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GB2508650A - Insulated flashing construction - Google Patents

Insulated flashing construction Download PDF

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Publication number
GB2508650A
GB2508650A GB201222071A GB201222071A GB2508650A GB 2508650 A GB2508650 A GB 2508650A GB 201222071 A GB201222071 A GB 201222071A GB 201222071 A GB201222071 A GB 201222071A GB 2508650 A GB2508650 A GB 2508650A
Authority
GB
United Kingdom
Prior art keywords
layer
wall
flashing
roof
flashing construction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB201222071A
Other versions
GB2508650B (en
Inventor
Liam Brown
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ENVIROFORM SOLUTIONS Ltd
Original Assignee
ENVIROFORM SOLUTIONS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ENVIROFORM SOLUTIONS Ltd filed Critical ENVIROFORM SOLUTIONS Ltd
Priority to GB1222071.1A priority Critical patent/GB2508650B/en
Priority to EP13195976.9A priority patent/EP2740854A1/en
Publication of GB2508650A publication Critical patent/GB2508650A/en
Application granted granted Critical
Publication of GB2508650B publication Critical patent/GB2508650B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/14Junctions of roof sheathings to chimneys or other parts extending above the roof
    • E04D13/1407Junctions of roof sheathings to chimneys or other parts extending above the roof for flat roofs
    • E04D13/1415Junctions to walls extending above the perimeter of the roof
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/14Junctions of roof sheathings to chimneys or other parts extending above the roof
    • E04D13/147Junctions of roof sheathings to chimneys or other parts extending above the roof specially adapted for inclined roofs
    • E04D13/1478Junctions to walls extending above the roof

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

A flashing construction for forming a weatherproof seal at the junction of a wall and a roof comprising a first layer (14) formed from a sheet of deformable weatherproof material, and a second layer (12) formed from a thermally insulating material, said first layer (14) defining an outer layer of the flashing construction and at least a portion of said first layer being bonded to the second layer (12), wherein said first layer (14) extends beyond said second layer (12) at an upper edge (16) thereof to enable said first layer (14) to be anchored to a wall. The insulating layer may be an aerogel, polyisocyanurate or phenolic resin.

Description

Insulated Flashing Construction This invention relates to a flashing construction for forming a weatherproof seal at the junction of a wall and a roof and in particular to an insulated flashing construction providing thermal insulation as well as forming a weatherproof seal at the junction of a wall and a roof.
Flashings are used when a roof of abuts against an adjacent wall to inhibit water ingress at the junction of the two. Traditionally, where a pitched roof abuts a wall of coursed brickwork, a lead flashing is provided. The flashing extends along the top edge of a roof where it abuts an upstanding wall. The flashing has a portion which is angled down the roof and which is moulded into configuration with the tile contours.
A flashing tends to be of a width to cover a number of tiles as there is no requirement for the flashing to be overlapped except at its side edges where it may overlap with an adjacent flashing. One or more sheets of lead may be provided, each having a lip formed along its upper edge to be received in a chased groove in the brickwork of the wall. Where the wall comprises a rendered wall, the upper edge of the flashing may be anchored to the wall by a render or suitable adhesive applied thereover to provide a seal.
Insulation is often added to buildings to conserve energy by preventing heat loss through floors, walls, ceilings and lofts. With ever increasing fuel and energy costs there is a continuous drive to improve the thermal efficiency of both old and new build buildings.
It is known to attach composite insulated panels to the exterior walls (facades) of a building to improve the thermal efficiency and appearance of the building, such insulated boards typically comprising a core of thermally insulating material sandwiched between substantially rigid outer layers. A weatherproof render or other substantially weatherproof layer may be applied to or may be provided on an outer face of at least one side of the panel, preferably the side forming an exposed face of the panel.
Insulation by such external panelling is especially done in the field of modernising buildings. This solution leads to excellent heat insulation with a non-destructive intervention, which is relatively rapid and economically advantageous. Further, installation is done outside of the building and therefore does not interfere with normal activities inside the building and does not reduce the internal area of the building, unlike panelling applied to the interior walls.
However, where traditional flashing is used to form a weatherproof seal between an insulated wall and an adjacent section of roof abutting the wall, such flashing can define gaps in the insulation, leading to cold bridging through such gaps. As far as is known, none of the existing heat insulating building wall and window systems proposed or constructed have included a flashing member, which itself is provided with a thermal barrier for reducing heat losses and preventing the formation of condensation or frost on the interior portion of the flashing. In contrast, most known flashing materials comprises metals, such as lead or copper, having a high thermal conductivity.
According to a first aspect of the present invention there is provided a flashing construction for forming a weatherproof seal at the junction of a wall and a roof.
sealing, comprising a first layer formed from a sheet of deformable weatherproof material, and a second layer formed from a thermally insulating material, said first layer defining an outer layer of the flashing construction and at least a portion of said first layer being bonded to a second layer, wherein said first layer extends beyond said second layer at an upper edge thereof to enable said first layer to be anchored to a wall.
Preferably at least a portion of said first layer, preferably adjacent a lower edge thereof, is not bonded to said second layer to enable a further sheet of deformable weatherproof material to be inserted between said first and second layers.
Preferably said further sheet of deformable weatherproof material comprises an apron adapted, in use, to be located over the top edge of a roof where it abuts an upstanding wall.
Said second layer may extend below the lower edge of said first layer, such that a lower edge of said second layer may be cut or otherwise shaped to conform to the shape of an adjacent roof covering (e.g. tiles).
Preferably said second layer is formed from a sheet of thermally insulating material having a thickness greater than that of the first layer.
Preferably said insulating material defining said second layer comprises one of Aerogel, FIR (polyisocyanurate) or phenolic resin.
According to a further aspect of the present invention there is provided a method of forming a weatherproof seal at the junction of a wall and a roof wherein composite insulated panels are applied to said wall, said method comprising the steps of providing a flashing construction comprising a first layer formed from a sheet of deformable waterproof material, and a second layer formed from a thermally insulating material, at least a portion of said first layer being bonded to a second layer, wherein said first layer extends beyond said second layer along an upper edge of said second layer, applying the flashing construction to the wall adjacent the junction of the wall with the roof, and chasing in or otherwise fixing an upper edge of the first layer to the wall.
The method may comprise the further step of shaping a lower edge of the second layer to conform to the shape of a profiled roof covering against which it is applied.
The method may comprise the further step of applying an apron flashing to the roof covering adjacent the wall, an upper end of the apron flashing being returned up under the first layer to be located between the first layer and the second layer to form a weatherproof seal therebetween.
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:-Figure 1 is a perspective view of a junction of a wall and a tiled roof incorporating an insulated flashing construction in accordance with an embodiment of the present invention; Figure 2 is a sectional view of the wall/roof junction of Figure 1; Figure 3 is a perspective view of a section of insulated flashing in accordance with an embodiment of the present invention; Figure 4 is a sectional view of a junction of a wall and a flat roof incorporating an insulated flashing construction in accordance with an embodiment of the present invention; and Figure 5 is a sectional view of a junction of a wall and a flat roof incorporating an insulated flashing construction in accordance with an embodiment of the present invention, insulated panels being affixed to the wall.
Figures 1 and 2 illustrate a building having a pitched tiled roof 2 abutting a wall 4.
Sections of insulated flashing 10 constructed in accordance with an embodiment of the present invention is applied to the junction between the roof 2 and the wall 4.
The insulated flashing 10 comprises a sheet of thermally insulating material 12, formed from Aerogel, PIR (polyisocyanurate) or phenolic resin, to which is bonded a sheet of deformable weatherproof material (flashing) 14, for example a lead sheet or any suitable natural or synthetic material as is known in the art, to define an outer surface of the flashing construction 10.
The weatherproof flashing material 14 is bonded to an upper edge of the sheet of thermally insulating material 12 and to a front face of the sheet of thermally insulating material 12 over approximately an upper half or upper third A of the sheet 12. A lower region B of the deformable weatherproof flashing material 14 remains unbonded to the insulating material 12 so that a further layer of material, such as apron flashing 6 or soakers, can be returned up under the deformable weatherproof material to be located between the flashing material 14 and the insulating material 12 to form a weatherproof seal therebetween.
An upper edge l6of the flashing material 14 extends beyond the insulating material 12 so that it can be received in a chased groove 8 in the brickwork of the wall 4 or can be anchored and sealed to the wall 4 by suitable adhesive to form a watertight seal against the wall 4.
As shown in Figure 3, the lower portion 18 of the sheet of thermally insulating material 12 may extend beyond the lower edge of the flashing material 14. Such lower portion 18 may be cut to conform to the shape of profiled tiles or other profiled root coverings so enable the sheet of thermally insulating material 12 to form a close fit against the protiled roof covering to prevent thermal bridging. Where the flashing is intended to be used with a fiat root, the bottom edge of the tlashing material 14 may terminate flush with the bottom edge of the insulating material 12.
Figure 4 illustrates the insulated flashing constructed in accordance with the present invention in use to torm a weatherproof seal at the junction ot a flat roof 2B and a wall 4. Again, a turther sheet of flashing material (apron) 6 is returned up under the flashing material 14 to be located between the flashing material 14 and the sheet of thermally insulating material 12.
Figure 5 illustrates the flashing construction in use with composite insulated panels 22 applied to the exterior walls ota building. The flashing construction 10 would be fitted to the wall 4 adjacent the roof 2B, the upper edge 16 of the flashing material 14 being chased in or sealed against the wall with a silicon "Lead sealant", before a base rail 20 is fitted to the wall, prior to installing insulated panels. When fitted, the base rail 20 overlaps the tlashing material 14 so as to form a weather tight seal behind the insulation. An apron flashing or soaker may be returned up under the flashing material 14 to be located between the flashing material 14 and the insulating material 12 to form a weatherproof seal therebetween.
The thickness of the insulated material 12 may be selected to suit the thickness of the insulating panels 22 being used and to alter the projection ot the flashing.
Further sections ot insulated flashing constructed in accordance with the invention may be installed over existing lead on bay windows or porch roofs as an insulated root covering indistinguishable from the original. As is best practice, no section of flashing would be supplied more than 1500mm long.
The invention is not limited to the embodiment(s) described herein but can be amended or modified without departing from the scope of the present invention.

Claims (10)

  1. Claims 1. A flashing construction for forming a weatherproof seal at the junction of a wall and a roof.sealing, comprising a first layer formed from a sheet of deformable weatherproof material, and a second layer formed from a thermally insulating material, said first layer defining an outer layer of the flashing construction and at least a portion of said first layer being bonded to a second layer, wherein said first layer extends beyond said second layer at an upper edge thereof to enable said first layer to be anchored to a wall.
  2. 2. A flashing construction as claimed in claim 1, wherein at least a portion of said first layer is not bonded to said second layer to enable a further sheet of deformable weatherproof material to be inserted between said first and second layers. C')
  3. 3. A flashing construction as claimed in claim 2, wherein said non-bonded portion is adjacent a lower edge of the first layer.
  4. 4. A flashing construction as claimed in claim 3, wherein said further sheet of C\i 20 deformable weatherproof material comprises an apron adapted, in use, to be located over the top edge of a roof where it abuts an upstanding wall.
  5. 5. A flashing construction as claimed in any preceding claim, wherein said second layer extends below the lower edge of said first layer, such that a lower edge of said second layer may be cut or otherwise shaped to conform to the shape of an adjacent roof covering.
  6. 6. A flashing construction as claimed in any preceding claim, wherein said second layer is formed from a sheet of thermally insulating material having a thickness greater than that of the first layer.
  7. 7. A flashing construction as claimed in claim 6, wherein said insulating material defining said second layer comprises one of Aerogel, PIR (polyisocyanurate) or phenolic resin.
  8. 8. A method of forming a weatherproof seal at the junction of a wall and a roof wherein composite insulated panels are applied to said wall, said method comprising the steps of providing a flashing construction comprising a first layer formed from a sheet of deformable waterproof material, and a second layer formed from a thermally insulating material, at least a portion of said first layer being bonded to a second layer, wherein said first layer extends beyond said second layer along an upper edge of said second layer, applying the flashing construction to the wall adjacent the junction of the wall with the roof, and chasing in or otherwise fixing an upper edge of the first layer to the wall.
  9. 9. A method as claimed in claim 8, comprising the further step of shaping a lower edge of the second layer to conform to the shape of a profiled roof covering against which it is applied. C')
  10. 10. A method as claimed in claim 8 or claim 9, comprising the further step of applying an apron flashing to the roof covering adjacent the wall, an upper end of C the apron flashing being returned up under the first layer to be located between the first layer and the second layer to form a weatherproof seal therebetween.
GB1222071.1A 2012-12-07 2012-12-07 Insulated flashing construction Active GB2508650B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB1222071.1A GB2508650B (en) 2012-12-07 2012-12-07 Insulated flashing construction
EP13195976.9A EP2740854A1 (en) 2012-12-07 2013-12-06 Insulated flashing construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1222071.1A GB2508650B (en) 2012-12-07 2012-12-07 Insulated flashing construction

Publications (2)

Publication Number Publication Date
GB2508650A true GB2508650A (en) 2014-06-11
GB2508650B GB2508650B (en) 2017-09-13

Family

ID=49911117

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1222071.1A Active GB2508650B (en) 2012-12-07 2012-12-07 Insulated flashing construction

Country Status (2)

Country Link
EP (1) EP2740854A1 (en)
GB (1) GB2508650B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018154990A (en) * 2017-03-16 2018-10-04 トヨタホーム株式会社 Shimoya water stop structure and building
US20240218663A1 (en) * 2021-05-27 2024-07-04 Sekisui House, Ltd. Building
US12291874B2 (en) 2020-08-07 2025-05-06 Sekisui House, Ltd. Building and flashing

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7393286B2 (en) * 2020-04-02 2023-12-06 トヨタホーム株式会社 Waterproof structure on the wall side of the roof
JP7791684B2 (en) * 2021-10-19 2025-12-24 アイジー工業株式会社 Wall retaining cover material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB920383A (en) * 1960-05-13 1963-03-06 Dow Chemical Co Expansion joint
DE3837377A1 (en) * 1988-11-03 1990-05-10 Reinhard Fuhrmann Flat-roof insulating wedge
US6035582A (en) * 1995-09-12 2000-03-14 Pacific; William L. Flashing

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2203312A (en) * 1938-07-25 1940-06-04 Celotex Corp Roof construction
DE9110031U1 (en) * 1991-08-14 1991-09-26 Neu, Manfred, 6653 Blieskastel Wall connection for a roof covering
DE19517533C2 (en) * 1995-05-12 2002-03-28 Sommer Metallbau Stahlbau Gmbh Facade Base connection
EP0957215A3 (en) * 1998-05-12 2000-01-12 LAMBERTI, Erhard A protecting device to avoid corrosion in building materials
WO2011073535A1 (en) * 2009-12-18 2011-06-23 Rautaruukki Oyj Building element and method for manufacturing building element

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB920383A (en) * 1960-05-13 1963-03-06 Dow Chemical Co Expansion joint
DE3837377A1 (en) * 1988-11-03 1990-05-10 Reinhard Fuhrmann Flat-roof insulating wedge
US6035582A (en) * 1995-09-12 2000-03-14 Pacific; William L. Flashing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018154990A (en) * 2017-03-16 2018-10-04 トヨタホーム株式会社 Shimoya water stop structure and building
US12291874B2 (en) 2020-08-07 2025-05-06 Sekisui House, Ltd. Building and flashing
US20240218663A1 (en) * 2021-05-27 2024-07-04 Sekisui House, Ltd. Building

Also Published As

Publication number Publication date
GB2508650B (en) 2017-09-13
EP2740854A1 (en) 2014-06-11

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