EP4169635B1 - Presse d'extrusion avec une unité écran - Google Patents
Presse d'extrusion avec une unité écran Download PDFInfo
- Publication number
- EP4169635B1 EP4169635B1 EP22204756.5A EP22204756A EP4169635B1 EP 4169635 B1 EP4169635 B1 EP 4169635B1 EP 22204756 A EP22204756 A EP 22204756A EP 4169635 B1 EP4169635 B1 EP 4169635B1
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- EP
- European Patent Office
- Prior art keywords
- friction wheel
- tool
- unit
- drive shaft
- holding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/005—Continuous extrusion starting from solid state material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/009—Gas treatment of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
- B21C23/214—Devices for changing die or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/212—Details
- B21C23/215—Devices for positioning or centering press components, e.g. die or container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C31/00—Control devices for metal extruding, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses
Definitions
- the invention relates to an extrusion machine for the continuous production of profiles from a formable extruded material.
- a generic extrusion machine is known from the WO 2015/070274 A1
- the extrusion machine is used for the continuous production of profiles from a formable extrusion and comprises a base frame, a friction wheel that can be rotated about a drive axis, a tool holder, a locking device and a tool unit supported on the tool holder.
- the tool holder is mounted on a pivot axis held on the base frame and can be pivoted between a working position and a release position.
- the locking device holds the tool holder in its working position.
- the tool unit is also accommodated in a receiving chamber arranged in the tool holder and comprises a stripping element arranged in a stripping area.
- the object of the present invention was to overcome the disadvantages of the prior art and to provide an extrusion machine and a method by means of which a user is able to ensure safe and economical operation of the extrusion machine In addition to this, or independently of this, a higher quality of the manufactured profile should also be achievable. Furthermore, the friction wheel change should be made easier and less dangerous for the operator.
- the advantage achieved by this is that by providing an additional shielding unit within the extrusion machine in the area in which the extruded material to be formed is heated to the required forming temperature by means of the friction wheel, the ingress of oxygen, such as that present in the ambient air, can be minimized or completely prevented.
- a gas free of gaseous oxygen can be supplied in order to create an oxygen-poor or oxygen-free atmosphere in this area or machine section. This means that the high initial quality of the still undeformed extruded material can be retained entirely or at least to a very high percentage in the manufactured profile. This means that oxygen absorption can be greatly minimized or completely prevented, particularly in an outer edge area of the profile, and an even higher quality can be achieved in the production of the profiles.
- At least one of the nozzles is arranged or formed on the tool unit. If at least one of the nozzles is arranged on the tool unit, a reliable shielding effect can be achieved in the area with the highest material temperature. Furthermore, the supply and feeding of the nozzles with the gas, in particular its piping, can also be simplified via the tool unit and the tool holding device.
- the shielding unit further comprises at least one shut-off flap, and the at least one shut-off flap of the at least one first nozzle is arranged upstream of the first nozzle in the region of the circumferential section of the friction wheel and in the direction of rotation of the friction wheel.
- the shielding unit comprises a further nozzle arrangement, which further nozzle arrangement is arranged downstream of the at least one second nozzle as seen in the direction of rotation of the friction wheel. This makes it possible to create an additional blocking effect in the area following the stripping area in the direction of rotation of the friction wheel. This makes it possible to provide an additional barrier curtain against the ingress of oxygen.
- the advantage achieved by this is that by providing the sensor unit for detecting a force transmitted from the tool unit to the tool holding device, Compressive force and, with prior knowledge of the forming force normally required, a conclusion can be drawn so that errors or overloads that occur when there are changes or deviations from this can be quickly identified. This can prevent damage to the extrusion machine, for example, if the forming force increases and the resulting higher measured compressive force.
- the required or existing forming force can be recorded as compressive force by the sensor unit and stored as a target value for each profile geometry with upper and lower limits. If, for example, the upper limit is exceeded, the speed of the friction wheel can be reduced in order to carry out proper forming operations within the specified limits without causing damage to the machine.
- the first sensor unit comprises several, in particular four, sensors which are arranged in a peripheral edge region of the tool unit. If several sensors are provided to form the first sensor unit, this can enable more uniform support and pressure determination from the tool unit to the tool holding device.
- the first sensor unit is connected to a control and/or regulating device for communication purposes. This allows the currently measured and determined forming forces and/or pressure forces of the tool unit to be compared with predetermined forces within certain limits and, if these are exceeded or not met, operating parameters such as the speed of the friction wheel, the feed speed of the extruded material, etc., can be adjusted in order to ensure proper operation of the extrusion machine.
- Another embodiment is characterized in that at least one tempering element is provided, which is accommodated in the receiving chamber and is arranged in front of the sensor unit in the direction of the friction wheel, wherein the at least one tempering element is designed to dissipate heat from the tool unit. This allows heat to be transferred from the tool unit to the sensor unit. can be minimized or reduced. Furthermore, the prevailing temperature in the area of the sensor unit can be kept constant within certain limits in order to achieve more precise measurement results.
- a further preferred embodiment is characterized in that the at least one tempering element forms a component of the tool unit. This allows a compact design of the tool unit to be created.
- a base distance value can be determined, which serves as a reference for temperature-related changes in the length of the first tool component. Due to the temperature-related change in dimensions, namely an increase in the same, further distance values are subsequently determined during the ongoing forming operation in order to draw conclusions about the actual dimensions of this tool component. Furthermore, if the base gap width is set in an initial state in which the extrusion machine and the tool components have a low temperature, in particular ambient temperature, the gap width can be readjusted during the ongoing forming operation based on the determined actual value of the gap width. This can prevent or avoid collisions between tool components of the extrusion machine that are moving relative to one another.
- the initial determination or setting of the first gap value can also be referred to as the calibration step in order to form a reference basis for the subsequent steps or process features.
- the adjustment and setting of the gap width can also be referred to as the adjustment step.
- a procedure is advantageous in which the determination of the first distance value is carried out at an initial temperature of the first tool component in a temperature range between 10°C and 40°C. This ensures that the first tool component in its "cold state" has the usual dimensions without any temperature-related change in length.
- a further advantageous procedure is characterized in that the first tool component is formed by a friction wheel of the extrusion machine.
- the first tool component is thus defined as a rotating component, which serves to introduce the necessary forming temperature into the extruded material to be formed.
- a method variant is also advantageous in which the second tool component is formed by a tool unit received in a tool holding device and held in position in the tool holding device with at least one stripping element facing the first tool component, in particular the friction wheel. This allows a clear relationship to be established between the two tool components for the gap adjustment.
- tool units being designed or being designed with the same longitudinal dimension in their longitudinal extension, starting from the stripping element up to a tool end surface arranged at a distance from it in the direction of passage of the manufactured profile.
- Another advantageous approach is one in which the tool holding device is pivotally mounted about a pivot axis held on a base frame and can be pivoted between a working position and a release position. This makes it easy to change tools in the release position.
- a further advantageous procedure is characterized in that when the second tool component, in particular the tool unit, is in abutting position on the first tool component, in particular the friction wheel, a base angle position of the tool holding device with respect to the base frame is determined and stored in the control and/or regulating device. This allows a relative constantly recurring base position of the Tool holding device can be determined in relation to the base frame and used as a reference basis for subsequent adjustment and alignment processes.
- Another advantageous variant of the method is one in which, after the second tool component, in particular the tool unit, has been moved away from the first tool component, in particular the friction wheel, a target angular position is determined and stored in the control and/or regulating device. This means that the predetermined angular position of the still "cold" extrusion machine can be determined and recorded before the extrusion machine is put into operation for the forming process.
- Another procedure is characterized by the fact that after a tool change of the second tool component, in particular the tool unit, has been carried out and when the first tool component, in particular the friction wheel, is at a standstill, the tool holding device together with the second tool component is pivoted from its release position towards the working position until the relative base angular position between the tool holding device and the base frame is reached and the second tool component, in particular the tool unit, is brought into contact with the first tool component, in particular the friction wheel.
- This makes it possible to control and check whether or not the specified base angular position has been reached when the second tool component is mechanically in contact with the first tool component.
- a procedure is advantageous in which an error handling routine is started by the control and regulating device when the second tool component, in particular the tool unit, is placed on the first tool component, in particular the friction wheel, before the relative base angular position between the tool holding device and the base frame is reached. This can prevent damage to the machine, which can be quickly and easily identified by an otherwise incorrect positioning of the second tool component in the tool holding device and can be remedied and eliminated before commissioning.
- a further advantageous procedure is characterized in that the second tool component is formed by a scraping device with a scraper element. It becomes possible to align and adjust the position of another tool component in relation to the first tool component. In this example, this concerns the scraping device with its scraper element.
- a variant of the method is also advantageous in which the scraper element is placed against the first tool component, in particular against the friction wheel, when approaching and feeding in the direction of the first tool component. This also allows positioning of the scraper element alone and thus the gap setting to be carried out precisely.
- the advantage of this embodiment of the extrusion machine is that the accessibility to the friction wheel to be changed can be significantly improved, since the entire first bearing device, including the drive wheel, can be adjusted from the working position inside the base frame to a change position outside the base frame.
- the first bearing device is completely pulled off the drive shaft, whereby the friction wheel is also pulled off the drive shaft and arranged at a distance.
- a separate arm, in particular an extension arm, with a guide arrangement is provided, which serves to hold the first bearing device during the relative adjustment movement.
- the coupling device it is possible to keep the entire first bearing device in a fixed position on the base frame.
- a structural unit of the base frame with the drive unit and the bearing unit, in particular the displaceable first bearing device can be created in the operating state.
- the first bearing device together with the friction wheel can be made easier for the operating personnel, even with larger and heavier friction wheels, possibly including the drive rings. This can also reduce the risk of accidents and increase user-friendliness. Furthermore, it can also enable and carry out a faster friction wheel change.
- the second bearing device together with the drive shaft is arranged in a fixed position on the base frame. This enables the drive shaft to be mounted on the base frame in a floating manner during the friction wheel changing process, in which nevertheless, sufficient bearing of the drive shaft is still maintained even during the friction wheel change process.
- Another embodiment is characterized in that the at least one cantilever arm extends from the base frame to the side facing away from the drive device. This allows a simple and collision-free adjustment of the path of the first bearing device. Furthermore, an unhindered arrangement of the drive device is also possible.
- Another possible embodiment has the features that the at least one boom arm is arranged vertically above the drive shaft and the first bearing device is held in a suspended arrangement on at least one boom arm or that one boom arm is arranged below the drive shaft and the first bearing device is supported on at least one boom arm.
- This can further improve accessibility for carrying out the friction wheel change to the relocated and decoupled first bearing device.
- This also allows sufficient free space to be created in the floor area using aids such as mobile transport devices, lifting devices or the like.
- the boom arm is arranged on the floor, it is easier to support it directly on the contact surface for the system.
- a further preferred embodiment is characterized in that the at least one extension arm is held on the base frame. This enables a more precise alignment and positioning of the drive shaft and the first bearing device relative to one another for carrying out the friction wheel changing process.
- a further embodiment provides that at least one friction wheel is held on the first bearing device, possibly with the interposition of a drive ring. This allows a joint path adjustment of the friction wheel together with the first bearing device to be carried out by the base frame.
- a further possible embodiment has the features that a support arrangement is provided and the support arrangement comprises at least one support device which at least a support device is or are arranged on at least one side facing away from the friction wheel, preferably on both sides facing away from the friction wheel, of the bearing devices on the drive shaft in a form-fitting manner in the axial direction.
- the support device comprises at least two support elements and the at least two support elements are arranged on the outside of the drive shaft.
- the split design of the support device enables a secure and, above all, space-saving arrangement on the drive shaft and easy removal and disassembly.
- the support elements are preferably designed as half shells and thus surround the drive shaft.
- first recesses are provided in the drive shaft, spaced apart from one another in the axial direction, and a first support flange is formed between each of the first recesses that are immediately adjacent in the axial direction, and the support elements have second recesses that are designed in opposite directions, and a second support flange is formed between each of the second recesses that are immediately adjacent in the axial direction.
- the recesses in the form of an annular groove can thus be designed and arranged very precisely on the drive shaft.
- the support elements which are designed in opposite directions, engage with their second support flanges in the first recesses in the drive shaft. This allows very precise and almost play-free engagement and, associated with this, uniform power transmission.
- the advantage of this procedure is that the accessibility to the friction wheel to be changed can be significantly improved, since the entire first bearing device and also the drive wheel can be adjusted from the working position inside the base frame to a change position outside the base frame.
- the first bearing device can be completely pulled off the drive shaft, whereby the friction wheel is also pulled off the drive shaft and arranged at a distance.
- a separate arm, in particular an extension arm, with a guide arrangement is provided, which serves to hold and support the first bearing device during the relative adjustment movement.
- a structural unit of the base frame with the drive unit and the bearing unit, in particular the displaceable first bearing device can be created in the operating state.
- the first bearing device together with the friction wheel can be made easier for the operating personnel, even with larger and heavier friction wheels, possibly including the drive rings. This can also reduce the risk of accidents and increase user-friendliness. Furthermore, it can also enable and carry out a faster friction wheel change.
- Another advantageous variant of the method is one in which the first bearing device is held in a suspended arrangement on at least one boom arm on the boom arm located vertically above the drive shaft, or in which one boom arm is arranged below the drive shaft and the first bearing device is guided supported on at least one boom arm.
- This can further improve accessibility for changing the friction wheel to the relocated and decoupled first bearing device.
- This also allows sufficient space to be created in the floor area using aids such as mobile transport devices, lifting devices or the like.
- the arrangement of the boom arm on the floor makes it easier to support the system directly on the contact surface.
- the advantage of this embodiment of the extrusion machine is that the entire first bearing device does not have to be moved away from the base frame, but the two bearing devices can remain on the base frame for the friction wheel change.
- the support elements are preferably designed as half shells and thus surround the drive shaft. This means that after the support device has been removed, the drive shaft can be released from its coupling connection to the drive unit without any further significant rotational movement and can be pulled out of the second bearing device in the axial direction until the friction wheel is released.
- An advantageous possible embodiment is characterized in that several groove-shaped first recesses are provided in the drive shaft, arranged at a distance from one another in the axial direction, and a first support flange is formed between each of the first recesses that are immediately adjacent in the axial direction, and that the support elements have second recesses that are formed in opposite directions, and a second support flange is formed between each of the second recesses that are immediately adjacent in the axial direction.
- the recesses formed in the form of an annular groove can thus be designed and arranged very precisely on the drive shaft.
- the support elements formed in opposite directions engage with their second support flanges in the first recesses in the drive shaft. This enables very precise and almost play-free engagement and, associated with this, uniform power transmission.
- the advantage of this procedure when changing the friction wheel is that the entire first bearing device does not have to be moved away from the base frame, but the two bearing devices can remain on the base frame for the friction wheel change.
- the support elements are preferably designed as half shells and thus surround the drive shaft. This means that after removing the support device, the drive shaft can be released from its coupling connection to the drive unit without any further significant rotational movement and can be pulled out of the second bearing device in the axial direction until the friction wheel is released.
- extrusion machine 1 is shown in a highly stylized representation, which is used to produce profiles 2 starting from a formable extrusion material 3.
- This extrusion machine 1 shown here represents a special form of extrusion machine 1 which enables the continuous production of profiles 2.
- the extrusion material for example a continuously fed wire with a diameter between 5 and 30 mm, is fed to the extrusion machine 1 and heated there by a driven friction wheel 4 to up to 500 °C and more, depending on the material to be formed.
- the doughy material is then pressed through a die arranged directly after the friction wheel 4, with the forming process taking place in this section.
- This continuous process is primarily used for profiles 2 of small and medium dimensions.
- a wide variety of materials, such as aluminum, copper, non-ferrous metals or their alloys, can be formed.
- the forming process which can be carried out continuously over a longer period of time with this extrusion machine 1 and the fact that a single, relatively small and simply constructed extrusion machine 1 is required for this, enable costs to be reduced compared to conventional extrusion machines.
- the extrusion machine 1 can basically comprise a base frame 5 and a tool holding device 6, which is pivotably or rotatably mounted on a pivot axis 7 held on the base frame 5.
- the pivoting movement is illustrated in a simplified manner with a double arrow in the area of the pivot axis 7.
- the tool holding device 6 can thus be pivoted between a working position and a release position as required.
- the illustration of pivot drives or adjustment mechanisms has been omitted for the sake of better clarity, although it should be mentioned that all devices or elements known from the prior art can be used here.
- the tool holding device 6 is arranged downstream of the friction wheel 4, as seen in the direction of passage of the profile 2 to be produced.
- the working position is indicated here in solid lines and the release position is simplified in dashed lines.
- the friction wheel 4 is rotatable in a known manner about a drive axle 8 and is also connected to a drive device 9, which is only indicated schematically.
- the drive axle 8 is formed by a drive shaft 44, which is particularly designed to be continuous, and represents a component of a drive unit 45.
- the drive unit 45 is also in the Fig.6 with the schematically simplified base frame 5 and other machine components.
- the at least one friction wheel 4 provided also has at least one circumferential groove.
- at least one pressure roller 10 can be assigned to the friction wheel or wheels 4, with which the extruded material 3 entering the extrusion machine 1 and to be formed is pressed in the radial direction against the friction wheel or wheels 4.
- the extrusion machine 1 also includes a locking device 11, which is also pivotably mounted on the base frame 5, for example.
- the locking device 11 serves to keep the tool holding device 6 positioned relative to the base frame 5, in particular the friction wheel 4, during its working position and operation.
- a double arrow in the area of the locking device 11 schematically represents the possibility of moving the locking device 11.
- the locking position for the tool holding device 6 is shown in full lines.
- the illustration of its mounting on the base frame 5 and the adjustment mechanisms required for this have also been omitted for the sake of better clarity.
- the locking device 11 can be formed by an approximately U-shaped holding frame in which the two holding arms are pivotably mounted on the sides of the base frame 5.
- a base arm connecting the two holding arms on the outside encompasses the tool holding device 6 in the locking position and prevents the tool holding device 6 from pivoting away from its working position.
- the tool holding device 6 usually has at least one Tool unit 12 is supported, whereby a possible design and support of the tool unit 12 is described in more detail in one of the following figures.
- the gap width of the gap between the friction wheel 4 and the tool unit 12 depends on the temperature of the system components on the one hand and on signs of wear of the tool unit 12 on the other, a fairly precise and above all adjustable setting of the gap width of the gap can represent an independent aspect in the present invention.
- maintaining and setting the gap width can represent an independent task of the invention and accordingly also represent an independent solution independent of the other system components and process steps described here.
- a separate adjusting device 14 is arranged in an end region 13 of the tool holding device 6 that is spaced from the pivot axis 7 and opposite the drive axis 8 of the friction wheel 4.
- the adjusting device 14 has an adjusting element 15 that is adjustable relative to the base frame 5.
- the adjusting element 15 in turn has an adjusting surface 16 facing the end region 13 of the tool holding device 6 and a guide surface 17 facing away from the tool holding device 6.
- the adjusting surface 16 and the guide surface 17 are aligned in a wedge shape relative to one another.
- the guide surface 17 is supported on a section of the base frame 5, which is not designated in more detail and is designed in particular as a sliding surface.
- the adjusting element 15 is also connected to an adjusting mechanism, which is not designated in more detail and is adjustable relative to the base frame 5 in the direction of a schematically shown double arrow.
- the guide surface 17 and the section of the base frame 5 designed as a sliding surface are aligned in a vertical or perpendicular direction.
- the tapered wedge shape is aligned in the direction of a support surface of the extrusion machine 1 and thus also in the direction of the pivot axis 7 arranged close to the ground.
- the inclined support surface 16 thus runs from top left to bottom right, as can be seen from the side view of the extrusion machine 1.
- the tool holding device 6 has a support surface 18 on its end region 13 spaced from the pivot axis 7 and on a first side facing the friction wheel 4. When the tool holding device 6 is in the working position, the support surface 18 arranged or formed on the tool holding device 6 is supported on the setting surface 16 of the setting element 15.
- the locking device 11 described above also has at least one pressure unit 19 with at least one pressure element 20.
- the pressure element 20 is also arranged on the end region 13 spaced from the pivot axis 7, but is in contact with the tool holding device 6 on a second side facing away from the friction wheel 4. Furthermore, the support surface 18 of the tool holding device 6 is pressed onto the positioning surface 16 of the adjusting element 15 by means of the pressure unit 19.
- the tool holding device 6 can be adjusted, in particular pivoted, about its pivot axis 7 due to the positioning surface 16 and guide surface 17 being aligned in a wedge shape, in particular at an acute angle, to one another. Since the tool holding device 6 corresponds in the broadest sense to a lever or a lever arrangement, the gap formed between the tool unit 12 and the friction wheel 4 can also be changed in its gap width as a result of the adjustment of the adjusting element. The determination and adjustment of the gap width will be described in more detail below.
- the pressure element 20 of the pressure unit 19 is at least partially accommodated in a pressure chamber 21. and is pressurized with a pressure medium, indicated in simplified form by lines, located in the pressure chamber 21.
- the pressure medium can be liquid or gaseous, whereby, particularly at high pressures, an almost incompressible liquid, such as hydraulic oil, has proven to be advantageous.
- the pressure element 20 can, for example, be designed as a double-acting piston with a piston rod of a cylinder-piston arrangement, whereby the pressure element 20 is then pressed against the second side of the tool holding device 6 facing away from the support surface 18 when appropriately pressurized.
- adjusting element 15 of the adjusting device 14 is adjusted, not only is the relative position of the tool holding device 6 shifted with respect to the base frame 5, in particular the friction wheel 4, but there is also a change in the volume of the pressure medium held in the pressure chamber, whereby the pressure element 20 is adjusted in its relative position with respect to the pressure unit 19.
- pressure relief valves can be used to avoid a rigid system and to enable the adjustment of the pressure element 20.
- the pressure force built up by the pressure unit 19 remains unchanged within certain limits and thus holds the tool holding device 6 together with the tool unit 12 held therein in the working position.
- the tool holding device 6 can be adjusted in its relative position both in the direction of the friction wheel 4 and can also be pivoted in an opposite direction.
- the constant holding and locking of the tool holding device 6 in its end region 13 is maintained unchanged by the locking device 11 and the support surface 18 of the tool holding device 6 always rests firmly on the support surface 16 of the adjusting element 15.
- the adjusting element 15 is, as already described above, also supported on the base frame 5 via its guide surface 17, preferably in a sliding manner and if necessary in a guided manner.
- a receiving chamber 22 is formed or arranged in the tool holding device 6.
- the outline of the receiving chamber 22 is only shown in a simplified manner, with the tool unit 12 being received in it.
- the receiving chamber 22 has at least two first and second positioning surfaces 23, 24 which are aligned at an angle, in particular at right angles, to one another and on which the tool unit 12 is supported.
- the first positioning surface 23 is arranged on the side of the tool unit 12 facing away from the friction wheel 4.
- the receiving chamber 22 is designed to be open in the direction of the friction wheel 4. In the working position of the tool holding device 6 the first positioning surface 23 can thus be aligned approximately vertically and in a perpendicular direction with respect to the direction in which the profile 2 passes through.
- the extrusion machine 1 is shown in a simplified manner with the tool unit 12 accommodated and supported in the tool holder 6, whereby this may represent an independent embodiment.
- the same reference symbols or component designations are used for the same parts as in the previous Fig.1 To avoid unnecessary repetition, please refer to the detailed description in the previous Fig.1 referred to or referred to.
- the basic structure can be done analogously to what has already been described previously.
- a first sensor unit 25 in particular a force measuring sensor or several force measuring sensors, on the first positioning surface 23.
- the first sensor unit 25 can be, for example, pressure sensors, quartz sensors, Force measuring cells or the like.
- several sensors 26 are used to form the first sensor unit 25 in order to achieve a uniform and mostly symmetrical support of the tool unit 12 on the tool holding device 6 in the region of its first positioning surface 23.
- four sensors 26 can be provided.
- a separate tempering element 27 can be arranged or formed between the tool unit 12 and the tool holding device 6.
- the tempering element 27 can be formed, for example, as a separate cooling plate and serves to minimize or prevent a direct transfer of heat from the tool unit 12 to the first sensor unit 25.
- the tempering element 27 can also represent or form a component or a structural unit of the tool unit 12. The representation of supply lines for transporting the tempering medium, in particular a cooling medium, or the like, has been omitted for the sake of better clarity.
- the sensor unit 25 with its sensors 26 is also connected to a control and/or regulating device 36 for communication purposes. This can be done via cables or wirelessly. In simplified terms, a cable connection between the sensors 26 and the control and/or regulating device 36 is indicated.
- the forming force occurring under normal operating conditions can be determined by determining a minimum first path and converting this to the compressive forces occurring.
- the normal operating conditions are operating parameters specified by the machine manufacturer, under which the forming force occurring is determined.
- the forming force can depend on the extruded material 3 supplied and intended for forming, as well as the profile 2 formed from it.
- the revolutions of the friction wheel 4 per unit of time, the formed mass of extruded material 3 per unit of time and other machine characteristics or operating parameters are considered, which have been previously determined by the machine manufacturer and set for the respective machine type within certain limits with a lower limit and an upper limit. Within these limits, the extrusion machine 1 in a standard operating state. If, for example, a deviation of the determined forming force above the upper limit is detected, this can lead to an overload of the extrusion machine 1 and subsequently to damage to it.
- An overload and the associated increase in the pressure forces that occur could occur, for example, if the number of revolutions of the friction wheel 4 per unit of time and/or an associated increase in the mass throughput of material to be formed per unit of time.
- a machine control system (not shown in detail) can be used to reduce the number of revolutions of the friction wheel 4 per unit of time or other operating parameters. This means that by determining and recording the forming force that has built up, it can be stored in a memory and subsequently provide the machine manufacturer or another operator with clear and unambiguous proof of machine overload. This is particularly important when it comes to providing evidence of repairs that are required and of the person who caused the damage.
- the extrusion machine 1 is shown in a simplified manner with the tool unit 12 accommodated and supported in the tool holder 6, whereby this may in turn represent an independent embodiment.
- the same reference symbols or component designations are used for the same parts as in the previous Fig.1 and 2 To avoid unnecessary repetition, please refer to the detailed description in the previous Fig.1 and 2 pointed out or referred to.
- the material to be formed is generally produced without oxygen.
- the heated material absorbs oxygen from the ambient air, especially in or under the outer skin or outer layer of the profile being produced 2.
- a shielding unit 28 is shown in simplified form in the working area of the friction wheel 4. This is intended to minimize or completely prevent the oxidation or oxygen absorption 3.
- the shielding unit 28 usually comprises several components and extends over a circumferential section 29 of the friction wheel 4, in which the heating of the extruded material 3 to be formed begins at least in part and continues up to a stripping area 30.
- the stripping area 30 is located at the tool unit 12, with the deflection and stripping of the heated material taking place in a known manner from a part of the tool unit 12, in the present embodiment from a stripping element 31.
- the access of ambient air should also be minimized or completely prevented in the stripping area 30 of the heated extruded material 3 to be formed.
- the shielding unit 28 it is provided that within the previously described area in which the material is already in a heated state, an atmosphere is created which prevents oxidation or oxygen absorption.
- a gas free of gaseous oxygen can be supplied by means of one or more first nozzles 32, which are preferably arranged or formed in the area of the tool holding device 6, in particular in the vicinity of its receiving chamber 22.
- This gas can also be an inert gas and be formed, for example, by nitrogen and/or noble gases.
- the noble gases include, for example, helium, neon and argon.
- protective gases such as those used in welding technology would also be possible.
- the supply line, shut-off devices or the like have been omitted for the sake of better clarity.
- the first nozzle 32 or the first nozzles 32 faces the circumferential section 29 of the friction wheel 4 and is located above the stripping element 31. It would also be possible to arrange or form the first nozzle 32 or the first nozzles 32 in or on the tool unit 12.
- one or more second nozzles 33 can be arranged or formed in this area.
- the second nozzle 33 or the second nozzles 33 is/are arranged following the circumferential section 29 of the friction wheel 4, as seen in the direction of rotation of the friction wheel 4, and can also face this.
- the second nozzles 33 are preferably arranged or formed below the stripping element 31. It would also be possible to arrange the second nozzle 33 or the second nozzles 33 in or to be arranged or formed on the tool unit 12.
- the nozzles 32, 33 are preferably supplied with the same gas and can form the oxygen-poor or oxygen-free atmosphere with the outflowing gas in the heated area of the extruded material 3 to be formed.
- the shielding unit 28 comprises a shut-off flap 34 arranged in the first contact area of the extruded material 3 and thus in the feed area of the same to the friction wheel 4. This can prevent the inflow of ambient air into the area to be shielded and can also create a certain barrier against the outflow of the supplied gas. This can shield the machine room surrounding the heated material within the extrusion machine 1 against the unwanted ingress of ambient air.
- the supplied gas which can also be referred to as a protective gas, is preferably supplied to this shielding area at a pressure slightly higher than the ambient pressure in order to ensure that the supplied gas flows away.
- the ingress of ambient air into the second nozzle 33 or the second nozzles 33 located below the stripping element 31 can also be minimized or completely prevented with a gas curtain flowing out or formed by a further nozzle arrangement 35.
- the gas supplied and flowing out here can also be a previously described gas that is free of gaseous oxygen. However, a different gas could also be used. Depending on the direction of the outflow, ambient air could also be used.
- nozzle or nozzles 32, 33 and/or the further nozzle arrangement 35 have only been indicated schematically. These are in flow connection with a supply unit (not shown in detail) or a storage unit via a line connection.
- the extrusion machine 1 basically comprises several tool components, of which, for example, a first tool component can form the friction wheel 4 and a second tool component can form the tool unit 12.
- the extrusion machine 1 comprises at least the base frame 5 with the tool holding device 6 pivotably mounted about the pivot axis 7.
- the friction wheel 4 serves for friction-based heating of the extruded material 3 to be formed.
- the locking device 11 serves to keep the tool holding device 6 positioned relative to the base frame 5, in particular the friction wheel 4, during its working position and operation.
- the first tool component is formed by the friction wheel 4 and the second or further tool component is formed by the tool unit 12 received in a tool holding device 6 and held positioned in the tool holding device 6 with at least the stripping element 31 facing the friction wheel 4. For this reason, specific reference is made to these designations below.
- a first distance value between the friction wheel 4 and a distance measuring device 37 is determined or geometrically defined in advance. This is indicated by "a" in the Fig.4 entered.
- the first distance value is or will be stored in the control and/or regulating device 36.
- the tool unit 12 then approaches and is fed to the still stationary friction wheel 4 until the stripping element 31 comes into contact with the friction wheel 4, in particular in the groove base thereof.
- a first adjustment path is also stored in the control and/or regulating device 36, the value of which corresponds to a base gap width to be set.
- the tool unit 12 resting on the friction wheel 4 is then adjusted by the first adjustment path stored in the control and/or regulating device 36, whereby the gap between the friction wheel 4 and the tool unit 12 is or will be formed with the base gap width. If this is done correctly, the extrusion machine 1 can be put into operation and the forming process of the extruded material 3 to form the profile 2 can be carried out. Due to the forming process and the frictional heat generated during this process, temperature-related dimensional changes occur in components of the extrusion machine 1, in particular the friction wheel 4.
- the distance measuring device 37 is used to repeatedly determine and establish further distance values between the friction wheel 4 and the distance measuring device 37. As the temperature of the friction wheel 4 increases, its diameter becomes larger than in its "cold" initial state. This allows a distance difference value to be formed from the first distance value minus one of the further distance values. Based on these values, an actual value of a gap width between the friction wheel 4 and the tool unit 12 can be calculated. The distance difference value is subtracted from the value of the base gap width, which value corresponds to that of the first adjustment path, and the actual value of a gap width between the friction wheel 4 and the tool unit 12, in particular its stripping element 31, is calculated in this way.
- a value range with a lower target value for the gap width and an upper target value for the gap width can be or is stored in the control and/or regulating device 36. Based on the calculated actual value of the gap width, a check is now made as to whether the calculated actual value is within the limits of the lower target value and the upper target value of the value range. If the lower target value for the gap width is undershot, the tool unit 12 must be adjusted to the side or direction facing away from the friction wheel 4 by a correction value stored in the control and/or regulating device 36. If the upper target value for the gap width is exceeded, the tool unit 12 must be adjusted towards or in addition to the friction wheel 4.
- the adjustment or addition of the tool holding device 6 together with the tool unit 12 can be carried out or carried out using the adjusting device 14 described above in conjunction with the locking device 11 and the pressure unit 19. These adjustment movements can also be referred to as adjustment steps. This adjustment movement and readjustment can be carried out during operation under full load. This has the advantage that the machine does not have to be switched off, but a gap width change can be carried out directly and immediately. This can be done using the previously described adjusting element 15 of the adjusting device 14, which is designed as an adjusting wedge.
- the determination of the first distance value should be carried out in the so-called "cold state" of the friction wheel 4, in particular at an initial temperature of the same in a temperature range between 10°C and 40°C.
- a change in the diameter of the friction wheel 4 can also be calculated and determined.
- the geometry, in particular the diameter(s) of the friction wheel 4, which serve as the measuring surface for determining the distance is known from the design and production. This means that the actual value of the gap width between the two tool components can also be determined in an analogous manner via the thermal increase in the diameter dimension.
- all tool units 12 used in the present extrusion machine 1, in particular in its tool holding device 6, are each designed with the same longitudinal dimension in their longitudinal extension starting from the stripping element 31 up to a tool end surface 38 arranged at a distance from it as seen in the direction of passage of the produced profile 2.
- the tool end surface 38 is located on the side facing away from the friction wheel 4 and is supported on the tool holding device 6 in the area of the first positioning surface 23, if necessary with the interposition of the sensor unit 25 (not shown in detail here).
- the respective relative angular position of the tool holding device 6 with respect to the physical pivot axis 7 and/or with respect to the base frame 5 can be determined and established.
- the respective relative angular position between the physical pivot axis 7 and the base frame 5 could also be determined if the physical pivot axis 7 is firmly connected to the tool holding device 6.
- a base angle position of the tool holding device 6 with respect to the base frame 5 can be determined when the tool unit 12, in particular its stripping element 31, is in abutting position on the friction wheel 4 and stored in the control and/or regulating device 36. If the previously described base gap width has been set, at which the tool holding device 6 is adjusted away from the friction wheel 4, a target angle position of the tool holding device 6 can be determined and stored in the control and/or regulating device 36.
- the previously described and stored base angle position can be used to determine the correct position of a changed tool unit 12 in the receiving chamber 22 before commissioning and/or before setting the base gap width. If, for example, there is an object between the first positioning surface 23 and the tool end surface 38 of the tool unit 12, the latter protrudes further in the direction of the friction wheel 4 than if the object were not present.
- the tool holding device 6 together with the tool unit 12 can be pivoted from its release position towards the working position until the relative base angular position between the tool holding device 6 and the base frame 5 or the fixed pivot axis 7 is reached and the second tool component, in particular the tool unit 12, is brought into contact with the first tool component, in particular the friction wheel 4.
- an error handling routine can be started by the control and regulating device 36 when the second tool component, in particular the tool unit 12, is placed on the first tool component, in particular the friction wheel 4, before the relative base angular position between the tool holding device 6 and the base frame (5) or the fixed pivot axis 7 is reached.
- the machine operator can be signaled before commissioning that the positioning is not correct and that the relative position of the tool unit 12 in the receiving chamber 22 must be checked and corrected if necessary. This can prevent damage to the extrusion machine 1.
- the distance measuring device 37 which can be formed by a wide variety of sensors or measuring means, and the sensor(s) 39 can together form a further sensor unit.
- the extrusion machine 1 comprises at least the base frame 5 with the tool holding device 6 pivotably mounted about the pivot axis 7.
- the friction wheel 4 serves for friction-based heating of the extruded material 3 to be formed.
- the locking device 11 serves to keep the tool holding device 6 positioned relative to the base frame 5, in particular the friction wheel 4, during its working position and operation.
- a scraping device 40 is arranged downstream of the tool unit 12 as seen in the direction of rotation of the friction wheel 4.
- the scraping device 40 comprises at least one scraper element 41 which is adjustable relative to the friction wheel 4, which is designed here as the first tool component.
- the at least one scraper element 41 is also to be arranged with a corresponding gap relative to the friction wheel 4 and to be readjusted during the ongoing forming operation due to thermal length changes.
- the scraper element 41 is preferably held or guided in a base housing 42 and can be adjusted in its relative position and location relative to the first tool component by means of an actuator 43.
- the first tool component is formed by the friction wheel 4 and the second or further tool component is formed by the scraping device 40 with the scraper element 41.
- the scraping device 40 and/or the at least one scraper element 41 has been omitted for the sake of better clarity.
- a first distance value between the friction wheel 4 and the distance measuring device 37 is determined or geometrically defined in advance. This is indicated by "a" in the Fig.5 entered.
- the first distance value is or will be stored in the control and/or regulating device 36.
- the scraping device 40 and/or the scraper element 41 are then approached and fed to the still stationary friction wheel 4 until the scraper element 41 comes to rest on the friction wheel 4, in particular in the groove base thereof.
- a first adjustment path is also stored in the control and/or regulating device 36, the value of which corresponds to a base gap width to be set.
- the distance measuring device 37 is arranged or accommodated here on or in the base housing 42. It is also possible to use this distance measuring device 37 described and shown here for the previously described in the Fig.4 described distance measurement. Therefore, the same reference numeral was used for the distance measuring device 37.
- the scraping device 40 and/or the scraper element 41 resting on the friction wheel 4 are adjusted by the first adjustment path stored in the control and/or regulating device 36, whereby the gap between the friction wheel 4 and the scraping device 40 and/or the scraper element 41 is or will be formed with the base gap width. If this is done correctly, the extrusion machine 1 can be put into operation and the forming process of the extruded material 3 to form the profile 2 can be carried out. Due to the forming process and the frictional heat generated during this process, temperature-related dimensional changes occur in components of the extrusion machine 1, in particular the friction wheel 4.
- the distance measuring device 37 is used to repeatedly determine and establish further distance values between the friction wheel 4 and the distance measuring device 37. As the temperature of the friction wheel 4 increases, its diameter becomes larger than in its "cold" initial state. This allows a distance difference value to be formed from the first distance value minus one of the further distance values. Based on these values, a calculation of an actual value of a gap width between the friction wheel 4 and the scraping device 40 and/or the scraper element 41 can be carried out. The distance difference value is deducted from the value of the base gap width, which value corresponds to that of the first adjustment path, and the actual value of a gap width between the friction wheel 4 and the scraping device 40, in particular its scraper element 41, is calculated in this way.
- a value range with a lower target value for the gap width and an upper target value for the gap width can be or is stored in the control and/or regulating device 36. Based on the calculated actual value of the gap width, a check is now made as to whether the calculated actual value is within the limits of the lower target value and the upper target value of the value range. If the lower target value for the gap width is undershot, the tool unit 12 must be adjusted to the side or direction facing away from the friction wheel 4 by a correction value stored in the control and/or regulating device 36. If the upper target value for the gap width is exceeded, the scraping device 40 and/or the scraper element 41 must be adjusted towards or in addition to the friction wheel 4. These adjustment movements can also be referred to as tracking steps.
- the determination of the first distance value should also be carried out in the so-called "cold state" of the friction wheel 4, in particular at an initial temperature of the same in a temperature range between 10°C and 40°C.
- the extrusion machine 1 with its base frame 5 and the drive unit 45 for the friction wheel 4 is shown in a highly simplified schematic front view.
- the tool holding device 6, the locking device 11 and the tool unit 12 have been omitted for the sake of clarity, whereby the extrusion machine 1 can be designed in the same way as previously in the Fig. 1 to 5 has been described. Individual or all of the previously described machine components can also be used in this extrusion machine 1.
- the drive unit 45 comprises at least the drive device 9, the drive shaft 44, which defines the drive axis 8, and optionally a clutch 46.
- the at least one friction wheel 4 is in a drive connection with the drive device 9.
- a driver ring 47 can be provided on both sides of the friction wheel 4, by means of which the drive torque can be transmitted from the drive device 9 to the friction wheel 4.
- the drive shaft 44 is rotatably mounted on the base frame 5 by means of a bearing unit 48, comprising a first bearing device 49 and a second bearing device 50.
- the bearing devices 49, 50 can comprise not only their bearing arrangements, but also housings, guide means, fastening means or the like, and each represent a separate structural component.
- the at least one friction wheel 4 can optionally be held on the first bearing device 49 with the interposition of a driver ring 47.
- a coupling device 51 is provided between the first bearing device 49 and the base frame 5.
- the coupling device 51 could also be referred to as a coupling device and serves to detachably couple or couple the entire first bearing device 49 to the base frame 5.
- the coupling device 51 can be adjusted from its coupling position to a decoupling position.
- actuating means for actuating the coupling device 51 such as cylinders, actuators or the like, has also been omitted for the sake of better clarity.
- the first bearing device 49 is shown in two different positions.
- the extrusion machine 1 also comprises at least one cantilever arm 52, which is arranged or designed to extend in a parallel direction with respect to the drive axis 8.
- the at least one cantilever arm 52 is arranged vertically above the drive shaft 44 and at a distance from it.
- the cantilever arm 52 could also be arranged on the bottom and thus below the drive shaft 44.
- the cantilever arm 52 can also be connected to the base frame 5 or fastened to it.
- the cantilever arm 52 can also be arranged or designed to extend from the base frame 5 to the side facing away from the drive device 9.
- the first bearing device 49 When arranged above the drive shaft 44, the first bearing device 49 can be held in a suspended arrangement on at least one cantilever arm 52.
- a guide arrangement 53 can be provided, which is arranged or formed on at least one cantilever arm 52.
- Fig.7 is a variant of the Fig.6
- the basic structure of the extrusion machine 1 corresponds to that already described in the Fig.6 Therefore, to avoid unnecessary repetition, reference is made to the detailed description in the previous Fig. 1 to 6 and reference is made to them. Likewise, the same reference symbols or component designations are used for the same parts as in the previous Fig. 1 to 6 used.
- the boom arm 52 can also be arranged below the drive shaft 44 when viewed in the vertical direction and extends in a parallel alignment with respect to the drive axis 8 defined by the drive shaft 44.
- the boom arm 52 is preferably supported on or rests on a support surface not specified in more detail, such as a hall floor or a foundation surface provided specifically for this purpose.
- the boom arm 52 can also be connected to the base frame 5 or fastened to it.
- the boom arm 52 can also be arranged or designed to extend from the base frame 5 to the side facing away from the drive device 9.
- the first bearing device 49 of the bearing unit 48 is then not in a hanging position, but in a standing position or position protruding from the bottom side by means of the guide arrangement 53 on the at least one cantilever arm 52. This means that after the coupling device 51 between the first bearing device 49 and the base frame 5 has been released, the entire first bearing device 49 together with the friction wheel 4 can be moved far enough away from the drive shaft 44 to enable easy access to the friction wheel 4.
- the drive shaft 44 In order to transmit the drive torque from the drive shaft 44 to the at least one friction wheel 4, the drive shaft 44 is axially braced against one another with bearing components of the two bearing devices 49 and 50 and the friction wheel 4 located between them.
- a tensioning device 54 is used to apply a tensile force acting in the axial direction to the drive shaft 44, thereby pre-tensioning the components mounted or arranged on the drive shaft 44 against one another.
- the at least one friction wheel 4 can be held in a preferably clamped position on the drive shaft 44 in a rotationally fixed manner.
- the previously described driver ring(s) 47 can also be provided and arranged on one side of the friction wheel 4 or on both sides of the friction wheel 4.
- a support arrangement 55 is provided here for supporting at least one of the bearing devices 49, 50 in the axial direction on the drive shaft 44.
- the support arrangement 55 comprises a first support device 56 and a second support device on the opposite sides of the two bearing devices 49, 50. 57. If the drive shaft diameters are the same, the support devices 56, 57 can be designed in the same way.
- Each of the support devices 56, 57 comprises at least two support elements 58.
- the support elements 58 are segment-shaped and surround or enclose the drive shaft 44 on the outside. Furthermore, the support elements 58 are supported on the drive shaft 44 in an axial direction. If two support elements 58 are provided, these can be designed or referred to as half shells.
- An axial compressive force is built up by the clamping device 54, which can be designed as a hydraulic motor, for example. Due to the arrangement of the support devices 56, 57 on both sides and the clamping device 54 located in the axial direction within the support devices 56, 57, an axial tensile force is introduced into the drive shaft 44 during the clamping or tensioning process. In this arrangement, the clamping device 54 is pushed onto the drive shaft 44 and is mounted on it so that it can be moved longitudinally. Fig.9 an enlarged detail of the support assembly 55 on a portion of the drive shaft 44 is shown.
- the pressure force exerted by the clamping device 54 between the two support devices 56, 57 must be removed. Once this has been done, the support elements 58 of the first support device 56 must be disengaged from the drive shaft 44.
- the entire first bearing device 49, together with the friction wheel 4, if necessary the drive ring(s) 47, the clamping device 54 and the disengaged support elements 58 of the first support device 56 can then be moved away from the drive shaft 44. This is done along the cantilever arm 52 and the previously described guide arrangement 53.
- the operating position or the coupling position of the first bearing device 49 is shown in dashed lines in order to be able to show the clamping device 54 and the first support device 56 on the drive shaft 44 located within it more clearly.
- the decoupled position of the first bearing device 49 which is adjusted or displaced away from the base frame 5, is shown in dotted lines, but the friction wheel 4, the drive rings 47, the clamping device 54 and the first support device 56 are shown in solid lines.
- the support elements 58 of the first support device 56 are shown in a position spaced apart from one another.
- the adjustment away from the drive axis 8 can be carried out, for example, by means of a pivoting process or a sliding movement in the radial direction.
- the bilateral arrangement of both the first support device 56 and the second support device 57 can also be used in the Fig.6 described extrusion machine 1 with the hanging arrangement of the first bearing device 49 on the boom arm 52.
- Fig.8 is a variant of the one in the Fig.6 and 7
- the basic structure of the extrusion machine 1 corresponds to that already described in the Fig.6 and 7 Therefore, to avoid unnecessary repetition, reference is made to the detailed description in the previous Fig. 1 to 7 and reference is made to them. Likewise, the same reference symbols or component designations are used for the same parts as in the previous Fig. 1 to 7 used.
- the drive shaft 44 is pulled out of the second bearing device 50 in the axial direction to the side facing away from the drive device 9 to such an extent that the friction wheel 4 and the driving ring(s) 47 are no longer located on the drive shaft 44.
- a support device 56 is provided here only in the area of the second bearing device 50 on the side of the second bearing device 50 facing away from the friction wheel 4.
- the clamping device 54 is arranged on the side of the first bearing device 49 on the drive shaft 44 facing away from the second bearing device 50 and is held fixed directly on it in the axial direction. This can be done in a form-fitting manner, for example, by means of a thread arrangement.
- the clamping force built up by the clamping device 54 must be removed.
- the coupling connection of the drive shaft 44 in the area of the coupling 46 must then be released.
- the coupling connection can be made, for example, by means of a splined toothing or the like.
- the uncoupled drive shaft 44 can then be moved out of the second bearing device 50, in particular pulled out, together with the clamping device 54 in the axial direction, and the friction wheel 4 can be released from its bearing seat on the drive shaft 44.
- the drive shaft 44 is held on an auxiliary carriage 59 to support it during its axial longitudinal adjustment along the guide arrangement 53 of the extension arm 52.
- the auxiliary carriage 59 is guided on the guide arrangement 53, and the drive shaft 44 can be displaced together with the auxiliary carriage 59 relative to the stationary first bearing device 49 or the base frame 5. It would also be possible to arrange the extension arm 52 in a vertical direction above the drive axis 8.
- a possible design of one of the support elements 58 of one of the support devices 56, 57 is shown in axial section and in an enlarged view.
- the one support element 58 is also spaced radially from the drive shaft 44 and is therefore shown out of engagement with it.
- the engagement position between the support element 58 and the drive shaft 44 is indicated in dashed lines.
- the mutual support in the axial direction between the support elements 58 and the drive shaft 44 is achieved by means of a positive holding connection.
- a plurality of groove-shaped first depressions 60 are provided in the drive shaft 44, one behind the other in the axial direction and spaced apart from one another, between which first support flanges 61 are formed.
- the number of load-transmitting first support flanges 61 is selected depending on the axial force to be supported.
- the groove-shaped depressions 60 can be formed, for example, by means of so-called recesses in the drive shaft 44.
- the support elements 58 are each provided on their inner surfaces facing the drive shaft 44 with oppositely formed groove-shaped second recesses 62 and second support flanges 63 formed between them.
- the second support flanges 63 engage in the first groove-shaped recesses 60 with almost no play and vice versa.
- the support elements 58 viewed in axial section starting from the force introduction side - as shown by arrow "F" - have a conical or tapered cross-section. This ensures that a uniformly distributed force introduction or force transmission can be achieved between the first and second support flanges 61, 63 that are in engagement across the entire number of them. In a thread arrangement, usually only the first thread turns are load-bearing, which leads to overloading and thus to damage to the thread turns.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Extrusion Of Metal (AREA)
- Automatic Assembly (AREA)
- Press Drives And Press Lines (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Claims (3)
- Presse d'extrusion (1) pour la fabrication e continu de profilés (2) constitués d'un matériau à extruder déformable (3), comprenant- un châssis de base (5),- au moins une roue de friction (4) tournant autour d'un axe d'entraînement (8), cette roue de friction (4) étant munie d'au moins une rainure périphérique, et qui est en liaison d'entraînement avec un dispositif d'entraînement (9),- un dispositif porte-outil (6) qui est logé sur un axe de pivotement (7) maintenu sur le châssis de base (5) et qui peut pivoter autour de l'axe de pivotement (7) entre une position de travail et une position de libération, dans laquelle le dispositif porte-outil (6) est disposé en aval de la roue de friction (4), vu dans la direction de passage du profilé (2) à fabriquer,- un dispositif d'arrêt (11), ce dispositif d'arrêt (11) maintenant bloqué, dans sa position d'arrêt, le dispositif porte-outil (6) dans sa position de travail par rapport au châssis de base (5),- au moins une unité d'outil (12), cette unité d'outil (12) étant appuyée contre le dispositif porte-outil (6), plus particulièrement logée dans une chambre de logement (22) disposée dans le dispositif porte-outil (6), et au moins une partie de raclage (30), avec au moins un élément de raclage (31) pour le matériau à extruder à former (3), est contenue ou formée par la roue de friction (4),caractérisée en ce que- une unité écran (28) est prévue,- l'unité écran (28) comprend au moins une première buse (32) et au moins une deuxième buse (33),- l'au moins une première buse (32) et l'au moins une deuxième buse (33) sont conçues chacune pour la distribution d'un gaz ne contenant pas d'oxygène gazeux, afin de réduire ou d'empêcher la pénétration de l'air de l'environnement jusqu'au matériau à extruder (3) chauffé,- l'au moins une première buse (32) est orientée vers une partie de la circonférence (29) de la roue de friction (4), cette partie de la circonférence (29) étant prévue pour entrer en contact avec le matériau à extruder (3) introduit,- l'au moins une deuxième buse (33) est disposée en dessous de la partie de raclage (30) de l'unité d'outil (12) et- l'unité écran (28) comprend en outre au moins un clapet d'arrêt (34) et cet au moins un clapet d'arrêt (34) est disposé en amont de l'au moins une première buse (32) au niveau de la partie de circonférence (29) de la roue de friction (4) ainsi que, vu dans le sens de rotation de la roue de friction (4), de la première buse (32), dans laquelle le clapet d'arrêt (34) est conçu pour empêcher l'entrée de l'air de l'environnement en direction d'une partie de travail, définie par la partie de circonférence (29), de la roue de friction (4) et de réduire la sortie du gaz introduit hors de la partie de travail.
- Presse d'extrusion (1) selon la revendication 1, caractérisée en ce qu'au moins une des buses (32, 33) est disposée ou réalisée sur l'unité d'outil (12).
- Presse d'extrusion (1) selon l'une des revendications précédentes, caractérisée en ce que l'unité écran (28) comprend un autre dispositif à buse (35), cet autre dispositif à buse (35) étant disposé en aval de l'au moins une deuxième buse (33), vue dans le sens de rotation de la roue de friction (4).
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ATA50469/2017A AT520033B1 (de) | 2017-06-02 | 2017-06-02 | Strangpressmaschine |
| EP18740084.1A EP3630383B1 (fr) | 2017-06-02 | 2018-06-01 | Procédé de régulation d'espacement dans une presse à extruder |
| PCT/AT2018/060114 WO2018218270A2 (fr) | 2017-06-02 | 2018-06-01 | Presse à extruder, procédé de commande d'espacement et procédé de remplacement d'une roue à friction dans une presse à extruder |
| EP21178505.0A EP3912742B1 (fr) | 2017-06-02 | 2018-06-01 | Machine à extruder, ainsi que procédé de changement d'une roue de friction dans une machine à extruder |
Related Parent Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP18740084.1A Division EP3630383B1 (fr) | 2017-06-02 | 2018-06-01 | Procédé de régulation d'espacement dans une presse à extruder |
| EP21178505.0A Division-Into EP3912742B1 (fr) | 2017-06-02 | 2018-06-01 | Machine à extruder, ainsi que procédé de changement d'une roue de friction dans une machine à extruder |
| EP21178505.0A Division EP3912742B1 (fr) | 2017-06-02 | 2018-06-01 | Machine à extruder, ainsi que procédé de changement d'une roue de friction dans une machine à extruder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4169635A1 EP4169635A1 (fr) | 2023-04-26 |
| EP4169635B1 true EP4169635B1 (fr) | 2024-09-04 |
Family
ID=62904204
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22204757.3A Active EP4151327B1 (fr) | 2017-06-02 | 2018-06-01 | Presse d'extrusion avec une unité de détection |
| EP21178505.0A Active EP3912742B1 (fr) | 2017-06-02 | 2018-06-01 | Machine à extruder, ainsi que procédé de changement d'une roue de friction dans une machine à extruder |
| EP18740084.1A Active EP3630383B1 (fr) | 2017-06-02 | 2018-06-01 | Procédé de régulation d'espacement dans une presse à extruder |
| EP22204756.5A Active EP4169635B1 (fr) | 2017-06-02 | 2018-06-01 | Presse d'extrusion avec une unité écran |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22204757.3A Active EP4151327B1 (fr) | 2017-06-02 | 2018-06-01 | Presse d'extrusion avec une unité de détection |
| EP21178505.0A Active EP3912742B1 (fr) | 2017-06-02 | 2018-06-01 | Machine à extruder, ainsi que procédé de changement d'une roue de friction dans une machine à extruder |
| EP18740084.1A Active EP3630383B1 (fr) | 2017-06-02 | 2018-06-01 | Procédé de régulation d'espacement dans une presse à extruder |
Country Status (5)
| Country | Link |
|---|---|
| US (4) | US11446721B2 (fr) |
| EP (4) | EP4151327B1 (fr) |
| AT (1) | AT520033B1 (fr) |
| PL (4) | PL3630383T3 (fr) |
| WO (1) | WO2018218270A2 (fr) |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1452372C3 (de) | 1965-09-14 | 1974-04-11 | Lindemann Maschinenfabrik Gmbh, 4000 Duesseldorf | Matrizenwechse!vorrichtung für zwei Matrizen an einer Metallstrangpresse |
| US4523444A (en) * | 1982-12-13 | 1985-06-18 | Fuchs Jr Francis J | Methods of and apparatus for controlling the gap between a mandrel and die during extrusion |
| JPH02235515A (ja) * | 1989-03-06 | 1990-09-18 | Sumitomo Electric Ind Ltd | 回転ホイール型押出機における線材の供給法 |
| GB8915769D0 (en) * | 1989-07-10 | 1989-08-31 | Bwe Ltd | Continuous extrusion apparatus |
| GB9006854D0 (en) * | 1990-03-24 | 1990-05-23 | Atomic Energy Authority Uk | Improvements in extrusion |
| GB9326050D0 (en) * | 1993-12-21 | 1994-02-23 | Holton Machinery Ltd | Continuous extrusion |
| GB9414322D0 (en) * | 1994-07-15 | 1994-09-07 | Bwe Ltd | Continuous extrusion apparatus |
| FI103262B1 (fi) * | 1996-03-01 | 1999-05-31 | Outokumpu Copper Products Oy | Tapa metallisen materiaalin jatkuvan pursotuksen suorittamiseksi |
| JP3201293B2 (ja) * | 1996-12-11 | 2001-08-20 | 日立電線株式会社 | 金属材の製造方法及び装置 |
| IT1290932B1 (it) * | 1997-02-14 | 1998-12-14 | Voest Alpine Ind Anlagen | Procedimento e dispositivo per impedire il contatto di ossigeno con una massa metallica fusa. |
| US6011376A (en) * | 1998-03-13 | 2000-01-04 | Cincinnati Milacron Inc. | Method and apparatus for injection molding machine control |
| GB9825106D0 (en) * | 1998-11-16 | 1999-01-13 | Holton Machinery Ltd | Continuous extrusion using active positioning |
| GB2386334B (en) * | 2002-02-14 | 2004-02-18 | Holton Machinery Ltd | Continuous extrusion using dynamic shoe positioning |
| KR100862792B1 (ko) * | 2002-08-30 | 2008-10-13 | 주식회사 포스코 | 쌍롤형 박판주조기의 고온산화 방지장치 및 방법 |
| GB0304114D0 (en) | 2003-02-22 | 2003-03-26 | Bwe Ltd | Continuous extrusion apparatus |
| DE102007033205A1 (de) | 2006-08-03 | 2008-02-07 | Sieber Forming Solutions Gmbh | Verfahren und Formwerkzeug zur Herstellung von metallischen Werkstücken durch Kalt- oder Halbwarmumformen |
| EA025347B1 (ru) | 2011-03-10 | 2016-12-30 | Коммонвелт Сайентифик Энд Индастриал Рисерч Организейшн | Прессование тугоплавких формуемых цветных металлов |
| US20150151343A1 (en) * | 2012-07-30 | 2015-06-04 | Meltech Cre Limited | Continuous extrusion apparatus |
| ITMI20121688A1 (it) * | 2012-10-09 | 2014-04-10 | Bruno Presezzi Spa | Dispositivo di iniezione, particolarmente per procedimenti di estrusione di alluminio. |
| AT515164B1 (de) * | 2013-11-18 | 2023-01-15 | Asmag Holding Gmbh | Werkzeugeinheit, Strangpressmaschine sowie Verfahren zum Wechseln eines Reibrades |
-
2017
- 2017-06-02 AT ATA50469/2017A patent/AT520033B1/de active
-
2018
- 2018-06-01 EP EP22204757.3A patent/EP4151327B1/fr active Active
- 2018-06-01 PL PL18740084T patent/PL3630383T3/pl unknown
- 2018-06-01 EP EP21178505.0A patent/EP3912742B1/fr active Active
- 2018-06-01 PL PL22204756.5T patent/PL4169635T3/pl unknown
- 2018-06-01 PL PL22204757.3T patent/PL4151327T3/pl unknown
- 2018-06-01 EP EP18740084.1A patent/EP3630383B1/fr active Active
- 2018-06-01 WO PCT/AT2018/060114 patent/WO2018218270A2/fr not_active Ceased
- 2018-06-01 EP EP22204756.5A patent/EP4169635B1/fr active Active
- 2018-06-01 US US16/618,216 patent/US11446721B2/en active Active
- 2018-06-01 PL PL21178505.0T patent/PL3912742T3/pl unknown
-
2022
- 2022-06-27 US US17/850,058 patent/US20220324005A1/en not_active Abandoned
- 2022-06-27 US US17/850,057 patent/US11679427B2/en active Active
- 2022-06-27 US US17/850,061 patent/US11794229B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP4151327B1 (fr) | 2024-09-04 |
| EP3912742B1 (fr) | 2023-07-26 |
| WO2018218270A2 (fr) | 2018-12-06 |
| PL3630383T3 (pl) | 2022-03-07 |
| EP3912742A3 (fr) | 2022-03-02 |
| US20220324004A1 (en) | 2022-10-13 |
| EP3630383A2 (fr) | 2020-04-08 |
| US20200130036A1 (en) | 2020-04-30 |
| US20220324005A1 (en) | 2022-10-13 |
| EP4151327A1 (fr) | 2023-03-22 |
| EP3630383B1 (fr) | 2021-07-21 |
| AT520033B1 (de) | 2022-01-15 |
| US11446721B2 (en) | 2022-09-20 |
| WO2018218270A3 (fr) | 2019-03-07 |
| AT520033A1 (de) | 2018-12-15 |
| US11679427B2 (en) | 2023-06-20 |
| EP3912742A2 (fr) | 2021-11-24 |
| US20220324006A1 (en) | 2022-10-13 |
| PL4169635T3 (pl) | 2025-04-07 |
| PL4151327T3 (pl) | 2025-03-31 |
| PL3912742T3 (pl) | 2024-01-29 |
| EP4169635A1 (fr) | 2023-04-26 |
| US11794229B2 (en) | 2023-10-24 |
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