GB2032938A - Curable Polymer Compositions having Plastisol-type Applications - Google Patents
Curable Polymer Compositions having Plastisol-type Applications Download PDFInfo
- Publication number
- GB2032938A GB2032938A GB7936006A GB7936006A GB2032938A GB 2032938 A GB2032938 A GB 2032938A GB 7936006 A GB7936006 A GB 7936006A GB 7936006 A GB7936006 A GB 7936006A GB 2032938 A GB2032938 A GB 2032938A
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- United Kingdom
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- compositions
- weight
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- methacrylate
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- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 52
- 229920000642 polymer Polymers 0.000 title claims description 7
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 16
- 239000002952 polymeric resin Substances 0.000 claims abstract description 15
- 239000003999 initiator Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 10
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims abstract description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 6
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims abstract description 5
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims abstract description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 4
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 3
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 3
- 125000003710 aryl alkyl group Chemical group 0.000 claims abstract description 3
- 125000003118 aryl group Chemical group 0.000 claims abstract description 3
- 150000001875 compounds Chemical class 0.000 claims description 9
- -1 saturated aliphatic alcohols Chemical class 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 5
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 3
- WFSMVVDJSNMRAR-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethanol Chemical compound CCOCCOCCOCCO WFSMVVDJSNMRAR-UHFFFAOYSA-N 0.000 claims description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 claims description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 claims description 2
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 claims 2
- 239000007795 chemical reaction product Substances 0.000 claims 1
- 229920001228 polyisocyanate Polymers 0.000 claims 1
- 239000005056 polyisocyanate Substances 0.000 claims 1
- 229920001944 Plastisol Polymers 0.000 abstract description 12
- 239000004999 plastisol Substances 0.000 abstract description 12
- 239000000470 constituent Substances 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 2
- 150000003254 radicals Chemical class 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 4
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- 239000008199 coating composition Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229920006337 unsaturated polyester resin Polymers 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- RBFPEAGEJJSYCX-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CCOCCOCCOCCOC(=O)C(C)=C RBFPEAGEJJSYCX-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- ROJWTNWAEYEKMO-UHFFFAOYSA-N 2-phenylmethoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCC1=CC=CC=C1 ROJWTNWAEYEKMO-UHFFFAOYSA-N 0.000 description 1
- GNSFRPWPOGYVLO-UHFFFAOYSA-N 3-hydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCO GNSFRPWPOGYVLO-UHFFFAOYSA-N 0.000 description 1
- XOJWAAUYNWGQAU-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCCOC(=O)C(C)=C XOJWAAUYNWGQAU-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 238000006845 Michael addition reaction Methods 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 125000003262 carboxylic acid ester group Chemical group [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- ODRRERPLRXEUSY-UHFFFAOYSA-N decanedioic acid;phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O.OC(=O)CCCCCCCCC(O)=O ODRRERPLRXEUSY-UHFFFAOYSA-N 0.000 description 1
- JXCHMDATRWUOAP-UHFFFAOYSA-N diisocyanatomethylbenzene Chemical compound O=C=NC(N=C=O)C1=CC=CC=C1 JXCHMDATRWUOAP-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Chemical compound CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 125000005647 linker group Chemical group 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- SNVLJLYUUXKWOJ-UHFFFAOYSA-N methylidenecarbene Chemical compound C=[C] SNVLJLYUUXKWOJ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- GYVGXEWAOAAJEU-UHFFFAOYSA-N n,n,4-trimethylaniline Chemical compound CN(C)C1=CC=C(C)C=C1 GYVGXEWAOAAJEU-UHFFFAOYSA-N 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-N n-Decanedioic acid Natural products OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012048 reactive intermediate Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
- C08F299/04—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyesters
- C08F299/0478—Copolymers from unsaturated polyesters and low molecular monomers characterised by the monomers used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
- C08F299/026—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from the reaction products of polyepoxides and unsaturated monocarboxylic acids, their anhydrides, halogenides or esters with low molecular weight
- C08F299/028—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from the reaction products of polyepoxides and unsaturated monocarboxylic acids, their anhydrides, halogenides or esters with low molecular weight photopolymerisable compositions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
- C08F299/06—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyurethanes
- C08F299/065—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyurethanes from polyurethanes with side or terminal unsaturations
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Paints Or Removers (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
The compositions are essentially free of volatile constituents and comprise: A) 10 to 40% by weight of at least one acrylate or methacrylate of formula <IMAGE> in which R represents a hydrogen atom or a methyl group, Alk represents an alkylene group with 2 to 4 carbon atoms, n is an integer from 1 to 5 and R' represents a hydrogen atom or an alkyl, aryl, aralkyl or hydroxyalkyl group with 1 to 8 carbon atoms, B) 10 to 40% by weight of an unsaturated polymer resin having a molecular weight of at least 400, each molecule containing, per 1000 molecular weight units, at least one polymerisable carbon-carbon double bond which is activated by an adjacent carbonyl group, subject to the proviso that each molecule contains a minimum of two such carbon-carbon double bonds, C) at least 50% by weight of a finely divided, insoluble filler; and, if desired, D) at least one free radical-forming initiator. These compositions have similar applications to PVC plastisols, e.g. as coating or adhesive agents, but avoid the disadvantages associated with PVC plastisols, such as liberation of HCl at elevated temperatures. The compositions generally contain a free radical initiator when they are to be cured by heating. A process for the coating of substrates using the above compositions is described.
Description
SPECIFICATION
Curable Polymer Compositions
The invention is concerned with liquid to pasty, curable polymer compositions.
Compositions based on PVC plastisols are used in many areas of the art. These contain as principal components powdery PVC, a filler and a softener. The compositions are employed principally as covering or sealing formulations or adhesive compounds for metals. Upon heating to 1 20 to 1 800C, the PVC powder dissolves in the softener, this step being referred to as the gelling step. Upon cooling, the compositions assume a hardened condition.
Owing to their ease of processing and low costs, PVC plastisols have enjoyed widespread use despite some disadvantages. One of these disadvantages resides in the liberation of hydrogen chloride upon heating the plastisols to high temperature which can occur, for example, in the spot welding of coated sheets. Frequently, the hydrogen chloride may not be able to escape, in which case, corrosion may occur at the welding point.
German Offenlegungsschrift 2,543,542 describes PVC-free, curable compositions of a polymethacrylate resin, a softener and fillers, although they are substantially more expensive than the customary PVC plastisols.
German Patent 1,253,629 describes filler-containing, curable compositions which contain no
PVC and no softener but which preferably contain as binding agents mixtures of methyl methacrylate and its polymers. The compositions are cured by polymerisation of the methyl methacrylate. Since this monomer boils at 1 000C, curing must clearly take place below this temperature. However, at curing temperatures of e.g. 30 to 700C it is not possible to achieve curing times which are comparable to the gelling time of PVC plastisols.
It is an object of the present invention to provide heat-curable polymer compositions which can be processed and cured in a similar way to PVC plastisols, but which do not have the above-described disadvantages associated with the latter plastisols.
According to the present invention we provide curable polymer compositions comprising.
A) 10 to 40% by weight of at least one acrylate or methacrylate of formula
in which R represents a hydrogen atom or a methyl group, Alk represents an alkylene group with 2 to 4 carbon atoms, n is an integer from 1 to 5 and R' represents a hydrogen atom or an alkyl, aryl, aralkyl or hydroxyalkyl group with 1 to 8 carbon atoms,
B) 10 to 40% by weight of an unsaturated polymer resin having a molecular weight of at least 400, each molecule containing, per 1000 molecular weight units, at least one polymerisable carboncarbon double bond which is activated by an adjacent carbonyl group, subject to the proviso that each molecule contains a minimum of two such carbon-carbon double bonds;
C) at least 50% by weight of a finely divided, insoluble filler; and, if desired,
D) at least one radical-forming initiator.
An important feature of the new compositions is that they are essentially free of constituents with a boiling point lying below 1 200C. They are curable by polymerisation without loss of volatile constituents and can be hot-or cold-cured depending on the choice of initiator system. Typical processing conditions for hot-curing are heating to 100 to 1 800C for 5 to 30 minutes, whereby the heating time can be the shorter, the higher the temperature. For cold-curing there are used redox systems, at least one component of which may be added immediately before processing. After curing, the compositions are elastic to tough and are comparable with gelled PVC plastisols within wide ranges. The same applies to the adhesive properties on metal.
The new compositions have a liquid or paste-like consistency.
The acrylates and methacrylates used as component A in the compositions according to the invention generally have boiling points above 1 500C. Examples of these esters include ethyl glycol methacrylate, butyl glycol methacrylate; 2-hydroxyethyl or 2-hydroxypropyl methacrylate and ethyl triglycol acrylate or methacrylate.
The esters mentioned in A) are present in the compositions according to the invention in a homogeneous mixture with the unsaturated polymer resin B) which may be selected from a variety of condensation and addition products in which, for example, carboxylic acid ester groups, ether groups, urethane groups and various other bonding groups can be present. The molecular weight of such compounds is preferably at least 500 and advantageously 1,000 to 10,000. For every 1000 molecular weight units the unsaturated polymer resins contain at least one, preferably up to three polymerisable carbon-carbon double bonds per molecule, the said double bonds being adjacent to, and activated by, a carbonyl group, as is the case, for example, in the acyl groups derived from acrylic, methacrylic, maleic or fumaric acid.To ensure that an effective cross-linking of the resin takes place upon curing, the resins must contain at least two double bonds per molecule. These figures are to be regarded as average values if the polymer resin does not have molecular uniformity, as is frequently the case in practice.
Unsaturated polymer resins of this type may be obtained by various conventional processes.
Especially preferred examples of such resins are unsaturated polyester resins which are obtained by reacting unsaturated dicarboxylic acids. for example maleic or fumaric acid, with polyhydric alcohols such as ethylene glycol, diethylene glycol, glycerin, pentaeythritol and the like. The resins frequently contain proportions of units of saturated and aromatic dicarboxylic acids such as adipic acid, sebacic acid phthalic acid or terephthalic acid. These resins are frequently used, in practice, in admixture with styrene, but should be free of styrene in the compositions according to the invention.
A further group of unsaturated polymer resins which may be employed in the compositions according to the invention are so-called "epoxy acrylates" which are obtained by reacting polyepoxy compounds which unsaturated carboxylic acids, preferably by reaction with acrylic acid or methacrylic acid. The basic epoxy compounds are produced, for example, by condensation of polyhydric phenols, the most well-known representative of which compounds is bisphenol A, with epichlorhydrin. An unsaturated polyester resin is obtained by the addition of acrylic or methacrylic acid to the epoxy groups in the end position.
The so-called "urethane acrylates" are prepared in a similar way. Firstly polyhydroxy compounds such as glycerin, pentaerythritol or especially lower linear polyesters with terminal hydroxyl groups are reacted with an excess of di- or triisocyanates such as toluylene diisocyanate or hexamethylene diisocyanate and unsaturated carboxylic acids or their hydroxyalkyi esters are then added to the remaining isocyanate groups.
There are a number of further condensation and addition processes (for example, the Michael addition) by which unsaturated polymer resins can be produced in the above-mentioned molecular weight range. In many cases the unsaturated groups may be introduced by reaction of a reactive intermediate product with acrylic, methacrylic or maleic acid or their hydroxyalkylates. Maleic acid anhydride can also serve to incorporate unsaturated groups.
A common feature of the unsaturated polymer resins for use in the composition according to the invention is their homogeneous miscibility with the hydroxy esters or ether esters of component A according to the invention as hereinbefore defined. These two constituents can be employed in mixture ratios between 4:1 and 1:4. The consituents form medium to high-viscosity liquids but may assume a paste-like consistency upon the incorporation of fillers. The molecular weight of the unsaturated polymer resin B) can be the higher, the smaller its proportion in the binder mixture of components A and B.
At least 50% by weight of the compositions according to the invention consist of finely divided fillers insoluble in the binder mixtures of components A and B. Inorganic fillers are preferably used, such as e.g. chalk, quartz powder, kaolin, asbestos powder, mica and other mineral powders. Inorganic or organic pigments can also be used, as required.
The compositions according to the present invention which are intended for hot-curing contain a radical-forming initiator. In order to guarantee a sufficient storage stability at room temperature, an initiator which does not decompose significantly at room temperature should be employed. Initiators having half-lives at 50 to 1 600C of 1 hour to 10 minutes are preferred, for example, debenzoyl peroxide, dilauryl peroxide, cumene hydroperoxide and tert.-butyl perbenzoate. Redox systems for coldcuring consist preferably of a tertiary araliphatic amine such as e.g. N,N-dimethyl-p-toluidine or N,Nbis-2-hydroxyethyl-p-toluidine and a peroxide, especially dibenzoyl peroxide. This redox system may be added immediately before processing.However, if desired, one of the components, especially the tertiary amine, can be added upon preparation of the compound and the second component, the peroxide in the preferred case, can be added shortly before processing. The second component can also be added in mixture with a softener, a part of the resin component or of the fillers. The radicals formed from the initiator initiate the polymerisation of the hydroxy ester or ether ester component A.
The carbon-carbon double bonds of the unsaturated polymer resin are included in this polymerisation, so that a uniform binder resin is obtained.
In order to modify the properties of the compositions, various other comonomers can be used, provided that their boiling point is so high that they do not evaporate under the curing conditions and lead to an unpleasant smell. Reference can be made to monomers with acid or basic groups which in many cases bring about an improvement of adhesion to metallic substrates. Bi-functional high-boiling comonomers such as e.g. ethyiene glycol dimethacrylate can also be used as cross-linking agents, in order to reduce sensitivity towards organic solvents.
Softeners, for example phthalic acid or sebacic acid ester, preferably in quantites of 10 to 30% by weight, may be incorporated in the compositions according to the invention in order to improve the elastic properties. As in the preparation of PVC plastisols, the components may be combined in conventional mixing devices and processed into a liquid to pasty, spreadable compound.
The processing of the compositions according to the invention is analogous to that of known PVC plastisols. The compositions may be applied to substrates to be coated by dipping, spraying, pouring, knife-coating or spreading. In the case of coatings they can be applied in layer thicknesses of e.g. 0.05 to 5 mm. The most customary layer thickness is 0.1 to 0.5 mm. The compositions according to the invention are used predominantly on metallic substrates, especially on primed steel sheets. They can also be employed for the glueing of substrates or as sealing compositions for seam jointing, for example in spot welding. Favourable curing conditions generally involve heating to 100 to 2000 C, e.g.
for between 30 minutes at 1000C and 5 minutes at 1 800C.
The following Examples illustrate the present invention.
Example 1
1 mol of an epoxide resin of the composition
is reacted with 2 mol of acrylic acid. The addition product with a molecular weight of 492 is dissolved at 5% to 10% in 2-phenoxyethylacrylate. This binding agent is used to prepare a curable paste:
20 parts by weight of the binding agent
10 parts by weight of dioctyl phthalate 30-40 parts by weight of chalk
0.5 parts by weight of cumene hydroperoxide.
The paste is applied in a thickness of 0.5 to 1 mm to polished iron sheeting and is stoved for 10 minutes at 1 9O0C. A tough elastic coating with good adhesion is obtained.
Examples 2 to 4
Coating compositions are prepared according to the formulation specified in Example 1, but the binding agent contains, instead of 2-phenoxyethylacrylate, in the same quantity:
Example 2: hydroxypropyl methacrylate
Example 3: 2-benzyloxyethyl acrylate
Example 4: triethyleneglycolethylether methacrylate [CH2=C(CH3)-C0-(OC2H4)-0C2H5] The stoved coatings have about the same properties as that prepared according to Example 1.
Example 5
A urethane acrylate (molecular weight 470) of formula
prepared by the addition of 2 mol of 2-hydroxyethyl methacrylate to 1 mol of trimethyl hexamethylene diisocyanate is dissolved at 20% to 30% in 2-phenoxyethylacrylate.
A coating composition is prepared from
20 parts by weight of the above solution
10 parts by weight of dioctyl phthalate 30-40 parts by weight of filler (chalk)
0.5 parts by weight of cumene hydroperoxide.
The composition is applied in a thickness of 0.5 to 1 mm to primed steel sheeting and stoved for 10 minutes at 1 800C. A tough coating with firm adhesion is obtained.
Example 6
A coating composition is composed as follows:
10 parts by weight of a commerical styrene-free unsaturated polyester resin (synthetic resin LTH,
Chem. Werke Huls AG), molecular weight 2500, iodine number 26.7, corresponding to 2.6 double bonds per mole,
10 parts by weight of 2-phenoxyethylacrylate,
10 parts by weight of dioctyl phthalate,
3 parts by weight of soft urea resin,
40 parts by weight of chalk,
1 part by weight of 2-hydroxypropyl acrylate,
0.5 parts by weight of 1 ,4-butandiol dimethacrylate,
0.6 parts by weight of cumene hydroperoxide or
1.0 parts by weight of 50% benzoyl peroxide paste.
The composition is applied in a thickness of 0.5 to 1 mm to primed steel sheeting and is stoved for 10 minutes at 1 800C. A toughened coating with firm adhesion is obtained.
Claims (14)
1. Curable polymer compositions comprising:
A) 10 to 40% by weight of at least one acrylate or methacrylate of formula
in which R represents a hydrogen atom or a methyl group, Alk represents an alkylene group with 2 to 4 carbon atoms, n is an integer from 1 to 5 and R' represents a hydrogen atom or an alkyl, aryl, aralkyl or hydroxyalkyl group with 1 to 8 carbon atoms,
B) 10 to 40% by weight of an unsaturated polymer resin having a molecular weight of at least 400, each molecule containing, per 1000 molecular weight units, at least one polymerisable carboncarbon double bond which is activated by an adjacent carbonyl group, subject to the proviso that each molecule contains a minimum of two such carbon-carbon double bonds;
C) at least 50% by weight of a finely divided, insoluble filler;; and if desired,
D) at least one radical-forming initiator.
2. Compositions as claimed in claim 1 wherein the acrylate or methacrylate of component A) is selected from ethyl glycol methacrylate butyl glycol methacrylate, 2-hydroxyethyl and 2-hydroxypropyl methacrylate; and ethyl triglycol acrylate and methacrylate.
3. Compositions as claimed in claim 1 or claim 2 wherein the unsaturated polymer resin of component B) is selected from the reaction products of:
A) polyhydric saturated aliphatic alcohols or ether alcohols with unsaturated aliphatic dicarboxylic acids;
B) polyepoxy compounds with unsaturated monocarboxylic or dicarboxylic acids or their hydroxyalkyl esters; and
C) polyisocyanates with unsaturated monocarboxylic or dicarboxylic acids or their hydroxyalkyl esters.
4. Compositions as claimed in any of the preceding claims wherein the molecular weight of the said unsaturated polymer resin of component B) is 1,000 to 10,000.
5. Compositions as claimed in any of the preceding claims wherein the said unsaturated polymer resin of component B) contains, in each molecule, up to 3 of the said polymerisable carbon-carbon double bonds per 1000 molecular weight units.
6. Compositions as claimed in any of the preceding claims containing an initiator which is capable of forming radicals upon heating.
7. Compositions as claimed in claim 6 wherein the said initiator comprises dibenzoyl peroxide.
8. Compositions as claimed in any of the preceding claims containing a softener in an amount of up to 30% by weight.
9. Compositions as claimed in any of the preceding claims having a liquid or paste-like consistency.
10. Compositions as claimed in any of the preceding claims substantially as herein described in any of the Examples.
11. A process for the coating of a substrate which comprises applying a composition as claimed in any of the preceding claims, including the said initiator D), in the form of a coating and subsequently curing the said coating.
12. A process as claimed in claim 11 wherein the said initiator is capable of forming radicals upon heating, and curing of the said coating is effected by heating to 1000 to 2000 C.
13. A process as claimed in claim 11 or claim 12 wherein the said substrate is a metal substrate.
14. A process as claimed in claim 13 wherein the said substrate is a primed metal substrate.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19782846573 DE2846573A1 (en) | 1978-10-26 | 1978-10-26 | LIQUID TO PASTE-SHAPED, LOCKABLE PLASTIC MATERIAL |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| GB2032938A true GB2032938A (en) | 1980-05-14 |
Family
ID=6053140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB7936006A Withdrawn GB2032938A (en) | 1978-10-26 | 1979-10-17 | Curable Polymer Compositions having Plastisol-type Applications |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JPS5560512A (en) |
| DE (1) | DE2846573A1 (en) |
| GB (1) | GB2032938A (en) |
| IT (1) | IT1119187B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0124700A1 (en) * | 1983-05-04 | 1984-11-14 | Hüls Aktiengesellschaft | Transparent impact-resistant polyvinyl chloride-based moulding masses |
| EP0220648A3 (en) * | 1985-10-29 | 1989-02-08 | DeSOTO, INC. | Ultraviolet curable outer coatings for optical fiber |
| FR2634778A1 (en) * | 1988-07-09 | 1990-02-02 | Canon Kk | ADHESIVE COMPOSITION |
| EP0442953A4 (en) * | 1988-11-09 | 1991-10-30 | Elvin Merrill Bright | Optical plastics and methods for making the same |
| US5741542A (en) * | 1994-04-28 | 1998-04-21 | Minnesota Mining & Manufacturing Company | Process of making thermal free-radical cure adhesives |
| US5976690A (en) * | 1995-05-18 | 1999-11-02 | 3M Innovative Properties Company | Opaque adhesives and method therefor |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MX173523B (en) * | 1981-11-02 | 1994-03-11 | Gencorp Inc | IMPROVEMENTS IN THERMOSURING COATING COMPOSITION AND METHOD |
| EP0114117B1 (en) * | 1983-01-18 | 1986-09-24 | Loctite Corporation | Rapid cure acrylic monomer systems |
| JPS59174620A (en) * | 1983-03-23 | 1984-10-03 | Nippon Oil & Fats Co Ltd | Thermosetting resin for dispersing pigment |
| US5596036A (en) * | 1991-06-14 | 1997-01-21 | Sandoz Ltd. | Hardenable acrylic monomer compositions |
| DE4121686A1 (en) * | 1991-06-29 | 1993-01-07 | Nokia Deutschland Gmbh | METHOD FOR gluing the voice coil carrier to the diaphragm of a speaker |
| DE4237957A1 (en) * | 1991-11-15 | 1993-05-19 | Herberts Gmbh | Stone impact-resistant coating materials - contain specified unsatd. polyester, polyunsaturated reactive diluent, heat-activated radical initiator and opt. fillers, pigments, solvent etc. |
| US5712337A (en) * | 1992-06-11 | 1998-01-27 | Mbt Holding Ag | Hardenable acrylic monomer compositions |
-
1978
- 1978-10-26 DE DE19782846573 patent/DE2846573A1/en active Pending
-
1979
- 1979-09-27 IT IT68879/79A patent/IT1119187B/en active
- 1979-10-17 GB GB7936006A patent/GB2032938A/en not_active Withdrawn
- 1979-10-26 JP JP13789279A patent/JPS5560512A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0124700A1 (en) * | 1983-05-04 | 1984-11-14 | Hüls Aktiengesellschaft | Transparent impact-resistant polyvinyl chloride-based moulding masses |
| US4581414A (en) * | 1983-05-04 | 1986-04-08 | Huels Aktiengesellschaft | Transparent, impact-resistant molding compositions based on polyvinyl chloride |
| EP0220648A3 (en) * | 1985-10-29 | 1989-02-08 | DeSOTO, INC. | Ultraviolet curable outer coatings for optical fiber |
| FR2634778A1 (en) * | 1988-07-09 | 1990-02-02 | Canon Kk | ADHESIVE COMPOSITION |
| US5439956A (en) * | 1988-07-09 | 1995-08-08 | Canon Kabushiki Kaisha | Thermo-curable and ultraviolet-curable adhesive capable of high precision bonding |
| EP0442953A4 (en) * | 1988-11-09 | 1991-10-30 | Elvin Merrill Bright | Optical plastics and methods for making the same |
| US5319007A (en) * | 1988-11-09 | 1994-06-07 | Bright Elvin M | Optical plastics and methods for making the same |
| US5741542A (en) * | 1994-04-28 | 1998-04-21 | Minnesota Mining & Manufacturing Company | Process of making thermal free-radical cure adhesives |
| US5976690A (en) * | 1995-05-18 | 1999-11-02 | 3M Innovative Properties Company | Opaque adhesives and method therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2846573A1 (en) | 1980-05-08 |
| IT1119187B (en) | 1986-03-03 |
| IT7968879A0 (en) | 1979-09-27 |
| JPS5560512A (en) | 1980-05-07 |
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| Date | Code | Title | Description |
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| WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |