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HK1168966A - Data security screen and a production method for the same - Google Patents

Data security screen and a production method for the same Download PDF

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Publication number
HK1168966A
HK1168966A HK12109023.8A HK12109023A HK1168966A HK 1168966 A HK1168966 A HK 1168966A HK 12109023 A HK12109023 A HK 12109023A HK 1168966 A HK1168966 A HK 1168966A
Authority
HK
Hong Kong
Prior art keywords
shielding
protector
film layer
printing
film
Prior art date
Application number
HK12109023.8A
Other languages
Chinese (zh)
Inventor
金殷成
Original Assignee
阿瓦卡株式会社
金殷成
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 阿瓦卡株式会社, 金殷成 filed Critical 阿瓦卡株式会社
Publication of HK1168966A publication Critical patent/HK1168966A/en

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Abstract

The present invention relates to a data security screen and to a production method for the same, comprising: a first film layer; and a blind layer in which blocking partition walls for blocking incident images are repeatedly placed either in parallel or in a predetermined grid arrangement with gaps at a predetermined angle. In the present invention, the shielding partition walls are constituted by repeatedly printing or transferring a light-absorbing coloured ink onto one surface or both surfaces of the first film layer. The present invention provides a data security screen doubling as an electromagnetic-wave blocking screen (referred to hereinbelow as a "security screen") which is fitted to the screens of image devices such as computer monitors, cash dispensers, navigation devices, mobile phones and PDAs or is fitted to the glass of buildings or the like, thereby making it impossible for the image being output on the screen to be viewed by any third party positioned on the left, right, above or below who is not the user of the image device, and which makes the screen image clearer by preventing the phenomenon of screen blurring and the phenomenon of glare which occur, for example, when external light shines on devices and on glass or the like. The present invention also provides a production method for the security screen.

Description

Information protector and manufacturing method thereof
Technical Field
The present invention relates to an information protector which cannot see an image displayed on a display except for a front face or a designated angle.
Recently, personal and enterprise business processes have become profitable due to the rapid spread of personal computers and the establishment of network-based computer networks. That is, the user inputs information through an input device such as a keyboard or a mouse, and the result is displayed on the display. Therefore, it is more and more convenient to make private documents, refer to book materials in a library, perform money transactions in an ATM of a bank or a financial institution, or perform various business processes through a mobile phone and a Personal Digital Assistant (PDA), etc.
However, when people often pass around the periphery, when various video apparatuses such as a mobile phone, a cash dispenser, and a Personal Digital Assistant (PDA) process main information or data of an enterprise, a public office, and a person, or input data such as a password for performing a money transaction at an ATM and then display the data on a display, or perform various business processes using a mobile phone, care and fear are needed because information is exposed to the surrounding people.
Further, as the window glass surface of buildings and the like is becoming larger to ensure lighting and viewing angles, demands for protection of private life from the surrounding environment are becoming more stringent in the situation of ensuring viewing angles and lighting.
Therefore, it is necessary to develop an information protector as shown in fig. 5, in which although a user can easily see an image displayed on a screen, the user cannot see the image displayed on the screen from the perspective of people around the screen.
Further, such an information protector is also required for various display devices and the like that supply various screens in addition to the aforementioned devices.
Background
The conventional security film requires a cutting process after a process of applying a non-transparent adhesive pigment to a plurality of transparent films in a manufacturing process and performing an alternate adhesion lamination process (also referred to as a lamination process), thereby inevitably increasing the number of materials and manufacturing processes. This causes problems such as reduction in the productivity of security films and increase in the price of products. In addition, it is difficult to ensure the uniformity and clarity of the product in the step of applying a non-transparent adhesive pigment on a transparent film, alternately laminating the layers, and then cutting the layers.
In the conventional method for manufacturing a security film, a method for forming a concave-convex lattice on a film using a mold (mold press-bonding method) requires a large investment in the mold and its related manufacturing facilities to increase the product price, and when a film having a weak physical property is formed into a concave-convex lattice by applying a certain heat and pressure to the mold, the clarity is lowered due to film damage such as cracks and bending phenomena and the quality is lowered due to cracks, and thus it is difficult to secure a side protection function for shielding a transmission image to prevent a side view.
Disclosure of Invention
Accordingly, an object of the present invention is to provide a protector which prevents a user from seeing an image displayed on a screen at a peripheral angle (inclination angle) of a target screen (including a computer monitor, a glass of a general building, a mobile phone, a cash register, a palm computer, etc.) except for a predetermined angle set according to a purpose of use, an application, and a characteristic of a device at the time of front or manufacture.
In order to achieve the above object, the protector of the present invention comprises: a first film Layer and a shielding Layer (Blind Layer) formed by repeatedly arranging shielding walls shielding an incident image in a parallel or predetermined lattice shape along a predetermined angle to form an isolation distance; the shielding partition wall is formed by printing or transferring light-absorbing color ink on one side or both sides of the first film layer at least once.
Here, the width of the shielding walls is 5 to 100 μm, the height thereof is 10 to 250 μm, the interval between the shielding walls is 20 to 185 μm, and the width, height and interval of the shielding walls may be determined according to the optical linkage therebetween.
The mask may further include a second film layer bonded to the shield layer to reinforce the first film layer, or a third film layer bonded to the first film layer on a surface opposite to the molding surface of the shield layer to reinforce the first film layer.
The protector of the present invention may further comprise a polarizing film laminated directly on the image emitting surface of the protector or arranged in a separated manner by a bonding means.
The first film layer, the second film layer, the third film layer or the polarizing film used in the present invention is made of a material having a material, specification and composition required for manufacturing the protector, and preferably, the protector is made of at least one or more components selected from the group consisting of polypropylene Oxide (polyoxypropylene Oxide), polyurethane (Polyisocynate), hydroxyethyl, polyvinyl chloride (PVC), polyethylene terephthalate (PET), monoacrylate (monoacrylate), polyacrylate, polymethyl methacrylate, polyurethane, Polycarbonate (PC), polyethylene, methacrylate, polypropylene, Cellulose Acetate Butyrate (CAB), Ethylene Vinyl Acetate (EVA), polyvinyl alcohol (PVA), acrylate, propylene Oxide (propyleneoxide), acrylic resin, copolymers thereof, and glass, which have suitable resistance to temperature, deformation, pressure, humidity, discoloration, etc. required for manufacturing the protector. In particular, the fabric having enhanced elasticity due to the polyurethane component can protect the liquid crystal and the screen from the dangers such as external impact and scraping of core structures such as computer monitors, liquid crystals of mobile phones, screens of cash dispensers, glass of buildings and the like which are exposed to damage dangers due to low impact resistance.
The thickness of the film may take various values in the range of 10-2000 μm depending on the width and height of the formed shielding partition walls.
The shielding walls constituting the shielding layer (blade layer) may be overlapped with each other by repeatedly printing or transferring the color ink on the same position of both surfaces of the first film layer, or the shielding walls may be overlapped with each other by joining the shielding layer formed by repeatedly printing or transferring the color ink on one surface or both surfaces of the second film layer with the shielding layer on the first film layer.
The present invention may further include a protective film (Liner) that prevents surface damage of each film constituting the protector.
Preferably, the shielding partition walls are provided with high absorbance to ensure sufficient shielding property. The shielding partition wall uses color ink capable of shielding an image, and although UV ink or solvent-based ink may be used, UV ink is preferably used for rapid hardening.
The color ink forming the shielding partition contains a pigment and a resin, and may optionally include a solvent, a polymerization initiator, a viscosity modifier, an antioxidant, a wetting agent, a dispersant, a polymerization inhibitor, a sensitizer (sensitizer), and the like.
In this case, an organic or inorganic pigment or dye may be used as the pigment, an organic pigment may be used for high-concentration shielding, and an inorganic pigment may be used for low-concentration shielding. In particular, when a pigment having a high concentration and a high absorbance is used in combination with a pigment having a low concentration and a low absorbance, which can prevent random reflection, the image distortion output of the protector can be shielded to provide a clear image. At this time, it is preferable that the particle size of the color ink is about 2nm to 18 μm.
Preferably, the resin may be polypropylene oxide, polyethylene, polypropylene, Ethylene Vinyl Acetate (EVA), polyvinyl alcohol (PVA), polyvinyl chloride (PVC), polyethylene terephthalate (PET), Cellulose Acetate Butyrate (CAB), monoacrylate, polyacrylate, polymethyl methacrylate, polyurethane, polycarbonate, propylene oxide, polyurethane, hydroxyethyl acrylate, hydroxyethyl methacrylate, or a copolymer thereof.
The protector of the present invention may further include one or more layers selected from the group consisting of an anti-reflection Coating (anti-reflection Coating), an anti-static dust-collection Coating (anti-static Coating), an electromagnetic wave shielding Coating (anti-radiation Coating), an ultraviolet shielding Coating (UV blocking Coating), a scratch-resistant Coating, a neutral density filter Coating (neutral density Coating), and a linear polarizer, and the one or more layers constituting the protector may include one or more components selected from components having anti-reflection (anti-reflection), anti-static dust collection (anti-static), electromagnetic wave shielding (anti-radiation), ultraviolet shielding (UV blocking), scratch prevention, sharpness enhancement, or linear polarizer functions.
Further, an image display layer may be formed on a surface of one of the first film layer, the second film layer, the third film layer, and the polarizing film, and the image display layer may intentionally display a desired Character (Character), logo, and text at an angle at which the upper, lower, left, and right positions of the protector output the video screen, and may be clearly visible on the upper, lower, left, and right sides of the user although the image display layer may not be clearly visible on the front of the user.
The protector of the present invention may further include a coupling means which can be detachably coupled to a screen as a security object at any time for easy attachment of the protector.
The manufacturing method of the protector comprises the following steps: preparing a first film layer; and a step of repeatedly printing the shielding walls with light-absorbing color ink to form a shielding layer by repeatedly arranging the shielding walls for shielding incident images on one or both sides of the first film layer in a parallel or predetermined lattice shape along a predetermined angle to form a spacing interval.
The printing step comprises: a step of preparing an original film for printing the printing plate of the shielding partition wall; a step of producing a printing plate for printing using the original film for printing plate; and printing a shielding partition wall on one side or both sides of the first film layer by using the printing plate to form the shielding layer.
The printing plate may be a one stop Roll to Roll printing plate, a Printed electronic (Printed Electronics) printing plate, a fine printing plate, a PCB screen (screen) printing plate, an offset printing plate, an intaglio printing plate, a Roll printing plate, a UV printing plate, a plate printing plate, a rotary screen (rotary screen) printing plate, an intaglio printing plate, or a display Roll (Roll) printing plate, and printing may be performed by a fine precision UV coating process, a one stop Roll to Roll process, a Printed Electronics process, a fine printing process, a flat screen coating process, a Roll screen (Roll) process, a PCB screen process, an offset printing process, an intaglio printing process, or a Roll printing process.
In the case of a printing electronic process and the above-mentioned fine printing process, a pigment is directly coated on a film using a fine coating nozzle so that the pigment sprayed from the fine coating nozzle contacts the surface of the film without diffusion and the film adhesion of the pigment is enhanced to form an ultra-precise barrier layer pattern.
In the printing step for forming the shield partition, it is preferable to maintain the temperature within a range of 10 ℃ to 35 ℃, the humidity within a range of 15% to 65%, and the relative humidity within a range of 20% to 70 Rh% in the printing environment, depending on the characteristics of the material used, and the like.
The protector manufacturing method of the present invention performs a preliminary coating operation on a constituent film in order to raise the film surface tension.
The surface tension of the coating object is improved by carrying out the adhesion primer coating (anchor coating) by using a primary coating substance of which the main component is liquid phase urethane (urethane) resin or silicon dioxide (silica), or the surface of the plus material is subjected to the plasma treatment by the corona (corona) layer treatment, so that the surface modification effect is obtained and the surface tension of the coating object is improved.
The primary coating material is used after charging 10-60 wt% of urethane and silica component resin as main components, mixing 90-40 wt% of one or more of dimethylformamide (BMF), Methyl Ethyl Ketone (MEK) and toluene as suitable solvents, performing a dissolving step, setting the temperature of a reactor to 10-30 ℃, connecting a pump, a motor and a cooler to the reactor, performing a stirring step, and aging for 3-5 hours to form a low-viscosity liquid phase.
The primary coating can be performed by a flat screen printing coating process, a single-station roller-to-roller coating process, a gasification spray coating process, a gravure coating process, a UV coating process or a roller coating process, and can also be performed by a roller coating method or a dipping method to thinly coat and improve the surface tension of the coated fabric.
The initial coating may be performed on the whole or a part of the fabric to be coated, and in order to obtain a desired initial coating strength, the raw materials: the solvent is 15-85% to 85-15% in proportion, and the resin component and the solvent component are adjusted by increasing and decreasing each other.
The manufacturing method of the protector of the invention can also comprise the following steps: laminating one or more layers of the second film layer, the third film layer, the polarizing film and the protective film; drying and hardening the laminated film layer; cooling the dried and hardened film layer; and carrying out die cutting and cutting on the cooled film layer.
In the film laminating step, lamination may be performed after additionally including one or more layers selected from the group consisting of an anti-reflective Coating (anti-reflective Coating), an anti-static anti-dust Coating (anti-static Coating), an electromagnetic wave shielding Coating (anti-radiation Coating), an ultraviolet shielding Coating (UV blocking Coating), a scratch-resistant Coating, a neutral density filter Coating (neutral density filter Coating), and a linear polarizer (polarizer).
Furthermore, the light absorbing color ink used in the method of manufacturing the protector of the present invention may further include one or more components among components having anti-reflection (anti-reflection), anti-static anti-dust (anti-static), electromagnetic wave shielding (anti-radiation), ultraviolet shielding (UV blocking), scratch prevention, sharpness enhancement, or linear polarization (Line polarizer) functions.
Moreover, the protector manufacturing method of the present invention may additionally include the steps of: more than two components of the components with the functions of anti-reflection, anti-static, anti-dust collection, electromagnetic wave shielding, ultraviolet ray shielding, anti-scraping, definition enhancement or linear polarization are mixed and then coated simultaneously or coated in sequence respectively.
Further, the following steps may be included: a step of printing a shielding layer with color ink in such a manner that shielding partition walls for shielding an incident image on a surface of a second film layer are repeatedly arranged in a parallel or prescribed lattice form along a prescribed angle in such a manner as to form an isolation pitch; and a step of bonding the shielding layer of the second film layer and the shielding layer of the first film layer to enable the shielding partition walls to be overlapped with each other.
Another method of the present invention for manufacturing a protector includes the steps of: a step of manufacturing a printing plate original film for printing a shielding partition wall capable of shielding an incident image; a step of producing a printing plate for printing using the original film for printing plate; printing a shielding partition wall on the fabric by using the printing plate for printing; and a step of forming a shielding partition wall on one side or both sides of the first film layer by heat-pressing and transfer-printing after gluing the shielding partition wall formed on the fabric to one side or both sides of the first film layer; includes a step of forming a shield layer by repeating the above steps.
The above method may further comprise the steps of: preparing a second film layer; a step of repeatedly transferring a light-absorbing color ink to form a shielding layer by a shielding partition wall formed on one or both surfaces of the second film layer to shield an incident image and the shielding partition wall formed on the first film layer according to the same pattern; and a step of bonding and laminating a shielding layer formed on one side or both sides of the second film layer and the shielding layer on the first film layer so that the shielding partition walls are overlapped with each other.
The protector of the invention can shield images on the left and right sides, and can shield images in the up and down directions, and the functions of the protector of the invention comprise the beneficial functions of the polarizing film, the image display layer is used for displaying the custom images on the upper, lower, left and right sides, and various useful additional values when the protector is used are coated and evaporated, so as to provide clearer images through the improvement of optical quality, the pressing and heating processes are adopted in the cutting and die cutting processes of the protector, the primary coating, polishing, cooling, drying and hardening processes are added according to the needs, and the diversification of the protector is realized.
The printing or transferring process for forming the shielding layer of the protector of the present invention uses a high-speed printing and homogenizing technology of a large-area fine pattern, can print or transfer a high-aspect-ratio fine pattern, directly print or transfer a pigment on a film to be printed and printed to enhance the film adhesion force of the pigment, and the pigment is in contact with the surface of the film without being diffused, adhered and positioned, thereby obtaining a desired ultra-precise pattern, and can reduce the manufacturing time and greatly reduce the production cost through simplification of the process.
Drawings
Fig. 1 is a structural sectional view of a protector according to an embodiment of the present invention.
Fig. 2 is a structural sectional view of a protector according to another embodiment of the present invention.
Fig. 3 is a plan view of a parallel or lattice arrangement of the shielding partition walls.
Fig. 4 is a perspective view of a protector according to an embodiment of the present invention in a use state.
Fig. 5 is a perspective view illustrating the operation principle of the protector function of the present invention.
Fig. 6 is an explanatory view of a method of manufacturing the protector according to the embodiment of the invention.
Fig. 7 is an explanatory view of a method of manufacturing a protector according to another embodiment of the present invention.
Fig. 8 is an explanatory view of the shielding partition wall of the protector of the present invention.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the drawings, and the same reference numerals will be used for the same constituent elements.
As shown in fig. 1a, a protector 1 according to an embodiment of the present invention includes: a first film layer 10; a shielding layer 15 composed of a plurality of shielding partitions 15-1. The shielding partition wall 15-1 is made of light absorbing color ink, and the same pattern is repeatedly printed or transferred at the same position to form the shielding partition wall 15-1 with a height suitable for the purpose.
The protector of the present invention can make the shielding partition wall 15-1 perpendicular to the surface of the first film layer 10 as shown in fig. 1a, or can make the shielding partition wall 15-1 and the surface of the first film layer 10 form a designated angle α as shown in fig. 1b, thereby allowing the object picture to be seen only at the front or at a designated angle set according to the purpose and use and the characteristics of the applicable machine.
The shielding partitions 15-1 may be arranged in parallel in the vertical, horizontal, or diagonal directions at a predetermined separation pitch, or may be arranged in a lattice pattern having a predetermined angle in the vertical, horizontal, or diagonal directions.
In this case, the width, height, and separation pitch of the shielding partition wall 15-1 may be adjusted in conjunction with each other as needed, and various angles other than the above angles may be formed, and a lattice shape and various directions may be formed according to the angles.
For example, as shown in fig. 8, when the shielding partition walls are made to have a width of 10 μm, an interval between the partition walls of 50 μm, and a height of 180 μm, if the shielding partition walls can shield light 100%, a viewing angle of 16 ° can be theoretically possessed. However, when the shielding walls cannot shield light by 100%, a wider viewing angle can be obtained.
The shielding partition walls 15-1 are formed on the surface of the first film layer 10 by a color ink (for example, by combining a color pigment with a transparent UV resin) printing or transfer method, the shielding partition walls 15-1 may be printed or transferred on one side or both sides of the first film layer 10, and the shielding partition walls 15-1 formed on both sides of the first film layer 10 as shown in fig. 1c may be formed at the same position and overlapped with each other to increase the height when the shielding partition walls 15-1 are printed or transferred on both sides of the first film layer 10. When the shielding partition walls are formed on both sides as shown in fig. 1c, the printing height of the shielding layer on each side can be reduced, and thus the shielding layer can be prevented from being damaged while maintaining the protector function when the shielding partition walls are formed in a printing or transferring manner.
The space between the shielding partitions 15-1 printed on one or both sides of the first film layer 10 may be left empty or filled with a transparent substance. When the transparent material is filled, printing or transfer printing can be performed using a transparent film.
The shielding walls 15-1 and 25-1 formed on one or both surfaces of the first film layer 10 or the second film layer 20 are firmly hardened after printing or transfer, and the color ink used in forming the shielding walls can make the shielding walls adhesive, so that lamination can be performed with minimum pressure, and the phenomenon of deformation or damage of the shapes of the shielding walls 15-1 and 25-1 can not occur when the lamination process is performed with other film layers. Further, when transparent pigments (general ink or UV pigment) are printed or transferred between the shielding partitions in the same manner as the shielding partitions to form the transmissive portions 15-2 and 25-2, the deformation of the shielding partitions can be further reduced.
The shield layer molding surface of the first film layer 10 and the other surface may include a second film layer 20, a third film layer 30 or a polarizing film 40 formed in a layered manner by thermal lamination, as shown in fig. 2a, the protector of the present invention may further include a second film layer 20 attached to the shield layer 15 to reinforce the first film layer 10, or may further include an adhesive layer between the shield layer 15 and the second film layer 20 in order to attach the second film layer 20.
According to an embodiment of the present invention, a shielding layer composed of a plurality of shielding partitions may be formed on one surface of each of the first film layer 10 and the second film layer 20 or on each surface of the two film layers, and the shielding partitions 15-1 formed on the first film layer 10 and the shielding partitions 25-1 formed on the second film layer 20 may be overlapped with each other to facilitate printing. At this time, the shielding layer 15 on the first film layer and the shielding layer 25 on the second film layer need to be repeatedly printed or transferred by using the same pattern (see fig. 2 b).
Moreover, the protector of the present invention may further include a third film layer 30 which is adhered to the opposite side of the molding surface of the shielding layer 15 of the first film layer 10 and reinforces the first film layer 10; an adhesive layer may be further included, which is formed between the first film layer 10 and the third film layer 30 for adhering the third film layer 30 (see fig. 2 c).
The protector of the present invention may further include a polarizing film 40 laminated directly on the image emitting surface of the first film 10, the second film 20, or the third film 30, or may be separately disposed by a coupling means 45 (see fig. 2d and 2e), the polarizing film 40 may further diffuse and transmit the image transmitted through the shielding layer, and may further and reliably shield the image without transmitting the shielded image or with less shielding of the shielding partition wall, thereby exerting a polarizing function, and if necessary, the protector may further include other polarizing functions, and further may further combine functions of the polarizing film, such as light reflection and refraction, light linearity, reflection law, total reflection and dispersion of light, light polarization, surface reflection prevention, and non-polarization conversion into linear polarization, etc., as required according to the usage and purpose.
In the process of forming the image display layer 50 that allows only the left, right, top and bottom sides around the protector user to view, the image display layer is formed on any one of the first film layer, the second film layer, the third film layer and the polarizing film layer by using a pigment of a desired color in the same manner as in the printing process for forming the shielding layer, whereby the image display layer 50 is formed so as to be invisible clearly on the top, bottom, left and right sides when the protector is viewed from the front (fig. 2 f).
That is, the image display layer 50 may be formed after printing or transferring an image to be displayed using a pigment of a desired color on one surface of the first film layer 10, the second film layer 20, the third film layer 30, and the polarizing film 40.
For example, in forming the image display layer 50, a transfer layer is formed on the front surface of a fabric (e.g., a paper fabric), and then the transfer layer formed on the fabric is bonded to one of the first film layer 10, the second and third film layers 20 and 30, and the polarizing film layer 40, and then the image display layer 50 is formed on the fabric by applying an appropriate temperature and pressure to the back surface of the fabric using a thermal transfer machine.
Further, if the image display layer is formed on the shielding layer 15, the image display layer may be formed by printing or transferring a portion of the shielding partition in a desired logo or character form using an ink having a color different from that of the shielding film when the shielding partition is printed or transferred on the shielding layer 15. In this case, the front face and the shielding partition of the protector are overlapped and cannot be seen, and the image display layers are displayed on the left, right, upper and lower side faces in accordance with the printed color images.
The shielding layer 15 or 25 of the protector of the present invention is formed by repeatedly arranging shielding partitions for shielding incident images in a parallel or predetermined angle grid pattern at a predetermined separation distance, and the shielding partition 15-1 or 25-1 is formed in parallel in the left-right direction as shown in fig. 3a, and the screen is not visible in the up-down direction of the screen, and the shielding partition 15-1 or 25-1 is formed in parallel in the up-down direction as shown in fig. 3b, and the screen is not visible in the left-right direction. In addition, the parallel shielding partition 15-1 or 25-1 having a designated angle according to its use is formed in order to prevent the visibility at a specific angle such as 45 degrees, 60 degrees, 75 degrees, etc.
Furthermore, the shielding partition walls 15-1 or 25-1 may be arranged in a lattice shape at a predetermined angle. As shown in fig. 3d, a lattice shape with an angle of 90 degrees in the vertical and horizontal directions may be formed, or as shown in fig. 3e, a lattice shape inclined at a predetermined angle may be formed.
If the shielding partition walls 15-1 are printed or transferred in parallel arrangement as shown in FIGS. 3a, 3b and 3c, the image of the display M is not easily visible at a predetermined angle other than the front side as shown in FIG. 5. In addition, when the shielding walls have a lattice shape as shown in fig. 3d and 3e, the image is not easily visible at an angle other than the front as shown in fig. 5.
As described above, the shielding layers 15 and 25 formed on the first film layer 10 or the first and second film layers 10 and 20 allow a clear image to be viewed without blurring or distortion when the image of the display M is viewed from the front, but shield the image by the shielding partition (as shown in fig. 5) when the image of the display M is viewed around the display M, i.e., at an oblique angle above, below, left, and right, thereby preventing the image of the display M from being viewed.
The structure of the present invention described above is further specifically described below.
First, the materials of the first, second, third film layers and the polarizing film required for manufacturing the protector of the present invention are selected from materials having the materials, specifications and components required for manufacturing the protector. In this case, the thickness of the film is usually set in the range of 10 to 2,000 μm, although it varies depending on the purpose and application of the protector, and various thicknesses may be selected as necessary.
Further, it is preferable that the material of the face material of the film is one of polypropylene oxide, polyurethane, hydroxyethyl, polyvinyl chloride (PVC), polyethylene terephthalate (PET), monoacrylate, polyacrylate, polymethyl methacrylate, polyurethane, polycarbonate, polyethylene, methacrylate, polypropylene, Cellulose Acetate Butyrate (CAB), Ethylene Vinyl Acetate (EVA), polyvinyl alcohol (PVA), acrylate, propylene oxide, acrylic resin or their copolymer and glass, which have appropriate resistance values against temperature, deformation, pressure, humidity, discoloration, etc. required when the protector is manufactured.
In addition, the fabrics with elasticity enhanced by the components such as urethane in the fabrics of the first, second, third film layers and the polarizing film can be exposed to dangerous protective liquid crystal screens such as computer monitors, mobile phone liquid crystals, screens of cash dispensers, external impact and scraping of core structures such as glass of buildings and the like which are dangerous to damage due to low impact resistance.
Preferably, the shielding partition 15-1 or 25-1 of the present invention has a high absorbance to ensure sufficient shielding. The shielding partition wall is formed using color ink capable of shielding an image, and may be formed using UV ink or solvent-based ink, but it is preferable to use UV ink for rapid curing.
In addition, the color ink forming the shielding partition wall contains a pigment and a resin. Optionally, a solvent, a polymerization initiator, a viscosity modifier, an antioxidant, a wetting agent, a dispersant, a polymerization inhibitor, a sensitizer, etc. may be contained.
In this case, an organic or inorganic pigment or dye may be used as the pigment, an organic pigment may be used for high-concentration shielding, and an inorganic pigment may be used for low-concentration shielding. Particularly, when a pigment having a high concentration and a high absorbance is mixed with a pigment having a low concentration and a low absorbance for preventing random reflection, the image distortion output of the protector can be shielded to provide a clear image, and the high absorbance pigment or the low absorbance pigment can be selected and used alone or in a mixture according to the use conditions of the product. At this time, it is preferable that the particle size of the color ink is about 2nm to 18 μm.
Preferably, the resin is polypropylene oxide, polyethylene, polypropylene, Ethylene Vinyl Acetate (EVA), polyvinyl alcohol (PVA), polyvinyl chloride (PVC), polyethylene terephthalate (PET), Cellulose Acetate Butyrate (CAB), monoacrylate polyacrylate, polymethyl methacrylate, polyurethane, polycarbonate, propylene oxide, polyurethane, hydroxyethyl acrylate, hydroxyethyl methacrylate, or a copolymer thereof.
The color ink is printed in colors and images designed and set on the patterns during printing, and can be used even when an image display layer is printed, and the image display layer can display various logos, characters, images and the like which are not displayed on the front surface of a protector user but can be clearly seen on the side surface.
In the step of overlapping and bonding the first film layer and the adhesive layer on one or both surfaces of the second film layer, the third film layer or the polarizing film or the protective film for surface protection for preventing the surface of the film from being damaged, it is preferable that the protective film to be used is one selected from PP, PET, OPP and PVC and the surface of the film is coated with PE to have a thickness of 2 to 30 μm to perform a surface isolation (Release) treatment.
If the materials and components of the general materials are used in the coating operation of the main coating substance such as the ink printing for forming the shielding partition wall of the protector, the image ink printing for the image display layer, the adhesive coating for the film lamination, the adhesive agent for the bonding means and the like, the primary coating is not needed; however, if it is necessary to use materials and components having special applications and purposes or materials, the materials may be separated and fall off from the films coated with the pigments and adhesives or adhesive agents used because of the chemical components and characteristics of the materials, and a primary Coating (Primer Coating) step may be performed as a step prior to the primary Coating step in order to prevent separation and fall off and to deposit each Coating material in a fine particle form on the film surface without being affected by the films, Coating material raw materials and types, and chemical component characteristics and materials.
The primary coating substance with the main component of liquid phase urethane resin or silicon dioxide is used for carrying out bottom sticking coating to improve the surface tension of the coating object, or the surface of the fabric is carried out with plasma treatment to improve the surface performance and improve the surface tension of the coating object.
The above-mentioned primer is usually applied to a film formed of a material which, when the film to be coated is coated with the above-mentioned main coating substance, the main coating substance cannot be allowed to settle (stabilize) on the film to be coated due to the material, component and surface condition, film surface materials such as PET and PVC are manufactured using resin, stabilizer, plasticizer, non-migratable plasticizer and the like at the time of processing and manufacturing, and the stabilizer, plasticizer and the like used at the time of processing leak from the surface of the panel such as PET, PVC and acryl with the lapse of time, that is, a white flower or a liquid containing oil is leaked like pollen, whereby the component of the main coating substance coated on the surface is pushed away or released, or the surface tension state of the fabric surface of the material is too low to stabilize the main coating substance and separate the substance coated on the material, and the primary coating substance prevents the problems, so that the main coating substance after coating maintains the function for a long time.
The primary coating material is prepared by charging 10-60 wt% of urethane and silica component resins as main components according to the material of a coating film to be coated and the required surface tension condition of the coating surface, mixing 90-40 wt% of dimethylformamide (BMF), Methyl Ethyl Ketone (MEK) or toluene as an applicable solvent in a linked manner, and then performing a dissolving step, setting the temperature of a reactor to be in the range of 10-30 ℃, connecting a pump, a motor and a cooler to the reactor, then performing a stirring step under the pressure based on the required condition, and then performing a curing step for 3-5 hours to form a low-viscosity liquid phase.
In the case of producing the adhesive and adhesive sheet used in the present invention, the adhesive layer 20 used in the lamination of the first, second, and third film layers with the polarizing film is a hot-melt copolymer, and ethylene-vinyl acetate copolymer (EVA), polyamide, polyester, polyurethane, or rubber is used as a main material of the hot-melt copolymer; the Resin is selected from rosin, rosin ester (ester gum), Terpene Resin (Terpene Resin), and coumarone Resin; wax (Wax) paraffin, microcrystalline Wax (Micro crystal Wax); DBP, diphenyl chloride and chlorinated paraffin are used as the plasticizer; the filler is calcium carbonate, barium sulfide, talc or kaolin; the antioxidant is p-alkylphenol; mixing the raw materials with a resin, Wax (Wax) and a solvent in a range of 5 to 95 wt% respectively according to the adhesive strength required for using the product and the viscosity required for production, and then performing a dissolving step, setting the temperature of a reactor in a range of 15 to 105 ℃, connecting a pump, a motor and a cooler to the reactor, then performing a stirring step under a pressure based on the required conditions, and then performing a curing step in a range of 12 to 15 hours.
Preferably, the Adhesive and the Adhesive patch are Hot Melt Adhesive (Hot Melt Adhesive) or Acrylic Adhesive (Acrylic Adhesive) having conditions of conformability (conformability to rough surface) and conformability/curling (curl prevention, bending) to a film to be coated, and Emulsion Type (Emulsion Type) is used.
The adhesive agent (100) used for adhering the protector to the screen as the installation object is an acrylic copolymer, in which a raw material and a solvent are mixed with each other by 10-90 wt% according to the adhesion and adhesion strength required when using the product and the viscosity condition required when manufacturing, respectively, and then a dissolving process is performed for an ethylhexyl Acrylate monomer, a butyl Acrylate monomer, an ethyl acetate monomer, a methyl methacrylate monomer, and an acrylic acid monomer as main components of the acrylic copolymer, the temperature of the reactor is set to be in the range of 25-125 ℃, a pump, a motor, and a cooler are connected to the reactor, then a stirring process is performed according to the pressure based on the required condition, and then a ripening process is performed for 8-12 hours to generate the acrylic adhesive substance and coat the acrylic adhesive substance on the protector, when the protector is used, the protector can be easily repeatedly attached to and detached from a screen to be adhered.
The protector may further include one or more layers selected from the group consisting of a reflection preventing coating layer, an antistatic dust collecting preventing coating layer, an electromagnetic wave shielding coating layer, an ultraviolet ray shielding coating layer, a scratch preventing coating layer, a neutral density filter coating layer, and a linear polarization layer.
The anti-reflection coating can reduce the external light or the light reflected by the indoor illumination to play the anti-reflection function, and the anti-static coating can coat synthetic resin containing conductive high polymer and metal components or vapor deposition anti-static film on one surface of the first, second, third film layers or the polarizing film layer to prevent static and dust adsorption.
When the scratch-proof enhancement coating operation is performed on one of the innermost side or the outermost side of the protector, the protector can be prevented from being scratched and damaged, and can be prevented from being scratched by a cleaning cloth or the like during cleaning, and the protector can be prevented from being chemically damaged from the outside.
In addition, the scratch-resistant enhanced coating includes a low-gloss coating to complete a protector capable of preventing random reflection caused by external light.
The protector can shield ultraviolet harmful to human body by ultraviolet shielding coating, shield electromagnetic harmful to human body by electromagnetic shielding coating, make the mixing ratio, mixed solvent and coating or evaporation thickness of metal particles composed of ultrafine particles in the range not interfering with the optical characteristic of the protector correspond to the material components, characteristics and specifications of the protector, and perform ultra-thin film homogeneous coating and evaporation on one surface of the first, second and third film layers or polarizing film to realize the protector for shielding harmful electromagnetic wave.
The definition is improved by the neutral density filter coating, the film strength is improved by the Line polarization coating, various harmful light rays emitted by the picture are shielded, and the clear and soft picture is provided after the visible light rays and the infrared rays are adjusted.
The process for manufacturing the protector of the present invention will be described in detail below.
When a pattern for generating a shield partition is to be produced, first, a fine pattern design of the protector and a manufacturing technique thereof according to the present invention are applied to the specification of the image shield partition in accordance with the use and purpose of the protector, the specification of the image shield partition is set such that the line width (line thickness) of the shield partition is in the range of 5 to 100 μm, the line height (thickness) of the shield partition is in the range of 10 to 250 μm, and the line pitch (pitch between lines) of the shield partition is in the range of 20 to 185 μm, and the specifications of the line width, the line height, and the line pitch are interlocked with each other and adjusted in value to design a pattern characterized by the optical characteristics of the protector, and then the pattern is produced, including a plurality of image shield partitions arranged in the left, right, upper, and lower directions so as to form an isolation pitch along a predetermined angle at.
When outputting the original film for the mask wall printing plate, a high-density original film (posi film) (an original film realizing the design pattern of the mask wall) is output using a high-functionality output device with the pattern as a reference so that the resolution of the content of the pattern is 20,000dpi or more and the number of halftone dots is 400 or more.
In the process of manufacturing the printing plate for the shielding partition wall printing, the original film is used to set the width (line thickness) of the shielding partition wall within the range of 5-100 μm, the height (thickness) of the shielding partition wall within the range of 10-250 μm and the line spacing (line-to-line spacing) within the range of 20-185 μm according to the image shielding partition wall specification of the graph, and the specifications of the line width, the line height and the line spacing are performed in a mutually linked numerical value to manufacture the printing plate of the protector. In the process of selecting one plate from the rotary screen plate, the roll plate, the plate, the display roll plate, the fine precision printing plate, the UV printing plate, the "single-station roll-to-roll" plate, the printing plate for the printing electronic process, the plate for the fine precision printing process, the plate screen plate, the roll screen plate, the PCB screen plate, the Offset printing plate (Offset) plate, and the gravure plate, which reflect the standard pattern based on the pattern, a plate having the feature for the ultra-precision plating can be used.
In the production and printing process of the shield partition for producing the shield layer, the large-area fine pattern of the protector of the present invention can be coated at high speed and the fine pattern can be formed by coating after the coating homogenization technique (printing process).
When the image-shielding partition and the color ink for adhesion generation are coated on one or both surfaces of the first film layer or the first and second film layers, the plate for shielding partition generation is mounted on an ultra-precision printing machine, and the color ink is introduced, and then one of a fine precision printing process, a UV printing process, a "single-station roll-to-roll" printing process, a printing electronic process, a fine precision printing process, a flat screen process, a roll screen process, a PCB screen process, an Offset (Offset) process, and a gravure process is selected and then the printing process is performed in the fine printing process, so that the image-shielding partition can be generated on the first film layer or the second film layer in a color suitable for use conditions.
In addition, although not generally necessary, the printing process for forming the shielding walls is preferably performed in an environment where the temperature of the printing operation environment is maintained at 10 to 35 ℃ and the humidity is maintained at about 15 to 65% as needed due to factors such as the characteristics of the materials used, and the relative humidity is preferably in the range of 20 to 70 Rh%.
In the printing process, the pigment is directly coated on the film by using a printing nozzle machine (ink jet printer), so that the adhesive force of the pigment on the film is enhanced, the pigment sprayed by the nozzle is contacted with the surface of the film without diffusion and is directly pasted, an ultra-precise pattern is realized, and the production cost can be greatly reduced by simplifying the process.
Another method is that after the color ink is printed on a fabric (such as paper or film fabric) to complete the shielding partition wall, the shielding partition wall formed on the fabric is glued on one side or both sides of the first film layer or the first film layer and the second film layer, then a heat transfer machine is used to apply proper temperature and pressure on the back side of the fabric, the shielding partition wall coated and formed on the fabric is transferred to one side or both sides of the first film layer or the first film layer and the second film layer, and then the fabric is removed to complete the shielding partition wall.
In order to provide the protector of the present invention with additional functions to enhance various harmful wave shielding functions and to improve the definition, etc., pigments and pastes (Paste), suspension, sol forms, etc. for realizing the additional functions are mixed with color inks for forming the shielding layer printed on the first film layer or the first and second film layers, and the printing is performed simultaneously with the above-mentioned printing for forming the shielding layer.
In another method, the first, second and third film layers may be formed by synthesizing the above functional pigments and pastes.
In another method, the above-mentioned functional pigment and paste meeting the required use conditions are printed on one surface of the first, second, and third film layers and the polarizing film by superposition.
In another method, the above-mentioned pigment and paste for additional function satisfying the required use conditions are superimposed on one surface of the first, second, and third film layers and the polarizing film, and then vapor-deposited.
Preferably, the step of including the additional functional component may be performed by printing or by chemical or thin film deposition in the same manner as the printing process used for forming the shielding layer.
In addition, in the printing method, the step of 'single-station roller-to-roller' is carried out by using a 'single-station roller-to-roller' machine, the machine has improved and developed the performance of the conventional roll machine which performs a coating process only on one surface of a printing object, and the structure of the "single-station roll-to-roll" machine and the mechanical structure in the process are as follows, an upper roller and a lower roller are arranged at the leading-in part of the single-station roller-to-roller machinery, a liquid phase storage Tank (Tank) is arranged at the side surface or the inner part of the rollers, a printing plate machine which is composed of fine mesh points and realizes the required coating property and thickness is arranged outside the roller, a heat drying and UV curing irradiation and ventilation machine was installed on a pipe Conveyor (Duct Type Conveyor) connected thereto, and, in connection therewith, a falling type bearing box for automatically bearing the coating materials for the flat plate is arranged at the lower end of the tail end of the conveyor, at the end of the conveyor, a rewind Roll is mounted at the upper end to allow automatic rewind (Roll) of the print coating.
In the "single-station roll-to-roll" step, after one of a paste, a pigment, an adhesive, and a sticky agent is injected into the side surfaces of the upper and lower rolls or into the liquid phase storage Tank (Tank) inside the upper and lower rolls, the printing process is performed when the printing object passes through the upper and lower rolls on which the printing plate is mounted, and the printing width and thickness can be adjusted by adjusting the distance between the two rolls and the pressure, or by adjusting the distance between the roll and the cutter (Knife Cutting Machine) mounted on one surface of the upper and lower rolls.
After the drying and hardening process is performed by passing the object to be printed through a conveyor connected to rollers and having a pipe Type (duty Type) heat drying, UV irradiation and ventilation function, the object to be printed is collected by a flat printing method in which the object to be coated is dropped into an object to be printed receiving box connected to the lower end of the conveyor and is automatically received, or by a Roll printing method in which the object to be printed is automatically rewound to an object to be printed rewinding roller connected to the upper end of the conveyor.
The "single-station roll-to-roll" process using the "single-station roll-to-roll" machine can be applied to the above-mentioned coating and plating for forming the shielding layer, image layer coating and plating, adhesive layer coating and plating, additional functional layer coating and plating, and can greatly improve the production efficiency.
The advantages of using the single-station roll-to-roll equipment to carry out the single-station roll-to-roll process are as follows: compared with the process of using the existing equipment to carry out each operation step, the double-sided coating or two coating processes can be carried out simultaneously by one-time operation, various coatings such as the coating for generating a shielding layer, primary coating, sticking, bonding, an image display layer, generating an additional functional layer and the like can be realized, the coating quality is improved, the uniformity is obtained, the drying and hardening processes can be carried out simultaneously, the finished product rewinding and rotating (Rolling) operation and the bearing operation are carried out simultaneously, the operation time is shortened and the operating personnel are reduced through automatic equipment and processes, the operation time is shortened by about 1/50, the manufacturing cost is saved by about 1/10, and the production effect is greatly improved.
When laminating the first film layer 10 and the second film layer 20 or the third film layer 30, the polarizing film 40, and the protective film, after forming the shielding layer 15 including the shielding partition wall 15-1 on the first film layer 10, the first film layer 10 having the shielding layer 15 formed on the plate surface may be used alone as it is (see fig. 1), or after bonding the shielding partition walls 15-1, 25-1 of the first and second film layers 10, 20 according to the purpose and use of the protector, the first and second film layers 10, 20 may be laminated by heat-pressure bonding using a heat-pressure bonding laminator at a temperature and pressure appropriate for the components and materials of the pigments coated on the first and second film layers 10, 20 (fig. 2 b). Further, the other surface of the first film layer 10 may be subjected to one pressure bonding lamination step selected from various methods such as a flat lamination method, a roll lamination method, and manual lamination using a press machine for the purpose of mass production, using a pressure bonding laminator having a heat and pressure function together with the third film layer 30 or the polarizing film 40.
In another method, after the adhesive is applied to one surface of the first film layer 10 or one surface of the second film layer 20, only the second film layer 20 may be laminated by a pressure-sensitive laminator (fig. 2a), and a third film layer (fig. 2c) or a polarizing film may be formed on the adhesive layer on the other surface of the first film layer 10 as needed.
That is, the second and third film layers 20 and 30 or the polarizing film 40 may be formed on both sides of the first film layer 10 in pairs, respectively.
The protective film is added as a bonding member of the protector, and a release paper is laminated to protect the first, second and third film layers or the adhesive layer coated on the polarizing film image incident surface, and a protective film is laminated to prevent surface damage of the image emergent surface.
The lamination step may be performed by selecting one of various methods such as a plate lamination method, a roll lamination method, and manual lamination using a press machine for the purpose of mass production, using a pressure laminator having a pressure lamination function.
In addition, when the image shielding partition wall of the first or the first and the second film layers is formed, the first film layer coating surface and the second film layer coating surface of the image shielding partition wall of the colored pigment bonding resin formed on the first and the second film layers are laminated by using the bonding component of the image shielding partition wall pigment formed by coating the colored pigment and the transparent UV bonding resin in a matching way on the printing surfaces of the first and the second film layers.
Further, if necessary, a third film layer or a polarizing film may be laminated on the adhesive layer on the other side of the first film layer using a heat pressure bonding laminator.
In addition, in the heating compression bonding lamination process, the appropriate temperature and time corresponding to the components, material characteristics and various specification characteristics of the first, second and third film layers, the polarizing film, the used pigment, adhesive patch, resin and the like are set, but the temperature is set to be 35-280 ℃, the pressure is set to be 22-110MPa, the vacuum process is carried out for 1 second-5 minutes while the compression bonding is carried out to prevent the generation of bubbles, and then the manual or natural cooling process which meets the components, material characteristics and specifications is carried out.
In addition, the adhesive resin of the color ink partially transfers to the counter film during the heating, pressing and laminating process to function as a bonding material, and the components of the color ink partially transfer to the counter film.
Further, the distortion of the screen of the protector can be eliminated and a clearer screen can be provided by changing the physical properties of the polarizing film, the first, second and third film layers, the pigment, the adhesive and the adhesive agent, which are set according to the components, the material characteristics and the specification characteristics, and by changing the physical properties of the polarizing film, the pigment, the adhesive and the adhesive agent.
In the drying and hardening process after the masking partition, the image display layer, the adhesive agent, the adhesive coating, and the lamination, an additional special drying process is not generally required, but a precise drying process may be required in order to maintain the perfect quality of the protector according to the material used, and the drying process may be performed by a (Digital-PID-automatic) temperature adjusting manner that ensures a high-precision temperature distribution in order to prevent deformation or damage of the film and maintain a high quality.
In the drying process, the curing or drying process is performed by using appropriate temperatures and times for the materials and components of the shielding partition wall, the pigment for forming the image display layer, the adhesive for lamination, the adhesive agent as the protector bonding means, the first, second, third film layers or the polarizing film, and by using a drying machine having a quick drying and curing function to prevent the flowing, diffusion and roughening of the pigment after printing, and by using various drying methods such as a parallel tube conveyor drying method, a hot air and hot wire drying method, a thermal drying method, and the like.
The drying step may be carried out at normal temperature or at a temperature of 35 to 300 ℃ for 1 second to 5 minutes depending on the ratio of the components and the conditions such as ambient temperature and humidity.
After each raw material component is dissolved in a corresponding solvent and coated, the solvent is evaporated and dried in a drying step, and each raw material component is set.
In addition, a UV curing agent may be used to form a film of a material requiring strict conditions, or to form a coating film having a thick thickness, to provide a pigment, and to improve optical properties of the protector.
In this case, the amount of the UV curing agent added is slightly different depending on the film material and the desired physical properties, but is usually 1 to 8% by weight of the pigment used.
The protector is not required to be polished in general, and if necessary for a special purpose or depending on the components and materials and optical characteristics of the film and pigment used, after the cooling process, a polishing process may be performed according to the required specifications using an ultra-precision polisher or an ultra-precision cutting blade (Knife) according to the appropriate pressure and specifications of the components and materials of the film and pigment, and the coating components and specifications.
After the drying and curing process, if necessary, the cooling process may be performed by using a cooler and a dehumidifier after setting appropriate temperature and time according to the material and components of the first, second, and third film layers or the polarizing film and the color pigment or the opaque color ink, and the conditions (temperature, humidity, etc.) of the working place, or may be performed by a natural cooling process.
Further, by using a die cutting machine (die cutting machine) and a cutting machine having a high functional heating and pressing function, which are used at appropriate temperatures, pressures and times depending on the materials and components of the film, the pigment, the adhesive agent, and the like, it is possible to perform the die cutting and cutting process in accordance with the desired form and specification without causing damage such as cracking, breakage, or bending of the protector due to impact generated during the cutting and die cutting of the protector.
In addition, if the materials and components used for manufacturing the protector are common materials, the die cutting and cutting process can be performed by using a common die cutter or a cutting machine.
In the preparation process of the protector mounting combination means, if the protector mounting combination means uses an adhesive agent coated on one side of the protector, the protector can be repeatedly and conveniently attached to or detached from the screen to be mounted for a long time without additional attaching and detaching media when the protector is attached and detached.
The protector 1 can be directly adhered to the screen of the display M by coating the adhesive agent as a bonding means on one side of the protector, and in this case, the protector is favorably adhered to the display M of a notebook computer, a mobile phone, or the like, and there is no need to repeatedly attach and detach the protector 1 when opening or closing the screen of the display M, the mobile phone, or the like in order to use the notebook computer and the mobile phone, and there is no need for an additional attaching and detaching medium.
In this case, an oil or aqueous solvent may be used as the solvent component of the adhesive patch.
Further, the surface of the protector is coated with an acryl-based adhesive sheet and a urethane-based adhesive sheet, and then, the surface is dried to evaporate a solvent in the adhesive sheet component, and then, a cooling process is performed, and then, a protective film laminating process is performed on the adhesive coating surface in order to protect the adhesive substance from impurities and the like.
In addition, in order to more easily attach and detach the protector to and from the surface to be bonded and to prevent air bubbles from being generated during bonding, embossing is performed on the surfaces of the first, second, and third film layers, the polarizing film, or the surface of the adhesive coating.
In addition, in order to maintain the adhesiveness for a long time and prevent the adhesive substance from transferring to the adherend or falling off, an adhesive bonding means having a protector may be provided by applying a primer to the coated portion of the adhesive patch before coating the adhesive patch.
In another method, as shown in fig. 4, the above-mentioned combining means includes: a frame 61 to which the protector 1 is attached; a coupling member 62 connected to one side of the frame 61 and hung on the display M; the coupling member 62 may use Velcro (Velcro) or various tapes (Tape), etc.
Further, if the display M is provided with a predetermined stopper (not shown), the coupling member 62 may be formed into a hook shape, and the protector may be formed into a structure and shape equivalent to the front portion of the display to be bonded, so that the protector covers the front portion of the display to provide an integral feeling with the display.
Moreover, the protector 1 of the present invention does not require a special cleaning solvent, and can exert an easy-to-wash effect of cleaning with water and a rag only.
The following embodiments of the protector 1 and the manufacturing process thereof according to the present invention will be briefly summarized and explained in conjunction with the above description, and the following embodiments are only briefly explained to further understand the structure of the present invention, and the present invention is not limited to the following embodiments, and the present invention includes various embodiments in addition to the following brief explanation.
Example 1
First, the following items were prepared: the first, second and third film layer fabrics and the polarizing film fabrics are used as raw and auxiliary materials required by the protector in the manufacture process; color ink which shields the partition wall and forms adhesiveness can be generated; protective films for protecting the surface of the protector and for protecting the adhesive layer; an adhesive resin; adhesives and stickers.
After the preparation of the raw and auxiliary materials, a pattern for generating the shielding partition wall is manufactured, an original film for a printing plate of the shielding partition wall is output, a printing plate for printing the shielding partition wall is manufactured, a printing process for forming the shielding partition wall is carried out for forming the shielding layer, a process for forming an image display layer allowing the left, right, upper and lower side surfaces of the protector to be viewed is carried out, various beneficial additional functional layers are coated or evaporated on the protector, then the first film layer, the second film layer or the third film layer, the polarizing film, the protective film and the additional functional layers are laminated, and then the protector is subjected to die cutting and cutting processes of the protector, so that the protector of the invention is completed.
Example 2
In addition to the steps of example 1, the polarizing film, the shielding partition, the image display layer, the adhesive agent, and the adhesive agent were laminated, and then, the drying and curing steps were performed, and a bonding means for mounting the protector was added, thereby completing the protector of the present invention.
Example 3
In addition to the steps of examples 1 and 2 described above, the protector of the present invention was completed by performing a polishing step on the coated surface and performing a cooling step after coating, lamination, drying and hardening.
Example 4
After a screen mask (screen mask) having a pattern of a set shape is fixed to the frame, a plastic substrate is fixed to a Nest (Nest). In order to favorably apply the ink or pigment for forming the masking partition wall pattern to the Screen Mesh, a high viscosity ink is put in place and printed on a plastic film after the ink is applied, and the printed film is hardened in accordance with the hardening conditions of the material.
The printed film was turned over and fixed to the nest using precision alignment marks (Align marks), and then the printing and curing process was repeated on the opposite side (see fig. 6).
Example 5
After the screen mask having the pattern of the set shape is fixed to the frame, the plastic substrate is fixed to the nest. In order to favorably apply the ink or pigment for forming the masking partition wall pattern to the screen, the printed film is cured under the conditions for curing the material after the ink is applied to the plastic film with the high viscosity ink being set in place.
The process is repeated after another plastic substrate is fixed on the nest.
The printed film was bonded using alignment marks (see fig. 7).
The high aspect ratio pattern can be easily formed by the steps of examples 4 to 5, and can be formed using substrates of various materials (glass and plastic films) and various inks for shielding walls (organic and inorganic materials).
The protector of the present invention can be manufactured not only by the screen printing described above but also by various printing processes such as gravure printing, gravure offset printing (roll-to-roll printing ), and ink jet printing.
The above-described embodiment has been described with respect to the case where the security object is a monitor for a computer, but the protector may be a screen of an ATM (cash dispenser), a mobile phone, a Personal Digital Assistant (PDA), or the like, or a window of a building.
If the protector is suitable for windows of buildings, the protector can also play an additional function of shielding ultraviolet rays.
The scope of the present invention is not limited to the matters described above, such as the contents, descriptions, processes, machines, and materials, but is also within the scope of the present invention, since the application, modification, and alteration of the contents of the present invention will be apparent to those skilled in the art, and the scope of the present invention is not limited to the matters described in the claims.

Claims (34)

1. A protector, characterized by:
this protector includes: a first film layer and a shielding layer formed by repeatedly arranging shielding partitions shielding incident images in a parallel or designated lattice shape along a designated angle in a manner of forming an isolation interval;
the shielding partition wall is formed by printing or transferring light-absorbing color ink on at least one surface of the first film layer at least once.
2. The protector of claim 1, wherein:
the width of the shielding walls is 5-100 μm, the height is 10-250 μm, and the interval between the shielding walls is 20-185 μm.
3. The protector of claim 1, wherein:
the shielding layers are formed on two sides of the first film layer, and the shielding partition walls are formed on the same straight line through the shielding layers.
4. The protector of claim 1, wherein:
and the second film layer is adhered to the shielding layer and reinforces the first film layer.
5. The protector of claim 4, wherein:
and the third film layer is adhered to the opposite side of the molding surface of the shielding layer of the first film layer and reinforces the first film layer.
6. The protector of claim 5, wherein:
and a polarizing film laminated directly on the image exit surface of the protector or arranged in a separated manner by a bonding means.
7. A protector according to any one of claims 1-6, wherein:
the first film layer, the second film layer, the third film layer or the polarizing film is made of one or more components selected from the group consisting of polypropylene oxide, polyurethane, hydroxyethyl, polyvinyl chloride, polyethylene terephthalate, monoacrylate, polyacrylate, polymethyl methacrylate, polyurethane, polycarbonate, polyethylene, methacrylate, polypropylene, cellulose acetate butyrate, ethylene vinyl acetate, polyvinyl alcohol, acrylate, propylene oxide, acrylic resin, copolymers thereof, and glass.
8. The protector of claim 7, wherein:
the first film layer, the second film layer, the third film layer, or the polarizing film comprises polyurethane.
9. The protector of claim 7, wherein:
the first film layer, the second film layer, the third film layer or the polarizing film has a thickness of 10-2000 μm according to the width and height of the shielding partition wall.
10. The protector of claim 1, wherein:
and an image display layer for displaying an image viewed below a certain viewing angle of a user on at least one layer constituting the protector.
11. The protector of claim 4, wherein:
the shielding partition walls formed after printing or transferring color ink on one or both sides of the second film layer are overlapped with the shielding partition walls of the first film layer and are bonded to the shielding layer on the first film layer.
12. The protector of claim 6, wherein:
and a protective film for preventing the surface of each film constituting the protector from being damaged.
13. The protector of claim 1, wherein:
the color ink contains a pigment and a resin, and the resin is composed of one or more components selected from the group consisting of polypropylene oxide, polyethylene, polypropylene, ethylene vinyl acetate, polyvinyl alcohol, polyvinyl chloride, polyethylene terephthalate, cellulose acetate butyrate, monoacrylate, polyacrylate, polymethyl methacrylate, polyurethane, polycarbonate, propylene oxide, polyurethane, hydroxyethyl acrylate, hydroxyethyl methacrylate, and copolymers thereof.
14. The protector of claim 13, wherein:
the color ink is a UV ink.
15. The protector of claim 13, wherein:
the particle size of the color ink is 2nm-18 μm.
16. The protector of claim 1, wherein:
the transfer printing is realized after the first film layer is heated and pressed after the shielding partition wall is formed on the fabric.
17. The protector of claim 1, wherein:
and one or more layers selected from the group consisting of anti-reflective coating, anti-static anti-dust-collection coating, electromagnetic wave shielding coating, ultraviolet shielding coating, anti-scratch coating, neutral density filter coating and linear polarization layer.
18. The protector of claim 1, wherein:
one or more layers constituting the protector include one or more components selected from components having anti-reflection, anti-static, anti-dust, electromagnetic wave shielding, ultraviolet shielding, anti-scratch, sharpness-enhancing or linearly polarizing functions.
19. The protector of claim 1, wherein:
the security device further comprises a combination means which can be detachably combined with the security object.
20. A protector manufacturing method comprising the steps of:
preparing a first film layer; and
and a step of repeatedly printing the shielding walls with light-absorbing color ink to form a shielding layer so that the shielding walls shielding incident images on one or both sides of the first film layer are repeatedly arranged in a parallel or designated lattice form along a designated angle in a manner of forming an isolation interval.
21. A protector manufacturing method as defined in claim 20, wherein:
preparing a second film layer;
a step of repeatedly printing a shielding partition wall with light-absorbing color ink to form a shielding layer so that the shielding partition wall shielding an incident image on one side or both sides of the second film layer and the shielding partition wall formed on the first film layer are formed in the same pattern; and
and a step of bonding and laminating a shielding layer formed on one side or both sides of the second film layer and the shielding layer on the first film layer so that shielding partition walls are overlapped with each other.
22. A protector manufacturing method as defined in claim 20 or 21, wherein:
the printing step comprises the steps of:
a step of preparing a printing original film for printing the shielding partition wall;
a step of producing a printing plate for printing using the original film for printing plate;
and printing a shielding partition wall on one side or both sides of the first film layer or the second film layer by using the printing plate for printing to form the shielding layer.
23. A protector manufacturing method as defined in claim 20 or 21, wherein:
the original film for the printing plate of the shielding partition wall is manufactured into a resolution of more than 20,000dpi and a halftone frequency of more than 400 lines.
24. A protector manufacturing method as defined in claim 20 or 21, wherein:
the printing step is realized by a fine precision UV printing process, a single station roll-to-roll printing process, a printing electronics process, a fine printing process, a flat screen printing process, a roll screen printing process, a PCB screen printing process, an offset printing process, a gravure printing process, or a roll printing process.
25. A protector manufacturing method as defined in claim 24, wherein:
the printing electronics step and the fine printing step apply the pigment directly to the film using a fine printing nozzle.
26. A protector manufacturing method as defined in claim 20 or 21, wherein:
the printing step is carried out at a temperature of 10-35 ℃ and a humidity of 15-65%.
27. A protector manufacturing method as defined in claim 20 or 21, wherein:
the step of preparing the first film layer or the second film layer includes a preliminary coating step of performing a primer coating on the whole or a part of the surface of the film fabric with a preliminary coating substance composed of 10 to 60 wt% of a urethane or silica component resin and 40 to 90 wt% of a solvent composed of one or more components selected from dimethylformamide, methyl ethyl ketone, and toluene to increase the tension of the film fabric.
28. A protector manufacturing method as defined in claim 27, wherein:
the primary coating step is realized by a flat screen printing coating process, a single-station roller-to-roller coating process, a gasification spray coating process, a gravure coating process, a UV coating process or a roller coating process.
29. A protector manufacturing method as defined in claim 20 or 21, wherein:
further comprising the steps of:
laminating one or more layers of the third film layer, the polarizing film and the protective film;
a step of drying and hardening the laminated film layer;
a step of cooling the dried and hardened film layer; and
and carrying out die cutting and cutting on the cooled film layer.
30. A protector manufacturing method as defined in claim 29, wherein:
in the film lamination step, lamination is performed after one or more layers selected from the group consisting of an anti-reflection coating, an anti-static anti-dust coating, an electromagnetic wave shielding coating, an ultraviolet ray shielding coating, a scratch-proof coating, a neutral density filter coating and a linear polarization layer are additionally included.
31. A protector manufacturing method as defined in claim 20 or 21, wherein:
the light-absorbing color ink also comprises one or more than two components selected from components with the functions of reflecting light prevention, static electricity prevention, dust collection prevention, electromagnetic wave shielding, ultraviolet ray shielding, scratch prevention and definition enhancement or linear polarization.
32. A protector manufacturing method as defined in claim 20 or 21, wherein:
further comprising the steps of: more than two components of the components with the functions of anti-reflection, anti-static, anti-dust collection, electromagnetic wave shielding, ultraviolet ray shielding, anti-scraping, definition enhancement or linear polarization are mixed and then coated simultaneously or coated in sequence respectively.
33. A method of manufacturing a protector, the method comprising:
a step of manufacturing a printing plate original film for printing a shielding partition wall capable of shielding an incident image;
a step of producing a printing plate for printing using the original film for printing plate;
coating a shielding partition wall on the fabric by using the printing plate for printing; and
a step of forming a shielding partition wall on one side or both sides of a first film layer by gluing the shielding partition wall formed on the fabric to the one side or both sides of the first film layer and then performing heating, compression and transfer printing;
includes a step of forming a shield layer by repeating the steps.
34. A protector manufacturing method as set forth in claim 33, wherein:
further comprising the steps of:
preparing a second film layer;
a step of repeatedly transferring a light-absorbing color ink to form a shielding layer by a shielding partition wall formed on one or both surfaces of the second film layer to shield an incident image and the shielding partition wall formed on the first film layer according to the same pattern; and
and a step of bonding and laminating a shielding layer formed on one side or both sides of the second film layer and the shielding layer on the first film layer so that shielding partition walls are overlapped with each other.
HK12109023.8A 2009-04-16 2010-04-13 Data security screen and a production method for the same HK1168966A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2009-0033156 2009-04-16
KR10-2010-0033380 2010-04-12

Publications (1)

Publication Number Publication Date
HK1168966A true HK1168966A (en) 2013-01-11

Family

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