GB2467439B - Matrix drill bit with dual surface compositions and methods of manufacture - Google Patents
Matrix drill bit with dual surface compositions and methods of manufactureInfo
- Publication number
- GB2467439B GB2467439B GB1001566.7A GB201001566A GB2467439B GB 2467439 B GB2467439 B GB 2467439B GB 201001566 A GB201001566 A GB 201001566A GB 2467439 B GB2467439 B GB 2467439B
- Authority
- GB
- United Kingdom
- Prior art keywords
- exterior portions
- drill bit
- downhole tools
- matrix
- rotary drill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011159 matrix material Substances 0.000 title abstract 4
- 238000000034 method Methods 0.000 title abstract 4
- 230000009977 dual effect Effects 0.000 title 1
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000203 mixture Substances 0.000 title 1
- 238000005299 abrasion Methods 0.000 abstract 2
- 230000003628 erosive effect Effects 0.000 abstract 2
- 238000005206 flow analysis Methods 0.000 abstract 2
- 239000000463 material Substances 0.000 abstract 2
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F3/26—Impregnating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/08—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
- E21B10/55—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/60—Drill bits characterised by conduits or nozzles for drilling fluids
- E21B10/602—Drill bits characterised by conduits or nozzles for drilling fluids the bit being a rotary drag type bit with blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Composite Materials (AREA)
- Earth Drilling (AREA)
- Drilling Tools (AREA)
- Laminated Bodies (AREA)
Abstract
Matrix drill bits and other downhole tools may be formed with one or more layers of hard materials disposed on exterior portions thereof. Exterior portions of used rotary drill bits or other downhole tools may be measured using three dimensional (3D) scanning techniques or other techniques to determine specific locations of undesired abrasion, erosion and/or wear. During the design of a new rotary drill bit or other downhole tool, computational flow analysis techniques may be used to determine potential locations for excessive erosions, abrasion, wear, impact and/or fatigue on exterior portions of the rotary drill bit or other downhole tools. One or more layers of hard material may be disposed at such locations on exterior portions of matrix bit bodies and other matrix bodies based on analyzing exterior portions of used downhole tools and/or computational flow analysis.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14866509P | 2009-01-30 | 2009-01-30 | |
| US12/687,718 US20100193254A1 (en) | 2009-01-30 | 2010-01-14 | Matrix Drill Bit with Dual Surface Compositions and Methods of Manufacture |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| GB201001566D0 GB201001566D0 (en) | 2010-03-17 |
| GB2467439A GB2467439A (en) | 2010-08-04 |
| GB2467439B true GB2467439B (en) | 2013-11-06 |
Family
ID=42084243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB1001566.7A Expired - Fee Related GB2467439B (en) | 2009-01-30 | 2010-01-29 | Matrix drill bit with dual surface compositions and methods of manufacture |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US20100193254A1 (en) |
| AU (1) | AU2010200206A1 (en) |
| CA (1) | CA2690534C (en) |
| FR (1) | FR2941739A1 (en) |
| GB (1) | GB2467439B (en) |
| MX (1) | MX2010001057A (en) |
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| US8220567B2 (en) * | 2009-03-13 | 2012-07-17 | Baker Hughes Incorporated | Impregnated bit with improved grit protrusion |
| US20120067651A1 (en) * | 2010-09-16 | 2012-03-22 | Smith International, Inc. | Hardfacing compositions, methods of applying the hardfacing compositions, and tools using such hardfacing compositions |
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| WO2013180695A1 (en) | 2012-05-30 | 2013-12-05 | Halliburton Energy Services, Inc. | Manufacture of well tools with matrix materials |
| CA2907671A1 (en) * | 2013-04-02 | 2014-10-09 | Varel International Ind., L.P. | Methodologies for manufacturing short matrix bits |
| US9631435B2 (en) * | 2013-12-10 | 2017-04-25 | National Oilwell DHT, L.P. | Matrix fixed cutter drill bits and methods for manufacturing same |
| CN105705724B (en) * | 2013-12-13 | 2019-02-01 | 哈里伯顿能源服务公司 | Fiber Reinforced Tools for Downhole Use |
| US10145179B2 (en) | 2013-12-13 | 2018-12-04 | Halliburton Energy Services, Inc. | Fiber-reinforced tools for downhole use |
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| DE102014207507B4 (en) | 2014-04-17 | 2021-12-16 | Kennametal Inc. | Cutting tool and method for producing a cutting tool |
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| WO2015175641A1 (en) * | 2014-05-13 | 2015-11-19 | Longyear Tm, Inc. | Fully infiltrated rotary drill bit |
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| US10005158B2 (en) * | 2014-12-09 | 2018-06-26 | Baker Hughes Incorporated | Earth-boring tools with precise cutter pocket location and orientation and related methods |
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| US10399911B2 (en) | 2015-01-27 | 2019-09-03 | Rolls-Royce Corporation | Forming a surface layer of a ceramic matrix composite article |
| CA2975334A1 (en) * | 2015-01-29 | 2016-08-04 | National Oilwell DHT, L.P. | Anti-balling drill bit and method of making same |
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| CA2981003C (en) * | 2015-05-07 | 2019-06-25 | Halliburton Energy Services, Inc. | Bit incorporating ductile inserts |
| WO2017018990A1 (en) | 2015-07-24 | 2017-02-02 | Halliburton Energy Services, Inc. | Multiple speed drill bit assembly |
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| US10166634B2 (en) * | 2016-12-09 | 2019-01-01 | Caterpillar Inc. | Laser cladding using flexible cord of hardfacing material with diamond |
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| US11065863B2 (en) | 2017-02-20 | 2021-07-20 | Kennametal Inc. | Cemented carbide powders for additive manufacturing |
| US10662716B2 (en) | 2017-10-06 | 2020-05-26 | Kennametal Inc. | Thin-walled earth boring tools and methods of making the same |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4884477A (en) * | 1988-03-31 | 1989-12-05 | Eastman Christensen Company | Rotary drill bit with abrasion and erosion resistant facing |
| GB2342876A (en) * | 1998-10-22 | 2000-04-26 | Camco International | Methods of manufacturing rotary drill bits |
| EP1318268A1 (en) * | 2001-10-25 | 2003-06-11 | Smith International, Inc. | Protective Overlay Coating for PDC Drill Bits |
| GB2425080A (en) * | 2005-04-14 | 2006-10-18 | Halliburton Energy Serv Inc | Matrix Drill bits and method of manufacture |
| WO2008042330A1 (en) * | 2006-09-29 | 2008-04-10 | Baker Hughes Incorporated | Abrasive wear resistant hardfacing materials, drill bits and drilling tools including abrasive wear resistant hardfacing materials, and methods for applying abrasive wear resistant hardfacing materials to drill bits and drilling tools |
| WO2008086083A2 (en) * | 2007-01-08 | 2008-07-17 | Halliburton Energy Services, Inc. | Drill bits and other downhole tools with hardfacing having tungsten carbide pellets and other hard materials |
| US20080283305A1 (en) * | 2007-05-18 | 2008-11-20 | Baker Hughes Incorporated | Method of Repairing Diamond Rock Bit |
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| US2889138A (en) * | 1955-07-06 | 1959-06-02 | Sandvikens Jernverks Ab | Rock drill cutting insert |
| NL275996A (en) * | 1961-09-06 | |||
| DE3030010C2 (en) * | 1980-08-08 | 1982-09-16 | Christensen, Inc., 84115 Salt Lake City, Utah | Rotary drill bit for deep drilling |
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-
2010
- 2010-01-14 US US12/687,718 patent/US20100193254A1/en not_active Abandoned
- 2010-01-19 CA CA2690534A patent/CA2690534C/en not_active Expired - Fee Related
- 2010-01-20 AU AU2010200206A patent/AU2010200206A1/en not_active Abandoned
- 2010-01-27 MX MX2010001057A patent/MX2010001057A/en not_active Application Discontinuation
- 2010-01-29 FR FR1050650A patent/FR2941739A1/en active Pending
- 2010-01-29 GB GB1001566.7A patent/GB2467439B/en not_active Expired - Fee Related
-
2013
- 2013-03-20 US US13/847,893 patent/US20130247475A1/en not_active Abandoned
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4884477A (en) * | 1988-03-31 | 1989-12-05 | Eastman Christensen Company | Rotary drill bit with abrasion and erosion resistant facing |
| GB2342876A (en) * | 1998-10-22 | 2000-04-26 | Camco International | Methods of manufacturing rotary drill bits |
| EP1318268A1 (en) * | 2001-10-25 | 2003-06-11 | Smith International, Inc. | Protective Overlay Coating for PDC Drill Bits |
| GB2425080A (en) * | 2005-04-14 | 2006-10-18 | Halliburton Energy Serv Inc | Matrix Drill bits and method of manufacture |
| WO2008042330A1 (en) * | 2006-09-29 | 2008-04-10 | Baker Hughes Incorporated | Abrasive wear resistant hardfacing materials, drill bits and drilling tools including abrasive wear resistant hardfacing materials, and methods for applying abrasive wear resistant hardfacing materials to drill bits and drilling tools |
| WO2008086083A2 (en) * | 2007-01-08 | 2008-07-17 | Halliburton Energy Services, Inc. | Drill bits and other downhole tools with hardfacing having tungsten carbide pellets and other hard materials |
| US20080283305A1 (en) * | 2007-05-18 | 2008-11-20 | Baker Hughes Incorporated | Method of Repairing Diamond Rock Bit |
Also Published As
| Publication number | Publication date |
|---|---|
| US20100193254A1 (en) | 2010-08-05 |
| GB201001566D0 (en) | 2010-03-17 |
| US20130247475A1 (en) | 2013-09-26 |
| MX2010001057A (en) | 2010-07-29 |
| GB2467439A (en) | 2010-08-04 |
| FR2941739A1 (en) | 2010-08-06 |
| CA2690534C (en) | 2017-02-28 |
| AU2010200206A1 (en) | 2010-08-19 |
| CA2690534A1 (en) | 2010-07-30 |
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