GB2031162A - Improvements relating to the mechanical stress grading of timber - Google Patents

Abstract

A machine for stress grading of timber comprising fixed rollers 2, 4, 6 and 8 through which timber to be tested may pass, and movable rollers 14, 16 mounted on a trolley 22. The trolley 22 is movable in a lateral direction (from left to right in Figure 1) by hydraulic means 26 in order to bias one roller 14, 16 or the other against the timber as it passes through, thus applying a bending force to the timber. Once the timber has passed through, the machine in one direction, it is reversed by sensors positioned near the fixed rollers and run back through the machine, the trolley 22, on this reverse traverse, being moved to apply the other roller 14, 16 to the timber, thus applying a bending force in the opposite direction. Sensors 34 and a load cell associated with the cylinder 26 measure the deflection and load on the timber to produce a modulus of elasticity of the span under test. <IMAGE>

Description

SPECIFICATION Improvements relating to the mechanical stress grading of timber It is known that the modulus of elasticity of timber, as measured by non-destructive means, gives a good indication of the mechanical properties of a piece of timber.

A number of methods for grading square sawn timber are known in which the modulus of elasticity is repeatedly measured as a piece of timber is passed lengthwise through a system of rollers which subject the timber to a bending stress.

In one conventional arrangement the roller system comprises two spaced abutment rollers which are engaged by one side of the piece of timber and a load roller, equidistant between the abutment rollers, which applies a deflecting load to the opposite side of the piece.

It is well known that measurements obtained by passing timber through a roller system comprising only three rollers arranged as described above do not provide sufficient information because the initialstraightness of the piece is not usually known. To overcome this difficulty machines are provided with two roller systems, arranged one after the other and through which the timber passes lengthwise in succession.

Such a machine is quite large and its cost is increased by the fact that each roller system requires its own deflection measuring system. Moreover it requires the use of two men, one to feed the timber in at one end and the other to remove the timber at the other end.

These disadvantanges are reduced and a more economical machine provided if in accordance with this invention the machine is arranged so that a piece of timber passes through it twice, once in one direction and once in the opposite direction. In this way only one measuring system is required while the machine can be operated by one man since the piece of timber is redelivered at the same end of the machine as it enters.

Thus in accordance with a first aspect of the invention there is provided a method of stress grading timber, said method comprising passing timber to be graded in a forward direction through a system of rollers whilst simultaneously causing said rollers to bend the timber in one direction, thence reversing the timber so that is passes back through the rollers in the reverse direction whilstsimul- taneously causing said rollers to bend the timber in the other direction, and monitoring the conditions under which the timber is bent so as to enable the timber to be graded.

In one form of machine for carrying out the above method, the three roller system above described is duplicated so as to provide two spaced pairs of abutment rollers and arranged centrally between them a pair of load rollers, the rollers of each pair being normally spaced apart by a distance somewhat greater than the width of the timber to be tested. The timber is bent as it passes through the roller system by one of the load rollers moving against the timber and bending it between the opposed abutment rollers. When the timber is reversed so that it passes back through the roller system in the opposite direction, the other of the load rollers moves against the timber and bends it between the other abutment rollers.

In accordance with a second aspect of the invention there is provided apparatus for the stress.

grading of timber, said apparatus comprising a series of rollers through which timber to be tested may pass, reversible drive means for moving the timber through the roller system, means for reversing the drive of said drive means after the timber has passed or almost passed through the roller system in a forward direction, means for causing said rollers to bend the timber in one direction as it passes through the roller system in the forward direction and in the opposite direction as the timber passes through the roller system in the reverse direction, and means for monitoring the conditions under which the timber is bent so as to enable the timber to be graded.

In a preferred em )oddment of the invention the roller system comp ises a minimum of six rollers arranged in two sets of three, each set comprising a pair of spaced abutment rollers and a load roller situated centrally between them, but arranged to be on the opposite side of the timber, when present.

The two sets of rollers face one another on opposite sides of the timber, when present - in other words, each abutment roller of one set has an abutment roller of the other set facing it on the opposite side of the timber, and the load roller of each set facets the load roller from the other set on the opposite side of the timber.Means ar provided whereby the pair of load rollers on the ore hand and the two pairs of abutment rollers on ihe other hand may be moved relatively to one ano her in a direction transverse to the direction of move ment of the timber under test in such a manner thatvvhile the timber is passing through the machine in one direction one of the two load rollers presses the timber against and bends it between the opposed abutment rollers whereas when the timber is passing through the machine in the opposite direction it is the other load roller and the other two abutment rollers which act to bend the timber.

In one convenient arrangement the two load rollers are mounted in a carriage which is movable in the required direction under control of a hydraulic or pneumatic actuator, while the abutment rollers are held fixed.

In an alternative an angement the axes of the load rollers are fixed while the abutment rollers are moved each by a resr ective hydraulic or pneumatic actuator transversely of the direction of movement of the timber, the extent of movement away from the path of the timber being limited by means of stops.

In both such arrangements and in order to move the timber through the machine the two load rollers may be driven while the four abutment rollers may be freely rotatable, but the reverse arrangement in which the abutment rollers are driven and the load rollers idle would be equally effective and have some advantages, but would be more costly.

Control of the movement of the timber may be effected by means of a sensor which is arranged to be effective to stop the machine when the trailing end of a piece of timber going into the machine almost reaches the leading pair of abutment rollers, and then to reverse the machine and at the same time make the necessary changes in the loading arrangements. Another sensor may be arranged to be effective to start the machine when the leading end of a piece of timber reaches the trailing pair of abutment rollers.

The manner in which the conditions of bending are monitored can vary. In one method of measurement the deflection is fixed and the load required to produce such deflection is measured while in another method the load is fixed and the deflection produced by such load is measured.

It will be appreciated that the first of the above described arrangements may readily be operated under conditions in which either the load or the deflection is fixed and the other parameter is measured, or under conditions where both parameters are measured, whereas the second abovedescribed arrangement is essentially appropriate for use where the deflection is fixed, although the extend of deflection can be altered by appropriate movement of the stops.

However both these methods of measurement as used in existing stress grading machines are defective in practice in that it is not possible under dynamic conditions to hold the parameters intended to be fixed within sufficiently close margins.

If the deflection is fixed then vibration variations in the size of the timber, and the sudden changes in load when the piece enters and leaves the rollei- system, all tend to create disturbances in deflection which are not taken into account in assessing the modulus of elasticity.

Similarly if the load is fixed then the sudden load change, vibrations caused by surface irregularities, and changes in displacement of the cylinder wiS ich applies load to the load roller, all cause variations in the load applied which are not taken into account.

According to a preferred embodiment of the present invention these difficulties are avoided by measuring continuously both the applied loac and the deflection produced by this load as a piece of timber passes through the roller system. Altei native- ly, a series of closely spaced, but discrete, measure ments of applied lond and the deflection produced by this load may be taken as a piece of timber passes through the roller system.

In one convenient arrangement a load cell is arranged to produce a signal proportional to the bending load applied bythe load roller while a probe positioned opposite the load roller is arranged to operate a linear transducer which provides a signal proportional to deflection. By combining these signals to produce a resultant which is proportional to the quotient of bending load and deflection, such resultant will be a simple function of the modulus of elasticity. In this manner a much more accurate indication of the modulus is obtained than is possible when using any of the presently available grading machines.

One form of a grading machine in accordance with this invention will now be described with reference to the accompanying drawings in which: Figure lisa plan view of the central portion of the machine, and Figure 2 is a section on the line I-I in Figure 1.

As shown the machine comprises a table 1 arranged at a convenient height on which is mounted two pairs of abutment rollers 2,4 and 6,8 respectively, these rollers being freely rotatable about fixed vertical axes. The spacing between the two pairs of abutment rollers determines the length of timber which is under test at any one moment.

Convenienty this spacing is 90 cms. but to enable longer spans to be tested, which may be required in the case of timber with large cross sectional dimen sions, the machine includes means which enables each pair of rollers to be mounted in another position on the table 1,for example where indicated at 20, 12 in respect of the rollers 2,4.

Mounted on the machine centrally between the abutment rollers 2,4 and 6,8 is a pair of load rollers 14,16 which are also rotatable about vertical axes.

These rollers are mounted on shafts 18,20 which are supported in bearings secured to a carriage 22, the carriage in turn being supported on slide rails 24 for movement transverse to the direction of movement of timber through the machine. The position of the carriage 22 is controlled by a pneumatic or hydraulic actuator 26 which is connected between the carriage and a bracket 28 fast with an extension of the table 2.

A load cell, not shown, for measuring the pressue exerted by the actuator, is conveniently arranged between the actuator and the bracket 28.

The load rollers 14, 16 are each driven in the same direction of rotation by means of an electric motor 30 via belts 32, the motor being supported from the carriage 22.

Each roller 14, 16 is formed at its lower end with a groove in which is located a deflection measuring probe 34. Each probe is upported on respective slide rails 36, 38 which are fixed with the table 1 of the machine and each probe is biassed by springs 40 towards the central axis of the machine to a limiting position in which its periphery lies flush with the periphery of its associated load roller. Outward movement of a probe from this limiting position is measured by an associated linear displacement transducer 42.

When the machine as thus far described is in its rest position with the carriage 22 positioned centralliy the inner periphery of the abutment rollers 2 and 6 and the load roller 14 and its associated probe 34, and likewise the periphery of rollers 4,8, 16 and associated probe 34, will lie on a straight line, the two lines being parallel and spaced apart by a distance somewhat greater than the maximum thick nests of a piece of timber to be graded. If now a piece of timber is positioned between the rollers and the carriage 22 is moved by the actuator 26 to the left, in the drawing, the load roller 16 will be pressed against one side of the timber while the other side will be pressed against the abutment rollers 2 and 6.

At the same time the probe 34 associated with load roller 14 will now extend proud of this roller and will be engaged by the timber. As the pressure exerted by the actuator is increased the timber will be bent about the abutment rollers 2 and 6 and the extent of the deflection will be recorded by the resulting movement of the probe. If on the other hand the actuator 26 is operated to move the carriage 22 to the right then the other load roller 14 will be effective to bend the timber about the other abutment rollers 4 and 8. If both load rollers are in rotation the timber will also be moved endwise through the machine in a direction determined by which load roller it is engaged.

During these operations the load cell associated with the actuator 26 will produce a signal which is proportional to the bending load applied to the timber while the transducer associated with the relevant probe will produce a signal which is proportional to the deflection produced by such load. These sign signals are combined to produce a resultant O (load divided by deflection) which is a measure of the modulus of elasticity of the span of timber which is being deflected at that moment in time.

To control the operations of the machine it is provided with sensors (not shown) which detect the presence of timber at particular positions in the machine. A first such sensor may be positioned just in advance of the entry pair of abutment rollers (e.g.

the rollers 2 and 4) while another such sensor may be positioned just beyond the other pair of abutment rollers (6 and 8). The two sensors together will detect the presence of a piece of timber spanning the two pairs of abutment rollers. The first sensor will detect the moment when the trailing end of the piece approaches the entry pair of rollers as the piece passes into the machine whilst the second sensor will detect the moment when the other, and now trailing, end of piece approaches the other pair of abutment rollers as the piece repasses through the machine.

The machine may be provided with a number of rollers (not shown) which rotate about horizontal axes and on which the timber is supported during its passage through the machine. Such rollers may be driven or freely rotatable as desired. The machine may also be provided with pinch rolls which operate to feed timber into the machine and remove it therefrom.

The machine will be provided with a data processing system having a number of functions as will be described below. In part the operation of such system will be controlled by a pulse generator which is operated or synchronised by the rotation of the load rollers 14, so as to provide a pulse at fixed intervals of linear motion of timber through the machine.

The cycle of operation is as follows: Before entry of a piece of timber the two lines of three rollers 2, 14,6 and 4, 16,8 are arranged so that their inner tangents are on straight lines. Pieces may freely enter the system by being dropped from above or by being projected into it by the rotation of driven horizontal rollers or pinch rolls, or by hand.

The fact that the piece has arrived in a position in which it spans the two pair of abutment rollers is detected by the two sensors and this causes the actuator 26 to move the load rollers 14, 16 on their carriage 22 in the direction which brings the forward ing feeding roller e.g. 16 and the probe 34 associated with the load rollr 14 into contact with the timber.

The pneumatic or hydraulic arrangements are such that this load roller delivers a suitable fixed nondestructive load approximately relative to the section of the timber. Since this load need not be very accurately fixed the arrangements may be simple and economical.

As the rotating load roller 16 presses the timber against the opposing abutment rollers 2 and 6 it will feed it through the machine until the trailing end passes the first wood sensor.

During passage of the timber the indicating parameter, Q, is repeatedly measured at fixed equal linear intervals, determined by the pulse generator.

It is preferably digitalised and stored in a memory register of the data processor. When the trailing end of the timber reaches the first wood sensor, this actuates a variable time delay which is so set that, just before the trailing end enters the leading abutment rollers 2, 4the load applying system reverses and presses the load roller carriage 22 in the opposite direction bringing the face of the opposite load roller 14 into contact with the opposite side of the timber and by pressing it against the other pair of abutment rollers 4,8 bends the timber in the opposite sense, bringing into action the opposite deflection probe 34. The timber is now passed in the opposite direction from that on the first pass. The indicating output 'Q' is now derived as before and passes to the data processor.At each point as the timber repasses, the data processor takes from the memory the appropriate Q data caused by the passage of that particular span on the first pass and combines it with the indicating figure obtained for the same span as it repasses in such a way that the resultant can be used as the final indicator of modulus of elasticity of that span.

This resultant is applied to one or more classifying thresholds and is thus classified or graded.

When the now trailing end of the timber passes the rollers 6, the event is detected by the second sensor, or by the fall in load from the load cell, and this actuates the return of the load roller carriage 22 to its central position The horizontal feed rollers or other means then car y the timber out of the machine.

The data processing system may incorporate a memoriwhich will retain an indication of the lowest gradinc classification of any span in a piece of timber which has passed through the measuring system The machine may include a device or devices actuates by the data processing system for marking the timber according to its grading classification.

Such devices may be operated to mark each span and/or ;o mark the timber as it leaves the machine according to the classification determined by the lowest grade span.

The improved machine may be modified in various ways. For example it could be operated by applying a fixed deflecting load to the load rollers, 14, 16 and merely measuring the deflection pro duced. In such case the load cell could be omitted with a possible saving in cost but, as pointed out above, the grading may not be so reliable.

The machine may also be modified to provide a four point loading system instead of the three point loading system described. In such case the carriage 22 will be widened and arranged to carry two spaced pairs of load rollers which are each positioned near to and at a fixed distance from the adjacent pair of abutment rollers. The actuator for moving the carriage and the associated load cell could be arranged as described while the deflection probes and associated transducers would be positioned so as to measure deflection at the centre of the span under test and possibly mounted on the carriage.

In a further modification which is appropriate where deflection is held constant and the load required to produce such deflection is measured the two load rollers of the illustrated machine are arranged on fixed axes but so that loads aplied to them can be measured by a load cell. The four abutment rollers are each movable by respective actuators in a direction transverse to the centre line of the machine, the extent of movement away from the centre line being determined by suitably positioned back stops. In use the two abutment rollers on one side of the centre line are set against their stops while a piece of timber is bent about the load roller at the same side of the centre line by suitable move mentofthe other two abutment rollers which now act as pinch rollers.The arrangement of the abutment rollers is reversed when the timber is moved through the machine in the reverse direction. By providing alternative back stops or some equivalent arrangement the degree of deflection may be varied.

In other respects this modified machine may be arranged and operated as is the machine described with reference to the drawings.

It will be appreciated that the data processing system may be varied or elaborated according to the requirements. For example it may also be arranged to determine the average grade of each span of the timber being graded and to cause the timber to be marked to indicate such grade. The system may also be arranged to display the grade of each span as measured, the grade of the weakest span and also the average grade and the system may also display the applied load and resulting deflection. The system could also include memories which may recori such data for all the pieces of timber which have be.'n graded so that suitable statistical information may be provided.

Afurtheradvantage of a machine in which both deflection and load are measured and the resulting quotient used as the control parameter is that it makes possible a very fast and accurate stress grading machine.

Claims (18)

1. A method of stress grading timber, said method comprising passing timber to be graded in a forward direction through a system of rollers whilst simultaneously causing said rollers to bend the timber in one direction, thence reversing the timber so that is passes back through the rollers in the reverse direction whilst simultaneously causing said rollers to bend the timber in the other direction, and monitoring the conditions under which the timber is bend so as to enable the timber to be graded.

2. A method as claimed in claim 1 wherein said rollers bend the timber by passing the timber across two spaced abutment rollers, and applying a bending force to the timber passing between said abutment rollers by means of a load roller positioned between the abutment rollers, and acting on the timber in such a way as to force the timber against the abutment rollers.

3. A method as claimed in claim 2 wherein the roller system comprises two spaced pairs of said abutment rollers and arranged centrally between them a pair of said load rollers, and wherein the timber on its first, forward, traverse is passed between a first of said pairs of abutment rollers, then between the load rollers and then between the second of said pair of abutment rollers, the point at which the trailing end of the timber approaches the vicinity of said first pair of rollers being sensed, whereupon the timber is stopped, reversed, and passed back through the rollers on a reverse traverse.

4. A method as claimed in either one of claims 2 or 3 further including sensing the passage of the timber as its leading edge, on the first traverse, passes beyond the trailing pair of abutment rollers and as its trailing edge, on the reverse traverse, passes into the same pair of abutment rollers.

5. A method as claimed in any one of the preceding claims wherein the conditions under which the timber is bent are monitored by measuring continuously or at spaced intervals both the load applied to bend the timber and the deflection produced by this load during passage of the timber through the roller system.

6. A method as claimed in any one of claims 1 to 4 wherein the conditions under which the timber is bent are monitored by applying a fixed load to bend the timber during its passage through the roller system and measuring the deflection produced by this load.

7. A method as claimed in any one of claims 1 to 4 wherein the conditions under which the timber is bent are monitored by bending the timber by a fixed amount during its passage through the roller system and measuring the load required to produce this amount of bending.

8. A method of stress grading as claimed in claim 1, substantially as hereinbefore described.

9. Apparatus for the stress grading of timber, said apparatus comprising a series of rollers through which timber to be tested may pass, reversible drive means for moving the timber through the roller system, means for reversing the drive of said drive means after the timber has passed or almost passed through the roller system in a forward direction, means for causing said rollers to bend the timber in one direction as it passes through the roller system in the forward direction and in the opposite direction as the timber passes through the roller system in the reverse direction, and means for monitoring the conditions under which the timber is bent so as to enable the timber to be graded.

10. Apparatus as claimed in claim 9 wherein the roller system comprises a minimum of six rollers arranged in two sets of three, each set comprising a pair of spaced abutment rollers and a load roller situated centrally between them, but arranged to be on the opposte side of the timber, when present, and wherein means are provided whereby the pair of load rollers on the one hand and the two pairs of abutment rollers on the other hand may be moved relatively to one another in a direction transverse to the direction of movement of the timber under test in such a manner that while the timber is passing through the machine in one direction one of the two load rollers presses the timber against and bends it between the opposed abutment rollers whereas when the timber is passing through the machine in the opposite direction it is the other load roller and the other two abutment rollers which act to bend the timber.

11. Apparatus as claimed in claim 10 wherein the two load rollers are mounted in a carriage which is movable in the required direction under control of a hydraulic or pneumatic actuator, while the abutment rollers are held fixed.

12. Apparatus as claimed in claim 10 wherein the axes of the load rollers are fixed while the abutment rollers are moved each by a respective hydraulic or pneumatic actuator transversely of the direcion of movement of the timber, the extent of movement away from the path of the timber being limited by means of stops.

13. Apparatus as claimed in any one of claims 10 to 12 wherein the drive means comprises means for rotating one or more ofthe rollers in said roller system.

14. Apparatus as claimed in claim 13 wherein the two load rollers tre driven, and the four abutment rollers are freely rotatable.

15. Apparatus as claimed in claim 13 wherein at least one of the abutment rollers are driven, and the load rollers are freely rotatable.

16. Apparatus as claimed in any one of claims 10 to 15 further including sensor means positioned so as to be able to cause the drive means to halt and reverse when the trailing end of the timber entering the machine approaches the vicinity of the leading pair of abutment rollers.

17. Apparatus as claimed in any one of claims 10 to 16 further including further sensor means positioned just beyond the trailing pair of abutment rollers, in the direction of the first traverse of timber through the apparatus, said further sensor being operable to detect the passage of the leading end of the timber, on the first traverse, to initiate operation of the apparatus and to detect the passage of the trailing edge of the timber, on the reverse traverse, to halt operation of the apparatus.

18. Apparatus for the stress grading of timber substantially as hereinbefore described with reference to the accompanying drawings.