GB2039070A - Process for preparing high opacity colored images - Google Patents
Process for preparing high opacity colored images Download PDFInfo
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- GB2039070A GB2039070A GB7940944A GB7940944A GB2039070A GB 2039070 A GB2039070 A GB 2039070A GB 7940944 A GB7940944 A GB 7940944A GB 7940944 A GB7940944 A GB 7940944A GB 2039070 A GB2039070 A GB 2039070A
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- layer
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- image
- tacky
- pigmented
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Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000011230 binding agent Substances 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000000049 pigment Substances 0.000 claims abstract description 22
- 239000004014 plasticizer Substances 0.000 claims abstract description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000010030 laminating Methods 0.000 claims abstract description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 20
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 20
- -1 polyoxyethylene Polymers 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 12
- 230000005855 radiation Effects 0.000 claims description 10
- 239000005062 Polybutadiene Substances 0.000 claims description 8
- 229920002857 polybutadiene Polymers 0.000 claims description 8
- 238000012644 addition polymerization Methods 0.000 claims description 5
- 150000003254 radicals Chemical group 0.000 claims description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000003505 polymerization initiator Substances 0.000 claims description 4
- 230000001902 propagating effect Effects 0.000 claims description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- 239000000178 monomer Substances 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 description 27
- 239000004615 ingredient Substances 0.000 description 27
- 239000011248 coating agent Substances 0.000 description 16
- 238000000576 coating method Methods 0.000 description 16
- 239000000080 wetting agent Substances 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 238000003384 imaging method Methods 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 229920000126 latex Polymers 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- 239000004816 latex Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920008128 Ameripol Polymers 0.000 description 3
- 239000000908 ammonium hydroxide Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000010410 dusting Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229920005596 polymer binder Polymers 0.000 description 3
- 239000002491 polymer binding agent Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 241000168036 Populus alba Species 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OVOUKWFJRHALDD-UHFFFAOYSA-N 2-[2-(2-acetyloxyethoxy)ethoxy]ethyl acetate Chemical compound CC(=O)OCCOCCOCCOC(C)=O OVOUKWFJRHALDD-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DQFBYFPFKXHELB-UHFFFAOYSA-N Chalcone Natural products C=1C=CC=CC=1C(=O)C=CC1=CC=CC=C1 DQFBYFPFKXHELB-UHFFFAOYSA-N 0.000 description 1
- 229920008716 Darex Polymers 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 235000005513 chalcones Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001851 cinnamic acid derivatives Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000006471 dimerization reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- RTVVXRKGQRRXFJ-UHFFFAOYSA-N sodium;2-sulfobutanedioic acid Chemical compound [Na].OC(=O)CC(C(O)=O)S(O)(=O)=O RTVVXRKGQRRXFJ-UHFFFAOYSA-N 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- DQFBYFPFKXHELB-VAWYXSNFSA-N trans-chalcone Chemical compound C=1C=CC=CC=1C(=O)\C=C\C1=CC=CC=C1 DQFBYFPFKXHELB-VAWYXSNFSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/28—Processing photosensitive materials; Apparatus therefor for obtaining powder images
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
- Laminated Bodies (AREA)
Abstract
Process for preparation of high opacity colored images on a photosensitive surface which comprises bringing into surface-to- surface contact two layers (1) and (2), e.g. by laminating at elevated temperature, layer (1) being a photosensitive layer containing a plasticizer, e.g. monomer and/or added plasticizer, having tacky and nontacky image areas, and layer (2) being an adhesively supported pigment/binder layer containing 75 to 95 parts by weight pigment, e.g. TiO2, and 25 to 5 parts by weight elastomeric binder having a relatively low maximum tensile stress and a high elongation to break when cast as a film, and separating the two layers, e.g. after cooling.
Description
This invention relates to a process for preparing high opacity colored images and more particularly
to a process wherein the high opacity colored images are formed on a photosensitive layer having tacky
and nontacky image areas.
Image processes are known wherein photosensitive compositions disclosed in Chu et al., U.S.
Patent 3,649,268, are coated on a base support, exposed imagewise through an original transparency,
and imaged by dusting or toning with suitable colorants (i.e., pigments), wherein the colorant adheres to
the unpolymerized, tacky areas. It has not been possible, however, to achieve high density, opaque
images by this process since sufficient pigment loading cannot be achieved thereby. Burg et al. U.S.
3,060,025 teach another imaging method whereby the colorants are loosely bound on a separate
support and are then transferred to a tacky photopolymer image by contact of the two surfaces. The
Burg et al. invention is concerned with subsequent thermal transfer of the pigmented image and does
not teach how to form high quality, high density, opaque images directly on the imagewise exposed
photopolymer layer.
In accordance with this invention, there is provided a process for preparing high opacity, colored
images on a photosensitive surface which comprises the steps of:
(a) bringing into surface-to-surface contact two layers (1) and (2), layer (1) being a supported
photosensitive layer having imagewise tacky and nontacky image areas and containing at least one
plasticizer, layer (2) being an adhesively supported pigmented layer, the pigmented layer comprising
about 75 to 95 parts by weight of pigment and about 25 to 5 parts by weight of an elastomeric binder,
the binder, when cast as an unsupported film, having a maximum tensile stress of less than 200 psi
(14.06 kg/sq cm) and showing an elongation to break of at least 50%, and
(b) separating the pigmented layer (2) from the photosensitive layer (1) whereby the pigmented
layer fails both cohesively and adhesively thereby remaining adherent solely to the tacky image areas of
layer (1).
The process of the invention is useful with any photosensitive layer (1) that can form tacky and
nontacky image areas upon imagewise exposure. The photosensitive layer can be prepared from
positive-working or negative-working compositions that contain at least one plasticizer. Suitable
positive-working compositions are photohardenable, e.g., photopolymerizable compositions disclosed,
for example, in Chu and Cohen U.S. Patent 3,649,268, and suitable negative-working compositions are
disclosed, for example, in Abele and Grossa United States Application Serial No. 971,664, filed December21,1978.
The terms "photopolymerizable" and "photohardenable" as used herein refer to systems in which
the molecular weight of at least one component of the photosensitive layer is increased by exposure to
actinic radiation sufficiently to result in a change in the rheological and thermal behavior of the exposed
areas.
Among suitable photopolymerizable or photohardenable compositions are: (1) those in which a
photopolymerizable monomer is present alone Or in combination with a compatible binder, or (2) those
in which the photopolymerizable groups are attached to a polymer backbone which becomes activated
to light and may then cross-link by reacting with a similar group or other reactive sites on adjacent
polymer chains. In the second group of suitable photopolymerizable systems, where the monomer or
pendant photopolymerizable group is capable of addition polymerization, e.g., a vinyl monomer, the
photopolymerized chain length may involve addition of many similar units initiated by a single photochemical event.Where only dimerization of similar compounds is involved, e.g. benzophenone or
cinnamoyl compounds, the average molecular weight of the photosensitive constituent can be at best
only doubled by a single photochemical act. Where a photopolymerizable molecule has more than one
reactive site, a cross-linked network can be produced.
If either a simple monomer or monomer-polymer binder is being used, the photosensitive layer
preferably contains a free radical generating, addition polymerization initiator. The layer also contains a
plasticizing agent. Monomeric compounds may act as the plasticizer and/or a separate plasticizer
compatible with the polymeric binder, if used, can be present in the image-bearing layer. Examples of
plasticizers include: dialkyl phthalates, polyoxyethylene(4)monolaurylether, polyethylene glycol,
triethylene glycol diacetate, alkyl phosphates, etc.
Suitable free radical initiated, chain propagating, addition polymerizable, ethylenically unsaturated
compounds for use in the monomer or monomer-polymer binder photopolymerizable layers are
described in U.S. Patents 3,060,023, 3,261,686 and 3,380,831. Polymers for use in the monomer
polymer binder system and preferred free radical generating addition polymerization initiators are
described in U.S. Patent 3,060,023.
Photodimerizable materials useful in the invention are cinnamic acid esters of high-molecular
weight polyols, polymers having chalcone and benzophenone type groups, and'others disclosed in
Chapter 4 of "light-Sensitive Systems" by Jaromir Kosar published by John Wiley 8 Sons, Inc., New
York, 1965. Photopolymerizable materials capable of photocrosslinking with more than one adjacent
polymeric chain to form a network are described in U.S. Patent 3,469,982 and 3,41 8,295.
Preferred free radical generating addition polymerization initiators, activatable by actinic radiation, e.g, ultraviolet and visible radiation, are listed in U.S. Patent 3,060,023 and the other patents referred to above.
The photosensitive layer, 0.003 to 0.001 inch (0.0076 to 0.025 mm), can be present on a surface such as a polymer film, plastic, metal or sheet such as paper, whereon it adheres. The photosensitive composition can be either laminated or coated on the surface under conditions known to those skilled in the art. A known protective film such as is described in U.S. Patent 3,060,026, can be present on the photosensitive layer. The protective film, e.g., polyethylene terephthalate, polyethylene, etc., can be present during imagewise exposure but is removed prior to bringing the layer into surface-to-surface contact with pigmented layer (2).
The photopolymerizable layer is exposed to actinic radiation, generally through a process transparency, e.g., a process negative or positive (an image-bearing transparency consisting solely of substantially opaque and substantially transparent areas where the opaque areas are substantially of the same optical density, the so-called line or halftone negative or positive).
Since most of the photosensitive compositions preferred in this invention generally exhibit their maximum sensitivity in the ultraviolet range, the radiation source should furnish an effective amount of this radiation. Such sources include carbon arcs, mercury-vapor arcs, fluorescent lamps with special ultraviolet-emitting phosphors, argon glow lamps, electronic flash units and photographic flood lamps.
The amount of exposure required for satisfactory reproduction of a given photosensitive layer is a function of exposure time, type of radiation source used, and distance between the radiation source and layer surface. In general, exposure times range from 10 seconds to 10 minutes or more using standard commercial radiation sources.
The pigmented layer (2) which can be 0.0002 inch (0.005 mm) to 0.001 inch (0.025 mm) in thickness depending on the opacity and resolution requirements of the layer comprises about 75 to 95 parts by weight of pigment and about 25 to 5 parts by weight of an elastomeric binder which when cast as an unsupported film, has a maximum tensile stress of less than 200 psi (14.06 kg/sq cm) and shows an elongation to break of at least 50%, preferably at least 125%, measured byASTM D412-75.
The pigmented layer (2) should be substantially resistant to migration of the plasticizer present in the photosensitive layer (1). Preferably the pigmented layer comprises about 90 parts by weight of pigment and about 10 parts by weight of the elastomeric binder.
Pigments that can be used in the pigmented layer include those disclosed in Chu et al. U.S. Patent 3,620,726, e.g., pigmented particles having a size distribution within the range of 0.2 to 30 microns and not more than 50% of the particles are less than 1 micron equivalent spherical diameter, as defined in the patent. Other finely divided pigments known in the art can also be used.
The characteristics of the elastomeric binder are critical to the practice of the invention. The binder, when mixed with pigment, should form a flexible, cohesive and adherent layer and should be resistant to cracking, flaking, etc., during handling. The binder has elastic properties so as to form an unsupported film and yet be brittle enough to fracture imagewise during the inventive process. Useful binders are determined by measuring the tensile properties of an unsupported film made from the elastomeric binder according to the method described in ASTM D41 2-75. Elastomer binders useful in this invention, when formed into an unsupported film, possess a maximum tensile stress during the elongation to break of less than 200 psi (14.06 kg/sq cm) and an elongation to break of at least 50%, preferably 125% or more.Elastomeric binders include: poly(butadiene/styrene), preferably those wherein the butadiene component predominates, poly(butadiene/styrene)/polybutadiene, polybutadiene, and mixtures thereof, etc. The elastomeric binders are mixed in compatible solvents with pigment and are coated to form layer (2) described above.
Wetting agents, surfactants, dispersing agents and solvents of various types can be used to aid in the preparation of the pigmented layer as illustrated in the examples below. Generally, known wetting agents, surfactants, dispersing agents, etc., are present in the system in amounts up to about 1% by weight. Typically, the pigment is dispersed in water or another liquid under conditions of high shear aided by a small amount, e.g., up to about 0.15% by weight, of dispersing agent; followed by mixing with one or more suttable binders of the type described above and wetting agents prior to coating thereof.
The dispersing and mixing steps are standard procedures known to those skilled in the art as are the coating of the pigment/binder dispersion on suitable supports such as transparent films, e.g., polyesters, e.g., nonsubbed polyethylene terephthalate; polyamides, cellulosics, e.g., cellulose acetate, cellulose acetate butyrate, etc.; polyolefins, e.g., polyethylene, polypropylene, etc.
A preferred pigmented layer possesses necessary flexibility to withstand bending, without cracking during normal handling. This layer possesses both cohesive and adhesive relationships with respect to its support. The pigmented layer is brought into surface-to-surface contact, e.g., by laminating, with the tacky image-bearing layer. Lamination is accomplished at a temperature up to 11 60C. After some cooling, preferably to room temperature, the pigmented layer is separated from the image-bearing layer. The pigmented layer must fracture or break sharply in the areas corresponding to the tacky image areas of the image-bearing layer and, in addition, must separate from its support in order to leave sufficient pigment on the image surfaces to provide the necessary high opacity, e.g.,
transmission optical density greater than 0.22.The pigmented layer support thus cannot adhere more
strongly to the pigmented layer than the pigmented layer adheres to the tacky image areas.
In general, the pigmented layer is believed to be substantially incompatible with the
photosensitive layer thus preventing or slowing migration of unexposed photosensitive material and/or
plasticizer from the photosensitive layer to the pigmented layer. The layer possessing the
aforementioned properties produces images with excellent image quality (i.e., opacity, edge sharpness,
etc.). In addition, the high opacity colored images can be produced more quickly than the images of the
prior art (i.e., screen printing).
Best Mode for Carrying Out the Invention
The best mode is illustrated in Example 1 wherein a supported photosensitive layer, preferably a
photopolymerizable layer, containing tacky and nontacky image areas is brought into surface-to-surface
contact with an adhesively supported pigmented layer, containing 90 parts by weight titanium dioxide pigment and 10 parts by weight of poly(butadiene(55)/styrene(45)) binder, by larriinating at about
950C. After cooling to room temperature, the two layers are separated leaving the pigment layer
adhered solely in the tacky image areas of the photopolymerizable layer as high opacity white image.
Industrial Applicabllity The invention is useful for the preparation of signs and exhibits wherein superior opacity and edge
sharpness are required as compared to screen printing. The high opacity images can be made in any
colour, although white is preferred. It has been found that to the high opacity image can be applied
toners of different color which adhere to the rough surface of the opaque image. Generally a protective
overcoat or cover sheet is applied to the toned opaque image. in an embodiment, the opaque image,
e.g., white is applied to an opaque substrate of a different color. In another embodiment, over the
opaque image on a transparent substrate is applied a solid background color different from the opaque
image color and the image is then viewed through the transparent substrate.In still another
embodiment, the opaque image is applied to a transparent clear or transparent colored substrate. The
image is then viewable from either side. High opacity images of any color can also be formed by
applying over a white opaque image a layer of tacky photopolymer, imagewise exposing the
photopolymer layer in register with the white opaque image and then applying transparent dyes or
pigments to the tacky image areas. The reverse pigmented image retaining on the pigmented layer can
be used to form an image by adhering the layer to a tacky surface.
EXAMPLES
The following examples illustrate the invention wherein the parts and percentages are by weight.
The tensile properties of the elastomeric binders in the following examples, where possible, are
measured by the method of ASTM D41 2-75. The binders, either dispersed as latices or dissolved in
suitable solvents, are poured into 3.5 and 4.0 inches (8.89 to 10.16 cm) petri dishes and the solvent is
evaporated to yield dry thicknesses between 60 to 120 mils (N 1.52 to 3.05 mm). The films are then
dried at about 700 F (21 QC) at less than 10% relative humidity for about one week.5amples of about 0.5 inch x 3.25 inches (1.27 cm x 8.26 cm) are die cut from each film and the tensile properties are
measured on a Tensile Tester, Model TTB, Instron Engineering Co., Quincy, Massachusetts following the
above ASTM procedure and the instructions for this instrument.
EXAMPLE 1
The following ingredients are mixed to prepare a pre-dispersion for use in preparing a white
opaque layer to demonstrate the imaging system of this invention:
Ingredient Amount (g)
Distilled water 2500.0
Surfactant-25% aqueous solution (Polywet~ ND-2, anionic
oligomeric surfactant, Uniroyal
Chemical) 15.0 TiO2 (TiPure(D R931, Du Pont Co.) 2500.0
These ingredients are thoroughly blended using a high shear mixer (e.g., Cowles Dissolver, Model IVG-1, Morehouse ins., Inc., Fullerton, California), at 3000 rpm in a suitable container. A sample from
this pre-dispersion and the following ingredients are mixed to obtain a coating dispersion (48% solids).
Ingredient Amount (g)
Pre-dispersion as described above 4360.5
Surfactant as described above 26.1
Ammonium hydroxide (29%
aqueous solution) 82.4
Synthetic latex, (poly[butadiene
(55)/styrene(45)j, FR-S~ 2001, Firestone Co.), maximum tensile
stress about 53 psi (3.73 kg/sq cm),
elongation to break about 1590% 484.5
Wetting agent, 50% aq. soln. of F(CF2CF2)n~(CH2)2~S~ (CH2)2~CO2~Lit wherein n is 3, 4or5, 2.2
Total 4955.7
The ingredients are stirred together for about one hour. A sample of this final dispersion is coated on a 0.001 inch (0.025 mm) thick polyethylene terephthalate film support using a 0.002 inch (NO.051 mm) doctor knife and the resulting coating is dried.The dried opaque white coating is found to be about 0.00065 inch (0.0165 mm) thick (coating weight about 258 mg solidsldm2).
The tacky photopolymer composition similar to that described in Chu at al., U.S. Patent 3,649,268, Example 1, coated on a polyethylene terephthalate film support and having a transparent cover sheet (polyethylene terephthalate) is imagewise exposed using a nuArc~ "Flip Top" Plate Maker,
Model FT26L xenon light source. This exposure hardens the photopolymer layer in the exposed areas but leaves the unexposed areas in a tacky state. The cover sheet is then removed, and the opaque white film prepared above is laminated over the imaged photopolymer layer at about 930C. After cooling to room temperature the laminate formed is stripped apart. The opaque white Ti02-containing layer remains adhered to the tacky image areas yielding an excellent, high density white image thereon.The image is sharp and clear, no background stain (i.e., adherence to hardened photopolymer) is noted.
Additionally, the white imaging film prepared from the coating dispersion is flexible, nontacky and can be rolled up and stored without a cover sheet.
EXAMPLE 2
This is a control example illustrating a binder outside the scope of the invention. A pre-dispersion as prepared in Example 1 is mixed with the following ingredients to obtain a control coating dispersion.
Ingredient Amount (g)
Pre-dispersion described in
Example 1 180.0
Polyethylene oxide (M.W. 100,000), 10 g
in 30 g ethanol, maximum tensile
stress about 5 psi (0.35 kg/sq cm),
elongation to break about 5%. (This
material forms a poor film whose tensile
properties are difficult to measure.) 30.0
Wetting agent as described in
Example 1 4.5
The pre-dispersion and the polyethylene oxide/ethanol slurry each are prepared before combination with the wetting agent. The total coating dispersion is stirred for about one hour and is then coated as described in Example 1. The image which is formed has poor cohesive strength, halos are noted around the image areas, and background stain is also noted. In addition, the white coating dispersion is brittle and tends to flake off its support.
EXAMPLE 3
The following ingredients are mixed together to prepare a pre-dispersion.
Ingredient Amount (g)
TiO2 as described in Example 1 46.6
Methylene chloride 151.3
Wetting agents: Aerosol~ TR-70 [bis(tridecyl)ester of sodium sulfosuccinic
acid, American Cyanamid Co.] 1.4 GAFAC~ RE--610 (free acid of a
complex organic phosphate ester,
GAF Corp.) 0.7
These ingredients are placed in a suitable container and are mixed using the Cowles Dissolver described in Example 1. The following ingredients are then added to form a coating dispersion:
Ingredient Amount (g)
Mixture of 20% by weight butadiene
(60%)/styrene (40%) copolymer (Ameripol~ 1513) and 80% by weight
cis-polybutadiene (Ameripol~ Cub~221) (Ameripol is the registered trademark
of B. F.Goodrich Co.), maximum tensile
stress about 23 psi (1.62 kg/sq cm),
elongation to break greater than 2500%. 5.2
Methylene chloride 64.7
The polymeric binder is dissolved in the methylene chloride before being added to the pre-dispersion. A coating is prepared as described in Example 1 and this coating is used to prepare an image using the exposed photopolymer layer described in Example 1. An excellent image, equivalent in quality to that of
Example 1, is achieved.
EXAMPLE 4
The following ingredients are mixed together to prepare a pre-dispersion.
Ingredient Amount (g)
Quinacridone Magenta, C.l. No. 122 322.9
Dispersant (Daxad(!) 11, polym. sodium
salts of alkyl sulfonic acid, W. R. Grace
Co.) 21.4
Distilled water 1384.7
These materials are mixed for ten minutes at 3000 rpm using the Cowles Dissolver described in
Example 1. The following ingredients are then mixed to prepared three coating dispersions as follows:
Amount (g)
Ingredient Disp.-A Disp.-B Disp.-C
Pre-dispersion as described above 200.0 200.0 200.0
Surfactant described in Example 1 0.5 0.5 0.5 NH4OH (29% aq.) 1.5 1.5 1.5
Latex as described in Example 1 8.8 17.6 26.4
Wetting agent as described in Example 1 2.0 4.5 4.5
Approx. wt. % pigment 90.0 82.0 77.0
These dispersions are then coated on film supports and the coated supports are used to image tacky photopolymer images as described in Example 1.In each of the three samples an excellent, high opaciy magenta image is obtained.
EXAMPLE 5
Example 1 is repeated varying the concentration of pigment (TiO2) in the pigmented layer as shown below. Each sample is used to form an image on a tacky photopolymer image as described in
Example 1. The following results are obtained:
Sample TiO2 (%) Image Results
A 82.4 Good quality
B 91.4 Good quality
C 94.5 Fair quality, slight
chalking propensity
D 97.5 Poor quality, high
propensity to chalk
EXAMPLE 6
This is a control example illustrating binders outside the scope of the invention. Opaque white (TiO2-containing) imaging layers are prepared according to Example 2 except for the binder ingredient.
These films are used to image a photopolymer tacky image as described in Example 1. In every case, the results are inferior with a ragged or haloed image, background stain, etc. The binders used are shown below:
Max. Tensile
Stress in Elongation
Sample Binder Image Results psi (kg/sq cm) to Break (%)
A Polyvinylacetate Poor - rounded or full images ~brittle imaging layer * * B Polyvinylbutyral Pock-marked image 2549
(179.19) 125
C Cellulose acetate butyrate Fuzzy image > 1336 25
( > 93.92)
D Methyl methacrylate/ Extreme overlapping of image ** **
ethyl acrylate/methacrylic and non-image areas, brittle
acid (66/29/5) imaging layer * Too brittle to die stamp, no measurements made ** Poor film former, no measurements possible
EXAMPLE 7
The following ingredients are mixed to prepare a pre-dispersion as described in Example 1:
Ingredient Amount (g)
Distilled Water 1500.0
Surfactant as described in Example 1 9.0
TiO2 as described in Example 1 1500.0
A sample from this pre-dispersion is then mixed with the following ingredients to obtain a suitable coating dispersion::
Ingredient Amount (g)
Pre-dispersion as described above 180.0
Ammonium hydroxide (29% aq. soln.) 3.4
Synthetic latex (polybutadiene,
50% solids, FR~S(!) 272, Firestone
Co.), maximum tensile stress about
83 psi (5.83 kg/sq cm), elongation to
break about 130% 20.0 Wetting agent as described in Example 1 3.0
These ingredients are stirred and coated on a film support as described in Example 1 and further used to image a tacky photopolymer element as described in that Example. The resulting product is an excellent, high density, sharp, clear white image.
EXAMPLE 8
The pre-dispersion described in Example 7 is employed in the coating dispersion for this example which is prepared from the following ingredients:
Ingredient Amount (g)
Pre-dispersion described in Example 7 180.0
Ammonium hydroxide (29% aq. soln.) 3.4
Synthetic latex [polybutadiene (71 %)/
styrene (29%) ] , 59.5% solids, FR~S(5) 2003, Firestone Co., maximum tensile
stress about 109 psi (7.66 kisq cm),
elongation to break about 145% 20.0
Wetting agent as described in Example 1 3.0
These ingredients are mixed, coated and used to image a tacky photopolymer element as described in
Example 1. The resulting product is an excellent, high density, sharp, clear white image.
EXAMPLE 9
A negative-working photopolymer element is made according to the teaching of Abele and Grossa,
United States Application Serial No. 971,664 filed December 1978. This element comprises a 0.007 inch (0.18 mm) thick polyethylene terephthalate support sheet, a photosensitive layer of about 0.004 inch (0.10 mm) photopolymer layer, and a 0.0001 inch (0.0003 mm) polyethylene terephthalate cover sheet. This element is given an exposure for about ten minutes through an image-bearing transparency by means of the exposure device described in Example 1. The cover sheet is then removed, and a white opaque layer made according to Example 1 is laminated at about 250C to the imagewise exposed photopolymer.The laminate formed is then stripped apart leaving the Ti02-containing layer adhered to the tacky exposed image areas yielding a high density white negative image.
EXAMPLE 10
Example 8 is repeated except that the synthetic latex is polybutadiene (54%)/styrene (46%), FR-S~ 2000, Firestone Co., maximum tensile stress about 136 psi (9.56 kg/sq cm), elongation to break about 2163%. The ingredients are mixed, coated and used to image a tacky photopolymer element as described in Example 1. The resulting product is an excellent, high density, sharp, clear white image.
EXAMPLE 11
This is another control example illustrating binders outside the scope of this invention. Opaque (TiO2-containing) imaging layers are prepared according to Example 2 except for the binder which is set forth below. These films are used to image a photopolymer tacky image as described in Example 1. In every case, the results are inferior when compared to the results achieved by the invention.
Max. Tensile
Stress in psi Elongation to
Sample Binder (kg/sq cm) Break (%)
A PoIy [ styrene(90%/butadiene( 10%) ] Darex~632L, Grace
Chemical Corp. r B Polyisoprene, HartextE) 103, Firestone Co. > 322 > 1250
( > 22.64)
C Poly [ styrene(63%)/butadiene(37%) ] Naguatex~ 3755 556 970
Uniroyal Co. (39.09)
D Poly(styrene/isoprene/styrene) 86% isoprene, 14% styrene > 4t2 > 1970 Kraton~ 1107, Shell Oil Co. ( > 28.96) * Poor film former, no measurements possible
EXAMPLE 12
Two photopolymer elements similar to those described in Example 1 are prepared and exposed as described therein. The image on Sample A is developed by lamination with a white opaque film prepared as described in Example 1. The other Sample B is imaged by dusting TiO2 over the tackynontacky areas as taught in U.S. Patent 3,649,268. After imaging, both samples are covered by laminating a supported tacky photopolymer layer over the image areas, uniformly exposing to harden and removing the support. The visible transmission optical densities of both elements are measured with the following results:
Transmission Optical
Sample Density
A 0.94
B (control) 0.22
This example demonstrates that high opacity is achieved by the process of this invention but not by known dusting techniques.
Claims (10)
1. A process for preparing high opacity, colored images on a photosensitive surface which comprises the steps of:
(a) bringing into surface-to-surface contact two layers (1) and (2), layer (1) being a supported photosensitive layer having imagewise tacky and nontacky image areas and containing at least one plasticizer and layer (2) being an adhesively supported pigmented layer comprising 75 to 95 parts by weight of pigment and 25 to 5 parts by weight of an elastomeric binder, the binder, when cast as an unsupported film, having a maximum tensile stress of less than 200 psi and showing an elongation to break of at least 50%, and
(b) separating pigmented layer (2) from the photosensitive layer (1) whereby the pigmented layer fails both cohesively and adhesively thereby remaining adhered solely to the tacky image areas of layer (1).
2. A process according to claim 1 wherein the pigmented layer (2) comprises about 90 parts by
weight of pigment and about 10 parts by weight of an elastomeric binder.
3. A process according to claim 1 or 2 wherein the elastomeric binder of layer (2) is
poly(butadiene/styrene), poly(butadiene/styrene)/polybutadiene, polybutadiene or a mixture of at least
two of these.
4. A process according to any one of the preceding claims wherein the photosensitive layer (1) is a
photopolymerizable layer containing at least one free radical initiated, chain propagating, addition
polymerizable compound containing at least one terminal ethylenic group, and an addition
polymerization initiator activatable by actinic radiation.
5. A process according to any one of the preceding claims wherein the pigment is titanium dioxide.
6. A process according to any one of the preceding claims wherein the photosensitive layer
contains an additional plasticizer.
7. A process according to any one of the preceding claims wherein a plasticizer in the
photosensitive layer is polyoxyethylene (4)-monolaurylether.
8. A process according to any one of the preceding claims wherein the reverse pigmented image
remaining on layer (2) is adhered to a tacky surface.
9. A process according to any one of the preceding claims wherein layers (1) and (2) are brought
into surface-to-surface contact by laminating at a temperature up to 11 60C and are separated after
some cooling.
10. A process according to claim 1 substantially as described in any one of the Examples.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US96896378A | 1978-12-12 | 1978-12-12 | |
| US9391779A | 1979-11-13 | 1979-11-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB2039070A true GB2039070A (en) | 1980-07-30 |
| GB2039070B GB2039070B (en) | 1983-05-11 |
Family
ID=26788047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB7940944A Expired GB2039070B (en) | 1978-12-12 | 1979-11-27 | Process for preparing high opacity coloured images |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE2949462C2 (en) |
| FR (1) | FR2444287B1 (en) |
| GB (1) | GB2039070B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5399458A (en) * | 1992-08-25 | 1995-03-21 | E. I. Du Pont De Nemours And Company | Process for making images employing a toner which has a tackiness that can be increased by actinic radiation |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3625014C1 (en) * | 1986-07-24 | 1987-10-29 | Du Pont Deutschland | Process for the production of images on tonable photosensitive layers |
| DE3941493C1 (en) * | 1989-12-15 | 1991-05-02 | Du Pont De Nemours (Deutschland) Gmbh, 6380 Bad Homburg, De | |
| DE3942816A1 (en) * | 1989-12-23 | 1991-06-27 | Du Pont Deutschland | LAYER TRANSFER METHOD FOR IMAGE GENERATION AND DEVICE FOR IMPLEMENTING THE METHOD |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE596694A (en) * | 1959-11-03 | |||
| US3255002A (en) * | 1961-03-09 | 1966-06-07 | Polaroid Corp | Color photographic process and product |
| US3615435A (en) * | 1968-02-14 | 1971-10-26 | Du Pont | Photohardenable image reproduction element with integral pigmented layer and process for use |
| US3785817A (en) * | 1970-10-05 | 1974-01-15 | A Kuchta | Transfer of photopolymer images by irradiation |
| DE2660951C2 (en) * | 1975-06-03 | 1986-08-07 | E.I. Du Pont De Nemours And Co., Wilmington, Del. | Multi-layer photosensitive material |
| US4081282A (en) * | 1975-11-03 | 1978-03-28 | Seal Incorporated | Dry transfer image systems with non-light sensitive frangible layer |
-
1979
- 1979-11-27 GB GB7940944A patent/GB2039070B/en not_active Expired
- 1979-12-08 DE DE19792949462 patent/DE2949462C2/en not_active Expired
- 1979-12-11 FR FR7930339A patent/FR2444287B1/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5399458A (en) * | 1992-08-25 | 1995-03-21 | E. I. Du Pont De Nemours And Company | Process for making images employing a toner which has a tackiness that can be increased by actinic radiation |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2444287A1 (en) | 1980-07-11 |
| GB2039070B (en) | 1983-05-11 |
| DE2949462C2 (en) | 1983-09-15 |
| DE2949462A1 (en) | 1980-06-19 |
| FR2444287B1 (en) | 1986-07-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19961127 |