EP4427861B1 - Processing machine for flat material parts - Google Patents
Processing machine for flat material partsInfo
- Publication number
- EP4427861B1 EP4427861B1 EP23160856.3A EP23160856A EP4427861B1 EP 4427861 B1 EP4427861 B1 EP 4427861B1 EP 23160856 A EP23160856 A EP 23160856A EP 4427861 B1 EP4427861 B1 EP 4427861B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flat material
- suction cup
- processing machine
- feed
- material parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/005—Vacuum work holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/042—With a rotational movement of the bending blade
Definitions
- the present invention relates to a processing machine for flat material parts, comprising: a machine frame with a frame, a lower part and an upper part, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, a transfer table to the side of the machine frame, an infeed table on which the flat material part to be processed can be placed for positioning in the processing machine, and a side feed unit with a suction cup unit with which the flat material part can be picked up from the transfer table and placed on the infeed table for predetermined positioning, wherein the side feed unit has a side slide rail which is firmly connected to the machine frame and on which a frame component is arranged such that it can be moved in a feed direction that corresponds to the processing edge of the flat material part, wherein the suction cup unit is mounted on the frame component.
- Such a side feed unit is from the EP 3 778 048 A1 This makes it possible to keep individual sheets in stock as flat material on a transfer table and automatically transport and deposit them in the correct position on the positioning table.
- a typical processing machine includes processing tools with a length that exceeds the longest length of a sheet to be processed. The speed of the processing machine is limited by the transport speed of the side feed unit, with which the sheets to be processed can be fed into the processing machine.
- the object of the invention is to increase the processing speed of the processing machine, in particular when the length of the sheets to be processed is only a fraction of the total length of the processing tools.
- each suction cup unit advantageously comprises a number of suction cups arranged one behind the other in a row in the feed direction.
- the number of suction cups per suction cup unit can vary between 1 and up to 10. Three to five suction cups per suction cup unit are useful; in the exemplary embodiments, "3+1" is shown.
- the suction cup that is closest to the front in the feed direction can be arranged at a greater distance from the transfer table, i.e. its compressed shape in the suction position can be arranged higher than that of the other suction cups, so that the section of a flat component that is closest to the front in the feed direction is lifted higher from the transfer table.
- This ensures that when lifting it from a stack of flat components, only one flat component is sucked up and not several flat components that are still stuck to one another.
- the aforementioned risk of sticking is reduced, as the rear part of the flat component remains on the stack for a short time during suction, while the front part is lifted off.
- This function can also be achieved if the underside of the suction cups are arranged at the same height, but the first suction cup has a greater stroke during suction.
- a second suction cup from the series of suction cup units can also have the same function of the larger suction stroke, preferably combined with a smaller stroke than the first suction cup.
- an outlet nozzle for compressed air can be provided in front of the first suction cup in the feed direction on all suction cup units, which is directed towards the front edge of the suctioned flat component to ensure that a second flat component that may be adhering to it is ejected.
- the transfer table is advantageously height-adjustable to position the surface of the next flat component to be removed at approximately the same height for a stack of flat components during sequential removal.
- a series of flat components can also be removed before a height adjustment is performed if the suction cup units are sufficiently flexible.
- one or more ultrasonic sensors can be provided in front of or between individual suction cups in order to detect the said distance of the side feed unit and, if necessary, to adjust the height of the side feed unit and/or the transfer table in order to reliably detect the uppermost flat component of the stack when the side feed unit is lowered.
- suction cup units meaning they can pull in and deposit four flat material parts one after the other in the feed direction. Two or three, or even five or six such suction cup units can be used. With two units, the time savings are limited to longer flat material part units; with six units, the processing machine must be comprised of a large number of sections.
- Each of the suction cup units can be mounted on its own crossbeam, which can be moved independently of each other along the frame component perpendicular to the feed direction. This allows even flat material parts of different widths to be easily picked up.
- the crossbeams can be driven and moved by a spindle drive or a magnetic linear guide.
- a parking area for the side feed unit can be provided between the setup area and the processing machine so that the processing machine can carry out the clamping movement of the cheeks necessary for the folding movement of a flat material part without this side feed unit spatially obstructing such a movement.
- the control unit controls the suction cup units in a picking-up step to pick up two or more flat material parts from the transfer table, a maximum number corresponding to the number of suction cup units.
- the control unit then controls the individual two or more suction cup units in a multi-stage positioning step during a movement of the frame component in the feed direction into the processing machine so that they successively deposit the picked-up flat material parts on the feed table such that, as viewed in the feed direction of the feed table, there is no overlap of the deposited flat material parts.
- a predetermined distance can be defined in this case.
- the side feed unit is connected laterally to the processing tool(s) within the associated cheek for a feeding movement of the flat material part in the direction of the processing edge of the flat material part, a feeding movement can be carried out via a rail pivotally connected to the upper part, whereby the lifting of the flat material part from a
- the purpose of the side feed unit is to ensure a feeding movement of the flat material part in the direction of the processing edge of the flat material part.
- the side feed unit is movable transversely to the processing tool(s), i.e., parallel to the processing edges of the processing tool(s), and is connected to this cheek within the assigned cheek. This enables the feeding movement of a flat material part in the direction of the processing edge of the flat material part, which enables loading of the device directly after a processed flat material part has been ejected to the front of the machine.
- the loading or transfer table is arranged in a parallel plane and higher than the plane defined by the positioning table, so that the transfer of the flat material part is possible without additional pivoting movement of the side feed unit.
- the Fig. 1 shows a perspective view of a processing machine 10 according to embodiments of the invention. More specifically, the Fig. 1 on the left side a setup area 20 and on the right side the left part of the first section of the processing machine 10 with its upper part 13 and its lower part 12, which are arranged on a transverse frame 14. Processing machines 10 with four, six or eight sections are common, in which a transfer table 80 for a feed unit 100 is arranged on the left end of the frame 14.
- the frame 14 runs in a direction of the arrow 17, which direction is also the direction of the bending edges that can be produced with the processing machine 10. This direction runs transversely to the feed direction 27 of a flat material part 40, which, after being positioned by the feed unit 100, is pushed in this feed direction 27 between the processing tools 22 and 24.
- the Fig. 1 The section shown on the left is the front section in front of the setup area 20.
- a side feed unit 100 is provided, which protrudes from this front section and is arranged above a transfer table 80 of the setup area 20. Stops 90 and 91 (see Fig. 5 ) for the flat material parts 40.
- the upper part 13 is also referred to as the upper machine part, and the lower part 12 as the lower machine part of such a sheet metal bending machine 10.
- This upper part 13 and/or this lower part 12 are arranged so as to be movable relative to one another perpendicular to the feed direction 17 of a workpiece or flat material part 40 to be bent.
- Perfect refers to a pivoting movement around a horizontal axis that essentially comprises a vertical component.
- a lower holding beam 21 and a lower bending beam are assigned to the lower machine part 12, and an upper holding cheek 23 and an upper bending cheek, also referred to as the upper processing tool 24, assigned to the upper machine part 13, wherein the four cheeks are aligned transversely to the said feed direction 17 and the flat material part 40 to be bent can be inserted between the said four cheeks between the machine parts, wherein the upper holding cheek clamps the workpiece 40 to be bent in a clamping position relative to the lower holding cheek.
- the lower bending cheek is set up to bend the flat material part 40 to be bent upwards around the front edge of the upper holding cheek, wherein in a double bender, a further clamping position is set up such that the upper bending cheek 24 can bend the flat material part 40 to be bent downwards around the front edge of the lower holding cheek 21.
- the upper parts 13 and lower parts 12 can be driven and articulated in a variety of ways, in particular after the EP 3 403 738 A1
- the processing machine 10 does not have to be a double bending unit having a lower processing tool 22 and an upper processing tool 24, as shown here in Fig. 1 It can also be a single processing tool, which is assigned to the feeding and turning unit 50 as a side feeding unit.
- the side insertion rail 120 is firmly connected to the upper part 13. This results in the elimination of a moving axis, since the flat material part 40 can be lifted by the suction cups 51 of the side feed unit 100 simply by slightly opening it (and thus tilting the rail 120).
- a stationary transfer table 80 with stops 90, 91 is provided.
- the "fixed” refers to the stops of the transfer table 80 and not to the height of the support surface of the transfer table 80 for flat material parts 40.
- the transfer table 80 is movable in its height for this support surface in order to be able to process stacks of flat material parts 40 with this variable height, i.e. to move them into the processing machine without feeding new flat material parts 40 onto the transfer table 80 with the side feed unit 100.
- the lateral stop 91 is not necessary, since the position of the flat material part 41, 42, 43, 44 in the direction of arrow 17 is not critical, because the cutting length of the bending machine 10 always far exceeds the sum of the lengths of the flat material parts 41, 42, 43, 44, i.e. four times the length of a flat material part.
- Flat material parts of different lengths can also be provided so that the individual flat material parts are laid down at correspondingly different distances from one another.
- the flat material parts 41 to 44 occupy the entire width of the transfer table 80, which is designed such that its width with respect to the reception of the flat material parts corresponds to the extension of the frame component 110 of the side feed unit 100.
- the frame component 110 is arranged below the side insertion rail 120, which is arranged in the feed direction 17 between the upper part 13 and the lower part 12 and extends to the last section of the processing machine 10 to enable the positioning of flat material parts 40 from the transfer table 80 of the setup area 20 in the direction of the feed direction 17 up to the area of the most opposite and distant areas of the processing tools 22 and 23, respectively.
- the side insertion rail 120 is attached to the upper part 13 of the first section with at least one L-profile 121.
- the width of the frame component 110 in turn has a width to be movable back and forth between the upper part 13 and the feed table 15, i.e. at the same time above the lower part 12, between the sections in the feed direction.
- the side feed unit 100 comprises a series of suction cups 51, 52, 53, 54 connected to a pneumatically operated vacuum source, this connection being controlled, for example, via hydraulically activated valves.
- the suction cups 51 can also be referred to as suction cup units if, instead of one suction cup 51, three suction cups are arranged in the feed direction 17. Behind these three suction cups 51, the virtual sensor cone 61 of an ultrasonic sensor provided in an aligned line in the frame component 110 is shown, which looks downwards onto the flat material part.
- This optional ultrasonic sensor transmits ultrasound in a cone shape onto the flat component 40 in order to detect the distance from the side feed unit 100 to this flat component 40 and to move the transfer table 80, which is advantageously height-adjustable, into the correct height position in order to pick up the flat component 40 lying opposite the suction cups 51, 52, 53 or 54. This is particularly useful when there is a stack of prepared flat components 40 lying one above the other, as indicated in the figure.
- this additional suction cup 51' is then arranged at a different height.
- this additional suction cup 51' is arranged at a greater distance from the above-mentioned stack of flat components 40 and can optionally have a longer bellows in order to grip the surface of the uppermost flat component 40 of a stack simultaneously with the other three suction cups 51.
- the transfer table 80 due to its higher arrangement with respect to the transfer table 80, it then lifts the portion of the flat component 40 that is foremost in the feed direction 17 (i.e., the portion to be drawn in first) further away from the transfer table 80 and thus away from the further flat component 40 of the stack located below the now drawn-in flat component 40.
- this additional suction cup 51' can and will also be advantageously provided on the other suction cup rows with the reference numerals 52, 53, 54, 151, 152, 153, 154.
- the suction cup units are activated when one or a group of the four suction cups lowers onto the flat material part 40 and rests on it, so that the flat material part 40 adheres to the suction cups through subsequent suction of air contained within the individual suction cups.
- a vacuum is generated pneumatically and applied to the suction cups via hydraulically operated valves, which is then continuously maintained.
- the suction cups can be equipped with bellows, which simplify placement and facilitate the effective functioning of the additional suction cup 51'.
- the first suction cups 52, 53 and 54 can then be seen, which Each of these is provided on the frame component 110 in the position of the flat material parts 42, 43, and 44 to be gripped, respectively, above the frame component 110 and below the frame component 110.
- the distance between two rows of suction cups 51 and 52, or 52 and 53, or 53 and 54, as seen in the feed direction 27, is predetermined, and thus the positioning of the maximum of four flat materials 41, 42, 43, 44, or 41', 42', 43', and 44', which can be positioned "simultaneously" here.
- a lateral section 105 is advantageously designed with a lower height profile. This lateral section 105 is oriented toward the processing edge of the processing machine 10 and utilizes the smaller clearance between the two cheeks 21 and 23 in this area.
- the side insertion rail 120 can be activated when, in the parking position of the upper beam or the lower beam, the subsequently activated suction cups 51, 52, 53, 54 of the four parallel suction cup units are placed on the up to four flat material parts 41, 42, 43, 44 or 41', 42', 43, 44', respectively, which are provided individually or, as shown here, as a stack of corresponding flat material parts on the transfer table 80, and the up to four flat material parts are gripped by pivoting upwards.
- the side insertion rail 120 is then advanced in the feed direction into the processing machine 10. It is possible, but not necessary, for the flat material parts to be rigid or to be held by the suction cups across their entire surface.
- the flat material parts can be longer in the feed direction 17 than the associated suction cup unit, and thus a free end of the flat material parts is pulled along the transfer table 80 and then pulled accordingly onto the feed table 15 arranged higher or lower than the transfer table 80.
- a flat material part is then placed down at each of four longitudinal positions on the side feed rail 120 moving the flat material parts in the feed direction 17.
- the flat material part placed down or up is placed on the extending positioning table either by pivoting the frame component downwards or upwards, so that processing by the bending tools then begins, particularly after the positioning table has returned and the flat material part has been aligned.
- Fig. 7 shows a schematic sketch of the movement sequences when using the processing machine according to Fig. 1 According to an exemplary embodiment.
- the upper section of the drawing shows the movement of the four flat material parts 41, 42, 43, 44 from the setup area 20 to various longitudinal positions 71, 72, 73, 74 on the feed table 15 of the processing machine 100.
- Lines 20 and 100 schematically indicate the longitudinal alignment and position of the setup area (left) and the processing machine (right).
- the side insertion rail 120 of the side feed unit 100 is indicated by dashed lines and the frame component 110 docked to it is shown shortly after the start of the operating process, i.e. after leaving any existing parking position and moving into a receiving position 122 above the four flat material parts 41, 42, 43, 44 to be picked up.
- the frame component 110 can be lowered or the entire side insertion rail 120 on the upper part 13 is pivoted downwards in order to pick up the four flat material components 41, 42, 43, 44 after activation of the suction cup units in four rows of suction cups 51, 52, 53, 54.
- the frame component 110 is then advanced in the direction of the feed direction 17.
- the first flat material part 41 is deposited at the specified position by lowering the frame component 110 and/or the side insertion rail 120 and releasing the suction cup units.
- the suction cup units can also be simply triggered at the movement position, and the flat material part 41 falls onto the feed table 15 at this point, unless it has already been partially pulled onto the feed table 15.
- the second flat material part 42 is deposited at the specified position by lowering the frame component 110 and/or the side insertion rail 120 and releasing the suction cup units.
- the suction cup units can also be easily triggered at the movement position, and the flat material part 42 falls onto the feed table 15 at this point, provided it has not already been partially pulled onto the feed table 15.
- this process step is repeated at the third and fourth longitudinal positions 73 and 74, so that subsequently all four flat material parts 43 and 44 come to rest on the feed table 15, but at different positions opposite the feed direction 27 of the processing machine 100.
- the feed table 15 usually has interruptions at various longitudinal positions in the feed direction, whereby these interruptions are then continuous in the feed direction 27.
- sliders 16 are provided, with which the flat material part to be processed is pushed between the cheeks in the feed direction 27 in order to have it folded by the processing tools 22 and/or 42.
- the fourth flat material 44 is advanced furthest according to the movement arrow 19.
- the fourth flat material part 44 has reached the height of the third flat material part 43, it is carried along the remaining distance by the sliders 16, so that this arrow 19 is shorter.
- the second flat material part 42 is pulled along even less and the first flat material part 41 remains in place.
- the first flat material part 41 is advantageously pushed further into a processing position together with the other flat material parts in this alignment step.
- the slider is drawn as a continuous element. Typically, it consists of stops protruding from beneath the feed table 15 and moving in slots located thereon for the back of the respective flat material parts 40, 41, 42, 43, 44.
- sequence of depositing the flat material parts 41, 42, 43, and 44 does not have to be as shown.
- sequence of depositing the flat material parts can also be deposited in the order of flat material parts 44, 42, 41, and 43, in which the two "middle" flat material parts deposited in the longitudinal direction 17 are advanced slightly by the slider 16 if the two flat material parts to be processed at the edge of the processing machine 10 are the flat material parts to be advanced the furthest.
- This also ensures that the difference in advance between two adjacent flat material parts is a maximum of two distances between the suction cup units. This also works the other way round with the order of the flat material parts 41, 43, 44 and 42, where the flat material parts to be processed at the edges are moved transversely the least and those placed in the middle are moved transversely the most.
- the Fig. 2 shows a perspective view of the frame component 110 of a lateral guide unit 100 for a processing machine 10 according to an embodiment of the invention.
- the same features are used in all figures independently. depending on their degree of schematization, are given the same reference symbols.
- the frame component 110 has on its upper side a fastening surface 119, to which the frame component 110 can be fastened on the movable carriage of a side insertion rail 120.
- a fastening surface 119 to which the frame component 110 can be fastened on the movable carriage of a side insertion rail 120.
- the frontmost suction cup in the feed direction 17 is another suction cup 51' with a higher position of its bellows mouth when the flat material part 40 is completely sucked on, for the secure holding of a single piece of a flat material part 40.
- the individual suction cup units of four suction cups 51 or 52 or 53 or 54 can be controlled individually in order to distribute the flat material parts 41, 42, 43 and 44 one after the other.
- the side feed unit 100 then retracts after the flat material parts 41, 42, 43, 44 have been deposited.
- the feed table 15 can be extended during the deposit of the flat material parts 41, 42, 43, 44.
- the flat material parts 41, 42, 43, 44 are then introduced into the machine 10 in an alignment step by retracting the feed table 15. After stopping against the depth stops forming the slide 16, they are advanced in the feed direction 27 between sections of the feed table 15 for predetermined processing.
- this can also be designed as a depth stop and the alignment step is carried out by the feed table 15 responsible for the feed movement necessary for the folding step, which can then be moved directly forward again without interruption in order to enable the processing of the four sheets in this case simultaneously.
- Fig. 3 shows a perspective view of the frame component 110 according to Fig. 2 from the side, from below.
- Fig. 4 shows a schematic perspective view of the frame component 210 of a lateral guide unit 200 for a processing machine according to a further embodiment of the invention.
- a frame component 210 of which only the two outer fixed supports are shown, which are connected to the side insertion rail (not shown here).
- On this outer fixed support four Traverses 211, 212, 213, 214 are mounted in a movable manner in the feed direction 27.
- Suction cup units are mounted, here referred to as suction cups 151, 152, 153, or 154.
- the units 61, 62, 63, 64 shown in the first embodiment are not shown here, but may also be provided.
- Four spindle drives 225 are fixedly mounted on the frame component 210, each driving a spindle 221, 222, 223, or 224, respectively.
- Each spindle is connected to an associated cross member 211, 212, 213, 214 to move it on the frame component 210 in the direction of the feed direction 27.
- the two outer cross members 211 and 214 are moved to the edge of the frame component 210, while the inner cross members 212 and 213 are moved close to each other in the middle.
- the three flat material pieces can be picked up and positioned as shown when the crossbeams are aligned accordingly.
- One of the three flat material pieces can then be gripped, for example, by two suction cup units.
- the transfer table 80 is arranged parallel to the positioning and feed table 15. It can be arranged higher relative to the horizontal, or it can be arranged lower and has a corresponding magazine of pre-arranged flat material parts 41, 42, 43, 44 and is then gradually raised manually or automatically in height to securely pick up the flat material parts 41, 42, 43, 44 presented to the machine 10.
- the upper part 13 is opened slightly, whereby the insertion rail 120 is raised and inclined about the same axis of rotation, so that the picked up flat material parts 41, 42, 43, 44 are lifted from the transfer table 80 and then moved by the frame component 110 along the side insertion rail 120 in the feed direction 17 until all flat material parts 41, 42, 43, 44 have been gradually deposited in the processing machine 10.
- these flat material parts can also be fed forward with precision by the said depth stops, which are located between segments of the feed table 15 divided in the direction of the feed direction, without using the feed table 15, in order to then to allow folding of all the flat material parts that are now positioned.
- the frame component 110 is extended sideways. Fig.
- FIG. 5 shows the position of the frame component 110 laterally next to the frontmost section of the processing machine 10, but in the direction of the feed direction 17 behind the transfer table 80, i.e., in a free space between the transfer table 80 and the section of the processing machine 10, so that the frame component 110 can move freely when the upper part 3 is lowered to a clamping position without being obstructed by the transfer table 80 or a subsequent flat material part 40 already placed on it.
- This also addresses the time-saving advantage of simultaneously reloading the machine 10 on the transfer table 80 while the clamping and folding processing steps are still ongoing.
- Fig. 5 shows a perspective view of a setup area 20 of a processing machine 10 according to another embodiment of the invention.
- a parking area 30 is provided between the setup area 20 and the processing machine 10, into which the side feed unit 100 can be lowered into a parking position for processing steps and the movement of the upper beam.
- the side feed unit 100 is provided with side and top cover plates 101, so that the lateral section 105 with a lower height profile stands out clearly.
- the side feed unit 100 is placed on a table in the parking area 30.
- the setup area 20 has the transfer table 80, which is delimited here by two stops 90 and 91 forming an L.
- the rear stop 91 allows flat material parts 41, 42, 43, 44 (or in another embodiment 141, 142, 143) to be stacked next to one another.
- five such flat material parts 41, 42, 43, 44 are shown schematically one above the other and adjacent to one another.
- the stop 90 in the direction of movement 27, on the other hand, has the function of arranging the flat material parts 41, 42, 43, 44 (or 41', 42', 43', 44' or 141, 142, 143) so that they are picked up in the direction of the suction cup units in the same position with respect to the feed direction 27.
- the flat material parts are picked up by the frame component 110 (or 210) and lifted up to such an extent that they can be moved over the stop 90 into the parking area 30 and then into the processing machine 10. In doing so, they are moved over wiper brushes 92 arranged on the upper edge of the stop 90, which, in addition to the arrangement of the first and second row of suction cup units, ensure that two flat material parts lying one above the other in the stack are not taken over into the processing machine 10 by adhesion, since The suction cup units, through the wiper brushes 92 forming an edge, cause the held flat material piece to bend and hold back any lower flat material piece that may be present and pulled along with it with greater friction. Furthermore, the brushes, as edge finishers, protect the flat material pieces from scratches and damage.
- Fig. 6 shows a perspective view of the frame component 310 of a lateral guide unit 300 for a processing machine according to a further embodiment of the invention, which is a magnetically guided linear guide.
- four cross members 311, 312, 313 and 314 are also provided on the frame component 310, which, as in the embodiment according to Fig. 4 also arranged in a sequence 311, 312, 313 and 314 from one to the opposite end of the frame component and are movable on the supports of the frame component. They are each firmly connected to a magnetically guided bearing unit 351, 352, 353 and 354.
- the bearing units 351 and 353 are guided below the support rail 321 and the bearing units 352 and 354 are guided below the support rail 322.
- the suction cup units (not shown here), which are to be arranged below the cross members 311, 312, 313, 314, can be moved across almost the entire width of the frame component 310.
- the advantage here is that even all four cross members can be positioned in one half of the frame component 310, so that, for example, four narrower flat material parts 41', 42', 43', 44' can be stacked close to one another, and then gripped in groups of four and positioned in the processing machine.
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- Specific Conveyance Elements (AREA)
Description
Die vorliegende Erfindung betrifft eine Bearbeitungsmaschine für Flachmaterialteile umfassend: ein Maschinengestell mit einem Rahmen, einem Unterteil und einem Oberteil, eine Unterwange, eine Oberwange, mindestens ein der Unterwange oder Oberwange zugeordnetes und an dem Maschinengestell gehaltenes Bearbeitungswerkzeug, eine Steuerungseinheit zur Steuerung eines Bearbeitungsablaufs mit den Bearbeitungswerkzeugen, ein Übergabetisch seitlich des Maschinengestells, einen Einzugstisch, auf welchem das zu bearbeitende Flachmaterialteil für eine Positionierung in der Bearbeitungsmaschine auflegbar ist, und eine Seitenzuführungseinheit mit einer Saugnapfeinheit, mit denen das Flachmaterialteil von dem Übergabetisch aufnehmbar und auf dem Einzugstisch zum vorbestimmten Positionieren ablegbar ist, wobei die Seitenzuführungseinheit eine Seitenschubschiene aufweist, die mit dem Maschinengestell fest verbunden ist und an der ein Rahmenbauteil in einer Zuführrichtung verfahrbar angeordnet ist, die der Bearbeitungskante des Flachmaterialteils entspricht, wobei die Saugnapfeinheit an dem Rahmenbauteil montiert ist.The present invention relates to a processing machine for flat material parts, comprising: a machine frame with a frame, a lower part and an upper part, a lower beam, an upper beam, at least one processing tool assigned to the lower beam or upper beam and held on the machine frame, a control unit for controlling a processing sequence with the processing tools, a transfer table to the side of the machine frame, an infeed table on which the flat material part to be processed can be placed for positioning in the processing machine, and a side feed unit with a suction cup unit with which the flat material part can be picked up from the transfer table and placed on the infeed table for predetermined positioning, wherein the side feed unit has a side slide rail which is firmly connected to the machine frame and on which a frame component is arranged such that it can be moved in a feed direction that corresponds to the processing edge of the flat material part, wherein the suction cup unit is mounted on the frame component.
Eine solche Seitenzuführungseinheit ist aus der
Ausgehend von diesem Stand der Technik liegt der Erfindung die Aufgabe zu Grunde, die Bearbeitungsgeschwindigkeit der Bearbeitungsmaschine zu erhöhen, insbesondere, wenn die Länge der zu bearbeitenden Bleche nur ein Bruchteil der Gesamtlänge der Bearbeitungswerkzeuge aufweist.Based on this prior art, the object of the invention is to increase the processing speed of the processing machine, in particular when the length of the sheets to be processed is only a fraction of the total length of the processing tools.
Diese Aufgabe wird insbesondere dadurch gelöst, dass zwei oder mehr Saugnapfeinheiten vorgesehen sind, die von der Steuerungseinheit getrennt voneinander ansteuerbar sind, dass diese zwei oder mehr Saugnapfeinheiten quer zur Zuführrichtung versetzt am Rahmenbauteil montiert sind, und dass die Steuerungseinheit konfiguriert ist, um die Saugnapfeinheiten für ein Aufnehmen von zwei oder mehr und maximal der Anzahl der Saugnapfeinheiten entsprechenden Anzahl von Flachmaterialteilen von dem Übergabetisch anzusteuern, und weiter so konfiguriert ist, um bei einer Bewegung des Rahmenbauteils in Zuführrichtung in die Bearbeitungsmaschine die einzelnen zwei oder mehr Saugnapfeinheiten so anzusteuern, dass sie nacheinander die aufgenommenen Flachmaterialteile auf dem Einzugstisch so ablegen, dass in Vorschubrichtung des Einzugstisches gesehen kein Überlappen der abgelegten Flachmaterialteile auftritt.This object is achieved in particular in that two or more suction cup units are provided which can be controlled separately from one another by the control unit, that these two or more suction cup units are mounted offset on the frame component transversely to the feed direction, and that the control unit is configured to control the suction cup units for picking up two or more flat material parts from the transfer table, and a maximum number corresponding to the number of suction cup units, and is further configured to control the individual two or more suction cup units when the frame component is moved in the feed direction into the processing machine, so that they deposit the picked up flat material parts one after the other on the feed table in such a way that, as seen in the feed direction of the feed table, there is no overlap of the deposited flat material parts.
Damit kann insbesondere bei Bearbeitungsmaschinen mit einer Vielzahl von Sektionen diese Anzahl von Sektionen ausgenutzt werden, wenn kürzere Flachmaterialteile zu bearbeiten sind, indem zwei oder mehr dieser Flachmaterialteile der Bearbeitungsmaschine in einem Zuführschritt gleichzeitig zuführbar sind, da dieses Verfahren das entsprechende zeitintensive Verfahren beinhaltet. Gleichzeitig ist es möglich, das Rahmenbauteil nach Ablegen der mehreren Flachbauteile wieder aus der Bearbeitungsmaschinen zurück zu verfahren, während gleichzeitig entweder der Einzugstisch selber die in dessen Vorschubrichtung versetzt abgelegten Flachmaterialteile auf eine gleiche Seitenkante ausrichtet oder dies mit zwischen Segmenten des Einzugstisch vorgesehenen Schiebern geschieht.This allows for the utilization of this number of sections, particularly in processing machines with a large number of sections when shorter flat material parts are to be processed, by feeding two or more of these flat material parts to the processing machine simultaneously in one feeding step, since this method involves the corresponding time-consuming process. At the same time, it is possible to move the frame component back out of the processing machine after depositing the multiple flat components, while simultaneously either the infeed table itself aligns the flat material parts, which are offset in its feed direction, to the same side edge or this is done using sliders provided between segments of the infeed table.
Um eine sichere Aufnahme zu ermöglichen umfasst jede Saugnapfeinheit vorteilhafterweise eine Anzahl von in einer Reihe hintereinander in Zuführrichtung angeordneten Saugnäpfe. Die Anzahl der Saugnäpfe je Saugnapfeinheit kann zwischen 1 und einer Anzahl von bis zu 10 variieren. Sinnvoll sind drei bis fünf Saugnäpfe je Saugnapfeinheit; in den Ausführungsbeispielen sind jeweils "3+1" dargestellt.To ensure secure grip, each suction cup unit advantageously comprises a number of suction cups arranged one behind the other in a row in the feed direction. The number of suction cups per suction cup unit can vary between 1 and up to 10. Three to five suction cups per suction cup unit are useful; in the exemplary embodiments, "3+1" is shown.
Dabei kann der in Zuführrichtung vorderste Saugnapf in grösserem Abstand von dem Übergabetisch angeordnet sein, also seine zusammengepresste Form in ausgeführter Ansaugstellung höher als die der anderen Saugnäpfe angeordnet, damit der in Zuführrichtung vorderste Abschnitt eines Flachbauteils höher vom Übergabetisch abgehoben wird, um bei einem Abheben von einem Stapel von Flachbauteilen sicherzustellen, dass nur ein Flachbauteil angesaugt wird und nicht mehrere Flachbauteile noch aneinander haften. Durch das Verformen des Flachbauteils in Zuführrichtung beim Ansaugen vermindert sich das genannte Risiko eines Anhaftens, da der hintere Teil des Flachbauteils beim Ansaugen weiterhin für kurze Zeit auf dem Stapel liegen bleibt, während der vordere Teil abgehoben wird. Diese Funktion kann auch dann realisiert sein, wenn die Unterseite der Saugnäpfe auf gleicher Höhe angeordnet sind, aber der erste Saugnapf einen grösseren Hub beim Ansaugen hat.The suction cup that is closest to the front in the feed direction can be arranged at a greater distance from the transfer table, i.e. its compressed shape in the suction position can be arranged higher than that of the other suction cups, so that the section of a flat component that is closest to the front in the feed direction is lifted higher from the transfer table. This ensures that when lifting it from a stack of flat components, only one flat component is sucked up and not several flat components that are still stuck to one another. By deforming the flat component in the feed direction during suction, the aforementioned risk of sticking is reduced, as the rear part of the flat component remains on the stack for a short time during suction, while the front part is lifted off. This function can also be achieved if the underside of the suction cups are arranged at the same height, but the first suction cup has a greater stroke during suction.
Als weitere Möglichkeit kann auch ein zweiter Saugnapf aus der Reihe der Saugnapfeinheiten dieselbe Funktion des grösseren Ansaughubes aufweisen, bevorzugt dann verbunden mit einem geringeren Hub als vom ersten Saugnapf.As a further possibility, a second suction cup from the series of suction cup units can also have the same function of the larger suction stroke, preferably combined with a smaller stroke than the first suction cup.
Zusätzlich kann vor dem ersten Saugnapf in Einzugsrichtung bei allen Saugnapfeinheiten eine Auslassdüse für Druckluft vorgesehen sein, die auf die Vorderkante des angesaugten Flachbauteils ausgerichtet ist, um sicherzustellen, dass ein gegebenenfalls anhaftendes zweites Flachbauteil abgeworfen wird.In addition, an outlet nozzle for compressed air can be provided in front of the first suction cup in the feed direction on all suction cup units, which is directed towards the front edge of the suctioned flat component to ensure that a second flat component that may be adhering to it is ejected.
Daher ist vorteilhafterweise der Übergabetisch in seiner Höhe verfahrbar, um für einen Stapel von Flachbauteilen bei nacheinander folgender Entnahme von Flachbauteilen die Oberfläche des als nächstes zu entnehmenden Flachbauteils ungefähr in der gleichen Höhe zu positionieren. Es kann auch eine Reihe von Flachbauteilen entnommen werden, bevor eine Höhenjustierung vorgenommen wird, wenn die Saugnapfeinheiten entsprechend flexibel sind.Therefore, the transfer table is advantageously height-adjustable to position the surface of the next flat component to be removed at approximately the same height for a stack of flat components during sequential removal. A series of flat components can also be removed before a height adjustment is performed if the suction cup units are sufficiently flexible.
Dabei kann insbesondere ein oder mehrere Ultraschallsensoren vor oder zwischen einzelnen Saugnäpfen vorgesehen sein, um den besagten Abstand der Seitenzuführungseinheit zu erfassen und ggf. die Höhe der Seitenzuführungseinheit und/oder des Übergabetisches anzupassen, um bei einem Absenken der Seitenzuführungseinheit das zuoberst liegende Flachbauteil des Stapels sicher zu erfassen.In particular, one or more ultrasonic sensors can be provided in front of or between individual suction cups in order to detect the said distance of the side feed unit and, if necessary, to adjust the height of the side feed unit and/or the transfer table in order to reliably detect the uppermost flat component of the stack when the side feed unit is lowered.
Die in den Zeichnungen dargestellten Ausführungen weisen vier Saugnapfeinheiten auf, können also vier Flachmaterialteile in Zuführrichtung hintereinander einziehen und ablegen. Es können auch nur zwei oder drei, oder andererseits auch fünf oder sechs solcher Saugnapfeinheiten vorgesehen sein. Bei zwei Einheiten ist der Zeitgewinn auf längere Flachmaterialteil-Einheiten beschränkt, bei sechs Einheiten muss es sich schon um eine eine Vielzahl von Sektionen umfassende Bearbeitungsmaschine handeln.The designs shown in the drawings have four suction cup units, meaning they can pull in and deposit four flat material parts one after the other in the feed direction. Two or three, or even five or six such suction cup units can be used. With two units, the time savings are limited to longer flat material part units; with six units, the processing machine must be comprised of a large number of sections.
Jede der Saugnapfeinheiten kann auf einer eigenen Traverse befestigt sein, die unabhängig voneinander jeweils quer zur Zuführrichtung auf dem Rahmenbauteil bewegbar sind. Damit können auch unterschiedlich breite Flachmaterialteile in einer einfachen Art und Weise aufgenommen werden. Die Traversen können durch jeweils einen Spindelantrieb oder eine magnetische Linearführung angetrieben und bewegbar sein.Each of the suction cup units can be mounted on its own crossbeam, which can be moved independently of each other along the frame component perpendicular to the feed direction. This allows even flat material parts of different widths to be easily picked up. The crossbeams can be driven and moved by a spindle drive or a magnetic linear guide.
Zwischen Rüstbereich und Bearbeitungsmaschine kann ein Parkbereich für die Seitenzuführungseinheit vorgesehen sein, so dass die Bearbeitungsmaschine die für die Falzbewegung eines Flachmaterialteils notwendige Klemmbewegung der Wangen durchführen kann, ohne dass diese Seitenzuführeinheit eine solche Bewegung räumlich behindert.A parking area for the side feed unit can be provided between the setup area and the processing machine so that the processing machine can carry out the clamping movement of the cheeks necessary for the folding movement of a flat material part without this side feed unit spatially obstructing such a movement.
Bei einem Arbeitsverfahren zum Zuführen von Flachmaterialteilen zu einer Bearbeitungsmaschine steuert die Steuerungseinheit in einem Aufnahmeschritt die Saugnapfeinheiten an, um zwei oder mehr und maximal der Anzahl der Saugnapfeinheiten entsprechenden Anzahl von Flachmaterialteilen von dem Übergabetisch aufzunehmen, und die Steuerungseinheit steuert dann in einem mehrstufigen Positionierschritt bei einer Bewegung des Rahmenbauteils in Zuführrichtung in die Bearbeitungsmaschine die einzelnen zwei oder mehr Saugnapfeinheiten so an, dass diese nacheinander die aufgenommenen Flachmaterialteile auf dem Einzugstisch so ablegen, dass in Vorschubrichtung des Einzugstisches gesehen kein Überlappen der abgelegten Flachmaterialteile auftritt. Dabei kann ein vorbestimmter Abstand definiert sein.In a working method for feeding flat material parts to a processing machine, the control unit controls the suction cup units in a picking-up step to pick up two or more flat material parts from the transfer table, a maximum number corresponding to the number of suction cup units. The control unit then controls the individual two or more suction cup units in a multi-stage positioning step during a movement of the frame component in the feed direction into the processing machine so that they successively deposit the picked-up flat material parts on the feed table such that, as viewed in the feed direction of the feed table, there is no overlap of the deposited flat material parts. A predetermined distance can be defined in this case.
Dadurch, dass die Seitenzuführeinheit quer zu der oder den Bearbeitungswerkzeugen seitlich innerhalb der zugeordneten Wange für eine Zuführbewegung des Flachmaterialteils in Richtung der Bearbeitungskante des Flachmaterialteils verbunden ist, kann eine Beschickungsbewegung über eine mit dem Oberteil verschwenkmässig verbundene Schiene bewerkstelligt werden, wobei damit das Abheben des Flachmaterialteils von einem Beschickungstisch ermöglicht wird. Der Zweck der Seitenzuführungseinheit ist hier, für eine Zuführbewegung des Flachmaterialteils in Richtung der Bearbeitungskante des Flachmaterialteils zu sorgen. Dafür ist die Seitenzuführeinheit quer zu der oder den Bearbeitungswerkzeugen bewegbar, also parallel zu den Bearbeitungskanten des oder der Bearbeitungswerkzeuge, innerhalb der zugeordneten Wange mit dieser Wange verbunden. Damit ist die Zuführbewegung eines Flachmaterialteils in Richtung der Bearbeitungskante des Flachmaterialteils möglich, was ein Beladen der Vorrichtung direkt nach Ausstoss eines bearbeiteten Flachmaterialteils nach vorne vor die Maschine ermöglicht.Because the side feed unit is connected laterally to the processing tool(s) within the associated cheek for a feeding movement of the flat material part in the direction of the processing edge of the flat material part, a feeding movement can be carried out via a rail pivotally connected to the upper part, whereby the lifting of the flat material part from a The purpose of the side feed unit is to ensure a feeding movement of the flat material part in the direction of the processing edge of the flat material part. For this purpose, the side feed unit is movable transversely to the processing tool(s), i.e., parallel to the processing edges of the processing tool(s), and is connected to this cheek within the assigned cheek. This enables the feeding movement of a flat material part in the direction of the processing edge of the flat material part, which enables loading of the device directly after a processed flat material part has been ejected to the front of the machine.
Vorteilhafterweise ist der Beschickungs- oder Übergabetisch in einer parallelen Ebene und höher als die durch den Positionierungstisch vorgegebene Ebene angeordnet, so dass die Übergabe des Flachmaterialteils ohne zusätzliche Schwenkbewegung der Seitenzuführeinheit möglich ist.Advantageously, the loading or transfer table is arranged in a parallel plane and higher than the plane defined by the positioning table, so that the transfer of the flat material part is possible without additional pivoting movement of the side feed unit.
Weitere Ausführungsformen sind in den abhängigen Ansprüchen angegeben.Further embodiments are specified in the dependent claims.
Bevorzugte Ausführungsformen der Erfindung werden im Folgenden anhand der Zeichnungen beschrieben, die lediglich zur Erläuterung dienen und nicht einschränkend auszulegen sind. In den Zeichnungen zeigen:
- Fig. 1
- zeigt eine perspektivische Ansicht einer Bearbeitungsmaschine gemäss Ausführungsbeispielen der Erfindung;
- Fig. 2
- zeigt eine perspektivische Ansicht des Rahmenbauteils einer Seitenführungseinheit für eine Bearbeitungsmaschine gemäss einem Ausführungsbeispiel der Erfindung;
- Fig. 3
- zeigt eine perspektivische Ansicht des Rahmenbauteils nach
Fig. 2 seitlich von unten; - Fig. 4
- zeigt eine perspektivische Ansicht des Rahmenbauteils einer Seitenführungseinheit für eine Bearbeitungsmaschine gemäss einem weiteren Ausführungsbeispiel der Erfindung;
- Fig. 5
- zeigt eine perspektivische Ansicht eines Rüstbereichs einer Bearbeitungsmaschine gemäss einem weiteren Ausführungsbeispiel der Erfindung;
- Fig. 6
- zeigt eine perspektivische Ansicht des Rahmenbauteils einer Seitenführungseinheit für eine Bearbeitungsmaschine gemäss einem weiteren Ausführungsbeispiel der Erfindung; und
- Fig. 7
- zeigt eine schematische Skizze der Bewegungsabläufe bei einem Einsatz der Bearbeitungsmaschine gemäss
Fig. 1 .
- Fig. 1
- shows a perspective view of a processing machine according to embodiments of the invention;
- Fig. 2
- shows a perspective view of the frame component of a lateral guide unit for a processing machine according to an embodiment of the invention;
- Fig. 3
- shows a perspective view of the frame component according to
Fig. 2 side from below; - Fig. 4
- shows a perspective view of the frame component of a lateral guide unit for a processing machine according to a further embodiment of the invention;
- Fig. 5
- shows a perspective view of a setup area of a processing machine according to a further embodiment of the invention;
- Fig. 6
- shows a perspective view of the frame component of a lateral guide unit for a processing machine according to a further embodiment of the invention; and
- Fig. 7
- shows a schematic sketch of the movement sequences when using the processing machine according to
Fig. 1 .
Die
Die in der
Das Oberteil 13 wird auch als oberes Maschinenteil und das Unterteil 12 als unteres Maschinenteil einer solchen Blechbiegemaschine 10 bezeichnet. Dieses Oberteil 13 und/oder dieses Unterteil 12 sind senkrecht zu der Zuführrichtung 17 eines zu biegendes Werkteiles oder Flachmaterialteils 40 gegeneinander beweglich angeordnet. Dabei ist unter senkrecht eine im wesentlichen Vertikalkomponente umfassende Verschwenkbewegung um eine horizontale Achse zu verstehen.The upper part 13 is also referred to as the upper machine part, and the lower part 12 as the lower machine part of such a sheet metal bending machine 10. This upper part 13 and/or this lower part 12 are arranged so as to be movable relative to one another perpendicular to the feed direction 17 of a workpiece or flat material part 40 to be bent. "Perpendicular" refers to a pivoting movement around a horizontal axis that essentially comprises a vertical component.
Dabei ist eine untere Haltewange 21 und eine untere Biegewange, auch als unteres Bearbeitungswerkzeug 22 bezeichnet, dem unteren Maschinenteil 12 zuggeordnet, und eine obere Haltewange 23 und eine obere Biegewange, auch als oberes Bearbeitungswerkzeug 24 bezeichnet, dem oberen Maschinenteil 13 zugeordnet, wobei die vier Wangen quer zur besagten Zuführrichtung 17 ausgerichtet sind und zwischen den besagten vier Wangen zwischen den Maschinenteilen das zu biegende Flachmaterialteil 40 einlegbar ist, wobei die obere Haltewange in einer Klemmposition gegenüber der unteren Haltewange das zu biegende Werkteil 40 klemmt. Dabei ist in der besagten Klemmposition die untere Biegewange eingerichtet, um das zu biegende Flachmaterialteil 40 um die Vorderkante der oberen Haltewange nach oben zu biegen, wobei bei einem Doppelbieger eine weitere Klemmposition so eingerichtet ist, dass die obere Biegewange 24 das zu biegende Flachmaterialteil 40 um die Vorderkante der unteren Haltewange 21 nach unten biegen kann.In this case, a lower holding beam 21 and a lower bending beam, also referred to as lower processing tool 22, are assigned to the lower machine part 12, and an upper holding cheek 23 and an upper bending cheek, also referred to as the upper processing tool 24, assigned to the upper machine part 13, wherein the four cheeks are aligned transversely to the said feed direction 17 and the flat material part 40 to be bent can be inserted between the said four cheeks between the machine parts, wherein the upper holding cheek clamps the workpiece 40 to be bent in a clamping position relative to the lower holding cheek. In the said clamping position, the lower bending cheek is set up to bend the flat material part 40 to be bent upwards around the front edge of the upper holding cheek, wherein in a double bender, a further clamping position is set up such that the upper bending cheek 24 can bend the flat material part 40 to be bent downwards around the front edge of the lower holding cheek 21.
Die Oberteile 13 und Unterteile 12 können dabei in vielfältiger Weise angetrieben und angelenkt sein, insbesondere auch nach der
Die Seiteneinschubschiene 120 ist mit dem Oberteil 13 fest verbunden. Dies führt insbesondere zu einer Einsparung einer zu bewegenden Achse, da so ein Anheben des Flachmaterialteils 40 durch die Saugnäpfe 51 der Seitenzuführungseinheit 100 einfach durch ein geringes Öffnen (und damit Schiefstellen der Schiene 120) erreicht werden kann. Um für den Benutzer leicht die richtige Lage des Flachmaterialteils 40 zum Einführen in die Bearbeitungsmaschine 10 zu erreichen, sind ein fest stehender Übergabetisch 80 mit Anschlägen 90, 91 vorgesehen. Dabei bezieht sich das "fest stehend" auf die Anschläge des Übergabetisches 80 und nicht auf die Höhe der Auflagefläche des Übergabetisches 80 für Flachmaterialteile 40. Der Übergabetisch 80 ist in seiner Höhe für diese Auflagefläche verfahrbar, um mit dieser veränderbaren Höhe Stapel von Flachmaterialteilen 40 abarbeiten zu können, also diese ohne Zuführung neuer Flachmaterialteile 40 auf den Übergabetisch 80 mit der Seitenzuführungseinheit 100 in die Bearbeitungsmaschine zu bewegen.The side insertion rail 120 is firmly connected to the upper part 13. This results in the elimination of a moving axis, since the flat material part 40 can be lifted by the suction cups 51 of the side feed unit 100 simply by slightly opening it (and thus tilting the rail 120). To allow the user to easily position the flat material part 40 correctly for insertion into the processing machine 10, a stationary transfer table 80 with stops 90, 91 is provided. The "fixed" refers to the stops of the transfer table 80 and not to the height of the support surface of the transfer table 80 for flat material parts 40. The transfer table 80 is movable in its height for this support surface in order to be able to process stacks of flat material parts 40 with this variable height, i.e. to move them into the processing machine without feeding new flat material parts 40 onto the transfer table 80 with the side feed unit 100.
Der seitliche Anschlag 91 ist nicht notwendig, da die Position des Flachmaterialteils 41, 42, 43, 44 in Richtung des Pfeiles 17 unkritisch ist, weil die Schneidlänge der Biegemaschine 10 immer weit über die Summe der Länge der Flachmaterialteile 41, 42, 43, 44, also das Vierfache der Länge eines Flachmaterialteils hinausgeht. In anderen Ausführungen können auch unterschiedlich lange Flachmaterialteile vorgesehen sein, so dass das Ablegen der einzelnen Flachmaterialteile in entsprechenden unterschiedlichen Abständen voneinander stattfindet.The lateral stop 91 is not necessary, since the position of the flat material part 41, 42, 43, 44 in the direction of arrow 17 is not critical, because the cutting length of the bending machine 10 always far exceeds the sum of the lengths of the flat material parts 41, 42, 43, 44, i.e. four times the length of a flat material part. In other designs, Flat material parts of different lengths can also be provided so that the individual flat material parts are laid down at correspondingly different distances from one another.
Auf dem Übergabetisch 80 sind mehrere Flachmaterialteile angeordnet; in vorderster Linie vier sich seitlich berührende Flachmaterialteile 41, 42, 43, 44, dahinter vier in späterer Vorschubrichtung 27 schmalere Flachmaterialteile 41', 42', 43', 44', dahinter dann drei breitere und sich berührende breitere Flachmaterialteile 141, 142, 143 und schliesslich zwei nebeneinander angeordnete eventuell unregelmässig breite Flachmaterialteile 141', 142', und dann in einem Abstand ein Flachmaterialteil 40. Dieses letzte Flachmaterialteil hat speziell das Bezugszeichen erhalten, welches in der Folge als stellvertretend anzusehen ist, wenn von einem "Flachmaterialteil" als solches die Rede ist. Wesentlich für die Erfindung ist allerdings die Möglichkeit, je Zuführschritt der Seitenzuführeinheit 100 jeweils auch zwei, drei oder vier Flachmaterialteil mit einer Ladebewegung der Bearbeitungsmaschine 10 zuzuführen.Several flat material parts are arranged on the transfer table 80; in the front line, four laterally touching flat material parts 41, 42, 43, 44, followed by four narrower flat material parts 41', 42', 43', 44' in the later feed direction. Behind them, three wider and touching wider flat material parts 141, 142, 143 are arranged behind them, and finally, two adjacently arranged, possibly irregularly wide flat material parts 141', 142', and then, at a distance, a flat material part 40. This last flat material part has been specifically given the reference numeral, which is to be considered representative in the following when a "flat material part" as such is referred to. Essential to the invention, however, is the possibility of feeding two, three, or four flat material parts with one loading movement to the processing machine 10 per feeding step of the side feed unit 100.
Die Flachmaterialteile 41 bis 44 nehmen die gesamte Breite des Übergabetisches 80 ein, der so ausgestaltet ist, dass seine Breite in Bezug auf die Aufnahme der Flachmaterialteile der Ausdehnung des Rahmenbauteils 110 der Seitenzuführeinheit 100 entspricht.The flat material parts 41 to 44 occupy the entire width of the transfer table 80, which is designed such that its width with respect to the reception of the flat material parts corresponds to the extension of the frame component 110 of the side feed unit 100.
Das Rahmenbauteil 110 ist hier unterhalb der Seiteneinschubschiene 120 angeordnet, die in Zuführrichtung 17 zwischen Oberteil 13 und Unterteil 12 angeordnet ist und bis zur letzten Sektion der Bearbeitungsmaschine 10 reicht, um es zu ermöglichen, Flachmaterialteile 40 vom Übergabetisch 80 des Rüstbereichs 20 in Richtung der Zuführrichtung 17 bis in den Bereich der am weitest gegenüberliegenden und entfernten Bereichen der Bearbeitungswerkzeuge 22 bzw. 23 zu positionieren. Im vorliegenden Ausführungsbeispiel ist die Seiteneinschubschiene 120 mit mindestens einem L-Profil 121 an dem Oberteil 13 der ersten Sektion befestigt.The frame component 110 is arranged below the side insertion rail 120, which is arranged in the feed direction 17 between the upper part 13 and the lower part 12 and extends to the last section of the processing machine 10 to enable the positioning of flat material parts 40 from the transfer table 80 of the setup area 20 in the direction of the feed direction 17 up to the area of the most opposite and distant areas of the processing tools 22 and 23, respectively. In the present exemplary embodiment, the side insertion rail 120 is attached to the upper part 13 of the first section with at least one L-profile 121.
Die Breite des Rahmenbauteils 110 hat wiederum eine Breite, um zwischen Oberteil 13 und Einzugstisch 15, also zugleich oberhalb des Unterteils 12, zwischen die Sektionen in Zuführrichtung hin- und zurückbewegbar zu sein.The width of the frame component 110 in turn has a width to be movable back and forth between the upper part 13 and the feed table 15, i.e. at the same time above the lower part 12, between the sections in the feed direction.
Die Seitenzuführeinheit 100 umfasst eine Reihe von mit einer pneumatisch betriebenen Unterdruckquelle verbundenen Saugnäpfen 51, 52, 53, 54, wobei diese Verbindung beispielsweise über hydraulisch aktivierbare Ventile gesteuert wird. Die Saugnäpfe 51 können auch als Saugnapfeinheiten bezeichnet werden, wenn statt eines Saugnapfes 51 hier drei Saugnäpfe in Zuführungsrichtung 17 angeordnet sind. Hinter diesen drei Saugnäpfen 51 ist der virtuelle Sensor-Konus 61 eines im Rahmenbauteil 110 in fluchtender Linie vorgesehenen Ultraschallsensors dargestellt, der nach unten auf das Flachmaterialteil blickt. Dieser optionale Ultraschallsensor sendet Ultraschall in Konusform auf das Flachbauteil 40, um den Abstand von Seitenzuführeinheit 100 zu diesem Flachbauteil 40 zu erfassen und den vorteilhafterweise in der Höhe verstellbaren Übergabetisch 80 in die richtig Höhenposition zu verfahren, um das den Saugnäpfen 51, 52, 53 bzw. 54 gegenüber liegende Flachbauteil 40 aufzunehmen. Dies macht dann insbesondere Sinn, wenn es einen wie in der Fig. angedeuteten Stapel von übereinander liegenden und vorbereiteten Flachbauteilen 40 gibt.The side feed unit 100 comprises a series of suction cups 51, 52, 53, 54 connected to a pneumatically operated vacuum source, this connection being controlled, for example, via hydraulically activated valves. The suction cups 51 can also be referred to as suction cup units if, instead of one suction cup 51, three suction cups are arranged in the feed direction 17. Behind these three suction cups 51, the virtual sensor cone 61 of an ultrasonic sensor provided in an aligned line in the frame component 110 is shown, which looks downwards onto the flat material part. This optional ultrasonic sensor transmits ultrasound in a cone shape onto the flat component 40 in order to detect the distance from the side feed unit 100 to this flat component 40 and to move the transfer table 80, which is advantageously height-adjustable, into the correct height position in order to pick up the flat component 40 lying opposite the suction cups 51, 52, 53 or 54. This is particularly useful when there is a stack of prepared flat components 40 lying one above the other, as indicated in the figure.
Hinter diesem Ultraschallsensor ist dann ein weiterer Saugnapf 51' in einer anderen Höhe angeordnet, insbesondere ist dieser weitere Saugnapf 51' in einem grösseren Abstand von dem oben genannten Stapel von Flachbauteilen 40 angeordnet und kann optional einen längeren Balg aufweisen, um die Oberfläche des obersten Flachbauteils 40 eines Stapels gleichzeitig mit den anderen drei Saugnäpfen 51 zu ergreifen, dann aber durch seine höhere Anordnung in Bezug auf den Übergabetisch 80 den in Zuführrichtung 17 vordersten (also zuerst einzuziehenden) Anteil des Flachbauteils 40 weiter weg vom Übergabetisch 80 und damit von dem unter dem nun angezogenen Flachbauteil 40 liegenden weiteren Flachbauteil 40 des Stapels abzuheben. Da dies für den vorderen Bereich geschieht, kann erfolgreicher ein Anhaften des besagten weiteren Flachbauteils 40 des Stapels an dem nun einzuführenden Flachbauteil 40 vermieden werden. Natürlich kann und wird dieser weitere Saugnapf 51' genauso an den anderen Saugnapfreihen mit den Bezugszeichen 52, 53, 54, 151, 152, 153, 154 vorteilhafterweise vorgesehen sein.Behind this ultrasonic sensor, another suction cup 51' is then arranged at a different height. In particular, this additional suction cup 51' is arranged at a greater distance from the above-mentioned stack of flat components 40 and can optionally have a longer bellows in order to grip the surface of the uppermost flat component 40 of a stack simultaneously with the other three suction cups 51. However, due to its higher arrangement with respect to the transfer table 80, it then lifts the portion of the flat component 40 that is foremost in the feed direction 17 (i.e., the portion to be drawn in first) further away from the transfer table 80 and thus away from the further flat component 40 of the stack located below the now drawn-in flat component 40. Since this is done for the front area, adhesion of the said further flat component 40 of the stack to the flat component 40 that is now to be inserted can be more successfully prevented. Of course, this additional suction cup 51' can and will also be advantageously provided on the other suction cup rows with the reference numerals 52, 53, 54, 151, 152, 153, 154.
Die Funktion der Saugnapfeinheiten wird angeschaltet, wenn sich der eine oder die Gruppe der hier vier Saugnäpfe auf das Flachmaterialteil 40 absenken und auf diesem abstützen, so dass durch ein nachgeschaltetes Absaugen von im Innern der einzelnen Saugnäpfe befindlicher Luft das Flachmaterialteil 40 an den Saugnäpfen anhaftet. Üblicherweise wird ein Unterdruck pneumatisch erzeugt und über hydraulisch betätigte Ventile an die Saugnäpfe angelegt, welcher Unterdruck dann ständig aufrechterhalten wird. Dabei können die Saugnäpfe über Bälge verfügen, die ein Aufsetzen vereinfachen und das Wirksamwerden der Funktion des weiteren Saugnapfes 51' vereinfacht.The suction cup units are activated when one or a group of the four suction cups lowers onto the flat material part 40 and rests on it, so that the flat material part 40 adheres to the suction cups through subsequent suction of air contained within the individual suction cups. Typically, a vacuum is generated pneumatically and applied to the suction cups via hydraulically operated valves, which is then continuously maintained. The suction cups can be equipped with bellows, which simplify placement and facilitate the effective functioning of the additional suction cup 51'.
In der
Wenn ein Benutzer des Systems eine Bearbeitungsmaschine 10 mit zum Beispiel sechs Sektionen hat, kann er daran denken, auch sechs einzelne Flachmateriale einziehen zu wollen, was dann einen engeren Abstand der Saugnapfeinheiten voneinander oder eine breitere Seitenzuführeinheit 100 erfordert. Damit weiterhin diese Seitenzuführeinheit 100 zwischen den Wangen 21 und 23 einführbar ist, ist vorteilhafterweise ein seitlicher Abschnitt 105 mit niedrigerem Höhenprofil ausgestaltet. Dieser seitliche Abschnitt 105 ist in die Richtung der Bearbeitungskante der Bearbeitungsmaschine 10 ausgerichtet und nutzt den geringeren Freiraum zwischen den beiden Wangen 21 und 23 in diesem Bereich aus.If a system user has a processing machine 10 with, for example, six sections, they may also consider feeding six individual flat materials, which would then require a closer spacing of the suction cup units from one another or a wider side feed unit 100. To ensure that this side feed unit 100 can still be inserted between the cheeks 21 and 23, a lateral section 105 is advantageously designed with a lower height profile. This lateral section 105 is oriented toward the processing edge of the processing machine 10 and utilizes the smaller clearance between the two cheeks 21 and 23 in this area.
Die Seiteneinschubschiene 120 ist aktivierbar, wenn in der Parkposition der Oberwange beziehungsweise der Unterwange die anschliessend aktivierten Saugnäpfe 51, 52, 53, 54 der hier vier parallelen Saugnapfeinheiten auf die hier bis zu vier Flachmaterialteile 41, 42, 43, 44 bzw. 41', 42', 43, 44' aufgesetzt werden, die einzeln oder wie hier dargestellt als ein Stapel von entsprechenden Flachmaterialteilen auf dem Übergabetisch 80 vorgesehen sind und durch Verschwenken nach oben die bis zu vier Flachmaterialteile ergriffen werden. Danach wird die Seiteneinschubschiene 120 in Richtung Zuführrichtung in die Bearbeitungsmaschine 10 vorgefahren. Es ist möglich aber nicht notwendig, dass die Flachmaterialteile steif sind bzw. von den Saugnäpfen in der gesamten Fläche gehalten werden. Es ist ebenso möglich, dass die Flachmaterialteile in Zuführrichtung 17 länger als die zugeordnete Saugnapfeinheit ist und somit ein freies Ende der Flachmaterialteile auf dem Übergabetisch 80 nachgezogen wird und dann entsprechend auf den gegenüber dem Übergabetisch 80 höher oder tiefer angeordnete Einzugstisch 15 gezogen wird. Dann wird an vier Längspositionen der die Flachmaterialteile in Zuführrichtung 17 bewegenden Seiteneinzugsschiene 120 jeweils ein Flachmaterialteil abgesetzt, entweder durch Verschwenken des Rahmenbauteils unten beziehungsweise nach oben das so aufgesetzte Flachmaterialteil auf den herausfahrenden Positionierungstisch abgelegt wird, so dass dann insbesondere nach Rückfahrt des Positionierungstisch und Ausrichtung des Flachmaterialteils die Bearbeitung durch die Biegewerkzeuge beginnt.The side insertion rail 120 can be activated when, in the parking position of the upper beam or the lower beam, the subsequently activated suction cups 51, 52, 53, 54 of the four parallel suction cup units are placed on the up to four flat material parts 41, 42, 43, 44 or 41', 42', 43, 44', respectively, which are provided individually or, as shown here, as a stack of corresponding flat material parts on the transfer table 80, and the up to four flat material parts are gripped by pivoting upwards. The side insertion rail 120 is then advanced in the feed direction into the processing machine 10. It is possible, but not necessary, for the flat material parts to be rigid or to be held by the suction cups across their entire surface. It is also possible for the flat material parts to be longer in the feed direction 17 than the associated suction cup unit, and thus a free end of the flat material parts is pulled along the transfer table 80 and then pulled accordingly onto the feed table 15 arranged higher or lower than the transfer table 80. A flat material part is then placed down at each of four longitudinal positions on the side feed rail 120 moving the flat material parts in the feed direction 17. The flat material part placed down or up is placed on the extending positioning table either by pivoting the frame component downwards or upwards, so that processing by the bending tools then begins, particularly after the positioning table has returned and the flat material part has been aligned.
Anschliessend wird das Rahmenbauteil 110 in Richtung der Zuführrichtung 17 vorgeführt. An der ersten Längsposition 71 wird das erste Flachmaterialteil 41 durch Absenken des Rahmenbauteil 110 und/oder der Seiteneinschubschiene 120 an der vorgegebenen Position abgesetzt, indem die Saugnapfeinheiten gelöst werden. Die Saugnapfeinheiten können auch an der Bewegungsposition einfach ausgelöst werden und das Flachmaterialteil 41 fällt, sofern es nicht teilweise auf dem Einzugstisch 15 bereits nachgezogen worden ist, an dieser Stelle auf den Einzugstisch 15. An der zweiten Längsposition 72 wird das zweite Flachmaterialteil 42 durch Absenken des Rahmenbauteil 110 und/oder der Seiteneinschubschiene 120 an der vorgegebenen Position abgesetzt, indem die Saugnapfeinheiten gelöst werden. Die Saugnapfeinheiten können auch an der Bewegungsposition einfach ausgelöst werden und das Flachmaterialteil 42 fällt, sofern es nicht teilweise auf dem Einzugstisch 15 bereits nachgezogen worden ist, an dieser Stelle auf den Einzugstisch 15. Für die dritten und vierten Flachmaterialteil 43 bzw. 44 wird dieser Verfahrensschritt an den dritten und vierten Längspositionen 73 und 74 wiederholt, so dass anschliessend alle vier Flachmaterialteil 43 bzw. 44 auf dem Einzugstisch 15 zu liegen kommen, aber an unterschiedlichen Positionen vis-à-vis der Vorschubrichtung 27 der Bearbeitungsmaschine 100. Zwischen jedem Flachmaterialteil 41 bis 44 und seinem Nachbar besteht ein Zwischenabstand 75 in Zuführrichtung 17. Dieser Zwischenabstand 75 kann auf fast Null reduziert werden. Es ist aber vorteilhafter einen Zwischenabstand 75 zu haben, damit der zweite Verfahrensschritt mit entsprechendem Spiel sicher durchführbar ist.The frame component 110 is then advanced in the direction of the feed direction 17. At the first longitudinal position 71, the first flat material part 41 is deposited at the specified position by lowering the frame component 110 and/or the side insertion rail 120 and releasing the suction cup units. The suction cup units can also be simply triggered at the movement position, and the flat material part 41 falls onto the feed table 15 at this point, unless it has already been partially pulled onto the feed table 15. At the second longitudinal position 72, the second flat material part 42 is deposited at the specified position by lowering the frame component 110 and/or the side insertion rail 120 and releasing the suction cup units. The suction cup units can also be easily triggered at the movement position, and the flat material part 42 falls onto the feed table 15 at this point, provided it has not already been partially pulled onto the feed table 15. For the third and fourth flat material parts 43 and 44, respectively, this process step is repeated at the third and fourth longitudinal positions 73 and 74, so that subsequently all four flat material parts 43 and 44 come to rest on the feed table 15, but at different positions opposite the feed direction 27 of the processing machine 100. Between each flat material part 41 to 44 and its neighbor, there is an intermediate distance 75 in the feed direction 17. This intermediate distance 75 can be reduced to almost zero. However, it is more advantageous to have an intermediate distance 75 so that the second process step can be carried out safely with appropriate play. is.
Der Einzugstisch 15 hat üblicherweise Unterbrüche an verschiedenen Längspositionen in der Zuführrichtung, wobei diese Unterbrüche dann in Vorschubrichtung 27 durchgängig sind. In diesen Unterbrüchen sind insbesondere Schieber 16 vorgesehen, mit denen das zu bearbeitende Flachmaterialteil zwischen die Wangen in Vorschubrichtung 27 hindurchgeschoben wird, um es durch die Bearbeitungswerkzeuge 22 und/oder 42 falten zu lassen. Dabei wird dann, wie in
Es ist noch darauf hinzuweisen, dass die Abfolge des Ablegens der Flachmaterialteile 41, 42, 43 und 44 nicht in der dargestellten Weise ablaufen muss. So kann die Abfolge des Ablegens der Flachmaterialteile z.B. auch das Ablegen in der Reihenfolge Flachmaterialteile 44, 42, 41 und 43 sein, bei dem die beiden in Längsrichtung 17 abgelegten "mittleren" Flachmaterialteile durch den Schieber 16 wenig vorgeschoben werden, wenn die beiden am Rand der Bearbeitungsmaschine 10 zu bearbeitenden Flachmaterialteile die am weitesten vorzuschiebenden Flachmaterialteile sind. Dabei wird auch sichergestellt, dass der Unterschied des Vorschiebens zwischen zwei benachbarten Flachmaterialteilen maximal zwei Abstände der Saugnapfeinheiten ist. Das geht auch umgekehrt mit der Reihenfolge der Flachmaterialteile 41, 43, 44 und 42, wo dann die an den Rändern zu bearbeitenden Flachmaterialteilen am wenigsten quer verschoben werden und die in der Mitte abgelegten am meisten quer verschoben werden.It should also be noted that the sequence of depositing the flat material parts 41, 42, 43, and 44 does not have to be as shown. For example, the sequence of depositing the flat material parts can also be deposited in the order of flat material parts 44, 42, 41, and 43, in which the two "middle" flat material parts deposited in the longitudinal direction 17 are advanced slightly by the slider 16 if the two flat material parts to be processed at the edge of the processing machine 10 are the flat material parts to be advanced the furthest. This also ensures that the difference in advance between two adjacent flat material parts is a maximum of two distances between the suction cup units. This also works the other way round with the order of the flat material parts 41, 43, 44 and 42, where the flat material parts to be processed at the edges are moved transversely the least and those placed in the middle are moved transversely the most.
Die
Das Rahmenbauteil 110 weist auf der Oberseite über eine Befestigungsfläche 119, an der das Rahmenbauteil 110 auf dem beweglichen Schlitten einer Seiteneinschubschiene 120 befestigbar ist. Wie schon im Zusammenhang mit der
Die Seitenzuführeinheit 100 fährt dann nach dem Absetzen der Flachmaterialteile 41, 42, 43, 44 zurück. In einer alternativen Ausgestaltung kann der Einzugstisch 15 beim Absetzen der Flachmaterialteile 41, 42, 43, 44 ausgefahren sein. Dann werden die Flachmaterialteile 41, 42, 43, 44 in einem Ausrichtungsschritt durch Rückzug des Einzugstisches 15 in die Maschine 10 eingebracht, um nach Anschlag an den Schieber 16 bildenden Tiefenanschlägen zwischen Sektionen des Einzugstisches 15 für die Bearbeitung vorbestimmt in Vorschubrichtung 27 vorgeschoben zu werden. In anderen Worten, statt einem aktiven Schieber 16 kann dieser auch als Tiefenanschlag ausgestaltet sein und der Ausrichtungsschritt wird durch den für die für den Falzschritt notwendige Vorschubbewegung verantwortlichen Einzugstisch 15 ausgeführt, der sich dann anschliessend ohne Unterbruch direkt wieder nach vorne bewegen lässt, um die Bearbeitung der hier vier Bleche gleichzeitig zu ermöglichen.The side feed unit 100 then retracts after the flat material parts 41, 42, 43, 44 have been deposited. In an alternative embodiment, the feed table 15 can be extended during the deposit of the flat material parts 41, 42, 43, 44. The flat material parts 41, 42, 43, 44 are then introduced into the machine 10 in an alignment step by retracting the feed table 15. After stopping against the depth stops forming the slide 16, they are advanced in the feed direction 27 between sections of the feed table 15 for predetermined processing. In other words, instead of an active slider 16, this can also be designed as a depth stop and the alignment step is carried out by the feed table 15 responsible for the feed movement necessary for the folding step, which can then be moved directly forward again without interruption in order to enable the processing of the four sheets in this case simultaneously.
Bei der Aufnahme der Flachmaterialteile 41, 42, 43, 44 wird das Oberteil 13 der Bearbeitungsmaschine 10 leicht geschlossen, also auf die Unterwange 21 zu, aber nicht zum Klemmen, sondern zum Andocken der Saugnäpfe 51, 52, 53, 54 auf den Flachmaterialteilen 41, 42, 43, 44 . Damit ist klar, dass der Übergabetisch 80 parallel zum Positionierungs- und Einzugstisch 15 angeordnet ist. Er kann höher bezüglich der Horizontalen angeordnet sein, oder er ist tiefer angeordnet und weist ein entsprechendes Magazin von vorangeordneten Flachmaterialteilen 41, 42, 43, 44 auf und wird dann nach und nach manuell oder automatisch in seiner Höhe angehoben, um die der Maschine 10 angebotenen Flachmaterialteile 41, 42, 43, 44 sicher aufzunehmen. Nach dem erfolgten Ansaugen der Gruppe der Flachmaterialteile 41, 42, 43, 44 wird das Oberteil 13 leicht geöffnet, womit um dieselbe Drehachse die Einschubschiene 120 angehoben und schräggestellt wird, so dass die aufgenommenen Flachmaterialteile 41, 42, 43, 44 vom Übergabetisch 80 abgehoben und dann vom Rahmenbauteil 110 entlang der Seiteneinschubschiene 120 in Zuführrichtung 17 bewegt wird, bis alle Flachmaterialteile 41, 42, 43, 44 soweit in der Bearbeitungsmaschine 10 nach und nach abgelegt sind.When picking up the flat material parts 41, 42, 43, 44, the upper part 13 of the processing machine 10 is slightly closed, i.e., towards the lower beam 21, not for clamping, but for docking the suction cups 51, 52, 53, 54 onto the flat material parts 41, 42, 43, 44. It is thus clear that the transfer table 80 is arranged parallel to the positioning and feed table 15. It can be arranged higher relative to the horizontal, or it can be arranged lower and has a corresponding magazine of pre-arranged flat material parts 41, 42, 43, 44 and is then gradually raised manually or automatically in height to securely pick up the flat material parts 41, 42, 43, 44 presented to the machine 10. After the group of flat material parts 41, 42, 43, 44 has been sucked in, the upper part 13 is opened slightly, whereby the insertion rail 120 is raised and inclined about the same axis of rotation, so that the picked up flat material parts 41, 42, 43, 44 are lifted from the transfer table 80 and then moved by the frame component 110 along the side insertion rail 120 in the feed direction 17 until all flat material parts 41, 42, 43, 44 have been gradually deposited in the processing machine 10.
Nach Loslassen der zwei oder mehr in Zuführrichtung 17 positionierten Flachmaterialteile 40 können diese Flachmaterialteile auch durch die besagten Tiefenanschläge, die sich zwischen in Richtung der Vorschubrichtung unterteilten Segmenten des Einzugstisches 15 befinden, ohne Einsatz des Einzugstisches 15 stellgenau vorgeschoben werden, um dann ein Falzen aller nun positionierten Flachmaterialteile zu gestatten. Dafür wird das Rahmenbauteil 110 seitlich herausgefahren. Die
Der Rüstbereich 20 hat den Übergabetisch 80, der hier von zwei Anschlägen 90 und 91 begrenzt ist, die ein L bilden. Der rückseitige Anschlag 91 erlaubt ein aneinander stapeln von Flachmaterialteilen 41, 42, 43, 44 (oder in einer anderen Ausführung 141, 142, 143) nebeneinander. Hier sind fünf solcher Flachmaterialteile 41, 42, 43, 44 schematisch übereinander und seitlich aneinander angrenzend dargestellt. Der Anschlag 90 in Bewegungsrichtung 27 hat dagegen die Funktion, die Flachmaterialteilen 41, 42, 43, 44 (oder 41', 42', 43', 44' oder 141, 142, 143) so anzuordnen, dass sie in Richtung der Saugnapfeinheiten in gleicher Position bezüglich der Vorschubrichtung 27 aufgenommen werden. Die Flachmaterialteile werden von dem Rahmenbauteil 110 (oder 210) aufgenommen und soweit hochgehoben, dass sie über den Anschlag 90 hinweg in den Parkbereich 30 und dann in die Bearbeitungsmaschine 10 bewegt werden können. Dabei werden sie über auf dem oberen Rand des Anschlags 90 angeordnete Abstreiferbürsten 92 bewegt, die zusätzlich zu der Anordnung der ersten und zweiten Reihe der Saugnapfeinheiten sicherstellen, dass nicht durch Adhäsion zwei im Stapel übereinander liegende Flachmaterialteile in die Bearbeitungsmaschine 10 herübergenommen werden, da die Saugnapfeinheiten durch die eine Kante bildenden Abstreiferbürsten 92 eine Biegung des gehaltenen Flachmaterialteils bewirken und ein eventuell vorhandenes und mitgezogenenen unteres Flachmaterialteil mit höherer Reibung zurückhalten. Zudem schützen die Bürsten als Kantenabschluss die Flachmaterialteile vor Kratzern und Beschädigungen.The setup area 20 has the transfer table 80, which is delimited here by two stops 90 and 91 forming an L. The rear stop 91 allows flat material parts 41, 42, 43, 44 (or in another embodiment 141, 142, 143) to be stacked next to one another. Here, five such flat material parts 41, 42, 43, 44 are shown schematically one above the other and adjacent to one another. The stop 90 in the direction of movement 27, on the other hand, has the function of arranging the flat material parts 41, 42, 43, 44 (or 41', 42', 43', 44' or 141, 142, 143) so that they are picked up in the direction of the suction cup units in the same position with respect to the feed direction 27. The flat material parts are picked up by the frame component 110 (or 210) and lifted up to such an extent that they can be moved over the stop 90 into the parking area 30 and then into the processing machine 10. In doing so, they are moved over wiper brushes 92 arranged on the upper edge of the stop 90, which, in addition to the arrangement of the first and second row of suction cup units, ensure that two flat material parts lying one above the other in the stack are not taken over into the processing machine 10 by adhesion, since The suction cup units, through the wiper brushes 92 forming an edge, cause the held flat material piece to bend and hold back any lower flat material piece that may be present and pulled along with it with greater friction. Furthermore, the brushes, as edge finishers, protect the flat material pieces from scratches and damage.
Claims (13)
- A processing machine (10) for flat material parts (40; 41, 42, 43, 44; 41', 42', 43', 44', 141, 142, 143) comprising:a machine frame (12, 13) with a frame, a lower part (12) and an upper part (13),a lower beam (21),an upper beam (23),at least one processing tool (22 or 24) associated with the lower beam (21) or with the upper beam (23) and held on the machine frame (12, 13),a control unit for controlling a processing sequence with the processing tools (22, 24),a transfer table (80) positioned to the side of the machine frame (12, 13),a feed table (15) on which the flat material part to be processed can be placed for positioning in the processing machine (10), anda side feed unit (100, 200, 300) with a suction cup unit (51, 52, 53, 54; 151, 152, 153, 154) with which the flat material part can be picked up from the transfer table (80) and placed on the feed table (15) for predetermined positioning, wherein the side feed unit (100, 200, 300) has a side push rail (120) which is fixedly connected to the machine frame (12, 13) and on which a frame component (110, 210, 310) is arranged to be movable in a feed direction (17) corresponding to the processing edge of the flat material part, wherein the suction cup unit is mounted on the frame component (110, 210, 310),characterized in that that two or more suction cup units (51, 52, 53, 54; 151, 152, 153, 154) are provided which can be controlled separately from each other by the control unit, in that the two or more suction cup units are mounted offset transversely to the feed direction (17) on the frame component (110, 210, 310), and in that the control unit is configured to control the suction cup units for picking up two or more and at most the number of flat material parts corresponding to the number of suction cup units from the transfer table (80), and is further configured to control the individual two or more suction cup units, when the frame component (110, 210, 310) moves in the feed direction (17) into the processing machine (10), that they sequentially deposit the picked up flat material parts on the feed table (15) in such a way that, viewed in the feed direction (27) of the feed table (15), there is no overlapping of the deposited flat material parts.
- Processing machine (10) according to claim 1, in which each suction cup unit comprises a single suction cup or a number of suction cups (51, 52, 53, 54) arranged in a row one behind the other in the feed direction (17).
- Processing machine (10) according to claim 1, in which each suction cup unit comprises two or more, advantageously three to five, suction cups (51, 52, 53, 54; 151, 152, 153, 154) arranged in a row one behind the other in the feed direction (17), wherein the foremost suction cup (51', 151') in the feed direction (17) is positioned higher than the other suction cups (52, 53, 54), so that a foremost section of the flat material part (40) in the feed direction (17) is sucked in higher.
- Processing machine (10) according to any one of claims 1 to 3, wherein at least one ultrasonic sensor (61, 62, 63, 64) is provided in each suction cup unit for a distance measurement of the side feed unit (100) from the surface of a one or uppermost flat material part (40) resting on the transfer table (80).
- Processing machine (10) according to any one of claims 1 to 4, in which the height of the upper side of the transfer table is adjustable.
- Processing machine (10) according to any one of claims 1 to 5, in which two to six suction cup units are provided parallel to one another for parallel reception of a corresponding number of flat material parts (40).
- Processing machine (10) according to any one of claims 1 to 6, wherein each of the suction cup units is mounted on its own crossbar (211, 212, 213, 214; 311, 312, 313, 314) which can be moved independently of one another transversely to the feed direction (17) on the frame component (210, 310).
- Processing machine (10) according to claim 7, wherein the crossbars are each driven and movable by a spindle drive or a magnetic linear guide.
- Processing machine (10) according to any one of claims 1 to 5, further comprising a parking area (30) being provided between the set-up (20) area and the processing machine (10).
- Processing machine (10) according to any one of claims 1 to 9, wherein the transfer table (80) has a stop (90) in the feed direction (17) for flat material parts moving in the feed direction (17).
- Processing machine (10) according to claim 10, wherein a wiper brush (92) is provided on the upper edge of the stop (90).
- Processing machine (10) according to any one of claims 1 to 11, wherein the transfer table (80) has a rear stop (91) for flat material parts in the opposite direction to the feed processing direction (27).
- Method for feeding flat material parts (40) to a processing machine (10) according to any one of claims 1 to 12, characterized in that the control unit controls the suction cup units in a picking-up step to pick up two or more and up to the number of suction cup units corresponding number of flat material parts from the transfer table (80), and in that the control unit controls the individual two or more suction cup units in a multi-stage positioning step during a movement of the frame component (110, 210, 310) in the feed direction (17) into the processing machine (10) in a way that each one of the two or more suction cup units successively deposit the picked-up flat material parts on the feed table (15) that no overlapping of the deposited flat material parts occurs when viewed in the feed processing direction (27) of the feed table (15).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23160856.3A EP4427861B1 (en) | 2023-03-09 | 2023-03-09 | Processing machine for flat material parts |
| CH001239/2023A CH720456B1 (en) | 2023-03-09 | 2023-11-08 | PROCESSING MACHINE FOR FLAT MATERIAL PARTS |
| US18/599,413 US20240300073A1 (en) | 2023-03-09 | 2024-03-08 | Processing Machine for Flat Material Parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23160856.3A EP4427861B1 (en) | 2023-03-09 | 2023-03-09 | Processing machine for flat material parts |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4427861A1 EP4427861A1 (en) | 2024-09-11 |
| EP4427861C0 EP4427861C0 (en) | 2025-10-15 |
| EP4427861B1 true EP4427861B1 (en) | 2025-10-15 |
Family
ID=85556366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23160856.3A Active EP4427861B1 (en) | 2023-03-09 | 2023-03-09 | Processing machine for flat material parts |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20240300073A1 (en) |
| EP (1) | EP4427861B1 (en) |
| CH (1) | CH720456B1 (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3463011B2 (en) * | 1999-10-05 | 2003-11-05 | 株式会社平安コーポレーション | Suction table device of NC machine |
| DE102012020585B4 (en) * | 2012-10-22 | 2016-01-28 | RS technology GmbH & Co. KG | Device and method for fixing flat, absorbent objects |
| EP3403738B1 (en) | 2017-05-16 | 2022-08-03 | Thalmann Maschinenbau AG | Sheet metal bending machine |
| EP3778048B1 (en) | 2019-08-15 | 2023-06-07 | Thalmann Maschinenbau AG | Processing machine for flat material parts with a laying unit and method therefor |
-
2023
- 2023-03-09 EP EP23160856.3A patent/EP4427861B1/en active Active
- 2023-11-08 CH CH001239/2023A patent/CH720456B1/en unknown
-
2024
- 2024-03-08 US US18/599,413 patent/US20240300073A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| EP4427861C0 (en) | 2025-10-15 |
| CH720456A2 (en) | 2024-07-31 |
| CH720456B1 (en) | 2025-06-30 |
| EP4427861A1 (en) | 2024-09-11 |
| US20240300073A1 (en) | 2024-09-12 |
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