EP3978141A1 - Pressure spray device - Google Patents
Pressure spray device Download PDFInfo
- Publication number
- EP3978141A1 EP3978141A1 EP21198194.9A EP21198194A EP3978141A1 EP 3978141 A1 EP3978141 A1 EP 3978141A1 EP 21198194 A EP21198194 A EP 21198194A EP 3978141 A1 EP3978141 A1 EP 3978141A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- bar
- pump
- insert
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/08—Apparatus to be carried on or by a person, e.g. of knapsack type
- B05B9/0805—Apparatus to be carried on or by a person, e.g. of knapsack type comprising a pressurised or compressible container for liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
- B05B12/006—Pressure or flow rate sensors
- B05B12/008—Pressure or flow rate sensors integrated in or attached to a discharge apparatus, e.g. a spray gun
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/08—Apparatus to be carried on or by a person, e.g. of knapsack type
- B05B9/085—Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump
- B05B9/0855—Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump the pump being motor-driven
- B05B9/0861—Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump the pump being motor-driven the motor being electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/08—Apparatus to be carried on or by a person, e.g. of knapsack type
- B05B9/0888—Carrying means for knapsack sprayers
Definitions
- the invention relates to a pressure spray device with a pressure container, an electric pump and an electric storage device for supplying energy to the electric pump, with the electric pump building up a container pressure in the interior of the container.
- a pressure spray device in particular a hand-held fire extinguisher or crop protection spray device, has become known, which comprises a spray agent container that can be acted upon by pressurized gas and a hose connected to the spray agent container with a one-sided valve for dispensing the spray agent.
- the DE-U 84 20 572 shows a portable pressure spray device that is characterized in that the spray medium pressure container is provided with an upper filling opening that can be closed by a hand pump that can be used, as well as openings for a pressure indicator and for a pressure relief valve, as well as a connection opening for a spray hose.
- a disadvantage of all the pressure sprayers mentioned above was that the pressure in the pressure sprayer, which was required to apply the spray and is preferably in the range from 1.5 to 1.6 bar, was built up in particular with the aid of a hand pump. When spraying, the pressure when the spray is applied is reduced. In the prior art, therefore, the pressure in the pressure vessel would have to be increased again by manual pumping after a certain period of time during which the spray agent was applied.
- a pressure sprayer has become known in which an electric motor drives the pump.
- the pump is located in the upper part of the pressure spray tank, and rechargeable battery cells are provided in the lower part of the housing, which protrudes into the liquid tank. Since the battery cells arranged there cannot be removed during operation, the work process must be interrupted when charging or replacing the batteries, either until the empty battery cells are recharged or replaced.
- the pressure sprayer from the WO 2012/000578 A1 has become known, which has an insert for a pressure vessel with an electric pump, in particular a diaphragm pump, in which the electric pump is also supplied with batteries or accumulators, for example NiMh accumulators, which protrude into a pressure vessel under the pump and into the pressure vessel Recording housing analogous to U.S. 7,207,500 B2 are arranged.
- a pressure spray device for applying a spray with a pressure container comprising a compressor connection and being able to be connected to a compressor.
- gas is fed into the pressure vessel and in the container the pressure for spraying is built up.
- the pressure in the pressure vessel can be set and, if necessary, kept constant via an external device.
- a lithium-ion battery as the energy source for the electric pump.
- a sprayer with a lithium-ion (Li-ion) accumulator has become known.
- the lithium-ion (Li-ion) battery according to the U.S. 10,137,465 B2 is removable on the front of the sprayer water tank according to the U.S. 10,137,465 B2 arranged.
- the sprayer according to the U.S. 10,137,465 B2 is connected to the water outlet of the pump.
- the U.S. 5,931,207 A discloses a hand-held compressor used to spray liquids from a tank or to inflate inflatable objects.
- the compressor is supplied with electricity by a storage device, in particular a battery, attached to the housing of the compressor.
- a storage device in particular a battery
- Not shown in the U.S. 5,931,207 A is how the storage device can be exchanged quickly and easily.
- U.S. 5,931,207 A how the pressure has to be regulated in order to apply a constant volume flow.
- U.S. 6,109,548 A shows a pressure sprayer with an electrically operated pump. Also from the U.S. 6,109,548 A it is not clear how the memory device can be exchanged quickly and easily.
- the US 2016/0 243 570 A shows a sprayer with a system for regulating the application pressure with small deviations from 0.1 psi to 1.0 psi. That from the US 2016/0 243 570 A known system starts the compressor in case of deviations from the preselected pressure. As previously mentioned, the deviations are between 0.1 psi to 1.0 psi.
- the compressor the US 2016/0 243 570 A1 has a maximum pressure level of 20 psi (1.37 bar), which is significantly lower than the pressure level of the device according to the invention, which preferably ranges from 1.5 bar to 3 bar.
- a further disadvantage of the prior art was that the pressure in the container dropped when the liquid was dispensed.
- the pressure reduction meant that the volume flow of the liquid to be sprayed changed.
- Another disadvantage was that the pressure that could be preset was too low and the application rate could not be set precisely via the pressure. In addition, spray drift could only be avoided with pressures of less than 1.37 bar.
- the accumulator is arranged outside the interior of the container on the side of the outer wall of the container or on the side of the carrying handle of an insert for the pressure sprayer, the insert including the electric pump.
- the pressure spray device according to the invention is characterized in that a pressure in the range from 1 to 3 bar, in particular more than 1.37 bar to 3 bar, preferably 1.5 bar to 2.5 bar, preferably in 0.1 bar increments, can be set. Furthermore, the pressure spray device has a sensor and a control which switches the electric pump on and off depending on the container pressure, which is determined by means of a pressure sensor, so that the pressure set on the display is maintained.
- the adjustability of the pressure in the range of 1 to 3 bar allows the pressure sprayer according to the invention to be used in four main areas of application.
- plants in the garden are preferably sprayed from the underside of the leaves.
- the pressures are preferably in the range from 2 to 2.5 bar and the volume flow is between 500 and 1500 ml/min.
- the droplets, in combination with a 1 mm hollow cone nozzle are fine enough to wet the underside of the leaves. Pressures that are too low, as in the prior art, result in larger droplets that cannot be sprayed far enough or drip off the underside of the leaf if the distance between the plant leaf and the nozzle is too small.
- Another area of application is the spraying of herbicides.
- herbicides for eliminating harmful plants, it is undesirable for the droplets to drift off due to the wind, since they can then contaminate crop plants.
- low-drift spraying can be carried out at a pressure of around 1.5 bar, particularly in the range of 1.37 bar to 1.6 bar.
- Generating foam through a suitable nozzle design requires a pressure of over 2 bar, preferably 2.5 bar.
- a pump flow rate of at least 4.0 l/min at 2 bar is sufficient.
- the foam can be sprayed continuously with the pressure spray device according to the invention, with the pump conveying a sufficient volume flow without the pressure in the container dropping below 2 bar during continuous operation.
- Regarding the foaming is on the EP 2 308 603 A1 referenced, the disclosure of which is incorporated in its entirety in the present application.
- the pump is housed in a housing which is part of the insert.
- a fastening device which enables the storage device, in particular the accumulator, to snap into place, is provided on the container or on the housing, which is part of the insert.
- the accumulator is arranged on the outside of the container or on the wall of the housing which accommodates the pump.
- the accumulator can Sliding rails are pushed in until the storage device or the accumulator engages and the power supply is made via electrical contacts from the inserted storage device or accumulator to the pump.
- lithium-ion batteries are used in the spray device according to the invention as a storage device, which can also be used for other applications in households or power tools.
- the accumulators or storage device In order to protect the electrical connection between the storage device or accumulator and the housing against the ingress of water, it is advantageously provided for the accumulators or storage device to be surrounded by a protective cover which also has a sealing effect against the housing of the pump.
- pressure sensors are provided in the pressure sprayer according to the invention, which detect the pressure loss when the spray liquid flows out in the container and forward it to a pressure regulator.
- the pressure sensors are preferably provided in the housing of the insert that accommodates the electric pump.
- the pressure control switches on the electric pump. Compressed air is then fed into the container of the pressure sprayer by the pump until an upper limit value is reached.
- the pressure control then switches the pump off again.
- the tolerance for switching off the pump is preferably in the range of 2 to 20%, preferably 10%, in particular 5%. This means that, for example, at a specified target pressure of 2 bar, if the pressure falls below 1.6 bar with a tolerance of 20%, the pump starts again.
- a very particularly preferred tolerance range for preventing a pump from pulsing is a tolerance of 10%, ie at a setpoint pressure of 2 bar, the pump would be put back into operation if the pressure fell below 1.8 bar.
- the tolerance is also referred to as hysteresis, by which a lower limit value can be undershot before the pump is put into operation.
- the setpoint pressure is an upper limit value, for example of 2.0 bar
- the lower limit value determined with a hysteresis or tolerance of 10% is a pressure of 1.8 bar.
- the pressure which is preferably kept constant with a tolerance in a predetermined pressure range, means that a constant volume flow is guaranteed. In this way it can be ensured that not an unnecessarily large amount of spray liquid, in particular plant protection products, gets into the environment.
- the pressure also determines the droplet size of the spray mist. If the pressure is too high, the droplets are smaller and can therefore contaminate plants that should not be sprayed at all by drifting in the wind. Drops that are too large, which occur at low pressure, prevent sufficient wetting of the plant leaves. In the case of insecticides, it is advantageous if the pressure is adjusted so that small droplets are present. In such a case, a fine mist is formed that ensures complete wetting of the leaves.
- the pressure for applying insecticides is preferably between 2 and 2.5 bar.
- the pressure is preferably in the range from 1 to 2 bar, preferably around 1.5 bar, in particular not more than 1.5 bar.
- a constant pressure is required for use in foam generation in cleaning, for example of motor vehicles, so that the set foam quality remains the same during the foaming process.
- the pressure is in the range from 2 to 2.5 bar, but at least 2 bar, since foam formation below 2 bar does not take place.
- a pressure sprayer for applying foam with a hand pump describes the EP 2 308 603 A1 , the disclosure content of which is incorporated in full in the present application.
- the EP 2 308 603 A1 describes the parameters that are decisive for good foaming.
- the pump is preferably designed in such a way that a sufficient volume flow in a pressure range between 1 and 3 bar, particularly preferably between 1.5 and 2.5 bar, is made available for different spray applications and requirements.
- the pressure is set on a control panel, preferably a display device, in particular a display, in the range from 1.5 to 2.5 bar.
- the pump is switched on again if there are deviations in the range of 2 to 20%, preferably 10%, from the desired pressure, for example if the pressure falls below an internal limit value. With such a tolerance, there is sufficient time between switching the pump on and off so that wear is minimized.
- a pendulum piston pump is used as the electric pump.
- the piston is sealed to the cylinder with the help of a rubber membrane.
- the pendulum piston pump combines the advantages of the diaphragm pump with those of the piston pump.
- the pendulum piston pump runs more quietly than a piston pump and does not have to be lubricated. It is particularly preferred if the air sucked in from the housing is compressed by the piston of the pump and fed into a pressure hose via an outlet valve. The pressure hose in turn ends in the container of the pressure sprayer.
- the pressure in the pressure spray device can preferably be set in the range from 1 to 3 bar with the aid of the electric pump and the control or control unit.
- the pressure sensor is preferably arranged on the back of a circuit board of the control panel. The pressure sensor located there is connected to the container via a hose. In this way, the pressure in the container can then be determined.
- the pressure hose is preferably made of silicone, polyurethane or PVC.
- the hose itself is preferably connected to a pressure nipple on the housing, so that compressed air can be fed into the tank or pressure vessel via this nipple.
- an inlet valve is preferably provided between the pump housing and hose, which only opens when compressed air flows in the direction of the nipple and thus into the container. In this way it is possible to maintain the internal pressure in the container even when the pump is switched off.
- the pressure sensor is preferably connected to the pressure nipple via the pressure hose or another hose.
- the pump can be operated in reverse mode. With high tank pressures and an unfavorable piston position, the motor can stall when it starts up. If the pump is equipped with a reverse mode, the reverse mode causes the motor to reverse briefly and restart immediately. For this purpose, the motor current is measured and the reverse current is activated when a specific motor current value is exceeded. This ensures that the motor starts up quickly and without problems, even if the motor is in an unfavorable position.
- FIG. 1 shows a pressure sprayer or a pressure spraying device 1 according to the prior art in a first embodiment with a hand pump in section.
- the pressure sprayer 1 shown comprises a pressure vessel 3 and a hand pump 5.
- the hand pump 5 is connected to the pressure vessel 3 via a screw connection 7.
- the hand pump 5 can be detached from the pressure vessel 3 in order to fill the inside of the pressure vessel 3 with liquid spray.
- the spray liquid can be filled up to a maximum level of 11.
- the volume V spray of the spray at the maximum level is 5 l and the volume V gas of the gas cushion is 2 l.
- the total volume of the device would then be 7 l.
- the ratio of the volume V gas of the gas cushion to the volume V spray of the spray, after a pressure has been built up in the pressure spray device determines the application time of the spray.
- the pressure in the pressure sprayer is built up by means of the hand pump 5 .
- the 1 illustrated hand pump by an electric pump, which is preferably used in an application, as in the Figures 2 to 4 shown, housed, exchanged.
- the pressure build-up then takes place instead of manual pumping by means of the in Figures 2 to 4 illustrated, integrated in the use of the invention, electric pump. It can also be used with an electric pump with the pressure tank via a screw connection like the hand pump figure 1 get connected
- a constant pressure in the container can be set, preferably in the range of 1 to 3 bar, by constantly monitoring the pressure in the container and by controlling the electric pump on and off depending on the container pressure, which is determined by the pressure sensor can do what is not possible with a hand pump. With the hand pump, a set pressure drops continuously.
- FIG 2 shows the housing 100 of the insert with the electric pump, which is used instead of the hand pump, as in 1 shown can be used in the pressure vessel.
- the housing 100 of the insert includes a carrying handle 102 and a thread, in particular a screw-threaded socket 104 for screwing the insert into the container of the pressure sprayer.
- the carrying handle 102 is designed in such a way that it is able to take the weight of the filled container.
- the screw-threaded socket 104 is interchangeable. This means that the pump can also be adapted for other sprayers with different threads and connected to a wide variety of containers. All necessary settings for the pressure sprayer can be made on the display device or the display 106 of the housing in which the pumps are housed.
- the housing of the insert is constructed asymmetrically.
- Electrical contacts 110 are provided on the side of the wall 108, which can be connected to the storage device or the accumulator in a simple manner by sliding the storage device onto slide rails 112, which are attached to the side of the housing. The electrical contacts 110 then snap into corresponding openings in the electrical storage device, so that an electrical connection is established between the accumulator and the housing and the electrical supply of the pump arranged in the housing is ensured.
- the fact that the storage device can be easily removed from the side wall via the slide rails 112 and reattached to it means that the storage device can be changed quickly and easily without having to open the container to change the accumulator.
- FIG 3a shows a sectional view of the housing 110 of the insert with the circuit board 210 of the control unit covered.
- the unit or housing 110 includes the electric pump.
- the so-called motor pump unit 200 with the electric pump is arranged in the housing 110 at an angle.
- the pump used in the motor pump unit is preferably an oscillating piston pump 202.
- the piston 210 of the oscillating piston pump is connected to the cylinder head via an elastomer sleeve 207.
- the cylinder consists of a cylinder cover 204 with an intake valve and an outlet valve 206
- the compression process carried out by the piston 210 of the pump generates heat, which is preferably dissipated via the cylinder head.
- both the cylinder head and the cylinder cover 204 are made of a metallic material, preferably an aluminum injection molding.
- the basic cylinder housing 208 consists of a plastic material since no heat dissipation is required.
- the air sucked out of the housing of the cartridge is compressed by the piston 210 of the pump and directed via the outlet valve 206 into a pressure hose 220 which leads into the canister of the pressure sprayer which is connected to the cartridge.
- the pressure hose is made of silicone, PU or PVC.
- the pressure hose 220 itself is connected to the container by means of a pressure nipple 222.
- the compressed air is fed via the pressure hose 220 and the pressure nipple 222 into the pressure tank of the pump spray device.
- the inlet valve of the pump only opens when compressed air flows towards the nipple. This enables the pressure in the connected container of the pressure sprayer to be maintained even when the pump is switched off.
- another hose 230 is also provided, which connects a pressure sensor 221 to another nipple 232, which leads into the container (not shown).
- the additional hose 230 can also be identical to the pressure hose 220 . This arrangement ensures that the pressure in the container is measured by the pressure sensor 221 .
- the circuit board also includes all of the control electronics for evaluating the pressure measurement and corresponding control of the electric pump for maintaining a constant pressure in the container (not shown), preferably in the range of 1 bar to 3 bar.
- the circuit board also includes the electronics for the display device, which can be used, for example, to set a predetermined pressure.
- the pressure sensor 221 sits on the board 201, preferably on the back of the control panel with the display (not shown).
- the pressure sensor is connected to the housing at the tank opening via hose 230 and allows the pressure in the tank to be determined. As previously described, as the spray liquid flows out, the air pressure in the container drops. This pressure loss is detected by the pressure sensor 221 and processed by the pressure control as part of the control electronics, which is also arranged on the circuit board 201 in the housing of the insert. As soon as the pressure loss has reached a lower limit, the pressure control switches on the pump and compressed air is pumped through the pump into the container until an upper limit pressure is reached. The controller then switches the pump off again when the actual tank pressure measured by the pressure sensor is above the upper limit value.
- a working pressure below the set target pressure is established in the container.
- the pump runs, the pump being designed in such a way that a sufficient volume flow in a pressure range of 1 to 3 bar, here in particular 1.5 to 2.5 bar, is made available for various spray applications and requirements.
- a pressure of 1.5 to 2.5 bar is typical for crop protection applications. If the insecticides are to be wetted as evenly as possible, the pressure is adjusted so that small droplets are present. The pressure is then in the range of 2.0 to 2.5 bar.
- the tolerance for switching the pump on and off for a given desired value is preferably in the range of 2 to 20%, preferably 10%.
- the preferred pressure when applying herbicides is in the range of 1.0 to 2.0 bar, preferably about 1.5 bar.
- a higher pressure of more than 2 bar up to 3 bar and a corresponding volume flow is required for foam generation.
- a satisfactory foam quality is achieved in the range from 2 to 2.5 bar, but at least 2 bar.
- a particular advantage of the present invention is the ability to set a desired container pressure via the display on the housing and the control with the aid of the control device.
- the The pump is designed in such a way that a pressure in the range between 1 and 3 bar can preferably be set, with an adjustability between 1.5 bar and 2.5 bar being particularly preferred. In this way, a sufficient volume flow of the pressure sprayer is guaranteed.
- the control it is possible to keep the pressure in the container constant and thus deliver a constant volume flow of, for example, 5 l/min at a constant pressure of 2.5 bar.
- the pressure to be kept constant can preferably be set in stages, for example at 1.6 bar, 1.8 bar, 2.0 bar.
- the control is now such that, for example, a pressure of 2.0 bar is set. If the pressure value drops by 10% to 1.8 bar, for example, when the spray is applied, then when the pressure sensor 221 on the circuit board 201 detects a pressure of 1.9 bar, the pump in the form of a pendulum piston pump 202 is activated and the pressure in the Container increased to the set pressure of 2.0 bar. This ensures that the volume flow to be applied is always in the range of 6 l/min.
- figure 4 1 is a plan view of the housing of the insert with the memory device attached.
- the display 106 and the insert control panel which shows the inserted tank pressure in bar or PSI.
- the display is switched off using the button 400.
- the button 402 allows the pressure to be preset, preferably in 0.1 bar increments via the buttons 404, 406.
- the device preferably shows the battery charge status for a time when it is switched on from 0.5 to 10 seconds, in particular 3 to 6 seconds.
- a reverse mode is implemented in the motor.
- the motor is prevented from blocking if the piston position is unfavorable by operating it in reverse mode, ie the motor runs backwards for a short time and then restarts.
- the motor is activated into reverse mode when the motor current exceeds a certain value.
- the storage device 500 arranged on the side of the housing, in particular the accumulator, preferably the Li-ion accumulator, is very popular figure 4 to see.
- the storage device, in particular the accumulator 500 snaps into the provided holder with slide rails in a form-fitting manner and can be removed again for recharging by simply pressing a button on the storage device.
- the accumulator can be exchanged very easily due to the ease of use via the slide rails on the housing, which allow the accumulator or the storage device to be slid on until the contacts are connected to the storage device.
- the storage devices used have a nominal voltage of 18V.
- Accumulators with different capacities between 1.5 and 8 Ah can be used. With a capacity of 2.5 Ah, the theoretical usage capacity for one battery charge is approx. 60-80 liters of liquid that can be sprayed.
- the advantage of these accumulators is that they can also be used for other compatible electronic devices.
- the accumulator is provided with an additional protective cover in order to protect the electrical connection of the accumulator to the housing against the ingress of moisture.
- FIG 5 a pressure sprayer with the insert 1000 according to the invention is shown.
- the container 1100 in the insert 1000 according to the invention with the electric pump according to the invention can be clearly seen.
- the container 1100 of the pressure sprayer is provided with a carrying strap 1102 . Also clearly visible is the pressure lance 1104 attached to the container of the pressure sprayer, with which the liquid in the container can be discharged. Furthermore, the use with the pump also includes a carrying handle 1010. If there is no carrying strap 1002, this can be done Pressure sprayer can be carried alone with the carrying handle 1010. The carrying handle is designed in such a way that the carrying handle is also able to take the weight of the filled container.
- a pressure sprayer with an electric pump is specified for the first time, in which the electrical supply device can be exchanged in a simple manner without, for example, pressure having to be released from the container.
- the use of the pressure sprayer according to the invention is characterized in that a container pressure can be set and maintained with the aid of the control even when liquid is being discharged from the container of the pressure sprayer.
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Abstract
Drucksprühgerät mit einem Druckbehälter, einer elektrischen Pumpe und einer elektrischen Speichereinrichtung zur Energieversorgung der elektrischen Pumpe, wobei mit der elektrischen Pumpe im Innenraum eines Druckbehälters ein Behälterdruck aufgebaut wird. Die Erfindung ist dadurch gekennzeichnet, dass die elektrische Speichereinrichtung außerhalb des Innenraumes des Druckbehälters, bevorzugt seitlich an der Außenwand des Druckbehälters oder seitlich an dem Gehäuse eines Einsatzes für das Drucksprühgerät angeordnet ist, wobei der Einsatz die elektrische Pumpe umfasst. Pressure spray device with a pressure container, an electric pump and an electric storage device for supplying energy to the electric pump, with the electric pump building up a container pressure in the interior of a pressure container. The invention is characterized in that the electrical storage device is arranged outside the interior of the pressure vessel, preferably on the side on the outer wall of the pressure vessel or on the side of the housing of an insert for the pressure sprayer, the insert comprising the electric pump.
Description
Die Erfindung betrifft ein Drucksprühgerät mit einem Druckbehälter, einer elektrischen Pumpe, sowie einer elektrischen Speichereinrichtung zur Energieversorgung der elektrischen Pumpe, wobei mit der elektrischen Pumpe im Innenraum des Behälters ein Behälterdruck aufgebaut wird.The invention relates to a pressure spray device with a pressure container, an electric pump and an electric storage device for supplying energy to the electric pump, with the electric pump building up a container pressure in the interior of the container.
Drucksprühgeräte für unterschiedliche Anwendungen sind aus einer Vielzahl von Druckschriften bekannt geworden.Pressure sprayers for different applications have become known from a large number of publications.
Aus der
Die
Insbesondere bei großen Volumina war dies aufwändig.This was time-consuming, especially in the case of large volumes.
Aus der
Ähnlich ist auch das Drucksprühgerät, das aus der
Ähnliche Prinzipien zeigen auch die
Alle zuvor genannten elektrischen Systeme verfügen über einen Druckschalter, der den Motor bei Erreichen eines vorgegebenen Druckes abschaltet und wieder einschaltet.All of the electrical systems mentioned above have a pressure switch that turns the motor off and on again when a predetermined pressure is reached.
Aus der
Anstelle der NiMh-Akkumulatoren wie beispielsweise in der
Die
Auch die
Die
Lediglich die
Bei Versuchen mit Drücken von bis zu 30 psi mit einer Handpumpe zeigt
Nachteilig an sämtlichen Drucksprühgeräten mit elektrischen Pumpen im Stand der Technik war, dass der Austausch der Energiequellen zeitaufwändig gewesen ist und ein leichter Wechsel der Akkumulatoren nicht möglich war.A disadvantage of all pressure sprayers with electric pumps in the prior art was that replacing the energy sources was time-consuming and it was not possible to easily change the accumulators.
Ein weiterer Nachteil im Stand der Technik war, dass der Druck im Behälter unter Ausbringen der Flüssigkeit abgesunken ist. Die Druckreduzierung hatte zur Folge, dass sich der Volumenstrom der zu versprühenden Flüssigkeit geändert hat. Ein weiterer Nachteil war, dass der voreinstellbare Druck zu niedrig war und die Ausbringmenge über den Druck nicht genau eingestellt werden konnte. Außerdem konnte eine Abdrift von Sprühmittel nur mit Drücken von weniger als 1,37 bar vermieden werden.A further disadvantage of the prior art was that the pressure in the container dropped when the liquid was dispensed. The pressure reduction meant that the volume flow of the liquid to be sprayed changed. Another disadvantage was that the pressure that could be preset was too low and the application rate could not be set precisely via the pressure. In addition, spray drift could only be avoided with pressures of less than 1.37 bar.
Aufgabe der Erfindung ist es daher, diese und andere Nachteile des Standes der Technik zu überwinden.It is therefore the object of the invention to overcome these and other disadvantages of the prior art.
Diese Aufgabe wird durch ein Drucksprühgerät gemäß Anspruch 1 gelöst. Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.This object is achieved by a pressure sprayer according to
Bei der erfindungsgemäßen elektrischen Speichereinrichtung, ist insbesondere der Akkumulator außerhalb des Innenraumes des Behälters seitlich an der Außenwand des Behälters oder seitlich an dem Tragegriff eines Einsatzes für das Drucksprühgerät angeordnet ist, wobei der Einsatz die elektrische Pumpe umfasst.In the electrical storage device according to the invention, in particular the accumulator is arranged outside the interior of the container on the side of the outer wall of the container or on the side of the carrying handle of an insert for the pressure sprayer, the insert including the electric pump.
Das erfindungsgemäße Drucksprühgerät zeichnet sich dadurch aus, dass ein Druck im Bereich 1 bis 3 bar, insbesondere mehr als 1,37 bar bis 3 bar, bevorzugt 1,5 bar bis 2,5 bar, bevorzugt in 0,1 bar Schritten einstellbar ist. Des Weiteren weist das Drucksprühgerät einen Sensor und eine Regelung auf, die je nach Behälterdruck, der mittels eines Drucksensors bestimmt wird die elektrische Pumpe an-und ausschaltet, so dass der auf dem Display eingestellte Druck aufrecht erhalten wird.The pressure spray device according to the invention is characterized in that a pressure in the range from 1 to 3 bar, in particular more than 1.37 bar to 3 bar, preferably 1.5 bar to 2.5 bar, preferably in 0.1 bar increments, can be set. Furthermore, the pressure spray device has a sensor and a control which switches the electric pump on and off depending on the container pressure, which is determined by means of a pressure sensor, so that the pressure set on the display is maintained.
Die Einstellbarkeit des Druckes im Bereich 1 bis 3 bar lässt den Einsatz des erfindungsgemäßen Drucksprühgerätes in vier Hauptanwendungsbereichen zu.The adjustability of the pressure in the range of 1 to 3 bar allows the pressure sprayer according to the invention to be used in four main areas of application.
Ein Anwendungsbereich ist der Einsatz gegen Insektizide und Fungizide. Bei Fungiziden und Insektiziden werden im Garten Pflanzen vorzugsweise von der Blattunterseite angesprüht. Die Drücke liegen vorzugsweise im Bereich 2 bis 2,5 bar und der Volumenstrom zwischen 500 und 1500 ml/min. In diesem Bereich sind die Tropfen in Kombination mit einer 1 mm Hohlkegeldüse fein genug, um die Blattunterseiten zu benetzen. Zu niedrige Drücke wie im Stand der Technik führen zu größeren Tropfen, die nicht weit genug gesprüht werden können oder von der Blattunterseite abtropfen, wenn der Abstand des Pflanzenblattes zur Düse zu klein ist.One area of application is the use against insecticides and fungicides. When it comes to fungicides and insecticides, plants in the garden are preferably sprayed from the underside of the leaves. The pressures are preferably in the range from 2 to 2.5 bar and the volume flow is between 500 and 1500 ml/min. In this area, the droplets, in combination with a 1 mm hollow cone nozzle, are fine enough to wet the underside of the leaves. Pressures that are too low, as in the prior art, result in larger droplets that cannot be sprayed far enough or drip off the underside of the leaf if the distance between the plant leaf and the nozzle is too small.
Ein weiteres Einsatzgebiet ist das Versprühen von Herbiziden. Bei Herbiziden zur Beseitigung von Schadpflanzen ist ein Abdrift der Tropfen durch den Wind unerwünscht, da diese dann Kulturpflanzen kontaminieren können. In Abstimmung mit einer geeigneten Düse (hier gibt der Düsenhersteller geeignete Kombinationen von Düsendurchmesser und Systemdruck vor) kann bei einem Druck von ungefähr 1,5 bar, insbesondere im Bereich 1,37 bar bis 1,6 bar, abdriftarm gesprüht werden.Another area of application is the spraying of herbicides. In the case of herbicides for eliminating harmful plants, it is undesirable for the droplets to drift off due to the wind, since they can then contaminate crop plants. In coordination with a suitable nozzle (here the nozzle manufacturer specifies a suitable combination of nozzle diameter and system pressure), low-drift spraying can be carried out at a pressure of around 1.5 bar, particularly in the range of 1.37 bar to 1.6 bar.
Neben dem Versprühen von Pflanzenschutzmitteln ist auch das Versprühen von Desinfektions- oder Reinigungsmitteln möglich. Beim Versprühen von Desinfektionsmittel auf Flächen, z.B. in Räumen ist eine flächendeckende Benetzung der Oberflächen vorzugsweise durch kleine Tropfen zu erzielen. Das Ausbringen dieser Mittel führt bei mehr als 2 bar, insbesondere 2,5 bar und einem Volumenstrom von 2,3 l/min zu den besten Ergebnissen.In addition to spraying plant protection products, it is also possible to spray disinfectants or cleaning agents. When spraying disinfectant on surfaces, e.g. in rooms, an area-wide wetting of the surfaces should preferably be achieved with small drops. The application of these agents leads to the best results at more than 2 bar, in particular 2.5 bar and a volume flow of 2.3 l/min.
Das Erzeugen von Schaum durch eine geeignete Düsenkonstruktion benötigt einen Druck von über 2 bar, vorzugsweise 2,5 bar. Dabei ist ein Volumenstrom der Pumpe von mindestens 4,0 l/min bei 2 bar ausreichend. Mit dem erfindungsgemäßen Drucksprühgerät kann der Schaum kontinuierlich gesprüht werden, wobei die Pumpe einen ausreichenden Volumenstrom fördert, ohne dass der Druck im Behälter im Dauerbetrieb unter 2 bar abfällt. Bezüglich der Schaumbildung wird auf die
Bevorzugt ist die Pumpe in einem Gehäuse, das Teil des Einsatzes ist, untergebracht. Ein ganz besonders leichter Austausch wird dann ermöglicht, wenn am Behälter oder am Gehäuse, das Teil des Einsatzes ist, eine Befestigungsvorrichtung, die ein Einrasten der Speichereinrichtung, insbesondere des Akkumulators ermöglicht, vorgesehen ist. Hierbei es ganz bevorzugt, wenn der Akkumulator an der Behälteraußenseite bzw. Wand des Gehäuses angeordnet ist, das die Pumpe aufnimmt. Bevorzugt kann der Akkumulator in Gleitschienen eingeschoben werden, bis die Speichereinrichtung bzw. der Akkumulator einrastet und die Spannungsversorgung über elektrische Kontakte von der eingeschobenen Speichereinrichtung bzw. Akkumulator zur Pumpe hergestellt ist.Preferably the pump is housed in a housing which is part of the insert. A very particularly easy exchange is made possible if a fastening device, which enables the storage device, in particular the accumulator, to snap into place, is provided on the container or on the housing, which is part of the insert. It is very preferred here if the accumulator is arranged on the outside of the container or on the wall of the housing which accommodates the pump. Preferably, the accumulator can Sliding rails are pushed in until the storage device or the accumulator engages and the power supply is made via electrical contacts from the inserted storage device or accumulator to the pump.
Anstelle der bislang verwendeten Nickel-Metallhydrid-Zellen wie in der
Um zu gewährleisten, dass immer der für den Sprühvorgang notwendige Druck im Behälter des Drucksprühgerätes vorliegt, sind bei dem erfindungsgemäßen Drucksprühgerät Drucksensoren vorgesehen, die den Druckverlust bei ausströmender Sprühflüssigkeit im Behälter erfassen und einer Druckregelung zuleiten. Bevorzugt sind die Drucksensoren im Gehäuse des Einsatzes, das die elektrische Pumpe aufnimmt, vorgesehen. Sobald der Druckverlust, der vom Drucksensor gemessen wird, einen unteren Grenzwert erreicht, schaltet die Druckregelung die elektrische Pumpe an. Durch die Pumpe wird dann Druckluft solange in den Behälter des Drucksprühgerätes gefördert, bis ein oberer Grenzwert erreicht ist. Die Druckregelung schaltet dann die Pumpe wieder ab. Mit der ständigen Überwachung des Druckes und dem Abschalten und Anschalten der elektrischen Pumpe ist es möglich einen voreingestellten Druck im Behälter des Drucksprühgerätes aufrecht zu erhalten.In order to ensure that the pressure required for the spraying process is always present in the container of the pressure sprayer, pressure sensors are provided in the pressure sprayer according to the invention, which detect the pressure loss when the spray liquid flows out in the container and forward it to a pressure regulator. The pressure sensors are preferably provided in the housing of the insert that accommodates the electric pump. As soon as the pressure loss measured by the pressure sensor reaches a lower limit, the pressure control switches on the electric pump. Compressed air is then fed into the container of the pressure sprayer by the pump until an upper limit value is reached. The pressure control then switches the pump off again. By constantly monitoring the pressure and switching the electric pump on and off, it is possible to maintain a preset pressure in the pressure sprayer tank.
Wird für das An- und Ausschalten eine zu enge Toleranz vorgegeben wie beispielsweise im Stand der Technik in Form der
Der bevorzugt mit einer Toleranz in einem vorgegebenen Druckbereich konstant gehaltene Druck führt dazu, dass ein konstanter Volumenstrom gewährleistet wird. Auf diese Weise kann sichergestellt werden, dass nicht unnötig viel Spritzflüssigkeit, insbesondere Pflanzenschutzmittel, in die Umwelt gelangt. Zum Anderen bestimmt der Druck auch die Tröpfchengröße des Sprühnebels. Bei zu hohem Druck sind die Tröpfchen kleiner und können somit durch Abdrift bei Wind Pflanzen kontaminieren, die gar nicht besprüht werden sollen. Zu große Tropfen, die bei niedrigem Druck entstehen, verhindern eine ausreichende Benetzung der Pflanzenblätter. Bei Insektiziden ist es vorteilhaft, wenn der Druck so eingestellt wird, dass kleine Tröpfchen vorliegen. In einem derartigen Fall wird ein feiner Nebel ausgebildet, der eine vollständige Benetzung der Blätter sicherstellt. Der Druck für das Ausbringen von Insektiziden liegt bevorzugt zwischen 2 und 2,5 bar.The pressure, which is preferably kept constant with a tolerance in a predetermined pressure range, means that a constant volume flow is guaranteed. In this way it can be ensured that not an unnecessarily large amount of spray liquid, in particular plant protection products, gets into the environment. On the other hand, the pressure also determines the droplet size of the spray mist. If the pressure is too high, the droplets are smaller and can therefore contaminate plants that should not be sprayed at all by drifting in the wind. Drops that are too large, which occur at low pressure, prevent sufficient wetting of the plant leaves. In the case of insecticides, it is advantageous if the pressure is adjusted so that small droplets are present. In such a case, a fine mist is formed that ensures complete wetting of the leaves. The pressure for applying insecticides is preferably between 2 and 2.5 bar.
Bei Herbiziden ist eine größere Tröpfchengröße anzustreben, damit ein Abdriften der Tröpfchen verhindert wird. Bevorzugt liegt der Druck im Bereich 1 bis 2 bar, bevorzugt bei ungefähr 1,5 bar, insbesondere nicht über 1,5 bar.In the case of herbicides, a larger droplet size should be aimed for, so that the droplets are prevented from drifting. The pressure is preferably in the range from 1 to 2 bar, preferably around 1.5 bar, in particular not more than 1.5 bar.
Für eine Anwendung bei der Schaumerzeugung in der Reinigung, z.B. von Kraftfahrzeugen, ist ein konstanter Druck erforderlich, damit die eingestellte Schaumqualität während des Einschäumungsprozesses gleich bleibt. Um eine befriedigende Schaumqualität zur Verfügung zu stellen, liegt der Druck im Bereich 2 bis 2,5 bar, mindestens jedoch bei 2 bar, da eine Schaumbildung unterhalb von 2 bar nicht stattfindet. Für eine gleichmäßige Benetzung ist es vorteilhaft, wenn ein Druck konstant aufrechterhalten wird. Ein Drucksprühgerät zum Ausbringen von Schaum mit einer Handpumpe beschreibt beispielsweise die
Für das Aufbringen von Schalöl auf eine Einschalung z.B. für Beton als Trennmittel müssen abhängig von der Viskosität des Öls unterschiedliche Arbeitsdrücke eingestellt werden. Durch einen konstanten Druck kann bei einer derartigen Anwendung eine gleichmäßige benetzte Oberfläche erreicht werden.For the application of formwork oil to formwork, e.g. for concrete as a release agent, different working pressures must be set depending on the viscosity of the oil. A constant pressure can be used to achieve an evenly wetted surface in such an application.
Für den Fall, das aus dem Behälter mehr Volumen an Luft entnommen wird, als die Pumpe fördern kann, stellt sich ein Arbeitsdruck unterhalb des eingestellten Solldruckes ein und die Pumpe läuft durch.In the event that more volume of air is taken from the container than the pump can deliver, the working pressure will be below the set target pressure and the pump will run.
Bevorzugt ist die Pumpe so ausgelegt, dass für verschiedene Sprühanwendungen und Anforderungen ein ausreichender Volumenstrom in einem Druckbereich zwischen 1 und 3 bar, besonders bevorzugt zwischen 1,5 und 2,5 bar, zur Verfügung gestellt wird. Insbesondere wird der Druck auf einem Bedienfeld, bevorzugt einer Anzeigevorrichtung, insbesondere einem Display, im Bereich 1,5 bis 2,5 bar eingestellt. Um ein Pulsieren der Pumpe zu verhindern ist vorgesehen, dass bei Abweichungen im Bereich 2 bis 20%, bevorzugt 10% vom Solldruck, bspw. beim Unterschreiten eines internen Grenzwertes, die Pumpe wieder angeschaltet wird. Bei einer derartigen Toleranz verbleibt ein ausreichender Zeitraum zwischen dem An- und Abschalten der Pumpe, so dass der Verschleiß minimiert wird.The pump is preferably designed in such a way that a sufficient volume flow in a pressure range between 1 and 3 bar, particularly preferably between 1.5 and 2.5 bar, is made available for different spray applications and requirements. In particular, the pressure is set on a control panel, preferably a display device, in particular a display, in the range from 1.5 to 2.5 bar. In order to prevent the pump from pulsing, it is provided that the pump is switched on again if there are deviations in the range of 2 to 20%, preferably 10%, from the desired pressure, for example if the pressure falls below an internal limit value. With such a tolerance, there is sufficient time between switching the pump on and off so that wear is minimized.
In einer ersten Ausgestaltung der Erfindung wird als elektrische Pumpe eine Pendel-Kolben-Pumpe verwendet. Bei dem Einsatz einer Pendel-Kolben-Pumpe wird die Abdichtung des Kolbens zum Zylinder mit Hilfe einer Gummimembrane erreicht. Dadurch vereint die Pendel-Kolben-Pumpe die Vorteile der Membranpumpe mit denen der Kolbenpumpe. Vorteilhafterweise ist die Pendel-Kolben-Pumpe laufruhiger als eine Kolbenpumpe und muss nicht geschmiert werden. Besonders bevorzugt ist es, wenn die aus dem Gehäuse angesaugte Luft durch den Kolben der Pumpe komprimiert und über ein Auslassventil in einen Druckschlauch geleitet wird. Der Druckschlauch wiederum mündet in den Behälter des Drucksprühgerätes. Durch Einleiten von Luft mit Hilfe der Kolbenpumpe über den Druckschlauch in den Behälter des Drucksprühers wird im Behälter das Gaspolster und damit der Druck im Druckspühgerät eingestellt. Da der Drucksensor den Druck im Behälter misst kann mit Hilfe der elektrischen Pumpe und der Regelung bzw. Regeleinheit der Druck im Drucksprühgerät bevorzugt im Bereich von 1 bis 3 bar eingestellt werden. Der Drucksensor ist bevorzugt auf einer Platine des Bedienfeldes rückseitig angeordnet. Der dort angeordnete Drucksensor wird über einen Schlauch mit dem Behälter verbunden. Auf diese Art und Weise kann dann der Druck im Behälter bestimmt werden. Der Druckschlauch besteht bevorzugt aus Silikon, Polyurethan oder PVC. Mit Hilfe eines bevorzugt flexiblen Schlauch aus den zuvor genannten Materialien lassen sich die einzelnen Komponenten in dem relativ kleinen zur Verfügung stehenden Bauraum besser montieren, als bspw. mit steifen Rohren. Der Schlauch selbst ist bevorzugt an einen Drucknippel am Gehäuse angeschlossen, so dass Druckluft über diesen Nippel in den Tank bzw. Druckbehälter geleitet werden kann. Des Weiteren ist bevorzugt ein Einlassventil zwischen Pumpengehäuse und Schlauch vorgesehen, das nur dann öffnet, wenn Druckluft in Richtung des Nippels und damit in den Behälter fließt. Auf diese Art und Weise ist es möglich, den Behälterinnendruck auch bei ausgeschalteter Pumpe zu halten. Der Drucksensor ist bevorzugt mit dem Drucknippel über den Druckschlauch oder einen weiteren Schlauch verbunden.In a first embodiment of the invention, a pendulum piston pump is used as the electric pump. When using a pendulum piston pump, the piston is sealed to the cylinder with the help of a rubber membrane. As a result, the pendulum piston pump combines the advantages of the diaphragm pump with those of the piston pump. Advantageously, the pendulum piston pump runs more quietly than a piston pump and does not have to be lubricated. It is particularly preferred if the air sucked in from the housing is compressed by the piston of the pump and fed into a pressure hose via an outlet valve. The pressure hose in turn ends in the container of the pressure sprayer. By introducing air with the help of the piston pump via the pressure hose into the container of the pressure sprayer, the gas cushion in the container and thus the pressure in the pressure sprayer are set. Since the pressure sensor measures the pressure in the container, the pressure in the pressure spray device can preferably be set in the range from 1 to 3 bar with the aid of the electric pump and the control or control unit. The pressure sensor is preferably arranged on the back of a circuit board of the control panel. The pressure sensor located there is connected to the container via a hose. In this way, the pressure in the container can then be determined. The pressure hose is preferably made of silicone, polyurethane or PVC. With the help of a preferably flexible hose made of the aforementioned materials, the individual components can be installed better in the relatively small available installation space than, for example, with stiff pipes. The hose itself is preferably connected to a pressure nipple on the housing, so that compressed air can be fed into the tank or pressure vessel via this nipple. Furthermore, an inlet valve is preferably provided between the pump housing and hose, which only opens when compressed air flows in the direction of the nipple and thus into the container. In this way it is possible to maintain the internal pressure in the container even when the pump is switched off. The pressure sensor is preferably connected to the pressure nipple via the pressure hose or another hose.
Zum Schutz des Motors gegen Blockieren ist es vorteilhaft, wenn die Pumpe im Umkehrmodus betrieben werden kann. So kann es bei hohen Behälterdrücken und ungünstiger Kolbenstellung dazu kommen, dass der Motor beim Anlaufen blockiert. Ist die Pumpe mit einem Umkehrmodus ausgestattet, so sorgt der Umkehrmodus dafür, dass der Motor kurz rückwärts läuft und sofort neu startet. Hierfür ist vorgesehen, den Motorstrom zu messen und bei Überschreitung eines bestimmten Motorstromwertes den Umkehrstrom zu aktivieren. Auf diese Art und Weise ist auch bei ungünstigen Stellungen des Motors gewährleistet, dass dieser schnell und unproblematisch anläuft.To protect the motor against seizing, it is advantageous if the pump can be operated in reverse mode. With high tank pressures and an unfavorable piston position, the motor can stall when it starts up. If the pump is equipped with a reverse mode, the reverse mode causes the motor to reverse briefly and restart immediately. For this purpose, the motor current is measured and the reverse current is activated when a specific motor current value is exceeded. This ensures that the motor starts up quickly and without problems, even if the motor is in an unfavorable position.
Die Erfindung soll nachfolgend anhand der Zeichnungen beispielhaft beschrieben werden.The invention will be described below by way of example with reference to the drawings.
Es zeigen:
- Fig. 1:
- ein Drucksprühgerät gemäß dem Stand der Technik
- Fig. 2:
- ein Gehäuse eines Einsatzes mit einer elektrischen Pumpe für ein Drucksprühgerät
- Fig. 3a:
- eine erste Schnittdarstellung des Gehäuses des Einsatzes mit verdeckter Platine.
- Fig. 3b:
- eine weitere Schnittdarstellung des Gehäuses des Einsatzes mit Platine
- Fig. 3c:
- Kennlinie Volumenstrom in Abhängigkeit vom Tankdruck
- Fig. 4:
- Gehäuse des Einsatzes mit angebrachtem Akkumulator
- Fig. 5:
- Drucksprühgerät mit einem erfindungsgemäßem Einsatz und elektrischer Pumpe
- Figure 1:
- a pressure sprayer according to the prior art
- Figure 2:
- a housing of an insert with an electric pump for a pressure sprayer
- Figure 3a:
- a first sectional view of the housing of the insert with hidden circuit board.
- Figure 3b:
- another sectional view of the housing of the insert with circuit board
- Figure 3c:
- Characteristic volume flow depending on the tank pressure
- Figure 4:
- Housing of the insert with attached accumulator
- Figure 5:
- Pressure sprayer with an insert according to the invention and an electric pump
Bei der dargestellten Ausführungsform gemäß dem Stand der Technik wird der Druck im Drucksprüher mittels der Handpumpe 5 aufgebaut. Gemäß der Erfindung kann die in
Durch das Ausbringen des Sprühmittels wird der durch die Handpumpe bzw. die elektrische Pumpe im Behälter aufgebaute Druck abgebaut. Nach einem bestimmten Zeitraum muss daher durch Nachpumpen mit der Handpumpe bzw. der elektrischen Pumpe gemäß der Erfindung der Druck im Druckbehälter erneut erhöht werden, um ein Ausbringen der im Druckbehälter befindlichen Sprühmittelflüssigkeit wieder zu ermöglichen. Je größer das Gaspolster im Vergleich zum Volumen der Sprühlösung bzw. Sprühmittelflüssigkeit ist, umso länger kann der Zeitraum ab dem durch Nachpumpen der Druck wieder erhöht werden muss, gewählt werden. Erfindungsgemäß ist vorgesehen, das durch eine ständige Drucküberwachung des Druckes im Behälter und einer Regelung, die je nach Behälterdruck, der mittels des Drucksensors bestimmt wird, die elektrische Pumpe an- und ausschaltet ein konstanter Druck im Behälter bevorzugt im Bereich 1 bis 3 bar eingestellt werden kann, was mit einer Handpumpe nicht möglich ist. Bei der Handpumpe sinkt ein eingestellter Druck kontinuierlich ab.By applying the spray, the pressure built up in the container by the hand pump or the electric pump is released. After a certain period of time, the pressure in the pressure vessel must therefore be increased again by re-pumping with the hand pump or the electric pump according to the invention in order to enable the spray medium liquid in the pressure vessel to be discharged again. The larger the gas cushion is compared to the volume of the spray solution or spray liquid, the longer the period after which the pressure can be increased again by pumping must be chosen. According to the invention, a constant pressure in the container can be set, preferably in the range of 1 to 3 bar, by constantly monitoring the pressure in the container and by controlling the electric pump on and off depending on the container pressure, which is determined by the pressure sensor can do what is not possible with a hand pump. With the hand pump, a set pressure drops continuously.
Bei Herbiziden ist eine größere Tröpfchengröße anzustreben, damit ein Abdriften der Tröpfchen verhindert wird. Daher liegt der bevorzugte Druck beim Ausbringen von Herbiziden im Bereich von 1,0 bis 2,0 bar, bevorzugt bei ungefähr 1,5 bar.In the case of herbicides, a larger droplet size should be aimed for, so that the droplets are prevented from drifting. Therefore, the preferred pressure when applying herbicides is in the range of 1.0 to 2.0 bar, preferably about 1.5 bar.
Für die Schaumerzeugung ist ein höherer Druck von über 2 bar bis zu 3 bar und ein entsprechender Volumenstrom erforderlich. Eine befriedigende Schaumqualität wird im Bereich 2 bis 2,5 bar, mindestens jedoch 2 bar erreicht.A higher pressure of more than 2 bar up to 3 bar and a corresponding volume flow is required for foam generation. A satisfactory foam quality is achieved in the range from 2 to 2.5 bar, but at least 2 bar.
Das aus der
Gegenüber Einsätzen mit Druckpumpen für Sprühgeräte gemäß dem Stand der Technik wie in der
In
Zum Schutz des Motors gegen Blockieren kann vorgesehen sein, dass beim Motor ein Umkehrmodus implementiert ist. Dies hat zur Folge, dass bei ungünstiger Kolbenstellung ein Blockieren des Motors zu verhindert wird, in dem dieser im Umkehrmodus betrieben wird, d.h. der Motor kurz rückwärts läuft und dann neu startet. Die Aktivierung des Umkehrmodus des Motors erfolgt, wenn der Motorstrom einen bestimmten Wert überschreitet.To protect the motor against blocking, it can be provided that a reverse mode is implemented in the motor. As a result, the motor is prevented from blocking if the piston position is unfavorable by operating it in reverse mode, ie the motor runs backwards for a short time and then restarts. The motor is activated into reverse mode when the motor current exceeds a certain value.
Die seitlich am Gehäuse angeordnete Speichereinrichtung 500, insbesondere der Akkumulator, bevorzugt der Li-Ionen-Akkumulator ist gut in
Die eingesetzten Speichereinrichtungen, insbesondere Akkumulatoren haben eine Spannung von nominell 18V. Es können Akkumulatoren unterschiedlicher Kapazitäten zwischen 1,5 und 8 Ah verwendet werden. Bei einer Kapazität von 2,5 Ah beträgt die theoretische Nutzungskapazität für eine Akkuladung ca. 60-80 Liter Flüssigkeit, die versprüht werden kann. Der Vorteil dieser Akkumulatoren ist zudem, dass diese auch für andere, kompatible Elektrogeräte verwendet werden können.The storage devices used, in particular accumulators, have a nominal voltage of 18V. Accumulators with different capacities between 1.5 and 8 Ah can be used. With a capacity of 2.5 Ah, the theoretical usage capacity for one battery charge is approx. 60-80 liters of liquid that can be sprayed. The advantage of these accumulators is that they can also be used for other compatible electronic devices.
Besonders bevorzugt ist es, wenn der Akkumulator mit einer zusätzlichen Schutzhülle versehen ist, um die elektrische Verbindung des Akkumulators zum Gehäuse vor eintretender Feuchtigkeit zu schützen.It is particularly preferred if the accumulator is provided with an additional protective cover in order to protect the electrical connection of the accumulator to the housing against the ingress of moisture.
In
Der Behälter 1100 des Drucksprühgerätes ist mit einem Tragegurt 1102 versehen. Des Weiteren gut zu erkennen ist die am Behälter des Drucksprühgerätes angebrachte Drucklanze 1104 mit der die im Behälter befindliche Flüssigkeit ausgebracht werden kann. Des Weiteren umfasst der Einsatz mit der Pumpe noch einen Tragegriff 1010. Ist kein Tragegurt 1002 vorhanden, so kann das Drucksprühgerät alleine mit dem Tragegriff 1010 getragen werden. Der Tragegriff ist so ausgelegt, dass der Tragegriff in der Lage ist auch das Gewicht des befüllten Behältern aufzunehmen.The
Mit der Erfindung wird erstmals ein Drucksprühgerät mit einer elektrischen Pumpe angegeben, bei der die elektrische Versorgungseinrichtung auf einfache Art und Weise getauscht werden kann, ohne dass beispielsweise Druck aus dem Behälter abgelassen werden muss. Des Weiteren zeichnet sich der erfindungsgemäße Einsatz des Drucksprühgerätes dadurch aus, dass ein Behälterdruck eingestellt und mit Hilfe der Regelung auch bei Ausbringen von Flüssigkeit aus dem Behälter des Drucksprühgerätes gehalten werden kann.With the invention, a pressure sprayer with an electric pump is specified for the first time, in which the electrical supply device can be exchanged in a simple manner without, for example, pressure having to be released from the container. Furthermore, the use of the pressure sprayer according to the invention is characterized in that a container pressure can be set and maintained with the aid of the control even when liquid is being discharged from the container of the pressure sprayer.
Die Erfindung umfasst Aspekte, die in nachfolgenden Sätzen offenbart sind, die Teil der Beschreibung gemäß J 15/88 sind, aber keine AnsprücheThe invention includes aspects disclosed in subsequent sentences forming part of the description according to J 15/88, but not claims
-
1. Drucksprühgerät (1) mit
- einem Druckbehälter (1100),
- einer elektrischen Pumpe (200),
- einer elektrischen Speichereinrichtung (500) zur Energieversorgung der elektrischen Pumpe (200), wobei mit der elektrischen Pumpe (200) im Innenraum eines Druckbehälters ein Behälterdruck aufgebaut wird,
- dadurch gekennzeichnet, dass
- die elektrische Speichereinrichtung (500) außerhalb des Innenraumes des Druckbehälters (1100) bevorzugt seitlich an der Außenwand des Druckbehälters oder seitlich an dem Gehäuse (100) eines Einsatzes für das Drucksprühgerät angeordnet ist, wobei der Einsatz die elektrische Pumpe umfasst.
- a pressure vessel (1100),
- an electric pump (200),
- an electrical storage device (500) for supplying energy to the electric pump (200), with the electric pump (200) building up a container pressure in the interior of a pressure container,
- characterized in that
- the electrical storage device (500) is arranged outside the interior of the pressure vessel (1100), preferably laterally on the outer wall of the pressure vessel or laterally on the housing (100) of an insert for the pressure spray device, the insert comprising the electric pump.
-
2. Drucksprühgerät nach Satz 1,
dadurch gekennzeichnet, dass
das Drucksprühgerät wenigstens einen Drucksensor umfasst, der insbesondere bevorzugt im Gehäuse des Einsatzes vorgesehen ist.2. pressure sprayer according tosentence 1,
characterized in that
the pressure spray device comprises at least one pressure sensor, which is particularly preferably provided in the housing of the insert. -
3. Drucksprühgerät, nach einem der Sätze 1 bis 2
dadurch gekennzeichnet, dass
die elektrische Pumpe eine Pendelkolbenpumpe ist.3. Pressure sprayer according to any one ofclauses 1 to 2
characterized in that
the electric pump is a pendulum piston pump. -
4. Drucksprühgerät, nach wenigstens einem der Sätze 1 bis 3,
dadurch gekennzeichnet, dass
das Drucksprühgerät, insbesondere der Einsatz für das Drucksprühgerät , ein Auslassventil (206) und einen Druckschlauch (210) umfasst und die von einem Kolben der Pumpe komprimierte Luft über das Auslassventil (206) in den Druckschlauch (210) geführt wird.4. Pressure sprayer according to at least one ofsentences 1 to 3,
characterized in that
the pressure spray device, in particular the insert for the pressure spray device, comprises an outlet valve (206) and a pressure hose (210) and the air compressed by a piston of the pump is fed via the outlet valve (206) into the pressure hose (210). -
5. Drucksprühgerät, nach wenigstens einem der Sätze 1 bis 4,
dadurch gekennzeichnet, dass
der Druckbehälter (1100) einen Drucknippel (222) umfasst, der mit dem Druckschlauch (210) verbunden ist.5. pressure sprayer, according to at least one ofsentences 1 to 4,
characterized in that
the pressure vessel (1100) includes a pressure nipple (222) connected to the pressure hose (210). -
6. Drucksprühgerät, nach wenigstens einem der Sätze 1 bis 5,
dadurch gekennzeichnet, dass- das Drucksprühgerät (1) eine Druckregelung umfasst,
- bei der bevorzugt ein oberer Grenzwert in Stufen, bevorzugt von 1,6 bar, 1,8 bar, 2,0 bar eingestellt wird.
sentences 1 to 5,
characterized in that- the pressure sprayer (1) includes a pressure regulator,
- in which an upper limit value is preferably set in stages, preferably of 1.6 bar, 1.8 bar, 2.0 bar.
-
7. Drucksprühgerät, nach wenigstens einem der Sätze 1 bis 6,
dadurch gekennzeichnet, dass
die Druckregelung bei Unterschreiten eines unteren Grenzwertes, der bevorzugt der obere Grenzwert vermindert um eine Hysterese, bevorzugt von 5% ist, die Pumpe in Betrieb setzt und/oder bei Überschreiten des bevorzugt stufenweise eingestellten Grenzwertes außer Betrieb gesetzt wird.7. pressure sprayer, according to at least one ofsentences 1 to 6,
characterized in that
the pressure control when falling below a lower limit value, which is preferably the upper limit value reduced by a hysteresis, preferably of 5%, puts the pump into operation and/or puts it out of operation when the limit value, which is preferably set in stages, is exceeded. -
8. Drucksprühgerät, nach wenigstens einem der Sätze 1 bis 7,
dadurch gekennzeichnet, dass
der Druckbereich, in dem der obere Grenzwert eingestellt wird, zwischen 1 und 3 bar, bevorzugt 1,5 und 2,5 bar, liegt.8. Pressure sprayer, according to at least one ofsentences 1 to 7,
characterized in that
the pressure range in which the upper limit is set is between 1 and 3 bar, preferably 1.5 and 2.5 bar. -
9. Drucksprühgeräte, nach wenigstens einem der Sätze 1 bis 8,
dadurch gekennzeichnet, dass
die Pumpe einen Umkehrmodus umfasst.9. Pressure sprayers according to at least one ofsentences 1 to 8,
characterized in that
the pump includes a reverse mode. -
10. Drucksprühgerät nach wenigsten einem der Sätze 1 bis 9,
dadurch gekennzeichnet, dass
das Gehäuse (100) des Einsatzes einen Tragegriff (1010) umfasst, der derart ausgestaltet ist, dass er das Gewicht des befüllten Behälters aufnimmt.10. pressure sprayer according to at least one ofsentences 1 to 9,
characterized in that
the housing (100) of the insert comprises a carrying handle (1010) which is designed in such a way that it bears the weight of the filled container picks up. -
11. Drucksprühgerät nach einem der Sätze 1 bis 10,
dadurch gekennzeichnet, dass
der Einsatz ein Gehäuse (104) umfasst, wobei das Gewicht austauschbar ausgebildet ist, so dass der Einsatz mit Behältern mit unterschiedlichem Gewinde adaptierbar ist.11. pressure sprayer according to one ofsentences 1 to 10,
characterized in that
the insert includes a housing (104), the weight being interchangeable so that the insert is adaptable to containers with different threads.
Claims (15)
dadurch gekennzeichnet, dass
der Drucksensor im Gehäuse des Einsatzes, insbesondere auf einer Platine (201) angeordnet ist.Pressure sprayer according to claim 1,
characterized in that
the pressure sensor is arranged in the housing of the insert, in particular on a circuit board (201).
dadurch gekennzeichnet, dass
die Platine (201) neben dem Drucksensor (221) als Teil der Regelung die Steuerelektronik zur Auswertung der Druckmessung und Ansteuerung der elektrischen Pumpe zur Aufrechterhaltung des auf dem Display eingestellten Druckes im Behälter umfasst.Pressure sprayer according to claim 2,
characterized in that
the circuit board (201) next to the pressure sensor (221) as part of the regulation, the control electronics for evaluating the pressure measurement and controlling the electric pump to maintain the on the display set pressure in the container includes.
dadurch gekennzeichnet, dass
die elektrische Pumpe eine Pendelkolbenpumpe ist.Pressure sprayer according to one of Claims 1 to 3
characterized in that
the electric pump is a pendulum piston pump.
dadurch gekennzeichnet, dass
das Drucksprühgerät, insbesondere der Einsatz für das Drucksprühgerät , ein Auslassventil (206) und einen Druckschlauch (210) umfasst und die von einem Kolben der Pumpe komprimierte Luft über das Auslassventil (206) in den Druckschlauch (210) geführt wird.Pressure sprayer according to at least one of claims 1 to 4,
characterized in that
the pressure spray device, in particular the insert for the pressure spray device, comprises an outlet valve (206) and a pressure hose (210) and the air compressed by a piston of the pump is fed via the outlet valve (206) into the pressure hose (210).
dadurch gekennzeichnet, dass
der Druckbehälter (1100) einen Drucknippel (222) umfasst, der mit dem Druckschlauch (210) verbunden ist.Pressure sprayer according to at least one of claims 1 to 5,
characterized in that
the pressure vessel (1100) includes a pressure nipple (222) connected to the pressure hose (210).
dadurch gekennzeichnet, dass
die Druckregelung einen oberen
characterized in that
the pressure control an upper
dadurch gekennzeichnet, dass
characterized in that
dadurch gekennzeichnet, dass
der Druckbereich, in dem der obere Grenzwert eingestellt wird, zwischen 1 und 3 bar, bevorzugt 1,5 und 2,5 bar, liegt.Pressure sprayer according to at least one of claims 1 to 8,
characterized in that
the pressure range in which the upper limit is set is between 1 and 3 bar, preferably 1.5 and 2.5 bar.
die Pumpe einen Umkehrmodus umfasst.Pressure sprayers, according to at least one of claims 1 to 9, characterized in that
the pump includes a reverse mode.
dadurch gekennzeichnet, dass
das das Gehäuse (100) des Einsatzes einen Tragegriff (1010) umfasst, der derart ausgestaltet ist, dass er das Gewicht des befüllten Behälters aufnimmt.Pressure sprayer according to at least one of claims 1 to 10,
characterized in that
the housing (100) of the insert comprises a carrying handle (1010) which is designed in such a way that it takes up the weight of the filled container.
dadurch gekennzeichnet, dass
der Einsatz ein Gehäuse (104) umfasst, wobei das Gewicht austauschbar ausgebildet ist, so dass der Einsatz mit Behältern mit unterschiedlichem Gewinde adaptierbar ist.Pressure sprayer according to one of claims 1 to 11,
characterized in that
the insert includes a housing (104), the weight being interchangeable so that the insert is adaptable to containers with different threads.
dadurch gekennzeichnet, dass
seitlich an einer Wand (108) des Gehäuses des Einsatzes elektrische Kontakte (110) angeordnet sind, in die Auslassungen der elektrischen Speichereinrichtung (500) zur Energieversorgung einrasten sowie Gleitschienen (112) vorgesehen sind zur Führung und Aufschieben der elektrischen Speichereinrichtung auf die Kontakte (110).Pressure sprayer according to any one of claims 1 to 12
characterized in that
Electrical contacts (110) are arranged laterally on a wall (108) of the housing of the insert, into which the outlets of the electrical storage device (500) for the energy supply engage, and slide rails (112) are provided for guiding and sliding the electrical storage device onto the contacts (110 ).
dadurch gekennzeichnet, dass
die elektrische Speichereinrichtung ein Li-Ionen-Akkumulator, insbesondere mit einer Kapazität von 1,5 Ah bis 8 Ah, bevorzugt 2,5 Ah umfasst.Pressure sprayer according to one of claims 1 to 3,
characterized in that
the electrical storage device comprises a lithium-ion battery, in particular with a capacity of 1.5 Ah to 8 Ah, preferably 2.5 Ah.
dadurch gekennzeichnet, dass
die elektrische Speichereinrichtung, insbesondere der Li-Ionen-Akkumulator eine Schutzhülle umfasst, die derart ausgebildet ist, dass elektrische Verbindungen der elektrischen Speichereinrichtung vor eintretender Feuchtigkeit geschützt ist.Pressure sprayer according to one of claims 1 to 14,
characterized in that
the electrical storage device, in particular the lithium-ion battery, includes a protective cover which is designed in such a way that electrical connections of the electrical storage device are protected from moisture entering.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102020125632.9A DE102020125632A1 (en) | 2020-10-01 | 2020-10-01 | pressure sprayer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3978141A1 true EP3978141A1 (en) | 2022-04-06 |
| EP3978141B1 EP3978141B1 (en) | 2025-05-14 |
Family
ID=77897547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21198194.9A Active EP3978141B1 (en) | 2020-10-01 | 2021-09-22 | Pressure spray device |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP3978141B1 (en) |
| DE (1) | DE102020125632A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022229484A1 (en) * | 2021-04-29 | 2022-11-03 | Goizper, S.Coop. | Pressurised sprayer |
| IT202200026259A1 (en) * | 2022-12-21 | 2023-03-21 | Vitaliano Donato | POST-EXPLOSURE WALK KIT WITH ANIMAL DEJECTION PRESSURE WASHER |
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2021
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Also Published As
| Publication number | Publication date |
|---|---|
| EP3978141B1 (en) | 2025-05-14 |
| DE102020125632A1 (en) | 2022-04-07 |
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