GB1578713A - Preparation of aromatic carbonates - Google Patents
Preparation of aromatic carbonates Download PDFInfo
- Publication number
- GB1578713A GB1578713A GB13644/78A GB1364478A GB1578713A GB 1578713 A GB1578713 A GB 1578713A GB 13644/78 A GB13644/78 A GB 13644/78A GB 1364478 A GB1364478 A GB 1364478A GB 1578713 A GB1578713 A GB 1578713A
- Authority
- GB
- United Kingdom
- Prior art keywords
- moles
- manganese
- carbon monoxide
- palladium
- molecular sieve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002360 preparation method Methods 0.000 title claims description 15
- -1 aromatic carbonates Chemical class 0.000 title claims description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 43
- 238000006243 chemical reaction Methods 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 34
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 30
- 238000012546 transfer Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 26
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 24
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 19
- MUJIDPITZJWBSW-UHFFFAOYSA-N palladium(2+) Chemical compound [Pd+2] MUJIDPITZJWBSW-UHFFFAOYSA-N 0.000 claims description 18
- 239000011572 manganese Substances 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 17
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 16
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims description 15
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical group [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 14
- 229910052748 manganese Inorganic materials 0.000 claims description 14
- 239000007800 oxidant agent Substances 0.000 claims description 13
- 125000003118 aryl group Chemical group 0.000 claims description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 11
- ZPLKMCLEIAEJIG-UHFFFAOYSA-N manganese(2+) pentane-2,4-dione Chemical compound [Mn++].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O ZPLKMCLEIAEJIG-UHFFFAOYSA-N 0.000 claims description 11
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 claims description 11
- 239000002585 base Substances 0.000 claims description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 10
- 239000003446 ligand Substances 0.000 claims description 10
- 238000004811 liquid chromatography Methods 0.000 claims description 10
- 230000001590 oxidative effect Effects 0.000 claims description 9
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 claims description 9
- NKTOLZVEWDHZMU-UHFFFAOYSA-N p-cumyl phenol Natural products CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 claims description 9
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 239000012024 dehydrating agents Substances 0.000 claims description 7
- 229920000515 polycarbonate Polymers 0.000 claims description 7
- 239000004417 polycarbonate Substances 0.000 claims description 7
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- XEZNGIUYQVAUSS-UHFFFAOYSA-N 18-crown-6 Chemical compound C1COCCOCCOCCOCCOCCO1 XEZNGIUYQVAUSS-UHFFFAOYSA-N 0.000 claims description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 5
- ZQZQURFYFJBOCE-FDGPNNRMSA-L manganese(2+);(z)-4-oxopent-2-en-2-olate Chemical compound [Mn+2].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O ZQZQURFYFJBOCE-FDGPNNRMSA-L 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 239000010948 rhodium Substances 0.000 claims description 5
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 4
- 229940106691 bisphenol a Drugs 0.000 claims description 4
- 239000013522 chelant Substances 0.000 claims description 4
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052762 osmium Inorganic materials 0.000 claims description 4
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 229910052703 rhodium Inorganic materials 0.000 claims description 4
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052707 ruthenium Inorganic materials 0.000 claims description 4
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 239000003426 co-catalyst Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 150000004700 cobalt complex Chemical class 0.000 claims description 2
- 150000003856 quaternary ammonium compounds Chemical group 0.000 claims description 2
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 claims description 2
- 239000012071 phase Substances 0.000 description 20
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical group CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 8
- 150000003983 crown ethers Chemical class 0.000 description 6
- 150000004820 halides Chemical class 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000002808 molecular sieve Substances 0.000 description 5
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 5
- 239000010457 zeolite Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 125000002015 acyclic group Chemical group 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 150000002696 manganese Chemical class 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 150000001868 cobalt Chemical class 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 150000002431 hydrogen Chemical group 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- FPGGTKZVZWFYPV-UHFFFAOYSA-M tetrabutylammonium fluoride Chemical compound [F-].CCCC[N+](CCCC)(CCCC)CCCC FPGGTKZVZWFYPV-UHFFFAOYSA-M 0.000 description 2
- RKHXQBLJXBGEKF-UHFFFAOYSA-M tetrabutylphosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)CCCC RKHXQBLJXBGEKF-UHFFFAOYSA-M 0.000 description 2
- MDYOLVRUBBJPFM-UHFFFAOYSA-N tropolone Chemical group OC1=CC=CC=CC1=O MDYOLVRUBBJPFM-UHFFFAOYSA-N 0.000 description 2
- VYKNVAHOUNIVTQ-UHFFFAOYSA-N 1,2,2,3,3-pentamethylpiperidine Chemical compound CN1CCCC(C)(C)C1(C)C VYKNVAHOUNIVTQ-UHFFFAOYSA-N 0.000 description 1
- XULIXFLCVXWHRF-UHFFFAOYSA-N 1,2,2,6,6-pentamethylpiperidine Chemical compound CN1C(C)(C)CCCC1(C)C XULIXFLCVXWHRF-UHFFFAOYSA-N 0.000 description 1
- YUTFQTAITWWGFH-UHFFFAOYSA-N 1-(1-benzofuran-2-yl)ethanone Chemical compound C1=CC=C2OC(C(=O)C)=CC2=C1 YUTFQTAITWWGFH-UHFFFAOYSA-N 0.000 description 1
- UDNMHJKRRBRRGJ-UHFFFAOYSA-N 1-n,1-n,2-n,2-n-tetraethylpropane-1,2-diamine Chemical compound CCN(CC)CC(C)N(CC)CC UDNMHJKRRBRRGJ-UHFFFAOYSA-N 0.000 description 1
- JUXXCHAGQCBNTI-UHFFFAOYSA-N 1-n,1-n,2-n,2-n-tetramethylpropane-1,2-diamine Chemical compound CN(C)C(C)CN(C)C JUXXCHAGQCBNTI-UHFFFAOYSA-N 0.000 description 1
- XQQZRZQVBFHBHL-UHFFFAOYSA-N 12-crown-4 Chemical compound C1COCCOCCOCCO1 XQQZRZQVBFHBHL-UHFFFAOYSA-N 0.000 description 1
- VFTFKUDGYRBSAL-UHFFFAOYSA-N 15-crown-5 Chemical compound C1COCCOCCOCCOCCO1 VFTFKUDGYRBSAL-UHFFFAOYSA-N 0.000 description 1
- YRAJNWYBUCUFBD-UHFFFAOYSA-N 2,2,6,6-tetramethylheptane-3,5-dione Chemical compound CC(C)(C)C(=O)CC(=O)C(C)(C)C YRAJNWYBUCUFBD-UHFFFAOYSA-N 0.000 description 1
- AUZFRUHVDNDVJI-UHFFFAOYSA-N 3-acetylpentane-2,4-dione Chemical compound CC(=O)C(C(C)=O)C(C)=O AUZFRUHVDNDVJI-UHFFFAOYSA-N 0.000 description 1
- NYRGMNMVISROGJ-UHFFFAOYSA-N 3-benzylidenepentane-2,4-dione Chemical compound CC(=O)C(C(C)=O)=CC1=CC=CC=C1 NYRGMNMVISROGJ-UHFFFAOYSA-N 0.000 description 1
- SQNZLBOJCWQLGQ-UHFFFAOYSA-N 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyloctane-3,5-dione Chemical compound CC(C)(C)C(=O)CC(=O)C(F)(F)C(F)(F)C(F)(F)F SQNZLBOJCWQLGQ-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- IKBSXWMHAAQSBA-UHFFFAOYSA-N C(C)(=O)C1C(C2=CC=CCC2CC1)=O Chemical compound C(C)(=O)C1C(C2=CC=CCC2CC1)=O IKBSXWMHAAQSBA-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- QSJXEFYPDANLFS-UHFFFAOYSA-N Diacetyl Chemical group CC(=O)C(C)=O QSJXEFYPDANLFS-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 150000005840 aryl radicals Chemical group 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- WURBFLDFSFBTLW-UHFFFAOYSA-N benzil Chemical compound C=1C=CC=CC=1C(=O)C(=O)C1=CC=CC=C1 WURBFLDFSFBTLW-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229940006460 bromide ion Drugs 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000000392 cycloalkenyl group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- YSSSPARMOAYJTE-UHFFFAOYSA-N dibenzo-18-crown-6 Chemical compound O1CCOCCOC2=CC=CC=C2OCCOCCOC2=CC=CC=C21 YSSSPARMOAYJTE-UHFFFAOYSA-N 0.000 description 1
- NZZIMKJIVMHWJC-UHFFFAOYSA-N dibenzoylmethane Chemical compound C=1C=CC=CC=1C(=O)CC(=O)C1=CC=CC=C1 NZZIMKJIVMHWJC-UHFFFAOYSA-N 0.000 description 1
- BBGKDYHZQOSNMU-UHFFFAOYSA-N dicyclohexano-18-crown-6 Chemical compound O1CCOCCOC2CCCCC2OCCOCCOC2CCCCC21 BBGKDYHZQOSNMU-UHFFFAOYSA-N 0.000 description 1
- 125000005594 diketone group Chemical group 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- WMFOQBRAJBCJND-UHFFFAOYSA-M lithium hydroxide Inorganic materials [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- SKQBZZINMIEGRF-UHFFFAOYSA-N methanesulfonate;tritriacontylsulfanium Chemical compound CS([O-])(=O)=O.CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC[SH2+] SKQBZZINMIEGRF-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- DNJDQMRARVPSHZ-UHFFFAOYSA-N n,n,n',n'-tetrabutylethane-1,2-diamine Chemical compound CCCCN(CCCC)CCN(CCCC)CCCC DNJDQMRARVPSHZ-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000004010 onium ions Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 150000003003 phosphines Chemical group 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000002265 redox agent Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000004026 tertiary sulfonium compounds Chemical class 0.000 description 1
- ABSCQYVWFXEYPK-UHFFFAOYSA-M tetracyclohexylphosphanium;hydroxide Chemical compound [OH-].C1CCCCC1[P+](C1CCCCC1)(C1CCCCC1)C1CCCCC1 ABSCQYVWFXEYPK-UHFFFAOYSA-M 0.000 description 1
- NJJUQRCCNSAGOZ-UHFFFAOYSA-M tetradodecylphosphanium;2,2,2-trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F.CCCCCCCCCCCC[P+](CCCCCCCCCCCC)(CCCCCCCCCCCC)CCCCCCCCCCCC NJJUQRCCNSAGOZ-UHFFFAOYSA-M 0.000 description 1
- WKSYTZHMRBAPAO-UHFFFAOYSA-M tetraethylphosphanium;iodide Chemical compound [I-].CC[P+](CC)(CC)CC WKSYTZHMRBAPAO-UHFFFAOYSA-M 0.000 description 1
- ZLUSCZLCHQSJRU-UHFFFAOYSA-N thallium(1+) Chemical class [Tl+] ZLUSCZLCHQSJRU-UHFFFAOYSA-N 0.000 description 1
- TXBBUSUXYMIVOS-UHFFFAOYSA-N thenoyltrifluoroacetone Chemical compound FC(F)(F)C(=O)CC(=O)C1=CC=CS1 TXBBUSUXYMIVOS-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical group 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- BBUHOSMFKAWVNN-UHFFFAOYSA-L trioctadecylsulfanium;sulfate Chemical compound [O-]S([O-])(=O)=O.CCCCCCCCCCCCCCCCCC[S+](CCCCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCCCC.CCCCCCCCCCCCCCCCCC[S+](CCCCCCCCCCCCCCCCCC)CCCCCCCCCCCCCCCCCC BBUHOSMFKAWVNN-UHFFFAOYSA-L 0.000 description 1
- RTUAAGRQXIRDMJ-UHFFFAOYSA-N triphenylazanium;bromide Chemical compound [Br-].C1=CC=CC=C1[NH+](C=1C=CC=CC=1)C1=CC=CC=C1 RTUAAGRQXIRDMJ-UHFFFAOYSA-N 0.000 description 1
- UMICANKEYYKAJP-UHFFFAOYSA-M tripropylsulfanium;bromide Chemical compound [Br-].CCC[S+](CCC)CCC UMICANKEYYKAJP-UHFFFAOYSA-M 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C68/00—Preparation of esters of carbonic or haloformic acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C68/00—Preparation of esters of carbonic or haloformic acids
- C07C68/01—Preparation of esters of carbonic or haloformic acids from carbon monoxide and oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/36—General preparatory processes using carbon monoxide
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Polyesters Or Polycarbonates (AREA)
Description
(54) PREPARATION OF AROMATIC CARBONATES
(71) We, GENERAL ELECTRIC COMPANY, a corporation organized and existing under the laws of the laws of the State of New York, United States of
America, of 1 River Road, Schenectady 12305, State of New York, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:- This invention relates to a process for making aromatic polycarbonates and is an improvement in and modification of the process described and claimed in our prior British Patent Application No. 41324/77 (Serial No. 1,572,291).
Our prior British Patent Specification No. 41324/77, (Serial No. 1,572,291), and the closely related British Patent Applications No. 41325/77, 41326/77 and 41328/77 (Serial Nos. 1,572,292, 1,572,293, 1,572,295) relate to the production of aromatic polycarbonates by reacting a phenol with carbon monoxide in the presence of a group VIIIB element or compound thereof.
More particularly, our prior British Patent Application No. 41324/77 (Serial
No. 1,572,291) claims a process for preparing an aromatic carbonate which comprises contacting, in the presence of a dehydrating agent, a phenol, carbon monoxide, a base, a Group VIIIB element selected from ruthenium, rhodium, palladium, osmium, iridium or platinum, and an oxidant comprising an element, a compound or a complex having an oxidation potential greater than that of the said selected Group VIIIB element.
It has now been discovered that the process of British Patent Application No.
41324/77 (Serial No. 1,572,291) may be carried out particularly advantageously if a phase transfer agent (as hereinafter defined) is present during the reaction.
The present invention provides a process for preparing an aromatic carbonate which comprises contacting, in the presence of a dehydrating agent, a phenol, carbon monoxide, a base, a Group VIIIB element selected from ruthenium, rhodium, palladium, osmium, iridium and platinum an oxidant comprising an element, a compound or a complex having an oxidation potential greater than that of the said selected Group VIIIB element, and a phase transfer agent (as hereinafter defined).
Incorporation of a phase transfer agent in the reaction mixture leads to a general increase in reaction velocity and in the field of product.
The reactants and the resulting reaction products of the process according to the invention can be illustrated by the following general equations which are furnished for illustrative purposes only, since the reaction mechanisms involved in the preparation of aromatic monocarbonates (Eq. 1) and polycarbonates (Eq. 2) may be much more complex:
Equation 1 2R'OH+CO+ 1/2QR'2CO3+H2O Equation 2 n+ 1 R' '(OH)2+ nCO+ l/2nO2
wherein R' is an aryl radical, R" is an arene radical, and n is a number at least equal to 1.
Any of the phenols, solvents, bases, ligands, the Group VIIIB elements, oxidants, including oxygen, redox agents, or reaction parameters relative to time, temperature and pressure disclosed in British Patent Applications No. 41324/77 (Serial No. 1,572,291) or 41327/77 (Serial No. 1,572,294) can be employed in the process according to the present invention. They will not, therefore, be described in any further detail in the present Application, and reference may be made to our above-mentioned co-pending Applications for information as to suitable materials in these categories. In general, the preferred reactants and reaction conditions disclosed in British Patent Application No. 41327/77 (Serial No. 1,572,294) are also preferred in the process of the present invention.
The process is preferably carried out under reaction conditions wherein no measurable amount of water can be detected during the course of the reaction.
Substantially anhydrous reaction conditions are defined herein, and in the appended claims, as the practice of the process carried out in the presence of any dehydrating agent which will take up a measurable amount of any water formed as described hereinbefore by Equations 1 and 2. The dehydrating agents are preferably inert, and can be any of those known to those of ordinary skill in the art. They can be classified by any means, e.g. regenerative or non-regenerative; liquid or solid; chemical reaction, i.e. the formation of a new compound or a hydrate; physical absorption at constant or variable relative humidity; oradsorption. Preferably, the dehydrating agents employed have high capacity and/or efficiency, and preferably both, in removing moisture from the reaction medium. As employed herein, the term "capacity" means the amount of water that can be removed from a given weight of the reaction medium, and "efficiency" means the degree of dryness that can be produced by the dehydrating agent. Among the many dehydrating agents that can be employed are activated alumina, barium oxide, calcium chloride, calcium oxide, calcium sulfate, lithium chloride, and molecular sieves, e.g. dehydrating agents made from natural or synthetic crystalline alkali metal aluminosilicates of the zeolite type. Preferred dehydrating agents are natural and synthetic zeolites well known to the art, such as those described in detail in the publication Molecular Sieves, Charles K. Hersh,
Reinhold Publishing Company, New York (1961). Representative natural zeolites which may be used include those in Table 3-1, page 21 of the Hersh reference.
Additional useful zeolite dehydrating agents are set forth in Organic Catalysis Over
Crystalline Aluminsilicates, P. B. Venuto and P. S. Landis, Advances in Catalysis,
Vol. 18, pp. 259-371 (1968). Particularly useful molecular sieves are those designated by the Linde Division of the Union Carbide Corporation as zeolite types A, X and Y, described in U.S. Patents No. 2,882,243, 3,130,007 and 3,529,033. Other zeolites are, of course, included within the scope of this invention.
In another embodiment of the process, preferably manganese or cobalt redox co-catalyst complexes are employed in addition to a drying agent. Illustrative of manganese complexes which are preferred oxidants are those commonly referred to as manganese chelates and includes those represented by the general formula
LMn, wherein L is a ligand, e.g. derived from an a-diketone, p-diketone, an omegahydroxyoxime or an orthohydroxyareneoxime, including mixtures thereof, and
Mn is the transition metal manganese. The manganese can be employed in any of its oxidation states, e.g. from -l to +7.
An omega-hydroxyoxime ligand, represented as "L" in the general formula
LMn, can be described by the following formula:
wherein independently each Rb, Rc, Rd and Re is selected from hydrogen, acyclic and cyclic hydrocarbon radicals, and n is 0 or 1.
An ortho-hydroxyareneoxime ligand, represented as "L" in the general formula LMn, can be described by the following formula:
wherein Rf is independently selected from hydrogen and acyclic hydrocarbon radicals, Ar is an at least divalent arene radical having at least one -OH radical and at least one
radical attached directly to an ortho-position arene ring carbon atom. Methods for the preparation of manganese chelate complexes, including mixtures thereof are described in U.S. Patents No. 3,956,242, 3,965,069 and 3,972,851.
Illustrative manganese chelate complexes with omega-hydroxyoxime and ortho-hydroxyareneoxime ligands have, respectively, the following formulae:
Another and even more preferred class of manganese ligands that can be associated with LMn complexes are alpha (a)-diketones or a beta-(p)-diketone ligands, including mixtures thereof. In general, a-diketone ligands can be described by the following formula:
wherein independently each Rq is selected from hydrogen, acyclic and cyclic hydrocarbon radicals, primary amines (-NH2), secondary amines (-NHR,), tertiary amines (-NRhRl), hydroxyl radicals (-OH), oxyhydrocarbon radicals (-ORj), and halogens (F, Cl, Br or I), Rh, R, Tri being the same as either Ra as defined above, subject to the proviso that each R8 may be the same or different or may be joined together with the carbonyl groups to form a cyclic system.
In general, p-diketone ligands can be described by the following formula:
wherein independently each Rm and Rn are the same, different or may be joined together with the two carbonyl groups to form a cyclic system and are selected from the same Rg groups described in connection with Formula V above.
An illustrative a-diketone is tropolone.
and an illustrative p-diketone is acetylacetone.
Other well-known diketones include
2-acetyl- 1 3-cyclohexanedione, 2-acetyl- l-oxo-tetrahydronaphthalene, benzofuran-2-yl methyl ketone,
l-benzoylacetone,
3-benzylidene-2,4-pentanedione,
biacetyl,
benzil,
dibenzoylmethane, 2,2-dimethyl-6,6,7,7,8,8,8-heptafluoro-3,5-octanedione, 2,4-pentanedione,
2,4-pentanedione, thallium(I) salt,
2,2,6,6-tetramethyl-3,5-heptanedione,
thenoyltrifluoroacetone, and
triacetylmethane.
The a and A-diketones can be prepared by any method well-known to those skilled in the art including those described and referenced in Advanced Inorganic
Chemistry, F. A. Cotton and G. Wilkinson, Interscience Publishers, cc. 1972, John
Wiley & Sons, Inc.
Illustrative of cobalt complexes which are preferred oxidants are those commonly referred to as cobalt chelates and includes those represented by the general formula:
wherein Ar represents a divalent arene radical and R represents a divalent organic radical containing at least 2 carbon atoms. Methods for the preparation of cobalt chelate complexes including mixtures thereof are described in U.S. Patents
No. 3,455,880, 3,444,133 and 3,781,382.
Generally presently preferred cobalt chelate complexes are described by the following formulae:
Since manganese and cobalt complexes can coordinate with such components as water, oxygen, alcohol, and amines, such coordination compounds are included within the context as oxidants in the practice of the invention.
In accordance with the improved process of the present invention, the reaction is carried out in the presence of an organic phase transfer agent (PTA).
Generally effective phase transfer agents include quaternary ammonium compounds, quaternary phosphonium compounds, tertiary sulfonium compounds, crown ether compounds, chelated cationic salts, and cryptates. A phase transfer agent is defined herein as any agent which is soluble in the organic phase and which enhances the transfer, maintenance or retention of a halide, and in a preferred embodiment a bromide, in the organic phase in the reaction environment.
Illustrative of well-known onium phase transfer agents are those described by
C. M. Starks in J.A.C.S. 93, 195 (1971), e.g. ammonium, phosphonium and sulfonium compounds represented by the following formulae:
wherein each R is independently selected from acyclic and cyclic hydrocarbon radicals, e.g. alkyl, alkenyl, cycloalkyl, cycloalkenyl, aryl, including mixtures and combinations thereof, preferably each R having from 1 to 30 carbon atoms, and more preferably from 2 to 15 carbon atoms, each X- is selected from Cl-, Br-, F-,
I-, CHSO3-, CH3CO2-, CF3CO2- and OH-, and each Y= is selected from
SO4=, CO3=, and C2O4=. Examples of preferred phase transfer agents include
tetramethylammonium chloride,
tetraethylphosphonium iodide,
tripropylsulfonium bromide,
triallylsulfonium acetate,
tetrabutylammonium fluoride,
tetracyclohexylphosphonium hydroxide,
triphenylammonium bromide,
tricaprylmonomethylammonium chloride,
tetradodecylphosphonium trifluoroacetate,
trioctadecylsulfonium sulfate,
tetraeicosylammonium carbonate,
tetratricosylphosphonium oxalate, and
tritriacontylsulfonium methane sulfonate.
The onium compounds can be prepared by any method well-known in the art including e.g. the preparation on onium halides by the familiar addition reactions of tertiary amines, tertiary phosphines and sulfides with alkyl halides.
Examples of well-known crown ether phase transfer agents are any of those described in Aldrichimica ACTA 9, Issue #1 (1976) Crown Ether
Chemistry: Principles and Applications, G. W. Gokel and H. D. Durst, as well as
C. J. Pederson in U.S. Patent No. 3,622,577. One preferred crown ether phase transfer agent is 1 8-crown-6 having the formula:
Although 18-crown-6 is limited to oxygen, carbon and hydrogen atoms associated with the ring structure, in other crown ethers such as sulfur, nitrogen, and phosphorus, can be substituted for oxygen within the ring structure. Other wellknown crown ethers include 12-crown-4, 15-crown-5, dibenzo-18-crown-6, dicyclohexyl-18-crown-6, among many others. The crown ethers can be prepared by methods well-known in the art including among others the reaction described in U.S. Patent No. 3,622,577.
Examples of well-known chelated cationic salts are alkali or alkaline earth metal diamine halides. Specific examples include,
lithium(tetramethylethylenediamine)2bromide,
sodium(tetraisopropylethylenediamine)2chloride,
potassium(tetrabutylethylenediamine)2fluoride,
calcium(tetramethylpropylenediamine)3iodide, and magnesium(tetraethylpropylenediamine)2bromide.
In the process of the invention, any amount of dehydrating agent can be employed. Those skilled in the art can be determined, by means of routine experimentation, the optimum amounts of any particular drying agent which can be used. For example, those skilled in the art can readily estimate the optimum amounts of molecular sieve required for selective absorption of water by routine reference to Linde Company, molecular Types 3A and 4A "Water Data Sheets" published and distributed by Union Carbide Corporation.
In a still more preferred embodiment, the invention is carried out in a reaction environment which contains at least one member of each of the following groups (A), (B) and (C):
(A) a base comprising any elemental alkali or alkaline earth metal base, including organic or inorganic basic compounds thereof, e.g. lithium, sodium, potassium, calcium, or barium hydroxide; sodium, lithium or barium carbonate, sodium acetate, sodium benzoate, or sodium methoxide, including mixtures thereof. Presently preferred are strong alkali metal hydroxide bases, e.g. sodium hydroxide, and potassium hydroxide, because of their efficacy and economics in this embodiment,
(B) Any phase transfer agent. Presently preferred are onium halides where at least one, and more preferably each, of the R groups of formula XIII contain at least 4 carbon atoms, and each anion X- is a halide, especially preferred being chloride or bromide, and more especially preferred being bromide. Examples include tetrabutylammonium bromide, and tetrabutylphosphonium bromide.
(C) A manganese redox co-catalyst of any a-diketone or p-diketone, or mixtures thereof, preferably, because of their efficacy, manganese complexes associated with acetyl-acetone, e.g. manganese(II)-bis(acetoacetonate).
In another preferred embodiment enhanced reaction rates are generally obtained wherein at least one of the groups defined in paragraphs (A), (B) and (C) set out above are employed, subject to the proviso that the phase transfer agent contains a halide counter-ion, especially where the counter-ion is a bromide ion, and further subject to the proviso that the phase transfer agent having a halide associated therewith is present in an amount in excess of the molar amounts of the base.
Any amount of phase transfer agent can be employed. In addition, effective mole ratios of phase transfer agents to "the Group VIIIB element" are within the range of from 0.00001:1 to 1000:1, but may be even higher, preferably from 0.05:1 to 100:1 and more preferably from 10:1 to 20:1.
In order that those skilled in the art may better understand the invention, the following Examples are given which are illustrative of the best mode of this invention. In the Examples, unless otherwise specified, all parts are by weight and the reaction products were verified by infrared spectrum, C-13 nuclear magnetic resonance and mass spectrometry.
COMPARISON EXAMPLE
Preparation of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate using pcumylphenol, carbon monoxide, 2,2,6,6,N-penta-methylpiperidine, palladium(II)dibromide, manganese(II)bis-(acetylacetonate) and a molecular sieve.
A reaction vessel was charged with 2.12 g. (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.075 g (0.0030 moles) of manganese(II) acetylacetonate, 0.23 g (0.0015 moles) of 2,2,6,6,N pentamethylpiperidine, 30 ml of methylene chloride and 2.0 g of a 200"C vacuoactivated Linde (Registered Trade Mark) Union Carbide 3A molecular sieve.
Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 1.10 g (49% yield) of 4,4' - (a,a - dimethylbenzyl) diphenylcarbonate. After 55 hours, there was obtained a reaction product containing 1.69 g (75% yield) of the aromatic carbonate.
EXAMPLE 1 Preparation of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate using p- cumylphenol, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, manganese(II) bis(acetyl-acetonate), a Type 3A molecular sieve, and tetrabutylammonium bromide as a phase transfer agent.
A reaction vessel was charged with 2.12 g (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.075 g (0.00030 moles) of manganese(II) bis(acetyl-acetonate), 0.515 g (0.0016 moles) of tetrabutylammonium bromide, 0.716 g (0.0013 moles) of a 25% aqueous sodium hydroxide solution, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuoactivated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 18 hours. Liquid chromatography indicated the presence of 1.35 g (60% yield) of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate. After 42 hours, there was obtained a reaction product containing 2.01 g (89% yield) of the aromatic carbonate.
EXAMPLE 2 Preparation of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate using p- cumylphenol, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, manganese(II) bis(acetylacetonate), a Type 3A molecular sieve, and tetrabutylphosphonium bromide as a phase transfer agent.
A reaction vessel was charged with 2.12 g (0.10 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.075 g (0.00030 moles) of manganese(II) bis(acetylacetonate), 0.542 g (0.0016 moles) of tetrabutylphosponium bromide, 0.216 g (0.0013 moles) of a 25% aqueous solution of sodium hydroxide, 30 ml of methylene chloride, and 4.0 g of 200"C vacuoactivated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 1.22 g (54% yield) of 4,4'-(a,a-dimethylbenzyl)diphenylcarbonate.
EXAMPLE 3
Preparation of 4,4' - (a,- dimethylbenzyl)diphenylcarbonate using pcumylphenol, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, 3-fluoro-cobalt-salen, a Type 3A molecular sieve and a phase transfer agent, (tetrabutylammonium bromide).
A reaction vessel was charged with 2.12 g (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.109 g (0.00030 moles) of 3fluoro-cobalt-salen, 0.515 g (0.0016 moles) of tetrabutylammonium bromide, 0.216 g (0.0013 moles) of a 25% aqueous sodium hydroxide solution, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 0.247 g (11% yield) of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate.
EXAMPLE 4
Preparation of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate using pcumylphenol, carbon monoxide, aqueous potassium hydroxide, palladium(II) dibromide, manganese(II) bis(acetyl-acetonate), a Type 3A molecular sieve, and a phase transfer agent (18-crown-6).
A reaction vessel was charged with 2.12 g (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.075 g (0.00030 moles) of manganese(II) acetylacetonate, 0.34 g (0.0013 moles) of 18-crown-6, 0.35 g (0.0013 moles) of a 25% aqueous solution of potassium hydroxide, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 0.70 g (31% yield) of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate. After 64 hours, reaction product contained 1.58 g (70% yield) of the aromatic carbonate.
EXAMPLE 5
Preparation of a polycarbonate of bisphenol-A by contacting bis(4 - hydroxyphenyl)propane 2,2, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, manganese(II) bis(acetylacetonate), a Type 3A molecular sieve, and a phase transfer agent, (tetrabutylammonium bromide).
A reaction vessel was charged with 3.42 g (0.015 mole) of bisphenol-A, 0.08 g (0.00030 moles) of palladium(II) dibromide, 0.225 g (0.00090 moles) of manganese(II) acetylacetonate, 1.93 g (0.0060 moles) of tetrabutylammonium bromide, 0.38 g (0.0048 moles) of a 50% aqueous solution of sodium hydroxide, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union
Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 96 hours. Liquid chromatography indicated the presence of polycarbonate, My=609, My=824 WHAT WE CLAIM IS:
1. A process for preparing an aromatic carbonate, which comprises contacting, in the presence of a dehydrating agent a phenol, carbon monoxide, a base, a Group VIIIB element selected from ruthenium, rhodium, palladium, osmium, iridium and platinum, an oxidant comprising an element, a compound or a complex having an oxidation potential greater than that of the said selected
Group VIIIB element, and a phase transfer agent (as hereinbefore defined).
2. A process as claimed in claim 1 wherein the oxidant is a manganese or cobalt complex.
3. A process as claimed in claim 2 wherein the oxidant is a manganese chelate of the formula L Mn
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (8)
- **WARNING** start of CLMS field may overlap end of DESC **.manganese(II) bis(acetylacetonate), 0.542 g (0.0016 moles) of tetrabutylphosponium bromide, 0.216 g (0.0013 moles) of a 25% aqueous solution of sodium hydroxide, 30 ml of methylene chloride, and 4.0 g of 200"C vacuoactivated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 1.22 g (54% yield) of 4,4'-(a,a-dimethylbenzyl)diphenylcarbonate.EXAMPLE 3 Preparation of 4,4' - (a,- dimethylbenzyl)diphenylcarbonate using pcumylphenol, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, 3-fluoro-cobalt-salen, a Type 3A molecular sieve and a phase transfer agent, (tetrabutylammonium bromide).A reaction vessel was charged with 2.12 g (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.109 g (0.00030 moles) of 3fluoro-cobalt-salen, 0.515 g (0.0016 moles) of tetrabutylammonium bromide, 0.216 g (0.0013 moles) of a 25% aqueous sodium hydroxide solution, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 0.247 g (11% yield) of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate.EXAMPLE 4 Preparation of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate using pcumylphenol, carbon monoxide, aqueous potassium hydroxide, palladium(II) dibromide, manganese(II) bis(acetyl-acetonate), a Type 3A molecular sieve, and a phase transfer agent (18-crown-6).A reaction vessel was charged with 2.12 g (0.010 mole) of p-cumylphenol, 0.026 g (0.00010 moles) of palladium(II) di-bromide, 0.075 g (0.00030 moles) of manganese(II) acetylacetonate, 0.34 g (0.0013 moles) of 18-crown-6, 0.35 g (0.0013 moles) of a 25% aqueous solution of potassium hydroxide, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 16 hours. Liquid chromatography indicated the presence of 0.70 g (31% yield) of 4,4' - (a,a - dimethylbenzyl)diphenylcarbonate. After 64 hours, reaction product contained 1.58 g (70% yield) of the aromatic carbonate.EXAMPLE 5 Preparation of a polycarbonate of bisphenol-A by contacting bis(4 - hydroxyphenyl)propane 2,2, carbon monoxide, aqueous sodium hydroxide, palladium(II) dibromide, manganese(II) bis(acetylacetonate), a Type 3A molecular sieve, and a phase transfer agent, (tetrabutylammonium bromide).A reaction vessel was charged with 3.42 g (0.015 mole) of bisphenol-A, 0.08 g (0.00030 moles) of palladium(II) dibromide, 0.225 g (0.00090 moles) of manganese(II) acetylacetonate, 1.93 g (0.0060 moles) of tetrabutylammonium bromide, 0.38 g (0.0048 moles) of a 50% aqueous solution of sodium hydroxide, 30 ml of methylene chloride, and 4.0 g of a 200"C vacuo-activated Linde Union Carbide Type 3A molecular sieve. Carbon monoxide and air were bubbled slowly through the reaction vessel mixture at room temperature for 96 hours. Liquid chromatography indicated the presence of polycarbonate, My=609, My=824 WHAT WE CLAIM IS: 1. A process for preparing an aromatic carbonate, which comprises contacting, in the presence of a dehydrating agent a phenol, carbon monoxide, a base, a Group VIIIB element selected from ruthenium, rhodium, palladium, osmium, iridium and platinum, an oxidant comprising an element, a compound or a complex having an oxidation potential greater than that of the said selected Group VIIIB element, and a phase transfer agent (as hereinbefore defined).
- 2. A process as claimed in claim 1 wherein the oxidant is a manganese or cobalt complex.
- 3. A process as claimed in claim 2 wherein the oxidant is a manganese chelate of the formula L Mnwhere L. is a ligand derived from an a-diketone, a p-diketone, an omega hydroxyoxime or an ortho-hydroxyareneoxime.
- 4. A process as claimed in claim 2 or 3 wherein the oxidant is manganese(II) bis(acetylacetonate).
- 5. A process as claimed in any preceding claim wherein the phase transfer agent is a quaternary ammonium compound, a quaternary phosphonium compound, a crown ether compound, a chelated cationic salt or a cryptate.
- 6. A process as claimed in any preceding claim wherein reaction is carried out in a medium including at least one member of the groups (A), (B) and (C) in which (A) is an alkali metal or alkaline earth metal base, (B) is any phase transfer agent, and (C) is a manganese redox co-catalyst of an a- or ,B-diketone.
- 7. A process as claimed in claim 1 and substantially as hereinbefore described with reference to any of Examples 1 to 5.
- 8. Aromatic carbonates when prepared by a process as claimed in any of the preceding claims.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB13644/78A GB1578713A (en) | 1976-10-12 | 1978-04-07 | Preparation of aromatic carbonates |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US73149476A | 1976-10-12 | 1976-10-12 | |
| GB13644/78A GB1578713A (en) | 1976-10-12 | 1978-04-07 | Preparation of aromatic carbonates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| GB1578713A true GB1578713A (en) | 1980-11-05 |
Family
ID=24939743
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB41324/77A Expired GB1572291A (en) | 1976-10-12 | 1977-10-05 | Production of aromatic polycarbonates |
| GB13644/78A Expired GB1578713A (en) | 1976-10-12 | 1978-04-07 | Preparation of aromatic carbonates |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB41324/77A Expired GB1572291A (en) | 1976-10-12 | 1977-10-05 | Production of aromatic polycarbonates |
Country Status (12)
| Country | Link |
|---|---|
| JP (1) | JPS5368746A (en) |
| AU (1) | AU518531B2 (en) |
| BE (1) | BE859576A (en) |
| BR (1) | BR7706238A (en) |
| DD (1) | DD132780A5 (en) |
| DE (1) | DE2738437A1 (en) |
| FR (1) | FR2367732A1 (en) |
| GB (2) | GB1572291A (en) |
| IN (1) | IN148600B (en) |
| MX (1) | MX145820A (en) |
| NL (1) | NL7711176A (en) |
| PL (1) | PL201469A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5502232A (en) * | 1993-11-22 | 1996-03-26 | Bayer Aktiengesellschaft | Process for preparing diaryl carbonates |
| US5663408A (en) * | 1995-04-05 | 1997-09-02 | Bayer Aktiengesellschaft | Process for preparing diaryl carbonates |
| US6001768A (en) * | 1995-04-05 | 1999-12-14 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum metal and process for preparing diaryl carbonates |
| WO2001014454A1 (en) * | 1999-08-20 | 2001-03-01 | General Electric Company | Method for preparing polycarbonates by oxidative carbonylation |
| US6242632B1 (en) | 1997-08-18 | 2001-06-05 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum group metal and method for producing diarylcarbonates |
| US6548445B1 (en) | 1995-04-05 | 2003-04-15 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum metal and process for preparing diaryl carbonates |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2038321B (en) * | 1978-12-14 | 1983-04-13 | Gen Electric | Carbonates |
| DE2950096A1 (en) * | 1978-12-15 | 1980-07-03 | Gen Electric | Beta-fluoroalkyl carbonate(s) prepn. - by reacting beta-fluoro:alkanol with carbon mon:oxide in presence of palladium catalyst, oxygen and manganese contg. redox co-catalyst |
| US4410464A (en) * | 1982-03-15 | 1983-10-18 | General Electric Company | Diaryl carbonate process |
| DE4403075A1 (en) * | 1994-02-02 | 1995-08-03 | Bayer Ag | Process for the continuous production of diaryl carbonates |
| DE19523390A1 (en) * | 1995-06-23 | 1997-01-09 | Bayer Ag | Process for the preparation of diaryl carbonates |
| DE19600631A1 (en) | 1996-01-10 | 1997-07-17 | Bayer Ag | Process for the purification of carbonic acid diaryl esters |
| DE19605167A1 (en) | 1996-02-13 | 1997-08-14 | Bayer Ag | Process for the extractive separation of diaryl carbonates and the underlying aromatic hydroxy compounds from reaction solutions |
| DE19609057A1 (en) * | 1996-03-08 | 1997-09-11 | Bayer Ag | Process for the preparation of diaryl carbonates and the polycarbonates obtainable therefrom |
| KR20010021789A (en) | 1997-08-04 | 2001-03-15 | 야스이 쇼사꾸 | Catalyst and process for the preparation of aromatic carbonates |
| DE19859289A1 (en) * | 1998-12-22 | 2000-06-29 | Bayer Ag | Process for the preparation of oligocarbonates |
| US6215014B1 (en) * | 1999-08-27 | 2001-04-10 | General Electric Company | Catalyst composition and method for producing diaryl carbonates |
| DE10164143A1 (en) | 2001-12-27 | 2003-07-10 | Bayer Ag | Process for the separation of reaction mixtures and recycling of quaternary salts and bases |
| DE102009058053A1 (en) * | 2009-12-14 | 2011-06-16 | Bayer Materialscience Ag | Bimetallic complexes and their use in diaryl carbonate production |
| DE102010042214A1 (en) | 2010-10-08 | 2012-04-12 | Bayer Materialscience Aktiengesellschaft | Catalyst system for the oxidative carbonylation of diols and polyols |
| TWI682812B (en) * | 2014-12-04 | 2020-01-21 | 蜆殼國際研究所 | Process for preparing an aromatic carbonate production catalyst |
-
1977
- 1977-08-22 IN IN1305/CAL/77A patent/IN148600B/en unknown
- 1977-08-26 AU AU28266/77A patent/AU518531B2/en not_active Expired
- 1977-08-26 DE DE19772738437 patent/DE2738437A1/en active Pending
- 1977-09-19 BR BR7706238A patent/BR7706238A/en unknown
- 1977-10-05 GB GB41324/77A patent/GB1572291A/en not_active Expired
- 1977-10-10 DD DD7700201426A patent/DD132780A5/en unknown
- 1977-10-10 FR FR7730367A patent/FR2367732A1/en active Granted
- 1977-10-11 BE BE181616A patent/BE859576A/en unknown
- 1977-10-11 MX MX170907A patent/MX145820A/en unknown
- 1977-10-11 NL NL7711176A patent/NL7711176A/en not_active Application Discontinuation
- 1977-10-12 JP JP12159677A patent/JPS5368746A/en active Granted
- 1977-10-12 PL PL20146977A patent/PL201469A1/en unknown
-
1978
- 1978-04-07 GB GB13644/78A patent/GB1578713A/en not_active Expired
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5502232A (en) * | 1993-11-22 | 1996-03-26 | Bayer Aktiengesellschaft | Process for preparing diaryl carbonates |
| US5663408A (en) * | 1995-04-05 | 1997-09-02 | Bayer Aktiengesellschaft | Process for preparing diaryl carbonates |
| US6001768A (en) * | 1995-04-05 | 1999-12-14 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum metal and process for preparing diaryl carbonates |
| US6548445B1 (en) | 1995-04-05 | 2003-04-15 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum metal and process for preparing diaryl carbonates |
| US6242632B1 (en) | 1997-08-18 | 2001-06-05 | Bayer Aktiengesellschaft | Supported catalysts containing a platinum group metal and method for producing diarylcarbonates |
| WO2001014454A1 (en) * | 1999-08-20 | 2001-03-01 | General Electric Company | Method for preparing polycarbonates by oxidative carbonylation |
| US6222002B1 (en) | 1999-08-20 | 2001-04-24 | General Electric Company | Method for preparing polycarbonates by oxidative carbonylation |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2826677A (en) | 1979-03-01 |
| DD132780A5 (en) | 1978-11-01 |
| PL201469A1 (en) | 1978-07-31 |
| JPS5638145B2 (en) | 1981-09-04 |
| JPS5368746A (en) | 1978-06-19 |
| FR2367732A1 (en) | 1978-05-12 |
| IN148600B (en) | 1981-04-11 |
| MX145820A (en) | 1982-04-05 |
| BR7706238A (en) | 1978-06-06 |
| GB1572291A (en) | 1980-07-30 |
| NL7711176A (en) | 1978-04-14 |
| FR2367732B1 (en) | 1983-11-18 |
| AU518531B2 (en) | 1981-10-08 |
| DE2738437A1 (en) | 1978-04-13 |
| BE859576A (en) | 1978-04-11 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PS | Patent sealed [section 19, patents act 1949] | ||
| PCNP | Patent ceased through non-payment of renewal fee |