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GB2440729A - Surface converings and related methods - Google Patents

Surface converings and related methods Download PDF

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Publication number
GB2440729A
GB2440729A GB0722863A GB0722863A GB2440729A GB 2440729 A GB2440729 A GB 2440729A GB 0722863 A GB0722863 A GB 0722863A GB 0722863 A GB0722863 A GB 0722863A GB 2440729 A GB2440729 A GB 2440729A
Authority
GB
United Kingdom
Prior art keywords
carpet
coverings
backing
adjoined
pile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB0722863A
Other versions
GB0722863D0 (en
Inventor
Kenneth B Higgins
Peter Charles Brazier
Flemming Boejstrup
William Tippett
Dennis L Riddle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Milliken and Co
Original Assignee
Milliken and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Milliken and Co filed Critical Milliken and Co
Publication of GB0722863D0 publication Critical patent/GB0722863D0/en
Publication of GB2440729A publication Critical patent/GB2440729A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0036—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by their backing, e.g. secondary backing, back-sizing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0057—Layers obtained by sintering or glueing the granules together
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0084—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one layer obtained by sintering or bonding granules together
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0086—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing characterised by the cushion backing, e.g. foamed polyurethane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02—Synthetic macromolecular particles
    • B32B2264/0207—Particles made of materials belonging to B32B25/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/70—Scrap or recycled material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/716—Degradable
    • B32B2307/7163—Biodegradable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045—Vinyl (co)polymers
    • D06N2203/048—Polyvinylchloride (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/06—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/068—Polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/10—Particulate form, e.g. powder, granule
    • D06N2205/106—Scrap or recycled particles
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/18—Scraps or recycled materials
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)

Abstract

Surface coverings such as floor coverings having a carpet face or show surface in overlying relation to a backing of adjoined particle elements are described. In particular, but not exclusively, the surface coverings are carpet, carpet tile, modular flooring, runners, rugs, roll goods, stabilized broadloom, or the like incorporating a carpet surface or carpet face, having, for example, a pile or non-pile surface. In one embodiment, the carpet has a tuft bind or precoat layer, such as a urethane precoat disposed in overlying relation to a resilient backing formed from a mass, mixture, or slurry, for example, of particles or crumbs, bonded together in adjoined relation by a binder. One or more optional stabilizing and/or backing layers may be included Methods of making such surface coverings are also provided.

Description

<p>GB 2440729 A continuation (74) Agent and/or Address for Service:
Hoffmann Eitle Sardinia House, Sardinia Street,</p>
<p>52 Lincoln's Inn Fields, LONDON,</p>
<p>WC2A 3LZ, United Kingdom</p>
GB0722863A 2005-05-24 2006-05-24 Surface converings and related methods Withdrawn GB2440729A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US68425005P 2005-05-24 2005-05-24
PCT/US2006/020129 WO2006127837A1 (en) 2005-05-24 2006-05-24 Surface coverings and related methods

Publications (2)

Publication Number Publication Date
GB0722863D0 GB0722863D0 (en) 2008-01-02
GB2440729A true GB2440729A (en) 2008-02-13

Family

ID=37019443

Family Applications (1)

Application Number Title Priority Date Filing Date
GB0722863A Withdrawn GB2440729A (en) 2005-05-24 2006-05-24 Surface converings and related methods

Country Status (3)

Country Link
CN (1) CN101184612A (en)
GB (1) GB2440729A (en)
WO (2) WO2006127837A1 (en)

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JP2022038670A (en) * 2020-08-27 2022-03-10 株式会社アイリス Sauna mat

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US20130196106A1 (en) * 2010-07-19 2013-08-01 Instafibre Ltd Adhesive products in sheet form
KR20180122742A (en) 2011-09-23 2018-11-13 다우 글로벌 테크놀로지스 엘엘씨 Olefin-based polymer compositions and articles prepared therefrom
US20170204620A9 (en) 2012-05-10 2017-07-20 Michael Freedman & Associates, Inc. Multi-layer acoustical flooring tile and method of manufacture
CN103892671A (en) * 2012-12-25 2014-07-02 吉林省天雅地毯有限公司 Production technology of printed carpet formed by mixing different-material yarns
CN103342015B (en) * 2013-06-05 2016-02-03 天津市鼎上新材料科技有限公司 Timber strengthen textile composite board and radar, laser, sonar, infrared entirely stealthy in application
CN103556372B (en) * 2013-09-30 2015-08-05 宁波大千纺织品有限公司 A kind of imitative wool knitting fabrics and preparation method thereof
CN103924361B (en) * 2014-04-04 2016-01-20 江苏格玛斯特种织物有限公司 A kind of production technology of acetate fiber blended yarn woven fabric
AU2015328712A1 (en) * 2014-10-10 2017-04-27 Armstrong World Industries, Inc. Aesthetically pleasing linoleum based surface coverings
CN106193494B (en) * 2015-04-30 2018-09-11 宁波高新区起兴机电有限公司 A kind of production method of soft decorative panel for building
US20170037567A1 (en) 2015-08-05 2017-02-09 Milliken & Company Washable Multi-Component Magnetic Floor Mat
WO2017066535A1 (en) * 2015-10-14 2017-04-20 Milliken & Company Flooring system
CN105249784B (en) * 2015-11-18 2017-01-11 张继金 Method for making ground mat through waste clothes
CN106891590A (en) * 2015-12-18 2017-06-27 南通华银毛绒制品有限公司 A kind of compound carpet and preparation method thereof
US20170282497A1 (en) * 2016-03-29 2017-10-05 Milliken & Company Surface and Edge Attachment for Installation of Multi-Component Floor Mat
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US20180055266A1 (en) 2016-08-24 2018-03-01 Milliken & Company Floor Mat with Hidden Base Component
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EP0135595A1 (en) * 1983-07-08 1985-04-03 Dieter Arnds Method for manufacturing a floor covering in the form of a single-layer or multilayered product, and the use of this product as a floor covering for sports grounds or sports halls
JPH07275107A (en) * 1994-04-04 1995-10-24 Inoac Corp Polyurethane lining material for carpet and its production
WO1996022413A1 (en) * 1995-01-19 1996-07-25 Ekotex S.R.O. Self-adhering floor covering and process for its manufacture
FR2763880A1 (en) * 1997-05-27 1998-12-04 Guy Levasseur Resilient wall or floor covering composite production from e.g. waste rubber granules
US20020142126A1 (en) * 2000-11-24 2002-10-03 Higgins Kenneth B. Textile product and method
WO2003014462A1 (en) * 2001-08-10 2003-02-20 Royal Rubber Manufacturing Rubber and textile mat
WO2003106762A1 (en) * 2002-06-13 2003-12-24 Milliken Industrials Limited Mat
WO2006066191A1 (en) * 2004-12-16 2006-06-22 Milliken & Company Textile surface coverings and methods for making them

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3978263A (en) * 1971-04-02 1976-08-31 Verton & Wellensiek Water-permeable floor covering boards
EP0135595A1 (en) * 1983-07-08 1985-04-03 Dieter Arnds Method for manufacturing a floor covering in the form of a single-layer or multilayered product, and the use of this product as a floor covering for sports grounds or sports halls
JPH07275107A (en) * 1994-04-04 1995-10-24 Inoac Corp Polyurethane lining material for carpet and its production
WO1996022413A1 (en) * 1995-01-19 1996-07-25 Ekotex S.R.O. Self-adhering floor covering and process for its manufacture
FR2763880A1 (en) * 1997-05-27 1998-12-04 Guy Levasseur Resilient wall or floor covering composite production from e.g. waste rubber granules
US20020142126A1 (en) * 2000-11-24 2002-10-03 Higgins Kenneth B. Textile product and method
WO2003014462A1 (en) * 2001-08-10 2003-02-20 Royal Rubber Manufacturing Rubber and textile mat
WO2003106762A1 (en) * 2002-06-13 2003-12-24 Milliken Industrials Limited Mat
WO2006066191A1 (en) * 2004-12-16 2006-06-22 Milliken & Company Textile surface coverings and methods for making them

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022038670A (en) * 2020-08-27 2022-03-10 株式会社アイリス Sauna mat
JP7241421B2 (en) 2020-08-27 2023-03-17 株式会社アイリス sauna mat

Also Published As

Publication number Publication date
CN101184612A (en) 2008-05-21
WO2006127837A1 (en) 2006-11-30
WO2006127873A1 (en) 2006-11-30
GB0722863D0 (en) 2008-01-02

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