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EP4461659A1 - Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant - Google Patents

Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant Download PDF

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Publication number
EP4461659A1
EP4461659A1 EP23172625.8A EP23172625A EP4461659A1 EP 4461659 A1 EP4461659 A1 EP 4461659A1 EP 23172625 A EP23172625 A EP 23172625A EP 4461659 A1 EP4461659 A1 EP 4461659A1
Authority
EP
European Patent Office
Prior art keywords
packaging process
packaging
chains
station
chain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP23172625.8A
Other languages
German (de)
English (en)
Inventor
Marc Tellen
Niklas Austermann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beumer Group GmbH and Co KG
Original Assignee
Beumer Group GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beumer Group GmbH and Co KG filed Critical Beumer Group GmbH and Co KG
Priority to EP23172625.8A priority Critical patent/EP4461659A1/fr
Publication of EP4461659A1 publication Critical patent/EP4461659A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/58—Applying two or more wrappers, e.g. in succession
    • B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/04—Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B65B65/006—Multiple parallel packaging lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/02—Plurality of alternative input or output lines or plurality of alternative packaging units on the same packaging line for improving machine flexibility

Definitions

  • the present invention relates to an arrangement of at least two packaging process chains for packaging bulk goods, wherein each of the packaging process chains has a plurality of packaging process stations connected to one another by conveyor technology, which are each set up to carry out at least one process step of the respective packaging process chain.
  • the invention further relates to a corresponding method.
  • Packaging process chains consisting of several packaging process stations are known from the state of the art, which are self-contained and whose packaging process stations are firmly linked to one another (mechanically or in relation to the process).
  • the disadvantage here is that the packaging process stations used are often used to different degrees and therefore some of the packaging process stations are not fully utilized or are operated inefficiently.
  • a first of the packaging process chains is designed to produce a first packaging unit type and a second of the packaging process chains is designed to produce a second packaging unit type, wherein the first and the second packaging unit type differ, wherein the at least two packaging process chains have at least one common packaging process station which has a Packaging process station of the first packaging process chain and a packaging process station of the second packaging process chain.
  • This multiple use makes it possible to integrate one or more packaging process stations that are not fully utilized into at least two packaging process chains instead of one as before, so that the overall machine utilization is increased.
  • One packaging unit type can comprise a plurality of smaller packaging units, for example sacks, and can be a stack of bags.
  • the other packaging unit type can comprise a larger container, for example a cardboard packaging container such as an octabin. It can be provided that the finished packaging units are each wrapped in film.
  • each packaging process station receives a starting product, an intermediate product is possibly created during processing and finally an end product leaves the relevant packaging process station. An end product from a previous packaging process station then serves again as a starting product for a subsequent packaging process station.
  • a stack of load carriers is, for example, the starting product for a load carrier separating device and a single load carrier is the end product of the load carrier separating device.
  • a single load carrier and a filled sack or several filled sacks from a filling machine are starting products for a palletizing device.
  • the end product of a palletizing device is a stack of bags on a load carrier.
  • the following terms can be understood as a load carrier: slip sheets, cartons, pallets, trays, or generally load carriers made of various materials or also the special layer as the bottom layer of a stack of pieces in so-called pallet-free lines or pallet-free packaging process chains.
  • the at least one common packaging process station for carrying out different process steps comprising the first technical function and the second technical function is integrated into the same packaging process chain at least twice in terms of conveyor technology.
  • the utilization can be further increased if the common packaging process station is integrated into both packaging process chains and is simultaneously set up to carry out different functions, so that the packaging process station is used for the first function of both packaging process chains, for example, and is additionally approached again by one or both packaging process chains in a different process stage, so that the second function is then carried out.
  • the at least two packaging process chains have a different number of packaging process stations connected to one another by conveyor technology.
  • the at least one common packaging process station can be located at different positions within the at least two packaging process chains.
  • the common packaging process station can be located at the beginning in one packaging process chain, but in the other packaging process chain it can be embedded between a previous and a subsequent packaging process station.
  • the at least one common packaging process station processes filled packaging units of one packaging process chain and empty packaging units of the other packaging process chain. This can mean that the filling process of the packaging units of one packaging process chain takes place before reaching the common packaging process station and the filling process of the packaging units of the other packaging process chain takes place after leaving the common packaging process station.
  • the Packaging units of one packaging process chain are bags.
  • the packaging units of the other packaging process chain are cardboard packaging containers. It can be provided that the bags are filled before reaching the common packaging process station and the cardboard packaging containers are filled after leaving the common packaging process station.
  • At least the majority of the conveyor technology of a first of the packaging process chains consists of permanently installed conveyors
  • at least the majority of the conveyor technology of a second of the packaging process chains consists of mobile conveyors.
  • Predominant proportion of permanently installed conveyors can mean that more than 50% of the route is permanently installed conveyors.
  • Predominant proportion of mobile conveyors can mean that more than 50% of the route is mobile conveyors. The percentage refers to the route. The route to a warehouse is not included in the route / packaging process chain.
  • Mobile transport units can be used, for example, as AGVs (automated guided vehicles), shuttles, mobile robots, FTFs (driverless transport vehicles), FTS (driverless transport systems), drones and/or forklifts.
  • Stationary or permanently installed conveyors can include, for example, Roller conveyors or belt conveyors are used. The permanently installed conveyors and the mobile conveyors are therefore to be understood under the term conveyor technology.
  • Packaging process stations that are connected to one another by conveyor technology mean that permanently installed conveyors and/or mobile conveyors can be used to connect the packaging process stations to one another.
  • permanently installed conveyor technology is used in a packaging process chain with high throughput and that the individual packaging process stations are connected via mobile transport units in a packaging process chain with high flexibility and low throughput.
  • the mobile conveyors have the advantage that in the event of a malfunction at one of the packaging process stations involved, the affected production process chain does not have to be completely shut down. but the packaging process station that has failed can be bypassed. If mobile transport units are available, this advantage can even be used for the firmly linked packaging process chain.
  • the use of mobile transport units also has the advantage over firmly linked packaging process stations that there is more space between the packaging process stations in the event of maintenance, which makes maintenance work easier.
  • both of the at least two packaging process chains have at least one filling machine for filling a packaging unit with pourable goods.
  • the filling machines can be, for example, FFS machines, circular packing machines or in-line packing machines. It can be provided that a filling machine for filling bags is provided for one packaging process chain and a filling machine for filling cardboard packaging containers is provided for the other packaging process chain.
  • both of the at least two packaging process chains have at least one load carrier separating machine. It can be provided that both packaging process chains have a jointly used load carrier separating machine as the at least one common packaging process station.
  • the load carrier separating machine can also be set up to place film sheets on the separated load carrier.
  • both of the at least two packaging process chains can have at least one packaging process station for loading a load carrier with at least one packaging unit.
  • one of the packaging process chains can have a layer palletizer, a palletizing robot or a manual palletizing station for producing stacks of piece goods stacked on load carriers, for example from a plurality of bags.
  • the other of the packaging process chains can have a cardboard packaging container erecting station, in which, for example, an octabin is erected on a load carrier.
  • Both of the at least two packaging process chains can further comprise at least one load securing machine.
  • This can, for example, be a
  • the packaging process station can be a film wrapping or film covering around a stack of items or an octabin, for example a hood stretch machine, a hood shrink machine, a wrap stretch machine, a wrap shrink machine or a packaging robot.
  • the film wrapping serves primarily as weather protection, product protection and/or as load stabilization for the stack of items.
  • the load securing machine can also be integrated into both packaging process chains as a common packaging process station.
  • the load securing machine can be set up to create a film wrapping around a stack of items, for example as part of a first of the packaging process chains.
  • the load securing machine can also be set up to create a film wrapping around a cardboard packaging container, for example as part of the second of the packaging process chains.
  • the load securing machine can also be set up to create film inlets in cardboard packaging containers. It can thus be provided that the load securing machine is part of the first packaging process chain, with the first technical function of producing a film covering around a stack of items.
  • the load securing machine can also be part of the second packaging process chain, with the second technical function of producing a film inlet in the cardboard packaging container.
  • the cardboard packaging container lined with the inlet can be filled at a filling station, then closed with a lid at a closing station and then the load securing machine can be activated again in order to provide the filled and lidded cardboard packaging container with a film covering as part of the first technical function.
  • a suitable method for lining the inside of a container that is open on one side, for example an octabin, with an inlet, for example a plastic film, is described in the DE 10 2009 014 581 B4 described.
  • a common packaging process station can also be present in so-called palletless lines, ie in the case of stacks of piece goods that are not stacked on a load carrier.
  • a first packaging unit type can be a sack
  • the stack of piece goods can be a second packaging unit type.
  • the packaging process station is approached at least twice, since the stack of piece goods is The first film is turned 180° in the stack turner and then covered with a second film in the packaging process station.
  • the at least two packaging process chains are set up to run automatically or without the intermediate intervention of an operator. This means that any intermediate use of an operator or any intermediate task is dispensed with, such as a manually operated forklift truck bringing a stack of items to the stretch hood, where it is then covered with film.
  • the separation of load carriers and/or the fixing of packaging units on load carriers using film can take place at a packaging process station shared by both packaging process chains.
  • a first process step can take place at the packaging process station in question, then one or more subsequent process steps take place at one or more other packaging process stations, and then a second process step again at the packaging process station in question.
  • packaging process station can involve a first technical function, such as lining a cardboard packaging container, for example an octabin, with a film inlet
  • the second process step at the packaging process station can involve a second technical function, such as fixing the packaging unit to a load carrier using film.
  • the at least two process steps taking place at the same packaging process station take place at the packaging process station used jointly by both packaging process chains.
  • a process step of the other packaging process chain can also take place at the same packaging process station, such as fixing a stack of items made up of bags filled with bulk goods on a load carrier using film.
  • the different process steps taking place at the same packaging process station take place one after the other or not simultaneously or at different times.
  • one of the packaging process chains additionally has the following step: closing the filled packaging units with a lid.
  • This packaging process chain can also further have the above-described process step of lining a cardboard packaging container with a film inlet. It is conceivable that a first packaging process chain has five steps, which include: filling bags with bulk goods, separating load carriers, creating stacks of piece goods from the filled bags, whereby these are stacked on separated load carriers, fixing the stack of piece goods on the load carrier using film and transporting the respective products between the individual stations using, for example, permanently installed conveyor technology.
  • a second packaging process chain has seven steps, which include: separating load carriers, erecting a cardboard packaging container on a separated load carrier, lining the cardboard packaging container with a film inlet, filling the lined cardboard packaging container with bulk material, closing the cardboard packaging container with a lid, fixing the filled and Lid-sealed cardboard packaging container using film on the load carrier and transporting the respective products between the individual stations, for example using mobile transport units.
  • the invention also has the advantage of being easily scalable: to increase capacity, for example, just one more carton packaging container filling station can be added.
  • the existing packaging process stations can be used for the upstream and downstream process steps as long as their capacity is sufficient. If this is not the case, the required total capacity of the packaging process station leading to the bottleneck can be achieved by adding further packaging process stations for the same purpose.
  • FIG. 1 a schematic view of an embodiment according to the invention.
  • Fig. 1 shows an embodiment of the invention based on an arrangement of two packaging process chains 10, 20, which have partially shared packaging process stations.
  • the packaging process chain 10 consists of the packaging process stations filling machine 11, load carrier separating device 100, palletizing device 12 and load securing machine 200, which are connected to one another by conveyor technology.
  • bags 31 are filled with bulk material.
  • the filled bags 31, which represent the end products of the filling machine 11, are conveyed to the palletizing device 12 via permanently installed conveyor means 30 in the embodiment shown.
  • the load carrier separating device 100 has individual load carriers 15 as the end product, which are also transported to the palletizing device 12 via permanently installed conveyor means 30, as shown by way of example.
  • the bags 31 are palletized on a load carrier 15 to form a stack of goods 32, which in turn represents the end product of the palletizing device 12.
  • the stacks of goods 32 are conveyed to the load securing device 200 via permanently installed conveyors 30 and are covered there with a film. This serves to stabilize the stack of goods 32 and to protect it from the weather and transport.
  • the end product of the load securing machine 200 is a fully packaged stack of piece goods 33 with respect to the packaging process chain 10.
  • the packaged stacks of piece goods 33 can be transported with a conventional forklift, permanently installed conveyors or via mobile transport units either to a warehouse, to a storage area or directly into a container or truck.
  • the packaging process chain 10 has a high throughput and the individual packaging process stations are preferably connected to one another via stationary or permanently installed conveyors 30.
  • the packaging process chain 20 consists of the packaging process stations, which are connected to one another by conveyor technology: load carrier separating device 100, octabin erection station 21, load securing machine 200, octabin filling station 22, octabin lid and closing station 23.
  • the load carrier separating device 100 has individual load carriers 15 as the end product, which in the embodiment shown are transported to the octabin erection station 21 with mobile transport units 40.
  • the end product of the octabin erection station 21 is an erected octabin 41 or a cardboard packaging container on a load carrier 15. An erected octabin 41 on a load carrier 15 is transported to the load securing machine 200.
  • a film inlet is delivered into the octabin 41.
  • the octabin with film inlet 42 on a load carrier 15 is an intermediate product.
  • the octabin with film inlet is then transported on a load carrier 15 to the octabin filling station 22.
  • a pourable product is filled into the octabin with film inlet 42.
  • the filled octabin with film inlet 42 is then transported on a load carrier 15 to the octabin lid and closing station 23.
  • a lid is placed on the filled octabin with film inlet 42 on a load carrier 15 and closed, so that the intermediate product octabin with lid 43 on a load carrier 15 is created.
  • the octabin with lid 43 is then transported on a load carrier 15 to the load securing machine 200. There, a film is pulled over the octabin with lid 43. This serves to stabilize the octabin and as weather and transport protection.
  • the packaged octabin 44 stands on a load carrier 15; this is the end product. These end products can then be transported using a conventional forklift, fixed conveyors 30 or mobile transport units 40 either to a warehouse, to a storage area or directly in a container or truck.
  • the packaging process chain 20 has a high degree of flexibility, a low throughput and the individual packaging process stations are preferably connected to one another via mobile transport units 40.
  • the load securing machine 200 is used in the form of a multi-use for the two packaging process chains 10 and 20 for the same function: for packaging the piece goods stacks 32 from packaging process chain 10 and for packaging the octabins with lids 43 from packaging process chain 20.
  • the load carrier separation device 100 is also used in the form of a multi-use for the two packaging process chains 10 and 20 for the same function: The load carrier separation device 100 provides separated load carriers 15 for the palletizing device 12 in the packaging process chain 10 and for the octabin erection station 21 in the packaging process chain 20.
  • the load securing machine 200 is also used in the form of a multi-purpose for different functions: for inserting an inlet into the erected octabins 41 from the packaging process chain 20, for packaging the piece goods stacks 32 from the packaging process chain 10 and for packaging the octabins with lids 43 from the packaging process chain 20.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Container Filling Or Packaging Operations (AREA)
EP23172625.8A 2023-05-10 2023-05-10 Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant Pending EP4461659A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP23172625.8A EP4461659A1 (fr) 2023-05-10 2023-05-10 Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP23172625.8A EP4461659A1 (fr) 2023-05-10 2023-05-10 Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant

Publications (1)

Publication Number Publication Date
EP4461659A1 true EP4461659A1 (fr) 2024-11-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP23172625.8A Pending EP4461659A1 (fr) 2023-05-10 2023-05-10 Ensemble comprenant au moins deux chaînes de processus d'emballage pour emballer des marchandises en vrac et procédé correspondant

Country Status (1)

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EP (1) EP4461659A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3106396A2 (fr) * 2015-06-15 2016-12-21 Windmöller & Hölscher KG Installation d'emballage et procede d'emballage d'un produit
EP3261935A2 (fr) * 2015-02-27 2018-01-03 Pulsar S.r.l. Unité de commande ou de gestion de produits
CA3035537A1 (fr) * 2016-09-09 2018-03-15 The Procter & Gamble Company Systeme et procede de remplissage simultane de recipients de formes et/ou de tailles differentes
EP3354581A1 (fr) * 2017-01-31 2018-08-01 Neopost Technologies Système et procédé permettant d'automatiser l'emballage d'ensembles d'expédition variables

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3261935A2 (fr) * 2015-02-27 2018-01-03 Pulsar S.r.l. Unité de commande ou de gestion de produits
EP3106396A2 (fr) * 2015-06-15 2016-12-21 Windmöller & Hölscher KG Installation d'emballage et procede d'emballage d'un produit
CA3035537A1 (fr) * 2016-09-09 2018-03-15 The Procter & Gamble Company Systeme et procede de remplissage simultane de recipients de formes et/ou de tailles differentes
EP3354581A1 (fr) * 2017-01-31 2018-08-01 Neopost Technologies Système et procédé permettant d'automatiser l'emballage d'ensembles d'expédition variables

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