GB2314421A - Leak detection in heat exchangers - Google Patents
Leak detection in heat exchangers Download PDFInfo
- Publication number
- GB2314421A GB2314421A GB9712740A GB9712740A GB2314421A GB 2314421 A GB2314421 A GB 2314421A GB 9712740 A GB9712740 A GB 9712740A GB 9712740 A GB9712740 A GB 9712740A GB 2314421 A GB2314421 A GB 2314421A
- Authority
- GB
- United Kingdom
- Prior art keywords
- helium
- flow path
- heat exchanger
- circulation system
- testing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 title claims description 9
- 239000001307 helium Substances 0.000 claims abstract description 31
- 229910052734 helium Inorganic materials 0.000 claims abstract description 31
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000007789 gas Substances 0.000 claims abstract description 12
- 239000000523 sample Substances 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000010998 test method Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000000700 radioactive tracer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
- G01M3/228—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators for radiators
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
- Monitoring And Testing Of Nuclear Reactors (AREA)
Abstract
For detecting leaks between first (12) and second (14) flow paths of a heat exchanger (particularly a plate pack exchanger) (10), a gas circulation system (24) including a helium probe or detector (26) is connected across one path (14). The other path is emptied of liquid closed off at one end (19), and helium is introduced from a supply (20) into the other end (22). The probe (26) is monitored.
Description
LEAK DETECTION IN HEAT EXCHANGERS
The present invention relates to a method and apparatus for the use in detecting leaks in heat exchangers. It particularly relates to systems employing helium as a tracer for finding leaks.
There are already been various proposals for using helium as a tracer for testing heat exchangers and similar apparatus for leaks. They tend to be rather elaborate. GB-A-1,518,476 is specifically concerned with detection of leaks in a heat exchanger of a nuclear reactor, in which the heat exchanger tubes at the reactor side contain a liquid metal (particularly sodium), while the tubes at the other side contain water. Helium is added to the water, and passes through any leaks into the molten sodium. Gas is recovered from the molten sodium and analysed for helium by mass spectrography or gas chromatography.
US-A-4,688,627 describes leak detection in heat exchangers during operation, particularly heat exchangers which produce super heated steam. Helium is injected at the high pressure side of the exchanger, and leaked helium is recovered from the low pressure side. This may contain superheated steam, in which case a fraction of the steam is condensed, and the uncondensed gas is analysed by mass spectrography, to determine the helium content.
Clearly these are rather elaborate and specialised systems, involving large and expensive equipment such as mass spectrographs). The present invention arises from the realisation that simple helium detectors are commercially available, and such devices can be used for simple and economical testing of heat exchangers.
Thus in one aspect the invention provides a method of testing a heat exchanger for leaks, the exchanger having a first flow path and a second flow path which is in thermal contact with the first flow path but intended to be isolated from it as regards mass transfer. The method comprises connecting a gas circulation system including a helium detector probe across the first flow path; emptying the second flow path of. any liquid, and introducing helium into it; and using the helium detection probe to detect any helium in the first flow path. The probe may work on the basis of thermal conductivity. The gas circulation system may be a low volume air circulation system. Helium may be introduced to the second flow path through one end thereof after the other end has been closed off. It is preferably introduced at a pressure not exceeding 20 p.s.i.g. (2.4 X lO5Nm~2). The invention is primarily for use with plate pack heat exchangers.
In a second aspect the invention provides a kit of parts for testing a heat exchanger by the above method, including a gas circulation system including a helium detection probe adapted for coupling to a first flow path, and a helium gas introduction system adapted for connecting to the second flow path, of a heat exchanger.
An embodiment of the invention will now be described with reference to the accompanying drawing, which is a schematic representation of a heat exchanger undergoing leak testing by means of an embodiment of the present invention
The illustrated heat exchanger 10 has a primary flow path 12 in thermal communication with a secondary flow path 14. The diagram shows schematically a heat exchanger of plate pack type, having an array of plates 15 between side chambers 16,17. For testing the exchanger for leaks, the outlet 18 of the primary path is blanked off, e.g. by means of a plug or a tap 19. A helium gas introduction system 20 is connected to the inlet 22 of the primary path. It may consist of a cylinder of helium and a pipe and bung for coupling it to the inlet 22. A low-volume air circulation system 24 and a helium detector 26 are connected across the inlet 28 and outlet 30 of the secondary path 14. Typically the circulation system employs a fan which drives 15-30 cu.ft/min (.014 .007 m3s1) . Various designs of helium detector are commercially available, e.g. working on thermal conductivity.
For running a test, the normal fluids passed through the heat exchanger may be discharged, particularly if they are liquids. The circulation system 24 is operated, and allowed to run until stabilised. Then helium is introduced into the primary path by means of the introduction system 20. Initially air is bled out via the outlet tap 18. This is then closed, and the primary flow path is pressurised with He, e.g. to 1.7 X 105cm2.
The circulation system 24 continues to run, and the detector 26 is monitored for a suitable period, e.g. 20 minutes. Of course the detection of any helium by the detector 26 is indicative of leakage.
Claims (8)
1. A method of testing a heat exchanger for leaks, the exchanger having a first flow path and a second flow path which is in thermal contact with the first flow path but intended to be isolated from it as regards mass transfer, the method comprising connecting a gas circulation system including a helium detector probe across the first flow path; emptying the second flow path of any liquid, and introducing helium into it; and using the helium detection probe to detect any helium in the first flow path.
2. A method according to claim 1 wherein the probe works on the basis of thermal conductivity.
3. A method according to claim 1 or claim 2 wherein the gas circulation system is a low volume air circulation system.
4. A method according to any preceding claim wherein helium is introduced to the second flow path through one end thereof after the other end has been closed off.
5. A method according to any preceding claim wherein helium is introduced at a pressure not exceeding 20 p.s.i.g. (2.4 X lOsNm~2).
6. A method according to any preceding claim wherein the heat exchanger is a plate pack heat exchanger.
7. A method of testing a heat exchanger for leaks substantially as herein described with reference to and as illustrated in the drawing.
8. A kit of parts for testing a heat exchanger by the method of any preceding claim, said kit including a gas circulation system including a helium detection probe adapted for coupling to a first flow path, and a helium gas introduction system adapted for connecting to the second flow path, of a heat exchanger.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB9612677.6A GB9612677D0 (en) | 1996-06-18 | 1996-06-18 | Leak detection in heat exchangers |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| GB9712740D0 GB9712740D0 (en) | 1997-08-20 |
| GB2314421A true GB2314421A (en) | 1997-12-24 |
| GB2314421B GB2314421B (en) | 1998-10-07 |
Family
ID=10795446
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GBGB9612677.6A Pending GB9612677D0 (en) | 1996-06-18 | 1996-06-18 | Leak detection in heat exchangers |
| GB9712740A Expired - Lifetime GB2314421B (en) | 1996-06-18 | 1997-06-17 | Leak detection in heat exchangers |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GBGB9612677.6A Pending GB9612677D0 (en) | 1996-06-18 | 1996-06-18 | Leak detection in heat exchangers |
Country Status (1)
| Country | Link |
|---|---|
| GB (2) | GB9612677D0 (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2153657C2 (en) * | 1998-07-31 | 2000-07-27 | ТОО Фирма "Кварк" | Method for mass-spectrometric check of leak-proofness of monoblock gas lasers |
| WO2001042756A1 (en) * | 1999-12-08 | 2001-06-14 | Accusense Systems Limited | Detection of leaks in heat exchangers |
| GB2396923A (en) * | 2003-04-01 | 2004-07-07 | Western Technical Services Int | Detecting leaks in heat exchangers |
| GB2411480A (en) * | 2004-02-03 | 2005-08-31 | Thornhill Service | Method of detecting leaks |
| RU2295710C1 (en) * | 2005-07-25 | 2007-03-20 | Федеральное государственное унитарное предприятие НИИ "Гермес" | Method of testing pressure tightness |
| DE102006017958A1 (en) * | 2006-04-13 | 2007-10-25 | Volker Dahm | Method and device for determining the tightness of a test object |
| US7886580B2 (en) * | 2007-12-06 | 2011-02-15 | Apv North America, Inc. | Heat exchanger leak testing method and apparatus |
| EP1390706B2 (en) † | 2001-04-23 | 2013-01-23 | Tetra Laval Holdings & Finance S.A. | Method and device for detecting a leak in a heat exchanger, especially a plate-type heat exchanger |
| WO2021069519A1 (en) | 2019-10-07 | 2021-04-15 | Accutest International Ltd | Detection of leaks in heat exchangers |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB876476A (en) * | 1959-07-24 | 1961-09-06 | Sulzer Ag | Method and equipment for locating leakage points in a heat exchanger |
| GB1518476A (en) * | 1976-04-05 | 1978-07-19 | Westinghouse Electric Corp | Method for heat exchanger leak detection in a liquid cooled nuclear reactor |
| US4688627A (en) * | 1984-12-06 | 1987-08-25 | Electricite De France | Detecting leaks in a heat exchanger in operation |
| EP0584584A2 (en) * | 1992-08-24 | 1994-03-02 | Leybold Aktiengesellschaft | Procedure and device for detecting a light test gas in a liquid |
| US5375457A (en) * | 1993-06-03 | 1994-12-27 | The United States Of America As Represented By The United States Department Of Energy | Apparatus and method for detecting leaks in piping |
| EP0744604A1 (en) * | 1995-05-24 | 1996-11-27 | Alcatel Cit | Installation for the detection of helium in a fluid circuit |
-
1996
- 1996-06-18 GB GBGB9612677.6A patent/GB9612677D0/en active Pending
-
1997
- 1997-06-17 GB GB9712740A patent/GB2314421B/en not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB876476A (en) * | 1959-07-24 | 1961-09-06 | Sulzer Ag | Method and equipment for locating leakage points in a heat exchanger |
| GB1518476A (en) * | 1976-04-05 | 1978-07-19 | Westinghouse Electric Corp | Method for heat exchanger leak detection in a liquid cooled nuclear reactor |
| US4688627A (en) * | 1984-12-06 | 1987-08-25 | Electricite De France | Detecting leaks in a heat exchanger in operation |
| EP0584584A2 (en) * | 1992-08-24 | 1994-03-02 | Leybold Aktiengesellschaft | Procedure and device for detecting a light test gas in a liquid |
| US5375457A (en) * | 1993-06-03 | 1994-12-27 | The United States Of America As Represented By The United States Department Of Energy | Apparatus and method for detecting leaks in piping |
| EP0744604A1 (en) * | 1995-05-24 | 1996-11-27 | Alcatel Cit | Installation for the detection of helium in a fluid circuit |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2153657C2 (en) * | 1998-07-31 | 2000-07-27 | ТОО Фирма "Кварк" | Method for mass-spectrometric check of leak-proofness of monoblock gas lasers |
| WO2001042756A1 (en) * | 1999-12-08 | 2001-06-14 | Accusense Systems Limited | Detection of leaks in heat exchangers |
| US7150180B2 (en) | 1999-12-08 | 2006-12-19 | Accusense System Limited | Detection of leaks in heat exchangers |
| EP1390706B2 (en) † | 2001-04-23 | 2013-01-23 | Tetra Laval Holdings & Finance S.A. | Method and device for detecting a leak in a heat exchanger, especially a plate-type heat exchanger |
| GB2396923A (en) * | 2003-04-01 | 2004-07-07 | Western Technical Services Int | Detecting leaks in heat exchangers |
| GB2396923B (en) * | 2003-04-01 | 2005-03-16 | Western Technical Services Int | Heat exchangers |
| GB2411480A (en) * | 2004-02-03 | 2005-08-31 | Thornhill Service | Method of detecting leaks |
| GB2411480B (en) * | 2004-02-03 | 2007-06-27 | Thornhill Service | Method of detecting leaks |
| RU2295710C1 (en) * | 2005-07-25 | 2007-03-20 | Федеральное государственное унитарное предприятие НИИ "Гермес" | Method of testing pressure tightness |
| DE102006017958A1 (en) * | 2006-04-13 | 2007-10-25 | Volker Dahm | Method and device for determining the tightness of a test object |
| US7886580B2 (en) * | 2007-12-06 | 2011-02-15 | Apv North America, Inc. | Heat exchanger leak testing method and apparatus |
| CN101889193B (en) * | 2007-12-06 | 2012-07-18 | Apv北美有限公司 | Leak testing method and apparatus for heat exchangers |
| US8291748B2 (en) | 2007-12-06 | 2012-10-23 | Apv North America, Inc. | Heat exchanger leak testing method and apparatus |
| WO2021069519A1 (en) | 2019-10-07 | 2021-04-15 | Accutest International Ltd | Detection of leaks in heat exchangers |
| GB2588117A (en) | 2019-10-07 | 2021-04-21 | Accutest Int Ltd | Detection of leaks in heat exchangers |
| GB2588117B (en) * | 2019-10-07 | 2024-05-15 | Accutest Int Ltd | Detection of leaks in heat exchangers |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2314421B (en) | 1998-10-07 |
| GB9712740D0 (en) | 1997-08-20 |
| GB9612677D0 (en) | 1996-08-21 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 732E | Amendments to the register in respect of changes of name or changes affecting rights (sect. 32/1977) |
Free format text: REGISTERED BETWEEN 20151203 AND 20151209 |
|
| PE20 | Patent expired after termination of 20 years |
Expiry date: 20170616 |