synthetic layered silicates (e.g., sodium metasilicate, and sodium metasilicate)XLG), bentonite clays (e.g. bentonite claysWM), acrylic ester/C10-30 alkyl acrylate crosspolymer (AQUA SF-1), acrylate/behenyl ether-25 methacrylate copolymer (28) acrylate/Steareth-20 methacrylate Cross-Linked Polymer(s) ((R))88) Hydroxypropyl methylcellulose, and mixtures thereof.
Hydrophobic conditioning agent
The compositions of the present invention also optionally comprise hydrophobic conditioning agents, especially when the compositions are intended to clean and/or moisturize the skin or hair. The hydrophobic conditioning agents useful herein are preferably natural or synthetic materials having less than about 12.5 (cal/cm)3)0.5Preferably less than about 11.5 (cal/cm)3)0.5Total solubility parameter of (a). By "total solubility parameter" is meant that it is possible to use a polymer having a solubility parameter higher than 12.5 (cal/cm)3)0.5If they are mixed with other oils, the total solubility parameter of the oil mixture can be reduced to less than about 12.5 (cal/cm)3)0.5. For example, a small portion of diethylene glycol (solubility parameter 13.61) is mixed with lanolin oil (solubility parameter 7.3)) and a co-solvent to produce a hydrophobic conditioner having less than 12.5 (cal/cm) of3)0.5The solubility parameter of (a).
The solubility parameters of the hydrophobic conditioning agents described herein can be determined by methods well known in the chemical arts for determining the relative polarity of materials. The description of solubility parameters and methods for their determination are described in: vaughn, "Solubility Effects in Product, Package, Pentation and Preservation", 103 Cosmetics and Toiletries, pp.47 to 69, 10 1988; and "UsingSolubityParameters in Cosmetics Formulation" of C.D.Vaughn., 36 J.Soc.cosmetic Chemists, pp.319 to 333, p.9/10 1988.
The hydrophobic conditioning agents of the present invention typically comprise from about 2% to 15%, alternatively from about 1% to about 20%, alternatively from about 0.5% to about 30%, alternatively from about 0.1% to about 50%, by weight of the composition. These materials include, but are not limited to, hydrocarbon oils and waxes, silicones, fatty acid derivatives, cholesterol derivatives, diglycerides, triglycerides, vegetable oils, vegetable oil derivatives, glycerol acetates, alkyl esters, alkenyl esters, lanolin and its derivatives, wax esters, beeswax derivatives, sterols and phospholipids, and combinations thereof.
Non-limiting examples of hydrocarbon oils and waxes suitable for use herein include petrolatum, mineral oil, microcrystalline wax, polyolefin, paraffin, cerasus, ozokerite, polyethylene, perhydrosqualene, polyalphaolefin, hydrogenated polyisobutylene, and combinations thereof.
Non-limiting examples of silicone oils suitable for use herein include: dimethicone copolyol, dimethylpolysiloxane, diethylpolysiloxane, mixed C1-C30Alkyl polysiloxanes, phenyl polydimethyl siloxanes, dimethiconols, and combinations thereof. Preferred non-volatile silicones are selected from the group consisting of dimethicones, dimethiconols, mixed C1-C30Alkyl polysiloxanes, and combinations thereof. Non-limiting examples of silicone oils useful herein are described in U.S. Pat. No. 5,011,681(Ciotti et al).
Non-limiting examples of di-and triglycerides suitable for use herein include castor oil, soybean oil, derivatized soybean oil (e.g., maleated soybean oil), safflower oil, cottonseed oil, corn oil, walnut oil, peanut oil, olive oil, cod liver oil, almond oil, avocado oil, palm oil, and sesame oil, vegetable oils, sunflower seed oil and vegetable oil derivatives, coconut oil and derivatized coconut oil, cottonseed oil and derivatized cottonseed oil, jojoba oil, coconut oil, and combinations thereof. In addition, any of the above oils which have been partially or fully hydrogenated are also suitable.
Non-limiting examples of acetylated glycerides suitable for use herein include acetylated monoglycerides.
Non-limiting examples of alkyl esters suitable for use herein include isopropyl fatty acid esters and long chain esters of long chain fatty acids, such as SEFA (sucrose fatty acid esters). Non-limiting examples are laurylpyrrolidone carboxylic acid, pentaerythritol esters, aromatic mono-, di-or triesters, and cetyl ricinoleate, including isopropyl palmitate, isopropyl myristate, cetyl ricinoleate and stearyl ricinoleate. Other examples are: hexyl laurate, isohexyl laurate, tetradecyl myristate, isohexyl palmitate, decyl oleate, isodecyl oleate, hexadecyl stearate, decyl stearate, isopropyl isostearate, diisopropyl adipate, diisohexyl adipate, dihexyldecyl adipate, diisopropyl sebacate, acyl isononanoates, lauryl lactate, tetradecyl lactate, cetyl lactate, and combinations thereof.
Non-limiting examples of alkenyl esters suitable for use herein include oleyl myristate, oleyl stearate, oleyl oleate, and combinations thereof.
Non-limiting examples of lanolin and lanolin derivatives suitable for use herein include lanolin, lanolin oil, lanolin wax, lanolin alcohols, lanolin fatty acids, isopropyl lanolate, acetylated lanolin alcohols, lanolin alcohol linoleate, lanolin alcohol ricinoleate, hydroxylated lanolin, hydrogenated lanolin, and combinations thereof.
Other suitable oils further include milk triglycerides (e.g., hydroxylated milk glycerides) and polyol fatty acid polyesters.
Other suitable oils also include wax esters, non-limiting examples of which include beeswax and beeswax derivatives, spermaceti wax, myristyl myristate, stearyl stearate, and combinations thereof. Also useful are vegetable waxes, such as carnauba wax and candelilla wax; sterols, such as cholesterol, fatty acid cholesterol esters; phospholipids, such as lecithins and derivatives, sphingolipids, ceramides, glycosphingolipids, and combinations thereof.
Hydrophilic conditioning agent
The compositions of the present invention may also optionally comprise hydrophilic conditioning agents, especially in compositions for treating skin or hair. Non-limiting examples of hydrophilic conditioning agents include those selected from the group consisting of: polyols, polypropylene glycols, polyethylene glycols, ureas, pyrrolidone carboxylic acids, ethoxylated and/or propoxylated C3-C6 diols with triols, alpha-hydroxy C2-C6 carboxylic acids, ethoxylated and/or propoxylated sugars, polyacrylic acid copolymers, sugars having up to about 12 carbon atoms, sugar alcohols having up to about 12 carbon atoms, and mixtures thereof. Specific examples of useful hydrophilic conditioning agents include such materials as urea, guanidine, glycolic acid and glycolate salts (e.g., ammonium and tetraalkylammonium salts), lactic acid and lactate salts (e.g., ammonium and tetraalkylammonium salts), sucrose, fructose, glucose, erythrose, erythritol, sorbitol, mannitol, glycerol, hexanetriol, propylene glycol, butylene glycol, hexylene glycol, and the like, polyethylene glycols such as PEG-2, PEG-3, PEG-30, PEG-50, polypropylene glycols such as PPG-9, PPG-12, PPG-15, PPG-17, PPG-20, PPG-26, PPG-30, PPG-34, alkoxylated glucose, hyaluronic acid, cationic skin conditioning polymers (e.g., quaternary ammonium polymers such as polyquaternary ammonium polymers), and mixtures thereof. Glycerol is a particularly preferred hydrophilic conditioning agent in the articles of the present invention. Also useful are materials such as aloe in its various forms (e.g., aloe vera gel), chitosan and chitosan derivatives such as chitosan lactate, lactamide monoethanolamine, acetamide monoethanolamine, and mixtures thereof. Also useful are propoxylated glycerols such as those described in U.S. Pat. No. 4,976,953 to Orr et al, published on month 12 and day 11 of 1990.
When used in the compositions of the present invention, the hydrophilic conditioning agent is present at a level of from about 0.1% to about 99%, preferably from about 0.25% to about 90%, more preferably from about 0.5% to about 10%, and more preferably from about 1% to about 5%, by weight of the foaming concentrate composition.
Water (W)
The compositions of the present invention comprise from about 0% to about 99%, preferably from about 50% to about 95%, and more preferably from about 75% to about 90%, by weight of the foaming concentrate composition, of water.
Additional optional ingredients
The compositions of the present invention may also comprise other optional ingredients. Suitable additional optional ingredients include perfumes, preservatives, chelating agents, sensates (e.g., menthol), desquamation actives, anti-acne actives, anti-wrinkle/anti-atrophy actives, anti-oxidants/radical scavengers, flavonoids, anti-inflammatory agents, anti-cellulite agents, local anesthetics, tanning actives, skin lightening agents, skin soothing and healing actives, antimicrobial actives, sunscreen actives, skin appearance enhancers, and the like. Such optional ingredients are more fully described in U.S. patent application serial No. 11/367,918 (attorney docket No. 9933M), filed 3.3.2006. Preferred additional optional ingredients include salicylic acid, pigments (such as mica and titanium dioxide), fragrances, and skin sensates (such as menthol).
The compositions of the present invention will generally have a pH in the range of from about 3 to about 9, preferably from about 4 to about 8, more preferably from about 5 to about 10. The pH of the present compositions can be adjusted by the use of control agents such as citric acid, triethanolamine, sodium hydroxide, and the like.
Propellant
The aerosol products of the present invention include a propellant suitable for use in a masterbatch composition that produces foam upon dispensing. The total concentration of propellant in the aerosol composition, which may include one or more propellants, is typically in the range of from about 1% to about 25%, preferably from about 2% to about 15%, more preferably from about 3% to about 10%, by weight of the composition.
Non-limiting examples of suitable propellants include hydrocarbons, nitrogen, carbon dioxide, nitrous oxide, air, 1-difluoroethane supplied by Dupont as Dymel 152A (hydrofluorocarbon 152A), dimethyl ether (DME), and mixtures thereof. Preferred are hydrocarbon propellants and hydrocarbon/dimethylether propellant blends, specific examples of which include propane, butane, isobutane, and dimethylether. Most preferred are hydrocarbon propellants comprising a mixture of propane and isobutane or a mixture of propane, isobutane and dimethyl ether, specific examples of which include Aeron A-46 and Aeron A-70 (both commercially available as Diversified CPC alone or as a blend with dimethyl ether). Those of ordinary skill in the art of aerosol products recognize that geographic jurisdictions may dictate the level of volatile organic chemicals, such as propellants.
Package (I)
The foaming concentrate composition of the invention and propellant are packaged in a package comprising a container and a powder valve comprising an orifice having an orifice diameter of at least about 0.026 inch (660 μm).
Powder valve
The packages of the present invention comprise a powder valve comprising an orifice having an orifice diameter of at least about 0.026 inch (660 μm), preferably at least about 0.027 inch (685 μm), and more preferably at least about 0.030 inch (762 μm). As used herein, the term "orifice diameter" refers to the maximum distance on opposite sides at the orifice opening. The powder valve will have one, two, three, four or more orifices, preferably one or two orifices, on the valve stem. Each orifice diameter of the present invention may have the same or different orifice diameters. Preferably, the orifices have the same orifice diameter. The orifice may be in the form of a variety of shapes, such as circular, square, rectangular, oval, trapezoidal, and the like. The orifice shape may be selected based on the shape of the particulate material used in the foaming masterbatch composition. Preferably, the apertures are circular or rectangular and the particulate matter is generally spherical or elliptical. The orifice preferably has at least about 0.340mm2More preferably at least about 0.400mm2And more preferably at least about 0.450mm2The open area of (a).
In a conventional form of aerosol valve, the upper level is urged upwardly into a sealing position against a valve sealing gasket by a spring acting on the valve body when the aerosol valve is in a closed condition. One or more orifices in the valve stem are disposed above a lower surface of the valve gasket when the valve is in the closed position. When the valve is opened by pressing a button, the valve stem moves downward and its orifice or orifices will move to a position below the gasket. The foaming concentrate composition in the aerosol container can then be forced up through the orifice, under the influence of the propellant, into the valve stem and then dispensed through the nozzle.
Powder valves typically have the orifice of the valve stem located above the sealing gasket in the closed position, or at least the upper half of the sealing gasket in the closed position, to keep particulate matter from leaking between the sealing gasket and the orifice. Conventional aerosol valves typically have clogging problems when dispensing compositions containing particulate matter of any size. The powder valve of the present invention helps prevent clogging of the aerosol product by frictionally closing the orifice opening against the sealing gasket as the valve moves from the open position to the closed position. In addition, powder valves typically have different shapes on the valve body to keep particulate matter from clogging on the sealing surfaces. Non-limiting examples of suitable powder valve configurations are described in detail in U.S. Pat. nos. 3,773,064, 5,975,378 and 6,394,321.
One embodiment of the powder valve of the invention in the closed position is shown in the figures. The powder valve assembly 10 generally includes a dip tube 12, a valve housing 14, a valve closure coil spring 16, and a valve body 18. The valve body 18 has a hollow valve stem 20 extending upwardly therefrom and includes at least one orifice 22 opening into the interior of the valve stem 20. The sealing washer 24 is preferably made of a resilient material such as rubber. As shown, when the powder valve is in the closed position, the sealing gasket 24 surrounds the valve stem 20 and seals the aperture 22. An actuator 26 having a nozzle 28 is attached to the top of the valve stem 20. When the actuator 26 is pressed downward against the spring force of the coil spring 16, the orifice 22 passes under the sealing gasket 24, and the foamable concentrate composition in the container can pass upward through the dip tube 12, into the valve body 18, through the orifice 22, into the valve stem 20, into the actuator 26, and finally out through the nozzle 28. When the actuator 26 is released, the coil spring 16 presses the valve stem 20 and the orifice 22 upward against the sealing gasket 24, wiping any residual foaming concentrate composition from the orifice 22 of the valve stem 20 to prevent clogging of the orifice 22 and blocking of the flow of the foaming concentrate composition.
Container with a lid
The container of the present invention may be a variety of aerosol containers known in the art. The container may be a single compartment container or a barrier container. Non-limiting examples of single-compartment containers include plastic, glass, aluminum, or steel containers, which may be unlined or lined with materials such as epoxy novolac, organosols, and polyamideimide. In such single-compartment containers, the foaming concentrate composition and propellant are mixed in a single compartment. The barrier container is within the container, keeping the foaming concentrate composition physically separated from the propellant. Non-limiting examples of barrier containers include piston containers and bag-in-can type containers.
Actuator
The actuator of the present invention may be a variety of actuators known in the art. The actuator may be a front hinge, a rear hinge, or a hingeless actuator, so long as the actuator is properly mated with the valve stem. Non-limiting examples of suitable hinge actuators include those for upright containers available under the tradenames S30, S25, S20, and Allegra from Seaquist Perfect Dispensing, and for inverted containers available under the tradenames S16 and S4. Hingeless actuators may be preferred for the present invention as they tend to exhibit less lateral pressure during actuation of the aerosol product. Non-limiting examples of suitable hingeless actuators include those available from Precision Valve under the tradenames City Spout, Hercules Spout, and Iris and those available from SeaquistPerfect Dispensing under the tradename S2.
Examples
The following are non-limiting examples of foamed aerosol compositions of the present invention. The following reference lists correspond in superscript order to the components listed in the tables below.
1 synthetic phyllosilicates available from Southern Clay Products, Inc.
2 Bentonite and Xanthan Gum mixture from Sud-Chemie
3 high purity surface modified montmorillonite available from Southern Clay Products, Inc,
4CARBOPOL AQUA SF-1 available from Noveon, Inc.
5ACULYN 28 available from Rohm & Haas
6 from P & G Chemicals
7 from Stepan
8 from Rhodia
9 from Croda
10 from Degussa
11 pigment from Englehard
12 oxidized polyethylene beads having a particle size of less than 420 μm (passing through a 40 mesh screen). From Honeywell
13 micronized polypropylene beads having a particle size of less than 300 μm (sieved) available from Micro Powders, Inc.
14 high density oxidized polyethylene colored beads having a particle size of less than about 300 μm (sieved) available from Accutech LLC
15 low density polyethylene beads having a particle size of less than 420 μm (40 mesh pass) obtained from Accutech LLC
16 high density oxidized polyethylene colored beads having a particle size of less than 600 μm (sieved) available from Accutech LLC
17 low density polyethylene beads having a particle size of less than 590 μm (passing through a 30 mesh screen) obtained from Accutech LLC
18METHOCEL K15MS from Amerchol
19SUPERWHITE PROTOPET available from Crompton
20HYDROBRITE1000PO from Crompton
| Foaming master batch | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
| Water (W) | Proper amount of | Proper amount of | Proper amount of | Proper amount of | Proper amount of | Proper amount of | Proper amount of |
| Laponite XLG1 | 0.50 | 0.3 | 0.2 | ||||
| Optigel WM2 | 0.2 | ||||||
| Inorganic colloid MO3 | 0.5 | ||||||
| acrylate/C10-30 alkyl acrylate crosspolymer4 | 0.4 | ||||||
| Acrylate/behenyl ether-25 methacrylate copolymers5 | 0.5 | 0.3 | 0.2 | 0.2 | |||
| Hydroxypropyl methylcellulose | 0.1 | 0.05 | 0.05 | ||||
| Sodium lauryl Ether sulfate6 | 4.0 | ||||||
| C14-16 sodium olefin sulfonate7 | 6.0 | ||||||
| Sodium trideceth sulfate8 | 1.5 | 1.5 | |||||
| Sodium sarcosinate nutmeg9 | 3.0 | 1.5 | |||||
| Sodium hydroxide | |||||||
| Myristic acid | 2.0 | ||||||
| Lauric acid | 2.0 | 2.0 | 2.0 | ||||
| Triethanolamine | To pH of 6 | To pH of 7 | To pH of 8 | ||||
| N-lauroylaminoethyl-N-hydroxyethyl sodium acetate8 | 3.0 | ||||||
| Cocoamidopropyl betaine10 | 4.0 | 4.5 | 4.0 | 2.0 | 2.0 | 4.0 | |
| PEG100 | 0.2 | ||||||
| Glycerol | 4.0 | 4.0 | 2.0 | 2.0 | 2.0 | 2.0 | |
| Sorbitol | 2.0 | 2.0 | 2.0 | 2.0 | |||
| Menthol | 0.15 | 0.15 | 0.10 | ||||
| Salicylic acid | 0.5 | ||||||
| Aromatic agent | 0.15 | 0.1 | 0.1 | 0.1 | 0.1 | ||
| Preservative | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | ||
| Mica and titanium dioxide11 | 0.1 | ||||||
| A-C wax395-A12 | 5.0 | ||||||
| PropylTex 5013 | 1.0 | 2.0 | 2.0 | ||||
| Accuscrub BU31014 | 1.0 | 1.0 | 2.0 | ||||
| Accus crub WT06LDPE Screen 40 mesh (420 micron)15 | 2.0 | ||||||
| Citric acid | To pH | To pH | To pH | To pH |
| 5.5-6 | 5.5-6 | 5.5-6 | 5.5-6 | ||||
| Fillers/fillers: | |||||||
| foaming master batch | 95.00 | 92.00 | 95.00 | 95.00 | 95.00 | 95.00 | 95.00 |
| Propellant: | |||||||
| Dymel 152A | 3.0 | ||||||
| A-70/DME(45∶55) | 5.0 | 5.0 | 5.0 | ||||
| A-70 | 5.0 | ||||||
| A-46 | 5.0 | 5.0 | 5.0 |
the foaming master batch compositions of examples 1 to 7 were prepared as follows. If a clay suspending agent is present in the composition, the clay is added to deionized water and mixed until fully hydrated. If present in the composition, hydrophobic conditioning agents, hydrophilic conditioning agents (which should be liquid when added), additional suspending agents and/or fatty acids are then added. If a fatty acid or petrolatum is present, gentle heating may be performed to melt the fatty acid or to more easily incorporate the petrolatum. If the pH is less than the desired value, a pH control agent (typically a base such as triethanolamine or sodium hydroxide) is added to increase the pH to the desired value. If the pH is greater than desired, a pH control agent (typically an acid such as citric acid) is added to reduce the pH to the desired value. Any additional ingredients, such as particulate matter, preservatives, fragrances, colorants/pigments, etc., are then added.
The foamed masterbatch compositions of examples 1 to 7 were then individually filled into polyamide imide lined aluminum cans from cclind industries, inc. The powder valve was inserted into each liquid filled can and then crimped. The powder Valve used had a Valve stem with an orifice selected from a circular orifice with an orifice diameter of 0.030 "(available from Precision Valve), a rectangular orifice with dimensions of 0.027" tall by 0.045 "wide (i.e., an orifice diameter of 0.045"), or a laser-cut square orifice with dimensions of 0.030 "tall by 0.030" wide (i.e., an orifice diameter of 0.030 "). Then, a propellant is charged into each can in a desired amount. An actuator is then installed on each can for dispensing the foaming concentrate composition. The actuator is available from Seaquist Perfect Dispensing under the trade name S-30.
| Foaming master batch | 8 | 9 | 10 | 11 |
| Water (W) | Proper amount of | Proper amount of | Proper amount of | Proper amount of |
| Palmitic acid | 6.0 | 8.0 | 7.0 | 10.0 |
| Myristic acid | 1.5 | 2.0 | 1.0 | |
| Lauric acid | 1.0 | |||
| Triethanolamine | To a pH of 7-9 | To a pH of 7-9 | To a pH of 7-9 | To a pH of 7-9 |
| Propylene glycol monoisochoric acid ester | 2.0 | |||
| Oil-based polyoxyethylene ether-20 | 1.5 | 1.5 | 1.5 | |
| Glycerol | 2.0 | 2.0 | 2.0 | 2.0 |
| Sorbitol | 2.0 | 2.0 | 2.0 | 0.5 |
| Menthol | 0.15 | 0.15 | 0.10 | |
| PEG-14M | 0.1 | 0.05 | 0.15 | |
| Aromatic agent | 0.1 | 0.1 | 0.1 | 0.1 |
| Preservative | 0.3 | 0.3 | 0.3 | 0.3 |
| Mica and titanium dioxide11 | 0.1 | |||
| Propyltex 5013 | 2.0 | |||
| Accuscrub BU31014 | 2.0 | |||
| Accusccrub WT06LDPE Sieve at 40 mesh (420 microns)15 | 2.0 | 2.0 | ||
| Post-foaming acid: | ||||
| isobutane | 0.9 | 0.9 | 0.9 | 0.5 |
| Isopentane | 2.1 | 2.1 | 2.1 | 1.5 |
| Pentane (pentane) | 1.0 |
The foaming masterbatch compositions of examples 8 to 11 were prepared in the same manner as described above for examples 1 to 7, except that the compositions were cooled to less than 5 ℃ before the post-foaming acid was added.
The foamed masterbatch compositions of examples 8-9 were then filled into piston cans obtained from CCL Industries, inc. The powder valve was inserted into each liquid filled can and then crimped. The powder valve used had either a valve stem with an orifice having an orifice diameter of 0.030 "(available from Precision ValveCorp.). The bottom of the can is then filled with propellant to a fixed pressure to provide a method of evacuation. An actuator is then installed on each can for dispensing the foaming concentrate composition. The actuator is available from Precision Valve Corp, under the trade name Hercules Spout, which is a hingeless actuator.
The foaming masterbatch compositions of examples 10 to 11 were then filled into bag-in-can type containers, which are under the trade name ofAvailable from u.s.can Company. The powder valve was inserted into each liquid filled can and then crimped. The powder valve used had either a valve stem with an orifice having an orifice diameter of 0.030 "(available from Precision ValveCorp.). The bottom of the can is then filled with propellant to a fixed pressure to provide a method of evacuation. An actuator is then installed on each can for dispensing the foaming concentrate composition. The actuator is available from Precision Valve Corp, under the trade name Hercules Spout, which is a hingeless actuator.
The following table includes examples 12 and 13 of the present invention, and comparative examples A, B, C and D. The product is prepared according to the process described above with respect to, for example, 1 to 7, using an actuator available under the trade name City spout. Each product example was evaluated as to whether the valve of the product became clogged or leaked due to particulate matter in the foaming concentrate composition.
| Foaming master batch | 12 | A | 13 | B | C | D |
| Water (W) | Proper amount of | Proper amount of | Proper amount of | Proper amount of | Proper amount of | Proper amount of |
| Laponite XLG1 | 0.50 | 0.50 | 0.3 | 0.3 | 0.50 | 0.50 |
| Acrylate/behenyl ether-25 methacrylate copolymers5 | 0.5 | 0.5 | 0.3 | 0.3 | 0.5 | 0.5 |
| Hydroxypropyl methylcellulose | 0.1 | 0.1 | ||||
| Sodium trideceth sulfate8 | 1.5 | 1.5 | 1.5 | 1.5 | ||
| Sodium sarcosinate nutmeg9 | 1.5 | 1.5 | 1.5 | 1.5 | ||
| Lauric acid | 2.0 | 2.0 | ||||
| Triethanolamine | To a pH of 6 to 7 | To a pH of 6 to 7 | ||||
| N-lauroylaminoethyl-N-hydroxyethyl sodium acetate8 | 3.0 | 3.0 | 3.0 | 3.0 | ||
| Cocoamidopropyl betaine10 | 2.0 | 2.0 | ||||
| Glycerol | 2.0 | 2.0 | 2.0 | 2.0 | 2.0 | 2.0 |
| Sorbitol | 2.0 | 2.0 | 2.0 | 2.0 | 2.0 | 2.0 |
| Menthol | 0.15 | 0.15 | ||||
| Aromatic agent | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
| Preservative | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 |
| Vaseline19 | 7.0 | |||||
| Mineral oil20 | 3.0 | |||||
| Accuscrub BU31014 | 2.0 | 2.0 | ||||
| Accuscrub BU30116 | 2.0 | |||||
| Accusccrub WT06LDPE Sieve at 40 mesh (420 micron) | 2.0 |
| Rice)15 | ||||||
| Accusccrub WT06LDPE Sieve with 30 mesh (590 microns)17 | 2.0 | |||||
| Citric acid | To pH5.5-6 | To a pH of 5.5-6 | To pH5.5-6 | To pH5.5-6 | ||
| Fillers/fillers: | ||||||
| phase A masterbatch | 95.00 | 95.00 | 95.00 | 95.00 | 95.00 | 95.00 |
| Propellant: | ||||||
| A-70 | 5.0 | 5.0 | 5.0 | 5.0 | ||
| A-46 | 5.0 | 5.0 | ||||
| a valve: | ||||||
| valve type | Powder of | Powder of | Powder of | Powder of | Conventional (B) is | Conventional (B) is |
| Number of orifices | 1 | 1 | 1 | 1 | 2 | 2 |
| Diameter of each orifice | 0.030″ | 0.030″ | 0.030″ | 0.024″ | 0.020″ | 0.020″ |
| Ratio of maximum particle size to orifice diameter | 0.39 | 0.79 | 0.55 | 0.97 | 0.59 | NA |
| Clogging or leakage during use? | Whether or not | Is that | Whether or not | Is that | Is that | Whether or not |
The results in the above table show that for dispensing a foaming masterbatch composition comprising larger particulate matter, the type and orifice diameter of the valve and the ratio of maximum particle size to orifice diameter are important considerations in obtaining an aerosol product with a valve that does not clog or leak when dispensing a foaming masterbatch composition comprising larger particulate matter. It is also noteworthy that emulsified droplets of petrolatum and mineral oil mixture at a 10% level (example D) did not clog conventional valves.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Rather, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm".
All documents cited in the detailed description of the invention are incorporated by reference in relevant part. The citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the term in a document incorporated by reference, the meaning or definition assigned to the term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Claims (15)
1. An aerosol product, comprising:
(a) a foaming masterbatch composition, the foaming masterbatch composition comprising:
(i) a surfactant; and
(ii) from 0.1% to 10%, by weight of the foaming masterbatch composition, of a particulate material; wherein the foaming masterbatch composition comprises at least 0.1%, by weight of the foaming masterbatch composition, of a particulate material having a particle size of at least 100 μ ι η;
(b) a propellant; and
(c) a package containing the foaming concentrate composition and the propellant; wherein the package comprises a container and a powder valve comprising an orifice having an orifice diameter of at least 660 μ ι η;
wherein the ratio of the maximum particle size of the particulate matter to the orifice diameter of the orifice is less than 0.75.
2. The aerosol product of claim 1, wherein said particle size of said particulate material is at least 150 μm, preferably at least 200 μm.
3. The aerosol product of any one of the preceding claims, wherein said maximum particle size of said particulate material is less than 600 μm, preferably less than 500 μm.
4. The aerosol product of any one of the preceding claims, wherein the orifice has at least 0.340mm2Preferably at least 0.400mm2The open area of (a).
5. The aerosol product of any one of the preceding claims, wherein the orifice diameter of the orifice is at least 762 μm.
6. The aerosol product of any one of the preceding claims, wherein the ratio of the maximum particle size of the particulate matter to the orifice diameter of the orifice is less than 0.7, preferably less than 0.6, more preferably less than 0.5.
7. The aerosol product of any one of the preceding claims, wherein the particulate material is comprised of polyethylene, polypropylene, oxidized polyethylene, or mixtures thereof.
8. The aerosol product of any one of the preceding claims, wherein the foaming concentrate composition comprises from 1% to 30% of the surfactant, by weight of the foaming concentrate composition.
9. The aerosol product of any one of the preceding claims, wherein the surfactant is selected from the group consisting of: anionic surfactants, amphoteric surfactants, nonionic surfactants, and mixtures thereof.
10. The aerosol product of claim 9, wherein the anionic surfactant is a fatty acid soap, and wherein the composition has a pH of 6 to 7.5.
11. The aerosol product of any one of the preceding claims, wherein the foaming concentrate composition further comprises from 0.001% to 10%, by weight of the foaming concentrate composition, of a suspending agent.
12. The aerosol product of claim 11, wherein the suspending agent is selected from the group consisting of: synthetic phyllosilicates, bentonite clays, crosslinked alkali swellable acrylate copolymers, anionic hydrophobically modified alkali soluble acrylic polymers, and mixtures thereof.
13. The aerosol product of any one of the preceding claims, wherein the aerosol product comprises from 1% to 25% of the propellant, by weight of the foaming concentrate composition.
14. The aerosol product of any one of the preceding claims, wherein the propellant is selected from the group consisting of: propane, isobutane, dimethyl ether, 1-difluoroethane, butane, and mixtures thereof.
15. The aerosol product of any one of the preceding claims, wherein the propellant comprises dimethyl ether.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US60/784,787 | 2006-03-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| HK1128623A true HK1128623A (en) | 2009-11-06 |
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