HK1154277B - Lock system and method of operating a lock - Google Patents
Lock system and method of operating a lock Download PDFInfo
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- HK1154277B HK1154277B HK11108035.7A HK11108035A HK1154277B HK 1154277 B HK1154277 B HK 1154277B HK 11108035 A HK11108035 A HK 11108035A HK 1154277 B HK1154277 B HK 1154277B
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Description
This invention relates to lock systems and methods for operating locks and in particular relates to improvements in keys, key blanks, keyways, and lock cylinders, with regard to defining the profiles of keys, key blanks, and keyways using the shapes of ridges or grooves in a generally flat rectangular key blade profile. The shape of the key blank and key, of course, determines the shape of the keyway in a lock cylinder plug.
The lock cylinders art is requiring higher and higher security and there is a need in the art for the development of a shape or profile of a cross section of key and corresponding shape of the keyway in the cylinder plug to accommodate a hierarchical lock providing high security. The shape of the keyway is the first barrier that rejects or filters an unauthorized key in attempt to operate the lock cylinder.
There is only a finite space in a lock cylinder plug that can be occupied by the key and that space must be structured to allow for the maximum number of unique keyway shapes to be able to develop lock systems of adequate size. In large modern lock systems it is usual to arrange the structure of the keyways in a manner so that a least three levels of a hierarchical system can be provided, with one master key blank at the top level of the system, some sub-master key blanks at a medium level and several change key blanks at the lowest level of the hierarchical system. A new key section design must be different from prior key sections so that the key blanks can be controlled by the manufacturer and the end user can benefit from the security offered by the exclusivity of this key control via the key blanks.
Unique key profile shapes provide for additional protection against unauthorized key copying. Most key blanks of the generally flat rectangular key profiles are manufactured with single pass formed milling cutters that shape the side of the key blank. The axis of rotation of the cutter is held parallel to the side of the blade. Keys using an undercut groove profile require additional form cutting on specially designed machines that are usually not available at commercial duplicator operations and thus the blanks are more difficult to copy or counterfeit.
Early in the development of lock cylinders, it became apparent that there were specific parameters that affected the size of the lock cylinder systems that could be developed and that there were many design factors that influenced the wear of the key and the cylinder and thus the longevity of the system. Key blanks were designed with these parameters in mind. Representative examples of the prior art include the following:
In US PAT 0263244 , Taylor discloses a key blank design that offers an economically simple solution to the problem of having a key that moves too freely in the keyhole. This offers a very minimal keyway shape in the plug and key profile in the blank.
In US PAT 0420174 , Taylor teaches a unique but limited master keying technique that uses a Y shaped key section in a plug that allows two differently shaped key profiles to contact their own areas of the non rotating tumbler pins.
In US PAT 0567305, Donavan discloses a method of expanding the number of key sections, thus increasing the available size of lock systems, by dividing the key blank height into various areas and using consistent warding techniques at these locations to develop hierarchical keyways or key profiles. This increases the system size of pin tumbler cylinders. The bittings of one key can be repeated on a different key blank, configured with a different key profile, and the cylinders into which these individual keys fit can also be operated by a higher level key designed to insert into both of the keyways.
In US PAT 0608069, Noack discloses an arrangement of key section warding that provides improved wear on the key and the key contact area on the tip of the locking pins. In addition it provides a narrow cross sectional width under the bitting area, thus making it difficult to manipulate pick tools under the tumbler pins.
In US PAT 3499304, M. Noujoks teaches a method of designing key section warding where both faces of the keys are provided with alternating ridges and grooves. It utilizes a master key blank that has all the grooves of the series but not the ridges, while the key blanks of a lower hierarchical level have varying ridges.
In US PATs 4168617 and 4368629 , Prunbauer discloses more methods of designing key section warding where the master key will fit into the subordinate keyways but the lower keys will not fit into the master keyways. In one embodiment, the ridges and grooves defining the key section are of a rectangular cross-section shape, and the outwardly projecting variable ridge on the subordinate key extends laterally beyond any of the other variable ridges. The subordinate key is thicker at its further ridge than the master key is at any location. In another embodiment the master key is formed of a zigzag shape, that is with its opposite sides formed of a plurality of planer facets each of which is substantially parallel to a respective planer facet on the other side.
In US PAT 4416128, Steinbrink teaches another unique method of designing key sections where the longitudinal grooves on both sides of the key blank are formed with bottom faces that lay substantially along the arc of a circle.
In US PAT 4653298, Tietz discloses a method of designing master key section warding that incorporates an invariable or family profile near the bitting area on the blank, and the variations defining the individual key sections are located near the spline or bottom edge of the blank. Additionally there are at least two profile formations that cross a center line in the key blank, one ridge is extending beyond the surface of the blank, and the variations are made with longitudinal grooves having rectangular cross sections.
In US PAT 4683740 , Errani illustrates a key section design that has a undercut groove shape making it very difficult to manipulate a pick tool in the keyway of the plug. The undercut groove is formed by means of cutters having their rotational axis inclined in relation to the sides of the key blank.
In US PAT 5715717 and 5809816 , Widen teaches some very specific methods of designing key sections using a three sided undercut groove located closest to the bottom edge of the key blank and extending inwardly inclined towards the bottom of the key blank, or using an undercut groove with a substantially flat surface which is inclined towards the groove bottom surface.
In US PAT 6145357 , Stefanescu teaches a method of designing master key section warding that utilizes a key blank with a T-shaped cross sectional area with all the profile ribs having specific curvilinear cross sectional contours, with rounded front and flank portions.
In US PAT 6851292 , Kruhn discloses a method of designing lock and key warding that incorporates specific perpendicular groove surfaces on one side of the key section, and slanting surfaces on the other side that are positioned in a relationship designed to trap, or limit the motion of a picking tool inserted into the key way.
Document WO 2008/121336 A1 having an international ublication date that is after the priority date of the present application, describes a key blank or key having a blade on which the sides of the blade have a portion grooved for registration, another portion grooved for top-level hierarchical master keying, and two other portions, one on each side of the blade, for further master key variations and different combinations. One of the two further sections is curvilinear in shape and the other comprises rectangular or angular cuts.
Document EP 0 780 530 A1 describes a cylinder lock with a keyway having a V-shaped bend. A ortion of one side of the keyway has curved ridges, but no curved rooves. Document CH 355710 describes various keys having longitudinal grooves extending along both sides. Each of the keys has either straight angular or rectangular grooves and ridges on both sides of the key blade or curved grooves and ridges on both sides of the key blade Document DE 43 04 604 A1 describes a lock-assembly system including keys with a ranking of keys into individual keys and overriding keys in accordance with profiles of the keys and the associated lock-cylinder keyways. The keys and associated keyways have grooves and corresponding ridges on the opposed sides the keys and keyways that are rounded.
While the prior art has developed usable key sections, they fail to maximize the area of the plug and do not allow for the development of many large master keying systems.
The above problems are solved by the present invention, by providing a lock system according to claim 1 or a method for operating a lock according to claim 9.
This invention provides specific parameters for key section profiles and the corresponding keyways in a cylinder plug that allows for the development of many exclusive and non-interchangeable hierarchical master key systems. In order to accomplish this, the keyway and conforming key blade are considered separately for three vertical sections from the bottom edge of the keyway and blade up to the top edge of the blade. Each of the three sections is contoured or formed with specific variations of ridges and grooves that establish the lock's and key blank's positions within a hierarchical system or systems. The first, bottommost section of the blade has a registry groove for the positioning of any secondary side milling operations used in the manufacture of the blank, and the keyway has a conforming ridge in its bottommost section. This registry groove in the blade also allows for exact positioning of the blank in a key cutting or bitting machine. A second vertical section of the blade has at least one undercut longitudinal groove on at least one side of the blade, and the keyway has a conforming ridge or ridges in its second vertical section. The location and shape of the undercut groove in the second section of the blade determines the primary family of the hierarchical system. The third section of the blade, just below the bitting surface, may be divided into two sides. One of these sides has a variation of the key section profile determined by using longitudinal grooves of curved shaped forms that are shifted up and down the side of the blade to create the necessary variations. The position and curved form of the profiles on this side determines the secondary and subgroups in the family of the hierarchical system. On the other side of the third, or topmost section, of the blade, the variations in the key section profiles are determined by using longitudinal grooves having substantially rectangular or straight angular cross sections that vary in depth into the side of the blade. The position and depth of the angular profiles on this third section determine the individual location in the subgroup in the hierarchical system. The third section of the keyway has conforming curved ridges and grooves on one side thereof and conforming straight angular or rectangular ridges on the opposite side thereof.
By using these different but specific warding techniques at defined sections and on different sides of the blade it is possible to develop a structured system to allow the maximum number of new and unique key profile shapes. Additionally, by reversing the warding structure from side to side of the blade within different sections, it is possible to significantly increase the already large number of non-interchangeable key systems available, each providing adequate system size for the demands of modern security cylinder users.
- FIG. 1 is a prospective view of a key blank
- FIG. 2 is a cross-sectional view taken along line a-a of FIG 1 and enlarged.
- FIGs. 3 through 9 are cross-sectional views of other key configurations on the sides of the key blanks.
- FIG. 10 is an illustrative diagram of a simple three level hierarchical structure of keyways.
- FIG. 11 a is a side view of a key inserted into a lock cylinder.
- FIG. 11b is a cross-section along the line A-A of FIG. 11 a.
- FIG. 11c is an end view of the lock cylinder of FIG. 11b, without the key inserted into the keyway.
- FIG. 12a is a cross-section of a key and keyway along the line A-A in FIG. 11a, showing a different key and keyway than what is shown in FIG. 11 b.
- FIG. 12b is an end view of the lock cylinder of FIG. 12a, without the key inserted into the keyway.
- FIG. 13a is a cross-section of a key and keyway along the line A-A in FIG. 11a, showing a different key and keyway than what is shown in FIGs. 11b and 12a.
- FIG. 13b is an end view of the lock cylinder of FIG. 13a, without the key inserted into the keyway.
- FIG. 14a is a cross-section of a key and keyway along the line A-A in FIG. 11a, wherein the keyway is the same keyway shown in FIGs. 11b and 11c, and the key is a master key.
- FIG. 14b is an end view of the keyway of FIG. 14a with an instrument inserted into the keyway for bypassing the profiles of the keyway.
- FIG. 15a is a cross-section of a key and keyway along the line A-A in FIG. 11a, wherein the keyway is the same keyway shown in FIGs. 12a and 12b, and the key is the master key shown in FIG. 14a.
- FIG. 15b is an end view of the keyway of FIG. 15a with an instrument inserted into the keyway for bypassing the profiles of the keyway.
- FIG. 16a is a cross-section of a key and keyway along the line A-A in FIG. 11a, wherein the keyway is the same keyway shown in FIGs. 13a and 13b, and the key is the master key shown in FIGs. 14a and 15a.
- FIG. 16b is an end view of the keyway of FIG. 16a with an instrument inserted into the keyway for bypassing the profiles of the keyway.
The cross section of the key blank in one configuration is shown in FIG. 2. FIG. 2 shows the top of the key blank blade 3 and the bottom of the key blank blade 4 and as shown in phantom lines three different sections. Section A, B, C and C'. As shown, Section A is adjacent to the bottom of the blade, Section C and C' are adjacent to the top of the blade and Section B is in between Section A and Section C and C'.
Section A contains a groove 6 extending the length of the blade for registry purposes. When a key blank is being cut with bittings or machined for other grooves, registry groove 6 is used to provide a location for further operations relative to such groove.
In Section B there is an undercut groove 7 also extending the length of the blade. The undercut groove may be used to provide a first level in the hierarchical scheme for hierarchical master keying.
The area above the undercut groove is divided into the two sides C and C' and the shapes and configurations of the grooves and ridges extending along these two sides are established by distinctly different parameters. The shapes in Section C are determined by a base curvilinear shape 110 on which is overlaid a number of partial circular curves 121, 122, 123, 124, 125 and 126. These curves are all centered along the baseline 110. The curves can project either outwardly as convex ridges or inwardly as concave grooves from the baseline creating either curved longitudinal ridges or curved longitudinal grooves along the side of the blank of Section C and below the top surface 3. Similar families of curved shapes can be determined by variations in the base curvilinear shape 110, i.e., a different curvilinear shape 110 can function as a center line for the various circular curves. Subgroups of these secondary families may be predetermined by the presence of either curved ridges, e.g., 122, 124, 125, or curved grooves, e.g., 121, 123, 126, and also by moving the base curvilinear shape 110 either up or down the side of the blank in relation to the registry groove 6 in Section A.
The shapes of the side of the key blade in Section C' are determined by providing rectangular sections such as 134' and straight angular shapes such as 131, 132' and 133 and by varying the depths of these shapes into the side of the blank. There are a large number of other locations to provide grooves in Section C' on this side of the blank, for example areas 135", 136" and 137". The size of the grooves and the depths of the grooves that are formed in Section C' on this side of the blank determine the individual position of the key cut from the key blank in the family hierarchical structure.
A top edge of the blades 334 and 350 may have biting formed therein for positioning tumblers within the cylinder for operating the lock.
Claims (12)
- A lock system comprising:at least one lock (300, 300', 300") having a keyway (302, 302', 302") for receiving a key blade of a key, wherein the lock is part of a lock assembly including a cylinder housing rotatably supporting a cylinder as well as tumbler pins, sliders, and other mechanisms for preventing rotation of the cylinder within the cylinder housing until a properly configured key or other instrument is inserted into the keyway to operate the lock, andat least one key (330) including a generally flat-sided blade (334, 334', 334", 350), said blade having a top edge (337), a bottom edge (335), and opposite sides, said blade being configured to be inserted into said keyway of said lock and to enable a user to operate said lock with said key,characterized in that said keyway is divided into three or more sections along its height, said sections comprising:a first section (A) having a ridge (308) projecting into the keyway and conforming to a registry groove of a key blade;a second section (B) having a ridge (310) projecting into the keyway; anda third section (C, C') having on a first side thereof only curved ridges (314) and grooves (318) and on a second side thereof ridges (312, 312', 312", 316) projecting into the keyway with only substantially rectangular or straight angular shapes.
- The lock system of claim 1, wherein said key blade (334, 334', 334", 350) is divided into three or more sections between the bottom edge (335) and the top edge (337), and wherein the sections comprise:a first section having a registry groove (336) conforming to the ridge (308) formed in the first section of the keyway;a second section having a groove (338) conforming to the ridge (310) formed in the second section of the keyway; anda third section having on a first side thereof only curved longitudinal grooves (342) and ridges (346) both conforming to the ridges (314) and grooves (318), respectively, of the first side of the third section of the keyway, and on a second side thereof grooves (340, 340', 340", 344, 352) with only substantially rectangular or straight angular shapes and conforming to the ridges (312, 312', 312", 316) of the second side of the third section of the keyway.
- The lock system of Claim 2, wherein the three sections (A, B, C, C') of the key blade are adjacent to one another, the first section (A) starting at the bottom edge of the key blade and extending upwardly, the second section (B) adjacent the first section and in the middle of the key blade, and the third section (C, C') between the second section and the top edge of the key blade.
- The lock system of Claim 2, comprising two or more keys, wherein at least one groove or ridge in at least one section of the blade of one key is shifted up or down relative to a bottom edge (335) of the key blade compared to the position of a similar configuration on the other blade to create variations in key blanks within a hierarchical lock system.
- The lock system of Claim 2, comprising two or more keys, wherein the substantially rectangular or straight angular shapes formed in the third section (C, C') of one blade are of different depths and different angles as compared to the other blade to create further variations in key blade within a hierarchical lock system.
- The lock system of Claim 2, wherein the groove (338) formed in the second section (B) is an undercut groove extending along a length of the blade.
- The lock system of Claim 2, comprising two or more keys, wherein at least one groove in at least one section of the blade of one key is shifted up or down relative to a bottom edge (335) of the key blade compared to the position of a similar groove on the other blade to create variations in key blanks within a hierarchical lock system, said system further comprising at least one lock having a keyway conforming to each of said two or more keys.
- The lock system of Claim 1, further comprising a master key conforming to all keyways of the lock system.
- A method for operating a lock comprising:providing a lock (300, 300', 300") having a keyway (302, 302', 302") for receiving a key blade of a conforming key, wherein the lock is part of a lock assembly including a cylinder housing rotatably supporting a cylinder as well as tumbler pins, sliders, and other mechanisms for preventing rotation of the cylinder within the cylinder housing until a properly configured key or other instrument is inserted into the keyway to operate the lock;providing a conforming key (330) or a lock bypassing instrument (360) including at least a portion thereof configured to be inserted into said keyway of said lock and to enable a user to operate said lock with the instrument; andmanipulating the key or the instrument to operate the lock,characterized in that the keyway is divided into three or more sections along its height, the sections comprising:a first section having a ridge (308) projecting into the keyway and conforming to a registry groove of a key blade;a second section having a ridge (310) projecting into the keyway; anda third section having on a first side thereof only curved ridges (314) and grooves (318) and on a second side thereof ridges (312, 312', 312", 316) projecting into the keyway with only substantially rectangular or straight angular shapes.
- The method of claim 9, comprising the steps of providing the conforming key (330), inserting a portion of the key into the keyway (302, 302', 302"), and manipulating the key to operate the lock, wherein the portion of the conforming key configured to be inserted into the keyway comprises a blade (334, 334', 334", 350) comprising a top edge (337), a bottom edge (335), and opposite sides for receiving grooves and ridges which define a cross-sectional shape of the portion and is divided into three sections between the bottom edge and the top edge, and wherein the sections comprise:a first section having a groove (336) conforming to the ridge (308) of the first section of the keyway,a second section having a groove (338) conforming to the ridge (310) of the second section of the keyway; anda third section including a first side having only curved ridges (346) and grooves (342) conforming to the curved grooves (318) and ridges (314), respectively, of the first side of the third section the keyway, and a second side having grooves (340, 340', 340", 344, 352) with only substantially rectangular or straight angular shapes conforming to the ridges (312, 312', 312", 316) of the second side of the third section of the keyway.
- The method of claim 9, comprising the steps of providing the lock bypassing instrument (360), inserting a portion of the instrument into the keyway (302, 302', 302"), and manipulating the instrument to operate the lock, wherein the portion of the instrument configured to be inserted into the keyway is sufficiently thin so as to fit into the keyway between the ridges (314, 312, 312', 312", 316) of the keyway.
- The method of claim 11, wherein the instrument (360) comprises a single, integrally formed device.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/141,427 | 2008-06-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1154277A HK1154277A (en) | 2012-04-13 |
| HK1154277B true HK1154277B (en) | 2018-03-29 |
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