GB2502314A - Method of prefabricating a cladding assembly - Google Patents
Method of prefabricating a cladding assembly Download PDFInfo
- Publication number
- GB2502314A GB2502314A GB1209085.8A GB201209085A GB2502314A GB 2502314 A GB2502314 A GB 2502314A GB 201209085 A GB201209085 A GB 201209085A GB 2502314 A GB2502314 A GB 2502314A
- Authority
- GB
- United Kingdom
- Prior art keywords
- cladding
- panel
- mounting bracket
- mounting
- prefabricated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005253 cladding Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000004411 aluminium Substances 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000009417 prefabrication Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 description 8
- 210000003195 fascia Anatomy 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/21—Fastening means specially adapted for covering or lining elements
- E04F13/24—Hidden fastening means on the rear of the covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
- E04F13/0805—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
- E04B2/96—Curtain walls comprising panels attached to the structure through mullions or transoms
- E04B2/965—Connections of mullions and transoms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
- E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
- E04F13/0814—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements fixed by means of clamping action
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
- E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
- E04F13/083—Hooking means on the back side of the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Finishing Walls (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
The method comprises providing a cladding panel 2 and a mounting bracket 3 and bonding the bracket to the cladding panel using adhesive material 4. The mounting bracket is preferably bonded to the back face of the cladding panel and may be formed from extruded aluminium. Also claimed is a prefabricated cladding assembly for mounting to buildings, comprising a mounting bracket bonded to a cladding panel. The assembly may further comprise a wall mountable support structure having one or more carrier rails.
Description
A PREFABRICATED CLADDING ASSEMBLY
Field of the Invention
The present invention relates to a cladding system for use in cladding the outside of buildings.
Background of the Invention
Decorative cladding and other types of fascias are commonly used to provide the outsides (and insides) of buildings with an attractive appearance.
In particular cladding and other types of fascia, which are generally not structural in nature, are used to hide the less attractive materials used for the structural construction of the building or insulation and other materials used in the renovation of existing buildings.
Cladding is typically affixed to the structural skin of a building by way of supporting brackets and/or frames. The cladding provides an outer skin which, in combination with other materials, provides the building with a weather resistant system and a more pleasing aesthetic appearance.
At present the brackets, frames and cladding/fascia panels are normally delivered to a construction/building site as separate components. The components are fitted together and secured to the building.
When a "non-visible" fixing is required, typically cladding panels are secured to a mounting bracket by drilling a hole in the back face of the panel and screw fixing the bracket onto the panel. However this method on construction requires the use of thicker, heavier panels to accommodate the bracket securely.
The use of alternative fixing methods, such as adhesive bonding, does facilitate the use of thinner, lighter panels. However the conditions on a typical construction site are not always conducive to the consistent and secure bonding of panels to the supporting framework.
Also there is a great emphasis on the skill and training of on site operatives to apply the various requirements of an adhesive system and install the panels in the correct manner often working at height on temporary access equipment
Summary of the Invention
In order to address the problems inherent in the on-site handling of cladding panels and their support element the present invention provides a prefabricated cladding assembly for mounting to the inside (and outside) of buildings.
The present invention provides a method of factory based prefabrication of a cladding assembly for mounting to a building according to claim 1 and a prefabricated cladding assembly according to claim 4.
Further preferable features of the present invention are set out in the dependant claims.
The on-site fabrication of cladding systems using bonding rather than screw fixing presents a number of problems due to the strict limitations in terms of temperature and humidity in which the adhesive is effective and other environmental conditions that are found on a construction site.
This on-site environment may result in inconsistent bonding. This in turn could have an impact on the overall accuracy appearance and security of the site-fabricated cladding assemblies.
By present invention seeks to address these problems by providing a prefabricated cladding assembly that is pre-formed off-site (such as in a factory) from a cladding panel and its mounting bracket. As the prefabrication takes place in controlled factory conditions the consistency and quality of the bond formed between the cladding panel and its mounting bracket can be more easily achieved.
The improved accuracy and consistency of the cladding assembly's construction means that less on-site adjustments are required to align adjacent cladding panels, thus ensuring a high quality finish using the thinner, lighter cladding panels.
Brief Description of the Drawings
The present invention will now be described with reference to the preferred embodiment shown in the figures, wherein: Figure 1 shows a side view of a prefabricated cladding panel according to the present invention; Figure 2 shows a side view of the prefabricated cladding panel of figure 1 adjacent to the a building structure having mounting means for the panel; Figure 3 shows a side view of the prefabricated cladding panel mounted on the building structure shown in figure 2; and Figure 4 shows a plan view of the prefabricated cladding panel mounted on the building structure shown in figure 3.
Detailed Description of the Preferred Embodiment
A preferred embodiment of the prefabricated cladding system of the present invention essentially comprises a prefabricated cladding panel 1. The panel 1 is manufactured off-site by using adhesive, possibly in the form of adhesive tape 4, to securely attach a piece of panel 2 to a mounting bracket 3.
As will be appreciated from the figures the mounting bracket 3, which is preferably formed by the extrusion moulding of a suitable material (such as aluminium) is secured to the back of the panel 2. It is envisaged that a wide range of suitable materials exist for the panel 2 and the actual material used would vary depending upon what finished appearance is required.
Although the cladding panel 1 shown in figure 1 only has a single mounting bracket 3 it is appreciated than multiple brackets might be secured to the back of the larger panel to better support the weight of the panel and any wind loading the panel may be exposed to.
As will be appreciated from figure 2, the profile of the mounting bracket 3 is shaped to enable the bracket to be securely mounted on to a wall mounted carrier rail 5. The rail 5 is preferably formed by the extrusion moulding of a suitable material that is typically the same as the mounting bracket 3.
The carrier rail 5 is attached to one or more vertical rails 6 by way of suitable fixing means 7 (such as screws or rivets). Preferably the vertical rails 6 are provided with locating means, which securely receive the fixing means 7 and enable the carrier rail to be mounted horizontally between neighbouring vertical rails 6.
Each of the vertical rails 6 is fixed to the building structure 10 using one or more support brackets 8, which are typically made from aluminium. Each vertical rail 6 is secured to the one or more support brackets 8 by fixings 9.
Each of the support brackets 8 is securely fixed to the building structure 10 using suitable fixings 12. Preferably the support brackets are formed from a suitable metal (such as aluminium). In addition an insulator material, such as a suitable plastic, is provided between the building structure 10 and each support bracket 8.
It has been discovered that by prefabricating the cladding panels 1 in the controlled environment of a factory it is possible to maintain high levels of accuracy with the placement of the mounting bracket 3 on the back of the panel 2. This makes the use of adhesive to attach the bracket to the panel a more attractive option than is presently the case with the on-site fabrication of cladding panels using adhesive.
By using adhesives rather that mechanical fixing mechanisms (e.g. nuts and bolts) it is possible to use thinner and more lightweight panels, which in turn provides cost savings.
The improved consistency of the bracket placement provided by the factory prefabrication also makes the process of fitting the panels on site must quicker and easier. This is because, once the carrier rail 5 is correctly aligned -which is relatively straightforward to do as the workman will have full access to the rail 5 during its fitting -there is no further need to make major adjustments to ensure the correct alignment of the cladding panel 1 minor adjustments can be made by an alignment screw in the top row of brackets fitted to each panel.
The process of applying cladding panels 1 to the outer surface of building surface involves the following process. Once the initial measurements have been taken the support brackets (with insulator inserts) are secured to the building in a spaced (e.g. grid) arrangement across the surface area that is to be clad.
Next suitable lengths of vertical rails 6 are secured to the building surface by way of the support brackets 8. Preferably the fixing are quick action fixings to enable a rapid construction process. The vertical rails 6 are mounted in parallel to one another across the surface area that is to be clad.
Suitable lengths of carrier rail 5 are then secured perpendicular to the vertical rails 6 with a spacing that is appropriate to the size of the panelling used, or indeed the spacing of the corresponding mounting brackets 3 on the cladding panel 1 all fixings calculated to ensure they comply with the loadings that will be placed on the panel in use. Again quick action fixings 7 are preferable here to facilitate the rapid construction of the panel supporting frame work.
Once the supporting frame work is in place on the building structure 10 the prefabricated cladding panels 1 can be located on the carrier rails 5. The panels are secured by locating the mounting brackets 3 into the carrier rail 5, the top row of mounting brackets 3 will have an adjustment screw for final adjustment and one of these top row will also have the provision to form a fixed point" position.
Claims (10)
- Claims 1. A method of factory based prefabrication of a cladding assembly for mounting to a building, said method comprising: a) providing a cladding panel; b) providing a mounting bracket; and c) bonding the mounting bracket to the cladding panel using adhesive material.
- 2. The method of claim 1, wherein the mounting bracket is bonded to a back face of the cladding panel.
- 3. The method of claim 1 or 2, wherein the mounting bracket is formed from extruded aluminium.
- 4. A prefabricated cladding assembly for mounting to buildings, said system comprising a cladding panel having a mounting bracket bonded thereto.
- 5. The prefabricated cladding assembly of claim 4, wherein the mounting bracket is bonded to the back face of the panel.
- 6. The prefabricated cladding assembly of claim 4 or 5, wherein the mounting bracket is bonded to the cladding panel with an adhesive.
- 7. The prefabricated cladding assembly of claim 4, 5 or 6, wherein the cladding panel is manufactured using the method of any of claims 1 to 3.
- 8. The prefabricated cladding assembly according to any of claims 4 to 7, further comprising a wall mountable support structure having one or more carrier rails arranged to receive the mounting bracket.
- 9. A method of factory based prefabrication of a cladding assembly for mounting to a building substantially as described, with reference to the drawings, hereinbefore.
- 10. A prefabricated cladding assembly for mounting to buildings substantially as described, with reference to the drawings, hereinbefore.Amendments to the claims have been filed as foflows: Claims 1. A method of factory based prefabrication of a cladding assembly for mounting to a building, said method comprising: a) providing a cladding panel; b) providing a mounting bracket that has an adjustment screw; and c) bonding the mounting bracket to the cladding panel using adhesive material.2. The method of claim 1, wherein the mounting bracket is bonded to a back face of the cladding panel.3. The method of claim 1 or 2, wherein the mounting bracket is formed from extruded aluminium.4. A prefabricated cladding assembly for mounting to buildings, said system comprising a cladding panel having a mounting bracket bonded o thereto; wherein the bracket has an adjustment screw to enable adjustment of the panel when mounting it to a building.5. The prefabricated cladding assembly of claim 4, wherein the mounting bracket is bonded to the back face of the panel.6. The prefabricated cladding assembly of claim 4 or 5, wherein the mounting bracket is bonded to the cladding panel with an adhesive.7. The prefabricated cladding assembly of claim 4, 5 or 6, wherein the cladding panel is manufactured using the method of any of claims 1 to 3.8. The prefabricated cladding assembly according to any of claims 4 to 7, further comprising a wall mountable support structure having one or more carrier rails arranged to receive the mounting bracket.9. A method of factory based prefabrication of a cladding assembly for mounting to a building substantially as described, with reference to the drawings, hereinbefore.10. A prefabricated cladding assembly for mounting to buildings substantially as described, with reference to the drawings, hereinbefore. C') (1
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1209085.8A GB2502314A (en) | 2012-05-24 | 2012-05-24 | Method of prefabricating a cladding assembly |
| US13/901,357 US20130312352A1 (en) | 2012-05-24 | 2013-05-23 | Prefabricated Cladding Assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB1209085.8A GB2502314A (en) | 2012-05-24 | 2012-05-24 | Method of prefabricating a cladding assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB201209085D0 GB201209085D0 (en) | 2012-07-04 |
| GB2502314A true GB2502314A (en) | 2013-11-27 |
Family
ID=46546543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB1209085.8A Withdrawn GB2502314A (en) | 2012-05-24 | 2012-05-24 | Method of prefabricating a cladding assembly |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20130312352A1 (en) |
| GB (1) | GB2502314A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201800004551A1 (en) * | 2018-04-16 | 2019-10-16 | VENTILATED WALL SYSTEM | |
| WO2020162769A1 (en) * | 2019-02-08 | 2020-08-13 | Wido-Profil - Sp. Z O. O. | A hanger and installation thereof on a cladding panel |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9598892B2 (en) | 2014-09-15 | 2017-03-21 | Gregory Header | Quick release cladding system for door, window, sloped and vertical glazing systems frames, and the like |
| ES2586736B1 (en) * | 2015-04-15 | 2017-09-07 | Cupa Innovacion S.L.U. | VENTILATED FACADE |
| US10066781B2 (en) * | 2015-04-15 | 2018-09-04 | Parasoleil | Architectural panel support |
| US9469999B1 (en) * | 2015-04-30 | 2016-10-18 | Wall Panel Systems, Inc. | Exterior wall panneling system |
| CN104912238A (en) * | 2015-06-10 | 2015-09-16 | 泰州市鑫盛源幕墙工程有限公司 | Aluminum-clad wood curtain wall |
| US9464442B1 (en) * | 2015-08-13 | 2016-10-11 | Stone Master Sa | Wall cladding assembly method and system |
| CN108560861B (en) * | 2018-06-01 | 2024-06-04 | 浙江大华建设集团有限公司 | Connection structure of cast-in-place concrete and outer wall decorative wall and construction method thereof |
| WO2020181513A1 (en) * | 2019-03-13 | 2020-09-17 | 鞠楠 | Assembled light steel structure energy-saving composite wall |
| CN110821009B (en) * | 2019-11-20 | 2021-04-13 | 武汉昕亿佳节能新材料有限公司 | Curtain wall structure |
| CN112593651B (en) * | 2020-12-02 | 2022-03-15 | 北京建院装饰工程设计有限公司 | Hang stone material pendant futilely |
| US11913234B2 (en) | 2021-08-31 | 2024-02-27 | 0776425 B.C. Ltd. | Cladding attachment devices, systems, and associated methods of manufacture and use |
| US11933053B2 (en) * | 2022-03-25 | 2024-03-19 | 0776425 B.C. Ltd. | Cladding attachment devices, systems, and associated methods of use |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6374561B1 (en) * | 1998-11-18 | 2002-04-23 | Nichiha Co., Ltd. | External wall panel construction |
| US7096629B1 (en) * | 2002-04-15 | 2006-08-29 | Francis Cox | Exterior wall cladding system for panels of thin reinforced natural stone |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2030011A1 (en) * | 1990-11-14 | 1992-05-15 | Peter A.D. Mill | Composite building panel |
| SE505797C2 (en) * | 1991-12-30 | 1997-10-13 | Nils Gunnar Jansson | Apparatus for setting up facade elements of glass |
| DE202007017424U1 (en) * | 2007-12-13 | 2009-04-16 | SCHÜCO International KG | Suspension device for a facade and facade |
| US9068358B2 (en) * | 2010-07-02 | 2015-06-30 | Exterior Wall Systems Limited | Wall panel systems for rigid wall panels |
-
2012
- 2012-05-24 GB GB1209085.8A patent/GB2502314A/en not_active Withdrawn
-
2013
- 2013-05-23 US US13/901,357 patent/US20130312352A1/en not_active Abandoned
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6374561B1 (en) * | 1998-11-18 | 2002-04-23 | Nichiha Co., Ltd. | External wall panel construction |
| US7096629B1 (en) * | 2002-04-15 | 2006-08-29 | Francis Cox | Exterior wall cladding system for panels of thin reinforced natural stone |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201800004551A1 (en) * | 2018-04-16 | 2019-10-16 | VENTILATED WALL SYSTEM | |
| WO2020162769A1 (en) * | 2019-02-08 | 2020-08-13 | Wido-Profil - Sp. Z O. O. | A hanger and installation thereof on a cladding panel |
Also Published As
| Publication number | Publication date |
|---|---|
| US20130312352A1 (en) | 2013-11-28 |
| GB201209085D0 (en) | 2012-07-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |