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GB2322743A - Battery discharger unit, also usable for other purposes - Google Patents

Battery discharger unit, also usable for other purposes Download PDF

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Publication number
GB2322743A
GB2322743A GB9704017A GB9704017A GB2322743A GB 2322743 A GB2322743 A GB 2322743A GB 9704017 A GB9704017 A GB 9704017A GB 9704017 A GB9704017 A GB 9704017A GB 2322743 A GB2322743 A GB 2322743A
Authority
GB
United Kingdom
Prior art keywords
battery
unit
cable
volt
lamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB9704017A
Other versions
GB9704017D0 (en
Inventor
David George Morris
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to GB9704017A priority Critical patent/GB2322743A/en
Publication of GB9704017D0 publication Critical patent/GB9704017D0/en
Publication of GB2322743A publication Critical patent/GB2322743A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0033Heating devices using lamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/06Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
    • F24H3/062Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators using electric energy supply; the heating medium being the resistive element
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/007Regulation of charging or discharging current or voltage
    • H02J7/0071Regulation of charging or discharging current or voltage with a programmable schedule

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

A unit for discharging rechargeable Ni-Cd batteries to overcome memory effect has a housing containing a twin filament lamp 5 which presents a discharging load of 105 watts to a battery connected to a cable 2. A fan 8 draws air through the housing and is connected to the cable 1 via a bridge rectifier 7 allowing any polarity connection of the battery to the cable 1. The unit can also be used to determine the charge holding capacity of a battery by measuring the run down time of the battery when connected to the unit. Alternatively, test leads can be connected to the unit to allow use as a 12 volt live circuit tester, or as a dead circuit tester if a 12 volt battery is additionally connected in series with the unit and circuit under test. The unit could also be used as miniature heater, in which case the lamp 5 may be an extra high wattage type, or a heat emitting diode may be used instead of the lamp.

Description

NI~CAD BATTERY DISCELRGERS AND THE LIKE, This invention relates to discharging ni-cad batteries in cordless power tools and the like.
The invention will be discussed substantially in relation to cordless power tools sinca that is the field in which i envisage it having its main use.
The discharger has been designed for use on the most popular sized batteries ranging from 702 volts dc up to I2 volts de with 20 22 mm flat terminals,however with little modification the discharger would take higher voltages and different pick up configurations0 The discharger in the following pages can be from time to time referred to as the unit.
Cordless power tools are widely used today in trade and industry because they no longer need a mains supply they are very usefull when working up ladders or on scaffolding0 However if the ni-cad battery that powers the tool is not fully discharged after use they can suffer from a phenomenon called memory effectOWhen memory effect happens the performance of the battery is substantially reduced and will only accept about half the normal charge capacity, this gives the user an impression that the battery is some how faulty as its working life is becoming shorter.
This causes concern because replacement batteries will cost anything between 45 and 200 each.
Manufactures of ni-cad batteries understand memory effect and advise the user to charge and discharge the battery several times,usually about five cycles is enough to erase the memory effect.
The only way to discharge a battery is to run down the battery in the tool until it cease to workOThe discharged battery is now ready for charging,however this practise takes between half to one hour and is not practical for the following reasons.
I.Time user is unable to use the tool which means lost production, 2oUnmecessary use of tool,premature wear.
3danger of overheating motor causing premature wear due to running down full charge at once0 40 Noise given off by tool running down charge.
The present invention seeks to provide an answer to these problems,by discharging the battery quickly and quietly without using the tool,also most users have more than one battery.
The discharger has been designed to cater for most makes and voltages currently used0 According to the second aspect of the invention,the unit can be used as a battery conditioner and to vitalise flat batteries that have been un used for some time.These batteries can be difficult to charge without the use of the unit0 According to the third aspect of the invention the unit can be used as a battery capacity tester this would measure the charge holding capacity of a battery, this is expressed in r.d.t. run down time, a short list follows stating normal r.d.t. for various batteries in good condition.
Bosch 7.2 volt 30 minutes Bosch 9.6 volt .... 25 minutes eg 12 volt ....,. 20 minutes It is important to clear memory effect firstly and then move on to measure r.d.t. The r.d.t. of a known good battery can then be compared with the r.d.t. of a suspect battery.
Someone who uses the unit on a regular basis would soon be able to draw up a chart listing the normal r.d.t. for different makes and voltages of various batteries,this could be usefull to people who work in the tool hire trade or the tool repair industry.
According to the fourth aspect of the invention the unit can be used as a I2 volt live circuit tester by attaching test leads onto the pick up pins as shown in FIG 2.2 this aspect would be very usefull in the car industry for testing live circuits.
According to the fifth aspect of the invention the unit can be used as a dead circuit tester by simply wiring a I2 volt battery in series with the pick up as shown in FIG 2.2 and attaching test leads to one pick up terminal and one battery terminal.This is usefull for testing field coils fuses and cable looms as used in the car and power tool industry.
According to the sixth aspect of the invention the unit could be modified to use extra high wattage bulbs,this would increase the heat output substantially and therefore the unit could then be used as a miniture heater ideal for many uses including camping.
According to the seventh aspect of the invention the bulb as shown in FIG 3.5 could be exchanged for a heat emitting diode,however this would cost more to manufacture.
A ni-cad battery discharger in accordance with the invention will now be described by way of example only with reference to the accompanying drawings of which FIG I shows the fan end inlet view of the unit and the guard 2 the feet 6 and cable entry 5.The metal cover I is retained by means of screws 7.The bulb is retained to the case by a bracket FIG 3o4o FIG 2. shows the exhaust end grille I and cable assembly 2o The grille I is fastened to case with epoxy resin.
FIG 3e Shows the plan of internal components and lay out.
FIG 4. Shows wiring diagram.
The battery discharger works by the following method with reference to fig 30 A ni-cad battery is attached to pick up lead I,the power is drawn into the unit along the cable to a connector 3 the two leads go to bulb 5 which is held to the case by bracket 4.
Item 2 refers to the cable clamp.
The two fillaments of the bulb are linked creating 105 watts draining capacity.The two leads now carry on to thevterminals on the grid rectifier,this allows any polarity connection of the battery.
The + and - leads now go from the grid rectifier to + and - on fan 8.The fan , and grille 9 is held onto case II by four nuts and bolts 10.
Vhen the unit is working cold air is drawn into fan guard 9 and through unit cooling the bulh,warm air is expelled through exhaust grille 6 .The bulb 5 lights up and draws 105 watts of power from the batteryOThe aluminium case is made in two parts,one being the bottom and the ends,one being the top and the sides.Four screws hold the cover onto the base.
The unit is very small and is equal in size to three audio cassette boxes on top of each other.
rTarning signs and instruction stickers would be fitted to top of case FIG I.I

Claims (7)

  1. CLAIMS.
    I. A battery discharger can be used to overcome memory effect in ni-cad batteries;.
  2. 2. A battery discharger according to claim I in which the unit is used as a battery conditioner.
  3. 3. A battery discharger according to claim I and 2 in which the unit is usd to test R.D.T that is the charge holding capacity of a ni-cad battery.
  4. 4. A battery discharger according to any preceding claim in which the unit is used as a I2 volt live circuit tester.
  5. 5. A battery discharger according to claim 4 in which the unit is used as a dead circuit tester.
  6. 6. A battery discharger according to any preceding claim in which the unit is used as a miniture I2 volt heater.
  7. 7. A battery discharger unit substantially as described herin with reference to figure I to 4.
    A method of diacharging ni-cad batteries as substantially described herin.
GB9704017A 1997-02-26 1997-02-26 Battery discharger unit, also usable for other purposes Withdrawn GB2322743A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB9704017A GB2322743A (en) 1997-02-26 1997-02-26 Battery discharger unit, also usable for other purposes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB9704017A GB2322743A (en) 1997-02-26 1997-02-26 Battery discharger unit, also usable for other purposes

Publications (2)

Publication Number Publication Date
GB9704017D0 GB9704017D0 (en) 1997-04-16
GB2322743A true GB2322743A (en) 1998-09-02

Family

ID=10808363

Family Applications (1)

Application Number Title Priority Date Filing Date
GB9704017A Withdrawn GB2322743A (en) 1997-02-26 1997-02-26 Battery discharger unit, also usable for other purposes

Country Status (1)

Country Link
GB (1) GB2322743A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003107020A3 (en) * 2002-06-13 2004-07-01 Snap On Tech Inc INTEGRATED BATTERY SERVICE SYSTEM

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB709271A (en) * 1949-12-31 1954-05-19 Francois Altenbach Improvements in or relating to accumulator testing devices
GB1125351A (en) * 1966-01-11 1968-08-28 Ml Aviation Co Ltd Improvements relating to the testing of electrical storage batteries
US4297639A (en) * 1978-12-13 1981-10-27 Branham Tillman W Battery testing apparatus with overload protective means
GB2147163A (en) * 1983-09-06 1985-05-01 Wolfgang Weinlechner Method and device for discharging a nickel-cadmium battery
EP0146377A1 (en) * 1983-12-16 1985-06-26 The Commonwealth Of Australia Battery testing circuit
EP0300537A1 (en) * 1987-07-07 1989-01-25 Koninklijke Philips Electronics N.V. Battery-powered device
US4857702A (en) * 1987-12-01 1989-08-15 Giovanni Management Canada Ltd. Battery powered electrical curling iron with detachable wand and self-contained battery charger
GB2259814A (en) * 1991-09-09 1993-03-24 Sony Corp Circuit for controlling discharge of a battery prior to charging

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB709271A (en) * 1949-12-31 1954-05-19 Francois Altenbach Improvements in or relating to accumulator testing devices
GB1125351A (en) * 1966-01-11 1968-08-28 Ml Aviation Co Ltd Improvements relating to the testing of electrical storage batteries
US4297639A (en) * 1978-12-13 1981-10-27 Branham Tillman W Battery testing apparatus with overload protective means
GB2147163A (en) * 1983-09-06 1985-05-01 Wolfgang Weinlechner Method and device for discharging a nickel-cadmium battery
EP0146377A1 (en) * 1983-12-16 1985-06-26 The Commonwealth Of Australia Battery testing circuit
EP0300537A1 (en) * 1987-07-07 1989-01-25 Koninklijke Philips Electronics N.V. Battery-powered device
US4857702A (en) * 1987-12-01 1989-08-15 Giovanni Management Canada Ltd. Battery powered electrical curling iron with detachable wand and self-contained battery charger
GB2259814A (en) * 1991-09-09 1993-03-24 Sony Corp Circuit for controlling discharge of a battery prior to charging

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003107020A3 (en) * 2002-06-13 2004-07-01 Snap On Tech Inc INTEGRATED BATTERY SERVICE SYSTEM
US7089127B2 (en) 2002-06-13 2006-08-08 Snap-On Incorporated Integrated battery service system
US7657386B2 (en) 2002-06-13 2010-02-02 Snap-On Technologies Inc. Integrated battery service system
US8131487B2 (en) 2002-06-13 2012-03-06 Ts Media Tech Ip, Llc Integrated battery service system

Also Published As

Publication number Publication date
GB9704017D0 (en) 1997-04-16

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Legal Events

Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)