HK1028169B - Toothbrush - Google Patents

Description

This invention relates to toothbrushes, in particular to toothbrushes having a flexibly linked region in their head.

Toothbrushes having a flexibly linked region in their head are known. For example WO 92/17093 discloses a toothbrush in which the head is divided into two or more segments which are flexibly and resiliently linked to each other and/or to the handle of the toothbrush. A particular form of the toothbrush of WO 92/17093 has a head which has grooves in the reverse face of the head from which the bristles extend, these grooves being filled with an elastomeric material to modulate the flexibility. The embodiments disclosed in have their grooves distributed in a generally uniform distribution over the reverse face of the head, or around the longitudinal mid point of the head, so as to enable the whole head to accommodate itself to the curved shape of the teeth. WO 96/02165 discloses toothbrushes with flexible heads similar in construction to those of WO 92/17093, and having a generally concave profile of bristle ends. DE-G 87 05 474.4 discloses a toothbrush in which the tip region of the head is hinged to a base region of the head and an operating button on the handle allows the tip region to fold relative to the base region.

It is an object of this invention to provide a toothbrush in which the flexibility of the head is concentrated in the tip of the head remote from the handle, so as to improve the ability of the toothbrush to clean surfaces of the teeth which face the back of the mouth.

According to this invention a toothbrush is provided according to claim 1. In one embodiment the head may comprise a substantially rigid base region adjoining the toothbrush handle and extending from the base end of the head to a link region situated between the base end and the tip end, and a tip region extending from the tip end of the head to the link region, both the base region and tip region being bristle bearing, the tip region being flexibly and resiliently linked at the link region to the base region.

The above-described construction of toothbrush concentrates flexibility of the head at the tip end of the toothbrush, the linking of a tip segment and base segment is preferably in a manner which enables the tip segment to fold or pivot resiliently relative to the base segment during toothbrushing. The link provided at the link region between the tip segment and the base segment allows the tip segment to fold or pivot during use about a fold or pivot axis which is in the plane of the bristle face and generally transverse to the longitudinal toothbrush axis such that bristles on the tip segment can lean backwards, i.e so that the free ends of bristles in the tip segment swing toward the handle, assisting the bristles to clean surfaces of the teeth which face the back of the mouth. The flexible linking also helps to prevent excessive brushing pressure from being applied during toothbrushing.

Normally the head of the toothbrush will adjoin the handle of the toothbrush via a neck region between the base of the toothbrush head and the part of the handle which is held during use.

A base segment is substantially rigid, that is, during the operation of brushing the teeth the base segment does not significantly flex beyond the usual limits of flexing of a plastics material toothbrush head.

The link region is preferably in the longitudinal half of the head furthest from the base of the head. Suitably a base segment extends for at least 60%, for example at least 75% of the distance between the base end of the head and the tip of the head.

A tip segment is also substantially rigid, so that the tip segment does not itself significantly flex apart from its folding or pivoting relative to the base segment. The tip segment may be of a variety of shapes accommodated to the shape of the tip of the head, e.g. circular, triangular (including ogival), rectangular, elongate, lozenge shape etc.

In its non-stressed condition, i.e when not being used, the bristle face of a tip segment and base segment of the toothbrush of this invention may be substantially coplanar, i.e with a substantially 180° angle between them. In a preferred embodiment of the toothbrush of this invention the bristle face of the tip segment forms an angle of less than 180° with the bristle face of the base segment, e.g 150°-179°, suitably 155°-170°. A suitable angle is one in which the free ends of the bristles on the handle side of the tip segment are in close proximity to, e.g touching, the free ends of bristles on the tip side of the base segment.

The link region between the segments may comprise an aperture, space or chasm in the head material between the segments which is bridged solely by means of a complete or partial filling of an elastomeric material. In this construction the head can be effectively in two segments with a gap between them containing the elastomer. This elastomeric material is preferably bonded to the segments on opposite sides of the aperture, space or chasm so as to hold the segments together.

The above-mentioned apertures or spaces may comprise a slot, chasm or cut out across the width of the head. Such an aperture may be open at the bristle face of the head and/or at the opposite face of the head, and may pass completely through the head. Such apertures, spaces or chasms may be of various shapes, for example widthways slots. These may in plan be substantially straight aligned widthways, curved or angular, e.g. generally "C", "U" or "V" shaped. In such a construction the convex bulge of the "U" or "C" or the apex of the "V" may point either toward the handle or toward the tip of the head away from the handle. Alternatively such aperture, space or chasms may be narrow at the edges of the head and widen toward the centre of the head or vice versa.

The aperture, space or chasm extends widthways to the sides of the toothbrush head, and elastomeric material therein may be extended around a tip segment of the head and/or around the base segment of the head to form an elastomeric buffer around the toothbrush head to soften any impact of the toothbrush head with the gums of the user, and also to gently massage the gums. Alternatively elastomeric material may be provided around the tip segment of the head to form an elastomeric buffer in a known manner e.g. as in FR 442832 and DE 36 28 722.

When the aperture, space or chasm contains an elastomeric material the outer surface of this elastomeric material may have a corrugated surface, which may further help to control the flexibility of the link region.

In one embodiment of the toothbrush of this invention, the head is constructed such that a tip segment may fold backwards resiliently relative to a base segment, during toothbrushing, about a widthways oriented fold axis that crosses the head in the link region. The fold axis may cross the head in or on the edge of an aperture, space or chasm as described above. In such a construction, the aperture, space or chasm may be shaped such that the widthways oriented fold axis crosses the head of the toothbrush entirely within the aperture, space or chasm.

Such a construction can cause the entire tip segment to fold in the bristle direction away from the plane which lies between the bristle face and the opposite face of the head, so that the tip segment in effect folds backwards towards the base region during use in toothbrushing. This folding can facilitate tooth cleaning, for example enabling the toothbrush head to accommodate itself better to the curved shape of the row of the teeth.

In an alternative embodiment of the toothbrush of this invention, the tip segment and /or link may be constructed and positioned such that the tip segment can pivot resiliently relative to the base region during toothbrushing, about a widthways oriented pivot axis that crosses the tip segment intermediate between its tip end and its base end.

Such a construction causes pivoting of the tip segment about this axis intermediate along its length, i.e. causes the tip segment to have a "see-saw" action in which during toothbrushing part of the tip segment toward the tip of the head pivots in the bristle direction away from the plane which lies between the bristle face and the opposite face of the head, and the part of the tip segment toward the base segment of the head pivots in a direction opposite to the bristle direction away from the plane which lies between the bristle face and the opposite face of the head, or vice versa.

In this embodiment such pivoting may for example be achieved in a construction of head in which the tip end of the base segment is in the form of two limbs which partly surround a part of the tip segment which extends in the base direction between them, with the link between the tip segment and the base segment. For example the tip end of the base segment may be made in the shape of a two pronged fork-like frame, with a part of the tip segment between the two prongs of the fork, and a link between the tip segment and base segment.

In an alternative construction of the head of this embodiment the base end of the tip segment may be in the form of two limbs which partly surround a part of the base segment which extends in the tip direction between them, with the link between the tip segment and the base segment. For example the base end of the tip segment may be made in the shape of a two pronged fork-like frame, with a part of the base segment between the two prongs of the fork, and a link between the tip segment and base segment.

For example the tip region may be made generally "C", "U" or "V" shaped with its limbs toward the base region, or "Y" shaped with the upper limbs of the Y towards the base region. The part of the base region which extends in the tip direction may lie between the said limbs.

The elastomeric material may be an elastomeric material as commonly used in two-component toothbrushes, e.g. that described in EP 0336641, which can be bonded to plastics materials used for toothbrush handle manufacture. Such an elastomeric material can be injected into the toothbrush mould shortly after injection moulding of the plastics material parts of the toothbrush so that the hot plastics material fuses and bonds with the elastomeric material. This is a generally known process.

In a base segment the bristles may be disposed in discrete generally circular section tufts in patterns which are generally known in the field of toothbrushes, for example in longitudinal or widthways rows at a generally conventional spacing. If fused in, the bristles may additionally or alternatively be disposed in "mats" of a cross section which may be circular or other than circular.

In the tip segment the bristles may be disposed in discrete generally circular section tufts, or if fused in, the bristles may additionally or alternatively be disposed in "mats" of a cross section which may be circular or other than circular. In a tip segment it is preferred to dispose the bristle tufts in either (i) a pattern of discrete tufts arranged in a generally circular or polygonal pattern, or (ii) a single tuft of generally rounded cross section perpendicular to the bristle face, or (iii) a tuft of generally "C" or "U" shaped cross section perpendicular to the bristle face having at least one of the limbs of the "C" or "U" aligned generally parallel to the longitudinal toothbrush axis and with the rounded bend of the "C" or "U" facing the end of the bristle face remote from the handle.

The ends of the bristles remote from the bristle face may be substantially coplanar. Alternatively the ends may undulate about a plane to accommodate the ends of the bristles to the undulating profile of the teeth or to lie in a "battlemented" shape to help clean the interdental spaces. Such undulating surface bristles are known. Additionally or alternately the ends of the bristles remote from the bristle face on a tip segment may lie in a different plane to the ends of the bristles remote from the bristle face on a base segment of the head. For example the plane of the said ends on the tip segment may slope upwards away from the bristle face in the direction away from the handle. This may for example be achieved in the preferred embodiment of the toothbrush of the invention in which the bristle face of a tip segment forms an angle of less than 180° with the bristle face of the base segment.

The handle may be of generally conventional construction, and may for example include a folded flexible region, and grip pads of elastomeric material, as exemplified in EP 0336641. Elastomeric grip pads may alternatively or additionally be located on other parts of the toothbrush handle as convenient.

The toothbrush of the invention may be made by generally conventional injection moulding techniques, for example in which a plastics material "skeleton" is first made by injection moulding, then elastomer parts if present, are introduced by a subsequent injection moulding step, in which the elastomer is injected as a hot fluid and bonds to the plastics material. Such techniques, and suitable plastics materials and elastomer materials, are well known. The link region includes an elastomer material which may be injected with the same injection step as is used to inject elastomer grip pads, and these various regions of elastomeric material may be connected by moulding channels in a known manner.

The bristles may also be of generally conventional construction and materials, and may be fastened into the bristle face by generally known techniques. For example small metal clips around the ends of bristles to be fixed into the head, which are then wedged into sockets in the bristle face. Alternatively the bristles may be fused into the head material, again using known techniques.

The invention will now be described by way of example only with reference to the accompanying figures in which Figs. 1 to 3 show plan are side views of a toothbrush head of the invention.

Referring to Figs. 1 to 3, a toothbrush in which a tip segment is constructed to fold resiliently relative to a base segment, during toothbrushing, about a widthways oriented fold axis that crosses the head at the edge of the tip region which faces the base region is shown.

This toothbrush comprises a handle 1 with a head 2 integrally adjoining the handle at a base end 3 of the head, the head 2 and handle 1 being disposed along a longitudinal toothbrush axis A-A, the head 2 having bristles 4 extending from a bristle face 5 of the head in a general bristle direction B.

The head 2 comprises two segments. A substantially rigid base segment 6 integral with the toothbrush handle 1 extends from the base end 3 of the head 2 to a distance in the longitudinal half of the head 2 furthest from the base 3 of the head. A tip segment 7 extends from the extreme tip 8 of the head 2 toward the base segment 6. Both the base segment 6 and tip segment 7 are bristle 4 bearing.

Bristles 4 are shown in the form of rectangular or polygonal "mats", but may edually well be round tufts. In the toothbrush of Figs. 1, 2 and 3 the aperture 9 extends all the way through the thickness of the head material. An elastomeric material 10 wholly fills the aperture 9 and is bonded to the opposite edges of the base region 6 and tip region 7 so as to hold the base segment 6 and tip segment 7 resiliently together. In Fig. 17 the tip segment 7 folds during toothbrushing to clean the rearward facing surfaces of teeth 12.

Claims (4)

1. A flexible link between two longitudinally adjacent substantially rigid segments (6,7) of a toothbrush head (2) made of plastics material, each of the two segments (6,7) having a bristle face (5) from which bristles (4) extend, and an opposite face , with edge surfaces between the bristle face (5) and the opposite face, having a width direction between opposite edge surfaces, characterised in that:

   the link comprises an aperture (9) between the segments (6,7) which extends the entire width of the toothbrush head (2) to the edge surfaces and which passes through the thickness of the head (2) for the whole length of the aperture (9), and which is open at the bristle face (5) and the opposite face, and which is bridged solely by means of an elastomer material (10).
2. A flexible link according to claim 1 characterised in that the aperture (9) is of a curved or angular generally "C", "U" or "V" shape in plan when viewed in a direction generally perpendicular to the bristle face (5) or the opposite face.
3. A flexible link according to claim 1 or 2 characterised in that the aperture (9) is narrow at the edges of the head (2) and widens toward the centre of the head (2) or vice versa.
4. A process for making a flexible link as claimed in any one of claims 1 to 3, characterised by first making the plastics material parts of the toothbrush, comprising pairs of the longitudinally adjacent segments (6, 7), by means of an injection moulding process, then introducing elastomer material (10) between the segments (6,7) in a subsequent injection moulding step.