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GB2073219A - Polymer surfaces for blood- contacting surfaces of a biomedical device, and methods for forming - Google Patents

Polymer surfaces for blood- contacting surfaces of a biomedical device, and methods for forming Download PDF

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GB2073219A
GB2073219A GB8105685A GB8105685A GB2073219A GB 2073219 A GB2073219 A GB 2073219A GB 8105685 A GB8105685 A GB 8105685A GB 8105685 A GB8105685 A GB 8105685A GB 2073219 A GB2073219 A GB 2073219A
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/10Block- or graft-copolymers containing polysiloxane sequences
    • C08L83/12Block- or graft-copolymers containing polysiloxane sequences containing polyether sequences
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L33/00Antithrombogenic treatment of surgical articles, e.g. sutures, catheters, prostheses, or of articles for the manipulation or conditioning of blood; Materials for such treatment
    • A61L33/06Use of macromolecular materials
    • A61L33/062Mixtures of macromolecular compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L33/00Antithrombogenic treatment of surgical articles, e.g. sutures, catheters, prostheses, or of articles for the manipulation or conditioning of blood; Materials for such treatment
    • A61L33/06Use of macromolecular materials
    • A61L33/068Use of macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/61Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/452Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences
    • C08G77/455Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences containing polyamide, polyesteramide or polyimide sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/458Block-or graft-polymers containing polysiloxane sequences containing polyurethane sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/46Block-or graft-polymers containing polysiloxane sequences containing polyether sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes

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Abstract

A polymer mixture is formed from at least 95 volume % of a base polymer and less than 5 volume % of a polymer additive including at least first and second different chains in graft or block copolymer form. The first chains are characterized by a low critical surface tension but have a tendency to exude from the mixture while the second ones lower this tendency. This polymer mixture is formed into the exposed blood- contacting surface of a biochemical devlce. A preferred additive is a block copolymer of (a) polydialkyl siloxanes and (b) a polyurethane, with the base polymer being a polyurethane.

Description

SPECIFICATION Polymer surfaces for blood-contacting surfaces of a biomedical device, and methods for forming One widely accepted hypothesis regarding blood compatibility is that it is maximized within a narrow range of surface free energies which give rise to favorable interactions with plasma proteins.
A common measurement of surface free energies is by Zisman's critical surface tension (yj. The optimum value has been found empirically to lie within the range of a Fc equal to about 20 to 30 dyne/cm., see, e.g., R. A. Baeir, Ann. N.Y. Acad.
Sci. 17,283(1977).
Common polymers (e.g. polyurethane) which provide the desired physical properties for the blood contact surfaces of biomedical devices often do not fall within this range of critical surface tensions.
Palysiloxanes are known to have a particularly low critical surface tension value and have been suggested for incorporation into polyurethanes to improve the surface characteristics of such materials. However, polysiloxane by itself is known to have a tendency to exudate from the polyurethane base polymer as illustrated in Reischl et al., U.S. Patent 3,243,475.
Polysiloxane-polyurethane block copolymers have been suggested for use to modify the surface characteristics of blood contact surfaces of devices of biomedical devices as illustrated in Nyilas U.S. Patent 3,562,352. The technique disclosed for such use includes fabricating the entire blood contact devices from such block copolymers or coating such devices with the copolymers. The block copolymers themselves have poor structural characteristics due to a high proportion of polysiloxane. On the other hand, the coated materials are particularly expensive to form as they are not processable by thermoplastic methods such as injection molding and extrusion.
The manufacture of tubing, catheters and other blood-contacting disposable devices from such materials is particularly expensive due to the necessity of employing solution fabrication techniques.
Certain experimental work has been published relating to the blending of block copolymers of polydimethylsiloxane with homopolymers of higher critical surface tensions. These materials are known to produce films with high siloxane surface concentrations. See, for example, D. G: Legrand and R. L. Gaines, Jr., Polym Prepr. 11, 442 (1970); D. W. Dwight et al., Polym Prepr. 20, (1), 702 (1979); and J. J. O'Malley, Polym Prepr.
18 (1977). However, all of these references describe the polymer blends in terms of scientific experiments without suggestion that the material would have any advantage for use in any biomedical application.
It is an object of the invention to provide a new form of polymer of low surface free energy for use as the surface of a blood-contacting medical device which is of low cost, is readiiy processed, and which is characterized by excellent engineering properties. Further objects and features of the invention will be apparent from the following description of its preferred embodiments.
In accordance with the above objects, a new technique has been provided for forming the exposed blood-contacting surface of a biomedical device or component. In one embodiment, a minor amount of a polymer additive is dispersed through the base polymer while both are fluid to form a polymer admixture. The polymer additive includes at least two different homopolymer chains, preferably in a graft or a block copolymer form.
One of the chains is of lovv surface free energy (e.g., a polysiloxane), while the other chain is characterized by an ability to reduce the tendency of this material to exudate from the base polymer.
Preferably, the base polymer and second component of the polymer additive are of the same material (e.g., polyurethane). The polymer additive serves to reduce the critical surface tension of the base polymer to render it blood compatible.
One major feature of the present invention is to provide a technique for lowering the surface free energy of a good structural polymer to convert a surface formed from such material from one which is blood incompatible to one which is blood compatible. As used herein, the term "base polymer" will refer to the polymer whose surface characteristics is so modified. Typical base polymers whose surfaces may be improved by the present technique include polyurethanes, polysulfones, polycarbonates, polyesters, polyethylene, polypropylene, polystyrene, poly(acrylonitrile-butadiene-styrene), polybutadiene, polyisoprene, styrene-butadienestyrene block copolymers, styrene-isoprenestyrene block copolymers, poly-4-rnethylpentene.
polyisobutylene, polymethyl-metllacrylate, polyvinylacetate, polyacrylonitrile, polyvinyl chloride, polyethylene terephthalate, cellulose and its esters and derivatives, and the iike.
The base polymer is of a type capable of being formed into a self-supporting structural body, a self-supporting film, or deposited as a coating onto a self-supporting body. The end use of the final product is the surface of a biomedical device or component.
Another characteristic of the base polymer is that it includes a critical surface tension (Yc) in excess of that desirable for a blood contact surface and in excess of the polymer additive to be described below which reduces its Yc value. As defined herein, Yc measurements are performed by the direct method using a contact angle meter of the Kernco or Rame-Haf, type and a series of seven solvents according to the Zisman procedure as set forth in A. W. Adamson, Physical Chemistry for Surfaces 339-357,351 (3d Ed.).
Measurements are made at room temperature using advancing angles on solvent cast films annealed at 600C for four hours. The mean contact angles are fitted to a Zisman plot using a linear regression calculator program.
In accordance with the present invention, a base polymer of the foregoing type is mixed with a polymer additive as set out below to lower its surface free energy. The polymer additive with a substantially lower Yc value than that of the base polymer is thoroughly dispersed into the base polymer while in fluid form to form a fluid polymer admixture. Thereafter, the polymer admixture is solidified and formed into the blood-contacting surface of a biomedical device or component. A suitable broad range of surface free energies of the polymer admixture is from 10 to 35 dyne/cm.
while a preferred range is from 20 to 30 dyne/cm.
An optimum range is 20-25 dyne/cm.
The polymer additive includes at least two different homopolymer chain components of different functional characteristics. One homopolymer chain, herein the "first component", has a relatively low Yc value, less than that of both the base polymer and the second component and causes reduction in the y, of the polymer admixture as set out below. Such material typically has a tendency to exudate from the base polymer in admixture.
To prevent exudation, at least a second homopolymer chain, herein the "second component", is chemically bonded to the first component in the polymer additive to lower this tendency to exudate. The second component may be selected from the group of "hard block" polymer segments useful in the preparation of thermoplastic block copolymers as set out in A. Noshay and J. E. McGrath, Block Copolymers Overview and Critical Survey (Academic Press 1977). For biomedical applications, the hard blocks are characterized by a crystalline melting point greater than about 370C and/or a glass transition temperature also greater than about 370C. This second component has a higher surface free energy than the first one. For compatibility, the second component is preferably formed of a polymer of the same type as the base copolymer.
It has been found that the homopolymer component of the additive with the lowest J'c value controls the Yc value of the entire polymer additive. Thus, for example, if the first component has a Yc value of 25 and the second component a Yc value of 35, the total Yc of the annealed additive is approximately 25.
Suitable homopolymers for the first component are those with a Pc value in the desired range to lower the value of the base polymer to that desired for blood compatibility. Thus, it is preferable that such first component be characterized by a Pc value less than 30 dyne/cm.
One particularly effective homopolymer for this purpose is a polydimethylsiloxane with a Pc on the order of 22 dyne/cm. Techniques for forming siloxane copolymers for use in the present invention are known, e.g., as described in W. Noll, Chemistry and Technology of Silicones (Academic Press,1968). Suitable first component homopolymers include other polydialkylsiloxanes, polyfluoroalkyl alkylsiloxanes, polyalkylene oxides, polyolefins, polydienes and polyfl uorocarbons.
Where the polymer admixture of the present invention is formed by mixing a preformed polymer additive of the foregoing type with base polymer, such polymer additive is suitably formed of block copolymers of alternating first and second components interlinked by chemical bonds in accordance with known techniques. For example, such block copolymers may be formed in accordance with the foregoing Noshay and McGrath publication. A suitable number of repeating units of each homopolymer of the first component is that sufficient to retain the Pc value of the homopolymer as evidenced by retention of approximately the same glass transition temperature as its pure homopolymer. Typically, this number is on the order of 5 to 10 units or more.Similarly, there should be a sufficient number of repeating units of the second component in a segment so that the polymer additive is solid at room temperature.
The preparation of block copolymers (or multipolymers) may be performed by several procedures which differ in the degree to which the structure of the resulting product may be defined.
One procedure involves the coupling of two (or more) preformed blocks which are prepared in separate reactions prior to the coupling reaction.
This procedure involves a very well defined structure if the coupling reaction precludes like blocks from reacting with themselves but only allows dissimilar blocks to couple to one another.
A slightly less well defined structure results if the two preformed blocks possess the ability (via the coupling reaction) to react with themselves as well as with the dissimilar block.
An even less well defined structure results when a single (or more) preformed block is coupled with a second block created during the coupling reaction. In this case the initial length of the preformed block is known (by virtue of the separate reaction used to prepare it) but the sequence distribution of the copolymer is not known exactly since both coupling and chain growth is possible in the reaction which produces the second block. Suitable methods of forming these and other such copolymers for use in the present invention are set out in the aforementioned Noshay and McGrath publication.
One unique specific admixture according to the present invention includes a block or graft copolymer of poly(dialkylsiloxane), specifically poly(dimethylsiloxane), as the first component and polyurethane as the second component. As used herein, the term "polyurethane" encompasses polyetherurethaneureas polyether urethanes, polyester urethanes, or any of the other known polyurethanes, e.g., as set forth in Nyilas U.S.
Patent 3,562,352 (Col. 2, line 66-Col. 3, line 37). This copolymer may be blended with any base polymer of desired physical properties. It is particularly effective for use with the same type of base polymer as the second component to provide improved compatibility.
If desired, three or more types of polymer chains may be employed in sequence so long as at least one type has a low Pc value. An excellent terpolymer additive includes a block copolymer segment of the first and second components. The second component is linked to a segment formed of specifically either polyethylene oxide or polyethylene oxide-copolypropylene oxide, herein the "hydrophilic component". In this instance, the second component is a hard block with a crystalline melting point above 37"C or a glass transition temperature above 370C. In a terpolymer of this type, the second component links the first component and the hydrophilic component.In one excellent terpolymer, the first component is a poly(dialkylsiloxane). the second component is any of a broad group including polyurethane or polyureaurethane, and the hydrophilic component is either polyethylene oxide or polyethylene oxide-copolypropylene oxide. This terpolymer provides unexpectedly superior improvement in blood compatibility for a base polymer of the desired structural characteristics, such as a hard polymer of the same type as the second component.
Other forms of linked first and second homopolymers are of the graft copolymer type.
Either the first or second copolymer may served as the substrate upon which the pendant chains of the other type of homopolymer are grafted. The mode of forming graft copolymers is well known to those skilled in the polymer field. For example, see pp. 13-23 of the aforementioned Noshay and McGrath publication. The third mechanism in Table 2-1 illustrates a backbone structure suitable for grafting a hydroxyalkyl-terminated polydimethylsiloxane (e.g., through a urethane linkage using a diisocyanate.
The ratio of first and second components in the polymer additive may vary to a considerable extent so long as there is sufficient amount of first component to reduce the Pc value and sufficient amount of second homopolymer to prevent exudation of the polymer additive. It is preferable that the polymer additive include at least about 20 volume % of the first component. A suitable ratio is from 20 to 80 volume % of the first type of component and about 20 to 80 volume % of the second type of polymer component.
The total amount of polymer additive required to reduce the Pc value of the base polymer to that desired for the polymer admixture is very low. For example, it has been found that less than 5 volume % and preferably less than 1 to 2 volume % of total polymer additive for silicone as the first component performs this function even though the first component typically comprises about half or less of the polymer additive. A suitable ratio of polymer additive to base polymers on the order of 0.00002 to 2 volume % polymer additive based on the total polymer admixture.
Experimental results have indicated that even though the polymer additive is initially mixed in bulk into the base polymer. it migrates to the surface to form an exceptionally thin (monomolecular) film which provides the desired surface characteristics. Sufficient polymer additive should be included to provide this uniform layer.
The presence of an adequate amount of polymer additive is shown by a dramatic drop in the Pc value of the polymer admixture to approximately that of the first component. While the required amount varies from system to system, it is generally less than 1 volume % of the first component based on the total polymer admixture.
It is advantageous to use such low amounts of polymer additive as large amounts of the first component can be detrimental to the physical properties of the polymer admixture.
it has been found that the required minimum amount of polymer additive may be approximated by a knowledge of the film thickness of a polymer additive monolayer and the surface area to bulk volume ratio of the fabricated material. This is based on the simplifying assumption that prior to surface saturation, essentially all of the polymer additive migrates to the surface. By simple calculation, this minimum amount may be precalculated based on this knowledge.
A number of techniques may be employed for mixing the polymer additive with the base polymer in accordance with the present invention. In one technique, both the base polymer and polymer additive are thermoplastic and are melted at elevated temperatures to perform the mixing.
Thereafter, the polymer is solidified by cooling. If desired, the bulk polymer may be simultaneously processed into the desired final form.
Alternatively, the material may be solidified for subsequent formation of the material into the desired form by thermoplastic methods such as injection molding and extrusion.
Another technique for mixing of the polymer additive and base polymer is by dissolving both of them in solvent and thereafter evaporating the solvent to form the solid product of the present invention. This product may also be subsequently processed by thermoplastic techniques if desired.
A third technique for forming the polymer admixture of the present invention is to polymerize in place with a vast excess (e.g., at least 95 volume %) of base polymer and a minor amount (e.g., no greater than 5 volume %) of a homopolymer additive of the first component type set out above. For example, low molecular weight polydimethylsiloxane having hydroxypropyl end groups is substituted for a small amount of polyetherglycol in the synthesis of a typical polyether urethane. Here the reaction product can contain enough silicone/polyurethane block copolymer to provide the desired surface characteristics. The concentration of the polymer additive would be so low that the great majority (e.g., at least 95 volume %) of the base polymer would not be linked to the additive polymer.
The polymer additive of the present invention must be thoroughly dispersed in the base polymer.
For this purpose, it is preferable that the polymer additive be thermoplastic, soluble in organic solvents, and relatively uncrosslinked.
For most biomedical applications, the base polymers of the present invention should be thermoplastic so that they may be readily processed as desired. However, there are certain applications in which the polymers may be fabricated while fluid and thereafter solidified in the form of the fabricated part which cannot again be placed into the fluid form. For example, such base polymer may comprise thermosetting systems which are cured or vulcanized immediately following dispersion of the polymer additive. Such systems may include two component polyurethanes or epoxy resin systems.
One advantageous system in accordance with the present invention comprises an admixture of a polymer additive formed of a poly(dialkylsiloxane) segment chemically bonded to a polyurethane segment (e.g., in a block or graft copolymer) and admixed with a suitable base polymer, e.g., the same type of polyurethane as in the copolymer. A particularly effective system includes a polymer additive comprising a block copolymer of about 50 weight % polydimethylsiloxane and 50 weight % polyurethane (specifically polyesterurethane) in a base polymer of polyurethane (specifically polyesterurethane). A suitable ratio is 99.9% polyester urethane base polymer and 0.1% of the block copolymer.
One mode of pretreating a base polymer to lower its surface free energy is believed to be effective with a base polymer which includes high energy end groups, specifically ones capable of hydrogen bonding or reacting with protein. In this instance, the base polymer is first fractionated to remove a lower molecular weight fraction and thereby may reduce the hydrogen bonding capacity of the remaining base polymer. Suitable techniques for accomplishing this are set out in Manfred J. R. Cantow, Polymer Fractionation, Academic Press (New York -- London 1967).
Such techniques liquid chromatography, particularly gel permeation chromatography.
It has been found that variations in processing conditions which would otherwise affect the surface free energy to a significant extent may be minimized as a factor in systems of the present invention by the use of a short heat treatment following surface formation. For example, in a system comprising a base polymer of polyether urethane and a block copolymer of polyether urethane/polyalkylsiloxane, annealing for four hours at 750C yields a Pc value approximately equal to that of pure poiysiloxane while it takes a considerably longer period of time to accomplish this objective at room temperature.
It has further been found that the polarity of the environment of formation affects the Yc value of the surface. Thus an air equilibrated surface provides a lower Pc than one which has been equilibrated in water.
The polymer admixtures of the present invention are particularly effective for use as a blood-contacting surface of a biomedical device or component. Such devices include auxiliary ventricles, intra-aortic balloons, and various types of blood pumps.
A further disclosure of the nature of the present invention is provided by the following specific examples of the practice of the invention. It should be understood that the data disclosed serve only as examples and are not intended to limit the scope of the invention.
EXAMPLE 1 A typical synthesis of Polydimethylsiloxane Polyurethane Block Copolymer.
To a 500 ml. four-necked flask equipped with stirrer, Dean and Stark trap, dropping funnel, drying tube, thermometer and inert gas inlet is placed a mixture ot 50 ml. dimethylformamide and 140 ml. of tetrahydrofuran. The mixture is heated to reflux and approximately 40 ml. tetrahydrofuran is distilled off. The reaction mixture is cooled down and 12.513 gm (0.05 mole) of methylene bis (4phenyl) isocyanate (MDI) is added to give a clear solution. From the dropping funnel 15.000 gm (0.015 mole) of 3-hydroxypropyl terminated polydimethylsiloxane (Mol. wt z: 1,000) is added dropwise. The reaction mixture is heated at 105-1 000C for 1 hour, followed by dropwise addition of 3.15 gm (0.035 mole) of 1--4, butane diol over a period of 45 minutes.The polymerization is carried out for 1 5 minutes more, cooled down and precipitated by pouring into water in a blender. The slightly yellowish polymer is washed with water and finally with ethanol; dried in a vacuum oven at 500C to afford 30-31 gm of polymer (98100%). [77] in tetrahydrofuran at 25 OC is 0.19.
EXAMPLE 2 By replacing some of the hydroxypropylterminated polydimethylsiloxane with polyethylene glycol, a polydimethylsiloxane/polyethylene oxide/polyurethane terpolymer is prepared.
EXAMPLE 3 By replacing the DMF solvent with dimethylacetamide and substituting ethylene diamine for butane diol in Example 2 a polydimethylsiloxane/polyethylene oxide/polyureaurethane terpolymer is prepared.
EXAMPLE 4 This example illustrates solution fabrication. A solution is prepared containing about 10 weight % admixture in a solvent system consisting of 90% tetrahydrofuran (voi/vol) and 10% dimethylformamide. The admixture consists of 99.9 weight % purified polyesterurethane and 0.1 weight% silicone/polyurethane block copolymer. The block copolymer consists of about 50 weight % polydimethylsiloxane and 50 weight % polyurethane from diphenylmethane diisocyanate and butane diol.
The solution is coated onto tapered stainless steel mandrels by multiple dipping. The solvent is allowed to evaporate and the film is removed from the mandrel. The resulting "balloon" is mounted on a pre-drilled catheter and is useful as a cardiac arrest device when placed in the descending aorta and inflated and deflated with CO2 in counterpulsation to the heart.
The Pc of the balloon film is 20 to 22 dyne/cm.
EXAMPLE 5 Small test tubes are coated on their inner surface with two different polymer solutions (in THF) at 10 weight % concentration. One solution consists of polyetherurethane in the solvent. The second solution consists of 90 weight % solvent, 9.9 weight % polyetherurethane and 0.1 weight % copolymer additive. The copolymer consists of about 50% polydimethyl-siloxane and 50% polyethylene oxide co-polypropylene oxide available from Petrarch Systems under the trade designation PS 072.
After solvent evaporation and about 1 6 hours equilibration in distilled water, fresh whole blood is placed in three tubes of each type.
Tubes coated with the unmodified polyetherurethane give mean whole blood clotting times of 39 minutes. Tubes coated with polyetherurethane containing the block copolymer additive give mean whole blood ctotting times greater than 70 minutes.
The Pc of the unmodified polyetherurethane is about 28 dyne/cm. The Pc of the polyetherurethane containing the block copolymer additive is about 20 dyne/cm.
EXAMPLE 6 This example illustrates thermoplastic fabrication.
A thermoplastic polyurethane is mixed in a single screw extruder at about 4000F with a block copolymer additive consisting of about 50 weight % polydimethylsiloxane and 50 weight % polyetherurethane such that the total silicone concentration of the mixture is 0.01 weight %. The admixture is extruded into the shape of tubing suitable for the transfer of blood.
The tubing has a Pc of about 21 dyne/cm after being annealed at 600C for six hours.
EXAMPLE 7 This example illustrates two component vulcanizing.
DuPont Adiprene L-1 67 polyetherurethane isocyanate terminated prepolymer is prepared according to the manufacturer's recommendations for a polyol cure, using a slight stoichiometric deficiency of butane diol/trimethylol propane mixture. While still liquid 0.1 weight % of the block copolymer additive of Example 1 is mixed with the reactants and an amine catalyst.
The resulting admixture is coated on a previously primed titanium connector and cured in an oven at 1000C.
The coated connector has a Pc of about 20 dyne/cm. and is used in contact with blood to connect a conduit to a left ventricular assist device which is used to treat low cardiac output syndrome.
EXAMPLE 8 A 4 mm tubular prosthesis was formed by coating a stainless steel mandrel with a polymer mixture consisting of 99.9 weight % poly(etherurethane urea) and 0.2 weight % polydimethylsiloxane/polyurethane block copolymer containing 50% polydimethylsiloxane, 50% polyurethane, in a dimethylacetamide solution. After solvent evaporation, the resulting tube was removed from the mandrel, extracted with distilled water at 600C for 1 6 hours, dried and annealed for 4 hours at 600 C. After ethylene oxide sterilization the tube was sutured to the carotid artery of a goat.
Using an established radiolabeled platelet technique no enhancement in platelet turnover was measured relative to a sham experiment. A similar experiment easily detects changes in platelet turnover in polyvinylchloride tubing which is known to have low blood compatibility.

Claims (46)

1. In a method of forming the exposed bloodcontacting surface of a biomedical device, or components thereof, the steps of (a) thoroughly dispersing no greater than about 5 volume % of a polymer additive throughout at least 95 volume % of a base polymer, while said polymer additive and base polymer are in fluid form, to form a polymer admixture, said polymer additive comprising a first homopolymer chain component chemically bonded to at least a second homopolymer chain component of a different type than said first component, said polymer additive being characterized by a Pc less than said base polymer and said polymer admixture being characterized by a Pc between about 10 and 35 dyne/cm.; and (b) solidifying said polymer admixture and forming it into the blood-contacting surface of a biomedical device or component thereof.
2. The method of Claim 1 in which said first component is characterized by a yc less than 30 dyne/cnn. and a tendency to exudate, and said second component lowers said tendency to exudate.
3. The method of Claim 1 in which said first component is a homopolymar selected from the group consisting of polydialkylsiloxanes, polyfluoroalkyl alkylsiloxanes, polyalkylene oxides, polyolefins, polydienes and polyfluorocarbons.
4. The method of Claim 3 in which said first component is poly(dimethylsiloxane).
5. The method of Claim 1 in which said first component is a polydialkylsiloxane, and said second component is a polyurethane.
6. The method of Claim 1 in which said second component and said base polymer are formed of the same type of homopolymer.
7. The method of Claim 11 in which said base polymer includes end groups capable of hydrogen bonding or reacting with protein, together with the step of fractionating said base polymer to remove a lower molecular weight fraction to reduce the hydrogen bonding capacity of the remaining base polymer prior to said dispersion step.
8. The method of Claim 1 together with the step of annealing said polymer admixture.
9. The method of Claim 1 in which about 0.00002 to 2 volume % polymer additive is added to said base polymer based on the total polymer admixture.
10. The method of Claim 1 in which said polymer additive comprises at least about 20 volume % of said first component.
11. The method of Claim 1 in which said polymer additive comprises about 20 to 80 volume % of said first component and about 20 to 80 volume % of said second component.
12. The method of Claim 1 in which said polymer admixture is deposited as a film onto a biomedical device or component thereof.
13. The method of Claim 1 in which said additive and base polymer are in molten form during dispersion and solidify on cooling.
14. The method of Claim 1 in which said polymer admixture is dissolved in solvent during mixing and said solvent is removed to solidify said polymer admixture.
1 5. The method of Claim 1 in which said base polymer comprises a curable thermosetting fluid polymer which is solidified by curing.
16. The method of Claim 1 in which said polymer additive comprises a linear multiblock copolymer with blocks of at least said first and second components.
17. The method of Claim 1 in which said polymer additive comprises a graft copolymer with a substrate formed of said first component and pendant chains formed of said second component.
18. The method of Claim 1 in which said polymer additive comprises a graft copolymer with a substrate formed of said second component and pendant chains formed of said first component.
19. A method of forming a polymer of low surface free energy comprising the steps of (a) reacting about 0.0002 to 2 volume % of a homopolymer additive with at least 98 volume % of a base polymer, while said homopolymer additive and base polymer are in fluid form to form a fluid polymer admixture of at least 95 volume % pure base polymer and no greater than 5 volume % of a copolymer of said base polymer and said homopolymer additive, and (b) solidifying said polymer admixture, said additive polymer being characterized by a Pc less than said base polymer and said polymer admixture being characterized by a Yc between about 10 and 35 dyne/cm.
20. The method of Claim 19 in which said polymer admixture is formed into the bloodcontacting surface of a biomedical device or component thereof.
21. A biomedical device or component of the same, including a blood-compatible, bloodcontacting surface formed of a polymer admixture comprising at least 95 volume % of a base polymer and no greater than 5 volume % of a polymer additive comprising a first homopolymer chain component chemically bonded to at least a second homopolymer chain component of a different type than said first component, said polymer additive being dispersed throughout said base polymer and being characterized by a yc less than said base polymer, said polymer admixture being characterized by a Pc between about 10 and 35 dyne/cm.
22. The biomedical device of Claim 21 in which said first component is characterized by a Pc less than 30 dyne/cm. and a tendency to exudate, and said second component lowers said tendency to exudate.
23. The biomedical device of Claim 21 in which said first component is a homopolymer selected from the group consisting of polydialkylsiloxanes, polyfluoroalkyl alkylsiloxanes, polyalkylene oxides, polyolefins, polydienes and polyfluorocarbons.
24. The biomedical device of Claim 21 in which said first component is poly(dimethylsiloxane).
25. The biomedical device of Claim 21 in which said first component is a polydialkylsiloxane and said second component is a polyurethane.
26. The biomedical device of Claim 21 characterized by blood compatibility in the form of a blood contact device or component thereof.
27. The biomedical device of Claim 21 characterized by blood compatibility in the form of a blood contact layer adhered to the surface of a blood contact device.
28. The biomedical device of Claim 21 in which a portion of said polymer additive is in the form of a continuous layer on the surface of a blood contact device.
29. The biomedical device of Claim 21 in which a portion of said polymer additive comprises a linear multi-block copolymer with blocks of at least said first and second component on the surface df a blood contact device.
30. The biomedical device of Claim 21 in which a portion of said polymer additive comprises a graft copolymer with a substrate formed of said first component and pendant chains formed of said second component on the surface of a blood contact device.
31.The biomedical device of Claim 21 in which a portion of said polymer additive comprises a graft copolymer with a substrate formed of said second component and pendant chains formed of said second component on the surface of a blood contact device.
32. In a method of forming a polymer admixture of low surface free energy from a base polymer and polymer additive wherein said base polymer includes end groups capable of hydrogen bonding or reacting with protein, the steps of (a) fractionating a base polymer to remove a lower molecular weight fraction to reduce the YG of the remaining base polymer, (b) thoroughly dispersing no greater than about 5 volume % of a polymer additive throughout at least 95 volume % of a base polymer, while said polymer additive and base polymer are in fluid form, to form a polymer admixture, said polymer additive comprising a first homopolymer chain component chemically bonded to at least a second homopolymer chain component of a different type than said first component, said polymer additive being characterized by a yc less than said base polymer and said polymer admixture being characterized by a Pc between about 10 and 35 dyne/cm.; and (c) solidifying said polymer admixture.
33. A blood-compatible polymer admixture comprising at least 95 volume % of a base polymer and no greater than 5 volume % of a polymer additive comprising a poly(dialkylsiloxane) segment chemically bonded to a polyurethane segment, said polymer additive being dispersed through said base polymer and being characterized by a yc less than said base polymer, said polymer admixture being characterized by a Pc between about 10 and 35 dyne/cm.
34. The polymer admixture of Claim 33 in the form of the blood contacting surface of a biomedical device or component.
35. The polymer admixture of Claim 33 in which said polymer additive is a graft copolymer.
36. The polymer admixture of Claim 33 in which said polymer additive is a block copolymer.
37. The polymer admixture of Claim 33 in which said base polymer is a polyurethane.
38. In a method of forming a blood-compatible polymer admixture, the steps of (a) thoroughly dispersing no greater than about 5 volume % of a polymer additive throughout at least 95 volume % of a base polymer, while said polymer additive and base polymer are in fluid form, to form a polymer admixture, said polymer additive comprising a poly(dialkylsiloxane) segment component chemically bonded to a polyurethane segment, said polymer additive being characterized by a Pc less than said base polymer and said polymer admixture being characterized by a Pc between about 10 and 35 dyne/cm.; and (b) solidifying said polymer admixture.
39. A blood-compatible polymer solid at 370C comprising a block polymer including a sequence of block segments represented by the formula [A] [B] [C], in which A is a poly(alkylsiloxane), B is a hard block polymer segment with a crystalline melting point above 370C or a glass transition temperature above 370C, and C is a hydrophilic polymer selected from the group consisting of polyethylene oxide and polyethylene oxidecopolypropylene oxide.
40. The polymer of Claim 39 blended with a blood-incompatible base polymer in the ratio of at least 95 volume % base polymer and no greater than 5 volume % polymer additive.
41. A method of forming the exposed bloodcontacting surface of a biomedical device, or components thereof substantially as hereinbefore described.
42. A method of forming a polymer of low surface free energy substantially as hereinbefore described.
43. A biomedical device or component of a biomedical device substantially as hereinbefore described.
44. A method of forming a polymer admixture of low surface free energy substantially as hereinbefore described.
45. A blood-compatible polymer admixture substantially as hereinbefore described.
46. A blood-compatible polymer substantially as hereinbefore described.
GB8105685A 1980-02-29 1981-02-23 Polymer surfaces for blood-contacting surfaces of a biomedical device and methods for forming Expired GB2073219B (en)

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EP0338819A3 (en) * 1988-04-22 1990-02-21 Dow Corning Corporation Matrix for transdermal drug release
EP0338820A3 (en) * 1988-04-22 1990-04-04 Dow Corning Corporation Heat sealable membrane for transdermal drug release
EP0183790B1 (en) * 1984-05-21 1991-09-11 Th. Goldschmidt AG Moisture vapor permeable materials containing segmented block multipolymer
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US4675361A (en) * 1980-02-29 1987-06-23 Thoratec Laboratories Corp. Polymer systems suitable for blood-contacting surfaces of a biomedical device, and methods for forming
US4861830A (en) * 1980-02-29 1989-08-29 Th. Goldschmidt Ag Polymer systems suitable for blood-contacting surfaces of a biomedical device, and methods for forming
US4528343A (en) * 1981-06-22 1985-07-09 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Antithrombogenic elastomer, molded products of the same, and a process for manufacturing the same
US4623347A (en) * 1981-06-22 1986-11-18 Kanegafuchi Kagaku Kogyo Kabushiki Kaisha Antithrombogenic elastomer products
EP0072341A1 (en) * 1981-07-28 1983-02-16 Wilfried Dr.-Ing. Lemm Process for producing polyurethane objects enriched in certain surface areas with polydimethyl siloxane
FR2523588A1 (en) * 1982-03-17 1983-09-23 Nippon Zeon Co STABLE POLYMERIC EMULSION CAPABLE OF PRODUCING NON-THROMBOGENIC SURFACE AND PROCESS FOR PRODUCING THE SAME
EP0183790B1 (en) * 1984-05-21 1991-09-11 Th. Goldschmidt AG Moisture vapor permeable materials containing segmented block multipolymer
US5221724A (en) * 1987-08-12 1993-06-22 Wisconsin Alumni Research Foundation Polysiloxane polyurea urethanes
EP0338820A3 (en) * 1988-04-22 1990-04-04 Dow Corning Corporation Heat sealable membrane for transdermal drug release
EP0338819A3 (en) * 1988-04-22 1990-02-21 Dow Corning Corporation Matrix for transdermal drug release
EP0407834A3 (en) * 1989-07-05 1992-01-15 Hanse Chemie Gmbh Polysiloxane dispersions, process for their preparation and use thereof
US5428123A (en) * 1992-04-24 1995-06-27 The Polymer Technology Group Copolymers and non-porous, semi-permeable membrane thereof and its use for permeating molecules of predetermined molecular weight range
EP0637323B1 (en) * 1992-04-24 1998-08-19 The Polymer Technology Group, Inc. Copolymers and non-porous, semi-permeable membrane thereof and its use for permeating molecules of predetermined molecular weight range
US6313254B1 (en) 1996-09-23 2001-11-06 Cardiac Crc Nominees Pty Ltd Polysiloxane-containing polyurethane elastomeric compositions
US6627724B2 (en) 1996-09-23 2003-09-30 Aortech Biomaterials Pty Ltd Polysiloxane-containing polyurethane elastomeric compositions
EP1051990A4 (en) * 1998-01-30 2006-04-19 Kaneka Corp Balloon catheter, catheter shaft used for the catheter and method of production of balloon

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GB2140444B (en) 1985-06-05
JPS56136565A (en) 1981-10-24
AU548194B2 (en) 1985-11-28
IL62183A0 (en) 1981-03-31
FR2497217B1 (en) 1986-05-23
ZA811107B (en) 1982-03-31
IT8120027A0 (en) 1981-02-27
ATA83581A (en) 1987-07-15
IL62183A (en) 1984-10-31
GB2140444A (en) 1984-11-28
GB8407417D0 (en) 1984-05-02
FR2497217A1 (en) 1982-07-02
DE3153664C2 (en) 1991-07-25
AT385041B (en) 1988-02-10
FR2491938A1 (en) 1982-04-16
JPH0214062B2 (en) 1990-04-06
AU6755181A (en) 1981-09-03
GB2073219B (en) 1985-02-27
CA1206668A (en) 1986-06-24
MX159062A (en) 1989-04-14
IT1210997B (en) 1989-09-29
FR2491938B1 (en) 1985-10-25
NL8100975A (en) 1981-10-01

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