EP3504265A1 - Wear-resistant rubber compositions, systems, and methods - Google Patents
Wear-resistant rubber compositions, systems, and methodsInfo
- Publication number
- EP3504265A1 EP3504265A1 EP16915353.3A EP16915353A EP3504265A1 EP 3504265 A1 EP3504265 A1 EP 3504265A1 EP 16915353 A EP16915353 A EP 16915353A EP 3504265 A1 EP3504265 A1 EP 3504265A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wear
- rubber composition
- resistant rubber
- resistant
- weeks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 400
- 229920001971 elastomer Polymers 0.000 title claims abstract description 355
- 239000005060 rubber Substances 0.000 title claims abstract description 351
- 238000000034 method Methods 0.000 title description 12
- 229920002121 Hydroxyl-terminated polybutadiene Polymers 0.000 claims abstract description 64
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229920002857 polybutadiene Polymers 0.000 claims abstract description 40
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 40
- 239000011593 sulfur Substances 0.000 claims abstract description 40
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 38
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 38
- 229920001194 natural rubber Polymers 0.000 claims abstract description 38
- 239000005062 Polybutadiene Substances 0.000 claims abstract description 36
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 28
- 238000004132 cross linking Methods 0.000 claims abstract description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 53
- 230000035939 shock Effects 0.000 claims description 46
- 238000004073 vulcanization Methods 0.000 claims description 42
- 239000006096 absorbing agent Substances 0.000 claims description 33
- 239000000377 silicon dioxide Substances 0.000 claims description 27
- 239000000654 additive Substances 0.000 claims description 25
- 230000000996 additive effect Effects 0.000 claims description 25
- 239000007822 coupling agent Substances 0.000 claims description 25
- 239000003112 inhibitor Substances 0.000 claims description 21
- 238000012545 processing Methods 0.000 claims description 21
- 239000006229 carbon black Substances 0.000 claims description 19
- 239000004014 plasticizer Substances 0.000 claims description 19
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 14
- 238000010521 absorption reaction Methods 0.000 claims description 9
- WITDFSFZHZYQHB-UHFFFAOYSA-N dibenzylcarbamothioylsulfanyl n,n-dibenzylcarbamodithioate Chemical compound C=1C=CC=CC=1CN(CC=1C=CC=CC=1)C(=S)SSC(=S)N(CC=1C=CC=CC=1)CC1=CC=CC=C1 WITDFSFZHZYQHB-UHFFFAOYSA-N 0.000 claims description 9
- STSDHUBQQWBRBH-UHFFFAOYSA-N n-cyclohexyl-1,3-benzothiazole-2-sulfonamide Chemical compound N=1C2=CC=CC=C2SC=1S(=O)(=O)NC1CCCCC1 STSDHUBQQWBRBH-UHFFFAOYSA-N 0.000 claims description 8
- 150000001282 organosilanes Chemical class 0.000 claims description 8
- 235000021355 Stearic acid Nutrition 0.000 claims description 7
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 7
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 7
- 239000008117 stearic acid Substances 0.000 claims description 7
- 239000011787 zinc oxide Substances 0.000 claims description 7
- 230000008901 benefit Effects 0.000 claims description 4
- 238000013016 damping Methods 0.000 claims description 2
- 239000000945 filler Substances 0.000 description 20
- 239000003963 antioxidant agent Substances 0.000 description 17
- 230000003078 antioxidant effect Effects 0.000 description 17
- 239000000463 material Substances 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 238000000227 grinding Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 230000001965 increasing effect Effects 0.000 description 9
- -1 acrylonitrile nitrile Chemical class 0.000 description 8
- 238000005065 mining Methods 0.000 description 8
- 229920000459 Nitrile rubber Polymers 0.000 description 7
- 230000003993 interaction Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 239000004568 cement Substances 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- 230000003628 erosive effect Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 229910000077 silane Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 210000003934 vacuole Anatomy 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 150000002825 nitriles Chemical class 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 3
- 229960002447 thiram Drugs 0.000 description 3
- IHBLBMDDUQOYLA-UHFFFAOYSA-N 1-octadecyl-3-[4-[[4-(octadecylcarbamoylamino)phenyl]methyl]phenyl]urea Chemical compound C1=CC(NC(=O)NCCCCCCCCCCCCCCCCCC)=CC=C1CC1=CC=C(NC(=O)NCCCCCCCCCCCCCCCCCC)C=C1 IHBLBMDDUQOYLA-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 239000005063 High cis polybutadiene Substances 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000005064 Low cis polybutadiene Substances 0.000 description 2
- 229920006172 Tetrafluoroethylene propylene Polymers 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229920005549 butyl rubber Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- UEZWYKZHXASYJN-UHFFFAOYSA-N cyclohexylthiophthalimide Chemical compound O=C1C2=CC=CC=C2C(=O)N1SC1CCCCC1 UEZWYKZHXASYJN-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- ZUTJDJAXWKOOOI-UHFFFAOYSA-N ethylene diurea Chemical compound NC(=O)NCCNC(N)=O ZUTJDJAXWKOOOI-UHFFFAOYSA-N 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 229920006168 hydrated nitrile rubber Polymers 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 235000019809 paraffin wax Nutrition 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- XZGAWWYLROUDTH-UHFFFAOYSA-N 1,1,1-triethoxy-3-(3,3,3-triethoxypropyltetrasulfanyl)propane Chemical compound CCOC(OCC)(OCC)CCSSSSCCC(OCC)(OCC)OCC XZGAWWYLROUDTH-UHFFFAOYSA-N 0.000 description 1
- KKDHWGOHWGLLPR-UHFFFAOYSA-N 1,1-bis(sulfanylidene)-3h-1,3-benzothiazole-2-thione Chemical compound C1=CC=C2S(=S)(=S)C(S)=NC2=C1 KKDHWGOHWGLLPR-UHFFFAOYSA-N 0.000 description 1
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- BUZICZZQJDLXJN-UHFFFAOYSA-N 3-azaniumyl-4-hydroxybutanoate Chemical compound OCC(N)CC(O)=O BUZICZZQJDLXJN-UHFFFAOYSA-N 0.000 description 1
- ZZMVLMVFYMGSMY-UHFFFAOYSA-N 4-n-(4-methylpentan-2-yl)-1-n-phenylbenzene-1,4-diamine Chemical compound C1=CC(NC(C)CC(C)C)=CC=C1NC1=CC=CC=C1 ZZMVLMVFYMGSMY-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- 239000005065 High vinyl polybutadiene Substances 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 239000006237 Intermediate SAF Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920013648 Perbunan Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- 238000000944 Soxhlet extraction Methods 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 1
- 229920006170 Therban® Polymers 0.000 description 1
- RYYWUUFWQRZTIU-UHFFFAOYSA-N Thiophosphoric acid Chemical class OP(O)(S)=O RYYWUUFWQRZTIU-UHFFFAOYSA-N 0.000 description 1
- FSAVDKDHPDSCTO-WQLSENKSSA-N [(z)-2-chloro-1-(2,4-dichlorophenyl)ethenyl] diethyl phosphate Chemical compound CCOP(=O)(OCC)O\C(=C/Cl)C1=CC=C(Cl)C=C1Cl FSAVDKDHPDSCTO-WQLSENKSSA-N 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical class OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- WWNGFHNQODFIEX-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C(C)=C.C=CC1=CC=CC=C1 WWNGFHNQODFIEX-UHFFFAOYSA-N 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- 150000002357 guanidines Chemical class 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000004986 phenylenediamines Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- XKJCHHZQLQNZHY-UHFFFAOYSA-N phthalimide Chemical compound C1=CC=C2C(=O)NC(=O)C2=C1 XKJCHHZQLQNZHY-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical class OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 150000003585 thioureas Chemical class 0.000 description 1
- 229920003212 trans-1,4-polyisoprene Polymers 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/1825—Lifting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/22—Lining for containers
- B02C17/225—Lining for containers using rubber or elastomeric material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/06—Sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/011—Crosslinking or vulcanising agents, e.g. accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
Definitions
- the present disclosure relates, in some embodiments, to wear-resistant rubber compositions and, more particularly, to wear-resistant rubber compositions for use with mining equipment including, for example, wear-resistant lifter bar assemblies.
- the present disclosure also relates, in some embodiments, to systems and methods for damp shock absorption by wear-resistant rubber compositions. BACKGROUND OF THE DISCLOSURE
- Wear-resistant rubber compositions may be used in automotive, construction, and mining industries.
- a grinding mill comprising a cylindrical drum, grinding balls, an opening on each end, at least one lifter bar, and material to be ground.
- lifter bars lift the material to be ground and the grinding balls, and then the material to be ground and the grinding balls drop away from the lifter bars, wherein the material to be ground is ground between a combination of the grinding balls, the inside walls of the cylindrical drum, and other lifter bars.
- Lifter bars become worn through this grinding action and must be regularly replaced, which increases monetary costs of milling operations as well as decreases the fidelity of ground materials.
- structures such as bridges and buildings require a shock absorber and/or damper to damp shock impulses, thereby dissipating kinetic energy created through movement of the structures themselves or the environment surrounding the structures.
- Unabsorbed shock impulses damage structures directly, thereby creating costly repairs that must be made to the structures.
- Similar shock absorption is needed in the automotive industry, for example, to damp shock impulses from engine function and to absorb friction created through an automotive suspension system.
- a wear-resistant rubber composition may comprise at least one hydroxy-terminated polybutadiene; at least one natural rubber; at least one polymerization accelerant; at least one sulfur; and at least one polybutadiene, wherein the wear-resistant rubber composition may have an effective cross- linking density of at least about 30 x 10 ⁇ s moles/cm 3 .
- a wear-resistant rubber composition may also comprise at least one antiozonant; at least one vulcanization inhibitor; at least one silica; at least one processing additive; at least one coupling agent; or combinations thereof.
- a wear-resistant rubber composition may also comprise an organosilane additive; at least one peptizer; at least one plasticizer; at least one carbon black; or combinations thereof, according to some embodiments.
- at least one natural rubber may be present at a concentration ranging from about 20 wt. % to about 70 wt. % of the wear-resistant rubber composition.
- the present disclosure relates to a wear-resistant rubber composition, wherein at least one polymerization accelerant may be selected from the group consisting of zinc oxide, stearic acid, N-cyclohexyl-2-benzothiazole sulfonamide, tetrabenzyl thiuram disulfide.
- at least one hydroxy-terminated polybutadiene may be present at a concentration ranging from about I wt. % to about 10 wt. % of the wear-resistant rubber composition.
- At least one hydroxy-terminated polybutadiene may be present at a concentration of about 2 wt. % of the wear-resistant rubber composition, in some embodiments.
- At least one polybutadiene may be present at a concentration ranging from about 2 wt. % to about 20 wt. % of the wear-resistant rubber composition, according to some embodiments.
- at least one processing additive may be present at a concentration ranging from about 1 wt. % to about 10 wt. % of the wear-resistant rubber composition.
- a wear-resistant rubber composition may be used in a wear-resistant lifter bar assembly.
- a wear-resistant rubber composition may have an effective cross-linking density of at least about 40 x 10 ⁇ 5 moles/cm 3 .
- a wear-resistant rubber composition may have an effective cross-linking density of at least about 60 x 10 "5 moles/cm 3 .
- a wear-resistant rubber composition may wear from about 10% to about 40% over a period of time, the period of time may be selected from the group consisting of about 1 week, about 3 weeks, about 7 weeks, about 14 weeks, about 21 weeks, and about 24 weeks. In some embodiments, a wear-resistant rubber composition wears at most about 30% over about 24 weeks.
- the present disclosure relates, in some embodiments, to a wear-resistant lifter bar assembly comprising at least one rack for fixing the wear resistant lifter bar to a cylindrical wall of a rotating drum of a mill; and at least one wear body comprising a wear resistant rubber composition, wherein the wear resistant rubber composition comprises: at least one hydroxy-terminated polybutadiene; at least one natural rubber; at least one polymerization accelerant; at least one sulfur; and at least one polybutadiene, wherein the wear-resistant rubber composition wherein the wear-resistant rubber composition may have an effective cross-linking density of at least about 30 x 10 "5 moles/cm 3 .
- a wear resistant rubber composition may comprise: at least one antiozonant; at least one vulcanization inhibitor; at least one silica; at least one processing additive; at least one coupling agent; or combinations thereof.
- a wear resistant rubber composition may comprise: an organosilane additive; at least one peptizer; at least one plasticizer; at least one carbon black; or combinations thereof.
- At least one natural rubber may be present at a concentration ranging from about 20 wt. % to about 70 wt. % of the wear-resistant rubber composition, according to some embodiments.
- At least one polymerization accelerant may be selected from the group consisting of zinc oxide, stearic acid, N-cyclohexyl-2-benzothiazole sulfonamide, tetrabenzyl thiuram disulfide.
- At least one hydroxy-terminated polybutadiene may be present at a concentration ranging from about 1 wt. % to about 10 wt. % of the wear-resistant rubber composition. According to some embodiments, at least one hydroxy-terminated polybutadiene may be present at a concentration of about 2 wt. % of the wear-resistant rubber composition. In some embodiments, at least one polybutadiene may be present at a concentration ranging from about 2 wt. % to about 20 wt. % of the wear-resistant rubber composition. At least one processing additive may be present at a concentration ranging from about 1 wt. % to about 10 wt. % of the wear-resistant rubber composition, in some embodiments.
- a wear-resistant rubber composition may have an effective cross-Unking density of at least about 40 x 10 "5 moles/cm 3 .
- a wear-resistant rubber composition may have an effective cross-linking density of at least about 60 x 10 "5 moles/cm 3 , according to some embodiments of the disclosure.
- a wear-resistant rubber composition wears from about 10% to about 40% over a period of time, the period of time selected from the group consisting of about 1 week, about 3 weeks, about 7 weeks, about 14 weeks, about 21 weeks, and about 24 weeks, according to some embodiments. In some embodiments, a wear-resistant rubber composition wears at most about 30% over about 24 weeks.
- the present disclosure relates, according to some embodiments, to a wear-resistant rubber composition
- a wear-resistant rubber composition comprising: at least one hydroxy-terminated polybutadiene; at least one natural rubber; at least one polymerization accelerant; at least one sulfur; and at least one polybutadiene, wherein the wear-resistant rubber composition may have an effective cross- Unking density of at least about 30 x 10 "5 moles/cm 3 , and wherein the wear-resistant rubber composition wears from about 10% to about 40% over a period of time, the period of time selected from the group consisting of about 1 week, about 3 weeks, about 7 weeks, about 14 weeks, about 21 weeks, and about 24 weeks.
- a wear-resistant rubber composition may comprise: at least one antiozonant; at least one vulcanization inhibitor; at least one silica; at least one processing additive; at least one coupling agent; or combinations thereof.
- a wear-resistant rubber composition may comprise: an organosilane additive; at least one peptizer; at least one plasticizer; at least one carbon black; or combinations thereof.
- a wear-resistant rubber composition wears at most about 30% over about 24 weeks.
- the present disclosure relates to a wear-resistant rubber composition that may be used in a wear-resistant lifter bar assembly.
- a wear-resistant shock absorber assembly comprising: an object with sufficient mass to benefit from shock absorption; and a wear-resistant rubber composition, wherein the wear-resistant rubber composition comprises: at least one hydroxy-terminated polybutadiene; at least one natural rubber; at least one polymerization accelerant; at least one sulfur; and at least one polybutadiene, wherein the wear-resistant rubber composition may have an effective cross- linking density of at least about 30 x 10 5 moles/cm 3 .
- a wear-resistant shock absorber assembly may comprise: at least one antiozonant; at least one vulcanization inhibitor; at least one silica; at least one processing additive; at least one coupling agent; or combinations thereof.
- a wear-resistant shock absorber assembly may comprise: an organosilane additive; at least one peptizer; at least one plasticizer; at least one carbon black; or combinations thereof.
- At least one natural rubber may be present at a concentration ranging from about 20 wt. % to about 70 wt. % of the wear-resistant rubber composition.
- at least one polymerization accelerant may be selected from the group consisting of zinc oxide, stearic acid, N-cyclohexyl-2-benzothiazole sulfonamide, tetrabenzyl thiuram disulfide.
- a t least one hydroxy- terminated polybutadiene may be present at a concentration ranging from about 1 wt. % to about 10 wt. % of the wear-resistant rubber composition.
- At least one hydroxy-terminated polybutadiene may be present at a concentration of about 2 wt. % of the wear-resistant rubber composition. In some embodiments, at least one polybutadiene may be present at a concentration ranging from about 2 wt. % to about 20 wt. % of the wear-resistant rubber composition. In some embodiments, at least one processing additive may be present at a concentration ranging from about 1 wt. % to about 10 wt. % of the wear-resistant rubber composition. According to some embodiments, a wear-resistant rubber composition may be used in a wear-resistant lifter bar assembly.
- a wear-resistant rubber composition may have an effective cross-linking density of at least about 40 x 10 "5 moles/cm 3 . According to some embodiments, a wear- resistant rubber composition may have an effective cross-linking density of at least about 60 x 10 "5 moles/cm 3 . In some embodiments, a wear-resistant rubber composition wears from about 10% to about 40% over a period of time, the period of time selected from the group consisting of about 1 week, about 3 weeks, about 7 weeks, about 14 weeks, about 21 weeks, and about 24 weeks. According to some embodiments, a wear-resistant rubber composition wears at most about 30% over about 24 weeks. In some embodiments, a object with sufficient mass to benefit from shock absorption comprises an automotive engine, a bridge, a building, an automobile, a seismic attenuator, a vibration damping rubber bushing, and a shock absorption.
- FIGURE 1 illustrates differing rheometer data for wear-resistant rubber compositions with varying hydroxy-terminated polybutadiene concentrations, according to specific example embodiments of the disclosure
- FIGURE 2 illustrates differing measured maximum torque values of wear-resistant rubber compositions with varying hydroxy-terminated polybutadiene concentrations, according to specific example embodiments of the disclosure
- FIGURE 3 illustrates differing measured hardness values of wear-resistant rubber compositions with varying hydroxy-terminated polybutadiene concentrations, according to specific example embodiments of the disclosure
- FIGURE 4 illustrates differing measured tensile strength values of wear-resistant rubber compositions with varying hydroxy-terminated polybutadiene concentrations, according to specific example embodiments of the disclosure
- FIGURE 5 illustrates elongation measurement values across wear-resistant rubber compositions with varying hydroxy-terminated polybutadiene concentrations, according to specific example embodiments of the disclosure
- FIGURE 6A illustrates lifter bar wear testing performed over a period of four weeks on lifter bars comprising wear-resistant rubber compositions not containing hydroxy- terminated polybutadiene, according to specific example embodiments of the disclosure.
- FIGURE 6B illustrates lifter bar wear testing performed on a period of four weeks on lifter bars comprising wear-resistant rubber compositions comprising hydroxy-terminated polybutadiene, according to specific example embodiments of the disclosure.
- a wear-resistant rubber composition may be used with mining, automotive, and industrial equipment, including, for example, damp shock absorbers and/or lifter bars.
- a vacuole and/or empty space may form around the at least one silica.
- a vacuole and/or empty space around at least one silica may be formed as a result of a weak filler polarity interaction to a wear-resistant rubber composition matrix.
- wear-resistant rubber compositions may comprise at least one silane, wherein the presence of at least one silane may result in strong filler to wear-resistant rubber composition matrix bonding.
- wear-resistant rubber compositions comprising at least one hydroxy-terminated polybutadiene e.g., Poly Bd R20LM
- a hydroxy-terminated polybutadiene may improve filler interaction with the wear-resistant rubber composition matrix.
- wear-resistant rubber compositions comprising at least one hydroxy-terminated polybutadiene may prevent vacuole formation in compositions comprising at least one silica, wherein said composition would readily form vacuoles in the absence of the at least one hydroxy-terminated polybutadiene.
- compositions comprising reinforcing fillers may also have an increased dynamic modulus of rubber.
- Contribution of a filler to a dynamic modulus of rubber may comprise strain-dependent modulus and strain independent modulus.
- a filler-filler interaction may contribute to a strain dependent modulus, wherein increasing strain may decrease modulus.
- a Payne effect may be due to a partial reverse breakdown of filler-filler interactions within a filler network.
- wear-resistant rubber compositions comprising at least one hydroxy-terminated polybutadiene may comprise advantageous wear resistance.
- wear-resistant rubber compositions comprising at least one hydroxy-terminated polybutadiene may have a low Payne-effect.
- wear-resistant rubber compositions comprising at least one hydroxy- terminated polybutadiene may have lower filler-filler interactions (i.e., Payne effects) in comparison to wear-resistant rubber compositions not containing at least one hydroxy- terminated polybutadiene.
- having a low Payne-effect may allow wear- resistant rubber compositions to have advantageous wear resistance while also advantageously meeting processing requirements necessary to accommodate the needs for industries comprising mining, oil and gas, automotive, and construction.
- a wear-resistant rubber composition may be advantageously resistant to wear, wear comprising a resistance to degradation and/or erosion in the presence of at least one stress, the at least one stress comprising abrasion, high temperatures ⁇ e.g., at least about 500 °F), low temperatures ⁇ e.g., at most about -40 °F), temperature fluctuations, high pressures ⁇ e.g., at least about 10000 psi), low pressures ⁇ e.g., at most about 1 x 10 "5 psi), pressure fluctuations, impact, or combinations thereof.
- wear resistance may comprise a resistance to degradation and/or erosion that may be caused through an interaction of a wear-resistant rubber composition and an adjacent surface of another body, wherein another body ⁇ e.g., a load) may comprise a solid, liquid, or gas.
- a wear-resistant rubber composition may be resistant to wear that may be caused by at least one load, the at least one load comprising an impact load, a unidirectional sliding load, a multi-directional sliding load, a rolling load, or combination thereof.
- a wear-resistant rubber composition may resist wear comprising fretting wear ⁇ i.e., repeated cyclical contacting between two surfaces), erosive wear, oxidation wear, corrosion wear, or combinations thereof.
- a wear-resistant rubber composition may comprise an elastomer, such as a thermoset elastomer capable of withstanding wear.
- an elastomer may comprise: natural rubber (NR), polyurethane, butadiene acrylonitrile copolymer, nitrile rubber, liquid polybutadiene (Liquid PBD), NBR, hydrogenated nitrile rubber, hydrogenated NBR, highly saturated nitrile, HNR, HNBR, carboxylated NBR (XNBR), chloroprene rubber (CR), ethylene propylene diene terpolymer (EPDM), acrylic rubber (ACM), styrene-butadiene rubber (SBRS, polybutadiene/butadiene rubber (BR), low acrylonitrile nitrile (a low ACN nitrile), synthetic polyisoprene, butyl rubbers (IIR), chlorosulphonated polyethylene (CSM), silicone, fluoride, polyurethane, buta
- a wear-resistant rubber composition may comprise at least one natural rubber (e.g., polyisoprene).
- a wear-resistant rubber composition may comprise an at least one natural rubber content of about 10 wt. %, or about 15 wt. %, or about 20 wt. %, or about 25 wt. %, or about 30 wt. %, or about 35 wt. %, or about 40 wt. %, or about 50 wt. %, or about 55 wt. %, or about 60 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence includes plus or minus 5 wt. %.
- a wear-resistant rubber composition may comprise about 5 parts per hundred rubber (Phr) of at least one natural rubber, or about 20 Phr of at least one natural rubber, or about 25 Phr of at least one natural rubber, or about 30 Phr of at least one natural rubber, or about 35 Phr of at least one natural rubber, or about 40 Phr of at least one natural rubber, or about 45 Phr of at least one natural rubber, or about 50 Phr of at least one natural rubber, or at least about 60 Phr of at least one natural rubber, or at least about 65 Phr of at least one natural rubber, or at least about 70 Phr of at least one natural rubber, or at least about 75 Phr of at least one natural rubber, or at least about 80 Phr of at least one natural rubber, or at least about 85 Phr of at least one natural rubber, or at least about 90 Phr of at least one natural rubber.
- Phr rubber
- At least one natural rubber may comprise, cis-l,4-polyisoprene, trans- 1,4-polyisoprene, or combinations thereof.
- an addition of at least one natural rubber may advantageously provide resilience, enhanced dynamic properties with a low hysteresis loss, and/or good low temperature properties.
- at least one natural rubber may comprise a cross-linking agent.
- at least one natural rubber may comprise a cross-linking agent content of about 1 Phr to about 20 Phr.
- a wear-resistant rubber composition may comprise at least one hydroxy-terminated polybutadiene (e.g., Poly BD R20LM, Poly BD R-45HTLO).
- a wear-resistant rubber composition may comprise an at least one hydroxy-terminated polybutadiene content of about 1 wt. %, or about 2 wt. %, or about 4 wt. %, or about 6 wt. %, or about 8 wt. %, or about 10 wt. %, or about 12 wt. %, or about 14 wt. %, or about 16 wt. %, or about 18 wt. %, or about 20 wt.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one hydroxy-terminated polybutadiene, or about 2 Phr of at least one hydroxy-terminated polybutadiene, or about 3 Phr of at least one hydroxy- terminated polybutadiene, or about 4 Phr of at least one hydroxy-terminated polybutadiene, or about 5 Phr of at least one hydroxy-terminated polybutadiene, or about 6 Phr of at least one hydroxy-terminated polybutadiene, or about 6 Phr of at least one hydroxy-terminated polybutadiene, or about 7 Phr of at least one hydroxy-terminated polybutadiene, or about 8 Phr of at least one hydroxy-terminated polybutadiene, or about 9 Phr of at least one hydroxy- terminated polybutadiene, or about 10
- a wear-resistant composition comprising at least one hydroxy-terminated polybutadiene may advantageously meet processing requirements necessary to accommodate the needs for industries comprising mining, oil and gas, automotive, and construction.
- processing may comprise curing, fabricating, extruding, calendaring, cutting, mixing, balancing, rolling, milling, granulating, shredding, squeezing, pelleting, packaging, drying, vulcanizing, tumbling, compounding, cleansing, coating, or combination thereof.
- a wear-resistant composition comprising at least one hydroxy-terminated polybutadiene may have a lower Payne effect in comparison to a wear-resistant composition not containing at least one hydroxy-terminated polybutadiene.
- a wear-resistant rubber composition comprising at least one hydroxy-terminated polybutadiene may have a reduced deformation-induced change in a wear-resistant rubber composition microstructure in comparison to a wear-resistant rubber composition not containing at least hydroxy- terminated polybutadiene.
- deformation-induced change in a wear- resistant rubber composition microstructure may cause frequency and/or amplitude dependent stiffening of the wear-resistant rubber composition.
- a Payne effect may be attributed to deformation- inducing changes and/or a breaking of at least one microstructure within a wear-resistant rubber composition, which may be due to weak physical bond linking of an adjacent filler.
- a filler may comprise at least one silica, at least one silane, or combinations thereof.
- increasing an amount of at least one filler may increase a Payne effect within a wear-resistant rubber composition.
- an addition of at least one hydroxy-terminated polybutadiene to a wear-resistant rubber composition may advantageously build a robust linking process between the wear-resistant rubber composition and at least one filler.
- An addition of at least one hydroxy-terminated polybutadiene to a wear-resistant rubber composition may reduce a Payne effect of the wear- resistant rubber composition.
- a robust Unking process between a wear-resistant rubber composition and at least one filler may reduce interactions between the wear-resistant rubber composition and at least one filler, which may result in reducing a Payne effect in the wear-resistant rubber composition.
- reducing a Payne effect in a wear-resistant rubber composition may increase a relative thermal stability of the wear-resistant rubber composition, may increase relative abrasion resistance of the wear-resistant rubber composition, or combinations thereof.
- a lifter bar and/or a mill liner comprising at least one wear-resistant rubber composition with a reduced Payne effect may have a relative increased useful tread life and/or consistent performance, according to some embodiments of the disclosure.
- a wear-resistant rubber composition with a reduced Payne effect may be used to fabricate products with an increased abrasion resistance, the products comprising lifter bars, screen media, swellable packers, and mill liners.
- a wear-resistant rubber composition comprising at least one hydroxy-terminated polybutadiene may further comprise a higher density of cross-linking (i.e., degree of cross-linking) in comparison to a wear-resistant rubber composition that does not comprise at least one hydroxy-terminated polybutadiene.
- a wear-resistant rubber composition may comprise an effective cross-linking density (v e ) from about 30 to about 80 x 10 "5 moles/cm 3 .
- a wear- resistant rubber composition may comprise an effective cross-Unking density of about 30 x 10 "5 moles/cm 3 , or of about 35 x 10 "5 moles/cm 3 , 40 x 10 "5 moles/cm 3 , or of about 45 x 10 "5 moles/cm 3 , or of about 50 x 10 "5 moles/cm 3 , or of about 55 x 10 "5 moles/cm 3 , or of about 60 x 10 "5 moles/cm 3 , or of about 65 x 10 "5 moles/cm 3 , or of about 70 x 10 "5 moles/cm 3 , or of about 75 x 10 "5 moles/cm 3 , or of about 80 x 10 "5 moles/cm 3 .
- a wear-resistant rubber composition may comprise an effective cross-linking density of > about 30 x 10 "5 moles/cm 3 , or > about 35 x 10 "5 moles/cm 3 , or > about 40 x 10 "5 moles/cm 3 , or > about 45 x 10 "5 moles/cm 3 , or > about 50 x 10 "5 moles/cm 3 , or > about 55 x 10 "5 moles/cm 3 , or > about 60 x 10 "5 moles/cm 3 , or > about 65 x 10 "5 moles/cm 3 , or > about 70 x 10 "5 moles/cm 3 , or > about 75 x 10 "5 moles/cm 3 , or > about 80 x 10 "5 moles/cm 3 .
- a wear-resistant rubber composition may comprise at least one silica (e.g., Hisil 190G - Silica) content of about 5 wt. %, of about 10 wt. %, or of about 15 wt. %, or of about 20 wt. %, or of about 25 wt. %, or of about 30 wt. %, or of about 35 wt. %, or of about 40 wt. % of the wear-resistant rubber composition.
- silica e.g., Hisil 190G - Silica
- a wear-resistant rubber composition may comprise about 40 Phr of at least one silica, or about 45 Phr of at least one silica, or about 50 Phr of at least one silica, or about 55 Phr of at least one silica, or about 60 Phr of at least one silica, or about 65 Phr of at least one silica, or about 70 Phr of at least one silica.
- "about,” as used in the preceding sentence, includes plus or minus 0.2 Phr.
- the addition of at least one silica may advantageously contribute to preventing based wear resistance and may reinforce a wear-resistant rubber composition.
- at least one silica may comprise a high surface area silica.
- a wear-resistant rubber composition may comprise at least one polybutadiene (e.g., high cis polybutadiene rubber, low cis polybutadiene rubber).
- a wear-resistant rubber composition may comprise an at least one polybutadiene content of about 1 wt. %, or about 2 wt. %, or about 4 wt. %, or about 6 wt. %, or about 8 wt. %, or about 10 wt. %, or about 12 wt. %, or about 14 wt. %, or about 16 wt. %, or about 18 wt. %, or about 20 wt. % of the wear-resistant rubber composition.
- a wear-resistant rubber composition may comprise about I Phr of at least one polybutadiene, or about 5 Phr of at least one polybutadiene, or about 10 Phr of at least one polybutadiene, or about 15 Phr of at least one polybutadiene, or about 20 Phr of at least one polybutadiene, or about 25 Phr of at least one polybutadiene, or about 30 Phr of at least one polybutadiene, or about 35 Phr of at least one polybutadiene, or about 40 Phr of at least one polybutadiene, or about 45 Phr of at least one polybutadiene.
- a high cis polybutadiene may be characterized by a high proportion of cis (e.g., at least about 90% cis).
- a low cis polybutadiene may be characterized by low proportion of cis (e.g., at most about 40% cis).
- at least one polybutadiene may comprise a high vinyl polybutadiene (e.g., at least about 70% vinyl).
- adding at least one polybutadiene to a wear-resistant rubber composition may improve mechanical strength, stability, and/or may contribute to wear- resistance.
- at least one polybutadiene may comprise at least one hydrolyzed HLT polybutadiene.
- a wear-resistant rubber composition may also comprise a cement, a Portland cement, and one or more reactive filler materials, such as cement, cementations material, metal oxide, and mixtures thereof, which react and swell upon contact with water.
- a wear-resistant rubber composition may stiffen upon contact with water.
- a cement may result in improvements in the physical properties of the rubber, such as increased volume and increased modulus.
- a filler may be a reactive filler, a reinforcing reactive filler, a sealing system, a cement clinker, a silicate, a aluminate, a ferrite and/or combinations thereof.
- a wear-resistant rubber composition may comprise at least one peptizer (e.g., zinc stearate, Struktol A60).
- a wear- resistant rubber composition may comprise at least one peptizer content of about 0.1 wt. %, or about 0.2 wt. %, or about 0.3 wt. %, or about 0.4 wt. %, or about 0.5 wt. %, or about 0.6 wt. %, or about 0.7 wt. %, or about 0.8 wt. %, or about 0.9 wt. %, or about 1.0 wt. %, or about 1.25 wt. %, or about 1.5 wt.
- a wear-resistant rubber composition may comprise about 5 Phr of at least one peptizer, or about 0.4 Phr of at least one peptizer, or about 0.6 Phr of at least one peptizer, or about 0.8 Phr of at least one peptizer, or about 1.0 Phr of at least one peptizer, or about 1.2 Phr of at least one peptizer, or about 1.4 Phr of at least one peptizer, or about 1.6 Phr of at least one peptizer, or about 1.8 Phr of at least one peptizer, or about 2 Phr, or about 2.2 Phr, or about 2.4 Phr, or about 2.6 Phr, or about 2.8 Phr, or about 3.0 Phr of at least one peptizer.
- At least one peptizer may comprise at least one physical peptizer, at least chemical peptizer, or combinations thereof.
- a peptizer may facilitate filler incorporation, facilitate dispersion of compounding materials, improve elastomer blends, reduce processing temperatures, improve flow properties, enhance building tack, or combinations thereof.
- a wear-resistant rubber composition may comprise at least one coupling agent (e.g., Bis[3-(triethoxysilyl)propyl] tetrasulfide, SI-69, l-Methoxy-2-propoxy silane, methyltriethoxy silane).
- a wear-resistant rubber composition may comprise an at least one coupling agent content of about 1 wt. %, or about 2 wt. %, or about 4 wt. %, or about 6 wt. %, or about 8 wt. %, or about 10 wt. %, or about 12 wt. %, or about 14 wt. %, or about 16 wt.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one coupling agent, or about 2 Phr of at least one coupling agent, or about 2 Phr of at least one coupling agent, or about 4 Phr of at least one coupling agent, or about 6 Phr of at least one coupling agent, or about 8 Phr of at least one coupling agent, or about 10 Phr of at least one coupling agent, or about 12 Phr of at least one coupling agent, or about 14 Phr of at least one coupling agent, or about 16 Phr of at least one coupling agent, or about 18 Phr of at least one coupling agent, or about 20 Phr of at least one coupling agent.
- At least one coupling agent may comprise bis (triethoxyl propyl) tetrasulfide (TESPT).
- TESPT bis (triethoxyl propyl) tetrasulfide
- inclusion of at least one coupling agent may provide higher compound modulus, lower hysteresis, improved compression set, and may contribute to wear-resistance.
- inclusion of at least one coupling agent may increase bonding between a silica and at least one wear-resistant rubber composition, which may contribute to wear-resistant properties.
- a wear-resistant rubber composition may also comprise at least one antiozonant (e.g., Luxco 2085, iV-(l,3-Dimethylbutyl)-N'-phenyl-phenylenediamine (Santoflex 6PPD)).
- an antiozonant may comprise phenylenediamines (e.g., iV-(l,3-Dimethylbutyl)-iV-phenyl-phenylenediamine), diureas (e.g., ethylene diurea), and paraffin waxes.
- a wear-resistant rubber composition may comprise an at least one antiozonant content of about 0.1 wt.
- % or about 0.2 wt. %, or about 0.4 wt. %, or about 0.6 wt. %, or about 0.8 wt. %, or about 1.0 wt. %, or about 1.2 wt. %, or about 1.4 wt. %, or about 1.6 wt. %, or about 1.8 wt. %, or about 2.0 wt. % of the wear- resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.1 wt. %.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one antiozonant, or about 2 Phr of at least one antiozonant, or about 2 Phr of at least one antiozonant, or about 4 Phr of at least one antiozonant, or about 6 Phr of at least one antiozonant, or about 8 Phr of at least one antiozonant, or about 10 Phr of at least one antiozonant, or about 12 Phr of at least one antiozonant.
- "about,” as used in the preceding sentence includes plus or minus 1 Phr.
- an antiozonant may protect the wear- resistant rubber composition and from ozone.
- a wear-resistant rubber composition may comprise at least one plasticizer (e.g., Tarene 30) for rubber products, such as phthalate esters (e.g., dioctyl phthalate), trimellitates, sebacates, adipates, terephthalates, benzoates, dibenzoates, organophosphates, gluterates, or azelates.
- a wear-resistant rubber composition may comprise an at least one plasticizer content of about 0.1 wt. %, or about 0.2 wt. %, or about 0.4 wt. %, or about 0.6 wt. %, or about 0.8 wt. %, or about 1.0 wt.
- % or about 1.2 wt. %, or about 1.4 wt. %, or about 1.6 wt. %, or about 1.8 wt. %, or about 2.0 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.1 wt. %.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one plasticizer, or about 2 Phr of at least one plasticizer, or about 2 Phr of at least one plasticizer, or about 4 Phr of at least one plasticizer, or about 6 Phr of at least one plasticizer, or about 8 Phr of at least one plasticizer, or about 10 Phr of at least one plasticizer, or about 12 Phr of at least one plasticizer.
- "about,” as used in the preceding sentence includes plus or minus 1 Phr.
- a plasticizer may improve overall flexibility, low temperature properties and high temperature aging stability of a wear-resistant rubber composition.
- a wear-resistant rubber composition may comprise a material to reinforce a rubber compound to improve physical properties and/or color the product, such as pigments or carbon black (e.g., N-SS0, N326).
- a wear- resistant rubber composition may comprise a carbon black (e.g., Carbon black N234 ISAF HS, N326 Black) content of about 0.1 wt. %, or about 0.2 wt. %, or about 0.4 wt. %, or about 0.6 wt. %, or about 0.8 wt. %, or about 1.0 wt. %, or about 1.2 wt. %, or about 1.4 wt.
- carbon black e.g., Carbon black N234 ISAF HS, N326 Black
- a wear-resistant rubber composition may comprise about 1 Phr of at least one carbon black, or about 2 Phr of at least one carbon black, or about 2 Phr of at least one carbon black, or about 4 Phr of at least one carbon black, or about 6 Phr of at least one carbon black, or about 8 Phr of at least one carbon black, or about 10 Phr of at least one carbon black, or about 12 Phr of at least one carbon black.
- "about,” as used in the preceding sentence includes plus or minus 1 Phr.
- a wear-resistant rubber composition may comprise at least one vulcanization inhibitor.
- a vulcanization inhibitor may comprise a phthalimide (e.g., cyclohexylthiophthalimide), diureas (e.g., ethylene diurea), and paraffin waxes.
- a wear-resistant rubber composition may comprise an at least one vulcanization inhibitor content of about 0.1 wt. %, or about 0.2 wt. %, or about 0.4 wt. %, or about 0.6 wt. %, or about 0.8 wt. %, or about 1.0 wt. %, or about 1.2 wt.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one vulcanization inhibitor, or about 2 Phr of at least one vulcanization inhibitor, or about 2 Phr of at least one vulcanization inhibitor, or about 4 Phr of at least one vulcanization inhibitor, or about 6 Phr of at least one vulcanization inhibitor, or about 8 Phr of at least one vulcanization inhibitor, or about 10 Phr of at least one vulcanization inhibitor, or about 12 Phr of at least one vulcanization inhibitor.
- "about,” as used in the preceding sentence includes plus or minus 1 Phr.
- at least one vulcanization inhibitor may prevent scorch and prevent premature vulcanization in a wear-resistant rubber composition.
- at least one vulcanization inhibitor may comprise N-(cyclohexylthio) phthalimide (CTP crystals).
- a wear-resistant rubber composition may comprise at least one polymerization accelerant, the at least one polymerization accelerant comprising stearic acid, N-cyclohexyl-2-benzothiazole sulfonamide (CBS), tetrabenzyl thiuram disulfide (TBzTd), zinc oxide, or combinations thereof.
- a wear- resistant rubber composition may comprise an at least one polymerization accelerant content of about 0.1 wt. %, or about 0.2 wt. %, or about 0.4 wt. %, or about 0.6 wt. %, or about 0.8 wt. %, or about 1.0 wt.
- % or about 1.2 wt. %, or about 1.4 wt. %, or about 1.6 wt. %, or about 1.8 wt. %, or about 2 wt. %, or about 4 wt. %, or about 5 wt. %, or about 6 wt. %, or about 8 wt. %, or about 10 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.1 wt. %.
- a wear-resistant rubber composition may comprise about 1 Phr of at least one polymerization accelerant, or about 2 Phr of at least one polymerization accelerant, or about 2 Phr of at least one polymerization accelerant, or about 4 Phr of at least one polymerization accelerant, or about 6 Phr of at least one polymerization accelerant, or about 8 Phr of at least one polymerization accelerant, or about 10 Phr of at least one polymerization accelerant, or about 12 Phr of at least one polymerization accelerant.
- "about,” as used in the preceding sentence includes plus or minus 1 Phr.
- polymerization accelerants may increase the rate of polymerization in a wear- resistant rubber composition.
- a wear-resistant rubber composition may comprise at least one sulfur (e.g., Sulfur RM).
- a wear-resistant rubber composition may comprise an at least one sulfur at a content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt. %, or of about 0.4 wt. %, or of about 0.6 wt. %, or of about 0.8 wt. %, or of about 1.0 wt. %, or of about 1.2 wt. %, or of about 1.4 wt. %, or of about 1.6 wt. %, or of about 1.8 wt.
- % or of about 2 wt. %, or of about 3 wt. %, or of about 5 wt. %, or of about 10 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.25 wt. %.
- a wear-resistant rubber composition may comprise about 0.8 parts per hundred rubber (Phr) of at least one sulfur, or about 1.0 Phr of at least one sulfur, or about 1.2 Phr of at least one sulfur, or about 1.4 Phr of at least one sulfur, or about 1.6 Phr of at least one sulfur, or about 1.8 Phr of at least one sulfur, or about 2.0 Phr of at least one sulfur, or about 2.2 Phr of at least one sulfur, or about 2.4 Phr of at least one sulfur, or about 2.6 Phr of at least one sulfur, or about 2.8 Phr of at least one sulfur, or about 3.0 Phr of at least one sulfur, or about 3.5 Phr of at least one sulfur, or about 4.0 Phr of at least one sulfur.
- "about,” as used in the preceding sentence includes plus or minus 0.2 Phr.
- a wear-resistant rubber composition may comprise at least one processing additive (e.g., Struktol HT 207, lard, C 8 -C 2 9 fatty acids, straight chained fatty acids, branched chain fatty acids).
- a wear-resistant rubber composition may comprise at least one processing additive at a content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt. %, or of about 0.4 wt. %, or of about 0.6 wt. %, or of about 0.8 wt. %, or of about 1.0 wt. %, or of about 1.2 wt. %, or of about 1.4 wt.
- processing additive e.g., Struktol HT 207, lard, C 8 -C 2 9 fatty acids, straight chained fatty acids, branched chain fatty acids.
- a wear-resistant rubber composition may comprise at least one processing additive at a content of
- % or of about 1.6 wt. %, or of about 1.8 wt. %, or of about 2 wt. %, or of about 3 wt. %, or of about 5 wt. %, or of about 10 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.25 wt. %.
- a wear-resistant rubber composition may comprise about 0.8 parts per hundred rubber (Phr) of at least one sulfur, or about 1.0 Phr of at least one sulfur, or about 1.2 Phr of at least one sulfur, or about 1.4 Phr of at least one sulfur, or about 1.6 Phr of at least one sulfur, or about 1.8 Phr of at least one sulfur, or about 2.0 Phr of at least one sulfur, or about 2.2 Phr of at least one sulfur, or about 2.4 Phr of at least one sulfur, or about 2.6 Phr of at least one sulfur, or about 2.8 Phr of at least one sulfur, or about 3.0 Phr of at least one sulfur, or about 3.5 Phr of at least one sulfur, or about 4.0 Phr of at least one sulfur.
- "about,” as used in the preceding sentence includes plus or minus 0.2 Phr.
- a processing additive may promote composition dispersion and reduce agglomeration.
- a wear-resistant rubber composition may comprise at least one antioxidant (e.g., methyl methacrylate butadiene styrene).
- a wear-resistant rubber composition may comprise an at least one antioxidant at a content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt. %, or of about 0.4 wt. %, or of about 0.6 wt. %, or of about 0.8 wt. %, or of about 1.0 wt. %, or of about 1.2 wt. %, or of about 1.4 wt. %, or of about 1.6 wt. %, or of about 1.8 wt.
- % or of about 2 wt. %, or of about 3 wt. %, or of about 5 wt. %, or of about 10 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.25 wt. %.
- a wear-resistant rubber composition may comprise about 0.8 parts per hundred rubber (Phr) of at least one antioxidant, or about 1.0 Phr of at least one antioxidant, or about 1.2 Phr of at least one antioxidant, or about 1.4 Phr of at least one antioxidant, or about 1.6 Phr of at least one antioxidant, or about 1.8 Phr of at least one antioxidant, or about 2.0 Phr of at least one antioxidant, or about 2.2 Phr of at least one antioxidant, or about 2.4 Phr of at least one antioxidant, or about 2.6 Phr of at least one antioxidant, or about 2.8 Phr of at least one antioxidant, or about 3.0 Phr of at least one antioxidant, or about 3.S Phr of at least one antioxidant, or about 4.0 Phr of at least one antioxidant.
- "about,” as used in the preceding sentence includes plus or minus 0.2 Phr.
- at least one antioxidant may protect a wear-resistant rubber composition from degradation caused by oxygen.
- a wear-resistant rubber composition may comprise at least one antidegradant (e.g., 2,2,4-Trimethyl-l ,2-dihydroquinoline (TMQ)).
- TMQ 2,2,4-Trimethyl-l ,2-dihydroquinoline
- a wear-resistant rubber composition may comprise an at least one antidegradant at a content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt. %, or of about 0.4 wt. %, or of about 0.6 wt. %, or of about 0.8 wt. %, or of about 1.0 wt. %, or of about 1.2 wt. %, or of about 1.4 wt. %, or of about 1.6 wt.
- an antidegradant e.g., 2,2,4-Trimethyl-l ,2-dihydroquinoline (TMQ)
- TMQ 2,2,4-Trimethyl-l ,2-
- % or of about 1.8 wt. %, or of about 2 wt. %, or of about 3 wt. %, or of about 5 wt. %, or of about 10 wt. % of the wear- resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.25 wt. %.
- a wear-resistant rubber composition may comprise about 0.8 parts per hundred rubber (Phr) of at least one antidegradant, or about 1.0 Phr of at least one antidegradant, or about 1.2 Phr of at least one antidegradant, or about 1.4 Phr of at least one antidegradant, or about 1.6 Phr of at least one antidegradant, or about 1.8 Phr of at least one antidegradant, or about 2.0 Phr of at least one antidegradant, or about 2.2 Phr of at least one antidegradant, or about 2.4 Phr of at least one antidegradant, or about 2.6 Phr of at least one antidegradant, or about 2.8 Phr of at least one antidegradant, or about 3.0 Phr of at least one antidegradant, or about 3.5 Phr of at least one antidegradant, or about 4.0 Phr of at least one antidegradant.
- At least one antidegradant may protect a wear-resistant rubber composition from degradation caused by factors, the factors comprising heat, oxygen, light, and humidity.
- a wear-resistant rubber composition may comprise a hydrogenated nitrile butadiene rubber (e.g., HNBR Zetpol 2030L, Therban 3496) content of about 0.5 wt. %, of about 1 wt. %, or of about 2 wt. %, or of about 3 wt. %, or of about 4 wt. %, or of about 5 wt. %, or of about 6 wt. %, or of about 7 wt. %, or of about 8 wt. %, or of about 9 wt. %, or of about 10 wt. %, or of about 15 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence includes plus or minus 2 wt. %.
- a wear-resistant rubber composition may comprise a styrene-butadiene rubber (e.g., 1502 SBR) content of about 5 wt. %, of about 10 wt. %, or of about 15 wt. %, or of about 20 wt. %, or of about 25 wt. %, or of about 30 wt. %, or of about 35 wt. %, or of about 40 wt. %, or of about 45 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence includes plus or minus 5 wt. %.
- a wear-resistant rubber composition may comprise a low ACN nitrile (e.g., Perbunan 1846 F) content of about 5 wt. %, of about 10 wt. %, or of about 15 wt. %, or of about 20 wt. %, or of about 25 wt. %, or of about 30 wt. %, or of about 35 wt. %, or of about 40 wt. %, or of about 45 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence includes plus or minus 5 wt. %.
- a wear-resistant rubber composition may also comprise at least one tackifier.
- a tackifier may comprise resins (i.e., hydrocarbon resins, phenolic-formaldehyde resin, coumarone-indene resin, and Struktol Koresin).
- a tackifier may result in an increase of tack (e.g., stickiness of the surface).
- a wear-resistant rubber composition may comprise at least one tackifier (e.g., Struktol Koresin) in a content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt.
- % or of about 0.4 wt. %, or of about 0.5 wt. %, or of about 0.6 wt. %, or of about 0.7 wt. %, or of about 0.8 wt. %, or of about 0.9 wt. %, or of about 1.0 wt. %, or of about 1.25 wt. %, or of about 1.5 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence, includes plus or minus 0.25 wt. %.
- a wear-resistant rubber composition may also comprise a vulcanization accelerant.
- a vulcanization accelerant may comprise aldehyde amines, guanidines, thiazoles, thiophosphates, sulfonamides, thioureas, thiuram, dithiocarbamates, xanthanes.
- a vulcanization accelerant may comprise tetramethyl thiuram disulfide, mercaptobenzthiazole disulfide, tetramethyl thiuram monosulfide, dipentamethylene thiuram, zinc chloride, tetrabenzylthiuram disulfide, or combinations thereof.
- a tackifier may result in an increase of vulcanization speed and may permit vulcanization to progress at lower temperatures.
- a wear-resistant rubber composition may comprise a vulcanization accelerant (e.g., MBTS, Thanecure ZM) content of about 0.8 wt. %, of about 1.0 wt. %, or of about 1.2 wt. %, or of about 1.4 wt. %, or of about 1.6 wt. %, or of about 1.8 wt. %, or of about 2.0 wt. %, or of about 2.2 wt. %, or of about 2.4 wt. %, or of about 2.6 wt. %, or of about 2.8 wt. %, or of about 3.0 wt. % of the wear-resistant rubber composition.
- a vulcanization accelerant e.g., MBTS, Thanecure ZM
- a wear-resistant rubber composition may comprise about 0.8 parts per hundred rubber (Phr) of at least one vulcanization accelerant, or about 1.0 Phr of at least one vulcanization accelerant, or about 1.2 Phr of at least one vulcanization accelerant, or about 1.4 Phr of at least one vulcanization accelerant, or about 1.6 Phr of at least one vulcanization accelerant, or about 1.8 Phr of at least one vulcanization accelerant, or about 2.0 Phr of at least one vulcanization accelerant, or about 2.2 Phr of at least one vulcanization accelerant, or about 2.4 Phr of at least one vulcanization accelerant, or about 2.6 Phr of at least one vulcanization accelerant, or about 2.8 Phr of at least one vulcanization accelerant, or about 3.0 Phr of at least one vulcanization accelerant, or about
- a wear-resistant rubber composition may comprise a peroxide (e.g., Dicup 40KE Peroxide, hydrogen peroxide, 40% Dicumyl Peroxide) content of about 0.1 wt. %, of about 0.2 wt. %, or of about 0.3 wt. %, or of about 0.4 wt. %, or of about 0.5 wt. %, or of about 0.6 wt. %, or of about 0.7 wt. %, or of about 0.8 wt. %, or of about 0.9 wt. %, or of about 1.0 wt. %, or of about 1.25 wt. %, or of about 1.5 wt. % of the wear-resistant rubber composition.
- "about,” as used in the preceding sentence includes plus or minus 0.1 wt. %.
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 1 (Composition A):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 2 (Composition B):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 3 (Composition C):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 4 (Composition D):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 5 (Composition E):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 6 (Composition F):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 7 (Composition G):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 8 (Composition H):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 9 (Composition I):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 10 (Composition J):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 11 (Composition K):
- a wear-resistant rubber composition may comprise the following composition, as shown in Table 12 (Composition L):
- a wear-resistant rubber composition after curing, may have a Shore A hardness of, at least about 15, or at least about 20, or at least about 25, or at least about 30, or at least about 35, or at least about 40. In some embodiments, a wear-resistant rubber composition, after curing and substantially swelling, may have a Shore A hardness of at least about 20, or about 25, or about 30.
- a wear-resistant rubber composition may resist wear comprising fretting wear, erosive wear, oxidation wear, corrosion wear, or combinations thereof.
- a wear-resistant rubber composition may resist wear over a period of time, the period of time comprising at least about 1 week, at least about 2 weeks, at least about 3 weeks, at least about 4 weeks, at least about 6 weeks, at least about 8 weeks, at least about 10 weeks, at least about 12 weeks, at least about 14 weeks, at least about 16 weeks, at least about 18 weeks, at least about 20 weeks, at least about 22 weeks, at least about 24 weeks, at least about 26 weeks, at least about 28 weeks, and at least about 30 weeks.
- "about,” as used in the preceding sentence includes plus or minus 1 week.
- a wear-resistant rubber composition may wear at most about 1 %, or at most about 2 %, or at most about 5 %, or at most about 10 %, or at most about 15%, or at most about 20%, or at most about 25%, or at most about 30%, or at most about 35%, or at most about 40%, or at most about 45%, or at most about 50%.
- a wear-resistant rubber composition may wear at most about 10% in about four weeks, or at most about 20% in about four weeks, or at most about 30% in about four weeks.
- a wear-resistant rubber composition may wear at most about 10% in about eight weeks, or at most about 20% in about eight weeks, or at most about 30% in about eight weeks.
- a wear-resistant rubber composition may wear at most about 10% in about 12 weeks, or at most about 20% in about 12 weeks, or at most about 30% in about 12 weeks. In some embodiments, a wear-resistant rubber composition may wear at most about 10% in about 16 weeks, or at most about 20% in about 16 weeks, or at most about 30% in about 16 weeks. In some embodiments, a wear-resistant rubber composition may wear at most about 10% in about 20 weeks, or at most about 20% in about 20 weeks, or at most about 30% in about 20 weeks. In some embodiments, a wear-resistant rubber composition may wear at most about 10% in about 24 weeks, or at most about 20% in about 24 weeks, or at most about 30% in about 24 weeks.
- wear resistance may be assessed using the material loss in weight over the certain period of time the wear-resistant rubber composition (e.g., lifter bar) is in use.
- An initial weight of a wear-resistant rubber composition e.g., lifter bar
- a final weight of the wear-resistant rubber composition may be compared with a final weight of the wear-resistant rubber composition to provide a wear in weight loss over a period of time, for example a 24 week period.
- a percentage wear is calculated by taking a weight remaining at the end of a specified test period and divided the weight remaining at the end of the specified test period by weight at the beginning of the specified test period, and then multiplying that value by 100%.
- a lifter bar percentage wear is calculated by taking a weight of said lifter bar remaining at the end of a specified test period and divided the weight of said lifter bar remaining at the end of the specified test period by weight of said lifter bar at the beginning of the specified test period, and then multiplying that value by 100%.
- wear of rubber material may be achieved or simulated by any suitable means including any standardized test method (e.g., tests promulgated by the American National Standards Institute, ASTM International, or similar organizations).
- wear of a lifter bar may be induced by continuous, sustained, periodic, intermittent, or other high intensity impact from larger material (e.g., milled material and mill balls) as the mill spins.
- wear- resistance, shock absorption, and dampening properties of a wear-resistant rubber composition may contribute (e.g., separately or in combination) to improvements in wear performance of a wear-resistant rubber composition (e.g., lifter bar).
- lifter Bar Assemblies e.g., lifter Bar Assemblies
- a grinding mill may comprise a generally cylindrical drum with openings at one and/or both ends of the drum, at least one lifter bar assembly spaced about the inside wall of the drum, and at least one mill liner.
- a grinding mill may further comprise at least one steel ball.
- a typical grinding mill may further comprise a substance to be milled, wherein as a drum of the grinding mill is rotated, at least one lifter bar assembly lifts the substance to be milled and at least one steel ball.
- a substance to be milled and at least one steel ball displaces from at least one lifter bar assembly, wherein the substance to be milled may impact on at least one surface, the at least one surface comprising the at least one steel ball, the substance to be milled, the at least one lifter bar assembly, at least one mill liner, a cylindrical drum, or combinations thereof.
- the lifter bar assembly may wear.
- a lifter bar assembly may wear while being used in other mining industry processes. Lifter bar assemblies that become worn may have to be replaced, which may increase logistical and financial burdens on the mining and/or milling processes.
- a mill liner may wear while being used in a milling process.
- a lifter bar assembly may comprise at least one rack for fixing the wear resistant lifter bar to a cylindrical wall of a rotating drum of a mill and at least one wear body comprising a wear-resistant rubber composition.
- a lifter bar assembly comprising a wear-resistant rubber composition may wear significant less than a lifter bar assembly differing only in that the lifter bar assembly does not comprise at wear-resistant rubber composition.
- a lifter bar assembly comprising a wear-resistant rubber composition may resist wear over a period of time, the period of time comprising at least about 1 week, at least about 2 weeks, at least about 3 weeks, at least about 4 weeks, at least about 6 weeks, at least about 8 weeks, at least about 10 weeks, at least about 12 weeks, at least about 14 weeks, at least about 16 weeks, at least about 18 weeks, at least about 20 weeks, at least about 22 weeks, at least about 24 weeks, at least about 26 weeks, at least about 28 weeks, and at least about 30 weeks.
- "about,” as used in the preceding sentence includes plus or minus 1 week.
- a lifter bar assembly comprising a wear- resistant rubber composition may wear at most about 1 %, or at most about 2 %, or at most about S %, or at most about 10 %, or at most about 15%, or at most about 20%, or at most about 25%, or at most about 30%, or at most about 35%, or at most about 40%, or at most about 45%, or at most about 50%.
- a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about four weeks, or at most about 20% in about four weeks, or at most about 30% in about four weeks.
- a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about eight weeks, or at most about 20% in about eight weeks, or at most about 30% in about eight weeks. In some embodiments, a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about 12 weeks, or at most about 20% in about 12 weeks, or at most about 30% in about 12 weeks. In some embodiments, a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about 16 weeks, or at most about 20% in about 16 weeks, or at most about 30% in about 16 weeks.
- a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about 20 weeks, or at most about 20% in about 20 weeks, or at most about 30% in about 20 weeks. In some embodiments, a lifter bar assembly comprising a wear-resistant rubber composition may wear at most about 10% in about 24 weeks, or at most about 20% in about 24 weeks, or at most about 30% in about 24 weeks.
- a mill liner may comprise at least one rack for fixing the wear resistant lifter bar to a cylindrical wall of a rotating drum of a mill and at least one wear body comprising a wear-resistant rubber composition.
- a mill liner comprising a wear-resistant rubber composition may wear significant less than a mill liner differing only in that the mill liner does not comprise at wear-resistant rubber composition.
- a mill liner comprising a wear-resistant rubber composition may resist wear over a period of time, the period of time comprising at least about 1 week, at least about 2 weeks, at least about 3 weeks, at least about 4 weeks, at least about 6 weeks, at least about 8 weeks, at least about 10 weeks, at least about 12 weeks, at least about 14 weeks, at least about 16 weeks, at least about 18 weeks, at least about 20 weeks, at least about 22 weeks, at least about 24 weeks, at least about 26 weeks, at least about 28 weeks, and at least about 30 weeks.
- "about,” as used in the preceding sentence includes plus or minus 1 week.
- a mill liner comprising a wear-resistant rubber composition may wear at most about 1 %, or at most about 2 %, or at most about 5 %, or at most about 10 %, or at most about 15%, or at most about 20%, or at most about 25%, or at most about 30%, or at most about 35%, or at most about 40%, or at most about 45%, or at most about 50%.
- a mill liner comprising a wear-resistant rubber composition may wear at most about 10% in about four weeks, or at most about 20% in about four weeks, or at most about 30% in about four weeks.
- a mill liner comprising a wear-resistant rubber composition may wear at most about 10% in about eight weeks, or at most about 20% in about eight weeks, or at most about 30% in about eight weeks. In some embodiments, a mill liner comprising a wear-resistant rubber composition may wear at most about 10% in about 12 weeks, or at most about 20% in about 12 weeks, or at most about 30% in about 12 weeks. In some embodiments, a mill liner comprising a wear- resistant rubber composition may wear at most about 10% in about 16 weeks, or at most about 20% in about 16 weeks, or at most about 30% in about 16 weeks.
- a mill liner comprising a wear-resistant rubber composition may wear at most about 10% in about 20 weeks, or at most about 20% in about 20 weeks, or at most about 30% in about 20 weeks. In some embodiments, a mill liner comprising a wear-resistant rubber composition may wear at most about 10% in about 24 weeks, or at most about 20% in about 24 weeks, or at most about 30% in about 24 weeks.
- a shock absorber and/or damper may damp shock impulses.
- a shock absorber may comprise at least one wear-resistant rubber composition.
- a shock absorber comprising at least one wear-resistant rubber composition may wear less than a shock absorber not comprising at least one wear-resistant rubber composition, according to some embodiments.
- a shock absorber comprising a wear-resistant rubber composition may resist wear over a period of time, the period of time comprising at least about 1 week, at least about 2 weeks, at least about 3 weeks, at least about 4 weeks, at least about 6 weeks, at least about 8 weeks, at least about 10 weeks, at least about 12 weeks, at least about 14 weeks, at least about 16 weeks, at least about 18 weeks, at least about 20 weeks, at least about 22 weeks, at least about 24 weeks, at least about 26 weeks, at least about 28 weeks, and at least about 30 weeks.
- "about,” as used in the preceding sentence includes plus or minus 1 week.
- a shock absorber comprising a wear- resistant rubber composition may wear at most about 1 %, or at most about 2 %, or at most about 5 %, or at most about 10 %, or at most about 15%, or at most about 20%, or at most about 25%, or at most about 30%, or at most about 35%, or at most about 40%, or at most about 45%, or at most about 50%.
- a shock absorber comprising a wear-resistant rubber composition may wear at most about 10% in about four weeks, or at most about 20% in about four weeks, or at most about 30% in about four weeks.
- a shock absorber comprising a wear-resistant rubber composition may wear at most about 10% in about eight weeks, or at most about 20% in about eight weeks, or at most about 30% in about eight weeks. In some embodiments, a shock absorber comprising a wear- resistant rubber composition may wear at most about 10% in about 12 weeks, or at most about 20% in about 12 weeks, or at most about 30% in about 12 weeks. In some embodiments, a shock absorber comprising a wear-resistant rubber composition may wear at most about 10% in about 16 weeks, or at most about 20% in about 16 weeks, or at most about 30% in about 16 weeks.
- a shock absorber comprising a wear- resistant rubber composition may wear at most about 10% in about 20 weeks, or at most about 20% in about 20 weeks, or at most about 30% in about 20 weeks. In some embodiments, a shock absorber comprising a wear-resistant rubber composition may wear at most about 10% in about 24 weeks, or at most about 20% in about 24 weeks, or at most about 30% in about 24 weeks. It is understood that the listed apparatuses for each unit are for illustration purposes only, and this is not intended to limit the scope of the application. A specific combination of these or other apparatuses or units can be configured in such a system for the intended use based on the teachings in the application.
- a range endpoint of about 50 in the context of a range of about 5 to about 50 may include 50.5, but not 52.5 or 55 and, on the other hand, a range endpoint of about 50 in the context of a range of about 0.5 to about 50 may include 55, but not 60 or 75.
- each figure disclosed may form the basis of a range (e.g., depicted value +/- about 10%, depicted value +/- about 50%, depicted value +/- about 100%) and/or a range endpoint.
- a value of 50 depicted in an example, table, and/or drawing may form the basis of a range of, for example, about 45 to about 55, about 25 to about 100, and/or about 0 to about 100.
- Rheometer data for an MH value is illustrated in Table 13 as well as in Figure 1.
- Figure 2 illustrates an increasing and then decreasing trend line of MH values when comparing wear-resistant rubber compositions in the order of control, 2A, 2B, 2C, 2D, 2E, 2F, 2G, and then 2H.
- Figure 6A illustrates a lifter bar assembly wear testing performed on a period of four weeks on lifter bars comprising a wear-resistant rubber composition according to Compositions K and L.
- a lifter bar assembly e.g., 500, 530
- a rack e.g., 570
- an unexposed portion e.g., 580
- an exposed portion e.g., 560
- the lifter bar assembly shows wear at 0 weeks (e.g., 510, 540) and wear at 4 weeks (e.g., 520, 550).
- Figure 6B illustrates a lifter bar assembly wear testing performed on a period of four weeks on lifter bars comprising wear-resistant rubber composition according to Compositions A through J.
- a lifter bar assembly e.g., 500, 530
- a rack e.g., 570
- an unexposed portion e.g., 580
- an exposed portion e.g., 560
- the lifter bar assembly shows wear at 0 weeks (e.g., 510, 540) and wear at 4 weeks (e.g., 520, 550).
- the lifter bars of Figure 6A wherein the lifter bars comprised a wear-resistant rubber composition not comprising at least one hydroxy-terminated polybutadiene, wore to a great extent than the lifter bars of Figure 6B, wherein the lifter bars comprised a wear-resistant rubber composition comprising at least one hydroxy-terminated polybutadiene.
- Levels of wear can be attained by measuring the difference between the wear at 0 weeks (e.g., 510, 540) and wear at 4 weeks (e.g., 520, 550).
- the difference between the wear at 0 weeks (e.g., 510, 540) and wear at 4 weeks (e.g., 520, 550) for lifter bars according to Compositions K and L are greater than the difference between the wear at 0 weeks (e.g., 510, 540) and wear at 4 weeks (e.g., 520, 550) for lifter bars according to Compositions A through J.
- a wear-resistant rubber composition may be configured to have one or more of the desired qualities disclosed in this application including, for example, abrasion resistance, wear resistance, density of crosslinking, tolerance of salinity, curing temperature, among others, by adjusting the composition of one or more components. Examples of wear-resistant rubber compositions are provided in Table IS. -45-
- a method for determining an effective cross-linking density of a wear-resistant rubber composition can be found in Martin Jr, Donald L. Crosslink Density Determinations for Polymeric Materials. No. RK-TR-70-6. ARMY MISSILE RESEARCH DEVELOPMENT AND ENGINEERING LAB REDSTONE ARSENAL AL PROPULSION DIRECTORATE, 1970.
- a wear-resistant rubber composition sample with an approximately 3 ⁇ 4 inch outside diameter, 1 ⁇ 2 inch inside diameter, and 1 ⁇ 4 inch wide (unswollen condition) was produced. The mass of the sample was recorded.
- Using a soxhlet extraction device a wear- resistant rubber composition sample was swelled for 24 hours at 120 °F using the solvent tetrahydrofuran. After swelling, tensile and compression measurements were obtained at a crosshead displacement rate of 0.02 inch per minute, wherein the samples are submerged in solvent during the test. The data obtained was used to calculate effective crosslinking densities.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Laminated Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Tires In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Claims
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/US2016/049317 WO2018044264A1 (en) | 2016-08-29 | 2016-08-29 | Wear-resistant rubber compositions, systems, and methods |
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| Publication Number | Publication Date |
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| EP3504265A1 true EP3504265A1 (en) | 2019-07-03 |
| EP3504265A4 EP3504265A4 (en) | 2020-02-19 |
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| EP16915353.3A Pending EP3504265A4 (en) | 2016-08-29 | 2016-08-29 | WEAR-RESISTANT RUBBER COMPOSITIONS, SYSTEMS AND METHODS |
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| EP (1) | EP3504265A4 (en) |
| KR (1) | KR102587303B1 (en) |
| CN (1) | CN109996842A (en) |
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| UA (1) | UA124470C2 (en) |
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| CN110746760A (en) * | 2019-11-07 | 2020-02-04 | 徐州运杰机械设备制造有限公司 | Composite solid wear-resistant material suitable for mechanical equipment |
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| SE421508B (en) * | 1979-11-06 | 1982-01-04 | Trelleborg Ab | WASTE GUM PRODUCT AND WAY TO MANUFACTURE IT |
| US6107379A (en) * | 1996-07-17 | 2000-08-22 | Toyo Tire & Rubber Co., Ltd. | Automobile vibration-isolating rubber composition and automobile vibration-isolating device |
| DE19920894A1 (en) * | 1999-05-06 | 2000-11-09 | Bayer Ag | Hydroxyl group-containing diene rubbers |
| US6255397B1 (en) * | 1999-09-10 | 2001-07-03 | The Goodyear Tire & Rubber Company | Rubber composition containing hydroxyl terminated liquid polymer and tire with sidewall thereof |
| JP4496622B2 (en) * | 2000-08-08 | 2010-07-07 | 横浜ゴム株式会社 | Rubber composition for tire |
| JP2003012860A (en) * | 2001-06-27 | 2003-01-15 | Toyo Tire & Rubber Co Ltd | Rubber composition for tire |
| JP4540435B2 (en) * | 2004-09-16 | 2010-09-08 | 住友ゴム工業株式会社 | Rubber composition for sidewall and pneumatic tire having sidewall made thereof |
| DE102012107607A1 (en) * | 2012-08-20 | 2014-02-20 | Continental Reifen Deutschland Gmbh | rubber compound |
| US9475057B2 (en) * | 2013-01-24 | 2016-10-25 | Cabot Corporation | Liner elements with improved wear-life for grinding operations |
| CN104419023A (en) * | 2013-08-22 | 2015-03-18 | 青岛蓝农谷农产品研究开发有限公司 | Abrasion and pierce proof low-resistance tire rubber compound and preparation method thereof |
| CN105199153B (en) * | 2014-05-30 | 2018-03-13 | 比亚迪股份有限公司 | A kind of yielding rubber and preparation method thereof and automobile-used yielding rubber part |
| CN104194085A (en) * | 2014-09-10 | 2014-12-10 | 安徽弘毅电缆集团有限公司 | Abrasion-proof rubber material with high vibration-reducing property |
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| UA124470C2 (en) | 2021-09-22 |
| BR112019004079A2 (en) | 2019-07-09 |
| KR102587303B1 (en) | 2023-10-10 |
| ZA201901857B (en) | 2024-08-28 |
| EP3504265A4 (en) | 2020-02-19 |
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| BR112019004079B1 (en) | 2022-08-23 |
| CA3035339C (en) | 2023-08-01 |
| CN109996842A (en) | 2019-07-09 |
| WO2018044264A1 (en) | 2018-03-08 |
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| KR20190067778A (en) | 2019-06-17 |
| CA3035339A1 (en) | 2018-03-08 |
| AU2016421837B2 (en) | 2020-12-03 |
| EA201990618A1 (en) | 2019-09-30 |
| AU2016421837A1 (en) | 2019-04-11 |
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