EP4302985B1 - Device and method for producing hollow pipes - Google Patents
Device and method for producing hollow pipes Download PDFInfo
- Publication number
- EP4302985B1 EP4302985B1 EP23179320.9A EP23179320A EP4302985B1 EP 4302985 B1 EP4302985 B1 EP 4302985B1 EP 23179320 A EP23179320 A EP 23179320A EP 4302985 B1 EP4302985 B1 EP 4302985B1
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- EP
- European Patent Office
- Prior art keywords
- material strip
- formatting
- web tensioning
- conveying
- hollow tube
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31C—MAKING WOUND ARTICLES, e.g. WOUND TUBES, OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31C5/00—Making tubes or pipes without using mandrels
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/46—Making paper tubes for cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0095—Making drinking straws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F7/00—Processes not otherwise provided for
- B31F7/004—Making tubes
Definitions
- the invention relates to a device for producing hollow tubes, in particular drinking straws or products of the tobacco processing industry, comprising a formatting device which is designed to form a first material strip and a second material strip into a two-layer hollow tube during conveyance through the formatting device, wherein a material strip feed device is provided which is designed to feed the first material strip and the second material strip to the formatting device, wherein a cutting device is provided for longitudinally axially cutting a base material strip into the first material strip and into the second material strip.
- hollow tubes for example to produce straws or recess filters or heat-not-burn products in the tobacco processing industry, it is important to produce hollow tube cross-sections that are as consistent as possible in order to ensure that the hollow tubes have the most consistent quality possible.
- EP 3 033 952 A2 discloses a device and a method for producing hollow tubes from which small tubes are cut to length at the end.
- the device has a material strip feed device and a cutting device for longitudinally cutting a base material strip into a first material strip with a first width and a second material strip with a second width, a gluing device by means of which the first and/or second material strips can be glued, a joining device by means of which the first and second material strips are brought together for gluing so that the first and second material strips lie offset from one another, and a formatting device in which a tubular strand is produced from the joined first and second material strips.
- first and second material strips cut from the base material strip are placed offset from one another and connected to one another in order to enable edges to lie abutting in the hollow tube produced at the end.
- Paper webs are suitable as material webs, for example.
- the base material strip is usually pulled off a reel.
- EP 3 332 655 A1 discloses a similar apparatus and method, specifying dimensions of the material strip thicknesses, widths and amount of adhesive.
- WO 2021/185486 A1 also discloses a device for producing hollow tubes, in which a first formatting device is provided which is designed to convey a first material strip longitudinally axially and to form it into a first hollow tube during the conveying, wherein a second formatting device is provided which is arranged behind the first formatting device in the conveying direction and is designed to wrap a second material strip around the first material strip during longitudinal axial conveying of the second material strip, so that a double-layered hollow tube is formed which has the first hollow tube on the inside and the second material strip on the outside.
- the first formatting device for forming has a formatting chamber which does not require a formatting belt, so that inner hollow tubes which have a constant diameter are reliably formed over very long periods of operation of the device.
- the diameters of the hollow tubes produced can change over time. Wear is relatively high when producing hollow tubes because there is a relatively high slippage between the format belt and the material strip or the hollow tube.
- safe production of hollow tubes should also be possible in the event that a connection point is present in the material strip.
- a device for producing hollow tubes comprising a format device which is designed to form a first material strip and a second material strip into a two-layer hollow tube during conveyance through the format device, wherein a material strip feed device is provided which is designed to feed the first material strip and the second material strip to the format device, wherein a first web tensioning device is provided for the first material strip and a second web tensioning device is provided for the second material strip, wherein upstream of the first web tensioning device and the second web tensioning device a cutting device for longitudinally axially cutting a base material strip into the first material strip and into the second material strip is provided.
- the invention is based on the idea that by providing two web tensioning devices, one of which is provided for each cut strip of material, even with different friction differences in the paths of the two strips of material, fewer conveying problems occur than when guiding the two strips of material via a common web tensioning device.
- a maximum tensile stress can be set using the pneumatically deflectable deflection device.
- a minimum tensile stress can also be set using this.
- the pneumatically deflectable deflection device is preferably provided for the second material strip and, during operation, leads to a deflection or movement of the deflection device, which changes the conveying path or the length of the conveying path of the second material strip. For example, if the tensile stress in the second material strip drops too much, the conveying path can be extended, resulting in a higher tensile stress.
- the second web tensioning device preferably has a deflection roller arranged on a compressed air cylinder.
- the deflection roller serves to deflect the second material strip.
- the deflection roller can be brought into a predetermined position by means of which a length of the conveying path of the second material strip is specified.
- the length of the conveying path or the conveying path is varied, controlled, regulated and/or adjusted depending on the stability of the first and/or second material strip by means of the pneumatically deflectable deflection device.
- the pressure in the pneumatically deflectable deflection device can also be changed.
- the pressure in the pneumatic cylinder is adjusted depending on the Stability of the second strip of material varies.
- the web tension devices are web tension control and/or regulation devices.
- the first web tension device can be a dancer.
- dancers are known in the tobacco processing industry, for example from EP 2 702 881 A1 , the EP 3 434 406 B1 and the WO 2019/211157 A1 , known.
- the compressed air cylinder can preferably be deflected linearly.
- the deflectability can preferably be between 40 mm and 120 mm, in particular preferably between 60 mm and 100 mm and in particular preferably between 70 mm and 90 mm.
- the pressure in the compressed air cylinder is varied, particularly preferably depending on the stability of the second material strip.
- the overpressure in the compressed air cylinder can be between 0.5 bar and 10 bar, preferably up to 8 bar, particularly preferably up to 6 bar.
- the pressure in the compressed air cylinder can be at the upper value, for example 6 bar. This moves the deflection roller into a position that serves to extend the length of the conveying path of the second strip of material as much as possible. If a reel change takes place, i.e. a strip of material from a first reel is connected to the strip of material from a second reel, the tensile stability of this connection point is not as high as the tensile stability of the strip of material itself. In this case, the pressure in the compressed air cylinder is preferably reduced in order to keep the tensile stress in the strip of material low until the connection point has passed through the formatting device.
- the overpressure in the compressed air cylinder can then be 0.5 bar.
- the lower value is a value that is less than 1 bar, in particular less than 0.8 bar, in particular less than or equal to 0.6 bar and preferably greater than 0.2 bar, preferably greater than 0.4 bar.
- the first web tensioning device is a material strip tension control and/or regulation device which comprises a pivotable deflection roller, as disclosed in the above-mentioned prior art.
- the pivoting can be spring-loaded or pivoting can be provided by means of an electric motor.
- the cutting device for longitudinally axially cutting a base material strip into the first material strip and into the second material strip is provided immediately upstream of the first web tensioning device and the second web tensioning device.
- the cutting device preferably comprises a pulling cutting roller and a cutting blade acting therewith.
- the first strip of material after cutting has a slightly different width than the second strip of material, since the first strip of material preferably serves to form an inner tube and the second strip of material preferably serves to form an outer tube of the two-layer hollow tube.
- the width of the strip of material of the inner tube is necessarily smaller than the width of the strip of material of the outer tube.
- the first web tensioning device is designed to control and/or regulate a conveying speed of the base material strip.
- a basic conveying speed is preferably specified by a machine control system, which preferably depends on the conveying speed of the hollow tube to be produced.
- the first web tensioning device can then serve to adjust the basic conveying speed, in particular depending on the tension in the first material strip. This allows consistently high-quality hollow tubes to be produced.
- the formatting device is preferably format-belt-free.
- a formatting device that is format-belt-free and serves to form a two-layer hollow tube has its own inventive content.
- the use of a formatting device that is format-belt-free to produce hollow tubes from a first material strip and a second material strip has the advantage that the diameter of the hollow tube produced remains constant. This means that wear on a formatting belt that would otherwise be used does not affect the diameter of the hollow tube, which would be the case if a formatting belt were used to form the hollow tubes in a formatting device.
- the hollow tube is formed completely from the two material strips in the formatting device.
- a pulling formatting device with a formatting belt is provided for conveying the material strips, which is arranged downstream of the formatting device in the conveying direction.
- the pulling formatting device then pulls the hollow tube produced in two layers.
- the formatting device preferably has a heating device. Since the formatting device is free of format tape, it is possible to provide a heating device at this point. In particular, a heating device is provided from below in a sub-format. This allows the adhesive used to connect the material strips to harden early and quickly.
- an air flow is introduced from the outside to the inside of a formatting chamber of the formatting device. This creates an air cushion between the inner wall of the formatting chamber of the formatting device and the material strip, so that the friction is reduced.
- one or more holes can be provided in the formatting device, in particular through the cover strip.
- a A compressed air supply device can be provided which conveys compressed air through the bore or bores.
- the compressed air supply device can also be a compressed air reservoir.
- a pump can be provided.
- the formatting device comprises a first formatting chamber and a second formatting chamber, wherein the first formatting chamber is designed to convey the first material strip in a longitudinal axial direction and to form it into a hollow tube during the conveying process, wherein the second formatting chamber is arranged behind the first formatting chamber in the conveying direction and is designed to wind the second material strip around the first material strip in a longitudinal axial conveying process, so that a double-layered hollow tube is formed, which has the hollow tube on the inside and the second material strip on the outside.
- the second format chamber can be provided with a format belt or preferably without a format belt.
- the first and second format chambers are free of format belts.
- the first format chamber and the second format chamber are part of the format device.
- the first material strip and the second material strip are in direct or immediate contact with each other at least in the format device.
- a conveying path of the second material strip is changed depending on the stability of the first and/or second material strip.
- the tensile stress of the second material strip is controlled or regulated.
- the first web tensioning device controls or regulates a feed of the base material strip or a conveying speed of the base material strip.
- the change in the conveying path or the length of the conveying path of the second material strip preferably takes place via a pneumatic deflection of a deflection device of the second web tensioning device, a very safe process can be made possible, whereby on the one hand a sufficient tensile stress is provided in the second material strip and on the other hand this tensile stress can be sufficiently reduced when changing the bobbin.
- the pneumatic pressure is changed if the stability of the first material strip and/or the second material strip changes. This is particularly the case if the connection point is conveyed through the material strip path when changing the reel. becomes.
- the first material strip and the second material strip are formed in the formatting device without a formatting belt. This allows the diameter of the hollow tube produced to be kept very constant.
- a pulling formatting device with a formatting belt is provided for conveying the material strips, which is arranged downstream of the formatting device in the conveying direction.
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Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von Hohlrohren, insbesondere von Trinkhalmen oder Produkten der Tabak verarbeitenden Industrie, umfassend eine Formatvorrichtung, die ausgebildet ist, einen ersten Materialstreifen und einen zweiten Materialstreifen während der Förderung durch die Formatvorrichtung zu einem zweilagigen Hohlrohr zu formen, wobei eine Materialstreifenzufuhrvorrichtung vorgesehen ist, die ausgebildet ist, den ersten Materialstreifen und den zweiten Materialstreifen der Formatvorrichtung zuzuführen, wobei eine Schneidvorrichtung zum längsaxialen Schneiden eines Basismaterialstreifens in den ersten Materialstreifen und in den zweiten Materialstreifen vorgesehen ist.The invention relates to a device for producing hollow tubes, in particular drinking straws or products of the tobacco processing industry, comprising a formatting device which is designed to form a first material strip and a second material strip into a two-layer hollow tube during conveyance through the formatting device, wherein a material strip feed device is provided which is designed to feed the first material strip and the second material strip to the formatting device, wherein a cutting device is provided for longitudinally axially cutting a base material strip into the first material strip and into the second material strip.
Die Erfindung betrifft ferner ein Verfahren zum Herstellen von Hohlrohren, insbesondere von Trinkhalmen oder Produkten der Tabak verarbeitenden Industrie mit den folgenden Verfahrensschritten:
- Fördern eines Basismaterialstreifens in längsaxialer Förderrichtung,
- längsaxiales Schneiden des Basismaterialstreifens in einen ersten Materialstreifen mit einer ersten Breite und einen zweiten Materialstreifen mit einer zweiten Breite,
- Zuführen des ersten Materialstreifens und des zweiten Materialstreifens zu einer Formatvorrichtung,
- Formen des ersten Materialstreifens und des zweiten Materialstreifens in der Formatvorrichtung zu einem Hohlrohr.
- Conveying a base material strip in the longitudinal axial conveying direction,
- longitudinally cutting the base material strip into a first material strip with a first width and a second material strip with a second width,
- Feeding the first material strip and the second material strip to a format device,
- Forming the first material strip and the second material strip in the formatting device into a hollow tube.
Bei der Herstellung von Hohlrohren, beispielsweise um Strohhalme oder Rezessfilter bzw. Heat-Not-Burn-Produkte der Tabak verarbeitenden Industrie herzustellen, kommt es darauf an, möglichst gleichbleibende Querschnitte der Hohlrohre herzustellen, um eine möglichst gleichbleibende Qualität der Hohlrohre zu ermöglichen.When manufacturing hollow tubes, for example to produce straws or recess filters or heat-not-burn products in the tobacco processing industry, it is important to produce hollow tube cross-sections that are as consistent as possible in order to ensure that the hollow tubes have the most consistent quality possible.
Durch Verschleiß des verwendeten Formatbands in der Formatvorrichtung können sich mit der Zeit die Durchmesser der hergestellten Hohlrohre ändern. Der Verschleiß ist bei der Herstellung von Hohlrohren relativ hoch, da ein relativ hoher Schlupf zwischen dem Formatband und dem Materialstreifen bzw. dem Hohlrohr vorliegt.Due to wear of the format belt used in the formatting device, the diameters of the hollow tubes produced can change over time. Wear is relatively high when producing hollow tubes because there is a relatively high slippage between the format belt and the material strip or the hollow tube.
Es ist Aufgabe der vorliegenden Erfindung, eine Vorrichtung und ein Verfahren zum Herstellen von Hohlrohren, insbesondere von Trinkhalmen oder Produkten der Tabak verarbeitenden Industrie, anzugeben, die einen sehr stabilen Herstellprozess von Hohlrohren ermöglichen, wobei insbesondere ein verlässlicher Betrieb bei der Formung der Hohlrohre aus ersten und zweiten Materialstreifen ermöglicht ist. Insbesondere soll auch für den Fall, dass eine Verbindungsstelle in dem Materialstreifen vorhanden ist, eine sichere Produktion von Hohlrohren ermöglicht sein.It is the object of the present invention to provide a device and a method for producing hollow tubes, in particular drinking straws or products of the tobacco processing industry, which enable a very stable production process for hollow tubes, in particular reliable operation is possible when forming the hollow tubes from first and second material strips. In particular, safe production of hollow tubes should also be possible in the event that a connection point is present in the material strip.
Gelöst wird diese Aufgabe durch eine Vorrichtung zur Herstellung von Hohlrohren, insbesondere von Trinkhalmen oder Produkten der Tabak verarbeitenden Industrie, umfassend eine Formatvorrichtung, die ausgebildet ist, einen ersten Materialstreifen und einen zweiten Materialstreifen während der Förderung durch die Formatvorrichtung zu einem zweilagigen Hohlrohr zu formen, wobei eine Materialstreifenzufuhrvorrichtung vorgesehen ist, die ausgebildet ist, den ersten Materialstreifen und den zweiten Materialstreifen der Formatvorrichtung zuzuführen, wobei für den ersten Materialstreifen eine erste Bahnspannungsvorrichtung und für den zweiten Materialstreifen eine zweite Bahnspannungsvorrichtung vorgesehen ist, wobei stromaufwärts der ersten Bahnspannungsvorrichtung und der zweiten Bahnspannungsvorrichtung eine Schneidvorrichtung zum längsaxialen Schneiden eines Basismaterialstreifens in den ersten Materialstreifen und in den zweiten Materialstreifen vorgesehen ist.This object is achieved by a device for producing hollow tubes, in particular drinking straws or products of the tobacco processing industry, comprising a format device which is designed to form a first material strip and a second material strip into a two-layer hollow tube during conveyance through the format device, wherein a material strip feed device is provided which is designed to feed the first material strip and the second material strip to the format device, wherein a first web tensioning device is provided for the first material strip and a second web tensioning device is provided for the second material strip, wherein upstream of the first web tensioning device and the second web tensioning device a cutting device for longitudinally axially cutting a base material strip into the first material strip and into the second material strip is provided.
Die Erfindung geht von dem Gedanken aus, dass durch Vorsehen von zwei Bahnspannungsvorrichtungen, von denen jeweils eine für einen geschnittenen Materialstreifen vorgesehen ist, auch bei unterschiedlich großen Reibungsunterschieden in den Bahnen der zwei Materialstreifen, weniger Förderprobleme auftreten, als bei dem Führen der zwei Materialstreifen über eine gemeinsame Bahnspannungsvorrichtung.The invention is based on the idea that by providing two web tensioning devices, one of which is provided for each cut strip of material, even with different friction differences in the paths of the two strips of material, fewer conveying problems occur than when guiding the two strips of material via a common web tensioning device.
Vorzugsweise umfasst die zweite Bahnspannungsvorrichtung eine pneumatisch auslenkbare Umlenkvorrichtung. Durch die pneumatisch auslenkbare Umlenkvorrichtung wird es ermöglicht, dass eine Zugspannung in dem Materialstreifen vorhanden ist, der um die pneumatisch auslenkbare Umlenkvorrichtung geführt wird, die ausreichend hoch, aber nicht zu hoch ist. Dieses ist insbesondere dann von Vorteil, wenn der andere Materialstreifen bei der Formung in der Formatvorrichtung eine hohe Reibung erfährt, so dass über diesen Materialstreifen sehr wenig Zug auf die zugehörige Bahnspannungsvorrichtung abgegeben wird.Preferably, the second web tensioning device comprises a pneumatically deflectable deflection device. The pneumatically deflectable deflection device makes it possible for a tension to be present in the material strip that is guided around the pneumatically deflectable deflection device, which tension is sufficiently high but not too high. This is particularly advantageous if the other material strip experiences high friction during formation in the formatting device, so that very little tension is transferred to the associated web tensioning device via this material strip.
Durch die pneumatisch auslenkbare Umlenkvorrichtung kann eine maximale Zugspannung eingestellt werden. Es kann auch eine minimale Zugspannung hierdurch eingestellt werden. Die pneumatisch auslenkbare Umlenkvorrichtung ist vorzugsweise für den zweiten Materialstreifen vorgesehen und führt im Betrieb zu einer Auslenkung bzw. Bewegung der Umlenkvorrichtung, die die Förderstrecke bzw. die Länge der Förderstrecke des zweiten Materialstreifens verändert. Beispielsweise kann bei einem zu großen Abfall der Zugspannung in dem zweiten Materialstreifen die Förderstrecke verlängert werden, wodurch sich eine höhere Zugspannung einstellt.A maximum tensile stress can be set using the pneumatically deflectable deflection device. A minimum tensile stress can also be set using this. The pneumatically deflectable deflection device is preferably provided for the second material strip and, during operation, leads to a deflection or movement of the deflection device, which changes the conveying path or the length of the conveying path of the second material strip. For example, if the tensile stress in the second material strip drops too much, the conveying path can be extended, resulting in a higher tensile stress.
Vorzugsweise weist die zweite Bahnspannungsvorrichtung eine auf einem Druckluftzylinder angeordnete Umlenkrolle auf. Die Umlenkrolle dient zum Umlenken des zweiten Materialstreifens. Durch Verändern der Lage der Umlenkrolle mittels des Druckluftzylinders, vorzugsweise durch lineares Auslenken des Druckluftzylinders, kann die Umlenkrolle in eine vorgesehene Position gebracht werden, mittels der eine Länge der Förderstrecke des zweiten Materialstreifens vorgegeben wird.The second web tensioning device preferably has a deflection roller arranged on a compressed air cylinder. The deflection roller serves to deflect the second material strip. By changing the position of the deflection roller using the compressed air cylinder, preferably by linearly deflecting the compressed air cylinder, the deflection roller can be brought into a predetermined position by means of which a length of the conveying path of the second material strip is specified.
Vorzugsweise wird mittels der pneumatisch auslenkbaren Umlenkvorrichtung die Länge der Förderstrecke oder die Förderstrecke in Abhängigkeit der Stabilität des ersten und/oder zweiten Materialstreifens variiert, gesteuert, geregelt und/oder eingestellt.Preferably, the length of the conveying path or the conveying path is varied, controlled, regulated and/or adjusted depending on the stability of the first and/or second material strip by means of the pneumatically deflectable deflection device.
Alternativ oder ergänzend zur Variation der Strecke oder der Länge der Förderstrecke eines Zufuhrweges des zweiten Materialstreifens kann auch der Druck in der pneumatisch auslenkbaren Umlenkvorrichtung geändert werden.Alternatively or in addition to varying the distance or length of the conveying path of a feed path of the second material strip, the pressure in the pneumatically deflectable deflection device can also be changed.
Vorzugsweise wird der Druck im Druckluftzylinder in Abhängigkeit der Stabilität des zweiten Materialstreifens variiert.Preferably, the pressure in the pneumatic cylinder is adjusted depending on the Stability of the second strip of material varies.
Vorzugsweise sind die Bahnspannungsvorrichtungen Bahnspannungssteuerungs- und/oder -regelungsvorrichtungen. Die erste Bahnspannungsvorrichtung kann ein Tänzer sein. Derartige Tänzer sind in der Tabak verarbeitenden Industrie, beispielsweise aus der
Vorzugsweise ist der Druckluftzylinder linear auslenkbar. Die Auslenkbarkeit kann vorzugsweise zwischen 40 mm und 120 mm liegen, insbesondere vorzugsweise zwischen 60 mm und 100 mm und insbesondere vorzugsweise zwischen 70 mm und 90 mm. Hierdurch kann bei einer Umlenkung des zweiten Materialstreifens um bis zu 180° somit der doppelte Weg bzw. die doppelte Strecke zur Verlängerung der Bahn des zweiten Materialstreifens maximal dienen.The compressed air cylinder can preferably be deflected linearly. The deflectability can preferably be between 40 mm and 120 mm, in particular preferably between 60 mm and 100 mm and in particular preferably between 70 mm and 90 mm. As a result, when the second material strip is deflected by up to 180°, twice the path or twice the distance can be used to extend the path of the second material strip.
Vorzugsweise wird der Druck im Druckluftzylinder, insbesondere vorzugsweise in Abhängigkeit der Stabilität des zweiten Materialstreifens, variiert. So kann der Überdruck in dem Druckluftzylinder bei 0,5 bar bis 10 bar liegen, vorzugsweise bis 8 bar, insbesondere vorzugsweise bis 6 bar.Preferably, the pressure in the compressed air cylinder is varied, particularly preferably depending on the stability of the second material strip. The overpressure in the compressed air cylinder can be between 0.5 bar and 10 bar, preferably up to 8 bar, particularly preferably up to 6 bar.
Wenn beispielsweise ein Materialstreifen von einer Bobine abgezogen wird und das Papier von dieser Bobine weiterverarbeitet wird, kann der Druck im Druckluftzylinder bei dem oberen Wert, beispielsweise 6 bar, liegen. Hierdurch wird die Umlenkrolle in eine Position verbracht, die zur maximalen Verlängerung der Länge der Förderstrecke des zweiten Materialstreifens dient. Sofern ein Bobinenwechsel stattfindet, d.h. ein Materialstreifen einer ersten Bobine mit dem Materialstreifen einer zweiten Bobine verbunden wird, ist die Zugstabilität dieser Verbindungsstelle nicht so hoch wie die Zugstabilität des Materialstreifens an sich. In diesem Fall wird der Druck im Druckluftzylinder vorzugsweise verringert, um die Zugspannung in dem Materialstreifen so lange niedrig zu halten, bis die Verbindungsstelle durch die Formatvorrichtung gelaufen ist. Beispielsweise kann der Überdruck in dem Druckluftzylinder dann bei 0,5 bar liegen. Vorzugsweise ist der untere Wert ein Wert der kleiner als 1 bar ist, insbesondere kleiner als 0,8 bar, insbesondere kleiner oder gleich 0,6 bar und vorzugsweise größer als 0,2 bar, vorzugsweise größer als 0,4 bar.If, for example, a strip of material is pulled off a reel and the paper is further processed from this reel, the pressure in the compressed air cylinder can be at the upper value, for example 6 bar. This moves the deflection roller into a position that serves to extend the length of the conveying path of the second strip of material as much as possible. If a reel change takes place, i.e. a strip of material from a first reel is connected to the strip of material from a second reel, the tensile stability of this connection point is not as high as the tensile stability of the strip of material itself. In this case, the pressure in the compressed air cylinder is preferably reduced in order to keep the tensile stress in the strip of material low until the connection point has passed through the formatting device. For example, the overpressure in the compressed air cylinder can then be 0.5 bar. Preferably, the lower value is a value that is less than 1 bar, in particular less than 0.8 bar, in particular less than or equal to 0.6 bar and preferably greater than 0.2 bar, preferably greater than 0.4 bar.
Vorzugsweise ist die erste Bahnspannungsvorrichtung eine Materialstreifenzugsteuer- und/oder -regelungsvorrichtung, die eine verschwenkbare Umlenkrolle umfasst, wie in dem oben genannten Stand der Technik offenbart ist. Die Verschwenkung kann hierbei federvorgespannt sein oder es kann eine Verschwenkbarkeit mittels eines Elektromotors vorgesehen sein.Preferably, the first web tensioning device is a material strip tension control and/or regulation device which comprises a pivotable deflection roller, as disclosed in the above-mentioned prior art. The pivoting can be spring-loaded or pivoting can be provided by means of an electric motor.
Vorzugsweise ist unmittelbar stromaufwärts der ersten Bahnspannungsvorrichtung und der zweiten Bahnspannungsvorrichtung die Schneidvorrichtung zum längsaxialen Schneiden eines Basismaterialstreifens in den ersten Materialstreifen und in den zweiten Materialstreifen vorgesehen. Die Schneidvorrichtung umfasst hierbei vorzugsweise eine Zugschneidwalze und ein hiermit wirkendes Schneidmesser.Preferably, the cutting device for longitudinally axially cutting a base material strip into the first material strip and into the second material strip is provided immediately upstream of the first web tensioning device and the second web tensioning device. The cutting device preferably comprises a pulling cutting roller and a cutting blade acting therewith.
Typischerweise hat der erste Materialstreifen nach dem Schneiden eine etwas andere Breite als der zweite Materialstreifen, da der erste Materialstreifen vorzugsweise dazu dient, ein Innenrohr auszubilden und der zweite Materialstreifen vorzugsweise dazu dient, ein Außenrohr des zweilagigen Hohlrohrs auszubilden. Um beide Rohre auf Stoß zu produzieren, ist notwendigerweise die Breite des Materialstreifens des Innenrohrs kleiner als die Breite des Materialstreifens des äußeren Rohrs.Typically, the first strip of material after cutting has a slightly different width than the second strip of material, since the first strip of material preferably serves to form an inner tube and the second strip of material preferably serves to form an outer tube of the two-layer hollow tube. In order to produce both tubes in a butt-joint manner, the width of the strip of material of the inner tube is necessarily smaller than the width of the strip of material of the outer tube.
Vorzugsweise ist die erste Bahnspannungsvorrichtung ausgebildet, eine Fördergeschwindigkeit des Basismaterialstreifens zu steuern und/oder zu regeln. Hierbei wird vorzugsweise eine Basisfördergeschwindigkeit von einer Maschinensteuerung vorgegeben, die vorzugsweise von der Fördergeschwindigkeit des herzustellenden Hohlrohres abhängt. Die erste Bahnspannungsvorrichtung kann dann dazu dienen, die Basisfördergeschwindigkeit insbesondere in Abhängigkeit des Zugs im ersten Materialstreifen zu verändern. Hierdurch können gleichbleibend hochqualitative Hohlrohre hergestellt werden.Preferably, the first web tensioning device is designed to control and/or regulate a conveying speed of the base material strip. In this case, a basic conveying speed is preferably specified by a machine control system, which preferably depends on the conveying speed of the hollow tube to be produced. The first web tensioning device can then serve to adjust the basic conveying speed, in particular depending on the tension in the first material strip. This allows consistently high-quality hollow tubes to be produced.
Vorzugsweise ist die Formatvorrichtung formatbandfrei. Eine Formatvorrichtung, die formatbandfrei ist und dazu dient ein zweilagiges Hohlrohr auszubilden, hat einen eigenständigen erfinderischen Gehalt. Die Verwendung einer formatbandfreien Formatvorrichtung zur Herstellung von Hohlrohren aus einem ersten Materialstreifen und einem zweiten Materialstreifen hat den Vorteil, dass der Durchmesser des hergestellten Hohlrohres konstant bleibt. Das heißt, ein Verschleiß eines sonst verwendeten Formatbandes beeinträchtigt nicht den Durchmesser des Hohlrohres, was bei Verwendung eines Formatbandes zur Ausbildung der Hohlrohre in einer Formatvorrichtung der Fall wäre. Das Hohlrohr wird hierbei in der Formatvorrichtung vollständig aus den beiden Materialstreifen geformt.The formatting device is preferably format-belt-free. A formatting device that is format-belt-free and serves to form a two-layer hollow tube has its own inventive content. The use of a formatting device that is format-belt-free to produce hollow tubes from a first material strip and a second material strip has the advantage that the diameter of the hollow tube produced remains constant. This means that wear on a formatting belt that would otherwise be used does not affect the diameter of the hollow tube, which would be the case if a formatting belt were used to form the hollow tubes in a formatting device. The hollow tube is formed completely from the two material strips in the formatting device.
Vorzugsweise ist zum Fördern der Materialstreifen eine Zugformatvorrichtung mit einem Formatband vorgesehen, die in Förderrichtung stromabwärts der Formatvorrichtung angeordnet ist. Die Zugformatvorrichtung zieht dann das zweilagig hergestellte Hohlrohr.Preferably, a pulling formatting device with a formatting belt is provided for conveying the material strips, which is arranged downstream of the formatting device in the conveying direction. The pulling formatting device then pulls the hollow tube produced in two layers.
Vorzugsweise weist die Formatvorrichtung eine Heizvorrichtung auf. Da die Formatvorrichtung formatbandfrei ist, ist es möglich, schon an dieser Stelle eine Heizvorrichtung vorzusehen. Insbesondere ist eine Heizvorrichtung von unten in einem Unterformat vorgesehen. Hierdurch wird der verwendete Kleber, der zum Verbinden der Materialstreifen dient, frühzeitig und schnell ausgehärtet.The formatting device preferably has a heating device. Since the formatting device is free of format tape, it is possible to provide a heating device at this point. In particular, a heating device is provided from below in a sub-format. This allows the adhesive used to connect the material strips to harden early and quickly.
Um die Reibung der Materialstreifen in der Formatvorrichtung zu verringern, wird in einer Formatkammer der Formatvorrichtung von außen nach innen ein Luftstrom eingelassen. Hierdurch bildet sich ein Luftpolster zwischen der Innenwand der Formatkammer der Formatvorrichtung und dem Materialstreifen aus, so dass die Reibung verringert wird. Hierzu kann in der Formatvorrichtung eine Bohrung oder es können mehrere Bohrungen insbesondere durch die Deckleiste vorgesehen sein. Zudem kann eine Druckluftversorgungsvorrichtung vorgesehen sein, die Druckluft durch die Bohrung oder die Bohrungen befördert. Die Druckluftversorgungsvorrichtung kann auch ein Druckluftreservoir sein. Alternativ kann eine Pumpe vorgesehen sein.In order to reduce the friction of the material strips in the formatting device, an air flow is introduced from the outside to the inside of a formatting chamber of the formatting device. This creates an air cushion between the inner wall of the formatting chamber of the formatting device and the material strip, so that the friction is reduced. For this purpose, one or more holes can be provided in the formatting device, in particular through the cover strip. In addition, a A compressed air supply device can be provided which conveys compressed air through the bore or bores. The compressed air supply device can also be a compressed air reservoir. Alternatively, a pump can be provided.
Vorzugsweise umfasst die Formatvorrichtung eine erste Formatkammer und eine zweite Formatkammer, wobei die erste Formatkammer ausgebildet ist, den ersten Materialstreifen längsaxial zu fördern und während der Förderung zu einem Hohlrohr zu formen, wobei die zweite Formatkammer in Förderrichtung hinter der ersten Formatkammer angeordnet ist und ausgebildet ist, den zweiten Materialstreifen in einer längsaxialen Förderung um den ersten Materialstreifen zu wickeln, so dass sich ein doppellagiges Hohlrohr bildet, das im Inneren das Hohlrohr und außen den zweiten Materialstreifen aufweist. Hierbei handelt es sich um eine Konstellation, die im Wesentlichen der aus der
Die Aufgabe wird ferner gelöst durch ein Verfahren zum Herstellen von Hohlrohren, insbesondere von Trinkhalmen oder Produkten der Tabak verarbeitenden Industrie, mit den folgenden Verfahrensschritten:
- Fördern eines Basismaterialstreifens in längsaxialer Förderrichtung,
- längsaxiales Schneiden des Basismaterialstreifens in einen ersten Materialstreifen mit einer ersten Breite und einen zweiten Materialstreifen mit einer zweiten Breite,
- Zuführen des ersten Materialstreifens über eine erste Bahnspannungsvorrichtung und des zweiten Materialstreifens über eine zweite Bahnspannungsvorrichtung zu einer Formatvorrichtung,
- Formen des ersten Materialstreifens und des zweiten Materialstreifens in der Formatvorrichtung zu einem Hohlrohr.
- Conveying a base material strip in the longitudinal axial conveying direction,
- longitudinally cutting the base material strip into a first material strip with a first width and a second material strip with a second width,
- Feeding the first material strip via a first web tensioning device and the second material strip via a second web tensioning device to a format device,
- Forming the first material strip and the second material strip in the formatting device into a hollow tube.
Vorzugsweise sind der erste Materialstreifen und der zweite Materialstreifen wenigstens in der Formatvorrichtung in direktem oder unmittelbaren Kontakt zueinander.Preferably, the first material strip and the second material strip are in direct or immediate contact with each other at least in the format device.
Vorzugsweise wird mittels der zweiten Bahnspannungsvorrichtung eine Förderstrecke des zweiten Materialstreifens in Abhängigkeit der Stabilität des ersten und/oder zweiten Materialstreifens verändert.Preferably, by means of the second web tensioning device, a conveying path of the second material strip is changed depending on the stability of the first and/or second material strip.
Alternativ oder ergänzend wird anstelle der Veränderung der Förderstrecke oder der Länge der Förderstrecke die Zugspannung des zweiten Materialstreifens gesteuert oder geregelt.Alternatively or additionally, instead of changing the conveying path or the length of the conveying path, the tensile stress of the second material strip is controlled or regulated.
Vorzugsweise steuert oder regelt die erste Bahnspannungsvorrichtung einen Vorschub des Basismaterialstreifens oder eine Fördergeschwindigkeit des Basismaterialstreifens.Preferably, the first web tensioning device controls or regulates a feed of the base material strip or a conveying speed of the base material strip.
Wenn vorzugsweise das Verändern der Förderstrecke oder der Länge der Förderstrecke des zweiten Materialstreifens über ein pneumatisches Auslenken einer Umlenkvorrichtung der zweiten Bahnspannungsvorrichtung geschieht, kann ein sehr sicheres Verfahren ermöglicht werden, wobei zum einen eine ausreichende Zugspannung in dem zweiten Materialstreifen vorgesehen ist und zum anderen diese Zugspannung bei einem Bobinenwechsel ausreichend stark erniedrigt werden kann.If the change in the conveying path or the length of the conveying path of the second material strip preferably takes place via a pneumatic deflection of a deflection device of the second web tensioning device, a very safe process can be made possible, whereby on the one hand a sufficient tensile stress is provided in the second material strip and on the other hand this tensile stress can be sufficiently reduced when changing the bobbin.
Vorzugsweise wird der pneumatische Druck verändert, sofern sich die Stabilität des ersten Materialstreifens und/oder des zweiten Materialstreifens ändert. Dies ist insbesondere dann der Fall, wenn die Verbindungsstelle bei einem Bobinenwechsel durch die Materialstreifenbahn gefördert wird.Preferably, the pneumatic pressure is changed if the stability of the first material strip and/or the second material strip changes. This is particularly the case if the connection point is conveyed through the material strip path when changing the reel. becomes.
Vorzugsweise geschieht das Formen des ersten Materialstreifens und des zweiten Materialstreifens in der Formatvorrichtung formatbandfrei. Hierdurch kann der Durchmesser des hergestellten Hohlrohres sehr konstant gehalten werden. Vorzugsweise ist zum Fördern der Materialstreifen eine Zugformatvorrichtung mit einem Formatband vorgesehen, die in Förderrichtung stromabwärts der Formatvorrichtung angeordnet istPreferably, the first material strip and the second material strip are formed in the formatting device without a formatting belt. This allows the diameter of the hollow tube produced to be kept very constant. Preferably, a pulling formatting device with a formatting belt is provided for conveying the material strips, which is arranged downstream of the formatting device in the conveying direction.
Vorzugsweise werden die Materialstreifen in der Formatvorrichtung beheizt.Preferably, the material strips are heated in the formatting device.
Ferner vorzugsweise wird zur Verringerung der Reibung zwischen dem Materialstreifen und der Innenfläche der Formatkammer oder der Formatkammern der Formatvorrichtung zwischen dem ersten Materialstreifen und/oder dem zweiten Materialstreifen wenigstens einer Innenwand der Formatvorrichtung ein Luftpolster erzeugt.Furthermore, in order to reduce the friction between the material strip and the inner surface of the format chamber or the format chambers of the format device, an air cushion is preferably created between the first material strip and/or the second material strip of at least one inner wall of the format device.
Vorzugsweise werden der erste Materialstreifen und der zweite Materialstreifen vor der Formatvorrichtung versetzt zueinander zusammengeführt, so dass diese übereinandergelegt werden, oder der erste Materialstreifen wird längsaxial durch eine erste Formatkammer der Formatvorrichtung gefördert, wobei sich hierdurch ein erstes Hohlrohr aus dem ersten Materialstreifen bildet und anschließend der zweite Materialstreifen einer zweiten Formatkammer der Formatvorrichtung um das erste Hohlrohr gewickelt wird, um ein zweilagiges Hohlrohr zu bilden. Es werden somit vorzugsweise zwei alternative Verfahrensführungen durchgeführt, nämlich bei der ersten Verfahrensführung die, dass die beiden Materialstreifen vor dem Formen in das Hohlrohr versetzt zueinander zusammengeführt werden, wobei dann ein Klebstoff zwischen den beiden Materialstreifen angebracht wird, um dann zusammen durch die Formatvorrichtung gefördert zu werden, um so das Hohlrohr herzustellen oder als zweite Variante zunächst das Innenrohr in einer ersten Formatkammer der Formatvorrichtung auszubilden, um dann außen herum den zweiten Materialstreifen herumzuwickeln, wobei auch hier dann vor dem Herumwickeln ein Klebstoff zur Verbindung der beiden Materialstreifen appliziert wurde.Preferably, the first material strip and the second material strip are brought together offset from one another in front of the formatting device so that they are placed on top of one another, or the first material strip is conveyed longitudinally axially through a first formatting chamber of the formatting device, whereby a first hollow tube is formed from the first material strip and then the second material strip of a second formatting chamber of the formatting device is wound around the first hollow tube to form a two-layer hollow tube. Thus, two alternative processes are preferably carried out, namely in the first process that the two material strips are brought together offset from one another before forming in the hollow tube, whereby an adhesive is then applied between the two material strips in order to then be conveyed together through the formatting device in order to produce the hollow tube or, as a second variant, first forming the inner tube in a first formatting chamber of the formatting device and then wrapping the second material strip around the outside. to wrap around, whereby an adhesive was applied to connect the two strips of material before wrapping.
Es zeigen:
- Fig. 1
- eine schematische Darstellung eines Materialstreifenlaufs gemäß der Erfindung,
- Fig. 2
- eine schematische Darstellung einer erfindungsgemäßen Formatvorrichtung in einer ersten Ausführungsform und
- Fig. 3
- eine schematische Darstellung einer erfindungsgemäßen Formatvorrichtung in einer zweiter Ausführungsform.
- Fig. 1
- a schematic representation of a material strip run according to the invention,
- Fig. 2
- a schematic representation of a format device according to the invention in a first embodiment and
- Fig. 3
- a schematic representation of a format device according to the invention in a second embodiment.
Im Rahmen der Erfindung sind Merkmale, die mit "insbesondere" oder "vorzugsweise" gekennzeichnet sind, als fakultative Merkmale zu verstehen.Within the scope of the invention, features marked with "in particular" or "preferably" are to be understood as optional features.
In den Zeichnungen sind jeweils gleiche oder gleichartige Elemente und/oder Teile mit denselben Bezugsziffern versehen, so dass von einer erneuten Vorstellung jeweils abgesehen wird.In the drawings, identical or similar elements and/or parts are provided with the same reference numbers, so that a repeated presentation is dispensed with in each case.
Die Erfindung sieht nun insbesondere vor, die beiden Materialstreifen 21 und 22 über zwei voneinander getrennte Bahnspannungsvorrichtungen 31 und 32 laufen zu lassen. In dem Ausführungsbeispiel der
In dem üblichen Produktionsfall der Hohlrohre 10 kann beispielsweise ein Druckluftzylinder 34 mit einem vorgebbaren Druck beaufschlagt werden, wie beispielsweise in diesem Ausführungsbeispiel 6 bar. Hierdurch wird eine Kraft auf den zweiten Materialstreifen 22 ausgeübt, der größer ist als die sich durch die Reibverluste des ersten Materialstreifens 21 einstellende Kraft auf den ersten Umhüllungsmaterialstreifen 21. Hierdurch gelangt die Umlenkrolle 35 in den in
In diesem Ausführungsbeispiel gelangt der erste Materialstreifen 21 nach der ersten Bahnspannungsvorrichtung 31 über eine Umlenkrolle 17, eine Flachführung 14, drei weitere Umlenkrollen 17, eine weitere Bolzenführung 16, mittels der insbesondere die Kanten des ersten Materialstreifens 21 geführt werden, und eine weitere Umlenkrolle 17 zur ersten Formatkammer 51 der Formatvorrichtung 11. In der ersten Formatkammer 51 wird das Hohlrohr 10, vorzugsweise mit Naht untenliegend, gebildet. Die erste Formatkammer 51 kann einen Mittelfinger umfassen. Hierzu wird auf die
Die Bahn des zweiten Materialstreifens 22 verläuft nach der zweiten Bahnspannungsvorrichtung 32 über eine Umlenkrolle 17 an einer Flachführung 14 vorbei über weitere Umlenkrollen 17 zu einer weiteren Flachführung, um eine Filmbeleimung 15 vorzusehen, die eine vollflächige oder annähernd vollflächige Beleimung des zweiten Materialstreifens 22 vorsieht. Als annähernd vollflächige Beleimung wird eine Beleimung von mindestens 80% der Fläche des zweiten Materialstreifens 22 angesehen, insbesondere von mindestens 90%. Anschließend gelangt der zweite Materialstreifen 22 zu einer weiteren Umlenkrolle 17, um durch eine Bolzenführung 16 in der queraxialen Lage genauer geführt zu werden. Die Bolzenführung 16 weist beispielsweise zwei Kanten auf, die die Kanten des zweiten Materialstreifens 22 führen. Anschließend gelangt der zweite Materialstreifen 22 über eine Umlenkrolle 17 in die zweite Formatkammer 52 der Formatvorrichtung 11, in der der zweite Materialstreifen 22 um das aus dem ersten Materialstreifen 21 gebildete Innenhohlrohr 10 herumgewickelt wird.The path of the
In
Die Bahnführungen der Materialstreifen können natürlich auch anders ausgestaltet sein. Beispielsweise können mehr oder weniger Führungen und/oder mehr oder weniger Umlenkrollen vorgesehen sein.The guides for the material strips can of course also be designed differently. For example, more or fewer guides and/or more or fewer deflection rollers can be provided.
Es kann auch in der zweiten Formatkammer 52 entsprechend ein Luftstrom 55 eingebracht werden oder mehrere Luftströmungen können in die Formatkammern 51, 52 eingebracht werden. Zudem ist in
An die Formatvorrichtung 11 schließt sich in Förderrichtung 12 eine Zugformatvorrichtung 41 an. Die Zugformatvorrichtung 41 weist ein Formatband 40 auf, das wie üblich in der Zugformatvorrichtung 41 verläuft und wenigstens teilweise um das doppellagige Hohlrohr 10 herumgewickelt wird, um dieses in Förderrichtung 12 zu ziehen.The
Das Vorsehen einer formatbandfreien Formatvorrichtung 11 zur Ausbildung der zweilagigen Hohlrohre 10 führt zu sehr gleichmäßig hergestellten Durchmessern der Hohlrohre 10. Wenn zum Formen Formatbänder 40 verwendet werden, würden sich die Durchmesser der hergestellten doppellagigen Hohlrohre 10 im Laufe der Verwendung der Formatbänder 40 kontinuierlich vergrößern, da die Formatbänder durch Verschleiß dünner werden. Dies wird durch formatbandfreie Formatvorrichtungen 11 verhindert.The provision of a format belt-
Vorzugsweise ist die Formatkammer 51, 52 oder sind die Formatkammern 51, 52 der Formatvorrichtung 11 metallisch und insbesondere sind die Flächen, die mit den Materialstreifen 21, 22 in Kontakt kommen, reibvermindert. Dies kann durch eine reibvermindernde Beschichtung oder durch sehr glatte, insbesondere polierte, Flächen ermöglicht sein. Durch formatbandfreie Formatvorrichtungen 11 werden die nur noch zum Fördern verwendeten Formatbänder 40 in der Zugformatvorrichtung 41 länger verwendet werden können, da diese nur noch die Funktion des Ziehens haben und nicht mehr des Formens. Hierdurch verringert sich zum einen der Verschleiß und zum anderen können die Formatbänder 40 auch noch zum Ziehen verwendet werden, wenn diese zum Formen zu dünn geworden wären.Preferably, the
- 1010
- Hohlrohrhollow tube
- 1111
- Formatvorrichtungformat device
- 1212
- Förderrichtungconveying direction
- 1313
- Heizvorrichtungheating device
- 1414
- Flachführungflat guide
- 1515
- Filmbeleimungfilm gluing
- 1616
- Bolzenführungbolt guide
- 1717
- Umlenkrollepulley
- 1919
- Bobinebobbin
- 2020
- Basismaterialstreifenbase material strips
- 2121
- erster Materialstreifenfirst strip of material
- 2222
- zweiter Materialstreifensecond strip of material
- 2323
- Materialstreifenzufuhrvorrichtungmaterial strip feed device
- 3131
- erste Bahnspannungsvorrichtungfirst web tensioning device
- 3232
- zweite Bahnspannungsvorrichtungsecond web tensioning device
- 3333
- Umlenkvorrichtungdeflection device
- 3434
- Druckluftzylinderpneumatic cylinders
- 3535
- Umlenkrollepulley
- 3636
- Umlenkrollepulley
- 3737
- Schneidvorrichtungcutting device
- 4040
- Formatbandformat tape
- 4141
- Zugformatvorrichtungtrain format device
- 5151
- erste Formatkammerfirst format chamber
- 5252
- zweite Formatkammersecond format chamber
- 5353
- Druckluftvorrichtungcompressed air device
- 5454
- Öffnungopening
- 5555
- Luftstromairflow
- 5656
- Förderstreckeconveyor line
Claims (15)
- A device for producing hollow tubes (10), in particular drinking straws or products of the tobacco processing industry, comprising a formatting device (11) which is configured to shape a first material strip (21) and a second material strip (22) during the conveying process through the formatting device (11) into a two-layer hollow tube (10), wherein a material strip feed device (23) is provided, which is configured to feed the first material strip (21) and the second material strip (22) to the formatting device (11), wherein a first web tensioning device (31) is provided for the first material strip (21) and a second web tensioning device (32) is provided for the second material strip (22), wherein a cutting device (37) for cutting a base material strip (20) in a longitudinally axial direction into the first material strip (21) and into the second material strip (22) is provided upstream of the first web tensioning device (31) and the second web tensioning device (32).
- The device according to Claim 1, characterized in that the second web tensioning device (32) comprises a pneumatically redirectable deflecting device, wherein the second web tensioning device (32) in particular has a guide roller (35) arranged on a compressed air cylinder (34), wherein the pressure in the compressed air cylinder (34) is in particular varied as a function of the stability of the second material strip (22).
- The device according to Claim 1 or 2, characterized in that the first web tensioning device (31) is a material strip traction control and/or regulating device which comprises a pivotable guide roller (17).
- The device according to Claim 1 or 2, characterized in that the cutting device (32) is arranged immediately upstream of the first web tensioning device (31) and the second web tensioning device (32).
- The device according to any one of Claims 1 to 4, characterized in that the first web tensioning device is configured to control and/or to regulate a conveying speed of the base material strip.
- The device according to any one of Claims 1 to 5, characterized in that the formatting device (11) does not have a garniture tape, wherein a traction formatting device (41) having a garniture tape (40) is in particular provided for conveying the material strips (12, 22), which traction formatting device is arranged downstream of the formatting device (11) in the conveying direction (12).
- The device according to any one of Claims 1 to 6, characterized in that the formatting device (11) has a heating device (13).
- The device according to any one of Claims 1 to 7, characterized in that an airflow (55) is admitted in a formatting chamber (51, 52) of the formatting device (11) from the outside in.
- The device according to any one of Claims 1 to 8, characterized in that the formatting device (11) comprises a first formatting chamber (51) and a second formatting chamber (52), wherein the first formatting chamber (51) is configured to convey the first material strip (21) in a longitudinally axial direction and to shape it into a hollow tube (10) during the conveying process, wherein the second formatting chamber (52) is arranged behind the first formatting chamber (51) in the conveying direction (12) and is configured to wind the second material strip (22) around the first material strip (21) in a longitudinally axial conveying process, so that a double-layer hollow tube (10) is formed, which has the hollow tube (10) inside and the second material strip (22) externally.
- A method for producing hollow tubes (10), in particular drinking straws or products of the tobacco processing industry, having the following method steps:- conveying a base material strip (20) in a longitudinally axial conveying direction (12),- cutting the base material strip (20) in a longitudinally axial direction into a first material strip (21) having a first width and a second material strip (22) having a second width,- feeding the first material strip (21) via a first web tensioning device (31) and the second material strip (22) via a second web tensioning device (32) to a formatting device (11),- shaping the first material strip (21) and the second material strip (22) into a hollow tube (10) in the formatting device (11).
- The method according to Claim 10, characterized in that a conveying section (56) of the second material strip (22) is altered as a function of the stability of the first and/or second material strip (21, 22) by means of the second web tensioning device (32), wherein the first web tensioning device (31) in particular controls or regulates a feed rate or a conveying speed of the base material strip (20), wherein the conveying section (56) of the second material strip (22) is in particular altered via a pneumatic redirection of a deflecting device (33) of the second web tensioning device (32), wherein the pneumatic pressure is in particular altered provided that the stability of the first material strip (21) and/or of the second material strip (22) changes.
- The method according to Claim 10 to 11, characterized in that the shaping of the first material strip (21) and of the second material strip (22) in the formatting device (11) takes place without a garniture tape, wherein a traction formatting device (41) having a garniture tape (40) is in particular provided for conveying the material strips (12, 22), which traction formatting device is arranged downstream of the formatting device (11) in the conveying direction (12).
- The method according to any one of Claims 10 to 12, characterized in that the material strips (21, 22) are heated in the formatting device (11).
- The method according to any one of Claims 10 to 13, characterized in that an air cushion is generated between the first material strip (21) and/or the second material strip (22) and at least one inner wall of the formatting device (11).
- The method according to any one of Claims 10 to 14, characterized in that the first material strip (21) and the second material strip (22) are merged offset with respect to one another before the formatting device (11), so that these are placed one above the other, or in that the first material strip (21) is conveyed in a longitudinally axial direction through a first formatting chamber (51) of the formatting device (11), wherein, as a result, a first hollow tube (10) is formed from the first material strip (21) and subsequently the second material strip (22) is wound around the first hollow tube (10) in a second formatting chamber (52) of the formatting device (11), in order to form a two-layer hollow tube (10).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102022116045.9A DE102022116045A1 (en) | 2022-06-28 | 2022-06-28 | Device and method for producing hollow tubes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4302985A1 EP4302985A1 (en) | 2024-01-10 |
| EP4302985B1 true EP4302985B1 (en) | 2024-12-04 |
Family
ID=86862033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23179320.9A Active EP4302985B1 (en) | 2022-06-28 | 2023-06-14 | Device and method for producing hollow pipes |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP4302985B1 (en) |
| DE (1) | DE102022116045A1 (en) |
| PL (1) | PL4302985T3 (en) |
| PT (1) | PT4302985T (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102024101817A1 (en) * | 2024-01-23 | 2025-07-24 | Körber Technologies Gmbh | Hollow tube production |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB453172A (en) | 1935-04-05 | 1936-09-07 | Walter Everett Molins | Improvements in or relating to the manufacture of paper and like tubes |
| US3717537A (en) | 1967-02-21 | 1973-02-20 | Molins Machine Co Ltd | Continuous webs |
| WO2004045320A1 (en) | 2002-11-19 | 2004-06-03 | Brown & Williamson Tobacco Corporation | Apparatus for making cigarette with burn rate modification |
| WO2019211157A1 (en) | 2018-05-04 | 2019-11-07 | Hauni Maschinenbau Gmbh | Producing rods of the tobacco processing industry, in particular hollow rods |
| CN211812619U (en) | 2020-03-04 | 2020-10-30 | 江西中烟工业有限责任公司 | Cigarette paper tensile force on-line measuring and adjusting device of cigarette making machine |
| WO2021185486A1 (en) | 2020-03-16 | 2021-09-23 | Hauni Maschinenbau Gmbh | Device for producing hollow tubes, in particular drinking straws, and method for same |
| EP3033952B1 (en) | 2014-12-16 | 2024-10-23 | Körber Technologies GmbH | Double layer tube for the tobacco processing industry and device and method for producing such a tube |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7117871B2 (en) * | 2002-12-20 | 2006-10-10 | R.J. Reynolds Tobacco Company | Methods for manufacturing cigarettes |
| DE102012215589A1 (en) | 2012-09-03 | 2014-03-06 | Hauni Maschinenbau Ag | Method and apparatus for processing a wrapping material strip |
| DE102016124051A1 (en) | 2016-12-12 | 2018-06-14 | Hauni Maschinenbau Gmbh | Doppellagiges tube of the tobacco processing industry and method for producing such a tube |
| DE102017101929A1 (en) * | 2017-02-01 | 2018-08-02 | Hauni Maschinenbau Gmbh | Method for producing a strand of the tobacco processing industry and strand forming device |
| DE102017117145A1 (en) | 2017-07-28 | 2019-01-31 | Hauni Maschinenbau Gmbh | Device for joining material webs |
-
2022
- 2022-06-28 DE DE102022116045.9A patent/DE102022116045A1/en active Pending
-
2023
- 2023-06-14 PL PL23179320.9T patent/PL4302985T3/en unknown
- 2023-06-14 EP EP23179320.9A patent/EP4302985B1/en active Active
- 2023-06-14 PT PT231793209T patent/PT4302985T/en unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB453172A (en) | 1935-04-05 | 1936-09-07 | Walter Everett Molins | Improvements in or relating to the manufacture of paper and like tubes |
| US3717537A (en) | 1967-02-21 | 1973-02-20 | Molins Machine Co Ltd | Continuous webs |
| WO2004045320A1 (en) | 2002-11-19 | 2004-06-03 | Brown & Williamson Tobacco Corporation | Apparatus for making cigarette with burn rate modification |
| EP3033952B1 (en) | 2014-12-16 | 2024-10-23 | Körber Technologies GmbH | Double layer tube for the tobacco processing industry and device and method for producing such a tube |
| WO2019211157A1 (en) | 2018-05-04 | 2019-11-07 | Hauni Maschinenbau Gmbh | Producing rods of the tobacco processing industry, in particular hollow rods |
| CN211812619U (en) | 2020-03-04 | 2020-10-30 | 江西中烟工业有限责任公司 | Cigarette paper tensile force on-line measuring and adjusting device of cigarette making machine |
| WO2021185486A1 (en) | 2020-03-16 | 2021-09-23 | Hauni Maschinenbau Gmbh | Device for producing hollow tubes, in particular drinking straws, and method for same |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4302985A1 (en) | 2024-01-10 |
| PL4302985T3 (en) | 2025-03-31 |
| PT4302985T (en) | 2025-01-22 |
| DE102022116045A1 (en) | 2023-12-28 |
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