[go: up one dir, main page]

GB2338201A - Laser drilling of holes in materials - Google Patents

Laser drilling of holes in materials Download PDF

Info

Publication number
GB2338201A
GB2338201A GB9913617A GB9913617A GB2338201A GB 2338201 A GB2338201 A GB 2338201A GB 9913617 A GB9913617 A GB 9913617A GB 9913617 A GB9913617 A GB 9913617A GB 2338201 A GB2338201 A GB 2338201A
Authority
GB
United Kingdom
Prior art keywords
laser
holes
wavelength
materials
wavelengths
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9913617A
Other versions
GB9913617D0 (en
Inventor
Malcolm Charles Gower
Philip Thomas Rumsby
Dafydd Wyn Thomas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Exitech Ltd
Original Assignee
Exitech Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB9812725.1A external-priority patent/GB9812725D0/en
Application filed by Exitech Ltd filed Critical Exitech Ltd
Priority to GB9913617A priority Critical patent/GB2338201A/en
Publication of GB9913617D0 publication Critical patent/GB9913617D0/en
Publication of GB2338201A publication Critical patent/GB2338201A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/18Working by laser beam, e.g. welding, cutting or boring using absorbing layers on the workpiece, e.g. for marking or protecting purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • B23K26/389Removing material by boring or cutting by boring of fluid openings, e.g. nozzles, jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1632Manufacturing processes machining
    • B41J2/1634Manufacturing processes machining laser machining
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0017Etching of the substrate by chemical or physical means
    • H05K3/0026Etching of the substrate by chemical or physical means by laser ablation
    • H05K3/0029Etching of the substrate by chemical or physical means by laser ablation of inorganic insulating material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0017Etching of the substrate by chemical or physical means
    • H05K3/0026Etching of the substrate by chemical or physical means by laser ablation
    • H05K3/0032Etching of the substrate by chemical or physical means by laser ablation of organic insulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/16Composite materials, e.g. fibre reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/30Organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/30Organic material
    • B23K2103/42Plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/50Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/50Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
    • B23K2103/52Ceramics
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern
    • H05K1/092Dispersed materials, e.g. conductive pastes or inks
    • H05K1/095Dispersed materials, e.g. conductive pastes or inks for polymer thick films, i.e. having a permanent organic polymeric binder
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0104Properties and characteristics in general
    • H05K2201/0112Absorbing light, e.g. dielectric layer with carbon filler for laser processing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0017Etching of the substrate by chemical or physical means
    • H05K3/0026Etching of the substrate by chemical or physical means by laser ablation
    • H05K3/0032Etching of the substrate by chemical or physical means by laser ablation of organic insulating material
    • H05K3/0035Etching of the substrate by chemical or physical means by laser ablation of organic insulating material of blind holes, i.e. having a metal layer at the bottom

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses methods and apparatus for laser drilling one or more holes in one or more materials using a laser radiation source emitting radiation having a wavelength or wavelengths, where at least some of the materials have been treated to change their absorption depths at the wavelength or wavelengths of the radiation. The material or materials may be treated by adding one or more dopants thereto. Or by irradiation, laser heating, material layering or lamination or combination thereof. The material or materials may comprise dielectric materials, and may be used in the construction of electrical interconnection packages such as printed circuit or wiring boards, ball grid arrays or multichip modules. The quality of the holes produced is superior to that produced when drilling undoped material with the same laser radiation source.

Description

1 2338201 1 LASER DRILLING OF HOLES IN MATERIALS This invention relates to
laser drilling of holes in materials, and particularly to the treating of materials to enhance the quality and ease of 5 drilling therein.
For the purpose of this invention, the following definitions are used. Spectral wavelength regions are defined as: ultraviolet: 190 - 40Onm, visible: 400 - 70Onm, near infrared: 70Onm - 1.5[im, mid infrared: 1.5 8tm, and far infrared: 8 - 100im. The absorption depth (a-') of a material of a photon or photons is defined as the reciprocal of the absorption coefficient (a) of the material at the wavelength of the photon or photons.
There are a number of applications in which it is desirable to be able to laser drill holes in materials. For example, in electrical circuit interconnection packages, such as printed circuit boards (PCBs), printed wiring boards (PWBs), ball grid arrays (BGAs) or multichip modules (MCMs), it is generally necessary to provide interconnection or microvia holes, e.g. between dielectric layers of the package. Such holes are often laser drilled. For manufacturing applications like microvia laser drilling to be successful, minimising package processing costs is paramount. Hence lasers which have the lowest operating costs with the greatest reliability, drilling speed, productivity and hole quality are preferred for incorporating into microvia drilling tools. The lower operating costs etc. of infrared (particularly near and mid-infrared) compared to ultraviolet lasers make them better suited and preferable choices for incorporating into such tools. However, a significant proportion of electrical packages contain one or more electrically insulating dielectric materials. It has been found that holes cannot easily be drilled in these using at least near 1 11-1 2 or mid infrared lasers, as the holes produced have unacceptably poor quality often with collateral burning, charring, melting, cracking or delamination damage in surrounding regions. This is considered to be due to the low absorption of radiation from such lasers by the dielectric material. Although laser drilling can be achieved by increasing the exposure fluence to a level that boils and vaporises the material, the ensuing large temperature rise often leads to unacceptable collateral damage to peripheral regions of the holes.
Many multilayer packages exist which comprise dielectric and nondielectric layers. These often require two different laser types for drilling, one type to drill holes in the dielectric layer(s) e.g. a far infrared laser, and the other type to drill holes in the non-dielectric layer(s) e.g. an ultraviolet laser, due to the different absorptions of laser radiation by the different materials. It is desirable to be able to drill such packages with only one laser type.
According to a first aspect of the present invention there is provided a method of laser drilling one or more holes in a material comprising treating the material to change its absorption depth at one or more wavelengths, and drilling one or more holes in the material using a laser emitting radiation at the wavelength or wavelengths.
The method may comprise treating the material such that its absorption depth at the wavelength or wavelengths is decreased. The method may comprise treating the material such that its absorption depth at the wavelength or wavelengths is in the range 0.01-10lim, more preferably in the range 0.1-1[tm. By treating the material to change the absorption depth thereof, the efficacy of laser drilling holes therein may be increased. Preferably, treating the material will not adversely affect other 3 properties thereof, such as its dielectric behaviour, mechanical strength, flexibility, adhesive properties or thermal properties.
The method may comprise treating the material by adding one or more dopants thereto, or by irradiating the material e.g. with electromagnetic radiation, or by particle bombardment, or by heating the material e.g. using a laser radiation source, or by material layering, or by lamination treatment, or by a combination of any of these.
According to a second aspect of the present invention there is provided a method of laser drilling one or more holes in a material comprising treating the material such that the absorption depth thereof is changed at a wavelength or wavelengths by adding one or more dopants thereto, and drilling one or more holes in the material using a laser radiation source emitting radiation at the wavelength or wavelengths.
According to a third aspect of the present invention there is provided a method of laser drilling one or more holes in more than one material comprising treating one or more of the materials such that the absorption depth thereof is changed at a wavelength or wavelengths by adding one or more dopants thereto, and drilling one or more holes in the materials using a laser radiation source emitting radiation at the wavelength or wavelengths.
The methods of the second and third aspects of the invention may comprise treating the or each material such that its absorption depth at the wavelength or wavelengths is decreased. The methods may comprise treating the or each material such that its absorption depth at the wavelength or wavelengths is in the range 0.01-101im, more preferably 0.1-1im. The laser radiation at the wavelength or wavelengths will then 11-1-.
4 be strongly absorbed by the or each treated material, particularly at the surface thereof. Such absorption will create a rapid temperature and pressure rise which induces a miniexplosion at the surface of the material. A small crater is left behind as particulates or gaseous products are expelled away, which can be deepened by the continued application of laser radiation and a hole thus drilled with precision and control. With correct matching of the laser radiation wavelength(s), laser drilling can produce high quality holes with good wall edge definition and an almost complete lack of heat degradation and collateral damage to surrounding unexposed regions of the material and material below the drilling site. With suitable dopants chosen to decrease the absorption depth at appropriate wavelength(s), laser radiation sources having the lowest running costs and highest reliability etc. can be incorporated into tools used for drilling high quality holes.
is The or each dopant may be an organic dopant. Additionally or alternatively, the or each dopant may be a molecular dopant. Additionally or alternatively, the or each dopant may be a dye molecule, for example C42 H34 06 C12y C40 H30 S2 04 C12 or C5O H43 06 Cl, or an ink, particularly a coloured or black ink. Small or even trace concentrations of the or each dopant may be added to the or each material. For example, the percentage concentration of the or each dopant in the or each material may be a few percent or less, e.g. may be in the range 1-5%. The concentration of the or each dopant which is added to the or each material may depend on the absorption coefficient of the or each dopant.
When drilling holes with pulsed laser radiation, the threshold laser radiation fluence required for drilling holes in a material is approximately linearly proportional to the absorption depth of the material. Addition of the or each dopant to the or each material may also decrease the threshold laser radiation fluence required to drill a hole, and may enhance the drilling efficiency.
The or each or some of the materials which are doped may be a dielectric material. The or each or some of the materials which are doped may be a polymer, dielectric material. The or each or some of the materials which are doped may be a resin, epoxy, phenolic, polyimide, or polytetrafluoethylene material, or an oxide ceramic material, nitride ceramic material or carbide ceramic material. The or each or some of the materials which are doped may contain embedded fibres such as aramid, glass, silica or carbon which provide added reinforcing strength. The or each or some of the materials which are not doped may be a non-dielectric material, e.g. a metal material, e.g. copper or aluminium or silver or gold, or a paste of e.g. tungsten or silver. The material or materials may form part of an electrical package, e.g. a PCB or a MB or a BGA or a MCM. In the third aspect of the invention, the materials may comprise one or more dielectric materials, and one or more non-dielectric materials. These may form part of an electrical package. The dielectric and nondielectric materials may have one or more holes drilled therein using a laser radiation source comprising a single laser. This simplifies the process of drilling packages comprising such materials, increases the drilling speeds and reduces the processing costs involved. The or each or some of the materials which are doped may form part of an ink jet printer, and the particularly the array of nozzles thereof. For example, the or each or some of the materials which are doped may be a nonwetting material, or a polyimide material, or a polymer material, particularly a fluorinated polymer material. Such materials may be used in the array of nozzles of an ink jet printer, where it is necessary to provide the material with one or more holes.
6 The methods may comprise laser drilling the or each or some of the holes using a punching mode. In this mode the focal spot size and shape of the radiation from the laser radiation source may determine the diameter of the hole being drilled. Alternatively, the methods may comprise laser drilling holes using a trepanning mode. In this mode the radiation from the laser radiation source, preferably concentrated in some way, may be moved in a circular, elliptical or spiral motion defining the hole diameter.
The methods may comprise using a laser radiation source comprising one or more lasers. The methods may comprise using a laser radiation source emitting radiation having a wavelength or wavelengths in the visible region. The methods may comprise using a laser radiation source emitting radiation having a wavelength or wavelengths in the infrared range. The methods may comprise using a laser radiation source comprising one or more neodymium (Nd) lasers, the Nd being provided in conjunction with a host. The host may be a crystalline host, andlor may be a glass host. The or each Nd laser may be a Nd:YAG laser which may emit radiation having a wavelength of 1.064[im, andlor a Nd:YLF laser which may emit radiation having a wavelength of 1.047lim, andlor a Nd:YV04 laser which may emit radiation having a wavelength of 1.064lim. The methods may comprise using a laser radiation source comprising one or more carbon dioxide (C02) lasers which may emit radiation having a wavelength in the range 9 - llgm. The methods may comprise using a laser radiation source comprising one or more solid state titanium: sapphire lasers, or erbium, holmium or diode lasers. The methods may comprise using a laser radiation source comprising one or more gas excimer, copper vapour, HF, DF, carbon monoxide, or liquid dye lasers. The methods may comprise using a laser radiation source comprising one or more lasers and one or more optical elements which act to change the wavelength of the radiation produced by the or each laser.
J 1 7 The optical element or elements may be nonlinear, and may comprise a harmonic generator, a wavelength mixer, an optical parametric oscillator or an optical parametric amplifier, or a combination of any of these. The methods may comprise using a laser radiation source comprising a 5 combination of any of the above lasers.
The methods may comprise using a pulsed laser radiation source. The duration of the radiation pulses may depend on the type of material or materials being drilled. The duration of the pulses may be in the range lnsec - lmsec. Preferably, the pulse duration should be sufficiently short to minimize the heat affected zone (HAZ) in the material or materials.
The size of the HAZ predicted theoretically is where % is the thermal diffusivity of the material and r is the duration of each pulse.
For thermally insulating dielectric materials, which have small values of %, r may be less than 100lisec. The methods may comprise using a pulsed laser radiation source comprising one or more C02 lasers, which may be transversely-excited at atmospheric pressure (TEA) or rf-excited. The or each C02 laser may produce pulses of radiation of less than lmsec duration at repetition frequencies exceeding 100Hz. The methods may comprise using a pulsed laser radiation source comprising one or more Nd lasers, which may be pumped by flashlamps or by laser diodes, or may be Q- switched. The or each Nd laser may produce pulses of radiation of less than 20Onsec duration at repetition frequencies exceeding lkHz.
The or each hole may have a diameter in the range 1-1000im, more preferably 10-10OVtm. The methods preferably comprise drilling holes at a rate or rates of 100 holes/sec or more. The methods may comprise laser drilling microvia holes in the material or materials of, for example, an electrical package. The microvia holes may be blind andlor through 30 microvia holes.
8 According to a fourth aspect of the present invention there is provided a laser drilling apparatus for carrying out the method of the first and second and third aspects of the invention.
The laser drilling apparatus may be able to carry out the method of the first aspect of the invention or the method of the second aspect of the invention or the method of the third aspect of the invention or any combination of the methods. The laser drilling apparatus may comprise a laser radiation source comprising one or more lasers. The laser drilling apparatus may comprise a laser radiation source emitting radiation having a wavelength or wavelengths in the visible region. The laser drilling apparatus may comprise a laser radiation source emitting radiation having a wavelength or wavelengths in the infrared range. The laser radiation source may comprise one or more Nd lasers, the Nd being provided in conjunction with a host. The host may be a crystalline host, andlor may be a glass host. The or each Nd laser may be a Nd:YAG laser which may emit radiation having a wavelength of 1.064tm, andlor a Nd:YLF laser which may emit radiation having a wavelength of 1.047Rm, andlor a Nd:YV04 laser which may emit radiation having a wavelength of 1.064tm. The laser radiation source may comprise one or more C02 lasers which may emit radiation having a wavelength in the range 9 11im. The laser radiation source may comprise one or more solid state titanium: sapphire lasers, or erbium, holmium or diode lasers. The laser radiation source may comprise one or more gas excimer, copper vapour, HF, DF, carbon monoxide, or liquid dye lasers. The laser radiation source may comprise one or more lasers and one or more optical elements which act to change the wavelength of the radiation produced by the or each laser. The optical element or elements may be nonlinear, and may comprise a harmonic generator, a wavelength mixer, an optical parametric 9 oscillator or an optical parametric amplifier, or a combination of any of these. The laser radiation source may comprise a combination of any of the above lasers.
The laser drilling apparatus may comprise a pulsed laser radiation source. The duration of the radiation pulses may depend on the type of material or materials being drilled. The duration of the pulses may be in the range 1nsec - lmsec. Preferably, the pulse duration should be sufficiently short to minimize the heat affected zone (HAZ) in the material or materials.
The size of the HAZ predicted theoretically is 2,1x-z-, where % is the thermal diffusivity of the material and T is the duration of each pulse. For thermally insulating dielectric materials, which have small values of %, r may be less than 100[isec. The pulsed laser radiation source may comprise one or more C02 lasers, which may be transversely -excited at atmospheric pressure (TEA) or rf-excited to produce pulses of radiation. The or each C02 laser may produce pulses of radiation of less than lmsee duration at repetition frequencies exceeding 100Hz. The laser radiation source may comprise one or more Nd lasers, which may be pumped by flashlamps or by laser diodes, or may be Q-switched. The or each Nd laser may produce pulses of radiation of less than 20Onsec duration at repetition frequencies exceeding lkHz.
The laser drilling apparatus may comprise one or more optical components, such as computer-controlled, moving-magnet, galvanometer scanning mirrors. The or each or some of the optical components may act to shape the radiation from the laser radiation source. Additionally or alternatively, the or each or some of the optical components may act to image an object e.g. an aperture placed in the radiation from the laser radiation source. Additionally or alternatively, the or each or some of the optical components may act to concentrate e.g. focus the radiation from 1 1 the laser radiation source. Additionally or alternatively, the or each or some of the optical components may act to position the radiation from the laser radiation source on the surface of the or each material. Positioning is preferably carried out with high speed and accuracy. The or each or some of the optical components may act to position the radiation from the laser radiation source onto different locations on the surface of the or each material. Additionally or alternatively, the or each material may be moved underneath the radiation from the laser radiation source. The or each material may be moved using a motorised table or tables. The laser drilling apparatus preferably drills holes in the diameter range 1-100ORm, more preferably 10-10Ogm. The laser drilling apparatus preferably drills holes at a rate or rates of 100 holes/sec or more. The laser drilling apparatus preferably drills holes at a cost in the region of or less than 1 cent per 1000 holes.
is According to a fifth aspect of the present invention there is provided a doped material having one or more dopants therein which change the absorption depth of the doped material at a wavelength or wavelengths.
The absorption depth of the doped material may be in the range 0.0110im, more preferably 0.1-1im. The or each or some of the dopants may be an organic dopant. Additionally or alternatively, the or each or some of the dopants may be a molecular dopant. Additionally or alternatively the or each or some of dopants may be a dye molecule, for 25 example C42 H34 06 C12, C40 H30 S2 04 C12 or C.50 H43 06 Cl, or an ink,. particularly a coloured or black ink. Small or even trace concentrations of the or each dopant may be added to the or each material. For example, the percentage concentration of the or each dopant in the or each material may be a few percent or less, e.g. may be in the range 1-5%. The doped 30 material may comprise a dielectric material. The doped material may ill-.
11 comprise a polymer dielectric material. The doped material may be a resin, epoxy, phenolic, polyimide, or polytetrafluoethylene material, or an oxide ceramic material, a nitride ceramic material or a carbide ceramic material. The doped material may contain embedded fibres such as 5 aramid, glass, silica or carbon which provide added reinforcing strength. The doped material may form part of an electrical package, e.g. a PCB or a MB or a BGA or a MCM. The doped material may form part of an ink jet printer, particularly the nozzle thereof.
An embodiment of the invention will now be described by way of example only, with reference to the accompanying drawings, in which:
Figure 1 is a schematic representation of a laser drilling apparatus according to the fourth aspect of the invention; is Figure 2 illustrates a four-layer printed circuit board; Figure 3 shows the variation of absorption depth versus wavelength from the ultraviolet to mid-infrared spectral regions of an undoped resin material used in the construction of the dielectric layer in PCBs and PWBs, and Figure 4 shows the absorbance versus wavelength in the ultraviolet and near-infrared spectral regions of the dye molecule C40 H30 S2 04 C12.
Figure 1 shows a laser drilling apparatus 1 comprising a pulsed laser radiation source comprising a Nd:YAG laser 2, emitting radiation at a wavelength of 1.064km, with an average power in the range 10-30W.
The Nd:YAG laser is pumped by laser diodes, and is Q-switched to 12 produce pulses of radiation each with a duration in the range 20- 10Onsec, at repetition frequencies in the range 1-10OkHz. The apparatus further comprises beam shaping components 3,4,5 and computer-controlled, moving-magnet, galvanometer scanning mirrors 6,7 used to position a focused beam 8 of laser radiation from the Nd:YAG laser onto the surface of the doped material 9 being drilled placed on an optical platform 10. The apparatus also comprises motorised tables 11,12 so that the material can be moved underneath the beam 8.
The doped material 9 comprises part of a four-layer printed circuit board (Figure 2). The board comprises a substrate core 15, electrically insulating dielectric layers 16 and conducting layers 17 of copper metal. Blind 18 and through 19 microvia holes are drilled in the board using the beam of radiation 8, which, after metal plating through the hole, provide electrical interconnections between the layers. The dielectric layers 16 are 70gm thick, and are composed of the doped material 9 which is a resinbased material. The absorption depth versus wavelength spectrum of the undoped resin-based material is shown in Figure 3. As can be seen, in the spectral region 400-260Onm, the- undoped material is relatively transmissive having an absorption depth greater than 10im. In particular, at the 1.064Rm wavelength of the Nd:YAG laser the absorption depth of the material is approximately 22gm. Using this laser to drill holes in this material will give unsatisfactory hole quality.
Figure 4 shows the absorbance spectrum of the dye molecule C40 H30 S2 04 C12 when dissolved in dichloroethane solvent. This molecule may be used as a dopant in a dielectric material, and possibly the resin-based dielectric material 9. For this molecule it can be seen that the peak of its absorption in the visible and near infrared spectral regions occurs at 111m 30 wavelength, close to the wavelengths of the various Nd lasers. Since the 13 absorbance at this wavelength is approximately 1 051/mole/cm corresponding to a molecular absorption cross-section of approximately 4xl 06CM2, a dopant concentration of only a few percent or less added to a dielectric material enables high quality blind and through microvia holes to be drilled in a board containing a dielectric material doped with this molecule using a Nd laser radiation source. This laser radiation source can also drill blind and through microvia holes in the metal layers of the board.
14

Claims (64)

1. A method of laser drilling one or more holes in a material comprising treating the material to change its absorption depth at one or more wavelengths, and drilling one or more holes in the material using a laser emitting radiation at the wavelength or wavelengths.
2. A method according to claim 1 which comprises treating the material such that its absorption depth at the wavelength or wavelengths is in the range 0.01-101xm.
3. A method of laser drilling one or more holes in a material comprising treating the material such that the absorption depth thereof is changed at a wavelength or wavelengths by adding one or more dopants thereto, and drilling one or more holes in the material using a laser radiation source emitting radiation at the wavelength or wavelengths.
4. A method of laser drilling one or more holes in more than one material comprising treating one or more of the materials such that the absorption depth thereof is changed at a wavelength or wavelengths by adding one or more dopants thereto, and drilling one or more holes in the materials using a laser radiation source emitting radiation at the wavelength or wavelengths.
5. A method according to claim 3 or claim 4 which comprises treating the or each material such that its absorption depth at the wavelength or wavelengths is decreased.
6. A method according to any of claims 3 to 5 which comprises treating the or each material such that its absorption depth at the wavelength or wavelengths is in the range 0.01-10ptm.
7. A method according to claim 6 which comprises treating the or each material such that its absorption depth at the wavelength or wavelengths is in the range 0.1-1[xm.
8. A method according to any of claims 3 to 7 in which the or each 10 dopant is an organic dopant.
9. A method according to any of claims 3 to 8 in which the or each dopant is a molecular dopant.
10. A method according to any of claims 3 to 9 in which the or each dopant is a dye molecule
11. A method according to claim 10 in which the dye molecule is C42 H34 06 C12.
12. A method according to claim 10 in which the dye molecule is C40 H30 S2 04 C12.
13. A method according to claim 10 in which the dye molecule is C5O 25 H43 06 Cl.
14. A method according to claim 10 in which the dye molecule is an ink.
16
15. A method according to any of claims 3 to 14 in which the percentage concentration of the or each dopant in the or each material is in the range 1-5%.
16. A method according to any of claims 3 to 15 in which the or each or some of the materials which are doped is a dielectric material.
17. A method according to claim 16 in which the or each or some of the materials which are doped is a polymer dielectric material.
18. A method according to claim 16 or claim 17 in which the or each or some of the materials which are doped is chosen from the group of resins, epoxies, phenolics, polyimides, polytetrafluoethylenes, oxide ceramic materials, nitride ceramic materials or carbide ceramic materials.
19. A method according to any of claims 4 to 18 in which the or each or some of the materials which are not doped is a non-dielectric material.
20. A method according to claim, 19 in which the non-dielectric 20 material is a metal material.
21. A method according to claim 19 in which the non-dielectric material is a paste.
22. A method according to any of claims 3 to 21 in which the material or materials form part of an electrical package.
23. A method according to any of claims 3 to 21 in which the material or materials form part of a nozzle array of an ink jet printer.
11 - 17
24. A method according to any of claims 3 to 23 which comprises laser drilling the or each or some of the holes using a punching mode.
25. A method according to any of claims 3 to 23 which comprises laser drilling holes using a trepanning mode.
26. A method according to any of claims 3 to 25 which comprises using a laser radiation source comprising one or more lasers.
27. A method according to any of claims 3 to 26 which comprises using a laser radiation source emitting radiation having a wavelength or wavelengths in the visible range.
28. A method according to any of claims 3 to 26 which comprises using a laser radiation source emitting radiation having a wavelength or wavelengths in the infrared region.
29. A method according to claim 28 which comprises using one or more Nd lasers, the Nd being provided in conjunction with a host.
30. A method according to claim 29 which comprises using one or more Nd:YAG lasers which emit radiation having a wavelength of 1. 064gm.
31. A method according to claim 28 which comprises using one or more carbon dioxide lasers.
32. A method according to claim 31 which comprises using one or more carbon dioxide lasers which emit radiation having a wavelength in 30 the range 9-11 tm.
18
33. A method according to any of claims 3 to 32 which comprises using a pulsed laser radiation source.
34. A method according to claim 33 in which the duration of the pulses is in the range lnseclmsec.
35. A method according to claim 33 or claim 34 in which the pulsed laser radiation source comprises one or more C02 lasers.
36. A method according to claim 35 in which the or each C02 laser produces pulses of radiation of less than lmsec duration at repetition frequencies exceeding 100Hz.
37. A method according to claim 33 or 34 in which the pulsed laser radiation source comprises one or more Nd lasers.
38. A method according to claim 37 in which the or each Nd laser produces pulses of radiation of less than 20Onsec duration at repetition 20 frequencies exceeding lkHz.
39. A method according to any of claims 3 to 38 in which the or each hole has a diameter in the range 1-1000im.
40. A method according to claim 39 in which the or each hole has a diameter in the range 10-100im.
41. A method according to any of claims 3 to 40 which comprises drilling holes at rates in excess of 100 holes/sec.
19
42. A method according to any of claims 3 to 41 which comprises laser drilling microvia holes in the material or materials.
43. A laser drilling apparatus for carrying out the method according to 5 any of claims 1 to 42.
44. A laser drilling apparatus according to claim 43 which comprises one or more Nd lasers, the Nd being provided in conjunction with a host.
45. A laser drilling apparatus according to claim 44 which comprises one or more Nd:YAG lasers which emit radiation having a wavelength of 1. 064[im.
46. A laser drilling apparatus according to claim 43 which comprises one or more carbon dioxide lasers.
47. A laser drilling apparatus according to any of claims 43 to 46 which comprises one or more optical components.
48. A laser drilling apparatus according to claim 47 in which the optical component or components comprise computer-controlled, movingmagnet, galvanometer scanning mirrors.
49. A laser drilling apparatus according to any of claims 43 to 48 which comprises a motorised table or tables for moving the or each material underneath the radiation from the laser radiation source.
50. A laser drilling apparatus according to any of claims 43 to 49 which drills holes in the diameter range 1-1000tm.
51. A laser drilling apparatus according to claim 50 which drills in the diameter range 10-100[xm.
52. A laser drilling apparatus according to any of claims 43 to 51 which drills holes at a rate or rates of 100 holes/sec or more.
53. A doped material having one or more dopants therein which change the absorption depth of the doped material at a wavelength or wavelengths.
54. A doped material according to claim 53 which has an absorption depth in the range 0.01-10ptm.
55. A doped material according to claim 54 which has an absorption 15 depth in the range 0.1-1[xm.
56. A doped material according to any of claims 53 to 55 in which the or each or some of the dopants is an organic dopant.
57. A doped material according to any of claims 53 to 56 in which the or each or some of the dopants is a molecular dopant.
58. A doped material according to any of claims 53 to 57 in which the or each or some of the dopants is a dye molecule.
59. A doped material according to any of claims 53 to 58 in which the percentage concentration of the or each or some of the dopants in the or each material is in the range of 1-5%.
1 21
60. A doped material according to any of claims 53 to 59 in which the doped material comprises a dielectric material.
61. A doped material according to claim 60 in which the dielectric material is a polymer dielectric material.
62. Methods of laser drilling one or more holes in one or more materials substantially as described herein with reference to the accompanying drawings.
63. A laser drilling apparatus substantially as described herein with reference to Figure 1 of the accompanying drawings.
64. A doped material substantially as described herein with reference to 15 the accompanying drawings.
GB9913617A 1998-06-13 1999-06-14 Laser drilling of holes in materials Withdrawn GB2338201A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9913617A GB2338201A (en) 1998-06-13 1999-06-14 Laser drilling of holes in materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB9812725.1A GB9812725D0 (en) 1998-06-13 1998-06-13 The use of material dopants for improving performance of machines to laser drill microvia holes in printed circuit boards and other electrical packages
GB9913617A GB2338201A (en) 1998-06-13 1999-06-14 Laser drilling of holes in materials

Publications (2)

Publication Number Publication Date
GB9913617D0 GB9913617D0 (en) 1999-08-11
GB2338201A true GB2338201A (en) 1999-12-15

Family

ID=26313853

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9913617A Withdrawn GB2338201A (en) 1998-06-13 1999-06-14 Laser drilling of holes in materials

Country Status (1)

Country Link
GB (1) GB2338201A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001026435A1 (en) * 1999-09-30 2001-04-12 Siemens Aktiengesellschaft Method and device for laser drilling laminates
WO2001026436A1 (en) * 1999-09-30 2001-04-12 Siemens Aktiengesellschaft Method and device for laser drilling organic materials
DE102010019310A1 (en) * 2010-05-03 2011-11-03 Rehau Ag + Co. Laser punching apparatus for punching e.g. painted bumper, has lens that expands laser beam radiated from laser diode such that cross section area of laser radiation from lens is larger than that of laser beam from laser diode
CN103200776A (en) * 2013-04-19 2013-07-10 苏州光韵达光电科技有限公司 Laser drilling method of ball grid array structure PCB (printed circuit board)
WO2015041827A3 (en) * 2013-09-20 2015-05-14 Coherent, Inc. Via-hole drilling in a printed circuit board using a carbon monoxide laser
US10274806B2 (en) 2015-11-06 2019-04-30 Coherent, Inc. Pulse-dividing method and apparatus for a pulsed carbon monoxide laser
US10423047B2 (en) 2016-07-27 2019-09-24 Coherent, Inc. Laser machining method and apparatus

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0090565A2 (en) * 1982-03-30 1983-10-05 Fujitsu Limited Process for selectively cutting an electrical conductive layer by irradiation with an energy beam
EP0278643A1 (en) * 1987-01-30 1988-08-17 Walter W. Duley Means for enhancing laser processing efficiency of metals
US4964212A (en) * 1988-09-29 1990-10-23 Commissariat A L'energie Atomique Process for producing electrical connections through a substrate
US5169678A (en) * 1989-12-26 1992-12-08 General Electric Company Laser ablatable polymer dielectrics and methods
EP0796695A1 (en) * 1996-03-23 1997-09-24 British Aerospace Public Limited Company Method and apparatus for drilling holes in solid material by laser beam irradiation
WO1998008645A2 (en) * 1996-08-27 1998-03-05 British Polythene Limited Apparatus for perforating web like materials

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0090565A2 (en) * 1982-03-30 1983-10-05 Fujitsu Limited Process for selectively cutting an electrical conductive layer by irradiation with an energy beam
EP0278643A1 (en) * 1987-01-30 1988-08-17 Walter W. Duley Means for enhancing laser processing efficiency of metals
US4964212A (en) * 1988-09-29 1990-10-23 Commissariat A L'energie Atomique Process for producing electrical connections through a substrate
US5169678A (en) * 1989-12-26 1992-12-08 General Electric Company Laser ablatable polymer dielectrics and methods
EP0796695A1 (en) * 1996-03-23 1997-09-24 British Aerospace Public Limited Company Method and apparatus for drilling holes in solid material by laser beam irradiation
WO1998008645A2 (en) * 1996-08-27 1998-03-05 British Polythene Limited Apparatus for perforating web like materials

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
T.J.Chang,H.Hiraoka,A.Modl Applied Physics,A45,277,1988 *
Y.Kawamura,K,Toyoda,S.Namba Applied Physics Letters,40,374, 1982 *

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001026435A1 (en) * 1999-09-30 2001-04-12 Siemens Aktiengesellschaft Method and device for laser drilling laminates
WO2001026436A1 (en) * 1999-09-30 2001-04-12 Siemens Aktiengesellschaft Method and device for laser drilling organic materials
US6713719B1 (en) 1999-09-30 2004-03-30 Siemens Aktiengesellschaft Method and device for laser drilling laminates
US6861008B1 (en) 1999-09-30 2005-03-01 Siemens Aktiengesellschaft Method and device for laser drilling organic materials
DE102010019310A1 (en) * 2010-05-03 2011-11-03 Rehau Ag + Co. Laser punching apparatus for punching e.g. painted bumper, has lens that expands laser beam radiated from laser diode such that cross section area of laser radiation from lens is larger than that of laser beam from laser diode
CN103200776A (en) * 2013-04-19 2013-07-10 苏州光韵达光电科技有限公司 Laser drilling method of ball grid array structure PCB (printed circuit board)
WO2015041827A3 (en) * 2013-09-20 2015-05-14 Coherent, Inc. Via-hole drilling in a printed circuit board using a carbon monoxide laser
US9414498B2 (en) 2013-09-20 2016-08-09 Coherent, Inc. Via-hole drilling in a printed circuit board using a carbon monoxide laser
US10274806B2 (en) 2015-11-06 2019-04-30 Coherent, Inc. Pulse-dividing method and apparatus for a pulsed carbon monoxide laser
US10423047B2 (en) 2016-07-27 2019-09-24 Coherent, Inc. Laser machining method and apparatus

Also Published As

Publication number Publication date
GB9913617D0 (en) 1999-08-11

Similar Documents

Publication Publication Date Title
US6576869B1 (en) Method and apparatus for drilling microvia holes in electrical circuit interconnection packages
US5841099A (en) Method employing UV laser pulses of varied energy density to form depthwise self-limiting blind vias in multilayered targets
US8116341B2 (en) Multiple laser wavelength and pulse width process drilling
US6713719B1 (en) Method and device for laser drilling laminates
US4839497A (en) Drilling apparatus and method
US4959119A (en) Method for forming through holes in a polyimide substrate
KR20060099517A (en) Laser treatment of locally heated target material
KR970704544A (en) A method for forming a light oil passage in a multi-layer target and a method for forming an ultraviolet laser system (method for forming multi-layered targets)
KR20040083546A (en) Laser machining method
GB2338201A (en) Laser drilling of holes in materials
CN101175598A (en) Synthetic pulse repetition rate processing for a dual-head laser micromachining system
WO1999065639A1 (en) Laser drilling of holes in materials
CN1882408A (en) Laser processing of a locally heated target material
KR100504234B1 (en) Laser drilling method
JP3830830B2 (en) Laser processing method
Luzius et al. PCB drilling with high power picosecond lasers
JP2002126886A (en) Laser perforating device
JP3245820B2 (en) Laser drilling method
Gordon et al. Laser processing of flexible substrates
Venkat et al. Laser processing-the future of HDI manufacturing
Illyefalvi-Vitéz et al. Laser via generation into flexible substrates
Moorhouse et al. Enhanced peak power CO2 laser processing of PCB materials
Imai et al. Etching of polyimide by a Q-switched CO2 laser
Berényi Laser processing of solder resist layers on laminated substrates
CA2246329A1 (en) Method employing uv laser pulses of varied energy density to form blind vias in multilayered targets

Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)
REG Reference to a national code

Ref country code: HK

Ref legal event code: WD

Ref document number: 1025756

Country of ref document: HK