EP4385911B1 - Packaging container with venting system - Google Patents
Packaging container with venting system Download PDFInfo
- Publication number
- EP4385911B1 EP4385911B1 EP23159466.4A EP23159466A EP4385911B1 EP 4385911 B1 EP4385911 B1 EP 4385911B1 EP 23159466 A EP23159466 A EP 23159466A EP 4385911 B1 EP4385911 B1 EP 4385911B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packaging
- cup
- packaging container
- gas
- channels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D51/00—Closures not otherwise provided for
- B65D51/16—Closures not otherwise provided for with means for venting air or gas
- B65D51/1605—Closures not otherwise provided for with means for venting air or gas whereby the interior of the container is maintained in permanent gaseous communication with the exterior
- B65D51/1622—Closures not otherwise provided for with means for venting air or gas whereby the interior of the container is maintained in permanent gaseous communication with the exterior by means of a passage for the escape of gas between the closure and the lip of the container mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/22—Boxes or like containers with side walls of substantial depth for enclosing contents
- B65D1/26—Thin-walled containers, e.g. formed by deep-drawing operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/10—Container closures formed after filling
- B65D77/20—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
- B65D77/2024—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2205/00—Venting means
- B65D2205/02—Venting holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
- B65D2517/5002—Details of flexible tape or foil-like material
- B65D2517/5013—Details of flexible tape or foil-like material the tape covering almost the whole of the container end panel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
- B65D2517/5072—Details of hand grip, tear- or lift-tab
- B65D2517/5083—Details of hand grip, tear- or lift-tab with means facilitating initial lifting of tape, e.g. lift or pull-tabs
Definitions
- the invention relates to a packaging container with venting channels, in particular for gas-generating food products, and to a method for packaging products, in particular gas-generating food products, in these packaging containers. Furthermore, the invention relates to the use of these packaging containers.
- Packaging containers with venting systems are well-known in the art. They are used for storing various products, such as fresh food.
- the venting systems ensure pressure equalization within the container, allowing released gases to escape and preventing oxygen from entering.
- the packaging containers can be vented using pressure relief valves, holes, or membranes, for example.
- the EP 2 150 118 (GENERAL MILLS MARKETING, INC.) In this context, it describes food packaging for dough.
- the gases produced by the dough are vented from the interior of the packaging container to the outside through holes, channels, valves, or osmotically permeable materials.
- the venting means can be located on the side of the packaging cup or at the top of the packaging closure.
- the KR 2003 0000745 A deals with a packaging container for fermenting food.
- the gases produced by the food escape from the container through gas outlet channels in the form of grooves.
- the channels are ring-shaped, with the innermost channel connected to the interior of the container via an inlet opening.
- the outermost channel is in contact with the outside of the container via an outlet opening. Offset from the inlet and outlet openings are also connecting openings that connect the inner and outer gas outlet channels, so that the gas outlet channels are curved.
- venting solutions of packaging containers have proven unsatisfactory. In the case of vents on the side, dirt particles or germs get into them, which are then transferred through contact with the cup, e.g., when consumers pick up the containers while shopping.
- the contents of the packaging can easily reach the openings when tilted, either covering them or even blocking them.
- the openings can also be closed if the packaging cup is stored correctly, for example, if fermentable contents such as dough ferment vigorously and expand in the container.
- Venting solutions installed at the top of the packaging closure also prove to be inadequate.
- Stacking such packaging containers on top of each other poses a high risk of contamination, as the packaging containers can carry dirt particles and/or germs on the bottom, which can then enter the interior of a container below through the vent opening.
- stacking them on top of each other impedes the ventilation of lower-lying containers. This means that such containers should only be stored next to each other, which in turn requires more storage or retail space.
- the object of the invention is therefore to provide a solution that at least reduces the disadvantages present in the prior art.
- a channel is defined as a continuous, elongated recess in the form of a groove.
- the channel is not closed, but rather has an open upper longitudinal side along its entire length, as long as the packaging closure is not applied or if the packaging closure has been removed.
- the upper longitudinal side refers to the side of the channel facing away from the cup base.
- a straight channel layout reduces the risk of dirt particles and/or germs accumulating within the channels, e.g., in corners and/or curves. This reduces the risk of contamination of the packaging contents.
- the open long side of the channels is covered by the packaging closure when the packaging closure is attached.
- the packaging closure seals the cup opening gas-tight upwards, i.e. in the direction opposite to the cup bottom. Inside the packaging cup When a packaging cup is sealed with a packaging closure, the resulting gas can only escape through the open front ends or the side openings of the channels.
- the material connection can be glued, soldered, and/or welded.
- the inlet openings of the channels are in a plane with the preferably vertical inner edge of the sealing rim.
- the outlet openings of the channels are in a Level with the preferably vertical outer edge of the sealing rim.
- Inlet openings refer to the open front ends of the channels in the interior of the packaging cup, while outlet openings refer to the open front ends of the channels in the exterior of the packaging container.
- the sealing rim completely surrounds the cup opening and forms its boundary.
- the inventive solution prevents the packaging contents from reaching the inner channel openings, i.e., the channel openings located inside the packaging container, when the packaging container is tilted. This prevents the inner channel openings from being covered or blocked by the packaging contents. This ensures continuous ventilation, even when the packaging container is moved or tilted, which often occurs during transport or by the buyer or consumer.
- Continuous venting ensures hygienic storage of the packaging contents, especially food products. It also prevents the container from swelling and the packaging closure from warping. This allows for more space-efficient storage of the packaging containers, prevents the packaging closure from opening under excess pressure, and prevents consumers from being falsely misled into believing the packaging contents are inedible.
- Packaging containers according to the invention are also inexpensive, quick and easy to manufacture, as they can be produced, for example, by injection molding. This solution eliminates the need for complicated manufacturing methods that require Ventilation systems such as valves and/or holes must be installed, for example drilled, in side walls and/or lids.
- the channel(s) can be designed in such a way that, at least during the period in which a product in the container produces gases, a constant overpressure is maintained inside the packaging container and/or a clean room effect is achieved. Gases constantly flow from the interior of the packaging container through the channel(s) to the outside. This also helps prevent, for example, contaminants and/or germs from entering the interior of the packaging container from the outside against the gas flow.
- the packaging container contains a gas-generating product, specifically a gas-generating food product.
- a gas-generating product refers in particular to a product that releases a gas, specifically CO2 , under the product's usual storage conditions, e.g., at standard pressure (101,325 Pa) and/or a temperature of 1-30°C.
- the packaging container contains a dough, in particular a pre-dough, sourdough, or mother dough, specifically a dough with yeast or lactic acid bacteria.
- a dough in particular a pre-dough, sourdough, or mother dough, specifically a dough with yeast or lactic acid bacteria.
- the packaging container it is also possible for the packaging container to contain other gas-generating food products, such as coffee, sauerkraut, kimchi, fresh ready meals, soy, fruit, vegetables, mushrooms, and/or bread.
- gas-generating household products such as cleaning agents and/or air fresheners.
- the solution according to the invention has proven particularly advantageous as a packaging container for food, and in particular for dough.
- the packaging cup is made of a different material than the packaging closure.
- closure material can be quickly and easily adapted to the properties, such as the gas production rate, of the product contained in the packaging container.
- properties such as the gas production rate
- the packaging closure can be quickly and easily adapted to reduce the gas generation rate.
- packaging cup and the packaging closure are made of the same material.
- the packaging closure consists of a lid and/or a sealing film.
- Lids are understood to refer, in particular, to rigid packaging closures. Compared to lids, films are more flexible. A lid can deform or even break under a certain force, whereas films can bend under the same force and then automatically return to their original shape. Films are more elastic than lids. In certain designs, lids have a circumferential skirt for additional attachment to the packaging cup. Sealing films can be manufactured as composite films or consist of a single material. Other terms for sealing films in this context are sealing plates, plates, lid films, plate films, or films.
- Lids offer the advantage that they can be manufactured using a deep-drawing process and/or feature skirts. Deep-drawn lids allow for more space-saving storage of packaging containers. Lids with skirts can also be used as additional shielding of the external channel openings or outlets from dirt particles and/or germs without impairing gas exchange.
- the lid has an apron which projects beyond and/or shields the outlet opening(s) of the at least one channel, in particular all channels, in a direction from the cup opening to the cup bottom outside the cup jacket.
- the skirt is spaced apart from the cup shell. This allows the gas-permeable connection between the interior of the packaging cup and the exterior to be maintained.
- Sealing films require very little material to produce, making them resource-efficient. Furthermore, the sealing process takes only a few seconds, resulting in greater efficiency and time savings.
- the packaging closure is additionally connected to the sealing edge in a form-fitting and/or force-fitting manner.
- An additional force-fit connection can save material, such as adhesive, during the manufacturing process.
- the packaging closure it is also conceivable for the packaging closure to be connected to the sealing edge with a form-fit connection.
- the manufacturer has the flexibility to use the most suitable connection technology depending on the product.
- the packaging closure in particular the lid and/or the sealing film, is resealable.
- a packaging closure in particular a lid and/or a sealing film, is resealable if, after opening the packaging container, a material, force-fitting, and/or positive connection can be restored between it and the sealing edge without the use of aids such as adhesive and/or adhesive tape.
- the material, force-fitting, and/or positive connection restored after opening may differ from the material, force-fitting, and/or positive connection existing before opening in that the restored connection is not necessarily gas-tight.
- the resealable packaging allows the product to remain in the container after it has been opened. This saves the consumer the trouble of transferring the product to another container, saving time and resources.
- the packaging closure in particular the lid and/or the sealing film, can be used once.
- a packaging closure in particular a lid and/or a sealing film, is single-use if, after opening the packaging container, a material, force and/or form-fitting connection between it and the sealing edge can only be restored by using aids such as adhesive or adhesive tape.
- the single use of the packaging closure ensures that consumers do not mistakenly interpret a previously opened packaging container as unopened. Otherwise, there is a risk that consumers will store or consume a lower-quality or even inedible product.
- the packaging cup comprises or consists of plastic, in particular of one or more thermoplastics, specifically of polystyrene (PS), polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and/or polyvinyl chloride (PVC).
- the packaging cup consists of at least 90 wt.%, specifically at least 95 wt.%, for example 100 wt.%, based on the total weight of the packaging cup, of one or more of the aforementioned plastics.
- the packaging closure in particular the sealing film, comprises or consists of plastic, in particular of one or more thermoplastics, especially polystyrene (PS), polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and/or polyvinyl chloride (PVC).
- the packaging closure consists of at least 90 wt.%, especially at least 95 wt.%, for example 100 wt.%, based on the total weight of the packaging closure, of one or more of the aforementioned plastics.
- the packaging cup and/or the packaging closure could be made of other materials instead of plastics, or contain plastics in combination with other materials.
- Paper and/or cardboard can be used, for example, for dry products. They offer a readily biodegradable and thus Ecological alternative to plastics.
- Biodegradable materials such as corn starch, sugar cane, potatoes, cellulose and/or wood also serve as compostable alternatives for the packaging cup and/or the packaging closure.
- Plastics made from biomass can also be stable, transparent and/or heat-resistant, which is why they can also be used as packaging material, particularly for food products.
- Metal, such as aluminum and/or steel, can also be used as packaging cups and/or packaging closures.
- Glass can be intended for packaging containers whose packaging cups and/or packaging closures must withstand higher pressure. Glass can also be used for the same reasons. In addition, glass offers the option of a transparent packaging cup and/or packaging closure. This way, the product is visible without having to open the packaging container and thus risking contamination.
- Plastics are extremely well-suited as materials for packaging cups and/or packaging closures because they have a low density, good weather and chemical resistance, good heat insulation, water resistance, and are easy to clean. Furthermore, depending on the type of plastic, plastics can be rigid, flexible, or elastic. This offers a wide range of packaging material options, allowing different storage needs for various products to be met.
- Thermoplastics are particularly suitable for the production of packaging cups and/or packaging closures because they are thermoformable and weldable. This has the advantage that the packaging cup can be sealed gas-tight, for example, with a film. Furthermore, thermoplastics can be manufactured cost-effectively using injection molding. Due to their thermal properties, they are also ideal for use in 3D printing.
- Polystyrene (PS) is lightweight, dimensionally stable, transparent, and has a relatively high gas and water vapor permeability, making it particularly suitable for food packaging.
- PE polyethylene
- PE polypropylene
- PP polypropylene
- PP is very stable, has low water vapor permeability, is highly resistant to grease, and is heat-resistant, making it an ideal material for packaging cups and/or packaging closures that are exposed to a heat source, e.g., in a microwave. This is particularly advantageous for food packaging.
- Polyethylene terephthalate is resistant to oils, fats, and alcohols. It has very low permeability to flavors, odors, and gases, thus providing optimal protection for food in particular from external influences.
- Polyvinyl chloride (PVC) is also resistant to oils and alcohols, which is why it is also well-suited for use in the food sector.
- plastic types can also be combined with each other to adapt the material properties of the packaging cup and/or closure to the specific product.
- the packaging cup has, from the cup base towards the cup opening, at least in sections, in particular in the region of the cup jacket, a cylindrical, truncated pyramid-shaped, cuboid-shaped or, preferably, a truncated cone-shaped cavity.
- the packaging cup has, from the cup base towards the cup opening, at least in sections, in particular in the region of the cup jacket, a cylindrical, truncated pyramid-shaped, cuboid-shaped or, preferably, a truncated cone-shaped outer shape.
- the cavity of the packaging cup has the same shape as the outer shape of the packaging cup.
- the packaging closure in particular the lid and/or the sealing film, has an opening tab.
- the opening tab allows the consumer to open the packaging container more easily and quickly. Furthermore, the tab guide reduces the risk of damage to the lid and/or the sealing film due to uncontrolled tearing. Alternatively or in addition to an opening tab, a predetermined tear point can also be provided, which can be marked on the lid and/or the sealing film.
- the ratio between the maximum width and the maximum height of a channel is between 1:3 and 2.5:3, in particular between 1.5:3 and 2.25:3, most preferably 2:3.
- the maximum width of a channel is defined as the distance at the widest point of the channel's cross-sectional area.
- the maximum height of a channel is defined as the distance at the highest point of the channel's cross-sectional area.
- this ratio leads to optimal gas venting, so that the packaging container does not swell and the product remains preserved.
- the gases produced inside the packaging escape from the headspace to the outside at such a rate that an overpressure is maintained in the packaging container for as long as possible. This ensures the longest possible shelf life of the product.
- no dirt particles and/or germs enter the interior of the packaging container or accumulate in the anal ducts, as the escaping gas flow is fast enough to prevent the penetration of dirt particles and/or germs.
- this ratio of the channel width to the channel height ensures that the channel is deep enough so that the channels do not become blocked by the packaging closure when closed, i.e. after sealing with the packaging closure.
- the ratio can also be 1.5:3, since the positive effects have also been shown under this ratio.
- the packaging container has a volume between 5 cm 3 - 1000 cm 3 , in particular between 70 cm 3 - 700 cm 3 and/or a total channel cross-sectional area of 7 ⁇ 10 -5 cm 2 - 3 ⁇ 10 -2 cm 2 , in particular of 1 ⁇ 10 -3 cm 2 - 2 ⁇ 10 -2 cm 2 .
- the packaging container has a volume between 150 cm 3 - 400 cm 3 , in particular between 200 cm 3 - 320 cm 3 , in particular 203 cm 3 or 315 cm 3 , and/or a total channel cross-sectional area of 2 ⁇ 10 -3 cm 2 - 1 ⁇ 10 -2 cm 2 , in particular 3 ⁇ 10 -3 cm 2 - 8 ⁇ 10 -3 cm 2 , in particular 3.1 ⁇ 10 -3 cm 2 , 4.8 ⁇ 10 -3 cm 2 or 7.5 ⁇ 10 -3 cm 2 .
- the total channel cross-sectional area is the sum of the cross-sectional areas of all channels present on the packaging container.
- the ratio between the volume of the packaging container and the total cross-sectional area of the channels is between 2.5 ⁇ 10 4 cm - 8.5 ⁇ 10 4 cm, in particular between 3 ⁇ 10 4 cm - 8 ⁇ 10 4 cm, in particular between 3.5 ⁇ 10 4 cm - 7.5 ⁇ 10 4 cm, especially special between 4 ⁇ 10 4 cm - 7 ⁇ 10 4 cm, even more special at 4.2 ⁇ 10 4 cm or 6.6 ⁇ 10 4 cm.
- the ratio of the value of the volume of the packaging container, expressed in cm 3 , to the value of the total channel cross-sectional area, expressed in cm 2 is between 2.5 ⁇ 10 4 - 8.5 ⁇ 10 4 , in particular between 3 ⁇ 10 4 - 8 ⁇ 10 4 , in particular between 3.5 ⁇ 10 4 - 7.5 ⁇ 10 4 , even more specifically between 4 ⁇ 10 4 - 7 ⁇ 10 4 , even more specifically at 4.2 ⁇ 10 4 or 6.6 ⁇ 10 4 .
- the volume of the packaging container is ideally suited for storing gas-generating food products, especially dough, due to its consumer-friendly size.
- the volume and total channel cross-sectional area are coordinated to ensure optimal gas venting, preventing the packaging container from swelling while still preserving the product.
- the cross-sectional area of a channel remains constant along its entire length.
- the cross-sectional area it is also possible for the cross-sectional area to vary along the length of the channel.
- the ratio of the maximum width to the length of a channel is between 1:5 and 1:25, in particular between 1:7 and 1:22. In a particularly preferred embodiment, the ratio is, for example, 1:22, 1:11, or 1:7. In the case of a plurality of channels, these can also have different ratios from one another.
- the length of a channel is the distance between the two end channel openings.
- the sealing edge has at least 2, in particular 2 - 50, especially 2 - 25, most preferably 8, channels.
- This ratio has been shown to result in optimal gas venting, preventing the packaging container from swelling and yet preserving the product for a longer period of time.
- the number of channels also has the effect of controlling excess pressure in the packaging cup.
- the channels are preferably evenly distributed across the entire seal edge. If the outer channel openings are accidentally covered, e.g., if an object is placed next to the packaging container and directly in front of the outer channel openings, gas can still escape through the other channels.
- an overpressure is maintained in the packaging container for at least 30-65 days, especially for at least 35-60 days, preferably for at least 40-55 days, particularly preferably for at least 45-50 days, from the time the packaging container is closed. This can be achieved as described below.
- Overpressure has the effect of constantly venting the gas generated inside the packaging to the outside due to pressure equalization. Similar to a clean room, which is usually maintained at overpressure to prevent the inflow of contaminated air, the overpressure inside the packaging container also prevents the inflow of contaminated outside air and the penetration of dirt particles and/or germs. This increases the shelf life of the product, especially food products.
- the ratio between the maximum width and the maximum height of a channel, the ratio between the maximum width and the length of a channel, and/or the number of channels also have the effect of allowing the overpressure in the packaging container to be controlled.
- the number, dimensions, and/or cross-sectional areas of the channels are adapted to the amount of gas generated by the product in the packaging container, in particular a food product, so that an overpressure is maintained in the packaging container. This is particularly true as long as the product in the packaging container produces gas.
- the manufacturer can quickly respond to changes in the product line and adapt the manufacturing process. This saves time and increases efficiency.
- Swollen packaging generally signals to consumers that the products it contains are no longer edible or should no longer be used. This is particularly problematic for yeast-based products, which generate gases due to fermentation processes, as swollen packaging would suggest to consumers that the product is inedible.
- the inventive dimensioning of the channels ensures that, due to the prevailing overpressure inside the packaging container and the natural pressure equalization, sufficient gas is vented from the interior of the packaging container to the outside, preventing the packaging container from swelling. This counteracts potential assumptions by buyers or consumers that the product is inedible.
- sufficient gas remains in the packaging container to ensure a sustained overpressure and thus ventilation for a period of at least 30 - 65 days, in particular for at least 35 - 60 days, preferably for at least 40 - 55 days, particularly preferably for at least 45 - 50 days, thus ensuring preservation
- the product's hygienic preservation is ensured, as no contaminated outside air can penetrate the packaging container.
- the venting also prevents the product, especially a dough product, from drying out on the surface and forming an unsightly skin, which could deter buyers from making a purchase.
- the inner diameter of the sealing rim is larger than the outer diameter of the cup base.
- the surface of the sealing edge is smooth and/or flat.
- a smooth sealing edge minimizes the risk of air entrapment during the bonding process by keeping the surface roughness as low as possible. This improves the adhesive strength between the sealing edge and the packaging closure.
- a flat sealing edge also facilitates easier production. Furthermore, less material is required than with uneven sealing edges.
- the packaging cup is produced in process step 1) by injection molding.
- Injection molding offers the advantage that any shape and wall thickness can be produced, allowing the packaging cup to be adapted to the product. This is particularly advantageous with regard to food packaging, as the requirements for the packaging can vary with regard to various product parameters such as shelf life, fermentation processes, and/or flavorings.
- the invention relates to the use of a packaging container according to the invention for packaging a gas-generating product, preferably a gas-generating food product, in particular a dough.
- the number of channels 6 can vary and there can be fewer or more channels 6 than in Fig. 1 and Fig. 4 shown.
- the packaging closure 8 shown can also be a lid, e.g., a deep-drawn lid. Furthermore, it is possible for the packaging closure to have an opening means other than an opening tab 10. Alternatively, a predetermined tear point can be provided, for example.
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- Packages (AREA)
Description
Die Erfindung betrifft einen Verpackungsbehälter mit Entlüftungskanälen, insbesondere für gaserzeugende Lebensmittelprodukte, sowie ein Verfahren zum Verpacken von Produkten, insbesondere von gaserzeugenden Lebensmittelprodukten, in diese Verpackungsbehälter. Ferner bezieht sich die Erfindung auf die Verwendung dieser Verpackungsbehälter.The invention relates to a packaging container with venting channels, in particular for gas-generating food products, and to a method for packaging products, in particular gas-generating food products, in these packaging containers. Furthermore, the invention relates to the use of these packaging containers.
Verpackungsbehälter mit Entlüftungssystemen sind aus dem Stand der Technik bekannt. Sie werden zur Aufbewahrung von diversen Produkten, wie z.B. frischen Lebensmitteln, verwendet. Die Entlüftungssysteme sorgen für einen Druckausgleich im Behälter, sodass freigesetzte Gase entweichen können und das Eindringen von Sauerstoff verhindert wird. Die Verpackungsbehälter können dabei z.B. durch Überdruckventile, Löcher oder Membranen entlüftet werden.Packaging containers with venting systems are well-known in the art. They are used for storing various products, such as fresh food. The venting systems ensure pressure equalization within the container, allowing released gases to escape and preventing oxygen from entering. The packaging containers can be vented using pressure relief valves, holes, or membranes, for example.
Die
Die
Die Entlüftungslösungen von Verpackungsbehältern haben sich jedoch als unbefriedigend erwiesen. Im Fall von seitlich eingebrachten Entlüftungsöffnen gelangen in diese Schmutzpartikel oder Keime, die durch Berührung des Bechers, z.B. wenn Verbraucher beim Einkaufen die Behälter in die Hand nehmen, übertragen werden. Ausserdem kann der Verpackungsinhalt durch eine Kippbewegung problemlos an die Öffnungen gelangen und diese entweder überdecken oder gar verstopfen. Die Öffnungen können aber auch verschlossen werden, wenn der Verpackungsbecher korrekt gelagert wird, z.B. wenn ein gärfähiger Verpackungsinhalt wie Teig stark gärt und im Behälter expandiert.However, the venting solutions of packaging containers have proven unsatisfactory. In the case of vents on the side, dirt particles or germs get into them, which are then transferred through contact with the cup, e.g., when consumers pick up the containers while shopping. In addition, the The contents of the packaging can easily reach the openings when tilted, either covering them or even blocking them. However, the openings can also be closed if the packaging cup is stored correctly, for example, if fermentable contents such as dough ferment vigorously and expand in the container.
Auch Entlüftungslösungen, welche oben im Verpackungsverschluss angebracht sind erweisen sich als mangelhaft. Das Aufeinanderstapeln solcher Verpackungsbehälter birgt ein grosses Kontaminierungsrisiko, da die Verpackungsbehälter an der Behälterunterseite Schmutzpartikel und/oder Keime mitschleppen können und diese über die Entlüftungsöffnung eines darunterliegenden Behälters in dessen Innenraum gelangen können. Weiter wird durch das Aufeinanderstapeln die Entlüftung tieferliegender Behälter behindert. Dies führt dazu, dass solche Behälter nur nebeneinander gelagert werden sollten, was wiederrum mehr Lagerplatz oder Verkaufsfläche benötigt.Venting solutions installed at the top of the packaging closure also prove to be inadequate. Stacking such packaging containers on top of each other poses a high risk of contamination, as the packaging containers can carry dirt particles and/or germs on the bottom, which can then enter the interior of a container below through the vent opening. Furthermore, stacking them on top of each other impedes the ventilation of lower-lying containers. This means that such containers should only be stored next to each other, which in turn requires more storage or retail space.
Es besteht daher nach wie vor Bedarf nach verbesserten Lösungen.There is therefore still a need for improved solutions.
Aufgabe der Erfindung ist es daher, eine Lösung bereitzustellen, welche die im Stand der Technik vorhandenen Nachteile zumindest verringert. Insbesondere ist es eine Aufgabe der Erfindung, einen Verpackungsbehälter mit einer Entlüftungsfunktionalität bereitzustellen, welcher eine konstante Entlüftung sowie eine hygienische Aufbewahrung über den gesamten Lebenszyklus eines gaserzeugenden Produktes, insbesondere von Lebensmitteln, gewährleistet. Ferner ist es Aufgabe der Erfindung, ein Verfahren für die Verpackung von gaserzeugenden Produkten, insbesondere von Lebensmitteln, in diesen Verpackungsbehälter sowie die Verwendung dieser Verpackungsbehälter bereitzustellen.The object of the invention is therefore to provide a solution that at least reduces the disadvantages present in the prior art. In particular, it is an object of the invention to provide a packaging container with a venting function that ensures constant venting and hygienic storage throughout the entire life cycle of a gas-generating product, in particular foodstuffs. Furthermore, it is an object of the invention to provide a method for packaging gas-generating products, in particular foodstuffs, in this packaging container and the use of this packaging container.
Diese Aufgaben werden durch die Merkmale des unabhängigen Anspruchs 1, das Verfahren des unabhängigen Anspruchs 12 sowie die Verwendung des unabhängigen Anspruchs 13 gelöst.These objects are achieved by the features of
Die Erfindung betrifft demnach einen Verpackungsbehälter, insbesondere für ein gaserzeugendes Lebensmittelprodukt, wobei der Verpackungsbehälter einen Verpackungsbecher und einen Verpackungsverschluss aufweist und wobei der Verpackungsbecher
- a) einen Becherboden,
- b) einen am Becherboden angeformten Bechermantel,
- c) eine dem Becherboden gegenüberliegende Becheröffnung und
- d) einen öffnungsseitigen Siegelrand umfasst,
- a) a cup base,
- b) a cup jacket formed on the cup base,
- c) a cup opening opposite the cup bottom and
- d) comprises a sealing edge on the opening side,
Als Kanal wird eine durchgehende längliche Vertiefung im Sinne einer Nut verstanden. Der Kanal ist dabei nicht geschlossen, sondern weist über seine gesamte Länge hinweg eine offene obere Längsseite auf, solange der Verpackungsverschluss nicht angebracht ist oder wenn der Verpackungsverschluss entfernt wurde. Als obere Längsseite ist dabei die vom Becherboden abgewandte Seite des Kanals gemeint.A channel is defined as a continuous, elongated recess in the form of a groove. The channel is not closed, but rather has an open upper longitudinal side along its entire length, as long as the packaging closure is not applied or if the packaging closure has been removed. The upper longitudinal side refers to the side of the channel facing away from the cup base.
Durch einen geraden Kanalverlauf wird das Risiko verringert, dass sich Schmutzpartikel und/oder Keime innerhalb der Kanäle, z.B. in Ecken und/oder Kurven, ansammeln können. Dies verringert das Kontaminierungsrisiko für den Verpackungsinhalt.A straight channel layout reduces the risk of dirt particles and/or germs accumulating within the channels, e.g., in corners and/or curves. This reduces the risk of contamination of the packaging contents.
Die offene Längsseite der Kanäle wird bei angebrachtem Verpackungsverschluss durch den Verpackungsverschluss überdeckt.The open long side of the channels is covered by the packaging closure when the packaging closure is attached.
Der Verpackungsverschluss dichtet die Becheröffnung gasdicht nach oben, d.h. in die zum Becherboden entgegengesetzte Richtung, ab. Im Innern des Verpackungsbechers entstehendes Gas kann bei einem mit einem Verpackungsverschluss verschlossenen Verpackungsbecher nur durch die offenen stirnseitigen Enden bzw. die seitlichen Öffnungen der Kanäle entweichen. Die stoffschlüssige Verbindung kann geklebt, gelötet und/oder geschweisst sein.The packaging closure seals the cup opening gas-tight upwards, i.e. in the direction opposite to the cup bottom. Inside the packaging cup When a packaging cup is sealed with a packaging closure, the resulting gas can only escape through the open front ends or the side openings of the channels. The material connection can be glued, soldered, and/or welded.
Die Eingangsöffnungen der Kanäle liegen in einer Ebene mit der, bevorzugt senkrecht verlaufenden, Innenkante des Siegelrands. Die Austrittsöffnungen der Kanäle liegen in einer Ebene mit der, bevorzugt senkrecht verlaufenden, Aussenkante des Siegelrandes. Mit Eingangsöffnungen sind dabei die offenen stirnseitigen Enden der Kanäle im Innenbereich des Verpackungsbechers gemeint, während die Austrittsöffnungen die offenen stirnseitigen Enden der Kanäle im Aussenbereich des Verpackungsbehälters sind.The inlet openings of the channels are in a plane with the preferably vertical inner edge of the sealing rim. The outlet openings of the channels are in a Level with the preferably vertical outer edge of the sealing rim. Inlet openings refer to the open front ends of the channels in the interior of the packaging cup, while outlet openings refer to the open front ends of the channels in the exterior of the packaging container.
Insbesondere umgibt der Siegelrand die Becheröffnung vollständig und bildet dessen Begrenzung.In particular, the sealing rim completely surrounds the cup opening and forms its boundary.
Dadurch, dass die Kanäle im Siegelrand eingebracht sind, wird das Risiko einer Kontaminierung des Verpackungsinhaltes stark reduziert. Aufgrund dieser Positionierung wird verhindert, dass die auf der Aussenseite des Verpackungsbehälters gelegenen Kanalöffnungen beim Ergreifen des Verpackungsbehälters berührt werden. Dies verhindert, dass Schmutzpartikel und/oder Keime in die äusseren Kanalöffnungen gelangen.By integrating the channels into the sealing edge, the risk of contamination of the packaging contents is significantly reduced. This positioning prevents the channel openings located on the outside of the packaging container from being touched when the packaging container is picked up. This prevents dirt particles and/or germs from entering the outer channel openings.
Ausserdem erlaubt die erfindungsgemässe Lösung, dass der Verpackungsinhalt bei einer Kippbewegung des Verpackungsbehälters nicht bis an die inneren Kanalöffnungen, d.h. an die im Innern des Verpackungsbehälters gelegenen Kanalöffnungen, gelangt. Somit wird verhindert, dass die inneren Kanalöffnungen durch den Verpackungsinhalt überdeckt oder verstopft werden. Damit ist eine kontinuierliche Entlüftung gewährleistet, selbst wenn der Verpackungsbehälter bewegt oder gekippt wird, was beim Transport oder durch den Käufer bzw. Verbraucher oft geschieht.Furthermore, the inventive solution prevents the packaging contents from reaching the inner channel openings, i.e., the channel openings located inside the packaging container, when the packaging container is tilted. This prevents the inner channel openings from being covered or blocked by the packaging contents. This ensures continuous ventilation, even when the packaging container is moved or tilted, which often occurs during transport or by the buyer or consumer.
Die kontinuierliche Entlüftung garantiert eine hygienische Aufbewahrung des Verpackungsinhalts, insbesondere von Lebensmitteln. Ausserdem wird dadurch verhindert, dass sich der Behälter aufbläht und sich der Verpackungsverschluss wölbt. Letzteres erlaubt eine platzsparendere Lagerung der Verpackungsbehälter, verhindert, dass sich der Verpackungsverschluss unter dem Überdruck öffnet und unterbindet, dass dem Verbraucher fälschlicherweise eine Ungeniessbarkeit des Verpackungsinhalts suggeriert wird.Continuous venting ensures hygienic storage of the packaging contents, especially food products. It also prevents the container from swelling and the packaging closure from warping. This allows for more space-efficient storage of the packaging containers, prevents the packaging closure from opening under excess pressure, and prevents consumers from being falsely misled into believing the packaging contents are inedible.
Erfindungsgemässe Verpackungsbehälter sind zudem günstig, schnell und einfach in ihrer Herstellung, da sie z.B. im Spritzgussverfahren produziert werden können. Durch die vorliegende Lösung entfallen umständliche Herstellungsmethoden, bei denen Entlüftungssysteme wie Ventile und/oder Löcher in Seitenwände und/oder Deckel eingebracht, beispielsweise gebohrt, werden müssen.Packaging containers according to the invention are also inexpensive, quick and easy to manufacture, as they can be produced, for example, by injection molding. This solution eliminates the need for complicated manufacturing methods that require Ventilation systems such as valves and/or holes must be installed, for example drilled, in side walls and/or lids.
Des Weiteren lassen sich der oder die Kanäle derart ausgestalten, dass im Verpackungsbehälter, zumindest während der Zeitdauer, in welcher ein im Behälter vorliegendes Produkt Gase produziert, durchgängig ein Überdruck im Innenbereich des Verpackungsbehälters vorliegt und/oder ein Reinraumeffekt erzielt wird. Dabei strömen stets Gase aus dem Innenbereich des Verpackungsbehälters durch den oder die Kanäle nach aussen in den Aussenbereich. Dies trägt zusätzlich dazu bei, dass z.B. Verunreinigungen und/oder Keime entgegen dem Gasstrom nicht von aussen in den Innenbereich des Verpackungsbehälters gelangen.Furthermore, the channel(s) can be designed in such a way that, at least during the period in which a product in the container produces gases, a constant overpressure is maintained inside the packaging container and/or a clean room effect is achieved. Gases constantly flow from the interior of the packaging container through the channel(s) to the outside. This also helps prevent, for example, contaminants and/or germs from entering the interior of the packaging container from the outside against the gas flow.
Insbesondere enthält der Verpackungsbehälter ein gaserzeugendes Produkt, im Speziellen ein gaserzeugendes Lebensmittelprodukt. Ein gaserzeugendes Produkt meint insbesondere ein Produkt, welches bei den für das Produkt üblichen Lagerbedingungen, z.B. bei Standardruck (101'325 Pa) und/oder einer Temperatur von 1 - 30°C, ein Gas, im Speziellen CO2, freisetzt.In particular, the packaging container contains a gas-generating product, specifically a gas-generating food product. A gas-generating product refers in particular to a product that releases a gas, specifically CO2 , under the product's usual storage conditions, e.g., at standard pressure (101,325 Pa) and/or a temperature of 1-30°C.
In einer bevorzugten Ausführungsform enthält der Verpackungsbehälter einen Teig, insbesondere einen Vorteig, Sauerteig oder Mutterteig, im Speziellen einen Teig mit Hefe oder Milchsäurebakterien. Es ist aber auch möglich, dass der Verpackungsbehälter andere gaserzeugende Lebensmittelprodukte enthält, wie z.B. Kaffee, Sauerkraut, Kimchi, frische Fertiggerichte, Soja, Obst, Gemüse, Pilze und/oder Brot. Weiter ist es auch vorstellbar, dass der Verpackungsbehälter gaserzeugende Haushaltsprodukte enthält, wie z.B. Reinigungsmittel und/oder Lufterfrischer. Die erfindungsgenässe Lösung hat sich insbesondere als Verpackungsbehälter für Lebensmittel und im Speziellen für Teige als besonders vorteilhaft erwiesen.In a preferred embodiment, the packaging container contains a dough, in particular a pre-dough, sourdough, or mother dough, specifically a dough with yeast or lactic acid bacteria. However, it is also possible for the packaging container to contain other gas-generating food products, such as coffee, sauerkraut, kimchi, fresh ready meals, soy, fruit, vegetables, mushrooms, and/or bread. Furthermore, it is also conceivable for the packaging container to contain gas-generating household products, such as cleaning agents and/or air fresheners. The solution according to the invention has proven particularly advantageous as a packaging container for food, and in particular for dough.
Im Besonderen besteht der Verpackungsbecher aus einem anderen Material als der Verpackungsverschluss.In particular, the packaging cup is made of a different material than the packaging closure.
Dies hat den Vorteil, dass das Material des Verschlusses schnell und einfach an die Eigenschaften, z.B. die Gasproduktionsrate des im Verpackungsbehälter enthaltenen Produktes, angepasst werden kann. Beispielsweise kann bei einem Produkt mit hoher Gaserzeugungsrate ein formstabileres Material für den Verpackungsverschluss gewählt werden. So lässt sich der Verpackungsbehälter bei verändernder Produktelinie günstig und schnell anpassen.This has the advantage that the closure material can be quickly and easily adapted to the properties, such as the gas production rate, of the product contained in the packaging container. For example, for a product with high A more dimensionally stable material should be chosen for the packaging closure to reduce the gas generation rate. This allows the packaging container to be adapted quickly and cost-effectively as the product line changes.
Es ist aber auch möglich, dass der Verpackungsbecher und der Verpackungsverschluss aus dem gleichen Material bestehen.However, it is also possible that the packaging cup and the packaging closure are made of the same material.
Insbesondere besteht der Verpackungsverschluss aus einem Deckel und/oder einer Siegelfolie.In particular, the packaging closure consists of a lid and/or a sealing film.
Als Deckel werden insbesondere feste Verpackungsverschlüsse verstanden. Im Vergleich zu einem Deckel verhält sich eine Folie flexibler. Ein Deckel kann sich unter einer bestimmten Krafteinwirkung verformen oder gar brechen, während sich eine Folie unter der gleichen Krafteinwirkung biegen und im Anschluss automatisch in ihre ursprüngliche Form zurückbringen lässt. Folien sind elastischer als Deckel. In bestimmten Ausführungsformen weisen Deckel eine umlaufende Schürze auf zur zusätzlichen Befestigung am Verpackungsbecher. Siegelfolien können als Verbundfolien gefertigt sein oder aus Monomaterial bestehen. Weitere Bezeichnungen für Siegelfolien im genannten Zusammenhang sind Siegelplatinen, Platinen, Deckelfolien, Platinenfolien oder Folien.Lids are understood to refer, in particular, to rigid packaging closures. Compared to lids, films are more flexible. A lid can deform or even break under a certain force, whereas films can bend under the same force and then automatically return to their original shape. Films are more elastic than lids. In certain designs, lids have a circumferential skirt for additional attachment to the packaging cup. Sealing films can be manufactured as composite films or consist of a single material. Other terms for sealing films in this context are sealing plates, plates, lid films, plate films, or films.
Deckel bieten den Vorteil, dass sie im Tiefzieh-Verfahren hergestellt werden können und/oder Schürzen aufweisen können. Durch tiefgezogene Deckel können die Verpackungsbehälter platzsparender gelagert werden. Deckel mit Schürzen können zudem als zusätzliche Abschirmung der äusseren Kanalöffnungen bzw. Austrittsöffnungen vor Schmutzpartikeln und/oder Keimen eingesetzt werden ohne den Gasaustausch zu beeinträchtigen.Lids offer the advantage that they can be manufactured using a deep-drawing process and/or feature skirts. Deep-drawn lids allow for more space-saving storage of packaging containers. Lids with skirts can also be used as additional shielding of the external channel openings or outlets from dirt particles and/or germs without impairing gas exchange.
Gemäss einer bevorzugten Ausführungsform verfügt der Deckel über eine Schürze, welche die Austrittsöffnung(en) des wenigstens einen Kanal, insbesondere aller Kanäle, in einer Richtung von der Becheröffnung zum Becherboden ausserhalb des Bechermantels überragt und/oder abschirmt.According to a preferred embodiment, the lid has an apron which projects beyond and/or shields the outlet opening(s) of the at least one channel, in particular all channels, in a direction from the cup opening to the cup bottom outside the cup jacket.
Dies so, sodass die gasdurchlässige Verbindung des Innenbereichs des Verpackungsbechers mit dem Aussenbereich gewährleistet bleibt.This is done in such a way that the gas-permeable connection between the inside of the packaging cup and the outside is ensured.
Im Speziellen ist die Schürze von Bechermantel beabstandet. Dadurch kann die gasdurchlässige Verbindung des Innenbereichs des Verpackungsbechers mit dem Aussenbereich aufrechterhalten werden.Specifically, the skirt is spaced apart from the cup shell. This allows the gas-permeable connection between the interior of the packaging cup and the exterior to be maintained.
Siegelfolien brauchen in der Herstellung sehr wenig Material und sind deshalb ressourcenschonend. Ausserdem dauert der Versiegelungsvorgang nur wenige Sekunden, was zu mehr Effizienz und einer Zeiteinsparung führt.Sealing films require very little material to produce, making them resource-efficient. Furthermore, the sealing process takes only a few seconds, resulting in greater efficiency and time savings.
In einer weiteren bevorzugten Ausführungsform ist der Verpackungsverschluss zusätzlich form- und/oder kraftschlüssig mit dem Siegelrand verbunden.In a further preferred embodiment, the packaging closure is additionally connected to the sealing edge in a form-fitting and/or force-fitting manner.
Durch eine zusätzliche kraftschlüssige Verbindung kann im Herstellungsprozess Material, z.B. Klebstoff, eingespart werden. Es ist aber auch denkbar, dass der Verpackungsverschluss formschlüssig mit dem Siegelrand verbunden ist. Weiter kann es auch vorteilhaft sein, die Verbindungsarten zu kombinieren, was zu einer stabileren Verbindung führen kann. Ausserdem ist der Hersteller flexibel, je nach Produkt die passendste Verbindungstechnik anzuwenden.An additional force-fit connection can save material, such as adhesive, during the manufacturing process. However, it is also conceivable for the packaging closure to be connected to the sealing edge with a form-fit connection. Furthermore, it can be advantageous to combine the connection types, which can lead to a more stable connection. Furthermore, the manufacturer has the flexibility to use the most suitable connection technology depending on the product.
Bevorzugt ist der Verpackungsverschluss, insbesondere der Deckel und/oder die Siegelfolie, wiederverschliessbar.Preferably, the packaging closure, in particular the lid and/or the sealing film, is resealable.
Ein Verpackungsverschluss, insbesondere ein Deckel und/oder eine Siegelfolie, ist wiederverschliessbar, wenn zwischen ihm und dem Siegelrand nach dem Öffnen des Verpackungsbehälters ohne Einsatz von Hilfsmitteln, wie z.B. Klebstoff und/oder Klebeband, eine stoff-, kraft- und/oder formschlüssige Verbindung wiederhergestellt werden kann. Die nach dem Öffnen widerhergestellte stoff-, kraft- und/oder formschlüssige Verbindung kann sich von der vor dem Öffnen vorhandenen stoff-, kraft- und/oder formschlüssige Verbindung darin unterscheiden, dass die wiederhergestellte Verbindung nicht zwingend gasdicht ist.A packaging closure, in particular a lid and/or a sealing film, is resealable if, after opening the packaging container, a material, force-fitting, and/or positive connection can be restored between it and the sealing edge without the use of aids such as adhesive and/or adhesive tape. The material, force-fitting, and/or positive connection restored after opening may differ from the material, force-fitting, and/or positive connection existing before opening in that the restored connection is not necessarily gas-tight.
Durch die Wiederverschliessbarkeit kann das Produkt nach dem Öffnen des Verpackungsbehälters weiter in diesem aufbewahrt werden. Dies erspart dem Verbraucher die Umlagerung des Produktes in ein anderes Behältnis, was zeit- und ressourcenschonend ist.The resealable packaging allows the product to remain in the container after it has been opened. This saves the consumer the trouble of transferring the product to another container, saving time and resources.
In einer besonders bevorzugten Ausführungsform ist der Verpackungsverschluss, insbesondere der Deckel und/oder die Siegelfolie, einmalig verwendbar.In a particularly preferred embodiment, the packaging closure, in particular the lid and/or the sealing film, can be used once.
Ein Verpackungsverschluss, insbesondere ein Deckel und/oder eine Siegelfolie, ist einmalig verwendbar, wenn zwischen ihm und dem Siegelrand nach dem Öffnen des Verpackungsbehälters nur unter Einsatz von Hilfsmitteln, wie z.B. Klebstoff oder Klebeband, eine stoff-, kraft- und/oder formschlüssige Verbindung wiederhergestellt werden kann.A packaging closure, in particular a lid and/or a sealing film, is single-use if, after opening the packaging container, a material, force and/or form-fitting connection between it and the sealing edge can only be restored by using aids such as adhesive or adhesive tape.
Durch die einmalige Verwendung des Verpackungsverschlusses, insbesondere des Deckels und/oder der Siegelfolie, wird gewährleistet, dass der Verbraucher einen bereits zuvor geöffneten Verpackungsbehälter nicht irrtümlicherweise als ungeöffnet interpretiert. Ansonsten besteht die Gefahr, dass der Verbraucher ein weniger hochwertiges oder gar ein ungeniessbares Produkt aufbewahrt oder konsumiert.The single use of the packaging closure, especially the lid and/or sealing film, ensures that consumers do not mistakenly interpret a previously opened packaging container as unopened. Otherwise, there is a risk that consumers will store or consume a lower-quality or even inedible product.
In einer weiteren bevorzugten Ausführungsform umfasst oder besteht der Verpackungsbecher aus Kunststoff, insbesondere aus einem oder mehreren Thermoplasten, im Speziellen aus Polystyrol (PS), Polyethylen (PE), Polypropylen (PP), Polyethylenterephthalat (PET) und/oder Polyvinylchlorid (PVC). Im Besonderen besteht der Verpackungsbecher zu mindestens 90 Gew.-%, im Speziellen zu mindestens 95 Gew.-%, beispielsweise zu 100 Gew.-%, bezogen auf das Gesamtgewicht des Verpackungsbechers, aus dem einen oder mehreren der genannten Kunststoffe.In a further preferred embodiment, the packaging cup comprises or consists of plastic, in particular of one or more thermoplastics, specifically of polystyrene (PS), polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and/or polyvinyl chloride (PVC). In particular, the packaging cup consists of at least 90 wt.%, specifically at least 95 wt.%, for example 100 wt.%, based on the total weight of the packaging cup, of one or more of the aforementioned plastics.
Speziell bevorzugt umfasst oder besteht der Verpackungsverschluss, im Besonderen die Siegelfolie, aus Kunststoff, insbesondere aus einem oder mehreren Thermoplasten, im Speziellen aus Polystyrol (PS), Polyethylen (PE), Polypropylen (PP), Polyethylenterephthalat (PET) und/oder Polyvinylchlorid (PVC). Im Besonderen besteht der Verpackungsverschluss zu mindestens 90 Gew.-%, im Speziellen zu mindestens 95 Gew.-%, beispielsweise zu 100 Gew.-%, bezogen auf das Gesamtgewicht des Verpackungsverschlusses, aus dem einen oder mehreren der genannten Kunststoffe.Particularly preferably, the packaging closure, in particular the sealing film, comprises or consists of plastic, in particular of one or more thermoplastics, especially polystyrene (PS), polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and/or polyvinyl chloride (PVC). In particular, the packaging closure consists of at least 90 wt.%, especially at least 95 wt.%, for example 100 wt.%, based on the total weight of the packaging closure, of one or more of the aforementioned plastics.
Es ist aber auch denkbar, dass der Verpackungsbecher und/oder der Verpackungsverschluss anstelle von Kunststoffen aus anderen Materialien bestehen oder Kunststoffe in Kombination mit anderen Materialen beinhalten. Papier und/oder Karton lassen sich z.B. für trockene Produkte nutzen. Sie bieten eine gut abbaubare und damit eine ökologische Alternative zu den Kunststoffen. Auch biologisch abbaubare Materialien wie Maisstärke, Zuckerrohr, Kartoffeln, Zellulose und/oder Holz dienen als kompostierbare Alternativen für den Verpackungsbecher und/oder den Verpackungsverschluss. Aus Biomasse hergestellt Kunststoffe können ebenfalls stabil, transparent und/oder hitzebeständig sein, weswegen diese ebenfalls als Verpackungsmaterial, insbesondere für Lebensmittelprodukte, eingesetzt werden können. Auch Metall, wie z.B. Aluminium und/oder Stahl, lassen sich als Verpackungsbecher und/oder Verpackungsverschluss nutzen. Sie können für Verpackungsbehälter vorgesehen sein, deren Verpackungsbecher und/oder Verpackungsverschlüsse einem höheren Druck standhalten müssen. Aus den gleichen Gründen kann auch auf Glas zurückgegriffen werden. Zusätzlich bietet Glas die Möglichkeit eines transparenten Verpackungsbechers und/oder Verpackungsverschlusses. So ist das Produkt sichtbar, ohne dass der Verpackungsbehälter geöffnet werden muss und damit eine Kontaminierung riskiert wird.It is also conceivable that the packaging cup and/or the packaging closure could be made of other materials instead of plastics, or contain plastics in combination with other materials. Paper and/or cardboard can be used, for example, for dry products. They offer a readily biodegradable and thus Ecological alternative to plastics. Biodegradable materials such as corn starch, sugar cane, potatoes, cellulose and/or wood also serve as compostable alternatives for the packaging cup and/or the packaging closure. Plastics made from biomass can also be stable, transparent and/or heat-resistant, which is why they can also be used as packaging material, particularly for food products. Metal, such as aluminum and/or steel, can also be used as packaging cups and/or packaging closures. They can be intended for packaging containers whose packaging cups and/or packaging closures must withstand higher pressure. Glass can also be used for the same reasons. In addition, glass offers the option of a transparent packaging cup and/or packaging closure. This way, the product is visible without having to open the packaging container and thus risking contamination.
Kunststoffe eignen sich äusserst gut als Material für Verpackungsbecher und/oder Verpackungsverschlüsse, da sie über eine geringe Dichte verfügen, eine gute Witterungs- und Chemikalienbeständigkeit aufweisen, gut gegen Wärme isolieren, beständig gegen Wasser sind und sich leicht reinigen lassen. Ausserdem können Kunststoffe je nach Kunststoffart hart, biegsam oder elastisch sein. Dies bietet eine grosse Auswahl an Verpackungsmaterialmöglichkeiten, womit verschiedene Bedürfnisse in Bezug auf die Aufbewahrung diverser Produkte berücksichtigt werden können.Plastics are extremely well-suited as materials for packaging cups and/or packaging closures because they have a low density, good weather and chemical resistance, good heat insulation, water resistance, and are easy to clean. Furthermore, depending on the type of plastic, plastics can be rigid, flexible, or elastic. This offers a wide range of packaging material options, allowing different storage needs for various products to be met.
Besonders Thermoplaste eignen sich für die Herstellung von Verpackungsbechern und/oder Verpackungsverschlüssen, da sie warmumformbar und schweissbar sind. Dies hat den Vorteil, dass der Verpackungsbecher gasdicht verschlossen werden kann, z.B. mit einer Folie. Ausserdem können Thermoplasten günstig im Spritzgussverfahren hergestellt werden. Aufgrund ihrer thermischen Eigenschaften können sie auch sehr gut im 3D-Druck eingesetzt werden.Thermoplastics are particularly suitable for the production of packaging cups and/or packaging closures because they are thermoformable and weldable. This has the advantage that the packaging cup can be sealed gas-tight, for example, with a film. Furthermore, thermoplastics can be manufactured cost-effectively using injection molding. Due to their thermal properties, they are also ideal for use in 3D printing.
Polystyrol (PS) ist leicht, formstabil, transparent und hat eine relativ hohe Gas- sowie Wasserdampfdurchlässigkeit, wodurch sich diese Kunststoffart vor allem für Lebensmittelverpackungen eignet. Polyethylen (PE) ist leicht, günstig, gut formbar, verfügt über eine hohe Dichte gegenüber Wasserdampf und Fett, ist kältebeständig, geschmacks- und geruchsneutral und lässt sich gut schweissen. Dies macht es zu einem äusserst geeigneten Material für Lebensmittelverpackungen. Polypropylen (PP) ist sehr stabil, hat eine geringe Wasserdampfdurchlässigkeit, ist sehr beständig gegenüber Fett sowie hitzebeständig, was es zu einem idealen Material für Verpackungsbecher und/oder Verpackungsverschlüsse macht, die einer Hitzequelle ausgesetzt werden, z.B. in einer Mikrowelle. Insbesondere für Lebensmittelverpackungen ist dies vorteilhaft. Polyethylenterephthalat (PET) ist beständig gegen Öle, Fette sowie Alkohole. Es hat eine sehr geringe Durchlässigkeit für Aromen, Gerüche und Gase und schützt vor allem Lebensmittel somit optimal vor äusseren Einflüssen. Auch Polyvinylchlorid (PVC) ist beständig gegen Öle und Alkohole, weshalb es auch gut im Lebensmittelbereich eingesetzt werden kann.Polystyrene (PS) is lightweight, dimensionally stable, transparent, and has a relatively high gas and water vapor permeability, making it particularly suitable for food packaging. Polyethylene (PE) is lightweight, inexpensive, easily moldable, has a high density against water vapor and fat, is cold-resistant, and tasteless. and odorless and easy to weld. This makes it an extremely suitable material for food packaging. Polypropylene (PP) is very stable, has low water vapor permeability, is highly resistant to grease, and is heat-resistant, making it an ideal material for packaging cups and/or packaging closures that are exposed to a heat source, e.g., in a microwave. This is particularly advantageous for food packaging. Polyethylene terephthalate (PET) is resistant to oils, fats, and alcohols. It has very low permeability to flavors, odors, and gases, thus providing optimal protection for food in particular from external influences. Polyvinyl chloride (PVC) is also resistant to oils and alcohols, which is why it is also well-suited for use in the food sector.
Alternativ lassen sich die Kunststoffarten auch miteinander kombinieren, um die Materialeigenschaften des Verpackungsbechers und/oder -verschlusses produktspezifisch anzupassen.Alternatively, the plastic types can also be combined with each other to adapt the material properties of the packaging cup and/or closure to the specific product.
In einer besonders bevorzugten Ausführungsform weist der Verpackungsbecher vom Becherboden in Richtung Becheröffnung hin zumindest abschnittweise, insbesondere im Bereich des Bechermantels, einen zylinderförmig, pyramidenstumpfförmig, quaderförmig oder, vorzugsweise, einen kegelstumpfförmig geformten Hohlraum auf.In a particularly preferred embodiment, the packaging cup has, from the cup base towards the cup opening, at least in sections, in particular in the region of the cup jacket, a cylindrical, truncated pyramid-shaped, cuboid-shaped or, preferably, a truncated cone-shaped cavity.
Dies ermöglicht eine einfache und schnelle Herstellung, z.B. im Spritzgussverfahren. Ausserdem wird können dadurch vor allem Lebensmittel wie z.B. Teig leicht dem Verpackungsbehälter entnommen werden.This allows for simple and quick production, e.g., using injection molding. It also makes it easy to remove food items such as dough from the packaging container.
In einer weiteren besonders bevorzugten Ausführungsform weist der Verpackungsbecher vom Becherboden in Richtung Becheröffnung hin zumindest abschnittweise, insbesondere im Bereich des Bechermantels, eine zylinderförmig, pyramidenstumpfförmig, quaderförmig oder, vorzugsweise, eine kegelstumpfförmig geformte äussere Form auf.In a further particularly preferred embodiment, the packaging cup has, from the cup base towards the cup opening, at least in sections, in particular in the region of the cup jacket, a cylindrical, truncated pyramid-shaped, cuboid-shaped or, preferably, a truncated cone-shaped outer shape.
Dies ermöglicht eine einfache und schnelle Herstellung, z.B im Spritzgussverfahren Insbesondere ist der Hohlraum des Verpackungsbechers gleich geformt wie die äussere Form des Verpackungsbechers.This enables simple and quick production, e.g. using the injection molding process. In particular, the cavity of the packaging cup has the same shape as the outer shape of the packaging cup.
Dadurch kann das Innenvolumen des Verpackungsbechers maximiert werden. Ausserdem werden weniger Ressourcen bei der Herstellung benötigt, da durch die formgenaue Übereinstimmung von Hohlraum und äusserer Form eine hohe Passgenauigkeit erreicht wird.This allows the internal volume of the packaging cup to be maximized. Furthermore, fewer resources are required during production, as the precise alignment of the cavity and the outer shape ensures a high level of fit.
In einer weiteren bevorzugten Ausführungsform weist der Verpackungsverschluss, insbesondere der Deckel und/oder die Siegelfolie, eine Öffnungslasche auf.In a further preferred embodiment, the packaging closure, in particular the lid and/or the sealing film, has an opening tab.
Durch die Öffnungslasche wird dem Verbraucher eine einfachere und schnellere Öffnung des Verpackungsbehälters ermöglicht. Ausserdem besteht durch die Laschenführung ein vermindertes Risiko, dass der Deckel und/oder die Siegelfolie durch unkontrolliertes Aufreissen beschädigt werden. Alternativ oder zusätzlich zu einer Öffnungslasche kann auch eine Sollrissstelle vorhanden sein, welche auf dem Deckel und/oder der Siegelfolie markiert sein kann.The opening tab allows the consumer to open the packaging container more easily and quickly. Furthermore, the tab guide reduces the risk of damage to the lid and/or the sealing film due to uncontrolled tearing. Alternatively or in addition to an opening tab, a predetermined tear point can also be provided, which can be marked on the lid and/or the sealing film.
Speziell bevorzugt ist das Verhältnis zwischen der maximalen Breite und der maximalen Höhe eines Kanals zwischen 1:3 und 2.5:3, im Speziellen zwischen 1.5:3 und 2.25:3, ganz besonders bevorzugt 2:3.Particularly preferably, the ratio between the maximum width and the maximum height of a channel is between 1:3 and 2.5:3, in particular between 1.5:3 and 2.25:3, most preferably 2:3.
Unter der maximalen Breite eines Kanals wird der Streckenwert an der breitesten Stelle der Kanalquerschnittsfläche verstanden. Unter der maximalen Höhe eines Kanals wird der Streckenwert an der höchsten Stelle der Kanalquerschnittsfläche verstanden.The maximum width of a channel is defined as the distance at the widest point of the channel's cross-sectional area. The maximum height of a channel is defined as the distance at the highest point of the channel's cross-sectional area.
Es hat sich gezeigt, dass dieses Verhältnis zu einer optimalen Gasentlüftung führt, sodass sich der Verpackungsbehälter nicht bläht und das Produkt dennoch konserviert bleibt. Die im Verpackungsinnern produzierten Gase entweichen unter diesem Verhältnis mit einer solchen Ausgasrate aus dem Kopfraum nach aussen, dass möglichst lange ein Überdruck im Verpackungsbehälter bestehen bleibt. Somit kann eine möglichst lange Haltbarkeit des Produktes gewährleistet werden. Ausserdem gelangen bei diesen Verhältniswerten keine Schmutzpartikel und/oder Keime in den Innenraum des Verpackungsbehälters und lagern sich auch nicht in den I<analgängen an, da der austretende Gasstrom genügend schnell fliesst, um das Eindringen von Schmutzpartikeln und/oder Keimen zu verhindern. Weiter führt dieses Verhältnis der Kanalbreite zur Kanalhöhe dazu, dass der Kanal genügend tief ist, damit die Kanäle im verschlossenen Zustand, d.h. nach Versiegelung mit dem Verpackungsverschluss, nicht durch den Verpackungsverschluss verstopft werden.It has been shown that this ratio leads to optimal gas venting, so that the packaging container does not swell and the product remains preserved. At this ratio, the gases produced inside the packaging escape from the headspace to the outside at such a rate that an overpressure is maintained in the packaging container for as long as possible. This ensures the longest possible shelf life of the product. Furthermore, with these ratios, no dirt particles and/or germs enter the interior of the packaging container or accumulate in the anal ducts, as the escaping gas flow is fast enough to prevent the penetration of dirt particles and/or germs. Furthermore, this ratio of the channel width to the channel height ensures that the channel is deep enough so that the channels do not become blocked by the packaging closure when closed, i.e. after sealing with the packaging closure.
Optional kann das Verhältnis auch 1.5:3 sein, da sich die positiven Effekte unter diesem Verhältnis ebenfalls gezeigt haben.Optionally, the ratio can also be 1.5:3, since the positive effects have also been shown under this ratio.
In einer bevorzugten Ausführungsform weist der Verpackungsbehälter ein Volumen zwischen 5 cm3 - 1000 cm3, insbesondere zwischen 70 cm3 - 700 cm3 und/oder eine Gesamtkanalquerschnittfläche von 7 × 10-5 cm2 - 3 × 10-2 cm2, insbesondere von 1 × 10-3 cm2 - 2 × 10-2 cm2, auf.In a preferred embodiment, the packaging container has a volume between 5 cm 3 - 1000 cm 3 , in particular between 70 cm 3 - 700 cm 3 and/or a total channel cross-sectional area of 7 × 10 -5 cm 2 - 3 × 10 -2 cm 2 , in particular of 1 × 10 -3 cm 2 - 2 × 10 -2 cm 2 .
In einer besonders bevorzugten Ausführungsform weist der Verpackungsbehälter ein Volumen zwischen 150 cm3 - 400 cm3, insbesondere zwischen 200 cm3 - 320 cm3, im Speziellen 203 cm3 oder 315 cm3, und/oder eine Gesamtkanalquerschnittfläche von 2 × 10-3 cm2 - 1 × 10-2 cm2, insbesondere 3 × 10-3 cm2 - 8 × 10-3 cm2, im Speziellen 3.1 × 10-3 cm2, 4.8 × 10-3 cm2 oder 7.5 × 10-3 cm2, auf.In a particularly preferred embodiment, the packaging container has a volume between 150 cm 3 - 400 cm 3 , in particular between 200 cm 3 - 320 cm 3 , in particular 203 cm 3 or 315 cm 3 , and/or a total channel cross-sectional area of 2 × 10 -3 cm 2 - 1 × 10 -2 cm 2 , in particular 3 × 10 -3 cm 2 - 8 × 10 -3 cm 2 , in particular 3.1 × 10 -3 cm 2 , 4.8 × 10 -3 cm 2 or 7.5 × 10 -3 cm 2 .
Als Gesamtkanalquerschnittfläche wird die Summe der Querschnittflächen aller am Verpackungsbehälter vorhandenen Kanäle bezeichnet.The total channel cross-sectional area is the sum of the cross-sectional areas of all channels present on the packaging container.
Im Besonderen liegt das Verhältnis zwischen dem Volumen des Verpackungsbehälters und der Gesamtkanalquerschnittfläche der Kanäle zwischen 2.5 × 104 cm - 8.5 × 104 cm, insbesondere zwischen 3 × 104 cm - 8 × 104cm, im Speziellen zwischen 3.5 × 104 cm - 7.5 × 104 cm, besonders speziell zwischen 4 × 104 cm - 7 × 104 cm, noch spezieller bei 4.2 × 104 cm oder 6.6 × 104 cm.In particular, the ratio between the volume of the packaging container and the total cross-sectional area of the channels is between 2.5 × 10 4 cm - 8.5 × 10 4 cm, in particular between 3 × 10 4 cm - 8 × 10 4 cm, in particular between 3.5 × 10 4 cm - 7.5 × 10 4 cm, especially special between 4 × 10 4 cm - 7 × 10 4 cm, even more special at 4.2 × 10 4 cm or 6.6 × 10 4 cm.
Mit anderen Worten beträgt das Verhältnis des Werts des Volumens des Verpackungsbehälters, ausgedrückt in cm3, zum Wert der Gesamtkanalquerschnittfläche, ausgedrückt in cm2, zwischen 2.5 × 104 - 8.5 × 104, insbesondere zwischen 3 × 104 - 8 × 104, im Speziellen zwischen 3.5 × 104 - 7.5 × 104, besonders speziell zwischen 4 × 104 - 7 × 104, noch spezieller bei 4.2 × 104 oder 6.6 × 104.In other words, the ratio of the value of the volume of the packaging container, expressed in cm 3 , to the value of the total channel cross-sectional area, expressed in cm 2 , is between 2.5 × 10 4 - 8.5 × 10 4 , in particular between 3 × 10 4 - 8 × 10 4 , in particular between 3.5 × 10 4 - 7.5 × 10 4 , even more specifically between 4 × 10 4 - 7 × 10 4 , even more specifically at 4.2 × 10 4 or 6.6 × 10 4 .
Das Volumen des Verpackungsbehälters eignet sich ausgezeichnet für die Aufbewahrung von gaserzeugenden Lebensmittelprodukten, insbesondere für einen Teig, aufgrund der konsumentenfreundlichen Grösse des Verpackungsbehälters. Im Besonderen sind das erfindungsgemässe Volumen und die Gesamtkanalquerschnittsfläche so aufeinander abgestimmt, dass eine optimale Gasentlüftung stattfindet, sodass sich der Verpackungsbehälter nicht bläht und das Produkt dennoch konserviert bleibt.The volume of the packaging container is ideally suited for storing gas-generating food products, especially dough, due to its consumer-friendly size. In particular, the volume and total channel cross-sectional area are coordinated to ensure optimal gas venting, preventing the packaging container from swelling while still preserving the product.
Es ist selbstverständlich auch möglich, das Verhältnis zwischen dem Volumen des Verpackungsbehälters und der Gesamtkanalquerschnittfläche der Kanäle umzurechnen und in einer anderen Einheit auszudrücken, z.B. in mm.It is of course also possible to convert the ratio between the volume of the packaging container and the total cross-sectional area of the channels and express it in another unit, e.g. in mm.
Bevorzugt bleibt die Querschnittsfläche eines Kanals über seine gesamte Länge konstant. Es ist aber auch möglich, dass die Querschnittsfläche über die Länge des Kanals variiert.Preferably, the cross-sectional area of a channel remains constant along its entire length. However, it is also possible for the cross-sectional area to vary along the length of the channel.
In einer weiteren bevorzugten Variante liegt das Verhältnis der maximalen Breite zur Länge eines Kanals zwischen 1:5 und 1:25, insbesondere zwischen 1:7 und 1:22. In einer besonders bevorzugten Ausführungsform beträgt das Verhältnis beispielsweise 1:22, 1:11 oder 1:7. Bei einer Mehrzahl von Kanälen können diese auch voneinander unterschiedliche Verhältnisse aufweisen.In a further preferred variant, the ratio of the maximum width to the length of a channel is between 1:5 and 1:25, in particular between 1:7 and 1:22. In a particularly preferred embodiment, the ratio is, for example, 1:22, 1:11, or 1:7. In the case of a plurality of channels, these can also have different ratios from one another.
Unter der Länge eines Kanals wird der Streckenwert zwischen den beiden endseitigen Kanalöffnungen verstanden.The length of a channel is the distance between the two end channel openings.
Es hat sich gezeigt, dass diese Verhältnisse zu einer optimalen Gasentlüftung führen, sodass sich der Verpackungsbehälter nicht bläht und das Produkt dennoch konserviert bleibt.It has been shown that these conditions lead to optimal gas venting, so that the packaging container does not swell and the product remains preserved.
Ausserdem können durch diese Verhältnisse Verunreinigungen des Verpackungsinhalts vorgebeugt werden.In addition, these conditions can prevent contamination of the packaging contents.
Insbesondere weist der Siegelrand mindestens 2, insbesondere 2 - 50, im Speziellen 2 - 25, ganz besonders bevorzugt 8, Kanäle auf.In particular, the sealing edge has at least 2, in particular 2 - 50, especially 2 - 25, most preferably 8, channels.
Es hat sich herausgestellt, dass dieses Verhältnis zu einer optimalen Gasentlüftung führt, sodass sich der Verpackungsbehälter nicht bläht und das Produkt dennoch über längere Zeit konserviert bleibt. Die Anzahl der Kanäle hat ausserdem den Effekt, dass der Überdruck im Verpackungsbecher kontrolliert werden kann.This ratio has been shown to result in optimal gas venting, preventing the packaging container from swelling and yet preserving the product for a longer period of time. The number of channels also has the effect of controlling excess pressure in the packaging cup.
Weiter sind die Kanäle bevorzugt regelmässig über den ganzen Siegelrand verteilt. Werden die äusseren Kanalöffnungen versehentlich abgedeckt, z.B. wenn ein Gegenstand neben den Verpackungsbehälter und direkt vor die äusseren Kanalöffnungen gestellt wird, kann dennoch weiter Gas über die anderen Kanäle abfliessen.Furthermore, the channels are preferably evenly distributed across the entire seal edge. If the outer channel openings are accidentally covered, e.g., if an object is placed next to the packaging container and directly in front of the outer channel openings, gas can still escape through the other channels.
Besonders bevorzugt liegt ab dem Verschliessen des Verpackungsbehälters im Verpackungsbehälter während mindestens 30 - 65 Tagen, im Speziellen während mindestens 35 - 60 Tagen, bevorzugt während mindestens 40 - 55 Tagen, besonders bevorzugt während mindestens 45 - 50 Tagen, ein Überdruck vor. Dies kann wie unten beschrieben erreicht werden.Particularly preferably, an overpressure is maintained in the packaging container for at least 30-65 days, especially for at least 35-60 days, preferably for at least 40-55 days, particularly preferably for at least 45-50 days, from the time the packaging container is closed. This can be achieved as described below.
Ein Überdruck hat den Effekt, dass das im Verpackungsinnern erzeugte Gas aufgrund des Druckausgleichs permanent nach aussen entlüftet wird. Gleich einem Reinraum, welcher im Regelfall unter Überdruck gehalten wird, um die Einströmung kontaminierter Luft zu verhindern, verhindert der Überdruck im Innern des Verpackungsbehälters ebenfalls ein Einströmen kontaminierter Aussenluft bzw. das Eindringen von Schmutzpartikeln und/oder Keimen. Dies erhöht die Haltbarkeit des Produktes, vor allem von Lebensmittelprodukten. Das Verhältnis zwischen der maximalen Breite und der maximalen Höhe eines Kanals, das Verhältnis zwischen der maximalen Breite und der Länge eines Kanals und/oder die Anzahl der Kanäle haben ausserdem den Effekt, dass der Überdruck im Verpackungsbecher kontrolliert werden kann.Overpressure has the effect of constantly venting the gas generated inside the packaging to the outside due to pressure equalization. Similar to a clean room, which is usually maintained at overpressure to prevent the inflow of contaminated air, the overpressure inside the packaging container also prevents the inflow of contaminated outside air and the penetration of dirt particles and/or germs. This increases the shelf life of the product, especially food products. The ratio between the maximum width and the maximum height of a channel, the ratio between the maximum width and the length of a channel, and/or the number of channels also have the effect of allowing the overpressure in the packaging container to be controlled.
Bevorzugt sind die Anzahl, die Dimensionen und/oder die Querschnittsflächen der Kanäle auf die vom im Verpackungsbehälter vorliegenden Produkt, insbesondere von einem Lebensmittelprodukt, erzeugte Gasmenge angepasst, sodass ein Überdruck im Verpackungsbehälter vorhanden ist. Dies insbesondere solange das im Verpackungsbehälter vorliegende Produkt Gas produziert.Preferably, the number, dimensions, and/or cross-sectional areas of the channels are adapted to the amount of gas generated by the product in the packaging container, in particular a food product, so that an overpressure is maintained in the packaging container. This is particularly true as long as the product in the packaging container produces gas.
Da die Mengen an freigesetzten Gasen produktspezifisch sind, kann der Hersteller so schnell auf einen Wechsel in der Produktelinie reagieren und den Herstellungsprozess anpassen. Dies spart Zeit und steigert die Effizienz.Because the quantities of released gases are product-specific, the manufacturer can quickly respond to changes in the product line and adapt the manufacturing process. This saves time and increases efficiency.
Insbesondere sind die Kanäle derart dimensioniert, dass
- genügend Gas, insbesondere CO2, entweichen kann, so dass sich der Verpackungsbehälter nicht bläht und
- genügend Gas, insbesondere CO2, im Verpackungsbehälter verbleibt, so dass der Druck im Innern des Verpackungsbehälters grösser ist als der den Verpackungsbecher umgebenden Umgebungsdruck und/oder eine natürliche Konservierung gewährleistet ist.
- enough gas, especially CO 2 , can escape so that the packaging container does not swell and
- sufficient gas, in particular CO2 , remains in the packaging container so that the pressure inside the packaging container is greater than the ambient pressure surrounding the packaging cup and/or natural preservation is ensured.
Aufgeblähte Verpackungen signalisieren dem Verbraucher in der Regel, dass die darin enthaltenen Produkte nicht mehr geniessbar sind bzw. nicht mehr benutzt werden sollten. Vor allem bei hefehaltigen Produkten, welche aufgrund von Gärprozessen Gase erzeugen, ist dies problematisch, da dem Verbraucher im Falle einer aufgeblähten Verpackung ein ungeniessbarer Teig suggeriert würde. Eine erfindungsgemässe Dimensionierung der Kanäle führt dazu, dass aufgrund des herrschenden Überdrucks im Innern des Verpackungsbehälters sowie des natürlichen Druckausgleichs genügend Gas aus dem Innern des Verpackungsbehälters nach aussen entlüftet wird, damit sich der Verpackungsbehälter nicht aufbläht. Dies wirkt potenziellen Annahmen der Käuferbzw. Verbraucher entgegen, das Produkt würde ungeniessbar sein. Gleichzeitig verbleibt genügend Gas im Verpackungsbehälter, um einen über einen Zeitraum von mindestens 30 - 65 Tagen, im Speziellen während mindestens 35 - 60 Tagen, bevorzugt während mindestens 40 - 55 Tagen, besonders bevorzugt während mindestens 45 - 50 Tagen, anhaltenden Überdruck und damit die Entlüftung zu garantieren, womit die Konservierung des Produktes gewährleistet wird, da keine kontaminierte Aussenluft in den Verpackungsbehälter eindringen kann. Nebst einer hygienischen Konservierung des Produktes wird durch die Entlüftung auch verhindert, dass das Produkt, vor allem ein Teigprodukt, an der Oberfläche austrocknet und sich eine optisch unschöne Haut bildet, welche Käufervon einem Kauf abhalten könnte.Swollen packaging generally signals to consumers that the products it contains are no longer edible or should no longer be used. This is particularly problematic for yeast-based products, which generate gases due to fermentation processes, as swollen packaging would suggest to consumers that the product is inedible. The inventive dimensioning of the channels ensures that, due to the prevailing overpressure inside the packaging container and the natural pressure equalization, sufficient gas is vented from the interior of the packaging container to the outside, preventing the packaging container from swelling. This counteracts potential assumptions by buyers or consumers that the product is inedible. At the same time, sufficient gas remains in the packaging container to ensure a sustained overpressure and thus ventilation for a period of at least 30 - 65 days, in particular for at least 35 - 60 days, preferably for at least 40 - 55 days, particularly preferably for at least 45 - 50 days, thus ensuring preservation The product's hygienic preservation is ensured, as no contaminated outside air can penetrate the packaging container. In addition to hygienically preserving the product, the venting also prevents the product, especially a dough product, from drying out on the surface and forming an unsightly skin, which could deter buyers from making a purchase.
In einer speziell bevorzugten Ausführungsform ist der Innendurchmesser des Siegelrands grösser als der Aussendurchmesser des Becherbodens.In a particularly preferred embodiment, the inner diameter of the sealing rim is larger than the outer diameter of the cup base.
Dies erleichtert die Entnahme des Produktes aus dem Verpackungsbehälter, da der Verbraucher mühelos bis an den Becherboden greifen kann. Vor allem bei Teigprodukten ist dies hilfreich, da es vorkommen kann, dass dieser am Becherboden und/oder den Becherwänden kleben bleibt. Ausserdem erleichtert es die Herstellung des Verpackungsbehälters im Spritzgussverfahren, da der Spritzling problemlos, d.h. bspw. ohne Festzuklemmen, vom Spritzgiesswerkzeug entfernt werden kann.This facilitates removal of the product from the packaging container, as the consumer can easily reach the bottom of the container. This is particularly helpful for dough products, as dough can sometimes stick to the bottom and/or sides of the container. It also facilitates the production of the packaging container using the injection molding process, as the molded part can be easily removed from the injection mold, i.e., without clamping.
Besonders bevorzugt ist die Oberfläche des Siegelrandes glatt und/oder flach.Particularly preferably, the surface of the sealing edge is smooth and/or flat.
Ein glatter Siegelrand hat den Effekt, dass er an seiner zu verklebenden Oberfläche durch eine möglichst niedrige Oberflächenrauheit den Einschluss von Luft während des Verklebungsprozesses minimiert. Dadurch verbessert sich die Klebekraft zwischen dem Siegelrand und dem Verpackungsverschluss. Ein flacher Siegelrand ermöglicht ausserdem eine einfachere Produktion. Weiter wird weniger Material benötigt als bei unebenen Siegelrändern.A smooth sealing edge minimizes the risk of air entrapment during the bonding process by keeping the surface roughness as low as possible. This improves the adhesive strength between the sealing edge and the packaging closure. A flat sealing edge also facilitates easier production. Furthermore, less material is required than with uneven sealing edges.
Weiter betrifft die Erfindung ein Verfahren zum Verpacken eines gaserzeugenden Lebensmittelproduktes umfassend die Schritte
- 1) Herstellen oder Bereitstellen eines Verpackungsbechers wie er in einem der vorangehenden Ansprüche definiert ist.
- 2) Befüllen des Verpackungsbechers mit einem gaserzeugenden Produkt, insbesondere einem gaserzeugenden Lebensmittelprodukt.
- 3) Verschliessen des Verpackungsbechers durch stoffschlüssiges Verbinden des Verpackungsbechers mit einem Verpackungsverschluss wie er in einem der vorangehenden Ansprüche definiert ist.
- 1) Producing or providing a packaging cup as defined in any one of the preceding claims.
- 2) Filling the packaging cup with a gas-generating product, in particular a gas-generating food product.
- 3) Closing the packaging cup by firmly bonding the packaging cup to a packaging closure as defined in one of the preceding claims.
Besonders bevorzugt wird der Verpackungsbecher im Verfahrensschritt Schritt 1) im Spritzgussverfahren hergestellt.Particularly preferably, the packaging cup is produced in process step 1) by injection molding.
Eine Herstellung im Spritzgussverfahren bietet den Vorteil, dass beliebige Formen und Wandstärken herstellbar sind, sodass der Verpackungsbecher je nach Produkt angepasst werden kann.Vor allem in Bezug auf Lebensmittelverpackungen ist dies vorteilhaft, da sich die Ansprüche an die Verpackung in Bezug auf diverse Produktparameter wie z.B. Haltbarkeit, Gärprozesse und/oder Aromastoffe unterscheiden können.Injection molding offers the advantage that any shape and wall thickness can be produced, allowing the packaging cup to be adapted to the product. This is particularly advantageous with regard to food packaging, as the requirements for the packaging can vary with regard to various product parameters such as shelf life, fermentation processes, and/or flavorings.
Ausserdem betrifft die Erfindung die Verwendung eines erfindungsgemässen Verpackungsbehälters zum Verpacken eines gaserzeugenden Produkts, bevorzugt eines gaserzeugenden Lebensmittelprodukts, insbesondere eines Teigs.Furthermore, the invention relates to the use of a packaging container according to the invention for packaging a gas-generating product, preferably a gas-generating food product, in particular a dough.
Aus der nachfolgenden Detailbeschreibung und der Gesamtheit der Patentansprüche ergeben sich weitere vorteilhafte Ausführungsformen und Merkmalskombinationen der Erfindung.Further advantageous embodiments and combinations of features of the invention result from the following detailed description and the entirety of the patent claims.
- Fig. 1Fig. 1
- Eine schematische Perspektivansicht eines erfindungsgemässen Verpackungsbechers.A schematic perspective view of a packaging cup according to the invention.
- Fig. 2Fig. 2
-
Ein Ausschnitt des Siegelrandes des in
Fig. 1 gezeigten Verpackungsbechers.A section of the seal edge of theFig. 1 shown packaging cup. - Fig. 3Fig. 3
-
Ein Ausschnitt des Siegelrandes des in
Fig. 1 gezeigten Verpackungsbechers inklusive Verpackungsverschluss.A section of the seal edge of theFig. 1 shown packaging cup including packaging closure. - Fig. 4Fig. 4
- Eine schematische Perspektivansicht eines erfindungsgemässen Verpackungsbehälters.A schematic perspective view of a packaging container according to the invention.
Grundsätzlich sind in den Figuren gleiche Teile mit gleichen Bezugszeichen versehen.In principle, identical parts in the figures are provided with identical reference symbols.
-
Fig. 1 zeigt eine schematische Perspektivansicht eines erfindungsgemässen Verpackungsbechers 1 mit einem Becherboden 2, einem Bechermantel 3, einem am Bechermantel angeformten Siegelrand 5 und eine dem Becherboden gegenüberliegende Becheröffnung 4. An der öffnungsseitigen Oberseite des Siegelrands 5 sind Kanäle 6 eingebracht. Die Kanäle verlaufen gerade.Fig. 1 shows a schematic perspective view of apackaging cup 1 according to the invention with acup base 2, acup shell 3, a sealingrim 5 formed on the cup shell, and acup opening 4 opposite the cup base.Channels 6 are provided on the opening-side upper side of the sealingrim 5. The channels run straight. -
Fig. 2 zeigt einen Ausschnitt des Siegelrandes 5 des inFig. 1 gezeigten Verpackungsbechers 1. Die an der öffnungsseitigen Oberseite des Siegelrandes 5 eingebrachten Kanäle 6 sind über ihre gesamte Länge hinweg an ihrer Oberseite offen. Die inneren Kanalöffnungen 7 liegen in einer Ebene mit der senkrecht verlaufenden Innenkante des Siegelrands 5. Die äusseren Kanalöffnungen 11 liegen in einer Ebene mit der senkrecht verlaufenden Aussenkante des Siegelrandes 5.Fig. 2 shows a section of theseal edge 5 of theFig. 1 Thechannels 6 formed on the opening-side upper side of the sealingedge 5 are open along their entire length. Theinner channel openings 7 lie in a plane with the vertically extending inner edge of the sealingedge 5. Theouter channel openings 11 lie in a plane with the vertically extending outer edge of the sealingedge 5. -
Fig. 3 zeigt einen Ausschnitt des Siegelrandes 5 des inFig. 1 gezeigten Verpackungsbechers 1 inklusive eines Verpackungsverschlusses 8. Der Verpackungsverschluss 8 ist stoffschlüssig mit der dem Becherboden 2 entgegengesetzten Oberseite des Siegelrands 5 verbunden und bedeckt bzw. verschliesst die Becheröffnung 4 und die offenen Längsseiten der Kanäle 6. Die inneren 7 und die äusseren 11 Kanalöffnungen sind nicht verschlossen.Fig. 3 shows a section of theseal edge 5 of theFig. 1 shownpackaging cup 1 including apackaging closure 8. Thepackaging closure 8 is materially connected to the upper side of the sealingrim 5 opposite thecup base 2 and covers or closes thecup opening 4 and the open longitudinal sides of thechannels 6. The inner 7 and the outer 11 channel openings are not closed. -
Fig. 4 zeigt eine schematische Perspektivansicht eines erfindungsgemässen Verpackungsbehälters 9 bestehend aus einem Verpackungsbecher 1, wie er inFig. 1 beschrieben ist, sowie einem Verpackungsverschluss 8, welcher eine Öffnungslasche 10 aufweist. Die Öffnungslasche 10 ist so befestigt, dass sie sich über den Aussendurchmesser des Siegelrands 5 erstreckt, sodass sie gut greifbar ist. Der Verpackungsbehälter 9 ist mit einem Verpackungsverschluss 8, hier mit einer Siegelfolie, stoffschlüssig verbunden.Fig. 4 shows a schematic perspective view of apackaging container 9 according to the invention consisting of apackaging cup 1, as shown inFig. 1 described, as well as apackaging closure 8 having anopening flap 10. Theopening flap 10 is attached such that it extends over the outer diameter of the sealingedge 5, so that it is easily gripped. Thepackaging container 9 is firmly bonded to apackaging closure 8, here a sealing film.
Die
Beispielsweise kann die Anzahl der Kanäle 6 variieren und es können weniger oder mehr Kanäle 6 als in
Weiter kann der in
Claims (13)
- Packaging container (9), in particular for a gas-producing food product, wherein the packaging container (9) has a packaging cup (1) and a packaging closure (8), and wherein the packaging cup (1) hasa) a cup base (2),b) a cup jacket (3) integrally formed on the cup base (2),c) a cup opening (4) opposite the cup base (2), andd) an opening-side sealing edge (5),wherein at least one channel (6), in particular a plurality of channels (6), are introduced into the upper side of the sealing edge (5) projecting away from the cup base (2), which channels are open on their long side opposite the cup base (2), and wherein the packaging closure (8) is connected in a materially bonded manner to the upper side of the sealing edge (5) opposite the cup base (2), such that the cup opening (4) and the open long sides of the channels (6) are covered and closed by the packaging closure (8), wherein the channels (6) are open at their facing ends (7, 11), such that the inner region of the packaging cup (1) is connected to the outer region thereof in a gas-permeable manner, characterized in that the channels (6) in the sealing edge (5) run along a straight line.
- Packaging container (9) according to claim 1, wherein the packaging container (9) contains a gas-producing product, in particular a gas-producing food product.
- Packaging container (9) according to one of the preceding claims, wherein the packaging container (9) contains a dough, in particular a pre-dough, sour dough or mother dough, in particular a dough with yeast or lactic acid bacteria.
- Packaging container (9) according to one of the preceding claims, wherein the packaging closure (8) consists of a lid and/or a sealing film.
- Packaging container (9) according to one of the preceding claims, wherein the ratio between the maximum width and the maximum height of a channel (6) is between 1:3 and 2.5:3, in particular between 1.5:3 and 2.25:3, very particularly preferably 2:3.
- Packaging container (9) according to one of the preceding claims, wherein the ratio between the volume of the packaging container and the total channel cross-sectional area of the channels (6) is between 2.5 × 104 cm - 8.5 × 104 cm, in particular between 3 × 104 cm - 8 × 104 cm, in particular between 3.5 × 104 cm - 7.5 × 104 cm, particularly particularly between 4 × 104 cm - 7 × 104 cm, even more particularly at 4.2 × 104 cm or 6.6 × 104 cm.
- Packaging container (9) according to one of the preceding claims, wherein the ratio of the maximum width to the length of a channel (6) is between 1:5 and 1:25, in particular between 1:7 and 1:22.
- Packaging container (9) according to one of the preceding claims, wherein the sealing edge (5) has at least 2, in particular 2 - 50, in particular 2 - 25, very particularly preferably 8, channels (6).
- Packaging container (9) according to claim 2, wherein an overpressure is present in the packaging container (9).
- Packaging container (9) according to claim 2, wherein the number, the dimensions and/or the cross-sectional areas of the channels (6) are adapted to the amount of gas produced by the product present in the packaging cup (1), in particular by a food product, such that an overpressure is present in the packaging cup (1).
- Packaging container (9) according to claim 2, wherein the channels (6) are dimensioned such thata) sufficient gas, in particular CO2, can escape, such that the packaging container (9) does not expand, andb) sufficient gas, in particular CO2, remains in the packaging container (9), such that the pressure inside the packaging container (9) is greater than the ambient pressure surrounding the packaging cup (1) and/or natural preservation is ensured.
- Method for packaging a gas-producing product, in particular a gas-producing food product, according to one of the preceding claims, comprising the steps ofa) producing or providing a packaging cup (1) as defined in one of the preceding claims.b) filling the packaging cup (1) with a gas-producing product, in particular a gas-producing food product.c) closing the packaging cup (1) by integrally connecting the packaging cup (1) to a packaging closure (8) as defined in one of the preceding claims.
- Use of a packaging container (9) as defined in one of the preceding claims for packaging a gas-producing product, in particular a food product, especially preferably a dough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23159466.4A EP4385911B1 (en) | 2023-03-01 | 2023-03-01 | Packaging container with venting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP23159466.4A EP4385911B1 (en) | 2023-03-01 | 2023-03-01 | Packaging container with venting system |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4385911A1 EP4385911A1 (en) | 2024-06-19 |
| EP4385911C0 EP4385911C0 (en) | 2025-05-07 |
| EP4385911B1 true EP4385911B1 (en) | 2025-05-07 |
Family
ID=85570185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23159466.4A Active EP4385911B1 (en) | 2023-03-01 | 2023-03-01 | Packaging container with venting system |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP4385911B1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11152166A (en) * | 1997-11-19 | 1999-06-08 | Dainippon Printing Co Ltd | Packaging containers |
| KR100465419B1 (en) * | 2001-06-27 | 2005-01-13 | 주식회사 두산 | Food Wraping Container |
| WO2008008804A2 (en) * | 2006-07-11 | 2008-01-17 | General Mills Marketing, Inc. | Dough product and vented package |
| CA2687086A1 (en) | 2007-05-11 | 2008-11-20 | General Mills Marketing, Inc. | Low pressure dough packaging |
| US20090181135A1 (en) * | 2008-01-11 | 2009-07-16 | Domingues David J | Dough and dough product packaging configurations |
-
2023
- 2023-03-01 EP EP23159466.4A patent/EP4385911B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP4385911C0 (en) | 2025-05-07 |
| EP4385911A1 (en) | 2024-06-19 |
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