[go: up one dir, main page]

GB2118880A - An EDM method and apparatus - Google Patents

An EDM method and apparatus Download PDF

Info

Publication number
GB2118880A
GB2118880A GB08211022A GB8211022A GB2118880A GB 2118880 A GB2118880 A GB 2118880A GB 08211022 A GB08211022 A GB 08211022A GB 8211022 A GB8211022 A GB 8211022A GB 2118880 A GB2118880 A GB 2118880A
Authority
GB
United Kingdom
Prior art keywords
machining
electrode
horn
disposed
workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08211022A
Other versions
GB2118880B (en
Inventor
Kiyoshi Inoue
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoue Japax Research Inc
Original Assignee
Inoue Japax Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue Japax Research Inc filed Critical Inoue Japax Research Inc
Priority to GB08211022A priority Critical patent/GB2118880B/en
Publication of GB2118880A publication Critical patent/GB2118880A/en
Application granted granted Critical
Publication of GB2118880B publication Critical patent/GB2118880B/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/38Influencing metal working by using specially adapted means not directly involved in the removal of metal, e.g. ultrasonic waves, magnetic fields or laser irradiation

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

To increase machining efficiency a plurality of vibration horn assemblies (8) engage a tool assembly (4a, 5, E1, E2), at preselected different positions on the surface thereof. The electromechanical transducers (81) in the horn assemblies are individually energized to provide a burst of mechanical vibrations from the vibration output face (8a) of the horn member (82) in each vibrator assembly in contact with the tool assembly and to allow the burst to be transmitted to the machining surface of the machining electrode (E1, E2) to vibrationally activate a selected area thereof. The plurality of the vibrational bursts produced at the different locations on the tool assembly are combined, by being applied sequentially or simultaneously, to allow the machining surface of the electrode to be vibrationally activated uniformly over the entire area thereof. The arrangement is advantageously applicable to a variety of electrodes which may be large and to machining a deep and narrow, and/or intricate cavity in the workpiece. <IMAGE>

Description

SPECIFICATION An EDM method and apparatus The present invention relates to an electrical discharge machining (EDM) method and apparatus in general. In particular, it is concerned with an EDM method and apparatus in which at least one machining electrode, securely supported by an electrode support member, is positioned in a machining relationship with a conductive workpiece in the presence of a liquid dielectric and a succession of electrical discharges are effected between the at least one electrode and the workpiece to electroerosively remove stock from the workpiece while the at least one machining electrode and the workpiece are relatively displaced to advance the stock removal, thereby progressively generating a cavity in the workpiece with a machining surface of the at least one electrode.The invention specifically relates to an EDM method and apparatus of the class described utilizing an electrode vibrational activation system.
Where a cavity to be machined in the workpiece is deep and narrow and/or of intricate shape, difficulty in enhancing the machining efficiency has always been the problem in the EDM art. Attempts have been made to resolve this problem by imparting ultrasonic vibrations to the machining electrode during the EDM machining operation. The prior technique has employed a single vibration horn assembly which has an electromechanical transducer energizable with a high-frequency oscillatory electrical signal to cause mechanical oscillations therein, and an amplifier horn member attached to the transducer to provide the mechanical oscillations of an amplified strength from its vibration output face which is reduced in cross-sectional area.
Heretofore, such an ultrasonic horn assembly has commonly been attached vertically to the machine spindle or electrode support to locate the vibration output face of the horn downwards to which the machining electrode is in turn attached so as to depend therefrom, having the electrode machining surface positionable in spaced juxtaposition with the workpiece. The horn member or assembly is thus arranged as an integral part of the total assembly and coaxial with the spindle and the electrode. This arrangement has proved to be successful to increase the EDM machining efficiency to a measurable extent but has imposed restrictions on the material, shape and weight of the machining electrode to be carried by the horn assembly since the body of the electrode need to resonate with the vibrating horn carriage.If resonance is deviated or mechanical impedance is mismatched, the vibrational input to output efficiency is sharply reduced to such an extent as to render the assembly impractical. Furthermore, undesirable excessive heat develops which may damage the machining electrode. Difficulty in gaining and maintaining the resonant conditions also arises due to the fact that the machining electrode unavoidably is worn during the machining operation. The input frequency to the transducer may be varied in steps but this measure not only renders the arrangement complex and costly but tends to give rise to serious changes in the machining condition.
From the practical point of view, it shpuld also be noted that needs exist in the industry for achieving a higher goal as far as the EDM efficiency is concerned. Greater machining efficiency is obtainable if machining stability, which is particularly difficult to gain in deep and/or intricate cavity forming, is improved. It has now been observed that with the conventional arrangement, the vibrational activation tends to be restricted on a limited area of the machining surface of the electrode and other areas thereof are left uncontrolled, providing sites for stagnation of the contaminated machining liquid, gases and other machining products and hence contributing to machining instability.
It is, accordingly, an important object of the present invention to provide an improved EDM method and apparatus whereby the machining efficiency is markedly increased.
Another object of the invention is to provide an EDM method and apparatus utilizing a mechanical vibration system applicable to a variety of machining electrodes (e.g. large, heavy, intricate or of high length to width ratio) and consecutively effective throughout a given EDM operation as well as in a variety of machining operations.
In accordance with the present invention, in a first aspect thereof, there is provided an EDM method wherein at least one machining electrode securely supported by an electrode support member, which is in turn carried by a spindle, is positioned in a machining relationship with a workpiece in the presence of a liquid dielectric and a succession of electrical discharges is effected between the at least one electrode and the workpiece to electroerosively remove stock from the workpiece while the at least one electrode and the workpiece are relatively displaced to advance the stock removal, thereby progressively generating a cavity in the workpiece with a machining surface of the at least one electrode and wherein the at least one electrode, the support member and an end portion of the spindle proximal to the support member constitute a tool assembly, which method comprises: a) disposing a plurality of vibrator horn assemblies each individually comprising an electromechanical transducer and a horn member attached thereto in such a manner that the respective vibration output faces of the horn members are disposed in engagement with a portion of the said tool assembly at preselected different positions on the surface thereof; and b) individually energizing the electromechanical transducers in the respective horn assemblies to impart mechanical vibrations to the said portion at the said preselected positions thereon and to cause the mechanical vibrations to be transmitted through the at least one electrode, thereby vibrationally activating the machining surface uniformly over the entire area thereof.
The invention also provides, in a second aspect thereof, an EDM apparatus having a tool assembly including at least one machining electrode positionabie in a machining relationship with a workpiece in a liquid dielectric, an electrode support member carried by a spindle for securely supporting the at least one machining electrode and an end portion of the spindle proximal to the support member; means for effecting a succession of electrical discharges between the at least one machining electrode and the workpiece to electroerosively remove stock from the workpiece, and machining feed means drivingly coupled with the tool assembly and/or the workpiece for relatively displacing them to advance the stock removal, whereby a cavity is progressively generated in the workpiece with a machining surface of the at least one machining electrode, which apparatus comprises: a plurality of vibrator horn assemblies each individually having an electromechanical transducer and a horn member attached thereto, and individually disposable in engagement with a portion of the tool assembly in such a manner that the respective vibration output faces of the horn members are disposed in engagement with the said portion at preselected different positions on the surface thereof; and power supply means for individually energizing the electromechanical transducers in the respective horn assemblies to impart mechanical vibrations to the said portion at the preselected positions thereon and to cause the mechanical vibrations to be transmitted through the at least one electrode, thereby vibrationally activating the machining surface uniformly over the entire area thereof.
These and other features of the present invention as well as advantages thereof will become more readily apparent from reading of the following description of certain preferred embodiments thereof, taken with reference to the accompanying diagrammatic drawings, in which: FIG. 1 is a front elevation diagrammatically illustrating an apparatus according to the invention utilizing a plurality of vibration horn assemblies arranged horizontally in a plane and in engagement with the electrode support member; FIG. 2(a) is a plan illustrating three vibration horn assemblies arranged horizontally in engagement with the tool assembly; FIG. 2(b) is a similar plan illustrating two vibration horn assemblies oriented towards each other across the electrode support plate;; FIG. 3 is a side elevation illustrating an arrangement of the invention utilizing a plurality of vibration horn assemblies arranged vertically in parallel with one another and in engagement with the electrode support plate; FIG. 4 is'a side elevation illustrating a further arrangement according to the invention utilizing a plurality of vibration horn assemblies oriented in different manners and in engagement with the tool assembly; FIG. 5 is a plan illustrating a workpiece with an intricate cavity being made; and FIG. 6 is a graph illustrating results of experimentation and demonstrating an increase in machining efficiency with an embodiment of the invention over the prior art.
Referring to FIG. 1, an electrically conductive workpiece Wis shown securely mounted in a work tank T filled with a dielectric machining liquid D. The work tank T is securely held on a worktable 1 which is movable horizontally by means of a pair of motors M1 and M2 on a machine bed 2. The motor M1 is arranged to move the workpiece W in the direction of an X-axis and the motor M2 is arranged to move the workpiece W in the direction of a Y-axis which is orthogonal to the X-axis. The workpiece W is immersed in the dielectric machining liquid D.
A tool assembly 3 comprises a lower end portion 4a of a spindle 4, an electrode holder or supporting plate 5 detachably secured thereto and a pair of machining electrodes El and E2 detachably secured to the supporting plate 5. The electrodes El and E2 are here each in the form of a cylindrical rod and held to the supporting plate 5 at diametrically opposite positions symmetrical about the axis thereof. The supporting plate 5 is here in the form of an electrically conductive disk of a substantial thickness and secured to the lower end portion 4a of the cylindrical spindle 4 coaxially therewith. An electrical insulating plate 6 is inserted between the latter and the supporting plate 5.
An EDM power supply 7is electrically connected to the conductive supporting plate 5 and the workpiece W to apply a succession of EDM pulses across dielectric filled machining gaps formed between the electrodes E1, E2 and the single workpiece W juxtaposed therewith. A succession of electrical discharges are thereby produced between the individual electrodes El, E2 and the workpiece W to remove stock from the latter. As stock removal continues, the spindle 4 is vertically advanced by a servo drive unit (not shown) to axially advance the electrodes El, E2 into the workpiece W so that cavities C1 and C2 are progressively generated therein as shown.The servo drive unit may operate to periodically or aperiodically move the spindle 4 upwards so as to temporarily retract the electrodes El, E2 to remove a short-circuiting condition which may arise in the machining gaps and/or to intermittently pump the dielectric machining liquid in the regions of electrodes El, E2 and the workpiece W into and away from the machining gaps. Optionally the spindle 4 may be rotated by a rotary drive unit (not shown) to revolve the electrodes El, E2 about the axis of the supporting plate 5 and the spindle 4 when an annular cavity is to be machined in the workpiece W.
A plurality of ultrasonic vibrator horn assemblies 8, which may be three in number as shown at 8A, 8B and 8C in FIG. 2(a), are disposed, in accordance with the invention, surrounding the electrode supporting plate 5 in a horizontal plane.
Each assembly 8 may be of conventional design and comprises an electromechanical transducer 81 electrically energizable to produce high frequency mechanical vibrations therein and an amplifier horn 82 having its end of greater cross sectional area attached to the transducer 81. The transducer 81 is energized with an electrical oscillation signal, e.g. a high-frequency AC, furnished by a power supply, preferably associated with a control circuit (not shown here, see FIG. 4).
The horn 82 has its output end 8a of a reduced cross-sectional area held in contact with the side wall of the electrode supporting plate 5. Each vibrator horn assembly 8 is horizontally supported by a holder 9 which forms a portion of a carriage 10 therefor.
Each carriage 10 includes a base block 11 movably retained in an annular rail 1 2a of a rail block 12 which is mounted on a base 13 so as to surround the worktable 1. The base block 11 is provided with a motor M3 and movable thereby along the rail 1 2a in the annular rail block 12. A vertical block 14 is slidably received in a cylinder 1 5 securely mounted on the base block 11 and is movable vertically by a motor M4. A horizontal plate 1 6 forming the upper portion of the vertical block 14 carries a table 1 7 on which the vibrator holder 9 is movably carried. The table 1 7 is horizontally movable by means of a pair of motors MS and M6 along a pair of mutually orthogonal axes on the surface of the plate 1 6.The holder 9 is provided with a motor M7 and turnable thereby about a vertical axis on the table 1 7.
Individual carriages 10 are moved on the common rail block 12 along the rail 1 2a by respective motors M3 to be brought to predetermined positions around the downward extension of the axis of the spindle 4. In each carriage 10, the motor M4 is driven to vertically position the vibrator horn assemblies 8. The motors M5 and M6 are driven to bring the output end 8a of each assembly 8 in contact with the wall of the electrode supporting plate 5 at a preselected position thereon. To this end, the motor M7 may also be driven.
FIG. 2(a) shows three horn assemblies 8A, 8B and 8C engaged with the electrode supporting plate 5. The assemblies 8A and 8B are positioned diametrically opposite and oriented coaxially towards each other in a direction intersected by the parallel axes of the electrodes El, E2, and the assembly 8C is positioned and oriented orthogonally to that direction. FIG. 2(b) shows two horn assemblies 8A and 8B engaged with the electrode supporting plate 5 at diametrically opposite positions thereacross and oriented coaxially towards each other in a direction orthogonal to the direction intersected by the parallel axes of the electrode El, E2. In these arrangements, one or more of the assemblies 8 may be operated at a time. Thus, two or more assemblies 8 may be operated at a time, alternately or sequentially.In this manner, respective bursts of mechanical vibrations are imparted to the supporting plate 5 at different wall areas and propagated therethrough and through the electrodes El, E2 to vibrationally activated preselected different machining surface areas thereon predominantly and hence the electrode machining surface uniformly over the entire area thereof. The arrangement of the invention is particularly advantageous when a deep end/or intricate cavity is to be machined in the workpiece with a correspondingly shaped electrode.With the arrangements of the invention, distinct modes of mechanical vibrations of the electrode -- which are defined as a function of the locations at which the input vibrations are applied -- are thus provided to vibrationally activate the different areas of the machining surface of the electrode correspondingly. The result is a uniform vibrational activation of the entire machining area.
FIG. 3 shows a pair of vibrator horn assemblies 8D and 8E engaged with a supporting plate 5 carrying a single electrode E for machining a workpiece W. The assemblies 8D and 8E are each oriented vertically and have their individual vibration output end faces 8a of their horns secured by bolting (not shown) to the upper horizontal surface of the electrode supporting plate 5 at diametrically opposite positions symmetrical about the axis thereof which is common with the axes of the spindle 4 and the electrode E. The assemblies 8D and 8E may be operated simultaneously or alternately. It has also been found to be advantageous to operate them intermittently at different frequencies such that there repetitively occurs a period in which both of them operate.
FIG. 4 shows a further arrangement of the invention in which assemblies 8A and 8B are oriented and engaged horizontally with the side wall of the supporting plate 5 at preselected different positions thereon symmetrical or not symmetrical about the common axis of the spindle 4, the supporting plate 5 and a large formed electrode E. Another assembly 8D is oriented and engaged vertically with the upper surface of the supporting plate 5 at a preselected position thereon and a further assembly 8F is oriented and engaged obliquely with the upper surface of the supporting plate 5 at another preselected position thereon.The positions at which the assemblies 8A, 8B, 8D and 8E are engaged with the supporting plate 5 are determined depending on the particular configuration and the depth of a cavity to be formed in the workpiece and local dimensions (i.e. widths and depths) of the cavity.
Shown in FIG. 5 is the workpiece W formed with the cavity C of intricate contour machined with the electrode E having a correspondingly formed contour. A plurality of holes H are also shown preformed in the workpiece W to facilitate flushing of the machining gap with the dielectric machining liquid. Such holes may alternatively be formed in the electrode E.
In the arrangement of FIG. 4, it is essential that each vibrator horn assembly 8A, SB, SD and 8F have its individual vibration output end face Sa brought into contact and held in contact with the electrode support plate -5 by being carried on a positioning carriage as shown in FIG. 1 or secured to the electrode plate 5 by bolting or any other fixing means such as an adhesive. Further, in this embodiment as well, the assemblies SA, SB, SD and 8F may be operated simultaneously, successively or cyclically, or in any other desirable mode.It has been found to be particularly effective to energize each or at least one of the electromechanical transducers 81 in the respective assemblies intermittently so that a succession of time-spaced bursts of mechanical vibrations of an adjusted intensity are provided from the vibration output face 8a of the horn member 82 and transmitted at least predominantly to a preselected area of the machining surface of the electrode. Preferably, the different transducers 81 should be energized and deenergized sequentially, although there may be a time in which mechanical vibrations developed at the different input areas overlap, so that the different areas of the machining surface of the electrode are sequentially vibrationally activated.
To this end, power supplies 83A, 83B, 83D and 83F for energizing the respective transducers 81 A, 81 B, 81 D and 81 F in the assemblies 8A, 8B, 8D and 8F are shown controlled as to their timing of energization by a control circuit 84. The control circuit 84 may also be adapted to adjust the intensities of the individual vibration outputs of the assemblies 8A--8F, to simultaneously, successively or cyclically, or selectively modify the output intensities of the assemblies 8A--8F.
FIG. 6 shows a graph in which the machining depth in mm is plotted along the abscissa and the machining time in minutes is plotted along the ordinate. Two curves A and B in the graph represent results of experimentation conducted in ED machining a steel workpiece W to form a cavity (square) of a width of 0.3 mm and a depth of 30 mm therein with a correspondingly shaped copper electrode E. Electrical discharges have a peak current 1" of 8 amperes, a voltage pulse duration Ton of 38 microseconds and a voltage pulse interval Toff of 60 microseconds. The dielectric machining liquid is kerosene or paraffin oil.When no vibration assembly is used, machining takes 414 minutes to reach the depth of 30 mm. (a) When a single vibration head assembly is used having an output of 10 watts, a vibration amplitude of 5 to 20 micrometers and a vibration frequency of 32 kHz, the machining time is reduced to 1 53 minutes. The vibrator head assembly is continuously operated during the machining. The relationship between the machining depth and the machining time is represented by the curve A. (b) When two such assemblies are employed and arranged as shown in FIGS. 1 and 2(b), the machining time is surprisingly further reduced to 106 minutes which represents an increase of 30% in machining efficiency over the use of the single vibrator head assembly.One of the two vibrator head assemblies is operated periodically with an ontime of 2 seconds followed by an off-time of 2 seconds and the other is operated periodically with an on-time of 1 second and an off-time of 2 seconds during the machining. The relationship between the machining depth and the machining time is represented by the curve B in the graph.
In another experimentation, a steel workpiece is ED machined to form a cavity (square) of a width of 0.8 mm and a depth of 35 mm, using a correspondingly shaped copper electrode.
Electrical discharges have a peak current of 8 amperes and a voltage pulse duration of 1.5 microsecond. The dielectric machining liquid is here again kerosene or paraffin oil. (a) When no vibrator horn assembly is used, machining takes 314 minutes. (b) When a single vibrator head assembly with an output frequency of 28.6 kHz and an output power of 20 watts is used and arranged so as to attach its output end face (8a) horizontally to the side wall of the support plate 5, machining takes 74 minutes. (c) When two vibrator horn assemblies each having an output frequency of 28.6 kHz and an output power of 10 watts are used and arranged as shown in FIG. 2(b), machining takes only 22 minutes.
(d) When two vibrator horn assemblies each having an output frequency of 31.2 kHz and an output power of 25 watts are used and arranged as shown in FIG. 3, machining takes only 24 minutes.
From the foregoing, it will be appreciated that a striking increase in machining efficiency is obtained with a plurality of vibrator horn assemblies attached to an electrode tool assembly in a manner as shown and described. It should be noted that the term "tool assembly" referred to herein is used to include a support plate 5, securely supporting at least one electrode E, a lower end portion 4a of the spindle 4 and the at least one electrode E; El, E2.

Claims (38)

CLAIMS ~
1. An EDM method wherein at least one machining electrode securely supported by an electrode support member, which is in turn carried by a spindle, is positioned in a machining relationship with a workpiece in the presence of a liquid dielectric and a succession of electrical discharges is effected between the at least one electrode and the workpiece to electroerosively remove stock from the workpiece while the at least one electrode and the workpiece are relatively displaced to advance the stock removal, thereby progressively generating a cavity in the workpiece with a machining surface of the at least one electrode and wherein the at least one electrode, the support member and an end portion of the spindle proximal to the support member constitute a tool assembly, the method comprising:: a) disposing a plurality of vibrator horn assemblies each individually comprising an electromechanical transducer and a horn member attached thereto in such a manner that the respective vibration output faces of the horn members are disposed in engagement with a portion of said tool assembly at preselected different positions on the surface thereof; and b) individually energizing said electromechanical transducers in the respective horn assemblies to impart mechanical vibrations to said portion at said preselected positions thereon and to cause said vibrations to be transmitted through said at least one electrode, thereby vibrationally activating said machining surface uniformly over the entire area thereof.
2. A method according to claim 1, wherein at least one of said horn assemblies is disposed so as to lie in a plane substantially orthogonal to a longitudinal axis of said tool assembly.
3. A method according to claim 2, wherein at least two horn assemblies lie in such a plane.
4. A method according to claim 3, wherein two of said horn assemblies in said plane are orientated towards each other across said longitudinal axis.
5. A method according to claim 2, claim 3 or claim 4, wherein at least one of said horn assemblies is disposed so as to be orientated in a direction substantially orthogonal to said plane.
6. A method according to claim 5, wherein at least two of said horn assemblies are disposed and arranged substantially parallel to one another.
7. A method according to claim 5, wherein at least one of said horn assemblies is disposed so as to be orientated obliquely to said plane.
8. A method according to claim 1, wherein at least one of said horn assemblies is disposed so as to be orientated substantially orthogonally to a plane orthogonal to a longitudinal axis of said tool assembly.
9. A method according to claim 8, wherein at least two of said horn assemblies are disposed and arranged substantially in parallel to one another.
10. A method according to claim 9, wherein at least one of said horn assemblies is disposed so as to be orientated obliquely to said plane.
11. A method according to any one of claims 1 to 10, wherein said portion of the tool assembly is said electrode support member.
12. A method according to claim 11, wherein said electrode support member is in the form of a circular disk coaxial with said spindle.
13. A method according to claim 11 or claim 1 2, wherein at least two machining electrodes are securely supported by said electrodesupport member and spacedly arranged thereon to extend substantially in parallel to one another.
14. A method according to any one of claims 1 to 13, wherein at least one of said electromechanical transducers is energized intermittently to provide from the vibration output face of said horn member, a succession of timespaced bursts of mechanical vibrations of an adjusted intensity and to permit said succession of time-spaced bursts to be transmitted through said at least one electrode to the machining surface thereof.
15. A method according to claim 14, wherein each of said electromechanical transducers is so energized.
1 6. A method according to claim 15, wherein said electromechanical transducers are energized sequentially.
1 7. A method according to claim 1 5 or claim 16, wherein each of said electromechanical transducers are periodically energized and deenergized with preset times of snergization and deenergization.
1 8. An EDM apparatus having a tool assembly including at least one machining electrode positionable in a machining relationship with a workpiece in the presence of a liquid dielectric therebetween, an electrode support member carried by a spindle for securely supporting the at least one machining electrode and an end portion of the spindle proximal to the electrode support member; means for effecting a succession of electrical discharges between the at least one machining electrode and the workpiece to electroerosively remove stock from the workpiece, and machining feed means drivingly coupled with the tool assembly and/or the workpiece for relatively displacing them to advance the stock removal, whereby a cavity is progressively generated in the workpiece with a machining surface of the at least one machining electrode, wherein the apparatus comprises: a plurality of vibrator horn assemblies each individually having an electromechanical transducer and a horn member attached thereto, and individually disposable in engagement with a portion of said tool assembly in such a manner that the respective vibration output faces of the horn members are disposed in engagement with said portion at preselected different positions on the surface thereof; and power supply means for individually energizing said electromechanical transducers in the respective horn assemblies to impart mechanical vibrations to said portion at said preselected positions thereon and to cause said mechanical vibration to be transmitted through said at least one electrode, thereby vibrationally activating said machining surface uniformly over the entire area thereof.
19. An apparatus according to claim 18, wherein at least one of said horn assemblies is disposed so as to lie in a plane substantially orthogonal to a longitudinal axis of said tool assembly.
20. An apparatus according to claim 19, wherein at least two horn assemblies are disposed to lie in such a plane.
21. An apparatus according to claim 20, wherein two of said horn assemblies in said plane are disposed so as to be orientated towards each other across said longitudinal axis.
22. An apparatus according to claim 19, claim 20 or claim 21, wherein at least one of the horn assemblies is disposed so as to be orientated in a direction substantially orthogonal to said plane.
23. An apparatus according to claim 22, wherein at least two of said horn assemblies are disposed and arranged substantially parallel to one another.
24. An apparatus according to claim 22, wherein at least one of said horn assemblies is disposed so as to be orientated obliquely to said plane.
25. An apparatus according to claim 18, wherein at least one of said horn assemblies is disposed so as to be orientated substantially orthogonally to a plane orthogonal to a longitudinal axis of said tool assembly.
26. An apparatus according to claim 25, wherein at least two of said horn assemblies are disposed and arranged substantially in parallel to one another.
27. An apparatus according to claim 18, or claim 26, wherein at least one of said horn assemblies is disposed so as to be orientated obliquely to said plane.
28. An apparatus according to any one of claims 1 8 to 27, wherein said portion of the tool assembly is said electrode support member.
29. An apparatus according to claim 28, wherein said electrode support member is in the form of a circular disk coaxial with said spindle.
30. An apparatus according to claim 28 or claim 29, wherein at least two machining electrodes are securely supported by said electrode support member and spacedly arranged thereon to extend substantially parallel to one another.
31. An apparatus according to any one of claims 18 to 30, wherein said power supply means is adapted to intermittently energize at least one of said electromechanical transducers to provide from the vibration output face of said horn member a succession of time-spaced bursts of mechanical vibrations of an adjusted intensity and to permit said time-spaced bursts of mechanical vibration to be transmitted through said at least one electrode to the machining surface thereof.
32. An apparatus according to claim 31, wherein said power supply means is adapted to energize each of said electromechanical transducers simultaneously at least for a time period.
33. An apparatus according to claim 32, wherein said power supply means is adapted to energize said electromechanical transducers sequentially.
34. An apparatus according to claim 32 or claim 33, wherein said power supply means is adapted to periodically energize and deenergize each of said electromechanical transducers with predetermined times of energization and deenergization.
35. An EDM method substantially as herein described with reference to the accompanying - drawings.
36. An EDM apparatus constructed, arranged and adapted to operate substantially as herein described with reference to, and as shown in, the accompanying drawings.
37. A product made by a method according to any one of claims 1 to 17 or 35.
38. A product made with the use of an apparatus according to any one of claims 1 8 to 34 or36.
GB08211022A 1982-04-15 1982-04-15 An edm method and apparatus Expired GB2118880B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08211022A GB2118880B (en) 1982-04-15 1982-04-15 An edm method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08211022A GB2118880B (en) 1982-04-15 1982-04-15 An edm method and apparatus

Publications (2)

Publication Number Publication Date
GB2118880A true GB2118880A (en) 1983-11-09
GB2118880B GB2118880B (en) 1986-12-10

Family

ID=10529725

Family Applications (1)

Application Number Title Priority Date Filing Date
GB08211022A Expired GB2118880B (en) 1982-04-15 1982-04-15 An edm method and apparatus

Country Status (1)

Country Link
GB (1) GB2118880B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0636443A4 (en) * 1993-02-10 1995-08-09 Fanuc Ltd Die sinking electrical discharge apparatus.
EP0707916A1 (en) * 1994-10-17 1996-04-24 Matsushita Electric Industrial Co., Ltd. Electric discharge machine and method
US5773781A (en) * 1993-02-10 1998-06-30 Fanuc, Ltd. Profiling electrical discharge machining apparatus

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2032330A (en) * 1978-10-26 1980-05-08 Gen Wadsworth Brick Corp Cutter wire and cushion block assembly for a brick-cutting machine
GB2050224A (en) * 1979-06-11 1981-01-07 Inoue Japax Res Electroerosion machining with travelling wire electrode vibrated by two vibrators located one on each side of the workpiece
GB2060459A (en) * 1979-08-30 1981-05-07 Inoue Japax Res Electrical discharge machining of small deep holes
GB2066718A (en) * 1980-01-09 1981-07-15 Inoue Japax Res Machining method and apparatus
GB2068285A (en) * 1980-01-22 1981-08-12 Inoue Japax Res Electrical discharge machining method and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2032330A (en) * 1978-10-26 1980-05-08 Gen Wadsworth Brick Corp Cutter wire and cushion block assembly for a brick-cutting machine
GB2050224A (en) * 1979-06-11 1981-01-07 Inoue Japax Res Electroerosion machining with travelling wire electrode vibrated by two vibrators located one on each side of the workpiece
GB2060459A (en) * 1979-08-30 1981-05-07 Inoue Japax Res Electrical discharge machining of small deep holes
GB2066718A (en) * 1980-01-09 1981-07-15 Inoue Japax Res Machining method and apparatus
GB2068285A (en) * 1980-01-22 1981-08-12 Inoue Japax Res Electrical discharge machining method and apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0636443A4 (en) * 1993-02-10 1995-08-09 Fanuc Ltd Die sinking electrical discharge apparatus.
US5773781A (en) * 1993-02-10 1998-06-30 Fanuc, Ltd. Profiling electrical discharge machining apparatus
EP0707916A1 (en) * 1994-10-17 1996-04-24 Matsushita Electric Industrial Co., Ltd. Electric discharge machine and method
US5676860A (en) * 1994-10-17 1997-10-14 Matsushita Electric Industrial Co., Ltd. Electric discharge machine with electrode or object vibration and detection of abnormal gap condition

Also Published As

Publication number Publication date
GB2118880B (en) 1986-12-10

Similar Documents

Publication Publication Date Title
US4393292A (en) Method of and apparatus for electrical discharge machining a small and deep hole into or through a workpiece
US6835299B1 (en) Electrochemical machining method and apparatus
US4673787A (en) Electroerosion method of wire-cutting a desired contour in a workpiece
US4485286A (en) Multi-vibrator head EDM method and apparatus
US4386256A (en) Machining method and apparatus
JPH02237722A (en) Electrical discharge drilling machine and drilling method of electric conductive work piece having non-conductive surface stratum
US4301349A (en) Electrical machining apparatus for forming a three-dimensional surface contour in a workpiece
US4847463A (en) Method for the electroerosive machining of electrically slightly or non-conductive workpieces, as well as electroerosion machine for performing the method
US4379960A (en) Electrical discharge machining method and apparatus using ultrasonic waves and magnetic energy applied concurrently to the machining gap
US4417962A (en) Electroerosive machining method and apparatus with discrete metallic electrode bodies
CN119057958A (en) Ultrasonic forming group drilling machine tool and use method thereof
GB2118880A (en) An EDM method and apparatus
US4424433A (en) Method and apparatus for electrically machining a conductive workpiece with isotropic ultrasonic-waves radiation
JP2000218442A (en) Electric discharge machine and method of flushing in electric discharge machining
GB2115335A (en) Electrical discharge machining liquid contamination maintenance
US4455469A (en) Method and apparatus for EDM with laterally vibrated tool electrode
US4364802A (en) Scanning electrode vibration electrodeposition method
GB2066718A (en) Machining method and apparatus
RU2522864C2 (en) Spark-erosion piercing of holes
US4366358A (en) EDM Method and apparatus utilizing successively displaced magnetic field
US4394558A (en) EDM Method of machining workpieces with a controlled crater configuration
US3106856A (en) Support for workpiece to be subjected to vibratory energy
US4459455A (en) Method of and apparatus for controlling an EDM process with successively displaced magnetic field
FR2525512A1 (en) Electroerosion spark machining - applying several ultrasonic vibrators to electrode carrier plate
JPH02279227A (en) Electric discharge machining apparatus

Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee