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EP4499325B1 - Roll stand and method for operating same - Google Patents

Roll stand and method for operating same

Info

Publication number
EP4499325B1
EP4499325B1 EP23710006.0A EP23710006A EP4499325B1 EP 4499325 B1 EP4499325 B1 EP 4499325B1 EP 23710006 A EP23710006 A EP 23710006A EP 4499325 B1 EP4499325 B1 EP 4499325B1
Authority
EP
European Patent Office
Prior art keywords
roll stand
rolling
bore
measurement
force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP23710006.0A
Other languages
German (de)
French (fr)
Other versions
EP4499325C0 (en
EP4499325A1 (en
Inventor
Olaf Norman Jepsen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SMS Group GmbH
Original Assignee
SMS Group GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SMS Group GmbH filed Critical SMS Group GmbH
Publication of EP4499325A1 publication Critical patent/EP4499325A1/en
Application granted granted Critical
Publication of EP4499325C0 publication Critical patent/EP4499325C0/en
Publication of EP4499325B1 publication Critical patent/EP4499325B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/08Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring roll-force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/02Rolling stand frames or housings; Roll mountings ; Roll chocks

Definitions

  • the invention relates to a rolling mill for rolling a material and a method for operating the rolling mill.
  • the invention relates to the measurement of rolling forces in a rolling mill.
  • the Chinese patent application reveals CN 101695717 A A sensor for measuring rolling force, wherein the sensor is mounted on the outside of a post of the rolling stand and measures the changes in length of the post under load, i.e., when rolling force is applied, by means of the deformation of a coil, and then converts the measured change in length into the desired rolling force.
  • the preamble of claims 1 and 14 is based on this document.
  • the rolling force is used for a variety of controls during the operation of the rolling stand, and therefore it is desirable to be able to measure the rolling force accurately even under high dynamic conditions.
  • the measuring sensors are mounted on the outer sides of the rolling mill stands and are therefore exposed to the harsh conditions in the vicinity of a rolling mill, such as dirt and dust. This also results in the risk of a certain degree of inaccuracy in the measurement results.
  • the invention is based on the objective of providing an alternative rolling stand for rolling a rolled material and an alternative method for operating the rolling stand, which enable a more precise measurement of the rolling force.
  • the rolling stand according to the invention is characterized in that at least one bore is provided in at least one upright post of at least one of the rolling stand uprights; that the measuring sensor is inserted into the bore and is configured to detect a deformation of the bore when the rolling force is applied and to generate a measuring signal such that it represents the detected deformation of the bore.
  • the deformation of the bore originally represents a post force in the respective rolling stand. These post forces are directly proportional to the rolling force exerted on the rolls. The post forces are converted into the actual rolling force using an evaluation unit.
  • Every rolling mill stand has two uprights; one on the drive side and one on the operator side. Each upright typically has two upright posts.
  • the bores according to the invention are each drilled into the upright posts. This results approximately in:
  • the sensor in the bores measures a stand force, or simply stand force.
  • 2 x stand force stand force;
  • 2 x stand force rolling force of the rolling stand.
  • the measuring sensor is advantageously protected within the bore, particularly against dirt in the vicinity of the rolling stand and against corrosion, so that its measuring signal is not distorted. Rather, the measuring signal from the sensor, determined in this way according to the invention, provides a reliable basis for the evaluation unit to calculate the required rolling force.
  • the senor is inserted into the bore under preload.
  • the preload of the sensor must be sufficient to ensure that the sensor remains in contact with the bore even under maximum rolling force.
  • This preload defines an operating point for the sensor. Any deformation of the bore can then be measured as a change in the preload around this operating point.
  • the change in preload relative to the operating point can be determined as a change in the force acting on it within the bore or as a change in the mechanical stress acting on it within the bore.
  • the change in preload can also be determined as a change in the compression stroke by which the sensor is compressed within the bore compared to its relaxed state or its compression at the operating point.
  • Suitable sensors for installation in the bore under preload include, for example, piezoelectric sensors or strain gauges.
  • measuring sensors can also be inserted into the bore without preload.
  • Suitable examples include inductive displacement sensors, which detect a rolling force-induced deformation of the bore by a change in the electrical voltage induced within it, or laser-based displacement sensors, which are designed to detect the deformation of the bore under the load of the rolling force. by evaluating, for example, differences in the travel time of light signals they emit.
  • At least one bore with at least one measuring sensor is provided in each of the two rolling mill stand uprights, preferably in each of the four posts of the two rolling mill stand uprights. Except where special requirements apply, it is generally advantageous if the forces on the operator side and the drive side are of equal magnitude.
  • drive side refers to the side of a rolling mill stand where the drives for the rolls are located.
  • operating side is located opposite the drive side in the axial direction of the rolls and is freely accessible to operators, e.g., for roll changes.
  • Providing multiple sensors in a bore offers the advantage of enabling redundant measurements, which also increases the accuracy of the calculated rolling force.
  • the sensors installed in the bore can be based on the same or different physical principles. Installing sensors based on different physical principles would be a further measure to increase measurement accuracy.
  • Drill holes should preferably be made perpendicular to the rolling line in an area of 200mm above to 200mm below the rolling line.
  • the bores for the sensors are each drilled in a plane perpendicular to the rolling forces applied by the adjusting devices, i.e., in a horizontal plane into the posts of the rolling stand uprights, this offers the advantage that the deformation of the bores to be detected also acts, at least substantially, perpendicularly on the sensors. This advantageously applies regardless of whether the bore is drilled in the rolling direction, transversely to the rolling direction, or at any acute angle to the rolling direction. With vertically acting rolling forces, the horizontal orientation of the bores offers the advantage that the deformation of the bores does not act on the sensors at an oblique angle, thus advantageously eliminating the need for a coordinate transformation of the resulting measurement signals.
  • the post forces determined according to the invention can be used for strip thickness control.
  • the post forces determined on the entry and exit sides of the upright posts of a rolling mill stand are first summed to obtain the upright force of the rolling mill stand. This is done separately for the uprights on the drive side and the operator side.
  • the drive-side and operator-side upright forces thus determined are then added to the rolling force of the The rolling force is added up in the rolling stand. This rolling force is then converted into the actual thickness of the rolled material at the exit of the rolling stand.
  • the actual thickness thus determined is then adjusted to a predetermined target thickness for the rolled material by outputting a suitably varied position control signal to the adjusting devices on both the drive and operator sides, in particular to the respective adjusting cylinders, and preferably controlled.
  • an additional stand force measuring device can be provided in each of the two rolling stand uprights, for example, below the mounting blocks of the lower backup roll of the rolling stand, for directly measuring the stand forces in the two rolling stand uprights.
  • the evaluation device is then designed to calculate the rolling force also taking the additionally measured stand forces into account.
  • a position control device may be provided to regulate the position control signal issued to the adjusting devices to the target position represented by the position control signal issued by the strip thickness control device.
  • Figure 1 shows the rolling mill stand 20 according to the invention for rolling a material.
  • the rolling mill stand 20 consists of a stand frame 3 on the drive side AS and a stand frame 3 on the operator side BS, the two stands being connected to each other by crossheads.
  • the journals of both the backup rolls 2 and the work rolls 1 are rotatably mounted in mounting blocks in the two stand frames 3.
  • the mounting blocks are shown in the left figure.
  • An adjusting device 4 is shown for applying a stand force via the mounting pieces 13 and the backup rolls 2 to the work rolls 1.
  • the sum of the stand force of the drive-side rolling stand stand and the stand force of the operator-side rolling stand stand is the so-called rolling force of the rolling stand.
  • FIG. 1 In the right-hand image of Figure 1 The bores 7 according to the invention can be seen, into each of which a measuring sensor 6 is inserted.
  • the measuring sensors 6 are designed to generate a measuring signal which represents a deformation of the bores in the upright posts 3a, 3b of the respective rolling stand upright 3 according to the upright forces or rolling forces applied by the adjusting devices 4.
  • the adjusting device 4 acts in a vertical direction.
  • the bores are formed in a plane perpendicular to the acting rolling force, i.e., as in the embodiments shown in the figures, in a horizontal plane.
  • the bores 7 are arranged lying in this horizontal plane and aligned in the direction of the longitudinal axes of the rolls 1, 2, i.e., transversely to the rolling direction; see the figure on the right. It can be seen that in each of the two roll stands 3 and also in each of the respective stand posts 3a, 3b of one of the two roll stands, a measuring sensor 6 is arranged in bores; thus, a total of 6 measuring sensors are located in the assembly shown.
  • the rolling mill shown has four measuring sensors 6 for measuring the deformation of the bores into which they are each inserted.
  • the in Figure 1 The measuring sensors 6 shown are arranged in bores 7, which are each mounted at the same height, specifically at the height of the roll gap created by the work rolls 1. This also applies to the one shown in Figure 1 The special case shown, in which the work rolls exceptionally do not create a roll gap; however, the bores 7 and the measuring sensors 6 are arranged here at the height inside the rolling stand uprights at which the two work rolls 1 each touch.
  • the left illustration shows a single rolling stand stand 3; it is constructed analogously for the drive side AS and for the operating side BS.
  • Figure 2 differs from the Figure 1 This is solely due to the fact that the bores 7 for the measuring sensors 6 are aligned here in the rolling direction. This also applies to the in Figure 2 In the second embodiment shown for the alignment of the bores 7, it can be seen that these bores lie in a horizontal plane that is arranged perpendicular to the acting rolling force and that the measuring sensors 6 are arranged at the height inside the rolling stand uprights at which the two work rolls 1 touch.
  • Figure 3 shows a first embodiment of the strip thickness control according to the invention for controlling the actual thickness h ACT of the rolled material to a predetermined target thickness
  • the strip thickness control system according to the invention provides that the post forces F ⁇ sub>Pf ⁇ /sub> are measured by the preferably four measuring sensors 6 according to the invention in their associated bores on the inlet side E and the outlet side A of the roll stands 3 on the drive and operator sides AS and BS (the latter not shown).
  • the actual rolling force F ⁇ sub> WACT ⁇ /sub> is then calculated as the sum of these four measured post forces F ⁇ sub>Pf ⁇ /sub> : F ⁇ sub>PfAS ⁇ /sub> , F ⁇ sub>PfBS ⁇ /sub> using the evaluation unit 8.
  • the post forces F ⁇ sub>Pf ⁇ /sub> can only be measured in two of the four posts, these two post forces are added together and the sum is multiplied by 2 to calculate the actual rolling force at least approximately.
  • the actual thickness H ACT of the rolled material at the exit of the rolling stand is then calculated as follows - with the help of the conversion device 9, taking into account the actual cylinder positions S ACTAS , S ACTBS at the adjusting devices 4 in the two rolling stand stands 3 on the drive side AS and the operating side BS:
  • the actual strip thickness control 10 then provides that the aforementioned target thickness h REF is continuously compared with the actual thickness H ACT of the rolled material, calculated in the aforementioned manner, in order to calculate the difference between the target and actual thickness of the rolled material as the control deviation for the thickness of the rolled material. Based on this control deviation, the strip thickness control device 10 then determines suitable position control signals S REFAS , S REFBS for the adjusting devices 4 of the roll stands 3 on the drive and operator sides.
  • FIG 4 a second embodiment of the in Figure 3 shown strip thickness control.
  • the strip thickness control shown consists of the fact that in at least one of the rolling stand uprights, Preferably, an additional stand force measuring device 5 is provided, for example below the mounting piece 13 of the lower support roll 2, both in the drive-side and in the operator-side rolling stand.
  • This device is also already provided according to Figure 3
  • the required evaluation unit 8 is further configured to calculate the actual rolling force F ⁇ sub> WACT ⁇ /sub> more accurately, taking into account the upright forces F ⁇ sub>uprightAS ⁇ /sub> , F ⁇ sub>uprightBS ⁇ /sub> measured by the force measuring devices 5, preferably on the drive and operator sides.
  • This can be achieved, for example, by averaging the upright forces calculated from the measured upright forces with the directly measured upright forces F ⁇ sub>uprightAS ⁇ /sub> , F ⁇ sub>uprightBS ⁇ /sub> on the drive and operator sides for the further calculation of the rolling force. This further refines and clarifies the desired thickness control for the rolled material at the exit of the rolling stand.
  • the method for operating the rolling stand 10 comprises the following steps: applying a rolling force via the mounting blocks to the work rolls of the rolling stand to roll the material, generating a measurement signal, and evaluating the measurement signal with regard to the actual rolling force FWACT exerted on the work rolls.
  • at least one bore 7 is drilled into at least one upright post of the at least one rolling stand upright 3, and the deformation of the bore 7 during the application of the rolling force is detected by means of the sensor.
  • the measurement signal represents the detected deformation of the bore 7.
  • the measuring sensor 6 can be a piezoelectric sensor or a strain gauge, which is preferably inserted into the bore with a preload.
  • the deformation of the bore 7 is then detected as a change in the preload with which the measuring sensor is inserted into the bore.
  • the change in preload is detected as a change in the force or stress acting on the measuring sensor in the bore 7, or as a change in the compression stroke by which the measuring sensor 6 is compressed in the bore 7 compared to its relaxed state or compared to compression at an operating point of the measuring sensor.
  • the measuring sensor 6 can be designed as a laser-based displacement sensor and inserted into the bore 7 without preload. The deformation of the bore is then detected in the form of measured displacement/time differences of light signals emitted by the laser-based displacement sensor in the bore.
  • the measuring sensor 6 can be designed as an inductive displacement sensor and inserted into the bore (7) without preload. The deformation of the bore is then detected in the form of electrical voltages induced in the inductive displacement sensor by the deformation.
  • the actual thickness h ACT of the rolled material is adjusted to a predetermined target thickness h REF by outputting a suitably varied position control signal to the adjusting devices, in particular the adjusting cylinders.
  • the actual thickness H ACT of the rolled material is calculated from the actual rolling force F WACT determined by the evaluation unit 8.
  • the positions of the adjusting devices are preferably controlled to the target position represented by the position control signal S REF .
  • strip thickness control for the rolling stand 3 on the operator side and for the rolling stand 3 on the drive side can be performed separately. It is then recommended that the two strip thickness controls 9 be synchronized to achieve the same target thickness for the rolled material.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Description

Die Erfindung betrifft ein Walzgerüst zum Walzen eines Walzgutes und ein Verfahren zum Betreiben des Walzgerüstes. Insbesondere betrifft die Erfindung das Messen von Walzkräften in einem Walzgerüst.The invention relates to a rolling mill for rolling a material and a method for operating the rolling mill. In particular, the invention relates to the measurement of rolling forces in a rolling mill.

Dazu sind im Stand der Technik grundsätzlich verschiedene Lösungen bekannt. So offenbart die internationale Patentanmeldung WO 2007/147766 A1 eine Vorrichtung und ein Verfahren zur Messung der Walzkraft in einem Walzgerüst mit Hilfe einer Ultraschall-Sender-Empfänger-Anordnung. Mit dieser Anordnung wird eine Längenänderungen in einem Pfosten eines Walzgerüstständers aufgrund einer aufgebrachten Walzkraft gemessen und ist es wird sodann diese gemessene Längenänderung in die gesuchte Walzkraft umgerechnet.Several solutions are known in the prior art. For example, the international patent application reveals... WO 2007/147766 A1 A device and a method for measuring the rolling force in a rolling stand using an ultrasonic transmitter-receiver arrangement. This arrangement measures changes in length in a post of a rolling stand upright due to an applied rolling force, and this measured change in length is then converted into the desired rolling force.

Weiterhin offenbart die chinesische Patentanmeldung CN 101695717 A einen Sensor zur Walzkraftmessung, wobei der Sensor an der Außenseite eines Ständerpfostens des Walzgerüstständers montiert ist und dort die Längenänderungen des Ständerpfostens unter Last, d. h. bei aufgebrachter Walzkraft durch die Verformung einer Spule misst und sodann die gemessene Längenänderung in die gesuchte Walzkraft umrechnet. Der Oberbegriff der Ansprüche 1 und 14 basiert jeweils auf diesem Dokument.Furthermore, the Chinese patent application reveals CN 101695717 A A sensor for measuring rolling force, wherein the sensor is mounted on the outside of a post of the rolling stand and measures the changes in length of the post under load, i.e., when rolling force is applied, by means of the deformation of a coil, and then converts the measured change in length into the desired rolling force. The preamble of claims 1 and 14 is based on this document.

Die Walzkraft wird für eine Vielzahl von Regelungen beim Betrieb des Walzgerüstes verwendet und deshalb ist es wünschenswert, die Walzkraft auch bei hoher Dynamik genau messen zu können.The rolling force is used for a variety of controls during the operation of the rolling stand, and therefore it is desirable to be able to measure the rolling force accurately even under high dynamic conditions.

Im Walzbetrieb kommt es jedoch häufig zu ungenauen oder fehlerhaften Walzkraftmessungen. Ursache dafür können Reibkräfte sein, z. B. zwischen den Walzgerüstständern und den Einbaustücken für die Stützwalzen in dem Walzgerüst oder eine nicht homogene Krafteinleitung in die traditionellen Kraftmesseinrichtungen, z. B. durch korrodierte oder deformierte Oberflächen. Diese ungenauen Kraftmessungen führen dann zu Qualitätsproblemen bei dem zu walzenden Walzgut oder zu einer Destabilisierung des Walzprozesses, z. B. in Form eines seitlichen Verlaufens der Enden des Walzgutes.However, inaccurate or faulty rolling force measurements are common in rolling operations. This can be caused by frictional forces, for example, between the rolling stand uprights and the supports for the backup rolls in the rolling stand, or by a non-homogeneous force application to the traditional force measuring devices, such as due to corroded or deformed surfaces. These inaccurate force measurements then lead to quality problems with the rolled material. or to a destabilization of the rolling process, e.g. in the form of the ends of the rolled material running sideways.

Bei den beiden oben zitierten Patentanmeldungen sind die Messgeber jeweils an den Außenseiten der Walzgerüstständer angebracht und sie sind deshalb den rauen Bedingungen in der Umgebung eines Walzgerüstes, wie z. B. Schmutz und Staub etc. schutzlos ausgeliefert. Daraus resultiert auch die Gefahr einer gewissen Ungenauigkeit der Messergebnisse.In the two patent applications cited above, the measuring sensors are mounted on the outer sides of the rolling mill stands and are therefore exposed to the harsh conditions in the vicinity of a rolling mill, such as dirt and dust. This also results in the risk of a certain degree of inaccuracy in the measurement results.

Der Erfindung liegt die Aufgabe zugrunde, ein alternatives Walzgerüst zum Walzen eines Walzgutes sowie ein alternatives Verfahren zum Betreiben des Walzgerüstes bereitzustellen, die eine präzisere Messung der Walzkraft ermöglichen.The invention is based on the objective of providing an alternative rolling stand for rolling a rolled material and an alternative method for operating the rolling stand, which enable a more precise measurement of the rolling force.

Diese Aufgabe wird bezüglich des Walzgerüstes durch den Gegenstand des Patentanspruchs 1 gelöst. Demnach ist das erfindungsgemäße Walzgerüst dadurch gekennzeichnet, dass in mindestens einen Ständerpfosten von mindestens einem der Walzgerüstständer mindestens eine Bohrung eingebracht ist; dass der Messgeber in die Bohrung eingeführt und ausgebildet ist zum Erfassen einer Deformation der Bohrung bei Ausübung der Walzkraft und zum Erzeugen eines Messsignals derart, dass es die erfasste Deformation der Bohrung repräsentiert.This problem is solved with respect to the rolling stand by the subject matter of claim 1. Accordingly, the rolling stand according to the invention is characterized in that at least one bore is provided in at least one upright post of at least one of the rolling stand uprights; that the measuring sensor is inserted into the bore and is configured to detect a deformation of the bore when the rolling force is applied and to generate a measuring signal such that it represents the detected deformation of the bore.

Die von den Messgebern erfasste Deformation der Bohrung repräsentiert ursprünglich eine Pfostenkraft in dem jeweiligen Walzgerüstständer. Diese Pfostenkräfte sind jedoch direkt proportional zu der auf die Walzen ausgeübten Walzkraft. Die Pfostenkräfte werden mit Hilfe einer Auswerteeinrichtung in die Ist-Walzkraft umgerechnet.The deformation of the bore, as measured by the sensors, originally represents a post force in the respective rolling stand. These post forces are directly proportional to the rolling force exerted on the rolls. The post forces are converted into the actual rolling force using an evaluation unit.

Grundsätzlich gilt: Jedes Walzgerüst hat zwei Walzgerüstständer; einen auf der Antriebsseite und einen auf der Bedienseite. Jeder Walzgerüstständer hat typischerweise zwei Ständerpfosten. Die erfindungsgemäßen Bohrungen werden jeweils in die Ständerpfosten eingebracht. Daraus folgt näherungsweise:
Der Messgeber in den Bohrungen misst jeweils eine Ständerpfostenkraft, kurz Pfostenkraft. 2 x Pfostenkraft = Ständerkraft; 2 x Ständerkraft = Walzkraft des Walzgerüstes.
As a general rule: Every rolling mill stand has two uprights; one on the drive side and one on the operator side. Each upright typically has two upright posts. The bores according to the invention are each drilled into the upright posts. This results approximately in:
The sensor in the bores measures a stand force, or simply stand force. 2 x stand force = stand force; 2 x stand force = rolling force of the rolling stand.

In der Bohrung ist der Messgeber vorteilhafterweise insbesondere gegen Schmutz in der Umgebung des Walzgerüstes und vor Korrosion geschützt, so dass dessen Messsignal nicht dadurch verfälscht wird. Vielmehr liefert das auf diese Weise erfindungsgemäß ermittelte Messsignal des Messgebers eine zuverlässige Basis zur Berechnung der gesuchten Walzkraft durch die Auswerteeinrichtung.The measuring sensor is advantageously protected within the bore, particularly against dirt in the vicinity of the rolling stand and against corrosion, so that its measuring signal is not distorted. Rather, the measuring signal from the sensor, determined in this way according to the invention, provides a reliable basis for the evaluation unit to calculate the required rolling force.

Gemäß einem ersten Ausführungsbeispiel ist der Messgeber unter einer Vorspannung in die Bohrung eingeführt. Die Vorspannung der Messgeber muss dabei so groß sein, dass die Messgeber auch bei maximaler Walzkraft noch in den Bohrungen anliegen. Die Vorspannung definiert dann einen Arbeitspunkt für den Messgeber. Eine Deformation der Bohrung kann dann in Form einer Änderung der Vorspannung um den besagten Arbeitspunkt gemessen werden. Je nach Ausgestaltung des Messgebers kann die Änderung der Vorspannung im Vergleich zu dem Arbeitspunkt in Form einer Änderung der auf ihn in der Bohrung einwirkenden Kraft oder einer Änderung der auf ihn in der Bohrung einwirkenden mechanischen Spannung ermittelt werden. Alternativ kann die Änderung seiner Vorspannung auch in Form einer Änderung eines Kompressionsweges ermittelt werden, um den der Messgeber in der Bohrung gegenüber seinem entspannten Zustand oder gegenüber seiner Kompression in dem Arbeitspunkt zusammengedrückt ist. Als Messgeber für einen Einbau in die Bohrung unter Vorspannung eignen sich beispielsweise piezoelektrische Sensoren oder Dehnungsmessstreifen.According to a first embodiment, the sensor is inserted into the bore under preload. The preload of the sensor must be sufficient to ensure that the sensor remains in contact with the bore even under maximum rolling force. This preload defines an operating point for the sensor. Any deformation of the bore can then be measured as a change in the preload around this operating point. Depending on the sensor's design, the change in preload relative to the operating point can be determined as a change in the force acting on it within the bore or as a change in the mechanical stress acting on it within the bore. Alternatively, the change in preload can also be determined as a change in the compression stroke by which the sensor is compressed within the bore compared to its relaxed state or its compression at the operating point. Suitable sensors for installation in the bore under preload include, for example, piezoelectric sensors or strain gauges.

Alternativ oder zusätzlich können andere Messgeber auch ohne Vorspannung in die Bohrung eingeführt werden. Dazu eignen sich beispielsweise induktive Weggeber, die eine walzkraftbedingte Deformation der Bohrung durch eine Änderung der in Ihnen induzierten elektrischen Spannung detektieren, oder laserbasierte Weggeber, die ausgebildet sind, die Deformation der Bohrung unter Belastung durch die Walzkraft durch Auswerten beispielsweise von Laufzeitunterschieden bei von ihnen ausgegebenen Lichtsignalen erfassen können.Alternatively or additionally, other measuring sensors can also be inserted into the bore without preload. Suitable examples include inductive displacement sensors, which detect a rolling force-induced deformation of the bore by a change in the electrical voltage induced within it, or laser-based displacement sensors, which are designed to detect the deformation of the bore under the load of the rolling force. by evaluating, for example, differences in the travel time of light signals they emit.

Für einen Vergleich der auf der Antriebsseite und der Bedienseite des Walzgerüstes wirkenden Ständerkräfte ist es vorteilhaft, wenn in jedem der beiden Walzgerüstständer, vorzugsweise in jedem der vier Pfosten der beiden Walzgerüstständer, jeweils mindestens eine Bohrung mit jeweils mindestens einem Messgeber eingebracht ist. Außer bei besonderen Anforderungen ist es grundsätzlich vorteilhaft, wenn die Ständerkräfte auf der Bedienseite und der Antriebsseite betraglich gleich groß sind.To compare the forces acting on the drive side and the operator side of the rolling mill stand, it is advantageous if at least one bore with at least one measuring sensor is provided in each of the two rolling mill stand uprights, preferably in each of the four posts of the two rolling mill stand uprights. Except where special requirements apply, it is generally advantageous if the forces on the operator side and the drive side are of equal magnitude.

Der Begriff "Antriebsseite" meint die Seite eines Walzgerüstes auf der die Antriebe für die Walzen des Walzgerüstes angeordnet sind. Die "Bedienseite" liegt der Antriebsseite in axialer Richtung der Walzen gegenüber und ist für Bedienpersonen, z. B. für Walzenwechsel frei zugänglich.The term "drive side" refers to the side of a rolling mill stand where the drives for the rolls are located. The "operating side" is located opposite the drive side in the axial direction of the rolls and is freely accessible to operators, e.g., for roll changes.

Das Vorsehen einer Mehrzahl von Messgebern in einer Bohrung bietet den Vorteil, dass eine redundante Messung durchgeführt werden kann, was die Genauigkeit der berechneten Walzkraft ebenfalls erhöht. Die Mehrzahl der in die Bohrung eingebrachten Messgeber können auf dem gleichen oder auf einem unterschiedlichen physikalischen Prinzip basieren. Der Einbau von Messgebern, die auf einem unterschiedlichen physikalischen Prinzip basieren, wäre eine weitere Maßnahme zur Erhöhung der Messgenauigkeit.Providing multiple sensors in a bore offers the advantage of enabling redundant measurements, which also increases the accuracy of the calculated rolling force. The sensors installed in the bore can be based on the same or different physical principles. Installing sensors based on different physical principles would be a further measure to increase measurement accuracy.

Grundsätzlich ist die Messung der Deformation der Bohrung in den Ständerpfosten der Walzgerüstständer auf der Bedien- und der Antriebsseite des Walzgerüstes und/oder auf der Einlauf- und Auslaufseite eines der Walzgerüstständer auf jeder Höhe der Pfosten des Walzgerüstständers möglich. Das Anbringen der Bohrungen und des darin befindlichen Messgebers auf Höhe der horizontalen Walzlinie bietet jedoch den Vorteil, dass dort die zu messenden Kräfte nicht durch Reibungskräfte zwischen den Baustücken und den Ständerpfosten beeinflusst werden. Die Bohrungen sollten vorzugsweise senkrecht zur Walzlinie in einem Bereich von 200mm oberhalb bis 200mm unterhalb der Walzlinie angebracht werden.In principle, measuring the deformation of the bore in the upright posts of the rolling mill stands is possible on the operating and drive sides of the mill stand and/or on the entry and exit sides of one of the mill stands at any height of the upright posts. However, positioning the bores and the measuring sensor within them at the level of the horizontal rolling line offers the advantage that the forces to be measured are not influenced by frictional forces between the components and the upright posts. Drill holes should preferably be made perpendicular to the rolling line in an area of 200mm above to 200mm below the rolling line.

Der Einbau der Messgeber auf gleicher Höhe bei allen Pfosten der beteiligten Walzgerüstständer des Walzgerüstes erhöht die Vergleichbarkeit der in den einzelnen Ständern gemessenen Deformationen, weil die Deformationen auf gleicher Höhe der Ständerpfosten gleich oder zumindest ähnlich sein sollten.Installing the measuring sensors at the same height on all posts of the rolling mill stand increases the comparability of the deformations measured in the individual stands, because the deformations at the same height of the stand posts should be the same or at least similar.

Wenn die Bohrungen für die Messgeber jeweils in einer Ebene senkrecht zu der von den Anstelleinrichtungen aufgebrachten Walzkräfte, d. h. in einer horizontalen Ebene in die Pfosten der Walzgerüstständer eingebracht werden, bietet das den Vorteil, dass die zu erfassende Deformation der Bohrungen zumindest im Wesentlichen ebenfalls senkrecht auf die Messgeber wirkt. Das gilt vorteilhafterweise unabhängig davon, ob die Bohrung in Walzrichtung oder quer zur Walzrichtung oder in einem beliebigen spitzen Winkel zur Walzrichtung in die Ständerpfosten der Walzgerüstständer eingebracht sind. Bei vertikal wirkenden Walzkräften bietet die horizontale Ausrichtung der Bohrungen den Vorteil, dass die Deformation der Bohrungen nicht unter einem schrägen Winkel auf den Messgeber wirkt, wodurch vorteilhafterweise eine Koordinatentransformation der resultierenden Messsignale entbehrlich ist.If the bores for the sensors are each drilled in a plane perpendicular to the rolling forces applied by the adjusting devices, i.e., in a horizontal plane into the posts of the rolling stand uprights, this offers the advantage that the deformation of the bores to be detected also acts, at least substantially, perpendicularly on the sensors. This advantageously applies regardless of whether the bore is drilled in the rolling direction, transversely to the rolling direction, or at any acute angle to the rolling direction. With vertically acting rolling forces, the horizontal orientation of the bores offers the advantage that the deformation of the bores does not act on the sensors at an oblique angle, thus advantageously eliminating the need for a coordinate transformation of the resulting measurement signals.

Das Vorsehen von Bohrungen für die Messgeber in jedem der Walzenständer jeweils auf der Einlaufseite in dem einlaufseitigen Ständerpfosten, und auf der Auslaufseite in dem auslaufseitigen Ständerpfosten, bietet den Vorteil, dass die Ständerkraft des jeweiligen Walzenständers durch einfache Addition der von den Messgebern gemessenen beiden Pfostenkräfte ermittelt werden kann.Providing bores for the measuring sensors in each of the roller stands, on the inlet side in the inlet-side stand post and on the outlet side in the outlet-side stand post, offers the advantage that the stand force of the respective roller stand can be determined by simply adding the two post forces measured by the measuring sensors.

Die erfindungsgemäß ermittelten Pfostenkräfte können für eine Banddickenregelung verwendet werden. Dazu werden die auf der Einlaufseite und der Auslaufseite in den Ständerpfosten eines Walzengerüstständers ermittelten Pfostenkräfte zunächst zu der Ständerkraft des Walzgerüstständers aufsummiert. Dies erfolgt für die Walzgerüstständer auf der Antriebsseite und der Bedienseite getrennt. Die so ermittelte antriebsseitige und bedienseitige Ständerkraft werden zu der Walzkraft des Walzgerüstes aufaddiert. Diese Walzkraft wird dann in die Ist-Dicke für das Walzgut im Auslauf des Walzgerüstes umgerechnet. Die so ermittelte Ist-Dicke wird dann im Rahmen der Banddickenregelung auf eine vorgegebene Soll-Dicke für das Walzgut durch Ausgabe eines geeignet variierten Positions-Stellsignals an die Anstelleinrichtungen wiederum auf der Antriebs- und der Bedienseite, insbesondere die jeweiligen Anstellzylinder ausgegeben und vorzugsweise geregelt. Um das Ergebnis der Banddickenregelung zu präzisieren kann in jedem der beiden Walzgerüstständer eine zusätzliche Ständerkraftmesseinrichtung beispielsweise unterhalb der Einbaustücke der unteren Stützwalze des Walzgerüstes vorgesehen sein zum direkten Messen der Ständerkräfte in den beiden Walzgerüstständern des Walzgerüstes. Die besagte Auswerteeinrichtung ist dann ausgebildet, die Walzkraft auch unter zusätzlicher Berücksichtigung der zusätzlich gemessenen Ständerkräfte zu berechnen.The post forces determined according to the invention can be used for strip thickness control. For this purpose, the post forces determined on the entry and exit sides of the upright posts of a rolling mill stand are first summed to obtain the upright force of the rolling mill stand. This is done separately for the uprights on the drive side and the operator side. The drive-side and operator-side upright forces thus determined are then added to the rolling force of the The rolling force is added up in the rolling stand. This rolling force is then converted into the actual thickness of the rolled material at the exit of the rolling stand. Within the strip thickness control system, the actual thickness thus determined is then adjusted to a predetermined target thickness for the rolled material by outputting a suitably varied position control signal to the adjusting devices on both the drive and operator sides, in particular to the respective adjusting cylinders, and preferably controlled. To refine the strip thickness control result, an additional stand force measuring device can be provided in each of the two rolling stand uprights, for example, below the mounting blocks of the lower backup roll of the rolling stand, for directly measuring the stand forces in the two rolling stand uprights. The evaluation device is then designed to calculate the rolling force also taking the additionally measured stand forces into account.

Zusätzlich kann eine Positionsregeleinrichtung vorgesehen sein zum Regeln des an die Anstelleinrichtungen ausgegebenen Positions-Stellsignals auf die durch das von Banddickenregeleinrichtung ausgegebene Positions-Stellsignal repräsentierte Soll-Position.Additionally, a position control device may be provided to regulate the position control signal issued to the adjusting devices to the target position represented by the position control signal issued by the strip thickness control device.

Die zuvor genannten Vorteile des erfindungsgemäßen Walzgerüsts geltend gleichermaßen auch für die verfahrensgemäße Lösung der Aufgabe der Erfindung gemäß Anspruch 14.The aforementioned advantages of the rolling mill according to the invention also apply equally to the methodological solution of the problem of the invention according to claim 14.

Weitere vorteilhafte Ausgestaltungen des erfindungsgenmäßen Walzgerüstes und des erfindungsgemäßen Verfahrens zu dessen Betrieb sind Gegenstand der abhängigen Ansprüche.Further advantageous embodiments of the rolling mill stand according to the invention and of the method according to the invention for its operation are the subject of the dependent claims.

Der Beschreibung sind vier Figuren beigefügt, wobei

Figur 1
das erfindungsgemäße Walzgerüst und einen dazugehörigen Walzgerüstständer in Einzelansicht mit einem ersten Ausführungsbeispiel für die Ausrichtung der Bohrungen für die Messgeber;
Figur 2
das Walzgerüst und den einzelnen Walzgerüstständer analog zu Figur 1, allerdings mit einem zweiten Ausführungsbeispiel für die Ausrichtung der erfindungsgemäßen Bohrungen;
Figur 3
einen einzelnen Walzgerüstständer mit einem ersten Ausführungsbeispiel für die Banddickenregelung; und
Figur 4
den einzelnen Walzgerüstständer gemäß Figur 3 mit einer alternativen Banddickenregelung
zeigt.The description includes four figures, whereby
Figure 1
the rolling mill stand according to the invention and an associated rolling mill stand in a single view with a first Example of how to align the bores for the measuring sensors;
Figure 2
the rolling mill stand and the individual rolling mill stand analogous to Figure 1 , however, with a second embodiment for the alignment of the bores according to the invention;
Figure 3
a single rolling stand stand with a first embodiment for strip thickness control; and
Figure 4
the individual rolling mill stand according to Figure 3 with an alternative strip thickness control
shows.

Die Erfindung wird nachfolgend unter Bezugnahme auf die genannten Figuren in Form von Ausführungsbeispielen detailliert beschrieben. In allen Figuren sind gleiche technische Elemente mit gleichen Bezugszeichen bezeichnet.The invention is described in detail below with reference to the figures mentioned, in the form of exemplary embodiments. In all figures, identical technical elements are designated by the same reference numerals.

Figur 1 zeigt in seiner rechten Abbildung das erfindungsgemäße Walzgerüst 20 zum Walzen eines Walzgutes. Das Walzgerüst 20 besteht aus einem Walzgerüstständer 3 auf der Antriebsseite AS und einem Walzgerüstständer 3 auf der Bedienseite BS, wobei die beiden Walzgerüstständer über Querhaupte miteinander verbunden sind. In den beiden Walzgerüstständern 3 sind die Zapfen von sowohl den Stützwalzen 2 wie auch von den Arbeitswalzen 1 in Einbaustücken drehbar gelagert. Die Einbaustücke sind in der linken Abbildung von Figur 1 zu erkennen und dort mit dem Bezugszeichen 13 bezeichnet. Figure 1 Figure 1 shows the rolling mill stand 20 according to the invention for rolling a material. The rolling mill stand 20 consists of a stand frame 3 on the drive side AS and a stand frame 3 on the operator side BS, the two stands being connected to each other by crossheads. The journals of both the backup rolls 2 and the work rolls 1 are rotatably mounted in mounting blocks in the two stand frames 3. The mounting blocks are shown in the left figure. Figure 1 to be identified and designated there with reference numeral 13.

Es ist eine Anstelleinrichtung 4 gezeigt zum Aufbringen von einer Ständerkraft über die Einbaustücke 13 und die Stützwalzen 2 auf die Arbeitswalzen 1. Die Summe aus der Ständerkraft des antriebsseitigen Walzgerüstständers und der Ständerkraft des bedienseitigen Walzgerüstständers ist die sogenannte Walzkraft des Walzgerüstes.An adjusting device 4 is shown for applying a stand force via the mounting pieces 13 and the backup rolls 2 to the work rolls 1. The sum of the stand force of the drive-side rolling stand stand and the stand force of the operator-side rolling stand stand is the so-called rolling force of the rolling stand.

In der rechten Abbildung von Figur 1 sind die erfindungsgemäßen Bohrungen 7 zu erkennen, in die jeweils ein Messgeber 6 eingeführt ist. Die Messgeber 6 sind ausgebildet zum Erzeugen jeweils eines Messignals, welches eine Deformation der Bohrungen in den Ständerpfosten 3a, 3b des jeweiligen Walzgerüstständers 3 nach Maßgabe der von den Anstelleinrichtungen 4 jeweils aufgebrachten Ständerkräften bzw. Walzkräften repräsentiert.In the right-hand image of Figure 1 The bores 7 according to the invention can be seen, into each of which a measuring sensor 6 is inserted. The measuring sensors 6 are designed to generate a measuring signal which represents a deformation of the bores in the upright posts 3a, 3b of the respective rolling stand upright 3 according to the upright forces or rolling forces applied by the adjusting devices 4.

Wie aus der linken Abbildung in Figur 1 ersehen werden kann, wirkt die Anstelleinrichtung 4 in vertikaler Richtung. Um eine maximale Einwirkung der durch die Walzkraft bedingten Längenänderungen des Walzgerüstständers und einer damit einhergehenden Deformation der Bohrung 7 mit den Messgebern 6 ermitteln zu können, ist es vorteilhaft, wenn die Bohrungen in einer Ebene senkrecht zu der wirkenden Walzkraft, d. h. wie bei den in den Figuren gezeigten Ausführungsbeispielen in einer horizontalen Ebene ausgebildet sind.As can be seen from the left-hand image in Figure 1 As can be seen, the adjusting device 4 acts in a vertical direction. In order to determine the maximum effect of the changes in length of the rolling stand frame caused by the rolling force and the associated deformation of the bore 7 with the measuring sensors 6, it is advantageous if the bores are formed in a plane perpendicular to the acting rolling force, i.e., as in the embodiments shown in the figures, in a horizontal plane.

Bei dem in Figur 1 gezeigten ersten Ausführungsbeispiel sind die Bohrungen 7 in dieser horizontalen Ebene liegend angeordnet und in Richtung der Längsachsen der Walzen 1, 2, d. h. quer zur Walzrichtung ausgerichtet; siehe rechte Abbildung. Es ist zu erkennen, dass in jedem der beiden Walzenständer 3 und auch in jedem der jeweiligen Ständerpfosten 3a, 3b eines der beiden Walzenständer jeweils ein Messgeber 6 in Bohrungen angeordnet ist; insgesamt befinden sich demnach in dem in Figur 1 gezeigten Walzgerüst vier Messgeber 6 zur Messung der Deformation der Bohrungen, in die sie jeweils eingeführt sind.At the in Figure 1 In the first embodiment shown, the bores 7 are arranged lying in this horizontal plane and aligned in the direction of the longitudinal axes of the rolls 1, 2, i.e., transversely to the rolling direction; see the figure on the right. It can be seen that in each of the two roll stands 3 and also in each of the respective stand posts 3a, 3b of one of the two roll stands, a measuring sensor 6 is arranged in bores; thus, a total of 6 measuring sensors are located in the assembly shown. Figure 1 The rolling mill shown has four measuring sensors 6 for measuring the deformation of the bores into which they are each inserted.

Die in Figur 1 gezeigten Messgeber 6 sind in Bohrungen 7 angeordnet, die jeweils auf gleicher Höhe und zwar jeweils auf Höhe des von den Arbeitswalzen 1 aufgespannten Walzspaltes angebracht sind. Dies gilt auch für den in Figur 1 gezeigten Sonderfall, wonach die Arbeitswalzen ausnahmsweise keinen Walzspalt aufspannen; die Bohrungen 7 und die Messgeber 6 sind hier jedoch auf der Höhe innerhalb der Walzgerüstständer angeordnet, auf der sich die beiden Arbeitswalzen 1 jeweils berühren.The in Figure 1 The measuring sensors 6 shown are arranged in bores 7, which are each mounted at the same height, specifically at the height of the roll gap created by the work rolls 1. This also applies to the one shown in Figure 1 The special case shown, in which the work rolls exceptionally do not create a roll gap; however, the bores 7 and the measuring sensors 6 are arranged here at the height inside the rolling stand uprights at which the two work rolls 1 each touch.

Die linke Abbildung zeigt einen einzelnen der Walzgerüstständer 3; er ist für die Antriebsseite AS und für die Bedienseite BS jeweils analog aufgebaut.The left illustration shows a single rolling stand stand 3; it is constructed analogously for the drive side AS and for the operating side BS.

Figur 2 unterscheidet sich von der Figur 1 lediglich dadurch, dass die Bohrungen 7 für die Messgeber 6 hier in Walzrichtung verlaufend ausgerichtet sind. Auch bei dem in Figur 2 gezeigten zweiten Ausführungsbeispiel für die Ausrichtung der Bohrungen 7 ist zu erkennen, dass diese Bohrungen in einer horizontalen Ebene liegen, die senkrecht zu der wirkenden Walzkraft angeordnet ist und dass die Messgeber 6 auf der Höhe innerhalb der Walzgerüstständer angeordnet sind, auf der sich die beiden Arbeitswalzen 1 berühren. Figure 2 differs from the Figure 1 This is solely due to the fact that the bores 7 for the measuring sensors 6 are aligned here in the rolling direction. This also applies to the in Figure 2 In the second embodiment shown for the alignment of the bores 7, it can be seen that these bores lie in a horizontal plane that is arranged perpendicular to the acting rolling force and that the measuring sensors 6 are arranged at the height inside the rolling stand uprights at which the two work rolls 1 touch.

Figur 3 zeigt ein erstes Ausführungsbeispiel für die erfindungsgemäße Banddickenregelung zum Regeln der Ist-Dicke hACT des Walzgutes auf eine vorgegebene Soll-Dicke, in Figur 3 mit dem Bezugszeichen hREF bezeichnet. Die erfindungsgemäße Banddickenregelung sieht vor, dass die Pfostenkräfte FPf mit den vorzugsweise vier erfindungsgemäßen Messgebern 6 in ihren zugehörigen Bohrungen auf der Einlaufseite E und der Auslaufseite A der Walzenständer 3 auf der Antriebs- und der Bedienseite AS, BS (letzteres nicht gezeigt) gemessen werden. Nachfolgend wird die Ist-Walzkraft FWACT als Summe dieser vier gemessenen Pfostenkräfte FPf: FPfAS, FPfBS mit Hilfe der Auswerteeinrichtung 8 berechnet. Wenn lediglich in zweien der vier Pfosten die Pfostenkräfte FPf gemessen werden können, werden diese zwei Pfostenkräfte aufaddiert und die Summe mit 2 multipliziert, um so die Ist-Walzkraft zumindest näherungsweise zu berechnen. Aus der Ist-Walzkraft FWACT wird dann - mit Hilfe der Umrechnungseinrichtung 9 unter Berücksichtigung der Ist-Zylinderpositionen SACTAS, SACTBS bei den Anstelleinrichtungen 4 in den beiden Walzgerüstständern 3 auf der Antriebsseite AS und der Bedienseite BS - die Ist-Dicke HACT des Walzgutes im Auslauf des Walzgerüstes wie folgt berechnet: Figure 3 Figure 1 shows a first embodiment of the strip thickness control according to the invention for controlling the actual thickness h ACT of the rolled material to a predetermined target thickness, in Figure 3 The strip thickness control system according to the invention provides that the post forces F <sub>Pf</sub> are measured by the preferably four measuring sensors 6 according to the invention in their associated bores on the inlet side E and the outlet side A of the roll stands 3 on the drive and operator sides AS and BS (the latter not shown). The actual rolling force F<sub> WACT </sub> is then calculated as the sum of these four measured post forces F <sub>Pf</sub> : F <sub>PfAS</sub> , F <sub>PfBS</sub> using the evaluation unit 8. If the post forces F <sub>Pf</sub> can only be measured in two of the four posts, these two post forces are added together and the sum is multiplied by 2 to calculate the actual rolling force at least approximately. From the actual rolling force F WACT, the actual thickness H ACT of the rolled material at the exit of the rolling stand is then calculated as follows - with the help of the conversion device 9, taking into account the actual cylinder positions S ACTAS , S ACTBS at the adjusting devices 4 in the two rolling stand stands 3 on the drive side AS and the operating side BS:

Die aktuelle Ist-Banddicke HACT im Walzspalt wird berechnet, indem von der Summe der Kalibrierpositionen soAS, soBS die Summe der Zylinderpositionen SACTAS, SACTBS von jeweils den Anstelleinrichtungen auf der Antriebsseite AS und der Bedienseite BS und die Dehnung des Gerüstes gACT(FWACT) abgezogen wird. Die Dehnung des Gerüstes ist dabei eine Funktion der Walzkraft und wird durch Einsetzen der Walzkraft in einem Gerüstmodell bestimmt. h ACT = s oAS + s oBS / 2 s ACTAS + s ACTBS / 2 g ACT F WACT

hACT
Ist-Dicke des Walzgutes
SACTAS, SACTBS
Ist-Position der Anstelleinrichtung auf der Antriebs- und der Bedienseite
soAS, soBS
(Kalibrier-)Position der Anstelleinrichtung beim Kalibrieren mit einer Kalibrierwalzkraft auf der Antriebs- und auf der Bedienseite,
FWACT
Ist-Walzkraft
gACT
Ist-Gerüstdehnung
The current actual strip thickness H ACT in the roll gap is calculated by subtracting the sum of the cylinder positions S ACTAS , S ACTBS from the sum of the calibration positions s oAS , s oBS , respectively, from the sum of the cylinder positions S ACTAS , S ACTBS , respectively, from the adjustment devices AS on the drive side and BS on the operator side. The elongation of the stand g ACT (F WACT ) is subtracted. The elongation of the stand is a function of the rolling force and is determined by inserting the rolling force into a stand model. h ACT = s oAS + s oBS / 2 s ACTAS + s ACTBS / 2 g ACT F WACT
hACT
Actual thickness of the rolled material
SACTAS, SACTBS
Actual position of the adjusting device on the drive and operator sides
soAS, soBS
(Calibration) position of the adjusting device during calibration with a calibration rolling force on the drive and operator sides,
FWACT
Actual rolling force
gACT
Current scaffold elongation

Die eigentliche Banddickenregelung 10 sieht sodann vor, dass die besagte Soll-Dicke hREF mit der in besagter Weise berechneten Ist-Dicke HACT des Walzgutes kontinuierlich verglichen wird, um die Differenz von Soll-Dicke und Ist-Dicke des Walzgutes als Regelabweichung für die Dicke des Walzgutes zu berechnen. Auf Basis dieser Regelabweichung ermittelt die Banddickenregeleinrichtung 10 sodann geeignete Positions-Stellsignale SREFAS, SREFBS für die Anstelleinrichtungen 4 der Walzenständer 3 auf der Antriebs- und der Bedienseite.The actual strip thickness control 10 then provides that the aforementioned target thickness h REF is continuously compared with the actual thickness H ACT of the rolled material, calculated in the aforementioned manner, in order to calculate the difference between the target and actual thickness of the rolled material as the control deviation for the thickness of the rolled material. Based on this control deviation, the strip thickness control device 10 then determines suitable position control signals S REFAS , S REFBS for the adjusting devices 4 of the roll stands 3 on the drive and operator sides.

Um die Einstellung der von der Banddickenregeleinrichtung 10 für die Anstelleinrichtung 4 vorgegebenen geeigneten Positionen exakt sicherzustellen, ist es vorteilhaft, die Einstellung dieser Positionen mit Hilfe einer Positionsregeleinrichtung zu überwachen und sicherzustellen.In order to ensure that the suitable positions specified by the strip thickness control device 10 for the adjustment device 4 are set exactly, it is advantageous to monitor and ensure the setting of these positions with the help of a position control device.

Schließlich zeigt Figur 4 ein zweites Ausführungsbeispiel der in Figur 3 gezeigten Banddickenregelung. Der einzige Unterschied zu der in Figur 3 gezeigten Banddickenregelung besteht darin, dass in mindestens einem der Walzgerüstständer, vorzugsweise sowohl in dem antriebsseitigen Walzgerüstständer wie auch in dem bedienseitigen Walzgerüstständer, eine zusätzliche Ständerkraftmesseinrichtung 5 beispielsweise unterhalb des Einbaustücks 13 der unteren Stützwalze 2 vorgesehen ist. Die auch bereits gemäß Figur 3 erforderliche Auswerteeinrichtung 8 ist dann weiterhin ausgebildet, die Ist-Walzkraft FWACT unter zusätzlicher Berücksichtigung der von den Kraftmesseinrichtungen 5 gemessenen Ständerkräfte FStänderAS, FStänderBS vorzugsweise auf der Antriebs- und der Bedienseite genauer zu berechnen. Dies kann beispielsweise dadurch erfolgen, dass die aus den gemessenen Pfostenkräften berechneten Ständerkräfte mit den direkt gemessenen Ständerkräften FStänderAS, FStänderBS auf der Antriebs- und der Bedienseite für die weitere Berechnung der Walzkraft gemittelt werden. Die angestrebte Dickenregelung für das Walzgut am Auslauf des Walzgerüstes wird dadurch noch weiter verfeinert bzw. präzisiert.Finally, it shows Figure 4 a second embodiment of the in Figure 3 shown strip thickness control. The only difference to the one in Figure 3 The strip thickness control shown consists of the fact that in at least one of the rolling stand uprights, Preferably, an additional stand force measuring device 5 is provided, for example below the mounting piece 13 of the lower support roll 2, both in the drive-side and in the operator-side rolling stand. This device is also already provided according to Figure 3 The required evaluation unit 8 is further configured to calculate the actual rolling force F<sub>WACT</sub> more accurately, taking into account the upright forces F <sub>uprightAS</sub> , F <sub>uprightBS </sub> measured by the force measuring devices 5, preferably on the drive and operator sides. This can be achieved, for example, by averaging the upright forces calculated from the measured upright forces with the directly measured upright forces F <sub>uprightAS</sub> , F <sub>uprightBS</sub> on the drive and operator sides for the further calculation of the rolling force. This further refines and clarifies the desired thickness control for the rolled material at the exit of the rolling stand.

Das Verfahren zum Betreiben des Walzgerüstes 10 weist folgende Schritte auf: Aufbringen einer Walzkraft über die Einbaustücke auf die Arbeitswalzen des Walzgerüstes zum Walzen des Walzgutes, Erzeugen eines Messsignals, und Auswerten des Messsignals im Hinblick auf die auf die Arbeitswalzen ausgeübte Ist-Walzkraft FWACT. Zu diesem Zweck wird in mindestens einen Ständerpfosten von dem mindestens einen Walzgerüstständer 3 mindestens eine Bohrung 7 eingebracht und eine Deformation der Bohrung 7 bei Ausübung der Walzkraft mit Hilfe des Messgebers erfasst. Das Messsignal repräsentiert die erfasste Deformation der Bohrung 7.The method for operating the rolling stand 10 comprises the following steps: applying a rolling force via the mounting blocks to the work rolls of the rolling stand to roll the material, generating a measurement signal, and evaluating the measurement signal with regard to the actual rolling force FWACT exerted on the work rolls. For this purpose, at least one bore 7 is drilled into at least one upright post of the at least one rolling stand upright 3, and the deformation of the bore 7 during the application of the rolling force is detected by means of the sensor. The measurement signal represents the detected deformation of the bore 7.

Bei dem Messgeber 6 kann es sich um einen piezoelektronischen Sensor oder einen Dehnmessstreifen handeln, der vorzugsweise mit einer Vorspannung in die Bohrung eingebracht wird. Die Deformation der Bohrung 7 wird dann erfasst in Form einer Änderung der Vorspannung, mit welcher der Messgeber in die Bohrung eingebracht ist. Die Änderung der Vorspannung wird erfasst in Form einer Änderung der auf den Messgeber in der Bohrung 7 einwirkenden Kraft oder Spannung oder in Form einer Änderung eines Kompressionsweges, um den der Messgeber 6 in der Bohrung 7 gegenüber seinem entspannten Zustand oder gegenüber einer Kompression in einem Arbeitspunkt des Messgebers zusammengedrückt wird.The measuring sensor 6 can be a piezoelectric sensor or a strain gauge, which is preferably inserted into the bore with a preload. The deformation of the bore 7 is then detected as a change in the preload with which the measuring sensor is inserted into the bore. The change in preload is detected as a change in the force or stress acting on the measuring sensor in the bore 7, or as a change in the compression stroke by which the measuring sensor 6 is compressed in the bore 7 compared to its relaxed state or compared to compression at an operating point of the measuring sensor.

Alternativ kann der Messgeber 6 als laserbasierter Weggeber ausgebildet sein und ohne Vorspannung in die Bohrung 7 eingeführt werden. Die Deformation der Bohrung wird dann erfasst in Form von gemessenen Weg-/Zeitunterschieden von Lichtsignalen, die von dem laserbasierten Weggeber in der Bohrung ausgesendet werden.Alternatively, the measuring sensor 6 can be designed as a laser-based displacement sensor and inserted into the bore 7 without preload. The deformation of the bore is then detected in the form of measured displacement/time differences of light signals emitted by the laser-based displacement sensor in the bore.

Weiter alternativ kann der Messgeber 6 als induktiver Weggeber ausgebildet sein und ohne Vorspannung in die Bohrung (7) eingeführt werden. Die Deformation der Bohrung wird dann erfasst in Form von durch die Deformation bedingten in dem induktiven Weggeber induzierten elektrischen Spannungen.Alternatively, the measuring sensor 6 can be designed as an inductive displacement sensor and inserted into the bore (7) without preload. The deformation of the bore is then detected in the form of electrical voltages induced in the inductive displacement sensor by the deformation.

Das Regeln der Ist-Dicke hACT des Walzgutes auf eine vorgegebene Soll-Dicke hREF erfolgt durch Ausgabe eines geeignet variierten Positions-Stellsignals an die Anstelleinrichtungen, insbesondere die Anstellzylinder. Dabei wird die Ist-Dicke HACT des Walzgutes aus der von der Auswerteeinrichtung 8 ermittelten Ist-Walzkraft FWACT berechnet.The actual thickness h ACT of the rolled material is adjusted to a predetermined target thickness h REF by outputting a suitably varied position control signal to the adjusting devices, in particular the adjusting cylinders. The actual thickness H ACT of the rolled material is calculated from the actual rolling force F WACT determined by the evaluation unit 8.

Die Positionen der Anstelleinrichtungen, insbesondere der Position der Anstellzylinder werden vorzugsweise auf die durch das Positions-Stellsignal SREF repräsentierte Soll-Position geregelt.The positions of the adjusting devices, in particular the position of the adjusting cylinders, are preferably controlled to the target position represented by the position control signal S REF .

Schließlich kann die Banddickenregelung für den Walzgerüstständer 3 auf der Bedienseite und für den Walzgerüstständer 3 auf der Antriebsseite separat erfolgen. Dann empfiehl es sich, dass die beiden Banddickenregelungen 9 auf eine gleiche Soll-Dicke für das Walzgut synchronisiert werden.Finally, the strip thickness control for the rolling stand 3 on the operator side and for the rolling stand 3 on the drive side can be performed separately. It is then recommended that the two strip thickness controls 9 be synchronized to achieve the same target thickness for the rolled material.

BezugszeichenlisteReference symbol list

11
Arbeitswalzenwork rollers
22
StützwalzenSupport rollers
33
WalzgerüstständerRolling mill stand
3a, 3b3a, 3b
StänderpfostenPost
44
AnstelleinrichtungAdjustment device
55
KraftmesseinrichtungForce measuring device
66
MessgeberSensor
77
BohrungDrilling
88
AuswerteeinrichtungEvaluation unit
99
UmrechnungseinrichtungConversion device
1010
BanddickenregeleinrichtungStrip thickness control device
1212
PositionsregeleinrichtungPosition control device
1313
EinbaustückeInstallation pieces
2020
WalzgerüstRolling mill
ASAS
Antriebsseite des Walzgerüstständersdrive side of the rolling mill stand
BSBS
Bedienseite des WalzgerüstständersOperating side of the rolling mill stand
EE
EinlaufseiteInlet side
AA
AuslaufseiteOutlet side
hREFhREF
Soll-DickeTarget thickness
hACThACT
Ist-DickeActual thickness
FWACTFWACT
Ist-WalzkraftActual rolling force
sACTAS, sACTBSsACTAS, sACTBS
Ist-Position der Anstelleinrichtung, insbesondere von deren Anstellzylindern auf der Antriebs- bzw. der BedienseiteActual position of the adjusting device, in particular of its adjusting cylinders on the drive or operator side
sREFAS, sREFBSsREFAS, sREFBS
Soll-Position der Anstelleinrichtung, insbesondere von deren Anstellzylindern auf der Antriebs- bzw. der BedienseiteTarget position of the adjusting device, in particular of its adjusting cylinders on the drive or operator side
FPfFPf
PfostenkraftPost force
FPfASFPfAS
Pfostenkraft auf der AntriebsseitePost force on the drive side
FPfBSFPfBS
Pfostenkraft auf der BedienseitePost force on the operator side
FStänderASFStänderAS
direkt gemessene Ständerkräfte auf der Antriebs- und/oderdirectly measured stator forces on the drive and/or
FStänderBSFStänderBS
BedienseiteUser interface

Claims (22)

  1. Roll stand (20) for rolling a rolling material, comprising:
    a roll stand housing (3) on the drive side (AS); and
    a roll stand housing (3) on the operating side (BS),
    wherein the journals of work rolls (1) are rotatably mounted in chocks (13) in the two roll stand housings;
    adjusting devices (4) in the two roll stand housings (3) for applying rolling forces by way of the chocks (13) to the work rolls of the roll stand (10);
    at least one measurement transmitter (6), which is associated with one of the two roll stand housings (3) for generating a measurement signal; and
    an evaluating device (8) for evaluating the measurement signal with respect to the rolling forces exerted by the adjusting devices (4) on the work rolls;
    characterised in that
    at least one bore (7) is formed in at least one housing post (3a, 3b) of at least one of the roll stand housings (3);
    the measurement transmitter (6) is inserted into the bore (7) and configured for detection of deformation of the bore (7) during exertion of the rolling force and for generating the measurement signal in such a way that it represents the detected deformation of the bore (7).
  2. Roll stand (20) according to claim 1,
    characterised in that
    the measurement transmitter (6) is inserted into the bore (7) under a bias;
    the measurement transmitter (6) is configured to detect the deformation of the bore (7) in the form of a change in its bias; and
    the measurement transmitter (6) is configured to detect the change in its bias in the form of a change in the force or mechanical stress acting in the bore (7) or in the form of a change in a compression travel by which the measurement transmitter (6) is compressed in the bore (7) by comparison with its relaxed state.
  3. Roll stand (20) according to claim 2,
    characterised in that
    the measurement transmitter (6) is configured in the form of a piezoelectric sensor of in the form of a strain gauge.
  4. Roll stand (20) according to claim 1,
    characterised in that
    the measurement transmitter (6) is inserted into the bore (7) without bias;
    and
    the measurement transmitter (6) is constructed in the form of an inductive or laser-based travel transmitter for detection of the deformation of the bore.
  5. Roll stand (20) according to any one of the preceding claims,
    characterised in that
    at least one respective bore (7) is formed in each of the four housing posts (3a, 3b) of the two roll stand housings (3); and
    at least one respective measurement transmitter (6) is mounted in the bores (7) in each of the roll stand housings (3).
  6. Roll stand (20) according to any one of the preceding claims,
    characterised in that
    a plurality of measurement transmitters (6) is inserted into the at least one bore (7) in the at least one housing post (3a, 3b).
  7. Roll stand (20) according to any one of the preceding claims,
    characterised in that
    the bores (7) and the measurement transmitters (6) are mounted in the housing posts (3a, 3b) of the two roll stand housings (3) on the operating side and/or the drive side (BS, AS) of the roll stand and on the inlet side and/or outlet side (E, A) of one of the roll stand housings (3).
  8. Roll stand (20) according to claim 7,
    characterised in that
    the bores (7) for the measurement transmitters (6) are respectively mounted at the same height, preferably at the height of the rolling gap, which is spanned by the work rolls (1), in the housing posts (3a, 3b).
  9. Roll stand (20) according to any one of the preceding claims,
    characterised in that
    the bores (7) for the measurement transmitters (6) are each formed in a plane perpendicular to the preferably vertical direction of the rolling forces applied by the adjusting devices (4), preferably in rolling direction or transversely to rolling direction and/or in any acute angle with respect to the rolling direction, in the roll stand housings (3).
  10. Roll stand (20) according to any one of claims 7 to 9,
    characterised in that
    at least one strip thickness regulating device (10) is provided for regulating the actual thickness of the rolling material to a predetermined target thickness (hREF) by output of a suitably varied position setting signal (SREF) to the setting devices (4), preferably on the drive side and on the operating side, particularly to adjusting cylinders thereof; and
    a recalculating device (9) is provided for calculating the actual thickness (hACT) of the rolling material from the actual rolling force (FWACT); determined by the evaluating device (8).
  11. Roll stand (20) according to claim 10,
    characterised in that
    an additional housing force measuring device (5) is provided for direct measurement of the housing force in the roll stand (20), preferably on the drive side and on the operating side; and
    the evaluating device (8) is configured to calculate the actual rolling force on the rolling material also with additional consideration of the additionally measured housing forces.
  12. Roll stand (20) according to claim 10 or 11,
    characterised by
    a position regulating device (12) for regulating the position of the adjusting device (4), particularly the position of the adjusting cylinder with respect to the target position represented by the position setting signal output by the strip thickness regulating device (9), preferably on the drive side and the operating side.
  13. Roll stand (20) according to any one of claims 10 to 12,
    characterised by
    a strip thickness regulating device (9) for the roll stand housing (3) on the operating side (BS) and a further strip thickness regulating device for the roll stand housing (3) on the drive side (AS) are given; and
    the two strip thickness regulating devices (9) are synchronised to an identical target thickness for the rolling material.
  14. Method of operating a roll stand (10) according to any one of the preceding claims, comprising the following steps:
    application of a rolling force by way of the chocks (13) to the work rolls (1) of the roll stand (20) for rolling the rolling material;
    generating a measurement signal; and
    evaluating the measurement signal with respect to the actual rolling force (FWACT); exerted on the work rolls;
    characterised in that
    at least one bore (7) is formed in the housing posts (3a, 3b) of the roll stand housings (3);
    deformation of the bore (7) during exertion of the rolling force is detected; and
    the measurement signal represents the detected deformation of the bore (7).
  15. Method according to claim 14,
    characterised in that
    the measurement transmitter (6) is a piezoelectronic sensor or a strain gauge, which is preferably mounted in the bore with a bias;
    the deformation of the bore (7) is detected in the form of a change in the bias by which the measurement transmitter (6) is mounted in the bore; and
    the change in the bias is detected in the form of a change in the force or stress acting on the measurement transmitter in the bore (7) or in the form of a change in a compression travel by which the measurement transmitter (6) is compressed in the bore (7) by comparison with a relaxed state thereof or in relation to a working point of the measurement transmitter (6) for the force, the stress or the compression travel.
  16. Method according to claim 14,
    characterised in that
    the measurement transmitter (6) is constructed as a laser-based travel transmitter and is mounted without bias into he bore (7); and
    the deformation of the bore is detected in the form of measured travel/time differences of light signals emitted by the laser-based travel transmitter into the bore.
  17. Method according to claim 14,
    characterised in that
    the measurement transmitter (6) is constructed as an inductive travel transmitter and is mounted without bias in the bore (7); and
    the deformation of the bore is detected in the form of electrical voltages induced in the inductive travel transmitter and caused by the deformation.
  18. Method according to any one of claims 14 to 17,
    characterised by
    regulating the actual thickness (hACT) of the rolling material to a predetermined target thickness (hREF) by output of a suitably varied position setting signal (sREF) to the adjusting devices, particularly the adjusting cylinders; and
    calculating the actual thickness (hACT) of the rolling material from the actual rolling force (FWACT); determined by the evaluating device (8).
  19. Method according to any one of claims 14 to 18,
    characterised in that
    the actual rolling force (FWACT); is determined from the post forces (FPf) determined by the measurement transmitters (6) in the housing posts (3a, 3b) of the two roll stand housings (3) on the operating side and/or drive side (BS, AS) of the roll stand and on the inlet side and/or outlet side (E, A) of one of the roll stand housings (3) in that when four post forces are measured these are summated to give the actual rolling force or when merely two post forces are measured these are summated and the sum is multiplied by two.
  20. Method according to claim 18 or 19,
    characterised in that
    the housing force in the roll stand housing is in addition measured directly; and
    the actual rolling force (FWACT); and the actual thickness (hACT) of the rolling material are also calculated with additional consideration of the additionally measured housing force.
  21. Method according to claim 18, 19 or 20,
    characterised by
    regulating the position of the adjusting devices (4), particularly the position of the adjusting cylinders with respect to the target position represented by the position setting signal (sREF).
  22. Method according to any one of claims 18 to 21,
    characterised in that
    the strip thickness regulation for the roll stand housings (3) is carried out on the operating side and for the roll stand housings (3) on the drive side; and
    the two strip thickness regulations (9) are synchronised with respect to an identical target thickness for the rolling material.
EP23710006.0A 2022-03-30 2023-03-08 Roll stand and method for operating same Active EP4499325B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102022203100.8A DE102022203100A1 (en) 2022-03-30 2022-03-30 Roll stand and method for operating same
PCT/EP2023/055836 WO2023186472A1 (en) 2022-03-30 2023-03-08 Roll stand and method for operating same

Publications (3)

Publication Number Publication Date
EP4499325A1 EP4499325A1 (en) 2025-02-05
EP4499325C0 EP4499325C0 (en) 2025-11-19
EP4499325B1 true EP4499325B1 (en) 2025-11-19

Family

ID=85556535

Family Applications (1)

Application Number Title Priority Date Filing Date
EP23710006.0A Active EP4499325B1 (en) 2022-03-30 2023-03-08 Roll stand and method for operating same

Country Status (4)

Country Link
EP (1) EP4499325B1 (en)
JP (1) JP2025510871A (en)
DE (1) DE102022203100A1 (en)
WO (1) WO2023186472A1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3362203A (en) * 1962-11-09 1968-01-09 Asea Ab Means for measuring rolling pressure
US4491000A (en) * 1983-06-30 1985-01-01 General Electric Company Method and apparatus for improved sensing of roll separation force in a rolling mill
US4815855A (en) * 1986-07-03 1989-03-28 The United States Of America As Represented By The Secretary Of The Air Force Interferometric load sensor and strain gage
DE102006027066A1 (en) * 2006-06-10 2007-12-13 Sms Demag Ag Apparatus and method for guiding a belt
DE102006028368B4 (en) 2006-06-19 2008-08-21 Aluminium Norf Gmbh Method and device for measuring the rolling force in a roll stand
CN101695717A (en) 2009-10-27 2010-04-21 淮海工学院 Side transducer for detecting rolling pressure of rolling mill
CH704255A1 (en) * 2010-12-22 2012-06-29 Kistler Holding Ag FUEL SENSOR SYSTEM AND METHOD FOR PLANNING MEASUREMENTS OF FILM OR PANEL STRIPS FOR ROLLING.
CN214698692U (en) * 2020-12-01 2021-11-12 苏州布兰奇机械科技有限公司 Bolt preloading device with adjustable

Also Published As

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JP2025510871A (en) 2025-04-15
EP4499325C0 (en) 2025-11-19
WO2023186472A1 (en) 2023-10-05
EP4499325A1 (en) 2025-02-05
DE102022203100A1 (en) 2023-10-05

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