EP3532185B1 - Multilayer filter or sterile packing, manufacturing process and use of the filter - Google Patents
Multilayer filter or sterile packing, manufacturing process and use of the filter Download PDFInfo
- Publication number
- EP3532185B1 EP3532185B1 EP17798133.9A EP17798133A EP3532185B1 EP 3532185 B1 EP3532185 B1 EP 3532185B1 EP 17798133 A EP17798133 A EP 17798133A EP 3532185 B1 EP3532185 B1 EP 3532185B1
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- Prior art keywords
- filter
- layer
- core layer
- core
- sterile packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/30—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
- B01D39/083—Filter cloth, i.e. woven, knitted or interlaced material of organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/18—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being cellulose or derivatives thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/18—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
- B32B37/182—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only one or more of the layers being plastic
- B32B37/185—Laminating sheets, panels or inserts between two discrete plastic layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B2050/005—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers with a lid or cover
- A61B2050/0058—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers with a lid or cover closable by translation
- A61B2050/006—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers with a lid or cover closable by translation perpendicular to the lid plane, e.g. by a downward movement
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/30—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments
- A61B2050/314—Flexible bags or pouches
- A61B2050/316—Flexible bags or pouches double- or multiple-walled
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- A61L2103/15—
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/18—Aseptic storing means
- A61L2202/181—Flexible packaging means, e.g. permeable membranes, paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/065—More than one layer present in the filtering material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/10—Filtering material manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/12—Special parameters characterising the filtering material
- B01D2239/1233—Fibre diameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/58—Cuttability
- B32B2307/581—Resistant to cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2377/00—Polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/80—Medical packaging
Definitions
- the present invention relates to a multi-layer filter for a medical sterilization container or a sterile packaging consisting of or equipped with the multi-layer filter, a method for producing the same and the use of the multi-layer filter in a medical sterilization container or in a medical sterile packaging.
- the multi-layer filter or the sterile packaging formed therefrom or comprising it has a core layer made of an aramid fabric which is completely (on both sides) covered by at least one outer layer made of another material, preferably a filter material, e.g. PTFE is enclosed according to the sandwich principle (at least three layers).
- Sterilization filters are mainly used in medical sterilization containers (also sterile containers or sterile containers) for storing surgical utensils, surgical material or other sterile items.
- Sterilization filters for sterile filtration for medical sterilization containers are usually designed in the form of a flat, for example circular, filter disk.
- the filter disk has fluid exchange openings (also called pores) which enable the exchange of fluids, in particular gases, between the environment and the interior of the medical sterilization container.
- the (medical) sterilization filter is held, for example, in a filter holder that is attached / formed on the medical sterilization container.
- the filter holder clamps the sterilization filter between a first and a second holding surface or a first and a second holding frame.
- Medical sterilization containers are generally used to sterilize, transport and store surgical instruments or materials (e.g. also artificial implants).
- An opening in the container wall is required so that hot steam can get into the medical sterilization container during the sterilization process, preferably in an autoclave. However, so that no germs, bacteria or the like can get into the container via the opening after sterilization, it is closed / covered with the above-mentioned sterilization filter before the sterilization process.
- the sterilization filter allows fluid to be exchanged, but does not allow any penetration into the medical sterilization container.
- the opening of the medical sterilization container is closed by a filter unit which has many small fluid exchange openings / pores that allow an exchange of fluids or its molecules, but prevent the penetration of germs, bacteria or the like after the sterilization process.
- the materials used for sterile filters of sterilization containers or for sterile packaging of sterile goods consist of cellulose, polypropylene (e.g. Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon®, DuPont) according to the generally known state of the art ).
- the materials are used as interwoven fibers, stretched films, or in sintered form in sterile filters or sterile packaging.
- Polytetrafluoroethylene (abbreviation PTFE, occasionally also polytetrafluoroethene) is an unbranched, linearly structured, partially crystalline polymer made from fluorine and carbon.
- DE 694 34 602 T2 discloses a sterile medical drape package comprising an outer drape made from a first sterilization layer and lying on an inner drape made from a second sterilization layer, each layer being independent of one another.
- the sterilization layers can be connected to one another at their outer edge.
- sterile filters are used in sterilization containers for the sterilization of surgical instruments or material or as packaging for sterile goods, it can happen that the sterile filter comes into unintentional contact with surgical instruments and thus a defect can arise in the filter.
- Surgical Cutlery such as knives, scalpels, clamps, staples, needles, saws, cannulas, nails, screwdrivers, sharp spoons, tweezers, scissors, chisels or drills, can have cutting edges and / or points that mechanically penetrate the filter and this can damage. Damage or a defect is present when an opening is made in the sterile filter through the filter material which is larger than a fluid exchange opening. A damaged filter cannot guarantee sterility in the sterilization container after the sterilization process.
- the disadvantage of the already known materials is that they offer / provide only little mechanical protection / resistance (eg puncture resistance) compared to the objects packed therein or the cutlery stored in the sterilization container. And if the filter is damaged, contaminants can get into the sterile container.
- mechanical protection / resistance eg puncture resistance
- the object of the present invention is to provide a filter or a sterile packaging which is difficult to damage in the event of unintentional mechanical contact with the sterile goods, for example surgical instruments or the like.
- a puncture-proof filter or a puncture-proof sterile packaging should preferably ensure a safe, sterile exchange of media in a medical sterilization container or in a sterile goods packaging, as well as the safe storage of the sterile goods packaged therein.
- the filter / packaging material should preferably be in the form of a flexible film material. Furthermore, the contents should be protected from contamination that can arise from damage to the filter or the like.
- the basic idea of the invention consists in forming the core layer, preferably the middle layer, of the (sandwich-like) filter / sterile packaging (material) from an aramid fabric.
- the core layer is surrounded or preferably completely (also at the edge), preferably PTFE, surrounded by at least one outer layer made of at least one other (filter) material in accordance with a sandwich structure (at least three layers).
- All layers of the filter i.e. both the preferably at least two outer layers made of a (filter) material and the core layer made of aramid fabric, form / have fluid exchange openings (pores) that facilitate the exchange of fluids, in particular gases, between the environment and enable the inside of the sterile container / sterile packaging and create puncture protection.
- the preferably two outer layers take on the actual filter function, whereas the aramid fabric (arranged in between) (exclusively) takes on the puncture protection function, whereby its pores can be (significantly) larger than the pores of the preferably two outer layers.
- the filter function of the two outer layers can preferably be achieved as a result of their respective pore size and / or their respective 3-dimensional (sponge) structure.
- the pores of the outer layers can even be larger than the smallest germ and yet even the smallest germs cannot pass through the layers.
- the fluid exchange openings / pores can have essentially the same size or the same diameter in all layers of the multilayer filter / sterile packaging, or the fluid exchange openings / pores of the central piercing protective layer / protective layer (aramid fabric) can be larger than those of the outer filter / Packaging layers or layers.
- the individual plies / layers can be designed as filter disks.
- the cross section of the filter can consist of at least three layers or at least three individual filter disks, for example.
- the at least one first, outer (lower) layer or filter disk can be one of the known filter materials from the cellulose or plastic or polymer group, preferably polypropylene (eg Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon ®, DuPont), which are present as interwoven fibers, stretched film, or in sintered form.
- the second layer or filter disc (the middle layer / the core layer) consists of the aforementioned aramid fabric.
- the at least one second, outer (topmost) layer or filter disk lying thereon also consists again of one of the filter materials of the above-mentioned group of the first layer.
- the aramid fabric is, so to speak, embedded in the other two materials or, in other words, it is encased by them (like a sandwich).
- the two outer layers or filter discs completely enclose the core layer.
- the term "sandwich-like" presupposes at least three layers, of which at least one layer is enclosed by two further layers in between. Two-layer composite materials are therefore not “sandwich-like".
- layer, layer and pane are to be understood as a 3-dimensional (sponge) structure which, due to the ratio of the surface to the thickness, have these designations for the sake of simplicity.
- the core layer of aramid fabric can also be directly coated with one of the materials from the group of cellulose or plastic or polymer, in particular polypropylene and / or PTFE (dip coating, spraying and similar direct coatings), preferably vapor-deposited.
- the core layer can also be directly coated with one of the materials from the group of cellulose or plastic or polymer, in particular polypropylene and / or PTFE (dip coating, spraying and similar direct coatings), preferably vapor-deposited.
- the filter material not only covers the two flat sides of the aramid fabric layer facing away from each other but penetrates into their pores. This means that the entire surface of the aramid fabric, i.e. the core layer, is completely coated with one of the above-mentioned materials.
- the direct coating not only protects the aramid fabric from UV radiation and chemical influences from acids or the like, but also prevents the shorter fibers of the aramid fabric from becoming detached from the fabric and reaching the sterile area.
- Another advantage of direct coating through the filter material is that the size or diameter of the fluid exchange openings can be controlled directly through the coating duration. Such a coating independently forms fluid exchange openings in the coating, which adapt to the fluid exchange openings in the aramid fabric.
- Such a multi-layer (preferably at least three-layer) filter / sterile packaging ensures mechanical resilience, which manifests itself in the fact that the filter / sterile packaging is essentially puncture-proof and is not punctured or damaged badly by a sharp or pointed surgical instrument can.
- the multi-layer (preferably at least three-layer) structure also prevents aramid fibers from being released from the aramid fabric and entering the sterile room.
- the filter / sterile packaging which is made up of several layers, remains elastic and insensitive to pressure and bending loads. With a multi-layer filter / sterile packaging as described above, longer maintenance intervals can also be realized, which means that replacement is only rarely required, which in turn leads to a reduction in costs.
- Another advantage of the aforementioned filter materials from the cellulose or plastics group, especially polypropylene, or PTFE is that these materials protect the aramid fabric from UV radiation.
- UV radiation initially causes a visible discoloration from the original light yellow to a bronze-brown shade. After prolonged exposure to UV radiation, the fiber loses up to 75% of its strength.
- the filter / sterile packaging can also have more than three layers in cross section, for example several aramid layers or several layers made of the known filter materials, preferably plastic, which are arranged between the aramid layers and / or also envelop the at least one aramid layer.
- the multilayer filter / sterile packaging can also be formed from only two layers or filter disks. In an embodiment with two filter disks, the aramid layer is on the side facing away from the items to be sterilized and the other filter layer is on the side facing the items to be sterilized.
- Aromatic polyamide (aramid) is also known under the name Kevlar®.
- Aramid fibers have a high specific (weight-related) strength, low density, high impact strength, good heat resistance and dimensional stability, good vibration damping and a high work capacity.
- Aramid fibers show good resistance to solvents, fuels, lubricants, salt water, etc.; However, some strong acids and alkalis attack aramid fibers. They are resistant to attack by fungi and bacteria.
- Aramid fibers are widely used. They are best known for their use in safety clothing (splinter vests, cut protection gloves). The fibers have a high mechanical strength.
- the aramid fabric is encased in a further filter material made of one of the already known materials, so to speak, the filter is multilayered, ie in this case a sandwich structure.
- the filter / sterile packaging is constructed in three layers, with the middle layer consists of the aramid fabric, which is enclosed on both sides by filter material from the above-mentioned known group, preferably made of PTFE.
- the aramid fabric in the multilayer filter / sterile packaging with an aramid core is thus flexible, possibly elastic and / or insensitive to pressure and bending loads.
- the filter / sterile packaging can in one embodiment have a larger surface diameter than the core layer and be glued to one another at their outer edges of the disks, or the outer layers can also be glued directly to the core layer be.
- Such a structure is easy to implement, which lowers manufacturing costs. Due to this structure, the core layer is preferably completely enclosed by the two outer layers.
- the core layer and the outer layers of the filter / sterile packaging have fluid exchange openings / pores, as has already been stated above.
- the fluid exchange openings of the core layer can preferably have larger diameters than the fluid exchange openings of the outer layer. This has the advantage that you can use a coarser and therefore cheaper puncture-proof aramid fabric in the core, and a finer material, i.e. a material with smaller fluid exchange openings, as the outer layer.
- the fluid exchange openings of the at least one outer layer can, in one embodiment, be smaller than the diameter of fibers of the aramid fabric. Since the fibers cannot migrate through the outer layer, it is ensured that the fibers do not get into the sterilized space and contaminate it.
- the multi-layer filter can be essentially circular, square or rectangular. It can also have any other shape in order to be adapted to a filter holding device in a medical sterilization container. In addition, other shapes can also be implemented, such as bags or pouches made of this multilayered filter composite material for surgical To pack cutlery or material.
- the filter is preferably a permanent filter, but it can also be designed as a disposable filter.
- a method for producing a multi-layer filter for a medical sterilization container (s) or a multi-layer sterile packaging includes enclosing a core layer made of aramid fabric with at least one other (filter) material, the at least one other material from the group cellulose or plastic, preferably made of polypropylene (eg Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon ®, DuPont), or consists of another (filter) material with similar / comparable mechanical / chemical properties.
- polypropylene eg Kimguard TM / Kimberly-Clark
- Polyethylene Teflon ®
- PTFE e.g. Teflon ®, DuPont
- the method of manufacturing the filter can further include gluing two separate filter disks or outer filter layers together.
- the filter disks / filter layers are preferably made of a material from the cellulose or plastic group, preferably made of polypropylene (e.g. Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon®, DuPont).
- the filter discs / filter layers are glued to their outer edge.
- the outer edge here is to be understood as the (frame) surface that lies on the side facing the other filter disk / filter layer and is located in the vicinity of the outer circumference of the filter disk / filter layer, whereby proximity to the outer circumference is preferably a distance to the outer circumference of the respective filter disk / filter layer is to be understood, which is less than ninety percent of the radius / cross-sectional dimension, preferably less than 50 percent and particularly preferably less than 10 percent of the radius / cross-sectional dimension.
- Another manufacturing process involves enclosing the core layer made of aramid fabric by (direct) coating, preferably by vapor deposition, of the core layer, particularly preferably with a material from the group cellulose or plastic, preferably made of polypropylene (e.g. Kimguard TM / Kimberly-Clark), polyethylene (Tyvec ® / DuPont) or PTFE (e.g. Teflon ®, DuPont), whereby in particular through the Steam the (filter) material is applied directly to the aramid fabric. Each surface of the intermediate layer (aramid fabric) is completely coated with the (filter) material.
- a material from the group cellulose or plastic preferably made of polypropylene (e.g. Kimguard TM / Kimberly-Clark), polyethylene (Tyvec ® / DuPont) or PTFE (e.g. Teflon ®, DuPont), whereby in particular through the Steam the (filter) material is applied directly to the aramid fabric.
- a medical sterile packaging has a multi-layer filter consisting of a core layer or core layer made of an aramid fabric as a puncture protection.
- the core layer or core layer is completely enclosed by at least one first outer layer or outer layer made of a filter material on one side thereof and / or by at least one second outer layer / or outer layer made of a filter material on the other side (beyond the peripheral edge of the core layer).
- a multi-layer filter 1 is shown in a holding device 2 of a medical sterilization container 3.
- the filter 1 is designed as an approximately circular disc and is enclosed, preferably clamped, in the frame-like holding device 2, which in turn is fastened to the medical sterilization container 3.
- FIG. 2 the structure of the filter holding device 2 for a multilayer filter 1 in a medical sterilization container 3 is shown.
- the filter holding device 3 consists of a lattice-like retaining ring 4 and a grating or perforated plate-like retaining plate 5, which hold / clamp the multi-layer filter 1 between them.
- passage openings are created in the filter holding device 3, both in the holding ring 4 and in the holding plate 5, which enable fluid to be exchanged between the interior of the sterilization container 3 and its surroundings and at the same time protect the multi-layer filter 1 from coarse / large-area forces.
- Fig. 3 shows the manufacturing method and the structural design of a multilayer filter 1 according to a first embodiment of the present invention. Accordingly, all the elements of the multilayer filter 1 (composite material / composite membrane) are stacked on top of one another, so that they are all arranged centrally along an imaginary axis (in the direction of the membrane thickness).
- the term “elements” is to be understood as meaning the individual layers or filter disks of the multi-layer filter 1.
- the multi-layer filter 1 has a lowermost / outermost first layer / layer 6 made of a filter material preferably from the group cellulose or plastic, preferably made of polypropylene (eg Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon ®, DuPont).
- the at least one middle, second layer / layer, namely the core layer 7, consists of an aramid fabric.
- the top / outermost third layer 8 is again made of a material from the cellulose or plastic group, preferably made of polypropylene (eg Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (eg Teflon®, DuPont).
- This preferred sandwich-like structure is exemplary and can also relate to several further layers / plies made of aramid and also several layers / plies made of the filter materials already mentioned or materials with similar (filter) properties. All layers / plies have fluid exchange openings (pores) 9, the first and third layers / ply 6, 8 having fluid exchange opening diameters (pore size) which are smaller than the fiber diameter of the aramid fabric of the second layer 7.
- the individual layers / plies are glued by means of an adhesive or by means of ultrasonic welding in the vicinity of the outer circumference of the two outer layers / plies 6, 8 and thus close the second layer 7, namely the aramid fabric (loosely) a.
- the two outer layers / layers made of suitable filter material thus form the actual filter membrane with corresponding filter properties, whereas the middle layer / layer made of aramid fabric (exclusively) represents a puncture protection. Accordingly, if the filter 1 is damaged on a flat side by the action of mechanical force and the filter properties of one outer layer / layer are thus canceled / impaired, the other outer layer / layer remains undamaged through the intermediate layer of aramid fabric and its filtering effect is thus intact.
- Fig. 4 the cross section of the first embodiment of the multilayer filter 1 according to the first embodiment is shown.
- the intermediate layer made of aramid fabric, i.e. the second layer 7 is between the other two, outer ones Layers 6 and 8 embedded and completely enclosed.
- the peripheral edge-side contact / connection areas 10 of the two outer layers / plies are glued to one another, but can also be interwoven, caulked, riveted or the like for production reasons.
- only the two outer layers / layers are firmly connected to one another and the middle layer / layer is loosely received between them.
- the two outer layers / plies can also be firmly connected (glued) to one another on the middle filter.
- Other exemplary embodiments of gluing are also obvious, which include a complete enclosure of the core layer, for example welding (preferably ultrasonic welding) or pressing.
- FIG. 5 A second embodiment of a multi-layer filter 1 is shown in which the two outer layers / plies have a fluid exchange opening diameter or pore diameter that is smaller than the fluid opening exchange diameter of the core layer 7.
- the method for its production corresponds to the first preferred embodiment.
- the aramid core i.e. the middle layer with a coating material 11 from the cellulose or plastic group
- the aramid core is preferably made of a polymer, in particular polypropylene (e.g. Kimguard TM / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon®, DuPont) ) coated. This can be done through plastic and powder coating, wet painting, spray-sintering processes, electrothermal processes and vapor deposition.
- Fig. 7 the cross section of a third embodiment of the multilayer filter 1 is shown as a whole and in a detailed view.
- all outer sides (top and bottom) of the aramid fabric 7 and also all fluid exchange openings / pores 9 formed by the aramid fabric 7 (pore inside) are coated with a (filter) material 11 of the already known group.
- the coating not only reaches the layer surfaces or disk surfaces of the aramid fabric 7 but also the inner surfaces of the fluid exchange openings / pores 9.
- the multi-layer filter 1 according to the third the preferred embodiment of the present invention is not formed from three individual separate layers but from a middle layer 7, namely the aramid fabric, and a coating 11 that completely envelops it and penetrates its pores.
- the invention relates to a multilayer filter of a (medical) sterile container or a (medical) sterile packaging, each consisting of a core layer made of an aramid fabric, which is covered or completely enclosed by at least one outer layer made of at least one other material, preferably PTFE and very particularly preferably Teflon is, a method for producing the multi-layer (medical) filter of a sterile container or for producing the (medical) sterile packaging and the use of a composite membrane as a multi-layer filter of a (medical) sterile container or as (medical) sterile packaging, wherein the composite membrane consists of a core layer of a Aramid fabric, which is covered or completely enclosed by at least one outer layer made of at least one other material, preferably made of PTFE and very particularly preferably made of Teflon.
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Description
Die vorliegende Erfindung betrifft einen mehrlagigen Filter für einen medizinischen Sterilisationsbehälter oder eine Sterilverpackung bestehend aus oder ausgerüstet mit dem mehrlagigen Filter, ein Verfahren zum Herstellen desselben und die Verwendung des mehrlagigen Filters in einem medizinischen Sterilisationsbehälter oder in einer medizinischen Sterilverpackung. Der mehrlagige Filter bzw. die daraus gebildete oder diesen aufweisende Sterilverpackung hat eine Kernschicht aus einem Aramidgewebe, die vollständig (beidseitig) von wenigstens einer Außenschicht aus einem anderen Material, vorzugsweise einem Filtermaterial, z.B. PTFE nach dem Sandwichprinzip (mindestens dreilagig) umschlossen wird.The present invention relates to a multi-layer filter for a medical sterilization container or a sterile packaging consisting of or equipped with the multi-layer filter, a method for producing the same and the use of the multi-layer filter in a medical sterilization container or in a medical sterile packaging. The multi-layer filter or the sterile packaging formed therefrom or comprising it has a core layer made of an aramid fabric which is completely (on both sides) covered by at least one outer layer made of another material, preferably a filter material, e.g. PTFE is enclosed according to the sandwich principle (at least three layers).
Sterilisationsfilter (auch Sterilfilter oder Filtereinheiten) finden vor allem Anwendung bei medizinischen Sterilisationsbehältern (auch Sterilcontainer oder Sterilbehälter) zur Aufbewahrung von chirurgischem Besteck, chirurgischem Material oder anderem Sterilgut. Sterilisationsfilter zur Sterilfiltration für medizinische Sterilisationsbehälter sind üblicherweise in Form einer flachen, beispielsweise kreisförmigen Filterscheibe ausgebildet. Die Filterscheibe weißt dabei Fluidaustauschöffnungen (auch Poren genannt) auf, die den Austausch von Fluiden, insbesondere Gasen, zwischen der Umgebung und dem Inneren des medizinischen Sterilisationsbehälters ermöglicht. Der (medizinische) Sterilisationsfilter wird dabei beispielsweise in einer Filterhalterung gehalten, die an dem medizinischen Sterilisationsbehälter angebracht/ausgebildet ist. Dabei klemmt die Filterhalterung den Sterilisationsfilter zwischen einer ersten und einer zweiten Haltefläche oder einem ersten und einem zweiten Halterahmen ein.Sterilization filters (also sterile filters or filter units) are mainly used in medical sterilization containers (also sterile containers or sterile containers) for storing surgical utensils, surgical material or other sterile items. Sterilization filters for sterile filtration for medical sterilization containers are usually designed in the form of a flat, for example circular, filter disk. The filter disk has fluid exchange openings (also called pores) which enable the exchange of fluids, in particular gases, between the environment and the interior of the medical sterilization container. The (medical) sterilization filter is held, for example, in a filter holder that is attached / formed on the medical sterilization container. The filter holder clamps the sterilization filter between a first and a second holding surface or a first and a second holding frame.
Medizinische Sterilisationsbehälter werden im Allgemeinen dazu genutzt, chirurgisches Besteck oder Material (z.B. auch künstliche Implantate) zu sterilisieren, zu transportieren und zu lagern. Damit während des Sterilisiervorgangs, vorzugsweise in einem Autoklav, Heißdampf in den medizinischen Sterilisationsbehälter hineingelangen kann, wird eine Öffnung in der Behälterwand benötigt. Damit jedoch keine Keime, Bakterien oder dergleichen nach dem Sterilisieren in den Behälter über die Öffnung gelangen können, wird diese bereits vor dem Sterilisationsvorgang mit dem vorstehend erwähnten Sterilisationsfilter verschlossen/abgedeckt. Der Sterilisationsfilter lässt einen Fluidaustausch zu, lässt jedoch keine in den medizinischen Sterilisationsbehälter eindringen. In anderen Worten ausgedrückt, wird die Öffnung des medizinischen Sterilisationsbehälters durch eine Filtereinheit verschlossen, die viele kleine Fluidaustauschöffnungen/Poren aufweist, die einen Austausch von Fluiden, bzw. dessen Molekülen erlauben, aber das Eindringen von Keimen, Bakterien oder ähnlichem nach dem Sterilisationsvorgang unterbinden.Medical sterilization containers are generally used to sterilize, transport and store surgical instruments or materials (e.g. also artificial implants). An opening in the container wall is required so that hot steam can get into the medical sterilization container during the sterilization process, preferably in an autoclave. However, so that no germs, bacteria or the like can get into the container via the opening after sterilization, it is closed / covered with the above-mentioned sterilization filter before the sterilization process. The sterilization filter allows fluid to be exchanged, but does not allow any penetration into the medical sterilization container. In other words, the opening of the medical sterilization container is closed by a filter unit which has many small fluid exchange openings / pores that allow an exchange of fluids or its molecules, but prevent the penetration of germs, bacteria or the like after the sterilization process.
Die für sterile Filter von Sterilisationsbehältern oder zur Sterilverpackung von Sterilgut verwendeten Materialien bestehen gemäß einem allgemein bekannten Stand der Technik aus Zellulose, Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont). In der Regel kommen die Materialien als verflochtene Fasern, gestreckte Folien, oder in gesinterter Form bei sterilen Filtern bzw. Sterilverpackungen zum Einsatz. Polytetrafluorethylen (Kurzzeichen PTFE, gelegentlich auch Polytetrafluorethen) ist ein unverzweigtes, linear aufgebautes, teilkristallines Polymer aus Fluor und Kohlenstoff. Umgangssprachlich wird dieser Kunststoff oft mit dem Handelsnamen Teflon der Firma DuPont bezeichnet. Weitere häufig verwendete Handelsnamen anderer Hersteller von PTFE sind Dyneon PTFE (ehemals Hostaflon) und Gore-Tex für PTFE-Membranen.
Da sterile Filter in Sterilisationsbehältern zur Sterilisation von chirurgischem Besteck oder Material oder auch als Verpackung von Sterilgut verwendet werden, kann es vorkommen, dass der sterile Filter in unbeabsichtigten Kontakt mit chirurgischem Besteck kommt und somit ein Defekt in dem Filter entstehen kann. Chirurgisches Besteck, wie zum Beispiel Messer, Skalpelle, Klemmen, Klammern, Nadeln, Sägen, Kanülen, Nägel, Schraubendreher, scharfe Löffel, Pinzetten, Scheren, Meißel oder Bohrer, kann Schneiden und/oder Spitzen aufweisen, die in den Filter mechanisch eindringen und diesen beschädigen können. Eine Beschädigung oder ein Defekt liegt in dem Fall vor, wenn durch das Filtermaterial hindurch eine Öffnung in den Sterilfilter eingebracht wird, die größer ist, als eine Fluidaustauschöffnung. Ein beschädigter Filter kann nach dem Sterilisationsprozess somit keine Sterilität im Sterilisationsbehälter gewährleisten. In anderen Worten ausgedrückt, ist der Nachteil der bereits bekannten Materialen, dass sie gegenüber den darin verpackten Gegenständen bzw. dem im Sterilationsbehälter gelagerten Besteck nur einen geringen mechanischen Schutz/Wiederstand bieten/leisten (z.B. Durchstechsicherheit). Und bei einer Beschädigung des Filters Verunreinigungen in den Sterilbehälter gelangen können.Since sterile filters are used in sterilization containers for the sterilization of surgical instruments or material or as packaging for sterile goods, it can happen that the sterile filter comes into unintentional contact with surgical instruments and thus a defect can arise in the filter. Surgical Cutlery, such as knives, scalpels, clamps, staples, needles, saws, cannulas, nails, screwdrivers, sharp spoons, tweezers, scissors, chisels or drills, can have cutting edges and / or points that mechanically penetrate the filter and this can damage. Damage or a defect is present when an opening is made in the sterile filter through the filter material which is larger than a fluid exchange opening. A damaged filter cannot guarantee sterility in the sterilization container after the sterilization process. In other words, the disadvantage of the already known materials is that they offer / provide only little mechanical protection / resistance (eg puncture resistance) compared to the objects packed therein or the cutlery stored in the sterilization container. And if the filter is damaged, contaminants can get into the sterile container.
In Anbetracht dieser Situation ist es die Aufgabe der vorliegenden Erfindung, einen Filter bzw. eine Sterilverpackung bereitzustellen, der/die bei unbeabsichtigtem mechanischem Kontakt mit dem Sterilgut, beispielsweise chirurgischem Besteck oder ähnlichem nur schwer zu beschädigen ist. Vorzugsweise soll durch einen durchstechsicheren Filter bzw. eine durchstechsichere Sterilverpackung ein sicherer, steriler Medienaustausch in einem medizinischen Sterilisationsbehälter oder in einer Sterilgutverpackung, sowie die sichrer Lagerung des darin verpackten Sterilguts gewährleistet werden. Dabei sollte das Filter-/Verpackungsmaterial vorzugsweise als flexibles Folienmaterial vorliegen. Des Weiteren soll der Inhalt vor Verunreinigungen geschützt werden, die durch eine Beschädigung des Filters oder dergleichen entstehen können.In view of this situation, the object of the present invention is to provide a filter or a sterile packaging which is difficult to damage in the event of unintentional mechanical contact with the sterile goods, for example surgical instruments or the like. A puncture-proof filter or a puncture-proof sterile packaging should preferably ensure a safe, sterile exchange of media in a medical sterilization container or in a sterile goods packaging, as well as the safe storage of the sterile goods packaged therein. The filter / packaging material should preferably be in the form of a flexible film material. Furthermore, the contents should be protected from contamination that can arise from damage to the filter or the like.
Diese Aufgabe wird durch einen mehrlagigen, vorzugsweise sandwichartig aufgebauten Filter für einen/eines medizinischen Sterilisationsbehälter(s) oder eine Sterilverpackung von Sterilgut mit den Merkmalen der unabhängigen Ansprüche gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.This object is achieved by a multi-layer, preferably sandwich-like filter for a medical sterilization container (s) or a sterile packaging of sterile goods with the features of the independent claims. Advantageous embodiments of the invention are the subject of the subclaims.
Der Grundgedanke der Erfindung besteht darin, die Kernschicht, vorzugsweise Mittelschicht des (sandwichartig aufgebauten) Filters/Sterilverpackung (-Material) aus einem Aramidgewebe auszubilden. Die Kernschicht ist insbesondere gemäß einem Sandwichaufbau (mindestens dreilagig) von wenigstens einer Außenschicht aus mindestens einem anderen (Filter-)Material umgeben bzw. bevorzugt vollständig (auch randseitig) umschlossen, vorzugsweise PTFE. Durch einen vollständigen Einschluss des Aramidgewebes können somit auch keine Aramidgewebefasern, die sich evtl. lösen, in den Sterilbehälter gelangen.The basic idea of the invention consists in forming the core layer, preferably the middle layer, of the (sandwich-like) filter / sterile packaging (material) from an aramid fabric. The core layer is surrounded or preferably completely (also at the edge), preferably PTFE, surrounded by at least one outer layer made of at least one other (filter) material in accordance with a sandwich structure (at least three layers). As a result of the complete inclusion of the aramid fabric, no aramid fabric fibers, which may become detached, can get into the sterile container.
Alle Schichten des Filters, also sowohl die bevorzugt mindestens zwei äußeren Schichten aus einem (Filter-)Material, als auch die Kernschicht aus Aramidgewebe, bilden/weisen Fluidaustauschöffnungen (Poren) auf, die den Austausch von Fluiden, insbesondere Gasen, zwischen der Umgebung und dem Inneren des Sterilbehälters/der Sterilverpackung ermöglichen und eine Durchstechsicherheit herstellen. Konkreter ausgedrückt, übernehmen die bevorzugt beiden äußeren Schichten die eigentliche Filterfunktion, wohingegen das (dazwischen angeordnete) Aramidgewebe (ausschließlich) die Durchstechsicherheitsfunktion übernimmt, wobei dessen Poren gegenüber den Poren der bevorzugt beiden äußeren Schichten (deutlich) größer sein kann. Hier sei darauf hingewiesen, dass die Filterfunktion der beiden äußeren Schichten bevorzugt infolge ihrer jeweiligen Porengröße und/oder deren jeweilige 3-dimensionalen (Schwamm-)Struktur erzielt werden kann. D.h., insbesondere im letzteren Fall können die Poren der äußeren Schichten sogar größer sein als der kleinste Keim und trotzdem können auch die kleinsten Keime die Schichten nicht passieren.All layers of the filter, i.e. both the preferably at least two outer layers made of a (filter) material and the core layer made of aramid fabric, form / have fluid exchange openings (pores) that facilitate the exchange of fluids, in particular gases, between the environment and enable the inside of the sterile container / sterile packaging and create puncture protection. To put it more concretely, the preferably two outer layers take on the actual filter function, whereas the aramid fabric (arranged in between) (exclusively) takes on the puncture protection function, whereby its pores can be (significantly) larger than the pores of the preferably two outer layers. It should be pointed out here that the filter function of the two outer layers can preferably be achieved as a result of their respective pore size and / or their respective 3-dimensional (sponge) structure. In other words, especially in the latter case, the pores of the outer layers can even be larger than the smallest germ and yet even the smallest germs cannot pass through the layers.
Somit können nur Fluide wie Luft oder Wasserdampf die dadurch gebildete bevorzugt dreilagige Membran passieren, größere Partikel wie zum Beispiel Bakterien und Sporen werden zumindest durch die äußeren Schichten aus Filtermaterial zurückgehalten. Erfolgt im Fall einer Sandwichbauart eine mechanische Einwirkung (Einstechen/Einschneiden) auf eine der beiden äußeren Schichten, wird diese ggf. verletzt/beschädigt, derart, dass diese die Filterfunktion verliert. Indessen bleibt die Filterfunktion der anderen äußeren Schicht erhalten, da das die beiden äußeren Schichten trennende Aramidgewebe ein Durchstechen/Durchschneiden der gesamten Filter-/Verpackungsmembran bis zur anderen äußeren Schicht verhindert und damit zumindest deren Filterfunktion aufrecht erhält/schützt.This means that only fluids such as air or water vapor can pass through the preferably three-layer membrane thus formed; larger particles such as bacteria and spores are retained at least by the outer layers of filter material. If, in the case of a sandwich construction, a mechanical effect (piercing / cutting) takes place on one of the two outer layers, this may be injured / damaged in such a way that it loses its filter function. In the meantime, the filter function of the other outer layer is retained, since the aramid fabric separating the two outer layers pierces / cuts through the whole Prevents filter / packaging membrane up to the other outer layer and thus at least maintains / protects its filter function.
Die Fluidaustauschöffnungen/Poren können dabei in allen Lagen des mehrlagigen Filters/Sterilverpackung im Wesentlich die gleiche Größe bzw. den gleichen Durchmesser aufweisen oder aber die Fluidaustauschöffnungen/Poren der mittleren Durchstech-Schutzlage/Schutzschicht (Aramidgewebe) können größer sein als die der äußeren Filter-/Verpackungslagen bzw. -schichten.The fluid exchange openings / pores can have essentially the same size or the same diameter in all layers of the multilayer filter / sterile packaging, or the fluid exchange openings / pores of the central piercing protective layer / protective layer (aramid fabric) can be larger than those of the outer filter / Packaging layers or layers.
Die einzelnen Lagen/Schichten können in einer Ausführungsform als Filterscheiben ausgebildet sein. In anderen Worten ausgedrückt kann der Filter im Querschnitt beispielsweise aus wenigstens drei Lagen bzw. aus wenigstens drei einzelnen Filterscheiben bestehen. Die wenigstens eine erste, äußere (untere) Lage bzw. Filterscheibe kann dabei eines der bekannten Filtermaterialen aus der Gruppe Zellulose oder Kunststoff bzw. Polymer, bevorzugt Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont) sein, die als verflochtene Faser, gestreckte Folie, oder in gesinterter Form vorliegen. Die zweite Schicht bzw. Filterscheibe (die mittlere Schicht/die Kernschicht) besteht aus dem genannten Aramidgewebe. Die darauf liegende, wenigstens eine zweite, äußere (oberste) Schicht bzw. Filterscheibe besteht auch wieder aus einem der Filtermaterialien der oben erwähnten Gruppe der ersten Schicht. Das Aramidgewebe ist in diesem bevorzugten Fall sozusagen in die beiden anderen Materialien eingebettet oder anders gesagt es wird von ihnen (sandwichartig) umhüllt. Dabei schließen die beiden äußeren Schichten bzw. Filterscheiben die Kernschicht vollkommen ein.In one embodiment, the individual plies / layers can be designed as filter disks. In other words, the cross section of the filter can consist of at least three layers or at least three individual filter disks, for example. The at least one first, outer (lower) layer or filter disk can be one of the known filter materials from the cellulose or plastic or polymer group, preferably polypropylene (eg Kimguard ™ / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon ®, DuPont), which are present as interwoven fibers, stretched film, or in sintered form. The second layer or filter disc (the middle layer / the core layer) consists of the aforementioned aramid fabric. The at least one second, outer (topmost) layer or filter disk lying thereon also consists again of one of the filter materials of the above-mentioned group of the first layer. In this preferred case, the aramid fabric is, so to speak, embedded in the other two materials or, in other words, it is encased by them (like a sandwich). The two outer layers or filter discs completely enclose the core layer.
An dieser Stelle sein nochmals ausdrücklich darauf hingewiesen, dass der Begriff "sandwichartig" mindestens drei Lagen voraussetzt, von denen wenigstens eine Lage von zwei weiteren Lagen dazwischen eingeschlossen wird. Zweilagige Verbundmaterialien sind demnach nicht "sandwichartig". Des Weiteren sind die Begriffe Lage, Schicht und Scheibe als 3-dimensionale (Schwamm) Struktur zu verstehen, die auf Grund des Verhältnisses der Oberfläche zu der Dicke aus Gründen der Einfachheit diese Bezeichnungen tragen.At this point, it should again be expressly pointed out that the term "sandwich-like" presupposes at least three layers, of which at least one layer is enclosed by two further layers in between. Two-layer composite materials are therefore not "sandwich-like". Furthermore, the terms layer, layer and pane are to be understood as a 3-dimensional (sponge) structure which, due to the ratio of the surface to the thickness, have these designations for the sake of simplicity.
Die Kernschicht aus Aramidgewebe kann in einer anderen Ausführungsform auch mit einem der Materialien aus der Gruppe von Zellulose oder Kunststoff bzw. Polymer, insbesondere Polypropylen und/oder PTFE direkt beschichtet (Tauchbeschichten, Besprühen und dergleichen Direktbeschichtungen) sein, vorzugsweise bedampft. Durch diesen Aufbau wird nicht nur die Oberfläche der Kernschicht vollständig eingeschlossen/bedeckt sondern auch die Oberfläche der Fluidaustauschöffnungen in der Kernschicht ist somit beschichtet (d.h. das Filtermateril bedeckt nicht nur die beiden voneinander abgewandten Flachseiten der Aramidgewebeschicht sondern dringt in deren Poren ein). Damit ist an dem Aramidgewebe, also der Kernschicht die ganze Oberfläche vollständig mit einem der oben genannten Materialien beschichtet. Dadurch schützt die direkte Beschichtung das Aramidgewebe nicht nur vor UV-Strahlung und chemischer Beeinflussung durch Säuren oder ähnlichem, sondern vermeidet auch, dass die kürzeren Fasern des Aramidgewebes sich von dem Gewebe ablösen können und in den sterilen Bereich gelangen. Ein weiterer Vorteil bei direkter Beschichtung durch das Filtermaterial ist, dass man die Größe bzw. den Durchmesser der Fluidaustauschöffnungen direkt durch die Beschichtungsdauer kontrollieren kann. Durch eine solche Beschichtung werden selbstständig Fluidaustauschöffnungen in der Beschichtung gebildet, die sich an die Fluidaustauschöffnungen in dem Aramidgewebe anpassen.In another embodiment, the core layer of aramid fabric can also be directly coated with one of the materials from the group of cellulose or plastic or polymer, in particular polypropylene and / or PTFE (dip coating, spraying and similar direct coatings), preferably vapor-deposited. With this structure, not only is the surface of the core layer completely enclosed / covered, but also the surface of the fluid exchange openings in the core layer is coated (i.e. the filter material not only covers the two flat sides of the aramid fabric layer facing away from each other but penetrates into their pores). This means that the entire surface of the aramid fabric, i.e. the core layer, is completely coated with one of the above-mentioned materials. As a result, the direct coating not only protects the aramid fabric from UV radiation and chemical influences from acids or the like, but also prevents the shorter fibers of the aramid fabric from becoming detached from the fabric and reaching the sterile area. Another advantage of direct coating through the filter material is that the size or diameter of the fluid exchange openings can be controlled directly through the coating duration. Such a coating independently forms fluid exchange openings in the coating, which adapt to the fluid exchange openings in the aramid fabric.
Durch einen derartigen mehrlagigen (bevorzugt mindestens dreilagigen) Filter/Sterilverpackung wird eine mechanische Belastbarkeit sichergestellt, die sich dadurch äußert, dass der Filter/Sterilverpackung im Wesentlichen durchstechsicher(er) ist und von einem scharfen oder spitzen chirurgischem Instrument nicht/schlecht durchstochen oder beschädigt werden kann. Andererseits wird durch den mehrlagigen (bevorzugt mindestens dreilagigen) Aufbau auch verhindert, dass Aramidfasern aus dem Aramidgewebe freigesetzt werden können und in den sterilen Raum gelangen. Gleichzeitig bleibt der Filter/Sterilverpackung, der/die aus mehreren Lagen gebildet ist, elastisch und unempfindlich gegenüber Druck- und Biegebeanspruchungen. Durch einen mehrlagigen Filter/Sterilverpackung wie oben beschrieben lassen sich zusätzlich längere Wartungsintervalle realisieren, wodurch ein Austausch nur noch selten erforderlich ist, was wiederum zu einer Kostenreduktion führt. Ein weiterer Vorteil der bereits genannten Filtermaterialien aus der Gruppe Zellulose oder Kunststoffe, insbesondere Polypropylen, oder PTFE ist, dass diese Materialien das Aramidgewebe vor UV-Strahlung schützen. UV-Strahlung verursacht bei Aramidgewebe zunächst eine sichtbare Verfärbung vom ursprünglichen hellen Gelb in einen bronzebraunen Farbton. Nach längerer Einwirkung der UV-Strahlung verliert die Faser bis zu 75 % an Festigkeit.Such a multi-layer (preferably at least three-layer) filter / sterile packaging ensures mechanical resilience, which manifests itself in the fact that the filter / sterile packaging is essentially puncture-proof and is not punctured or damaged badly by a sharp or pointed surgical instrument can. On the other hand, the multi-layer (preferably at least three-layer) structure also prevents aramid fibers from being released from the aramid fabric and entering the sterile room. At the same time, the filter / sterile packaging, which is made up of several layers, remains elastic and insensitive to pressure and bending loads. With a multi-layer filter / sterile packaging as described above, longer maintenance intervals can also be realized, which means that replacement is only rarely required, which in turn leads to a reduction in costs. Another advantage of the aforementioned filter materials from the cellulose or plastics group, especially polypropylene, or PTFE is that these materials protect the aramid fabric from UV radiation. In the case of aramid fabrics, UV radiation initially causes a visible discoloration from the original light yellow to a bronze-brown shade. After prolonged exposure to UV radiation, the fiber loses up to 75% of its strength.
In anderen Ausführungsformen kann der Filter/Sterilverpackung auch mehr als drei Lagen im Querschnitt aufweisen, zum Beispiel mehrere Aramidschichten oder mehrere Schichten aus den bekannten Filtermaterialien, bevorzugt Kunststoff, die zwischen den Aramidschichten angeordnet sind und/oder auch die wenigstens eine Aramidschicht umhüllen. In wieder einer anderen Ausführungsform kann der mehrlagige Filter/Sterilverpackung auch nur aus zwei Schichten bzw. Filterscheiben gebildet werden. Bei einer Ausführungsform mit zwei Filterscheiben ist dabei die Aramidschicht auf der dem Sterilisationsgut abgewandten Seite und die andere Filterschicht auf der dem Sterilisationsgut zugewandten Seite.In other embodiments, the filter / sterile packaging can also have more than three layers in cross section, for example several aramid layers or several layers made of the known filter materials, preferably plastic, which are arranged between the aramid layers and / or also envelop the at least one aramid layer. In yet another embodiment, the multilayer filter / sterile packaging can also be formed from only two layers or filter disks. In an embodiment with two filter disks, the aramid layer is on the side facing away from the items to be sterilized and the other filter layer is on the side facing the items to be sterilized.
Aromatisches Polyamid (Aramid) ist auch unter dem Namen Kevlar® bekannt. Aramidfasern besitzen eine hohe spezifische (gewichtsbezogene) Festigkeit, niedrige Dichte, hohe Schlagzähigkeit, gute Wärmebeständigkeit und Dimension-Stabilität, gute Schwingungsdämpfung und ein hohes Arbeitsaufnahmevermögen. Aramidfasern weisen eine gute Beständigkeit gegen Lösemittel, Kraftstoffe, Schmiermittel, Salzwasser etc. auf; von einigen starken Säuren und Laugen werden Aramidfasern indessen angegriffen. Sie sind widerstandsfähig gegen den Angriff von Pilzen und Bakterien. Aramidfasern finden eine breite Anwendung. Sie sind vor allem durch ihre Anwendung in Sicherheitsbekleidung bekannt (Splitterwesten, Schnittschutzhandschuhe). Die Fasern weisen eine hohe mechanische Festigkeit auf.Aromatic polyamide (aramid) is also known under the name Kevlar®. Aramid fibers have a high specific (weight-related) strength, low density, high impact strength, good heat resistance and dimensional stability, good vibration damping and a high work capacity. Aramid fibers show good resistance to solvents, fuels, lubricants, salt water, etc.; However, some strong acids and alkalis attack aramid fibers. They are resistant to attack by fungi and bacteria. Aramid fibers are widely used. They are best known for their use in safety clothing (splinter vests, cut protection gloves). The fibers have a high mechanical strength.
Da die einzelnen Aramidfasern kurz sind, können sie sich unter Umständen von dem Aramidgewebe ablösen. Um zu verhindern, dass diese Fasern in den medizinischen Sterilisationsbehälter oder in den sterilisierten Bereich einer Sterilverpackung gelangen, ist das Aramidgewebe von einem weiteren Filtermaterial aus einem der bereits bekannten Materialien umhüllt, sozusagen ist der Filter mehrlagig, d.h. in diesem Fall sandwichartig aufgebaut. In dem bevorzugten Ausführungsbeispiel wird der Filter/Sterilverpackung dreilagig aufgebaut, wobei die mittlere Lage aus dem Aramidgewebe besteht, das von beiden Seiten durch Filtermaterial aus der oben genannten bekannten Gruppe umschlossen wird, vorzugsweise aus PTFE. Das Aramidgewebe in dem mehrlagigen Filter/Sterilverpackung mit einem Aramidkern ist somit flexibel, ggf. elastisch und/oder unempfindlich gegenüber Druck- und Biegebeanspruchungen.Since the individual aramid fibers are short, they can under certain circumstances become detached from the aramid fabric. In order to prevent these fibers from getting into the medical sterilization container or the sterilized area of a sterile packaging, the aramid fabric is encased in a further filter material made of one of the already known materials, so to speak, the filter is multilayered, ie in this case a sandwich structure. In the preferred embodiment, the filter / sterile packaging is constructed in three layers, with the middle layer consists of the aramid fabric, which is enclosed on both sides by filter material from the above-mentioned known group, preferably made of PTFE. The aramid fabric in the multilayer filter / sterile packaging with an aramid core is thus flexible, possibly elastic and / or insensitive to pressure and bending loads.
Der Filter/Sterilverpackung, genauer gesagt, die bevorzugt wenigstens zwei äußeren Schichten bzw. Filterscheiben, können in einem Ausführungsbeispiel einen größeren Flächendurchmesser als die Kernschicht aufweisen und an ihren äußeren Rändern der Scheiben miteinander verklebt sein oder die äußeren Schichten können auch direkt an die Kernschicht geklebt sein. Ein solcher Aufbau ist einfach zu realisieren, was die Herstellungskosten senkt. Durch diesen Aufbau ist die Kernschicht bevorzugt vollständig von den beiden Außenschichten eingeschlossen.The filter / sterile packaging, more precisely, the preferably at least two outer layers or filter disks, can in one embodiment have a larger surface diameter than the core layer and be glued to one another at their outer edges of the disks, or the outer layers can also be glued directly to the core layer be. Such a structure is easy to implement, which lowers manufacturing costs. Due to this structure, the core layer is preferably completely enclosed by the two outer layers.
Die Kernschicht und die Außenschichten des Filters/Sterilverpackung weisen Fluidaustauschöffnungen/Poren auf, wie dies vorstehend bereits ausgeführt wurde. In einer Ausführungsform können die Fluidaustauschöffnungen der Kernschicht vorzugsweise größere Durchmesser aufweisen als die Fluidaustauschöffnungen der Außenschicht. Das hat den Vorteil, dass man ein gröberes und somit günstigeres durchstechsicheres Aramidgewebe im Kern verwenden kann, und ein feineres Material, also ein Material mit kleineren Fluidaustauschöffnungen, als Außenschicht.The core layer and the outer layers of the filter / sterile packaging have fluid exchange openings / pores, as has already been stated above. In one embodiment, the fluid exchange openings of the core layer can preferably have larger diameters than the fluid exchange openings of the outer layer. This has the advantage that you can use a coarser and therefore cheaper puncture-proof aramid fabric in the core, and a finer material, i.e. a material with smaller fluid exchange openings, as the outer layer.
Die Fluidaustauschöffnungen der wenigstens einen Außenschicht können in einer Ausführungsform kleiner sein, als der Durchmesser von Fasern des Aramidgewebes. Dadurch, dass die Fasern somit nicht durch die Außenschicht wandern können, wird sichergestellt, dass die Fasern nicht in den sterilisierten Raum kommen und diesen verunreinigen.The fluid exchange openings of the at least one outer layer can, in one embodiment, be smaller than the diameter of fibers of the aramid fabric. Since the fibers cannot migrate through the outer layer, it is ensured that the fibers do not get into the sterilized space and contaminate it.
Der mehrlagige Filter kann im Wesentlichen kreisförmig, quadratisch oder rechteckig ausgebildet sein. Er kann auch jede andere Form aufweisen, um an eine Filterhaltevorrichtung in einem medizinischen Sterilisationsbehälter angepasst zu werden. Des Weiteren sind auch noch andere Formen realisierbar wie zum Beispiel Taschen oder Beutel aus diesem mehrlagigen Filter-Verbundmaterial, um chirurgisches Besteck oder Material zu verpacken. Vorzugsweise ist der Filter zwar ein Dauerfilter, er kann aber auch als Einwegfilter konzipiert sein.The multi-layer filter can be essentially circular, square or rectangular. It can also have any other shape in order to be adapted to a filter holding device in a medical sterilization container. In addition, other shapes can also be implemented, such as bags or pouches made of this multilayered filter composite material for surgical To pack cutlery or material. The filter is preferably a permanent filter, but it can also be designed as a disposable filter.
Des Weiteren wird ein Verfahren zum Herstellen eines mehrlagigen Filters für einen/eines medizinischen Sterilisationsbehälter(s) bzw. einer mehrlagigen Sterilverpackung vorgestellt. Das Verfahren beinhaltet, das Umschließen einer Kernschicht aus Aramidgewebe mit mindestens einem anderen (Filter-)Material, wobei das mindestens eine andere Material aus der Gruppe Zellulose oder Kunststoff, bevorzugt aus Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont) ist, oder aus einem anderen (Filter-) Material mit ähnlichen/vergleichbaren mechanischen/chemischen Eigenschaften besteht.Furthermore, a method for producing a multi-layer filter for a medical sterilization container (s) or a multi-layer sterile packaging is presented. The method includes enclosing a core layer made of aramid fabric with at least one other (filter) material, the at least one other material from the group cellulose or plastic, preferably made of polypropylene (eg Kimguard ™ / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon ®, DuPont), or consists of another (filter) material with similar / comparable mechanical / chemical properties.
Das Verfahren zum Herstellen des Filters kann ferner beinhalten, das Aneinanderkleben von zwei separaten Filterscheiben bzw. äußeren Filterschichten. Die Filterscheiben/Filterschichten sind vorzugsweise aus einem Material der Gruppe Zellulose oder Kunststoff, bevorzugt aus Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont). Dabei werden die Filterscheiben/Filterschichten (unter Einschluss des Aramidgewebes) an ihrem äußeren Rand verklebt. Unter äußerem Rand ist hierbei die (Rahmen-)Fläche zu verstehen, die auf jener Seite liegt, die der anderen Filterscheibe/Filterschicht zugewandt ist und sich in der Nähe zu dem Außenumfang der Filterscheibe/Filterschicht befindet, wobei unter Nähe zum Außenumfang vorzugsweise eine Distanz zum Außenumfang der jeweiligen Filterscheibe/Filterschicht zu verstehen ist, die weniger als neunzig Prozent des Radius/Querschnittsabmessung beträgt, bevorzugt weniger als 50 Prozent und besonders bevorzugt weniger als 10 Prozent des Radius/Querschn ittsabmessung.The method of manufacturing the filter can further include gluing two separate filter disks or outer filter layers together. The filter disks / filter layers are preferably made of a material from the cellulose or plastic group, preferably made of polypropylene (e.g. Kimguard ™ / Kimberly-Clark), polyethylene (Tyvec® / DuPont) or PTFE (e.g. Teflon®, DuPont). The filter discs / filter layers (including the aramid fabric) are glued to their outer edge. The outer edge here is to be understood as the (frame) surface that lies on the side facing the other filter disk / filter layer and is located in the vicinity of the outer circumference of the filter disk / filter layer, whereby proximity to the outer circumference is preferably a distance to the outer circumference of the respective filter disk / filter layer is to be understood, which is less than ninety percent of the radius / cross-sectional dimension, preferably less than 50 percent and particularly preferably less than 10 percent of the radius / cross-sectional dimension.
Eine anderes Herstellungsverfahren beinhaltet das Umschließen der Kernschicht aus Aramidgewebe durch (direktes) Beschichten, bevorzugt durch Bedampfen, der Kernschicht, besonders bevorzugt mit einem Material der Gruppe Zellulose oder Kunststoff, bevorzugt aus Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont), wobei insbeondere durch das Bedampfen das (Filter-)Material direkt auf dem Aramidgewebe aufgetragen wird. Somit ist jede Oberfläche der Zwischenschicht (Aramidgewebe) vollständig mit dem (Filter-) Material beschichtet.Another manufacturing process involves enclosing the core layer made of aramid fabric by (direct) coating, preferably by vapor deposition, of the core layer, particularly preferably with a material from the group cellulose or plastic, preferably made of polypropylene (e.g. Kimguard ™ / Kimberly-Clark), polyethylene (Tyvec ® / DuPont) or PTFE (e.g. Teflon ®, DuPont), whereby in particular through the Steam the (filter) material is applied directly to the aramid fabric. Each surface of the intermediate layer (aramid fabric) is completely coated with the (filter) material.
Eine medizinische Sterilverpackung weist in einer bevorzugten Ausführungsform einen mehrlagigen Filter auf, bestehend aus einer Kernschicht oder Kernlage aus einem Aramidgewebe als Durchstechsicherung. Die Kernschicht oder Kernlage, ist von wenigstens einer ersten Außenschicht oder Außenlage aus einem Filtermaterial an deren einer Seite und/ oder von wenigstens einer zweiten Außenschicht/ oder Außenlage aus einem Filtermaterial an deren anderer Seite (über den Umfangsrand der Kernschicht hinaus) vollständig umschlossen.In a preferred embodiment, a medical sterile packaging has a multi-layer filter consisting of a core layer or core layer made of an aramid fabric as a puncture protection. The core layer or core layer is completely enclosed by at least one first outer layer or outer layer made of a filter material on one side thereof and / or by at least one second outer layer / or outer layer made of a filter material on the other side (beyond the peripheral edge of the core layer).
Die vorliegende Erfindung wird nachstehend anhand bevorzugter Ausführungsformen unter Bezugnahme auf die begleitenden Figuren näher erläutert.The present invention is explained in more detail below on the basis of preferred embodiments with reference to the accompanying figures.
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Fig. 1 zeigt einen medizinischen Sterilisationsbehälter.Fig. 1 shows a medical sterilization container. -
Fig. 2 zeigt eine Filterhaltevorrichtung für einen medizinischen Sterilisationsbehälter.Fig. 2 shows a filter holder for a medical sterilization container. -
Fig.3 zeigt das Herstellungsverfahren einer ersten Ausführungsform eines mehrlagigen Filters.Fig. 3 Fig. 10 shows the manufacturing process of a first embodiment of a multilayer filter. -
Fig.4 zeigt den Aufbau der ersten Ausführungsform eines mehrlagigen Filters in Querschnittsansicht.Fig. 4 shows the structure of the first embodiment of a multilayer filter in cross-sectional view. -
Fig.5 zeigt den Aufbau einer zweiten Ausführungsform eines mehrlagigen Filters in Querschnittsansicht.Fig. 5 shows the structure of a second embodiment of a multilayer filter in cross-sectional view. -
Fig. 6 zeigt das Herstellungsverfahren einer dritten Ausführungsform eines mehrlagigen Filters.Fig. 6 Fig. 13 shows the manufacturing process of a third embodiment of a multilayer filter. -
Fig.7 zeigt den Aufbau einer dritten Ausführungsform eines mehrlagigen Filters in Querschnittsansicht.Fig. 7 shows the structure of a third embodiment of a multilayer filter in cross-sectional view.
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Der mehrlagige Filter 1 hat eine unterste/äußerste erste Schicht/Lage 6 aus einem Filtermaterial bevorzugt der Gruppe Zellulose oder Kunststoff, bevorzugt aus Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont). Die zumindest eine mittlere, zweite Schicht/Lage, nämlich die Kernschicht 7 besteht aus einem Aramidgewebe. Die oberste/äußerste dritte Schicht 8 ist wieder aus einem Material der Gruppe Zellulose oder Kunststoff, bevorzugt aus Polypropylen (z.B. Kimguard ™/ Kimberly-Clark), Polyethylen (Tyvec®/DuPont) oder PTFE (z.B. Teflon ®, DuPont). Dieser bevorzugte sandwichartige Aufbau ist exemplarisch und kann auch mehrere weitere Schichten/Lagen aus Aramid betreffen sowie auch mehrere Schichten/Lagen aus den bereits genannten Filtermaterialien oder Materialien mit ähnlichen (Filter-)Eigenschaften. Sämtliche Schichten/Lagen weisen Fluidaustauschöffnungen (Poren) 9 auf, wobei die erste und dritte Schicht/Lage 6, 8 Fluidaustauschöffnungsdurchmesser (Porengröße) aufweisen, die kleiner sind als der Faserdurchmesser des Aramidgewebes der zweiten Schicht 7.The
In dem Herstellungsverfahren für die erste Ausführungsform des mehrlagigen Filters 1 werden die einzelnen Schichten/Lagen mittels eines Klebers oder mittels Ultraschallschweißen in der Nähe des Außenumfangs der beiden äußeren Schichten/Lagen 6, 8 verklebt und schließen somit die zweite Schicht 7, nämlich das Aramidgewebe zwischen sich (lose) ein.In the manufacturing process for the first embodiment of the
Die beiden äußeren Schichten/Lagen aus geeignetem Filtermaterial bilden somit die eigentlichen Filtermembrane mit entsprechenden Filtereigenschaften, wohingegen die mittlere Schicht/Lage aus dem Aramidgewebe (ausschließlich) eine Durchstechsicherung darstellt. Wird demnach der Filter 1 an einer Flachseite durch mechanische Krafteinwirkung beschädigt und wird damit die Filtereigenschaft der einen äußeren Schicht/Lage aufgehoben/beeinträchtigt, bleibt durch die Zwischenlage aus Aramidgewebe die andere äußere Schicht/Lage unbeschädigt und damit deren Filterwirkung intakt.The two outer layers / layers made of suitable filter material thus form the actual filter membrane with corresponding filter properties, whereas the middle layer / layer made of aramid fabric (exclusively) represents a puncture protection. Accordingly, if the
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Die Erfindung betrifft zusammenfassend einen mehrlagigen Filter eines (medizinischen) Sterilbehälters oder eine (medizinische) Sterilverpackung jeweils bestehend aus einer Kernschicht aus einem Aramidgewebe, die von mindestens einer Außenschicht aus wenigstens einem anderen Material vorzugsweise aus PTFE und ganz besonders bevorzugt aus Teflon bedeckt oder vollständig umschlossen ist, ein Verfahren zur Herstellung des mehrlagigen (medizinischen) Filters eines Sterilbehälters oder zur Herstellung der (medizinischen) Sterilverpackung und die Verwendung einer Verbundmembran als mehrlagiger Filter eines (medizinischen) Sterilbehalters oder als (medizinische) Sterilverpackung, wobei die Verbundmembran aus einer Kernschicht aus einem Aramidgewebe, besteht, die von mindestens einer Außenschicht aus wenigstens einem anderen Material vorzugsweise aus PTFE und ganz besonders bevorzugt aus Teflon bedeckt oder vollständig umschlossen ist.In summary, the invention relates to a multilayer filter of a (medical) sterile container or a (medical) sterile packaging, each consisting of a core layer made of an aramid fabric, which is covered or completely enclosed by at least one outer layer made of at least one other material, preferably PTFE and very particularly preferably Teflon is, a method for producing the multi-layer (medical) filter of a sterile container or for producing the (medical) sterile packaging and the use of a composite membrane as a multi-layer filter of a (medical) sterile container or as (medical) sterile packaging, wherein the composite membrane consists of a core layer of a Aramid fabric, which is covered or completely enclosed by at least one outer layer made of at least one other material, preferably made of PTFE and very particularly preferably made of Teflon.
- 1. Mehrlagiger Filter1. Multi-layer filter
- 2. Filterhaltevorrichtung2. Filter holder
- 3. medizinischer Sterilisationsbehälter3. Medical sterilization container
- 4. Haltering4. Retaining ring
- 5. Halteplatte5. Retaining plate
- 6. erste Schicht6. first layer
- 7. zweite Schicht (Kernschicht, Aramidgewebe)7. second layer (core layer, aramid fabric)
- 8. Dritte Schicht8. Third layer
- 9. Fluidaustauschöffnungen9. Fluid exchange ports
- 10. Kontaktstelle10. Contact point
- 11. Beschichtung11. Coating
Claims (12)
- A multilayer filter (1) of a medical sterilization container (3) or a medical sterile packaging, each consisting of a core layer or core sheet (7) made of an aramid fabric as puncture protection, which is fully enclosed by at least one first outer layer or outer sheet (6) made of filter material on one side thereof and by at least one second outer layer or outer sheet (8) made of filter material on the other side thereof.
- The filter (1) or sterile packaging according to any of the preceding claims, characterized in that all layers/sheets (6, 7, 8) of the filter (1) have fluid exchange openings or pores (9) which allow the exchange of fluids, in particular gases, between the environment and the interior of the medical sterilization container (3) or sterile packaging.
- The filter (1) or sterile packaging according to any of the preceding claims, characterized in that the at least one first outer layer/sheet or the at least one first and second outer layers/sheets (6, 8) consists/consist of a material of the group consisting of cellulose or plastic, preferably polypropylene, polyethylene or PTFE.
- The filter (1) or sterile packaging according to any of the preceding claims, characterized in that the at least one first and second outer layers (6, 8) have a larger surface diameter than the core layer (7) and are bonded together at their outer edge surrounding the core layer (7), or in that the at least one first and second outer layers (6, 8) are directly bonded to the core layer (7).
- The filter or sterile packaging according to any of claims 2 to 4, characterized in that the fluid exchange openings or pores (9) of the at least one first outer layer (6) or of the at least one first and second outer layers (6, 8) are smaller than the diameter of fibers of the aramid fabric (7).
- The filter (1) or sterile packaging according to any of claims 1 to 3, characterized in that the core layer (7) is coated with a coating material (11) from the group consisting of cellulose, polymer, polypropylene and/or PTFE, and is preferably vaporized.
- The filter (1) or sterile packaging according to any of the preceding claims, characterized in that the core layer (7) and the at least one outer layer (6) or the at least one first and second outer layers (6, 8) has/have fluid exchange openings or pores (9), the fluid exchange openings or pores (9) of the core layer (7) preferably having larger diameters than the fluid exchange openings or pores (7) of the at least one outer layer (6, 8).
- A method for producing a multilayer filter of a medical sterilization container or for producing a medical sterile packaging, characterized by the following method steps:providing a core layer or core sheet made of aramid fabric as puncture protection,covering the core layer or core sheet on one side thereof as the inside with at least one first outer layer or outer sheet made of filter material andcovering the core layer or core sheet on the other side thereof as the outside with at least one second outer layer or outer sheet made of filter material, so that the core layer or core sheet is fully enclosed.
- The method according to claim 8, characterized in that, in the event that both sides of the core layer or core sheet are covered, the first and second outer layers are formed from two separate filter discs or membranes, preferably from a material of the group consisting of cellulose or plastic, preferably polypropylene, polyethylene or PTFE, which are directly bonded together at their respective outer edge enclosing the core layer or core sheet.
- The method according to claim 8, characterized in that, in the event that both sides of the core layer or core sheet are covered, the core layer made of aramid fabric is coated, preferably vaporized, with the material of the first and second outer layers, the first and second outer layers preferably consisting of a material of the group consisting of cellulose or plastic, preferably polypropylene, polyethylene or PTFE.
- Usage of a multilayer filter according to claim 1 in a medical sterilization container (3) or in a medical sterile packaging.
- A medical sterile packaging comprising a multilayer filter (1) according to claim 1.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016120530.3A DE102016120530A1 (en) | 2016-10-27 | 2016-10-27 | Multi-layer filter |
| PCT/EP2017/077647 WO2018078117A1 (en) | 2016-10-27 | 2017-10-27 | Multilayer filter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3532185A1 EP3532185A1 (en) | 2019-09-04 |
| EP3532185B1 true EP3532185B1 (en) | 2020-08-19 |
Family
ID=60331578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17798133.9A Active EP3532185B1 (en) | 2016-10-27 | 2017-10-27 | Multilayer filter or sterile packing, manufacturing process and use of the filter |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20190247773A1 (en) |
| EP (1) | EP3532185B1 (en) |
| CN (1) | CN109414635B (en) |
| DE (1) | DE102016120530A1 (en) |
| WO (1) | WO2018078117A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10874968B2 (en) * | 2018-06-06 | 2020-12-29 | Fanno Technologies Co., Ltd. | Multilayer filter screen and manufacturing method thereof |
| DE102019109635A1 (en) * | 2019-04-11 | 2020-10-15 | Jürgen Kögel | PARTICLE-FREE, STERILE PACKED FILTER PRODUCT |
| DE102020131637A1 (en) * | 2020-05-22 | 2021-11-25 | Taiwan Semiconductor Manufacturing Co., Ltd. | FILTER DEVICE FOR THE PROCESS OF MANUFACTURING SEMICONDUCTOR DEVICES |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5342673A (en) * | 1993-02-23 | 1994-08-30 | W. L. Gore & Associates, Inc. | Sterilizable packaging material |
| CA2111071E (en) * | 1993-06-30 | 2011-08-23 | Sonya Nicholson Bourne | Single step sterilization wrap system |
| US6964798B2 (en) * | 1993-11-16 | 2005-11-15 | Baxter International Inc. | Multi-layered polymer based thin film structure for medical grade products |
| JP2001129329A (en) * | 1999-11-02 | 2001-05-15 | Oshidari Kenkyusho:Kk | Reinforcing material for fluoroplastic membrane filter and fluoroplastic membrane filter |
| US9498742B2 (en) * | 2008-12-25 | 2016-11-22 | Kuraray Co., Ltd. | Filtration material for filters, and filter cartridge |
| US8377529B2 (en) * | 2009-07-28 | 2013-02-19 | Cryovac, Inc. | Ultra high barrier aseptic film and package |
| US20140079589A1 (en) * | 2011-05-26 | 2014-03-20 | 3M Innovative Properties Company | Self-sealing filter for sterilization |
| CN104309232B (en) * | 2014-10-27 | 2017-04-19 | 江西先材纳米纤维科技有限公司 | Acid-resisting and alkali-resisting porous film enhanced by polyimide nanofiber and preparation method and application of porous film |
| DE102014116149A1 (en) * | 2014-11-06 | 2016-05-12 | R. Stahl Schaltgeräte GmbH | Flame-proofing filter of a number of layer sequences as well as arrangements of flameproof filters and their use |
-
2016
- 2016-10-27 DE DE102016120530.3A patent/DE102016120530A1/en not_active Withdrawn
-
2017
- 2017-10-27 WO PCT/EP2017/077647 patent/WO2018078117A1/en not_active Ceased
- 2017-10-27 EP EP17798133.9A patent/EP3532185B1/en active Active
- 2017-10-27 US US16/329,315 patent/US20190247773A1/en not_active Abandoned
- 2017-10-27 CN CN201780039923.XA patent/CN109414635B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| DE102016120530A1 (en) | 2018-05-03 |
| US20190247773A1 (en) | 2019-08-15 |
| CN109414635A (en) | 2019-03-01 |
| WO2018078117A1 (en) | 2018-05-03 |
| EP3532185A1 (en) | 2019-09-04 |
| CN109414635B (en) | 2022-07-26 |
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