HK1027948A - Clothing molded body - Google Patents

Description

Decorative molded body

The present invention relates to a molded article for decoration constituting a part or all of various pads for clothing, and women's garments such as brassieres and tights. In particular, the present invention relates to a molded article for decoration (worn on the body) molded by molding or the like for a three-dimensional hollow woven fabric.

Conventionally, such a molded article for decoration is widely used in various pads such as breast pads and shoulder pads for clothing, and women's clothing such as brassieres, foundation garments, brassieres, undershirts, girdles, and swimsuits, in which a part or all of the women's clothing is constituted like a member constituting a portion such as a breast pad or a shoulder pad. In various pads for these clothes and women's clothes, breast pads, shoulder pads and the like formed by molding or the like are attached to the chest or shoulder of a brassiere, a body suit or the like, or parts constituting the brassiere or the like are manufactured by molding, for the purpose of shaping the breasts, the shoulders and the like or for the purpose of making them look proportional.

The various pads for clothing and the molded article for decoration constituting a part or the whole of the clothing for women are formed by molding various synthetic resin foams such as a polyurethane foam, a polyethylene foam, and a polyvinyl chloride foam into predetermined various shapes. Alternatively, the surface of the core formed of the synthetic resin foam may be covered with a surface layer made of a suitable nonwoven fabric, cloth, or the like. Or molding a fiber sheet as a core into a predetermined shape.

However, the above-described conventional techniques have the following problems. That is, in the case of using the molded article for decoration of the former synthetic resin foam such as polyurethane, the synthetic resin foam is not easy to turn yellow and have poor air permeability, and it is not easy to maintain white color for a long period of time, and it is not easy to maintain the comfort of underwear in a high-temperature and high-humidity environment or the like.

In addition, in the case of the decorative molded article using the latter fiber sheet core, the fibers constituting the sheet are in the transverse direction, and therefore, the shape retention property is poor, and it is not easy to make the beauty of the shape such as breast prominent.

The present invention has been made in view of the above problems, and an object thereof is to provide a decorative molded body which does not turn yellow, has good air permeability, can maintain a predetermined shape for a long period of time, and has good shape retention.

In order to achieve the above object, the molded article for decoration according to claim 1 is a molded article for decoration to be put on a body for use, wherein the molded article is formed by subjecting a three-dimensional hollow fabric, which is formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line constituting an intermediate hollow layer portion, to thermal compression molding into a predetermined shape.

The molded article for decoration according to claim 2, which is a molded article for decoration to be put on a body for use, wherein the molded article is formed by subjecting a three-dimensional hollow fabric, which is formed by connecting a surface layer portion and an inner surface layer portion to each other by an X-shaped cross-connecting line constituting an intermediate hollow layer portion, to thermal compression molding into a predetermined shape.

The molded article for decoration according to claim 3, which is a molded article for decoration to be put on a body for use, wherein the molded article for decoration is formed by subjecting a three-dimensional hollow fabric, which is formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line constituting an intermediate hollow layer portion, to thermal compression molding into a predetermined shape, and a part or all of at least one of the surface layer portion and the inner surface layer portion has a fabric structure density or a kind of line different from that of the other portion.

The molded article for decoration according to claim 4, which is a molded article for decoration to be put on a body for use, wherein the molded article is formed by subjecting a three-dimensional hollow fabric, which is formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line constituting an intermediate hollow layer portion, to thermal compression molding into a predetermined shape, and at least one of the surface layer portion and the inner surface layer portion is covered with another fabric.

The molded article for decoration according to claim 5 is the molded article for decoration according to any one of claims 1 to 4, wherein the three-dimensional hollow fabric has a multilayer structure of 2 layers or 3 or more.

The three-dimensional hollow fabric is a woven fabric woven by a three-dimensional double-layer knitting machine (three-dimensional double knitting), etc., but is not limited thereto, and a woven fabric may be used.

The decorative molded article of the present invention is used as a core for various pads such as breast pads and shoulder pads for clothing, and feminine garments such as bras, foundation garments, brassieres, undershirts, girdles, and swimsuits, for example, but is not limited thereto, and may be used as various pads such as breast pads and shoulder pads for clothing, or as products such as feminine garments such as bras, foundation garments, brassieres, foundation garments, girdles, and swimsuits.

The molded article for decoration according to the present invention is a molded article for decoration to be put through a body, wherein a surface layer part and an inner surface layer part are connected to each other by a connecting line constituting an intermediate hollow layer part to form a three-dimensional hollow fabric, and the three-dimensional hollow fabric is heat-press-compression-molded into a predetermined shape.

FIG. 1 is a sectional view showing a breast cup portion to which a molded article for decoration is applied in example 1 of the present invention.

Fig. 2 is a structural view showing a brassiere to which a molded article for decoration is applied according to example 1 of the present invention.

FIG. 3 is a plan view showing a breast cup portion to which a molded article for decoration is applied in example 1 of the present invention.

Fig. 4 is a sectional view showing a three-dimensional hollow fabric.

Fig. 5 is a sectional view showing a three-dimensional hollow fabric.

Fig. 6 is a sectional view showing a three-dimensional hollow fabric.

Fig. 7 is a sectional view showing a three-dimensional hollow fabric.

Fig. 8 is an explanatory view showing an example of the breast cup portion treatment to which the molded article for decoration is applied in embodiment 1 of the present invention.

Fig. 9 is a sectional view showing a cup manufacturing apparatus of a brassiere to which a decorative molded body is applied according to example 1 of the present invention.

Fig. 10 is a structural view showing a brassiere to which a decorative molded body according to example 2 of the present invention is applied.

FIG. 11 is a sectional view showing a breast cup portion to which a molded article for decoration is applied in example 2 of the present invention.

Fig. 12 is an explanatory view showing a modification of a breast cup portion to which a molded article for decoration is applied in example 2 of the present invention.

Fig. 13 is an explanatory view showing a breast cup portion to which a molded article for decoration is applied in example 3 of the present invention.

FIG. 14 is a sectional view showing a breast cup portion to which a molded article for decoration is applied in example 4 of the present invention.

FIG. 15 is a sectional view showing a breast cup portion to which a molded article for decoration is applied in example 4 of the present invention.

Fig. 16 is an explanatory view showing a modification of a breast cup portion to which a molded article for decoration is applied in example 4 of the present invention.

The present invention will be described with reference to the accompanying drawings. Example 1

Fig. 2 shows a brassiere to which a molded article for decoration is applied according to example 1 of the present invention.

In fig. 2, reference numeral 1 denotes a brassiere as a feminine undergarment. The brassiere 1 is provided with left and right cups 2, 3, and the left and right cups 2, 3 are formed bodies for decoration covering the female breast, respectively. The left and right cup portions 2 and 3 are integrally connected by a lower edge connecting cloth 4 sewn to the lower side of the left and right cup portions 2 and 3, and left and right side cloths, not shown, sewn to the left and right sides of the lower edge connecting cloth 4 and joined to each other on the back side of the female body are sewn. A fastener, not shown, comprising hooks, eyes, and the like is sewn to the front end portions of the left and right side cloths. Narrow straps 5, 6 to be hung on shoulders are attached to the upper ends of the triangular shapes of the left and right cups 2, 3, respectively.

As shown in FIG. 3, the left and right cups 2 and 3 are formed into a substantially conical shape by molding a three-dimensional hollow woven fabric 7 made of synthetic fibers so as to conform to the shape of the female breast, and are hung on the breast top. As shown in fig. 1 and 4, the three-dimensional hollow knitted fabric 7 is formed into a 3-layer structure by a double raschel (ダブルラッセル) warp knitting method or the like using a three-dimensional double bar warp knitting machine. The three-dimensional hollow woven fabric 7 is composed of a surface layer part 8, an inner surface layer part 9, and an intermediate hollow layer part 11. The surface layer 8 is located on the front side of the cups 2 and 3 and constitutes a convex side surface. The inner layer 9 is located on the inner side of the cups 2, 3 and constitutes a concave side surface. The intermediate hollow layer 11 is a portion which connects the surface layer portion 8 and the back surface layer portion 9 by an X-shaped connecting band 10 and constitutes a space of the cup portions 2 and 3. The X-shaped connecting band 10 constituting the intermediate hollow layer portion 11 may be provided linearly as shown in fig. 4(a) or may be provided in a curved shape as shown in fig. 4 (b). The three-dimensional hollow woven fabric 7 may have a 2-layer structure as shown in fig. 4, or may have a 3-layer structure or a multi-layer structure obtained by dividing the intermediate hollow layer 11 by the dividing section 12 as shown in fig. 5.

As shown in fig. 6, it is preferable that the surface layer 8 of the three-dimensional hollow knitted fabric 7 is made of a structure or thread having high heat-setting property at the time of thermoforming at the time of molding, and at least a structure or thread having higher swelling property than the back layer part 9 and corresponding to the surface constituting the brassiere 1. The surface layer portion 8 is formed by, for example, a warp knitting such as a raschel knitting or a tricot knitting having good heat setting properties, and the yarn constituting the surface layer portion 8 may be, for example, a polyester yarn or a polyamide yarn. Further, it is preferable that the back surface layer portion 9 is formed of a structure or a thread having a high shape-retaining property, which is equal to or higher than that of the surface layer portion 8 in terms of heat, etc., at the time of thermoforming such as molding. Further, it is preferable to use a texture or thread in which cotton threads or the like are interlaced in view of wearing. The back layer 9 is formed by, for example, warp knitting such as Raschel knitting or tricot knitting having high shape retention, and the yarns constituting the back layer 9 may be polyester yarns or polyamide yarns, and cotton yarns or cuprammonium yarns are preferably mixed or interwoven for the purpose of improving the sweat absorption property. In addition, for the purpose of improving the touch feeling of the skin, elastic acetate yarn or the like is preferably used. At least one of the surface layer portion 8 and the back surface layer portion 9, preferably both of them, is made of a stretchable fabric, for example, a fabric having a texture made of an extensible yarn, so that the stress resistance of a part or all of the product can be improved, and the wearing comfort and the fit feeling can be improved. Further, the intermediate hollow layer portion 11 can maintain at least a three-dimensional space required as a product during molding and as a product, and it is preferable to use a structure or a thread having a tensile force for supporting the surface layer portion 8 and an enhanced elasticity. The intermediate hollow layer 11 may be made of, for example, a polyester monofilament having high tension and elasticity, and the density of the connecting thread 10 is naturally different depending on the fineness of the yarn used, and therefore the density of the connecting thread 10 is not limited, but it is preferable to be a density of the front and back sides of a product such as a brassiere. The density of the intermediate hollow layer 11 is set relatively low if air permeability is required, and is set relatively high if heat retention and formability are required.

The running form of the connecting line 10 constituting the intermediate hollow layer 11 is a running direction for connecting the surface layer 8 and the back surface layer 9, and is preferably a right angle. It is preferable that the surface layer 8 and the back surface layer 9 are connected to each other in an X-shape in a range of 70 to 90 degrees and 90 to 110 degrees without causing displacement of the surface layer and the right angle point of the surface layer 8 and the back surface layer 9 under a pressing force during molding. The connecting wire 10 constituting the intermediate hollow portion 11 is preferably made of a material having high thermoformability such as polyester and has a suitable fineness (denier) in order to satisfy shape retention in the space, elasticity of the convex shape, and a body shape correction function required as a product. The thickness of the connecting line 10 can be 50 to 700 denier fiber, for example.

As described above, the connecting lines 10 constituting the intermediate hollow layer portion 11 are preferably connected so as to cross each other in an X-shape. This is because, as shown in fig. 7, when the connecting wire 10 constituting the intermediate hollow layer portion 11 is arranged orthogonally to the surface layer portion 8 and the back surface layer portion 9, the connecting wire 10 is pressed down by a pressing force at the time of molding, and it is difficult to maintain a predetermined three-dimensional shape.

The thickness of the knitting yarn constituting the surface layer portion 8, the back surface layer portion 9, and the intermediate hollow layer portion 11 is selected and designed according to the conditions of flexibility, fineness, hardness, knitting thickness, and the like of the molded article as described above, and monofilament or multifilament can be used. However, the connecting wire 10 constituting the intermediate hollow layer portion 11 is preferably a monofilament because it requires tension and elasticity.

As described above, in the molded body such as the cup parts 2 and 3 of the brassiere 1, the molded part (convex part) is required to have a large amount of tension and elasticity, and therefore, it is preferable to use a wire having higher elasticity or higher hardness or a monofilament as the connecting wire 10.

When the connecting cord 10 may protrude from the cut surface of the formed body such as the cup portions 2, 3, it is preferable to wrap the connecting cord 10 by sewing with a material having a density and elasticity that prevent the connecting cord 10 from protruding from the cut surface, or to provide a wrapping tape 15 that wraps the cut surface as shown in fig. 8, in order to prevent skin irritation.

The surface layer 8 and the back surface layer 9, particularly the back surface layer 9 which is in direct contact with the female body, are preferably made of cotton or the like. The surface layer portion 8 and the back surface layer portion 9 may be double raschel knitting, tricot knitting, or the like. The thickness of the X-shaped middle hollow layer 11 may be set to about 1 to 10mm, for example, or may be thinner or thicker than that.

The cups 2 and 3 of the brassiere 1 are manufactured by cutting a three-dimensional hollow knitted fabric 7 into a predetermined size and shape. The shape to be cut out of the three-dimensional hollow knitted fabric 7 is cut out in conformity with the shape to be formed, and for example, for a deeper shape, the draw-in amount which improves the formability and facilitates the formation into a desired shape is calculated and is formed into a size and a shape which are redundant. Further, the molded product is also formed into a shape conforming to the fixing form (pressing) of the fabric to be molded by the press molding machine, and when the molded product is, for example, a shape obtained when the front and back bodies of the brassiere are integrally molded, the molded product is basically cut into a product shape although it is molded by the press molding machine. The three-dimensional hollow knitted fabric 7 thus cut or produced is put on a press-forming machine 16 as shown in fig. 9, and is heated and compressed under predetermined conditions to form the cups 2 and 3.

In the above-described structure, the brassiere to which the decorative molded body of the present embodiment is applied can provide a decorative molded body having good shape retention properties, while maintaining a predetermined shape for a long period of time without yellowing and having good air permeability.

That is, the brassiere 1 to which the decorative molded body of this embodiment is applied is formed by connecting the surface layer portion 8 and the back surface layer portion 9 to each other by the connecting line 10 constituting the intermediate hollow layer portion 11 to form the three-dimensional hollow fabric 7, and heating and compressing the fabric 7 into a predetermined shape to form the left and right cup portions 2, 3 of the brassiere 1, as shown in fig. 1 and 2. Therefore, since the cloth itself forming the left and right cup portions 2, 3 is the three-dimensional hollow cloth 7 and is formed by appropriately selecting a non-yellowing high-polyester material or the like, the three-dimensional hollow cloth 7 does not turn yellow like a synthetic resin foam (mainly polyurethane) used in the related art, and has an intermediate hollow portion 11 in which the surface layer portion 8 and the inner surface layer portion 9 are connected to each other by the connecting line 10, and is excellent in air permeability. Further, since the fibers forming the surface layer portion 8, the back surface layer portion 9, and the intermediate hollow layer portion 11 are fibers having good heat-setting properties, a predetermined shape can be maintained for a long period of time, and the left and right cup portions 2 and 3 having good shape retention properties can be provided. Example 2

Fig. 10 shows embodiment 2 of the present invention. The same portions as those in embodiment 1 described above are denoted by the same reference numerals. In example 2, as shown in fig. 10, not only the cups 2 and 3 of the brassiere but also the left and right cups 2 and 3 and the lower edge connecting cloth 4 connecting them are integrally formed as a decorative molded body by a three-dimensional hollow cloth 7.

The three-dimensional hollow knitted fabric 7 constituting the cup parts 2 and 3 of the brassiere 1 is formed by molding a surface layer part 8, an inner surface layer part 9, and an intermediate hollow layer part 11, as shown in fig. 1 (a). The surface layer 8 is located on the front side of the cups 2 and 3 and constitutes a convex side surface. The inner layer 9 is located on the inner side of the cups 2, 3 and forms a concave portion. The intermediate hollow layer 11 connects the surface layer 8 and the inner layer 9 by an X-shaped connecting line 10, and constitutes a space for the cups 2 and 3. As shown in fig. 11(b), the three-dimensional hollow knitted fabric 7 constituting the lower side connecting fabric 4 of the brassiere 1 is formed with the thickness of the original fabric so as to be compression-molded to a constant thickness at the time of cup molding. In fig. 11(a), a lower edge connecting cloth 4, not shown, is extended. In addition, when a product having a cross-sectional shape shown in fig. 11(a) is formed, as shown in the figure, the upper and lower edges are finished with tapes (イ, ロ) (heating tape, etc.). In addition, as shown in fig. 11(a), a frame (ハ) for shape retention of the breast may be sewn to the contour of the cups 2 and 3 in a state of being covered with a tubular belt. This can further improve the shape retention of the cups 2 and 3.

In a modification of this embodiment, as shown in fig. 12, the left and right cups 2 and 3 and the lower edge connecting cloth 4 are not all integrally formed by the three-dimensional hollow knitted cloth 7, but the molded body 20 including a part of the lower side of the left and right cups 2 and 3 having a cross-sectional shape similar to that of fig. 11 and a part of the lower edge connecting cloth 4 is integrally formed by the three-dimensional hollow knitted cloth 7, whereby the breast correction effect can be improved.

The other structures and functions are the same as those of embodiment 1, and the description thereof is omitted. Example 3

Fig. 13 shows embodiment 3 of the present invention, and the same portions as those in embodiment 1 are denoted by the same reference numerals. Example 3 is a molded body for decoration to be worn on the body, in which a surface layer part and a back surface layer part are connected to each other by a connecting line constituting an intermediate hollow layer part to form a three-dimensional hollow fabric, and the hollow fabric is heat-compressed into a predetermined shape, and a part or all of at least one of the surface layer part and the back surface layer part is different from the other parts in the structure density and the type of the line of the fabric.

That is, in example 3, as shown in fig. 13, in the brassiere 1, the upper end portion 30 of each of the cup portions 2 and 3 has a mesh knitting structure on the surface and the back surface portion thereof within a predetermined width range, so that the air permeability is further improved. The upper end 30 of the cup portions 2 and 3 is not limited to a mesh structure, and the other portions are designed to be arranged (designed) by tricot knitting or the like, or a combination of the front and back textures, and may be arranged to have an elastic portion and an inelastic portion, a transparent portion and a non-transparent portion, a soft portion and a hard portion, or the like, and these arrangements (designs) may be appropriately combined with the front layer and the back layer, for the purpose of enhancing added value.

In the brassiere 1, the lower end portions 31 on the outer sides of the cup portions 2 and 3 are formed into a flat knitted or woven structure, and the feeling of contact with the skin is good.

Other structures and operations are the same as those in embodiment 1, and the description thereof will be omitted. Example 4

Fig. 14 and 15 show embodiment 4 of the present invention, and the same portions as those in embodiment 1 are denoted by the same reference numerals. Example 4 is a molded article for decoration to be put on a body, in which a surface layer part and an inner surface layer part are connected to each other by a connecting line constituting an intermediate hollow layer part to form a three-dimensional hollow fabric, the hollow fabric is heat-compressed and molded into a predetermined shape, and at least one of the surface layer part and the inner surface layer part is covered with another fabric.

That is, in example 4, as shown in fig. 14, the surface of the cup portions 2 and 3 of the brassiere 1 is covered with a surface fabric 40, and the surface fabric 40 is made of a woven fabric or a nonwoven fabric of cotton, nylon, polyester, acetate, or a blend thereof. The surface cloth can be a proper cloth with embroidery, so that the decoration is improved. Alternatively, only the inner surfaces of the cups 2 and 3 of the brassiere 1 may be covered with cloth.

In example 4, as shown in fig. 15, the surface and back surfaces of the cups 2 and 3 of the brassiere 1 may be covered with a surface layer fabric 40 and a back fabric 41 made of cotton, nylon, polyester, acetate, or a blended fabric or nonwoven fabric thereof. Thus, since the surface and back surfaces of the cups 2 and 3 of the brassiere 1 are covered with the top fabric 40 and the back fabric 41, the back fabric 41 is made of a material having a good skin touch and a good moisture absorption property, and the wearing comfort can be further improved. The surface coating 40 and the lining 41 may be fixed to the surface and the back surface of the cups 2 and 3 with an adhesive or the like, for example.

In example 4, the surface layer cloth 40 and/or the back cloth 41 are simultaneously formed (previously covered) when the three-dimensional hollow knitted fabric 7 is formed, but the present invention is not limited thereto, and the surface layer cloth 40 and/or the back cloth 41 may not be covered first, or may be overlapped after being formed separately.

In example 4, the three-dimensional hollow knitted fabric 7 functions not only as a core of a product but also as a surface of a product such as a brassiere, and it is a matter of course that a completely patterned material is sewn to the surface and/or the back surface as a core.

As shown in fig. 16, the brassiere 1 is provided with a lining cloth 42 made of cotton, nylon, polyester, acetate, or a blended fabric or nonwoven fabric thereof, which covers only the outer lower portions of the front and/or back surfaces of the cups 2, 3, thereby improving the correction force of the cups 2, 3 and improving the sweat absorption.

The other structures and functions are the same as those of embodiment 1 described above, and the description thereof is omitted.

In the above-described embodiment, the molded article for decoration applied to the breast cup portion and the like was described, but the present invention is not limited thereto, and other molded articles for decoration may be used, and the present invention may be applied to underwear for men or women.

As described above, the present invention is a molded article for decoration worn on a body, in which a surface layer portion and an inner surface layer portion are connected to each other by a connecting line constituting an intermediate hollow layer portion to form a three-dimensional hollow fabric, and the three-dimensional hollow fabric is heat-press-molded into a predetermined shape, and the fabric itself forming the molded article for decoration is a three-dimensional hollow fabric, and therefore, the fabric does not turn yellow as in the case of using a synthetic resin foam, and the three-dimensional hollow fabric has an intermediate hollow layer portion in which the surface layer portion and the inner surface layer portion are connected to each other by the connecting line, and is excellent in air permeability, and the surface layer portion, the inner surface layer portion, or the fiber forming the intermediate hollow layer portion is a fiber excellent in heat-setting property, and therefore, a molded article for decoration having a predetermined shape over a.

Claims (5)

1. A molded body for decoration to be worn on a body, characterized in that it is formed by heat-compression molding the three-dimensional hollow fabric into a predetermined shape, the three-dimensional hollow fabric being formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line constituting an intermediate hollow layer portion.

2. A molded article for decoration to be worn on a body, characterized in that it is formed by heating and compression molding a three-dimensional hollow fabric into a predetermined shape, the three-dimensional hollow fabric being formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line crossing in an X-shape to constitute an intermediate hollow layer portion.

3. A molded body for decoration to be worn on a body, characterized in that the molded body is formed by subjecting a three-dimensional hollow fabric, which is formed by connecting a surface layer portion and an inner surface layer portion to each other by a connecting line constituting an intermediate hollow layer portion, to thermal compression molding into a predetermined shape, and that at least one of the surface layer portion and the inner surface layer portion has a fabric structure density or a type of line different from that of the other portions in part or all of the fabric structure density or the type of line.

4. A molded body for decoration to be worn on a body, characterized in that it is formed by subjecting a three-dimensional hollow fabric formed by connecting a surface layer part and an inner surface layer part to thermal compression molding with a connecting line constituting an intermediate hollow layer part to a predetermined shape, and at least one of the surface layer part and the inner surface layer part is covered with another fabric.

5. The molded article for decoration according to any one of claims 1 to 4, wherein the three-dimensional hollow fabric has a multilayer structure of 2 or more layers or 3 or more layers.