GB2107240A - Producing reinforced synthetic resin pipe - Google Patents
Producing reinforced synthetic resin pipe Download PDFInfo
- Publication number
- GB2107240A GB2107240A GB08205394A GB8205394A GB2107240A GB 2107240 A GB2107240 A GB 2107240A GB 08205394 A GB08205394 A GB 08205394A GB 8205394 A GB8205394 A GB 8205394A GB 2107240 A GB2107240 A GB 2107240A
- Authority
- GB
- United Kingdom
- Prior art keywords
- core bar
- synthetic resin
- vibrating
- vertical support
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 67
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 67
- 239000012779 reinforcing material Substances 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 9
- 238000003780 insertion Methods 0.000 description 8
- 230000037431 insertion Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- PRPINYUDVPFIRX-UHFFFAOYSA-N 1-naphthaleneacetic acid Chemical compound C1=CC=C2C(CC(=O)O)=CC=CC2=C1 PRPINYUDVPFIRX-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/462—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
- B29C2791/008—Using vibrations during moulding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
A reinforced synthetic resin pipe or pole 100 is produced by winding a reinforcing material (fibres, wire or a combination thereof) about a core bar 11 suspended vertically, inserting the core bar 11 holding thereabout the preformed reinforcing material into a mold 21 into which a predetermined quantity of the liquid synthetic resin has been poured, pressing the core bar into the mold while applying vibration to the core bar or to the mold, stripping the core bar, and pipe/pole from the mold after the synthetic resin has been hardened in an oven 3, and separating the core bar from the hardening molding 100. Winding is effected by moving the core 6 or 11 vertically while fibres, wire or a combination thereof are fed from reels 12. One end of the item can be closed. <IMAGE>
Description
SPECIFICATION
Method and apparatus for producing reinforced synthetic resin pipe
The present invention relates to a method and an apparatus for producing a reinforced synthetic resin pipe, and more particularly, to a method and an apparatus for producing a synthetic resin pipe
reinforced by fiber material, wire material or combination thereof.
Conventionally, reinforced synthetic resin pipes
have been in semi-solid state around a horizontally
held core bar in multi-layers and allowing them to
harden. However, this method has a disadvantage
in producing long pipes of relatively small diameters that the core bar tends to curve to thereby make preforming operation difficult.
Therefore, the conventional method has certain
limitations in size of the products.
Accordingly, an object of the present invention
is to provide an economical method for producing
reinforced synthetic resin pipes of high quality in a
wide range of size.
Another object of the present invention is to
provide an apparatus for economically producing
reinforced synthetic rasin pipes of high quality in a
wide range of size.
A further object of the present invention is to
provide a reinforcing material preforming machine
capable of economically producing reinforced
synthetic resin pipes of high quality in a wide
range of size.
A still further object of the present invention is
to provide an apparatus for economically
producing reinforced synthetic resin pipes of high
quality in a wide range of size particularly capable
of uniformly and efficiently impregnating the
preformed reinforcing material with a liquid
synthetic resin.
A characteristic of the method and the
apparatus according to the present invention is to
obtain a reinforced synthetic resin pipe by winding
fiber material, wire material or combination
thereof (hereinafter referred to reinforcing
material) about a vertically suspended core bar for
preforming, inserting the core bar having the
preformed reinforcing material thereabout into a
mold in which a predetermined quantity of the
liquid synthetic resin has been poured, pressing
the core bar into the mold while applying vibration
to the core bar or to the mold from the beginning
of the insertion or after a predetermined length of
the core bar has been inserted into the mold,
allowing the synthetic resin to harden, stripping
the core bar from the mold, and separating the
core bar from the hardened molding of the
reinforced synthetic resin.
The preforming machine in the apparatus
according to the present invention comprises a
core bar, a holder for suspending and holding the
core bar vertically, a rotary driving mechanism for
rotating the holder, a mechanism for vertically upward and downward driving the holder and the
rotary driving mechanism as a unit, and a
reinforcing material feed guide.
While the preforming machine in the apparatus according to the present invention shows noticeable effects when used in the method for producing a reinforced synthetic resin pipe according to the present invention, the machine can be satisfactorily utilized for producing a common reinforced synthetic resin pipe.
The vibrating and pressing machine in the apparatus according to the present invention is constructed to insert the core bar having the preformed reinforcing material thereabout into the mold into which the liquid synthetic resin has been poured and to press the core bar further into the mold while applying vibration to the core bar or the mold.
While the vibrating and pressing machine in the apparatus according to the present invention shows noticeable effects when used in the method for producing a reinforced synthetic resin pipe according to the present invention, the machine can be satisfactorily employed for impregnating the conventionally preformed molding with synthetic resin.
The invention will be better understood from the following description taken in connection with the accompanying drawings in which:
Fig. 1 is a schematic illustration of the steps of the method for producing a reinforced synthetic resin pipe according to the present invention;
Fig. 2 is a schematic plan view of the steps of
Fig. 1;
Figs. 3A to 3F are schematic illustrations of the preforming steps;
Figs. 4A and 4B are fragmentary enlarged views of a part of the steps shown in Fig. 3;
Figs. 5A to 5C are fragmentary enlarged views of a part of the steps shown in Fig. 1;
Fig. 6 is a graph showing the tendency of the vibrating and pressing effect according to the present invention;
Fig. 7 is a front view of the preforming machine according to the present invention;;
Fig. 8 is a front view similar to Fig. 7, showing another operating condition;
Fig. 9 is a top view taken along the line IX-IX of Fig. 8;
Fig. 10 is a cross-sectional view taken along the line X-X of Fig. 8;
Fig. 11 is a cross-sectional view taken along the line Xl-Xl of Fig. 8;
Figs. 1 2A to 1 2E are schematic front and plan views of various shapes of reinforced synthetic resin pipes according to the present inventions;
Fig. 13 is a front view of the vibrating and pressing machine according to the present invention;
Fig. 14 is a front view similar to Fig. 13, showing another operating condition;
Fig. 1 4A shows another embodiment of the movable platform;
Fig. 15 is a top view taken along the line XV-XV of Fig. 13;
Fig. 16 is a cross-sectional view taken along the line XVl-XVl of Fig. 13;
Fig. 17 is a cross-sectional view taken along the line XVll-XVlI of Fig. 13; and
Fig. 1 8 is a front view of the movable platform taken along the line XVlIl-XVlll of Fig. 13.
The method and the apparatus according to the present invention will be described hereunder with reference to the accompanying drawings.
Figs. 1 and 2 are side and front views, respectively, schematically illustrating a series of steps and an apparatus for practicing the method according to the present invention. Although tapered pipes of reinforced synthetic resin are shown in the drawings for convenience' sake, it will be understood that the method and the apparatus according to the present invention can be applied for producing common straight pipes without taper.
Firstly in a preforming step 1, a reinforcing material 12 is preformed. In this preforming step 1, a core bar 11 is suspended vertically and is wound thereon with the reinforcing material 12 in multiple of layers while moving the core bar 11 vertically upward and downward. Detailed description of the preforming step will be made hereinunder with reference to Figs. 3 and 4.
The core bar 11 having the preformed reinforcing material thereon is transferred to a vibrating and pressing step 2 in which the core bar 11 having the preformed reinforcing material thereon is inserted into a vertically supported mold 21 into which a predetermined quantity of a liquid synthetic resin has been poured. The core bar 1 1 is pressed into the mold 21 while applying vibration to the core bar 1 1 or to the mold 21 from the beginning of the insertion or after a predetermined length of the core bar has been inserted into the mold. During this vibration and pressing step the liquid synthetic resin is uniformly impregnated to the preformed reinforcing material. Further, air bubbles formed during the inserting and pressing operation are eliminated by the vibration. Detailed description of the vibrating and pressing step will be made hereunder with reference to Figs. 5 and 6.
Then, the core bar 1 1 and the mold 21 are transferred as a unit to a hardening step 3 in which they are heated at a predetermined temperature for a predetermined length of time.
During this hardening step the preformed reinforced material impregnated with the synthetic resin is hardened and molded.
After the hardening step, the core bar 1 1 and the mold 21 are separated from each other in a stripping step 4. At this time, the hardened molding 10 remains usually attached to the core bar 1 1 or rarely attached inside the mold 21.
The molding 10 attached to the core bar 1 1 or inside the mold 21 is separated therefrom in a separating step 5. The molding 10 is transferred to a usual finishing step (not shown) in which it is finished into a product of a reinforced synthetic resin pipe 100. On the other hand, the core bar 1 1 pulled out from the molding 10 is washed, applied with a mold release agent, and returned to the preforming step 1 described above.
The mold 21 with the inserted materials completely pulled out therefrom in the stripping or the separating step is washed in a washing step 6, applied with a mold release agent, and transferred to a synthetic resin pouring step 7. The mold 21 into which a predetermined quantity of the liquid synthetic resin is poured in the pouring step 7 is returned to the vibrating and pressing step 2 described above.
The preforming step 1 will now be described in detail with reference to Figs. 1, 3 and 4. A preforming machine is satisfactory if it comprises a core bar, a holder for suspending and holding the core bar vertically, a mechanism for rotating the holder, and a mechanism for vertically upward and downward moving the holder and the rotating mechanism. A most preferred embodiment of the preforming machine will be described hereinunder in detail with reference to Figs. 7 to 11. The core bar may be a straight or tapered bar having a circular or polygonal section or a combination thereof depending upon the configuration of the required product (see Figs. 1 2A to 1 2E). At the top of the core bar are threadably fitted a plurality of rings 111 for holding the leading and the trailing ends of the reinforcing material, respectively.
At first, as shown in Fig. 3A, a suitable interval is made between the shoulder 1 1 a of the core bar 11 and the lowest ring 111 a. The leading end of the reinforcing material 12 to be wound is guided to said interval and is fastened there by tightening the ring 111 a (see Fig. 3B). Then, the core bar 1 1 is moved upward at a predetermined speed while being rotated in a predetermined direction (see
Fig. 3C). During this rotating upward movement, the core bar 1 1 is wound thereabout with the reinforcing material 12.
When the core bar 11 is moved to the upward limit, the reinforcing material 12 is wound about a projection 1 1 b at the lowest end of the core bar 1 1 as shown in Fig. 4A. Then, while continuing the rotation, the core bar 11 is moved downward at the predetermined speed to continuously wind the reinforcing material 12 about the core bar 1 1 from the lowest end thereof. With the continued downward movement of the core bar 1 1 at the predetermined speed, the reinforcing material 12 is wound as the second layer in a reversed leading angle on the reinforcing material 12 previously wound as the first layer (see Fig. 3D).
When the core bar 11 is moved to the downward limit, the reinforcing material 12 is wound about the shoulder 1 a of the core bar 1 1 or about the upper edge of the ring 111 a as shown in Fig. 3E. At this time the core bar 11 is moved upward again to continue the winding operation as shown in Fig. 3C. By repeating the upward and downward movements of the core bar 1 1 suitable times as described above the preforming of the reinforcing material in the desired thickness is accomplished.
Lastly, as shown in Fig. 3F, the reinforcing material 12 is held between the rings 111 a and 111 b and cut by a cutter 1 12. The trailing end of the reinforcing material wound about the core bar 11 remains unreleasably caught between the rings ills and 111b.
To summarize, the preforming of the reinforcing material according to the present invention is accomplished by arbitrarily selecting the number of times and the speed of upward and downward movement of the core bar and the speed of rotation thereof.
The vibrating and pressing step will now be described in detail with reference to Figs. 1, 5 and 6.
Firstly a predetermined quantity of the liquid synthetic resin is poured into the mold (see
Fig. 5A) in the synthetic resin pouring step 7 described hereinabove with reference to Fig. 1.
The quantity of the synthetic resin to be poured depends on the size of the intended product. The synthetic resin to be used is preferably thermosetting resin such, for example, as unsaturated polyester resin, epoxy resin, phenolformaldehyde resin, and polyimide resin.
Any vibrating and pressing machine is suitable for use in the present invention if it has functions of inserting the core bar 1 1 holding thereabout the preformed reinforcing material into the mold 12 into which the liquid synthetic resin has been poured, and applying vibration to the core bar 11 or to the mold 21. A most preferred embodiment of the vibrating and pressing machine will be described hereinbelow in detail with reference to
Figs. 13 to 18.
Usually, the core bar 11 is inserted smoothly into the mold 21 until the lower end thereof reaches the surface of the liquid synthetic resin poured in the mold 21, and thereafter, however, the insertion of the core bar 11 with the normal pressing load is made gradually difficult by an increasing resistance due to buoyancy and viscosity of the liquid synthetic resin.
In the method according to the present invention, therefore, vibration is applied to the core bar 1 1 or to the mold 21 when the core bar is inserted or pressed into the mold to thereby enable the core bar 11 to be inserted into the mold 21 smoothly and fully as shown in Fig. 5C.
The optimum ranges of the frequency and the amplitude of the vibration to be applied and the insertion pressure can be obtained from a number of experiments. Longitudinal vibration with respect to the axis of the core bar or the mold is more effective for the purpose than transverse vibration. If the insertion time (min.) and the insertion pressure (Kg/cm2) of the core bar are taken on the X and Y axes, respectively, the vibrating pressing effect shows a tendency to become a hyperbola with the X and Y axes as the asymtotes as shown in Fig. 6. Further, it is expected that the eccentricity of the hyperbola is smallest when the number of vibration and the amplitude are in the optimum range, becomes greater as the number of vibration and the amplitude come off said optimum range, and becomes greatest when no vibration is applied at all.
To summarize, the vibrating pressing effect not only accomplishes reduction in the insertion pressure and in the insertion time of the core bar but also accelerates uniform impregnation of the synthetic resin by the bubble eliminating function.
A hardening oven for use in the hardening step 3 is satisfactory if it has functions such as vertically suspending the core bar and the mold as a unit in the oven and transferring them.
A stripper for stripping the core bar 1 1 from the mold 21 and a separator for separating the molding 10 from the core bar 1 1 may be of conventional mechanism. Particularly in cases of tapered pipes as shown in the drawings, the stripping and the separating operations are made much easier than in straight pipes by reversing the vibrating and pressing machine as will be described hereinbelow in more detail.
The washing step 6, the synthetic resin pouring step 7 and the finishing step can utilize common conventional methods and, accordingly, there will be no need to describe these steps in detail.
The preforming machine according to the present invention will now be described with reference to Figs. 7 to 1 1. TheliThe preforming machine according to the present invention comprises the core bar 1 a holder 13 for vertically suspending and holding the core bar 11, a rotary driving mechanism 14 for rotating the holder 13, an upward and downward driving mechanism 1 5 for vertically upward and downward driving the holder 13 and the rotary driving mechanism 14 as a unit, and a feed guide 16 for guiding the reinforcing material.
The upward and downward driving mechanism 15 comprises a frame 152 erected vertically on a floor 1 51, an electric motor 153 fixed on the top of the frame 152, a thread shaft 1 54 supported vertically by the frame 152, and suitable connecting means 155, such as sprocket and chain or pulley and V-belt, for connecting the electric motor 153 and the thread shaft 154 (see
Fig. 9).
The rotary driving mechanism 14 comprises a movable platform 141 horizontally movably supported by the frame 152 and threadably engaged by the thread shaft 154, a support frame 142 fixed vertically to the movable platform 141, and an electric motor 143 fixed on the top of the support frame 142 (see Fig. 10). The movable platform 141 is preferably provided with wheels 1411 to facilitate the movement of the platform 141.
The holder 13 is vertically and rotatably supported by the support frame 142 with the upper end thereof connected directly to the electric motor 143 and the lower end thereof holding the upper end of the core bar 11 through a suitable chuck 131.
The feed guide 16 is provided at the lower end of the frame 1 52, for pulling out the reinforcing material 12 wound about a plurality of reels 17 and for winding the material about the core bar 11 (see Fig. 11). The reinforcing material winding operation will be described hereinunder in more detail.
When the core bar 11 suspended by a conveyor 8 is transferred thereby to a predetermined position directly below the preforming machine and stops as shown in Fig. 7, the electric motor 153 is actuated to move the platform 141 downward. With this downward movement of the platform 141, the holder 13 moves downward to cause the chuck 131 at the end thereof to engage and hold securely the upper end of the core bar 11. Then, the electric motor 153 is reversed to move the platform 141 upward. When the core bar 11 is moved upward to the predetermined position, the electric motor 153 is stopped. At this time, the leading end of the reinforcing material 12 is fixed to the upper end of the core bar as will be described hereinunder in fuller detail.
Then, the electric motors 143 and 153 are actuated simultaneously to move the core bar 11 upward while rotating it in a predetermined direction as shown in Fig. 8. As will be described hereinunder, the core bar 11 is repeatedly moved upward and downward as required.
For releasing the core bar 11 , the operational steps described above are rendered in the reverse order. Namely, the core bar 11 is moved downward to its lowest position and transferred onto the conveyor 8, and then released from the holding by the chuck 131.
As shown in Figs. 13 to 18, the vibrating and pressing machine according to the present invention comprises a stationary vertical support 22, a movable vertical support 23, a movable platform 24, an upward and downward driving mechanism 25, and a vibrating mechanism 26.
As best shown in Figs. 13 and 17, the movable vertical support 23 is supported movably by the stationary vertical support 22 through suitable rollers 231 and is provided at the lower end thereof with the vibrating mechanism 26. The vibrating mechanism 26 comprises a resilient support member 261 consisting of springs, fluid cylinders or the like, and a vibrating machine 262.
The resilient support member 261 supports the movable vertical support 23 at the lower end thereof, and the vibrating machine 262 is fixed on a base plate 232 provided at the lower end of the movable vertical support 23. Since the vibrating machine 262 is intended to vibrate the core bar 11 1 or the mold 21 relatively with each other, the vibrating machine 262 may be fixed on the movable platform 24 as shown in Fig. 1 4A.
The movable vertical support 23 is provided at a halfway portion thereof with a support plate 233 for supporting the mold 21. At the upper end of the support 23 is movably provided the movable platform 24 through suitable rollers 241 (see Fig. 15).
As best shown in Figs. 13 and 16, the stationary vertical support 22 is provided at a halfway portion thereof with a support plate 221 on which the upward and downward driving mechanism 25 is fixed. The upward and downward driving mechanism 25 comprises an electric motor 251, a speed changer 252 connected directly to the electric motor 251, and
a sprocket 255 connected directly to the speed changer 252. The sprocket 255 is wound thereabout with a chain 256 which is paid out through a suitable guide roller and is fixed at the intermediate portion thereof to the movable platform 24. The chain 256 further extends about an idle roller 234 and returns to the sprocket 255.
As best shown in Fig.18, the movable platform 24 is provided with a chuck 242 so that by operating a handle 2421 thereof the chuck 242 grips the top end of the core bar 11 having thereabout the preformed reinforcing material and suspends it vertically. A central shaft 2422 of the chuck 242 is supported by a frame 2424 of the movable platform 24 through two stages of series springs 2423a and 2423b. A key block 2425 fixed to the central shaft 2422 for preventing rotation thereof is keyed to the frame 2424.
The series springs 2423a and 2423b serve to generate differences in amplitude and phase of vibration between the core bar 11 and the mold 21 when the vibrating machine is operated and to relieve the shock at the time approaching the last stage of the pressing step. Spring constants of the series springs 2423a and 2423b are selected depending upon the size of the intended product.
Accordingly, these springs are easily replaceably attached. The screws and nuts are preferably provided with locking means.
In operation, the mold 21 into which a predetermined quantity of the liquid synthetic resin has been poured is set at the support plate 233 of the movable vertical support 23 and then the core bar 11 having the preformed reinforcing material thereabout is gripped and suspended vertically by the chuck 242, thus finishing the preliminary stage.
Following the preliminary stage, the electric motor 251 of the upward and downward driving mechanism 25 is actuated to rotate the sprocket 255 in a predetermined direction to thereby move the movable platform 24 downward through the chain 256 until the core bar 11 is inserted into the mold 21.
The vibrating machine 262 is actuated simultaneously with the actuation of the electric motor 251 or after a period of time sufficient to allow a predetermined length of the core bar 11 to be inserted into the mold 21. By the actuation of the vibrating machine 262 the movable vertical support 23 begins to vibrate vertically to thereby vibrate the mold 21. At this time, the core bar 11 is also vibrated, however, in different amplitude and phase from those of the mold 21.
When the core bar 11 has been completely inserted into the mold 21, the electric motor 251 and the vibrating machine 262 are stopped, the chuck 242 is released, and the movable platform 24 is moved upward to the predetermined position to wait for the next core bar to be transferred thereto. The movable platform 24 is moved upward manually, or by a balance weight (not shown), or by reversing the electric motor 251.
Since it is possible to preform a pipe with an end closed according to the present invention as seen from Figs. 4A and 4B, the preformed molding according to the present invention can be used in producing a light or electric pole without the need to close the end thereof with a cap.
According to the present invention, as evident from the foregoing description, it is possible to produce reinforced synthetic resin pipes of high quality in a wide range of size by relatively simple and economic steps.
While we have shown and described specific embodiments of our invention, it will be understood that these embodiments are merely for the purpose of illustration and description and that various other forms may be devised within the scope of our invention, as defined in the
Claims (4)
1. A method for producing a reinforced synthetic resin pipe, comprising the steps of:
suspending a core bar vertically and winding thereabout a reinforcing material for preforming;
pouring a predetermined quantity of a liquid synthetic resin into a mold;
inserting said core bar into said mold and pressing said core bar into said mold while applying vibration;
hardening said synthetic resin into a molding with said core bar inserted into said mold;
stripping said core bar from said mold; and
separating said hardened molding from said core bar or said mold.
2. A method for producing a reinforced synthetic resin pipe as set forth in Claim 1 above, in which substantially longitudinal vibration is applied to said mold.
3. A method for producing a reinforced synthetic resin pipe as set forth in Claim 1 above, in which substantially longitudinal vibration is applied to said core bar.
4. A vibrating and pressing machine for producing a reinforced synthetic resin tubular member as set forth in Claim 1, in which said movable platform is provided with a chuck for gripping the top end of said core bar and suspending it vertically, and a central shaft of said chuck is supported by said movable platform through two stages of series springs.
5, A vibrating and pressing machine for producing a reinforced synthetic resin pipe substantially as described and as illustrated in
Figures 13 - 18 of the accompanying drawings.
4. An apparatus for producing a reinforced synthetic resin pipe, comprising:
a preforming machine for winding a reinforcing material about a vertically suspended core bar to preform a molding of the reinforcing material;
a vibrating and pressing machine for inserting said core bar into a mold into which a predetermined quantity of a liquid synthetic resin and pressing said core bar into said mold while applying vibration;
a hardening oven for heating said mold with said core bar inserted therein to harden the synthetic resin;
a stripper for stripping said core bar from said mold; and
a separator for separating the hardened molding from said core bar or said mold.
5. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 4 above, in which said preforming machine comprises:
a core bar;
a holder for suspending and holding said core bar vertically;
a rotary driving mechanism for rotating said holder;
a mechanism for upward and downward moving said holder and said rotary driving mechanism as a unit; and
a feed guide for the reinforcing material.
6. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 5, in which said core bar is provided with a plurality of rings threadably engaged at the top end thereof for holding the leading and the trailing ends of the reinforcing material and with a projection at the lowest end thereof for holding the folded-up ends of the reinforcing material.
7. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 4 above, in which said vibrating and pressing machine comprises:
a stationary vertical support;
a movable vertical support movably supported by said stationary vertical support for supporting at the central portion thereof the mold;
a movable platform movably mounted on the upper end of said movable vertical support for suspending and holding the core bar vertically;
an upward and downward driving mechanism for moving said movable platform upward and downward: and
a vibrating mechanism mounted on said movable vertical support for applying vibration thereto.
8. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 7 above, in which said vibrating mechanism comprises:
a resilient support member for supporting the lower end of said movable vertical support; and
a vibrating machine fixed on a base plate provided at the lower end of said movable vertical support.
9. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 7 above, in which said vibrating mechanism comprises:
a resilient support member for supporting the lower end of said movable vertical support; and
a vibrating machine fixed on the movable platform.
10. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 7 above, in which said movable platform is provided with a chuck for gripping the top end of said core bar and suspending it vertically, and a central shaft of said chuck is supported by said movable platform through two stages of series springs.
11. An apparatus for producing a reinforced synthetic resin pipe as set forth in Claim 4, in which said preforming machine comprises:
a core bar;
a holder for suspending and holding said core bar vertically;
a rotary driving mechanism for rotating said holder;
a mechanism for upward and downward moving said holder and said rotary driving mechanism as a unit; and
a feed guide for the reinforcing material; and said vibrating and pressing machine comprises:
a stationary vertical support;
a movable vertical support movably supported by said stationary vertical support for supporting at the central portion thereof a mold;
a movable platform movably mounted on the upper end of said movable vertical support for suspending and holding the core bar vertically;
an upward and downward driving mechanism for moving said movable platform upward and downward; and
a vibrating mechanism mounted on said movable vertical support for applying vibration thereto.
12. A preforming machine for producing a reinforced synthetic resin pipe, comprising:
a core bar;
a holder for suspending and holding said core bar vertically;
a rotary driving mechanism for rotating said holder;
a mechanism for upward and downward moving said holder and said rotary driving mechanism as a unit; and
a feed guide for the reinforcing material.
13. A preforming machine for producing a reinforced synthetic resin pipe as set forth in
Claim 12 above, in which said core bar is provided with a plurality of rings threadably engaged at the top end thereof for holding the leading and the trailing ends of the reinforcing material and with a projection at the lowest end thereof for holding the folded-up ends of the reinforcing material.
14. A vibrating and pressing machine for producing a reinforced synthetic resin pipe, comprising:
a stationary vertical support:
a movable vertical support movably supported by said stationary vertical support for supporting at the central portion thereof a mold;
a movable platform movably mounted on the upper end of said movable vertical support for suspending and holding a core bar vertically;
an upward and downward driving mechanism for moving said movable platform upward and downward; and
a vibrating mechanism mounted on said movable vertical support for applying vibration thereto.
15. A vibrating and pressing machine for producing a reinforced synthetic resin pipe as set forth in Claim 14 above, in which said vibrating mechanism comprises:
a resilient support member for supporting the lower end of said movable vertical support; and
a vibrating machine fixed on a base plate provided at the lower end of said movable vertical support.
16. A vibrating and pressing machine for producing a reinforced synthetic resin pipe as set forth in Claim 14 above, in which said vibrating mechanism comprises:
a resilient support member for supporting the lower end of said movable vertical support; and
a vibrating machine fixed on said movable platform.
17. A vibrating and pressing machine for producing à reinforced synthetic resin pipe as set forth in Claim 14 above, in which said movable platform is provided with a chuck for gripping the top end of said core bar and suspending it vertically, and a central shaft of said chuck is supported by said movable platform through two stages of series springs.
New claims or amendments to claims filed on 24-5-82
Superseded claims 1-1 7 New or amended claims:~
1. A vibrating and pressing machine for producing a reinforced synthetic resin tubular member comprising: a stationary vertical support; a movable vertical support movably supported by said stationary vertical support for supporting at the central portion thereof a mold; a movable platform movably mounted on the upper end of said movable vertical support for suspending and holding a core bar vertically; an upward and downward driving mechanism for moving said movable platform upward and downward; and a vibrating mechanism mounted on said movable vertical support for applying vibration thereto.
2. A vibrating and pressing machine for producing a reinforced synthetic resin tubular member as set forth in Claim 1 , in which said vibrating mechanism comprises: a resilient support member for supporting the lower end of said movable vertical support: and a vibrating machine fixed on a base plate provided at the lower end of said movable vertical support.
3, A vibrating and pressing machine for producing a reinforced synthetic resin tubular member as set forth in Claim 1, in which said vibrating mechanism comprises: a resilient support member for supporting the lower end of said movable vertical support; and a vibrating machine fixed on said movable platform.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP53103506A JPS596212B2 (en) | 1978-08-25 | 1978-08-25 | Vibratory press-fitting device for manufacturing reinforced synthetic resin pipes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB2107240A true GB2107240A (en) | 1983-04-27 |
| GB2107240B GB2107240B (en) | 1983-09-14 |
Family
ID=14355854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB08205394A Expired GB2107240B (en) | 1978-08-25 | 1982-02-24 | Producing reinforced synthetic resin pipe |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS596212B2 (en) |
| GB (1) | GB2107240B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110962262A (en) * | 2019-12-31 | 2020-04-07 | 佛山伊之密精密橡胶机械有限公司 | A vulcanization device for casing rubber |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6218709U (en) * | 1985-07-19 | 1987-02-04 | ||
| JPS6399910U (en) * | 1986-12-19 | 1988-06-29 |
-
1978
- 1978-08-25 JP JP53103506A patent/JPS596212B2/en not_active Expired
-
1982
- 1982-02-24 GB GB08205394A patent/GB2107240B/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110962262A (en) * | 2019-12-31 | 2020-04-07 | 佛山伊之密精密橡胶机械有限公司 | A vulcanization device for casing rubber |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS596212B2 (en) | 1984-02-09 |
| GB2107240B (en) | 1983-09-14 |
| JPS5530914A (en) | 1980-03-05 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PCNP | Patent ceased through non-payment of renewal fee |