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GB1575431A - Corrosion inhibiting compositions - Google Patents

Corrosion inhibiting compositions Download PDF

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Publication number
GB1575431A
GB1575431A GB11202/77A GB1120277A GB1575431A GB 1575431 A GB1575431 A GB 1575431A GB 11202/77 A GB11202/77 A GB 11202/77A GB 1120277 A GB1120277 A GB 1120277A GB 1575431 A GB1575431 A GB 1575431A
Authority
GB
United Kingdom
Prior art keywords
composition
greaselike
thixotropic
oxidized petrolatum
alkaline earth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB11202/77A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Witco Corp
Original Assignee
Witco Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Witco Chemical Corp filed Critical Witco Chemical Corp
Publication of GB1575431A publication Critical patent/GB1575431A/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/14Synthetic waxes, e.g. polythene waxes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/16Paraffin waxes; Petrolatum, e.g. slack wax
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/17Fisher Tropsch reaction products
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/046Overbased sulfonic acid salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2060/00Chemical after-treatment of the constituents of the lubricating composition
    • C10N2060/04Oxidation, e.g. ozonisation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2070/00Specific manufacturing methods for lubricant compositions
    • C10N2070/02Concentrating of additives

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Paints Or Removers (AREA)

Description

(54) CORROSION-INHIBITING COMPOSITIONS (71) We, WITCO CHEMICAL CORPORATION, a Corporation organised and existing under the laws of the State of Delaware, United States of America, of 277 Park Avenue, New York, State of New York, 10017, United States of America, do hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The present invention relates to novel corrosion-inhibiting compositions having improved corrosion- or rust-inhibiting properties.The compositions with which the present invention is concerned are of the type which contain, as an essential component, thixotropic greaselike overbased alkaline earth metal, especially calcium, sulfonates, which can be used in the form of high viscosity greases, or in the form of solutions in nonvolatile or volatile solvents or carriers, such as nonvolatile petroleum oils or volatile organic solvents such as hexane, octane or mineral spirits, or mixtures of such nonvolatile and volatile organic solvents.
Thixotropic greaselike overbased alkaline earth metal sulfonate products having corrosion-inhibiting properties, and having utility for a variety of uses such as, for example, in automobile and truck body undercoatings, and in slushing oils, are known and are disclosed in, for example, U.S. Patents Nos 3,565,672; 3,661,622; 3.746,643 and 3,816,310.
The present invention, in its broadest aspects, is based upon the use of thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complexes. The thixotropic greaselike overbased alkaline earth metal, particularly calcium, sulfonate-carbonate complexes which are, however, particularly satisfactorily for use in the present invention are those produced following the procedures disclosed in U.S. Patents Nos 3,565,672 and 3,816,310.
We have discovered that substantial improvement in the corrosion- or rust-inhibiting properties of thixotropic greaselike overbased alkaline earth metal, especially calcium, sulfonate-carbonate complexes is obtained by incorporating oxidized petrolatums thereinto or admixing them therewith.
According to the present invention there is provided a corrosion-inhibiting composition comprising a thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complex and an oxidized petrolatum, the proportion of the oxidized petrolatum being in an amount substantially to enhance the corrosion-inhibiting properties imparted to said composition by said thixotropic greaselike overbased alkaline earth metal sulfonatecarbonate complex.
The compositions of the present invention are particularly useful as protective coatings in the form of thin films, i.e. 0.1 to 0.5 mils, on metal surfaces, particularly ferrous metal surfaces, such as iron and steel surfaces. It will be understood, of course, that the compositions of the present invention may be used as coatings of greater thicknesses as, for example, of the order of 5 or 6 mils or more. The exact manner in which the oxidized petrolatums function in these compositions is not known, but there appears to be a synergistic action between the thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complexes and the oxidized petrolatums.
The proportions of the oxidized petrolatums utilized pursuant to the present invention may be varied within wide limits. In general, to obtain reasonably appeciable enhancement of the corrosion- or rust-inhibiting properties of the aforesaid greaselike overbased products, the finished greaselike overbased products should contain at least 10 wt.% of the oxidized petrolatums. The amount thereof may, however, range up to about 50 wt.%.
Commonly, however, when the amount exceeds 25 to 35 wt.%, there is a decrease from an optimum enhancement of corrosion- or rust-inhibiting effects. Furthermore, the extent of such enhancement tends to vary somewhat depending upon the particular thixotropic greaselike alkaline earth metal sulfonate-carbonate complexes and the particular oxidized petrolatum employed. In general, in many, if not in the majority of cases, the preferred amount of the oxidized petrolatums is within the range of 10 to 30 wt.% of the aforesaid greaselike overbased products.
Oxidized petrolatums and various procedures for the preparation thereof are known per se and various of them are articles of commerce. Illustrative are those sold by ALOX Corporation under ALOX Numbers 100D, 102, 600 and 601. Oxidized petrolatums where the extent of oxidation is such as to provide acid numbers in the range of from 10 to 130 are most suitable. Oxidized petrolatums having acid numbers in the range of 15 to 75 being particularly preferred.
The thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complexes which are used in the preparation of the corrosion-inhibiting compositions of the present invention are conveniently initially prepared in the form of concentrates. These concentrates may comprise, for example, dispersions of an inorganic-organic complex in a nonvolatile or volatile organic solvent, which commonly is a petroleum oil or mixture of petroleum oils, or which comprises a mixture of a volatile organic solvent and petroleum oil, with or without other materals as additives, an example of which is microcrystalline wax. The amount of microcrystalline wax incorporated in the compositions of the invention may be in the range of from 5 to 30% by weight, preferably 10 to 20% by weight.When the alkaline earth metal of the sulfonate-carbonate complexes is calcium, the inorganic-organic complex comprises calcium carbonate and calcium sulfonates. Concentrates of the foregoing type are, per se, well known to the art and have been marketed commercially for a number of years under such trade designations as "SACI" 100, "SACI" 200, "SACI" 300 and "SACI" 700, for use as corrosion- or rust-inhibitors or as additives for admixture with diluents in the form of aliphatic hydrocarbons, aromatic hydrocarbons, and chlorinated hydrocarbons or mixtures thereof for application in thin films particularly to ferrous metal surfaces to provide for protection of these surfaces against corrosion or rust. Such "SACI" products may be prepared by known processes particularly those disclosed in U.S. Patent No 3,816,310.The aforesaid commercially marketed "SACI" concentrate products made in accordance with the teaching of U.S. Patent No 3,816, 310 may further be described as follows in terms of typical physical and chemical properties thereof: "SACI" 700 Specific Gravity ...... .................................. ..... 0.960 Weight per U.S. Gallon ASTM D 1475 at 25 C .. ... 8.00 lbs.
Viscosity Brookfield No. 6 spindle at 10 R.P.M. .. 55,000CP Flash Point PMCC ASTM D 93 . . 105 F.
Melting Point .................................................. ....... . 550 F.
Non-volatile by wt. Fed. Std. 141A Method 4041.1 .. . . . 50% Sulfated Ash ASTM D 876 . . ....... ....... .. 28% Color . ....... . . . . Tan "SACI" 100 This is similar to "SACI" 700 except that petroleum oil is added to the latter. "SACI" 100 has the following typical physical and chemical properties: Specific Gravity at 60 C ................................. ........ ......... . .... 0.972 Weight per U.S. Gallon ASTMD 1475 at 25 C ... ........ . . .......... 8.1 lbs.
Viscosity Brookfield No. 3 spindle at 10 R. P. M. . . 12,000 CP.
Flash Point PMCC ASTM D 93 . 105 F.
Melting Point * . 550 F.
Non-volatile by wt. Fed. Std. 141A Method 4041.1 .. .... 60% Sulfated Ash ASTM D 874 . . . . 24.5% Coolor . . . . . Tan "SACI" 200 This is similar to "SACI" 700 except that petroleum oil is added to the "SACI" 700 and the volatile organic solvents are removed. "SACI" 200 has the following typical physical and chemical properties: Specific Gravity at 60 F ........................................................................ 0.983 Weight per U.S. Gallon ASTM D 1475 AT 25 C ......................................... 8.2 lbs.
Viscosity Brookfield No. 6 spindle at 10 R.P.M. ...................................... 55,000 CP.
Flash Point PMCC ASTM D 93 ................................................................325 F, Flash Point ....................................................................................... 550 F.
Non-volatile by wt. Fed. Std. 141A Method 4041.1 .......................................... 100% Sulfated Ash ASTMD 874 .... . ....... . .................................. 24. 5% Color . ................ . .. ......... ............................... . . Tan "SACI" 300 This is similar to "SACI" 700 except that petroleum oil and microcrystalline wax are added to the "SACI" 700, the microcrystalline wax constituting about 5 to 30 wt.% preperably approximately 10-20 wt.%, of the "SACT" 300. Its physical and chemical properties are typically as follows: Specific Gravity at 60 F .................................... ............................................. 0.948 Weight per U.S. Gallon ASTMD 1475 at 25 C .. .. ........................................... 7.9 lbs.
Viscosity Brookfield No. 6 spindle at 10 R.P.M. . . . . 65,000 CP.
Flash Point PMCC ASTMD 93 . . . .. . ........ 105 F.
Melting Point ................................................. ...... ................. 550 F.
Non-volatile by wt. Fed. Std. 141A Method 4041.1 .. . ........ . ..... 60% Sulfated Ash ASTMD 876 . . . . .. .. . .. . . 24.5% Color . . . ........ ........ ....... . Tan The following non-limiting Examples of corrosion-inhibiting compositions are given by way of illustration. All parts list by weight.
Example I Parts "SACI" 300 100 Oxidized petrolatum (Acid No. 30-35) 25 Example 2 "SACI" 700 100 Oxidized petrolatum (Acid No. 50) 35 Example 3 "SACI" 100 100 Oxidized petrolatum (Acid No. 60) 28 Example 4 "SACI" 200 100 Oxidized petrolatum (Acid No. 40) 35 It may be noted that the addition of the oxidized petrolatums increases the viscosities of the greaselike compositions to which they are added. In such cases where viscosity control is desired, this can readily be effected by adding organic solvents in the requisite amounts to obtain any particular viscosity which may be sought.
The thixotropic greaselike overbased products, when used as coatings for metal surfaces can be applied to the metal surfaces in various ways such as in the manner disclosed in the U.S. Patent No 3,565,672.
The following Table shows the results of tests made by coating mild steel panels with illustrative thixotropic greaselike overbased calcium sulfonate compositions (designated as "Material") with and without additions of oxidized petrolatum, allowing the panels to dry, and then testing them in a salt fog cabinet (ASTM B-117), the observations being made using a 0.2 mil coating thickness: Material % Oxidized Petrolatum Hours to Failure SACI 300 None 48 10 240 25 312 50 144 " 700 None 24-48 10 96 25 240 50 96 WHAT WE CLAIM IS: 1.A corrosion-inhibiting composition comprising a thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complex and an oxidized petrolatum, the proportion of the oxidized petrolatum being in an amount substantially to enhance the corrosion-inhibiting properties imparted to said composition by said thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complex.
2. A composition as claimed in claim 1 wherein the alkaline earth metal is calcium.
3. A composition as claimed in claim 1 or claim 2 wherein the acid number of the oxidized petrolatum is in the range of from 10 to 75.
4. A composition as claimed in any one of the preceding claims wherein the oxidized petrolatum is present in an amount of from 10 to 30% by weight of the thixotropic greaselike sulfonate-carbonate complex.
5. A composition as claimed in any one of the preceding claims which includes a diluent which is a nonvolatile or volatile hydrocarbon solvent, or a mixture thereof.
6. A composition as claimed in claim 5 wherein the nonvolatile hydrocarbon solvent is a petroleum oil.
7. A composition as claimed in any one of the preceding claims which includes from 5 to 30% by weight microcrystalline wax.
8. A composition as claimed in claim 7 which includes from 10 to 20% by weight microcrystalline wax.
9. A composition as claimed in claim 1 substantially as hereinbefore described with reference to any one of the Examples.
10. A metal article comprising a surface having a protective coating of a composition as claimed in any one of the preceding claims.
13. A metal article having a surface as claimed in claim 12 which is a ferrous metal article and wherein the coating is from 0.1 to 0.5 mils in thickness.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (1)

  1. **WARNING** start of CLMS field may overlap end of DESC **.
    The following Table shows the results of tests made by coating mild steel panels with illustrative thixotropic greaselike overbased calcium sulfonate compositions (designated as "Material") with and without additions of oxidized petrolatum, allowing the panels to dry, and then testing them in a salt fog cabinet (ASTM B-117), the observations being made using a 0.2 mil coating thickness: Material % Oxidized Petrolatum Hours to Failure SACI 300 None 48 10 240
    25 312
    50 144 " 700 None 24-48
    10 96
    25 240 50 96 WHAT WE CLAIM IS: 1.A corrosion-inhibiting composition comprising a thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complex and an oxidized petrolatum, the proportion of the oxidized petrolatum being in an amount substantially to enhance the corrosion-inhibiting properties imparted to said composition by said thixotropic greaselike overbased alkaline earth metal sulfonate-carbonate complex.
    2. A composition as claimed in claim 1 wherein the alkaline earth metal is calcium.
    3. A composition as claimed in claim 1 or claim 2 wherein the acid number of the oxidized petrolatum is in the range of from 10 to 75.
    4. A composition as claimed in any one of the preceding claims wherein the oxidized petrolatum is present in an amount of from 10 to 30% by weight of the thixotropic greaselike sulfonate-carbonate complex.
    5. A composition as claimed in any one of the preceding claims which includes a diluent which is a nonvolatile or volatile hydrocarbon solvent, or a mixture thereof.
    6. A composition as claimed in claim 5 wherein the nonvolatile hydrocarbon solvent is a petroleum oil.
    7. A composition as claimed in any one of the preceding claims which includes from 5 to 30% by weight microcrystalline wax.
    8. A composition as claimed in claim 7 which includes from 10 to 20% by weight microcrystalline wax.
    9. A composition as claimed in claim 1 substantially as hereinbefore described with reference to any one of the Examples.
    10. A metal article comprising a surface having a protective coating of a composition as claimed in any one of the preceding claims.
    13. A metal article having a surface as claimed in claim 12 which is a ferrous metal article and wherein the coating is from 0.1 to 0.5 mils in thickness.
GB11202/77A 1976-05-12 1977-03-16 Corrosion inhibiting compositions Expired GB1575431A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US68586076A 1976-05-12 1976-05-12

Publications (1)

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GB1575431A true GB1575431A (en) 1980-09-24

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ID=24753973

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GB11202/77A Expired GB1575431A (en) 1976-05-12 1977-03-16 Corrosion inhibiting compositions

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JP (1) JPS52136852A (en)
AU (1) AU501904B2 (en)
BE (1) BE854506A (en)
DE (1) DE2702503A1 (en)
FR (1) FR2351166A1 (en)
GB (1) GB1575431A (en)
IT (1) IT1084006B (en)
NL (1) NL7700324A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3512351A1 (en) * 1984-04-13 1985-10-24 Labofina S.A., Brüssel/Bruxelles ANTI-CORRODING LUBRICANT COMPOSITIONS FOR TREATING METAL PLATES
GB2182948A (en) * 1985-10-07 1987-05-28 Nippon Oil Co Ltd Automatic transmission fluid composition
US4675215A (en) * 1985-09-27 1987-06-23 Economics Laboratory, Inc. Method and composition for the inhibition of corrosion
US4749412A (en) * 1985-09-27 1988-06-07 Drew Chemical Corporation Method and composition for the inhibition of corrosion

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IN144027B (en) * 1976-04-29 1978-03-11 Lubrizol Corp
FR2479844A1 (en) * 1980-04-04 1981-10-09 Martin Philippe Water-insol. alkyl-sulphonamido-carboxylate - as anticorrosive agent for metals, esp. automobile bodies and chassis
FR2481308A1 (en) * 1980-04-29 1981-10-30 Labo Ind Wax-based corrosion inhibitor compsns. - contg. alkaline earth metal alkyl:sulphonamido carboxylate
JPS5723067A (en) * 1980-07-12 1982-02-06 Fujikura Ltd Heat resistant rust preventive composition
GB2131822B (en) * 1982-10-28 1986-06-04 Alan Richard Parkinson Corrosion preventive composition
US4495225A (en) * 1984-03-21 1985-01-22 Economics Laboratory, Inc. Method and composition for the prevention or inhibition of corrosion
JPS6143558A (en) * 1985-08-07 1986-03-03 横浜ゴム株式会社 Corrosion protection method of metallic material
US4718942A (en) * 1985-08-08 1988-01-12 Witco Corporation Thixotropic overbased alkaline earth metal inorganic-organic compositions containing alkoxylated oxidized petrolatums

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3565843A (en) * 1967-12-20 1971-02-23 Rudolph Kassinger Organic rust inhibiting composition
US3925087A (en) * 1974-04-04 1975-12-09 Economics Lab Corrosion inhibition or prevention with inorganic-organic complexes

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3512351A1 (en) * 1984-04-13 1985-10-24 Labofina S.A., Brüssel/Bruxelles ANTI-CORRODING LUBRICANT COMPOSITIONS FOR TREATING METAL PLATES
US4675215A (en) * 1985-09-27 1987-06-23 Economics Laboratory, Inc. Method and composition for the inhibition of corrosion
US4749412A (en) * 1985-09-27 1988-06-07 Drew Chemical Corporation Method and composition for the inhibition of corrosion
GB2182948A (en) * 1985-10-07 1987-05-28 Nippon Oil Co Ltd Automatic transmission fluid composition

Also Published As

Publication number Publication date
NL7700324A (en) 1977-11-15
FR2351166B1 (en) 1980-11-21
DE2702503A1 (en) 1977-12-01
IT1084006B (en) 1985-05-25
JPS52136852A (en) 1977-11-15
BE854506A (en) 1977-09-01
AU2112077A (en) 1978-07-13
AU501904B2 (en) 1979-07-05
FR2351166A1 (en) 1977-12-09

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