EP3423765B1 - Heat pump having a foreign gas collection chamber, method for operating a heat pump, and method for producing a heat pump - Google Patents
Heat pump having a foreign gas collection chamber, method for operating a heat pump, and method for producing a heat pumpInfo
- Publication number
- EP3423765B1 EP3423765B1 EP17707859.9A EP17707859A EP3423765B1 EP 3423765 B1 EP3423765 B1 EP 3423765B1 EP 17707859 A EP17707859 A EP 17707859A EP 3423765 B1 EP3423765 B1 EP 3423765B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- condenser
- foreign gas
- heat pump
- condensation
- gas collection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/02—Heat pumps of the compression type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B25/00—Machines, plants or systems, using a combination of modes of operation covered by two or more of the groups F25B1/00 - F25B23/00
- F25B25/005—Machines, plants or systems, using a combination of modes of operation covered by two or more of the groups F25B1/00 - F25B23/00 using primary and secondary systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/04—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for withdrawing non-condensible gases
- F25B43/043—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for withdrawing non-condensible gases for compression type systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/047—Water-cooled condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/13—Pump speed control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/195—Pressures of the condenser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2116—Temperatures of a condenser
- F25B2700/21163—Temperatures of a condenser of the refrigerant at the outlet of the condenser
Definitions
- the present invention relates to heat pumps for heating, cooling or any other application of a heat pump.
- Fig. 8A and Fig. 8B represent a heat pump as described in the European patent EP 2016349 B1
- the heat pump comprises an evaporator 10 for evaporating water as the working fluid in order to generate steam in a working steam line 12 on the output side.
- the evaporator comprises an evaporation chamber (in Fig. 8A (not shown) and is designed to generate an evaporation pressure of less than 20 hPa in the evaporation chamber, so that the water evaporates at temperatures below 15 °C in the evaporation chamber.
- the water can be, for example, groundwater, brine circulating freely in the ground or in collector pipes, i.e., water with a certain salt content, river water, lake water, or sea water.
- water can be used, i.e., calcareous water, lime-free water, saline water, or salt-free water. This is because all types of water, i.e., all these "hydrogens,” share the favorable water property: water, also known as "R 718,” has a usable enthalpy difference ratio of 6 for the heat pump process, which is more than twice the typical usable enthalpy difference ratio of, for example, R134a.
- the water vapor is fed through the suction line 12 to a compressor/condenser system 14, which has a turbomachine such as a radial compressor, for example in the form of a turbocompressor, which is Fig. 8A designated 16.
- the turbomachine is designed to compress the working steam to a vapor pressure of at least greater than 25 hPa.
- 25 hPa corresponds to a condensation temperature of approximately 22 °C, which can already be a sufficient heating flow temperature for an underfloor heating system, at least on relatively warm days.
- pressures greater than 30 hPa can be generated with the turbomachine 16, with a pressure of 30 hPa corresponding to a condensation temperature of 24 °C, a pressure of 60 hPa to a condensation temperature of 36 °C, and a pressure of 100 hPa to a condensation temperature of 45 °C.
- Underfloor heating systems are designed to provide sufficient heating even on very cold days with a flow temperature of 45 °C.
- the heat (energy) from the energy-rich steam directly through the colder heating water, which is absorbed by the heating water, thus heating it.
- the heat energy
- an open circuit i.e., the water, which serves as the heat source
- the water to be evaporated could first be heated by an external heat source via a heat exchanger.
- the medium can also be used directly there. If a house with underfloor heating is being considered, the water from the evaporator can be circulated directly in the underfloor heating system.
- a heat exchanger can be arranged on the condenser side, which is fed with the flow 20a and which has the return 20b, whereby this heat exchanger cools the water in the condenser and thus heats a separate underfloor heating fluid, which will typically be water.
- turbomachines have the characteristic that, similar to an aircraft turbine, the compressed medium does not come into contact with problematic substances such as oil. Instead, the steam is simply compressed by the turbine or turbocompressor, but does not come into contact with oil or any other medium that impairs purity and thus becomes contaminated.
- Fig. 8B shows a table illustrating various pressures and the evaporation temperatures associated with these pressures, which shows that, particularly for water as the working medium, relatively low pressures must be selected in the evaporator.
- the DE 4431887 A1 discloses a heat pump system with a lightweight, large-volume, high-performance centrifugal compressor. Vapor leaving a second-stage compressor has a saturation temperature that exceeds the ambient temperature or that of any available cooling water, thereby enabling heat removal.
- the compressed vapor is transferred from the second-stage compressor to the condenser unit, which consists of a packed bed within a cooling water spray device is provided at the top, which is supplied by a water circulation pump.
- the compressed water vapor rises through the packed bed in the condenser, where it comes into direct countercurrent contact with the downwardly flowing cooling water.
- the condenser is continuously purged with non-condensable gases by means of a vacuum pump via a pipeline.
- the WO 2014072239 A1 discloses a condenser with a condensation zone for condensing vapor to be condensed in a working fluid.
- the condensation zone is designed as a volume zone and has a lateral boundary between the upper end of the condensation zone and the lower end.
- the condenser comprises a vapor introduction zone that extends along the lateral end of the condensation zone and is designed to feed vapor to be condensed laterally across the lateral boundary into the condensation zone. This makes the actual condensation a volume condensation without increasing the volume of the condenser, because the vapor to be condensed is introduced not only frontally from one side into a condensation volume or into the condensation zone, but laterally and preferably from all sides.
- the WO 2009/156125 A2 discloses an evaporator or condenser with a surface on which a working fluid is arranged. Furthermore, turbulence generators are provided for generating turbulence in the working fluid on the working surface. Alternatively or additionally, a laminarizer is provided in the condenser to laminarize the vapor flow generated by the compressor. The evaporation efficiency is increased in the evaporator, and the condenser efficiency is increased in the condenser, which is particularly useful for a heat pump for heating buildings, in order to be able to significantly reduce the size of these components without sacrificing performance. Furthermore, a gas trap with a collection container is provided, the wall of which is arranged in the evaporator.
- the object of the present invention is to create a more efficient heat pump concept.
- the heat pump according to the present invention comprises a condenser for condensing compressed or, if necessary, heated working steam and a gas trap coupled to the condenser by an external gas supply.
- the gas trap comprises a housing with an external gas supply inlet, a working fluid supply line in the housing, a working fluid discharge line in the housing, and a pump to pump gas out of the housing.
- the housing, the working fluid supply line, and the working fluid outlet are designed and arranged such that, during operation, a working fluid flow occurs from the working fluid supply line to the working fluid outlet in the housing.
- the working fluid supply line is coupled to the heat pump such that, during operation, the heat pump is supplied with working fluid that is colder than the working vapor to be condensed in the condenser.
- the working fluid supply line is coupled to the heat pump to conduct working fluid during heat pump operation.
- This temperature is colder than the saturated vapor pressure of the working steam to be condensed in the condenser.
- the saturated vapor pressure of the working steam always corresponds to a temperature, which can be determined, for example, from the h-logp diagram or a similar diagram.
- the pump used to pump gas from the housing removes the enriched foreign gas. Unlike the ratio between foreign gas and working vapor in the condenser, where the concentration of foreign gas is still very low, pumping gas from the gas trap housing does not result in a particularly strong extraction of working vapor from the system because the majority of the working vapor has condensed in the working fluid flow, either through direct or indirect contact, and thus can no longer be pumped out by the pump.
- working steam releases its energy and this energy remains in the system and is not lost to the environment.
- Another advantage is that the amount of extracted Working fluid is greatly reduced. This means that there is little or no need to top up the working fluid, which reduces the effort required to maintain the correct working fluid level and also reduces the effort required to collect and remove any extracted working fluid.
- a further advantage is that the pump has to pump out less gas from the housing because relatively concentrated foreign gas is removed. The pump's energy consumption is therefore low and the pump does not need to be as powerful. A less powerful pump does mean that the initial evacuation of the system takes a little longer. However, this time is not critical for normal applications because normally only service technicians will carry out an initial evacuation during commissioning or after maintenance. Such service technicians can, if necessary, connect an external pump they have brought with them if they want it to go faster; however, this does not have to be permanently connected to the system.
- a heat pump comprises a condenser for condensing compressed or, if appropriate, heated working steam, a foreign gas collection chamber mounted in the condenser, said foreign gas collection chamber having a condensation surface that, during operation of the heat pump, is colder than a temperature of the working steam to be condensed, and a partition wall arranged between the condensation surface and a condensation zone in the condenser.
- a foreign gas discharge device is provided, which is coupled to the foreign gas collection chamber in order to discharge foreign gas from the foreign gas collection chamber.
- a partition wall is provided, which is arranged between the (cold) condensation surface and the condensation zone in the condenser. This separates the condensation zone from the foreign gas collection chamber, creating a somewhat calmer zone that is less turbulent than the condensation zone. In this calmer zone, any working steam still present can condense on the relatively cold condensation surface, and the foreign gas collects in the foreign gas collection chamber between the condensation surface and the partition wall.
- the partition wall therefore works in two ways. On the one hand, it creates a calm zone and on the other hand, it acts as an insulation, so that no unwanted heat loss occurs on the cold surface, i.e. the condensation surface.
- the condenser base is connected to an evaporator base 108 to define the evaporator chamber 102.
- a compressor 110 is provided above the evaporator chamber 102 or elsewhere, which in Fig. 1A is not described in more detail, but is in principle designed to compress evaporated working fluid and to convey it as compressed vapor 112 into the condenser chamber 104.
- the condenser chamber is further delimited to the outside by a condenser wall 114.
- the condenser wall 114 like the condenser base 106, is also attached to the evaporator base 108.
- both the evaporator and the condenser extend across the entire height. This does reduce the "thickness" of both the evaporator chamber and the condenser chamber.
- reducing the "thickness” of the evaporator chamber, which tapers inside the condenser is not problematic because the main evaporation takes place in the lower area where the Evaporator chamber almost fills the entire available volume.
- reducing the thickness of the condenser chamber, especially in the lower area i.e.
- the condenser chamber is defined by a condenser wall, which can also be attached to the evaporator base.
- the evaporator base thus provides an interface for both the condenser wall and the condenser base, and also houses all liquid supply lines for both the evaporator and the condenser.
- the housing includes a collection chamber 358, which is arranged, for example, at the top.
- the pump 342 is controlled by a controller 373.
- the pump can be controlled based on a pressure difference or an absolute pressure, based on a temperature difference or an absolute temperature, or based on absolute time control or time interval control.
- One possible control is, for example, via a pressure P trap 374 prevailing in the gas trap.
- Alternative control is via the inlet temperature T in 375 at the working fluid supply line 338 or via an outlet temperature T out 376.
- the outlet temperature T out 376 at the working fluid outlet 340 is a measure of how much water vapor from the external gas supply 325 has condensed into the working fluid.
- the pressure in the gas trap P trap 374 is a measure of how much external gas has already accumulated. As the enriched foreign gas increases, the pressure in the housing 330 rises. When a certain pressure is exceeded, for example, the controller 373 can be activated to turn on the pump 342 until the pressure returns to the desired low range. The pump can then be turned off again.
- An alternative control variable for the pump is, for example, the difference between T in 375 and T out 376. If, for example, the difference between these two values turns out to be smaller than a minimum difference, this means that hardly any more water vapor is condensing due to the increased pressure in the gas trap. Therefore, it is advisable to switch on pump 342 until a difference above a certain threshold. Then the pump is switched off again.
- Fig. 2A , Fig. 2B and Fig. 3 show different implementations of the gas trap.
- Fig. 2A shows a semi-open variant of the gas trap.
- a pipe 390 preferably made of metal, is arranged in the gas trap and coupled to the working fluid inlet 338.
- the working fluid then flows down the pipe to the working fluid outlet 340.
- the working fluid vapor which is introduced into the gas trap through the inlet 332, no longer condenses directly in the working fluid, but rather on the (cold) surface of the pipe 390.
- the end of the pipe is arranged in a working fluid level 391, into which the water condensed on the pipe surface also flows down along the pipe.
- Fig. 2A shows a half-open gas trap with condensation on a cold surface, namely the surface of object 390.
- Fig. 2B shows another variant with more laminar flow.
- the gas trap is arranged at an angle, or rather, the housing 330 is designed at an angle, so that the water flows downwards from the inlet line 338 to the outlet line 340 relatively calmly, i.e., with little turbulent flow and more laminar.
- the vapor supplied through the inlet line 332 condenses with the laminar flow, while foreign gas components 357 collect in the foreign gas enrichment chamber 358.
- an open system is shown, in which condensation takes place directly in the cold liquid, but now with more laminar flow.
- Fig. 3 shows another variant with an open design.
- a very turbulent flow takes place, namely directly and essentially vertically from the top from the inlet 338 downwards to the outlet 340.
- the outlet 340 is designed in the form of a siphon, for example, to ensure that a liquid level 391 is maintained at the bottom of the housing. This ensures that the working medium vapor supplied through the inlet 332 cannot run directly into the evaporator outlet or into the cold flow from which the working medium inlet 338 is branched off, since then the foreign gas would not be separated but would be directly reintroduced into the system on the evaporator side.
- Fig. 3 it is useful to fill the housing 330 with turbulence generators so that the flow of the working fluid from the inlet 338 to the outlet 340 is as turbulent as possible.
- Fig. 2A a variant in which the condensation on a cold surface of a switching element 390, such as the one shown in Fig. 2A described tube, which has a cold surface because the cold working fluid flows from the inlet 338 to the outlet 340 inside the switching element.
- the cooling can also be achieved by other variants, i.e. by any other measure using internal liquids/vapors or external cooling measures in order to have an efficient gas trap in the heat pump, which is coupled to the condenser 306 via the external gas supply line 325.
- the housing 330 is elongated, specifically as a tube that has a diameter of 50 mm or larger at the top in the foreign gas enrichment chamber 328 and a diameter of 25 mm or larger at the bottom, i.e., in the condensation region.
- the condensation region or flow region i.e., the difference between the inlet 338 and the outlet 340 in terms of vertical height, be at least 20 cm long.
- there is a flow i.e., that the gas trap has at least a vertical portion, although it can be arranged at an angle.
- a completely horizontal gas trap is not preferred, but is possible as long as there is a working fluid flow from the working fluid inlet to the working fluid outlet in the housing during operation.
- Fig. 4 shows an implementation of a heat pump with two stages.
- the first stage is formed by the evaporator 300, the compressor 302, and the condenser 306.
- the second stage is formed by an evaporator 500, a compressor 502, and a condenser 506.
- the evaporator 500 is connected to the compressor 502 via a vapor intake line 504, and the compressor 502 is connected to the condenser 506 via a compressed vapor line, designated 505.
- the system comprising the two (or more) stages includes an outlet 522 and an inlet 520.
- the outlet 522 and the inlet 520 are connected to a heat exchanger 598, which can be coupled to a region to be heated. Typically this takes place on the customer side and the area to be heated is a heat sink, such as an exhaust air device in the example of a cooling application or a heating device in the example of a heating device.
- the inlet 310 into the system 300 and the outlet 312 from the system 300 are also coupled to a heat exchanger 398, which in turn can typically be coupled by the customer to an area 308 to be cooled.
- the area to be cooled is a room to be cooled, such as a computer room, a process room, etc.
- the area to be cooled would be, for example, an environmental area, e.g., air in the case of an air source heat pump, ground in the case of a heat pump with ground collectors, or a groundwater/seawater/brine area from which heat is to be extracted for heating purposes.
- the coupling between the two heat pump stages can vary depending on the implementation. If the coupling is such that one stage is a “cold” stage or “cold can,” the second stage is the “warm” stage or “warm can.” This designation stems from the fact that the temperatures in the respective elements in the first stage are colder than in the second stage when both stages are in operation.
- a particularly advantageous feature of the present invention is the fact that the condensers of the second and any further stages can all be connected to one and the same gas trap or to one and the same gas trap housing 330.
- Fig. 4 shown that the external gas supply line 325 of the first condenser 306 is coupled to the housing 330.
- a further The external gas supply line 525 from the second condenser 506 is coupled to the inlet 334. It is preferable to connect the cold can or the condenser of the cold can, e.g., the first stage, i.e., the condenser 306, further up in the gas trap housing 330 than the condenser of the second stage, i.e., the warm can.
- the working steam mixed with foreign gas can flow from the inlet 334 past the working fluid flow from the inlet 338 to the outlet 340 for a longer time than the flow of working steam and foreign gas from the foreign gas supply line 325.
- all foreign gas supply lines can also be connected at the very bottom, i.e. via the single inlet 334, if the housing 330 of the gas trap allows sufficient space.
- the branching of working fluid into the gas trap is less than or equal to 1% of the main flow, i.e. of the total flow from the evaporator 1 300 to the heat exchanger 398, and is preferably even less than or equal to 1 ⁇ .
- the cross-section of the line from the condenser into the housing 330 is typically designed such that a maximum of 1% of the main gas flow is branched into the condenser, or preferably even less than or equal to 1% of the gas flow is branched into the condenser.
- the precise dimensioning is not essential for functionality.
- Fig. 6 shows a condenser, where the condenser is Fig. 6 a steam introduction zone 102 which extends completely around the condensation zone 100.
- Fig. 6 a part of a condenser is shown, which has a condenser base 200.
- a condenser housing section 202 is arranged on the condenser base, which, due to the representation in Fig. 6 is drawn transparent, which, however, does not necessarily have to be transparent in nature, but can be made of plastic, die-cast aluminum or something similar.
- the lateral housing part 202 rests on a sealing rubber 201 in order to achieve a good seal with the base 200.
- the condenser comprises a liquid outlet 203 and a liquid inlet 204 as well as a vapor inlet 205 arranged centrally in the condenser, which extends from bottom to top in Fig. 6 rejuvenated.
- Fig. 6 represents the actual desired installation direction of a heat pump and a condenser of this heat pump, whereby in this installation direction in Fig. 6
- the evaporator of a heat pump is arranged below the condenser.
- the condensation zone 100 is delimited to the outside by a basket-like boundary element 207, which, like the outer housing part 202, is drawn transparent and is normally basket-shaped.
- a grid 209 is arranged, which is designed to hold filling bodies which are in Fig. 6 are not shown.
- the basket 207 extends downward only to a certain point.
- the basket 207 is designed to be vapor-permeable to hold packing elements, such as so-called Pall rings. These packing elements are introduced into the condensation zone, specifically only within the basket 207, but not into the vapor introduction zone 102. However, the packing elements are also filled outside the basket 207 to such a high level that the height of the packing elements extends either to the lower limit of the basket 207 or slightly above it.
- the condenser of Fig. 6 comprises a working fluid feeder, which is particularly characterized by the working fluid feed 204, which, as shown in Fig. 6 As shown, it is arranged wound around the steam supply in the form of an ascending coil, formed by a liquid transport region 210 and a liquid distribution element 212, which is preferably designed as a perforated plate.
- the working fluid supply is thus designed to supply the working fluid into the condensation zone.
- a steam feeder is also provided, which, as it is in Fig. 6 shown, preferably consists of the funnel-shaped tapered feed area 205 and the upper steam guide area 213.
- a wheel of a radial compressor is preferably used and the radial compression leads to steam being sucked from bottom to top through the feed 205 and then, due to the radial compression by the radial wheel, is deflected 90 degrees outwards, so to speak, from a flow from bottom to top to a flow from the middle to the outside in Fig. 6 regarding element 213.
- a further deflector which deflects the steam already deflected outward by another 90 degrees, in order to then direct it from above into gap 215, which represents the beginning of the steam introduction zone, which extends laterally around the condensation zone.
- the steam feeder is therefore preferably annular and provided with an annular gap for feeding the steam to be condensed, with the working fluid feed being formed within the annular gap.
- Fig. 7 shows a view of the "lid area" of the condenser of Fig. 6 from below.
- the perforated plate 212 is shown schematically from below, which acts as a liquid distribution element.
- the steam inlet gap 215 is shown schematically, and it results from Fig. 7 that the steam inlet gap is only annular, such that no steam to be condensed is fed into the condensation zone directly from above or below, but only laterally.
- only liquid flows through the holes of the distributor plate 212, but not steam.
- the steam is only "sucked” into the condensation zone laterally, due to the liquid that has passed through the perforated plate 212.
- the liquid distributor plate can be made of metal, plastic, or a similar material and can be designed with different hole patterns. Furthermore, as described in Fig. 6 As shown, it is preferable to provide a lateral boundary for liquid flowing from the element 210, this lateral boundary being designated 217. This ensures that liquid which already emerges from the element 210 with a swirl due to the curved feed 204 and is distributed from the inside to the outside on the liquid distributor does not splash over the edge into the steam introduction zone, unless the liquid has already dripped through the holes in the liquid distributor plate and condensed with steam.
- Fig. 5 shows a complete heat pump in sectional view, which includes both the evaporator base 108 and the condenser base 106.
- the condenser base 106 has a tapered cross-section from an inlet for the working fluid to be evaporated to a suction opening 115, which is coupled to the compressor or motor 110, where the preferably used radial wheel of the motor extracts the steam generated in the evaporator chamber 102.
- Fig. 5 shows a cross-section through the entire heat pump.
- a droplet separator 404 is arranged within the condenser base.
- This droplet separator comprises individual blades 405. These blades are inserted into corresponding grooves 406 in order to keep the droplet separator in place.
- Fig. 5 are shown. These grooves are arranged in the condenser base in an area directed towards the evaporator base, in the inside of the evaporator base.
- the condenser base further has various guide features, which can be designed as rods or tongues, to hold hoses that are provided for condenser water guidance, for example, which are thus plugged onto corresponding sections and couple the feed points of the condenser water supply.
- This condenser water supply 402 can, depending on the implementation, be designed as shown in the Fig. 6 and 7 shown at reference numerals 102, 207 to 250.
- the condenser preferably has a condenser fluid distribution arrangement having two or more feed points. A first feed point is therefore connected to a first section of a condenser inlet. A second feed point is connected to a second section of the condenser inlet. If more feed points are present for the condenser fluid distribution device, the condenser inlet will be divided into further sections.
- the upper part of the heat pump from Fig. 5 can therefore be used in the same way as the upper area in Fig. 6 be designed in such a way that the condenser water supply is via the perforated plate of Fig. 6 and Fig. 7 takes place, so that downward trickling condenser water 408 is obtained, into which the working steam 112 is preferably introduced laterally, so that the cross-flow condensation, which allows a particularly high efficiency, can be achieved.
- Fig. 6 The upper part of the heat pump from Fig. 5 can therefore be used in the same way as the upper area in Fig. 6 be designed in such a way that the condenser water supply is via the perforated plate of Fig. 6 and Fig. 7 takes place, so that downward trickling condenser water 408 is obtained, into which the working steam 112 is preferably introduced laterally, so that the cross-flow condensation, which allows a particularly high efficiency, can be achieved.
- Fig. 7 As is also the case in Fig.
- the condensation zone can be provided with a purely optional filling, in which the edge 207, which is also designated 409, remains free of filling bodies or similar things, in such a way that the working steam 112 can penetrate not only from the top but also from the bottom and laterally into the condensation zone.
- the imaginary boundary line 410 is intended to represent the Fig. 5 illustrate. In the Fig. 5 However, in the embodiment shown, the entire area of the condenser is formed with its own condenser base 200, which is arranged above an evaporator base.
- the heat pump according to the second aspect comprises a condenser 306, which can be designed in the same way as the condenser described above for condensing heated or compressed working steam, which is fed to the condenser 306 via the line 305 for heated working steam.
- the condenser 306 now comprises an external gas collection chamber 900 arranged in the condenser 306.
- the external gas collection chamber comprises a condensation surface 901a, 901b, which, during operation, is colder than a temperature of the working steam to be condensed.
- the foreign gas discharge device 906 is designed as a gas trap, with the housing and the supply/discharge lines, as shown in Fig. 1B , Fig. 2A , Fig. 2B , Fig. 3 , Fig. 4 has been described.
- the foreign gas removal device would also include the gas trap in addition to the pump 342, the intake line 371, and the discharge line 372. This would represent a sort of "indirect" foreign gas removal, in which already enriched foreign gas is first brought from the foreign gas collection chamber together with working steam into the gas trap, where the enrichment of foreign gas is further increased by further condensation of working steam until it is then sucked off by the pump.
- the combination of the first and second aspects of the present invention thus represents a sort of two-stage enrichment of foreign gas, i.e., a first enrichment in the foreign gas collection chamber 900 and a second enrichment in the foreign gas enrichment chamber 358 of the gas trap from Fig. 1B before the foreign gas is extracted.
- a single-stage foreign gas enrichment can also take place, namely either through the foreign gas collection chamber 900 of Fig. 9 , from which the gas is then extracted directly, i.e. without an intermediate gas trap with a gas trap housing 330, or, alternatively, by suction from the condenser 306 without foreign gas collection chamber 900, as shown in Fig. 1B for example, has been described.
- Fig. 10 shows a schematic arrangement of a heat pump with an interlaced design, as used for example in Fig. 1 and Fig. 5
- the evaporator chamber 102 is arranged within the condenser chamber 104.
- the steam is supplied via a steam supply 1000 after being driven by a motor located in Fig. 10 not shown, has been compressed, is fed laterally, as shown at 112, into the condensation zone 904.
- a Fig. 10 In the embodiment shown, a roughly truncated cone-shaped partition wall 902 is shown in cross-section, which separates the condensation zone 904 from the condensation surface 106, which is formed by the condenser base, and from the further condensation surface 901b, which is formed by the water or condenser liquid supply 402.
- the dividing wall 901a has a temperature on the side facing the condenser below the saturated steam temperature in the condenser. Furthermore, the dividing wall 901a has a temperature on the side facing the evaporator above the saturated steam temperature prevailing there. This ensures that the suction port or steam channel is dry and that no water droplets are present in the steam, especially when the compressor motor is activated. This prevents the impeller from being damaged by drops in the steam.
- the steam supply continuously allows steam 112 to flow in, typically at a rate of at least 1 l of steam per second.
- the pressure of the steam is equal to or higher than the resulting saturated steam pressure of the condenser water supplied through the water supply 402. which also with 1002 in Fig. 10 .
- at least 0.1 l/s of condenser working fluid 1002 flows in here.
- the condenser fluid preferably flows or falls downwards as turbulently as possible, and the supplied water vapor 112 already largely condenses into the moving water. The water vapor thus disappears into the water, leaving only the foreign gas.
- the partition wall 902 directs the condensed water and the inflowing water downward and simultaneously provides the calm zone through which the foreign gas collection chamber 900 is created. This zone forms beneath the partition wall 902. This is where the foreign gas enrichment takes place.
- FIG. 11 A functionality representation is in Fig. 11 given.
- a small portion of the water vapor flows to the cold water vapor supply 901b to condense there.
- This region 901b of the water supply in which the working fluid to be heated in the condenser, which may be water but does not necessarily have to be, is preferably the relatively cold spot in the condenser.
- This water vapor supply is also preferably made of metal, which has good thermal conductivity, so that the small amount of water vapor 1010 flowing upwards in the settled space, i.e., in the foreign gas collection space, "sees" a "cold surface.”
- the wall of the evaporator suction mouth designated 901a, is also relatively cold.
- this wall is preferably made of plastic, which has a relatively poor thermal conductivity coefficient, due to its easier moldability, the evaporator space 102 is nevertheless almost the coldest area of the entire heat pump.
- the water vapor 1010 which typically enters the foreign gas collection chamber through a gap 1012, also sees a cold sink on the side wall 901a, which motivates the water vapor to condense.
- the arrow 1010 in Fig. 11 As symbolized, foreign gas atoms are carried into the foreign gas collection chamber. The foreign gas is thus entrained and, because it cannot condense, accumulates throughout the settled zone.
- the foreign gas removal system When condensation ceases, the foreign gas content and thus the partial pressure are higher. At this point, or even when condensation decreases, the foreign gas removal system must remove the foreign gas, for example, using a connected vacuum pump that extracts it from the settled zone, i.e., from the foreign gas collection chamber. This extraction can be regulated, continuous, or controlled. Possible measured variables include pressure, temperature at the condensation point, a temperature difference between the water supply and the condensation point, a driving pressure increase for the entire condensation process to the water outlet temperature, etc. All of these variables can be used for control. However, it can also be easily controlled using a time interval control that switches the vacuum pump on for a specific period of time and then off again.
- Fig. 12 shows a more detailed representation of a heat pump with a condenser having the partition wall, based on the Fig. 5 heat pump shown in cross-section.
- the partition wall 902 is again shown in cross-section, which separates the foreign gas collection chamber 900 from the condensation zone 408 or 904, thus creating a zone, namely the foreign gas collection chamber 900, in which a "calmed climate" prevails compared to the rest of the condensation zone, into which the water vapor flow 1010 enters, simultaneously carrying in the foreign gas present in the condensation zone.
- a hose 325 is provided as an extraction device.
- the extraction hose 325 is preferably arranged at the top of the foreign gas collection chamber, as indicated at 1020, where the hose end is arranged in the foreign gas collection chamber.
- the walls of the foreign gas collection chamber are formed by the condensation surface 901a on one side, by the water supply section 901b upwards, and by the partition wall 902 on the other side.
- the hose 325 i.e., the external gas discharge, is preferably led out through the evaporator base, but in such a way that the hose does not pass through the evaporator, in which a particularly low pressure prevails, but rather leads past it.
- the condenser is designed such that a certain level of condenser liquid is present. However, this level is designed in such a way that the partition wall 902 is separated from the level by the gap 1012 of Fig. 11 is removed so that the water vapor flow 1010 can enter the foreign gas collection chamber.
- the partition wall 902 is in the Fig. 9 to 12
- the working fluid or "water” supply 402 is sealed at the top, so that the working fluid or “water” supply 402 only supplies working fluid to the condensation zone 904, but not to the settled zone. In other embodiments, however, this seal does not need to be particularly tight. A loose seal is sufficient, which serves to allow the settled zone to develop.
- a settled zone in the foreign gas collection chamber compared to the condensation chamber is already created by the fact that less working fluid is supplied to the foreign gas collection chamber than to the condensation zone, so that the environment there is less turbulent than outside the partition wall.
- the water supply could thus be designed such that there is still some Water is added to achieve efficient condensation of water vapor, which, as schematically shown at 1010, flows into the foreign gas collection chamber, taking the foreign gas with it.
- the foreign gas collection chamber should be quiet enough that the foreign gas can accumulate there and is not forced out again against the flow 1010 under the partition wall and undesirably redistributed in the condenser.
- the foreign gas discharge device 906 is designed to operate on the basis of corresponding control/regulating variables 1030 and to discharge enriched foreign gas from the foreign gas collection chamber 900 to the outside or into another gas trap, as indicated at 1040.
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Description
Die vorliegende Erfindung bezieht sich auf Wärmepumpen zum Heizen, Kühlen oder für eine sonstige Anwendung einer Wärmepumpe.The present invention relates to heat pumps for heating, cooling or any other application of a heat pump.
Der Wasserdampf wird durch die Saugleitung 12 einem Verdichter/Verflüssiger-System 14 zugeführt, das eine Strömungsmaschine wie z.B. einen Radialverdichter, beispielsweise in Form eines Turboverdichters aufweist, der in
Die Strömungsmaschine ist mit einem Verflüssiger 18 gekoppelt, der ausgebildet ist, um den verdichteten Arbeitsdampf zu verflüssigen. Durch das Verflüssigen wird die in dem Arbeitsdampf enthaltene Energie dem Verflüssiger 18 zugeführt, um dann über den Vorlauf 20a einem Heizsystem zugeführt zu werden. Über den Rücklauf 20b fließt das Arbeitsfluid wieder in den Verflüssiger zurück.The turbomachine is coupled to a condenser 18, which is designed to condense the compressed working steam. Through condensation, the energy contained in the working steam is fed to the condenser 18, which is then fed to a heating system via the flow line 20a. The working fluid flows back into the condenser via the return line 20b.
Erfindungsgemäß wird es bevorzugt, dem energiereichen Wasserdampf direkt durch das kältere Heizungswasser die Wärme (-energie) zu entziehen, welche vom Heizungswasser aufgenommen wird, so dass dieses sich erwärmt. Dem Dampf wird hierbei so viel Energie entzogen, dass dieser verflüssigt wird und ebenfalls am Heizungskreislauf teilnimmt.According to the invention, it is preferred to extract the heat (energy) from the energy-rich steam directly through the colder heating water, which is absorbed by the heating water, thus heating it. In this process, so much energy is extracted from the steam that it is liquefied and also participates in the heating circuit.
Damit findet ein Materialeintrag in den Verflüssiger bzw. das Heizungssystem statt, der durch einen Ablauf 22 reguliert wird, derart, dass der Verflüssiger in seinem Verflüssigerraum einen Wasserstand hat, der trotz des ständigen Zuführens von Wasserdampf und damit Kondensat immer unterhalb eines Maximalpegels bleibt.This results in a material input into the condenser or the heating system, which is regulated by a drain 22, such that the condenser has a water level in its condenser chamber which always remains below a maximum level despite the constant supply of water vapor and thus condensate.
Wie es bereits ausgeführt worden ist, wird es bevorzugt, einen offenen Kreislauf zu nehmen, also das Wasser, das die Wärmequelle darstellt, direkt ohne Wärmetauscher zu verdampfen. Alternativ könnte jedoch auch das zu verdampfende Wasser zunächst über einen Wärmetauscher von einer externen Wärmequelle aufgeheizt werden. Darüber kann, um auch Verluste für den zweiten Wärmetauscher, der auf Verflüssiger-Seite bisher notwendigerweise vorhanden ist, zu vermeiden, auch dort das Medium direkt verwendet, werden, wenn an ein Haus mit Fußbodenheizung gedacht wird, das Wasser, das von dem Verdampfer stammt, direkt in der Fußbodenheizung zirkulieren zu lassen.As already explained, it is preferable to use an open circuit, i.e., the water, which serves as the heat source, is evaporated directly without a heat exchanger. Alternatively, however, the water to be evaporated could first be heated by an external heat source via a heat exchanger. Furthermore, to avoid losses for the second heat exchanger, which is currently required on the condenser side, the medium can also be used directly there. If a house with underfloor heating is being considered, the water from the evaporator can be circulated directly in the underfloor heating system.
Alternativ kann jedoch auch auf Verflüssiger-Seite ein Wärmetauscher angeordnet werden, der mit dem Vorlauf 20a gespeist wird und der den Rücklauf 20b aufweist, wobei dieser Wärmetauscher das im Verflüssiger befindliche Wasser abkühlt und damit eine separate Fußbodenheizungsflüssigkeit, die typischerweise Wasser sein wird, aufheizt.Alternatively, however, a heat exchanger can be arranged on the condenser side, which is fed with the flow 20a and which has the return 20b, whereby this heat exchanger cools the water in the condenser and thus heats a separate underfloor heating fluid, which will typically be water.
Aufgrund der Tatsache, dass als Arbeitsmedium Wasser verwendet wird, und aufgrund der Tatsache, dass von dem Grundwasser nur der verdampfte Anteil in die Strömungsmaschine eingespeist wird, spielt der Reinheitsgrad des Wassers keine Rolle. Die Strömungsmaschine wird, genauso wie der Verflüssiger und die ggf. direkt gekoppelte Fußbodenheizung immer mit destilliertem Wasser versorgt, derart, dass das System im Vergleich zu heutigen Systemen einen reduzierten Wartungsaufwand hat. Anders ausgedrückt ist das System selbstreinigend, da dem System immer nur destilliertes Wasser zugeführt wird und das Wasser im Ablauf 22 somit nicht verschmutzt ist.Due to the fact that water is used as the working medium, and due to the fact that only the evaporated portion of the groundwater is fed into the flow machine, the purity of the water is irrelevant. is always supplied with distilled water, just like the condenser and any directly connected underfloor heating, so the system requires less maintenance than current systems. In other words, the system is self-cleaning, as only distilled water is ever supplied to the system, thus preventing the water in drain 22 from being contaminated.
Darüber hinaus sei darauf hingewiesen, dass Strömungsmaschinen die Eigenschaften haben, dass sie - ähnlich einer Flugzeugturbine - das verdichtete Medium nicht mit problematischen Stoffen, wie beispielsweise Öl, in Verbindung bringen. Stattdessen wird der Wasserdampf lediglich durch die Turbine bzw. den Turboverdichter verdichtet, jedoch nicht mit Öl oder einem sonstigen die Reinheit beeinträchtigenden Medium in Verbindung gebracht und damit verunreinigt.Furthermore, it should be noted that turbomachines have the characteristic that, similar to an aircraft turbine, the compressed medium does not come into contact with problematic substances such as oil. Instead, the steam is simply compressed by the turbine or turbocompressor, but does not come into contact with oil or any other medium that impairs purity and thus becomes contaminated.
Das durch den Ablauf abgeführte destillierte Wasser kann somit - wenn keine sonstigen Vorschriften im Wege stehen - ohne Weiteres dem Grundwasser wieder zugeführt werden. Alternativ kann es jedoch auch z.B. im Garten oder in einer Freifläche versickert werden, oder es kann über den Kanal, sofern dies Vorschriften gebieten - einer Kläranlage zugeführt werden.The distilled water discharged through the drain can thus be easily returned to the groundwater—provided there are no other regulations that prevent this. Alternatively, it can be allowed to seep into the ground, for example, in the garden or an open space, or it can be fed into a sewage treatment plant via the sewer, if regulations permit it.
Die Kombination von Wasser als Arbeitsmittel mit dem um das 2-fache besseren nutzbaren Enthalpie-Differenz-Verhältnis im Vergleich zu R134a und aufgrund der damit reduzierten Anforderungen an die Geschlossenheit des Systems, und aufgrund des Einsatzes der Strömungsmaschine, durch den effizient und ohne Reinheitsbeeinträchtigungen die erforderlichen Verdichtungsfaktoren erreicht werden, wird ein effizienter und umweltneutraler Wärmepumpenprozess geschaffen.The combination of water as the working fluid with a usable enthalpy difference ratio that is twice as good as that of R134a and the resulting reduced requirements for system closure, as well as the use of the flow machine, which achieves the required compression factors efficiently and without compromising purity, creates an efficient and environmentally neutral heat pump process.
Die
Die
Insbesondere dann, wenn Wärmepumpen mit relativ niedrigen Drücken betrieben werden, also z.B. Drücken, die kleiner oder deutlich kleiner als der Atmosphärendruck sind, existiert die Notwendigkeit, die Wärmepumpe zu evakuieren, damit im Verdampfer ein so niedriger Druck geschaffen wird, dass das verwendete Arbeitsmittel, das z.B. Wasser sein kann, bei der zur Verfügung stehenden Temperatur zu verdampfen beginnt.Particularly when heat pumps are operated at relatively low pressures, e.g. pressures that are lower or significantly lower than atmospheric pressure, there is a need to evacuate the heat pump so that a pressure so low is created in the evaporator that the working fluid used, which can be water, for example, begins to evaporate at the available temperature.
Dies bedeutet jedoch gleichzeitig, dass auch im Betrieb der Wärmepumpe dieser niedrige Druck beibehalten werden muss. Andererseits ist es insbesondere bei Konstruktionen mit vertretbaren Kosten potenziell möglich, dass Lecks in der Wärmepumpe existieren. Gleichzeitig können sich auch Fremdgase aus dem flüssigen oder gasförmigen Medium lösen, die im Kondensierer nicht mehr kondensieren und damit zu einem Druckanstieg in der Wärmepumpe führen. Es hat sich gezeigt, dass ein zunehmender Anteil an Fremdgas in der Wärmepumpe zu einem immer geringeren Effizienz führt.However, this also means that this low pressure must be maintained during operation of the heat pump. On the other hand, it is potentially possible that leaks may exist in the heat pump, especially in designs with reasonable costs. At the same time, foreign gases may also escape from the liquid or gaseous medium. which no longer condense in the condenser, thus leading to an increase in pressure in the heat pump. It has been shown that an increasing proportion of foreign gas in the heat pump leads to increasingly lower efficiency.
Trotz der Tatsache, dass Fremdgase existieren, muss generell davon ausgegangen werden, dass im Gasraum hauptsächlich der erwünschte Arbeitsdampf vorhanden ist. Es tritt also eine Mischung zwischen Arbeitsdampf und Fremdgasen auf, die derart ist, dass überwiegend Arbeitsdampf enthalten ist und nur zu einem relativ kleinen Anteil Fremdgase.Despite the fact that foreign gases exist, it must generally be assumed that the gas space primarily contains the desired working steam. Thus, a mixture of working steam and foreign gases occurs, such that it contains predominantly working steam and only a relatively small proportion of foreign gases.
Würde man laufend evakuieren, so würde dies dazu führen, dass zwar Fremdgase entfernt werden. Gleichzeitig wird jedoch auch laufend Arbeitsdampf aus der Wärmepumpe extrahiert. Insbesondere dann, wenn auf Kondensiererseite evakuiert werden würde, ist dieser extrahierte Arbeitsdampf bereits erwärmt. Eine Extraktion von verdichtetem bzw. erwärmtem Arbeitsdampf ist jedoch in zweierlei Hinsicht nachteilig. Zum einen wird Energie ungenutzt aus dem System entzogen und typischerweise in die Umgebung abgegeben. Zum anderen führt die laufende Erwärmung von Arbeitsdampf dazu, dass insbesondere in geschlossenen Systemen der Arbeitsflüssigkeitspegel abfällt. Es muss also Arbeitsflüssigkeit nachgefüllt werden. Darüber hinaus erfordert die Vakuumpumpe eine beträchtliche Menge an Energie, was insbesondere dahin gehend problematisch ist, dass dafür Energie aufgewendet wird, dass eigentlich in der Wärmepumpe gewünschter Arbeitsdampf extrahiert wird, da die Fremdgaskonzentration in der Wärmepumpe relativ niedrig ist, jedoch bereits bei niedrigen Konzentrationen zu Effizienzverlusten führt.If continuous evacuation were to take place, this would result in the removal of foreign gases. However, at the same time, working steam would also be continuously extracted from the heat pump. Particularly if evacuation were to take place on the condenser side, this extracted working steam would already be heated. However, extracting compressed or heated working steam is disadvantageous in two respects. Firstly, energy is withdrawn unused from the system and typically released into the environment. Secondly, the continuous heating of working steam leads to a drop in the working fluid level, particularly in closed systems. Working fluid must therefore be topped up. In addition, the vacuum pump requires a considerable amount of energy, which is particularly problematic because energy is used to extract the working steam that is actually required in the heat pump. The foreign gas concentration in the heat pump is relatively low, but even low concentrations lead to efficiency losses.
Die
Die Aufgabe der vorliegenden Erfindung besteht darin, ein effizienteres Wärmepumpenkonzept zu schaffen.The object of the present invention is to create a more efficient heat pump concept.
Diese Aufgabe wird durch eine Wärmepumpe nach Patentanspruch 1, ein Verfahren zum Betreiben einer Wärmepumpe nach Patentanspruch 14 oder ein Verfahren zum Herstellen einer Wärmepumpe nach Patentanspruch 15 gelöst.This object is achieved by a heat pump according to patent claim 1, a method for operating a heat pump according to patent claim 14 or a method for producing a heat pump according to patent claim 15.
Die Wärmepumpe gemäß der vorliegenden Erfindung umfasst einen Kondensierer zum Kondensieren von verdichtetem bzw. ggf. erwärmtem Arbeitsdampf und eine Gasfalle, die durch eine Fremdgaszuführung mit dem Kondensierer gekoppelt ist. Insbesondere weist die Gasfalle ein Gehäuse mit einem Fremdgaszuführungseingang, einer Arbeitsflüssigkeitszuleitung in dem Gehäuse, einer Arbeitsflüssigkeitsableitung in dem Gehäuse und eine Pumpe auf, um Gas aus dem Gehäuse abzupumpen. Das Gehäuse, die Arbeitsflüssigkeitszuleitung und die Arbeitsflüssigkeitsableitung sind so ausgebildet und angeordnet, dass im Betrieb eine Arbeitsflüssigkeitsströmung von der Arbeitsflüssigkeitszuleitung zu der Arbeitsflüssigkeitsableitung in dem Gehäuse stattfindet. Ferner ist die Arbeitsflüssigkeitszuleitung so mit der Wärmepumpe gekoppelt, dass im Betrieb der Wärmepumpe Arbeitsflüssigkeit zugeleitet wird, die kälter ist als ein zu kondensierender Arbeitsdampf in dem Kondensierer.The heat pump according to the present invention comprises a condenser for condensing compressed or, if necessary, heated working steam and a gas trap coupled to the condenser by an external gas supply. In particular, the gas trap comprises a housing with an external gas supply inlet, a working fluid supply line in the housing, a working fluid discharge line in the housing, and a pump to pump gas out of the housing. The housing, the working fluid supply line, and the working fluid outlet are designed and arranged such that, during operation, a working fluid flow occurs from the working fluid supply line to the working fluid outlet in the housing. Furthermore, the working fluid supply line is coupled to the heat pump such that, during operation, the heat pump is supplied with working fluid that is colder than the working vapor to be condensed in the condenser.
Je nach Implementierung ist die Arbeitsflüssigkeitszuleitung mit der Wärmepumpe gekoppelt ist, um im Betrieb der Wärmepumpe Arbeitsflüssigkeit zu leiten, die kälter ist als eine Temperatur, die zu einem Sattdampfdruck eines Arbeitsdampfs gehört, der in dem Kondensierer zu kondensieren ist. So gehört zum Sattdampfdruck des Arbeitsdampfes immer eine Temperatur, die z. B. aus dem h-logp-Diagramm oder einem ähnlichen Diagramm zu entnehmen ist.Depending on the implementation, the working fluid supply line is coupled to the heat pump to conduct working fluid during heat pump operation. This temperature is colder than the saturated vapor pressure of the working steam to be condensed in the condenser. Thus, the saturated vapor pressure of the working steam always corresponds to a temperature, which can be determined, for example, from the h-logp diagram or a similar diagram.
Damit werden Fremdgas und Arbeitsdampf, welche beide in einem bestimmten Verhältnis gemischt durch die Fremdgaszuführung in den Kondensierer eintreten, in direkten oder indirekten Kontakt mit der Arbeitsflüssigkeitsströmung gebracht, so dass sich eine Fremdgasanreicherung ergibt. Die Fremdgasanreicherung kommt dadurch zustande, dass der Arbeitsdampf durch einen direkten oder indirekten Kontakt mit der Arbeitsflüssigkeitsströmung, die relativ kalt ist, kondensiert. Dagegen können die Fremdgase nicht kondensieren, so dass sich in dem Gehäuse der Gasfalle nach und nach Fremdgas anreichert. Das Gehäuse stellt für das Fremdgas somit eine Gasfalle dar, während der Arbeitsdampf kondensieren kann und im System verbleibt.This brings foreign gas and working steam, both mixed in a specific ratio through the foreign gas supply into the condenser, into direct or indirect contact with the working fluid flow, resulting in foreign gas enrichment. Foreign gas enrichment occurs when the working steam condenses through direct or indirect contact with the relatively cold working fluid flow. Foreign gases, however, cannot condense, so the foreign gas gradually accumulates in the gas trap housing. The housing thus acts as a gas trap for the foreign gas, while the working steam can condense and remain in the system.
Durch die Pumpe zum Abpumpen von Gas aus dem Gehäuse wird das angereicherte Fremdgas entfernt. Im Unterschied zu dem Verhältnis zwischen Fremdgas und Arbeitsdampf im Kondensierer, wo die Konzentration des Fremdgases noch sehr klein ist, führt das Abpumpen von Gas aus dem Gehäuse der Gasfalle nicht zu einer besonders starken Extraktion von Arbeitsdampf aus dem System, weil der überwiegende Teil des Arbeitsdampfes in der Arbeitsflüssigkeitsströmung entweder durch direkten oder indirekten Kontakt kondensiert ist, und damit durch die Pumpe nicht mehr abgepumpt werden kann.The pump used to pump gas from the housing removes the enriched foreign gas. Unlike the ratio between foreign gas and working vapor in the condenser, where the concentration of foreign gas is still very low, pumping gas from the gas trap housing does not result in a particularly strong extraction of working vapor from the system because the majority of the working vapor has condensed in the working fluid flow, either through direct or indirect contact, and thus can no longer be pumped out by the pump.
Damit werden mehrere Vorteile erhalten. Ein Vorteil besteht darin, dass Arbeitsdampf seine Energie abgibt und dass diese Energie somit im System verbleibt und nicht an die Umgebung verloren wird. Ein weiterer Vorteil besteht darin, dass die Menge an extrahierter Arbeitsflüssigkeit stark reduziert ist. Damit muss Arbeitsflüssigkeit kaum oder gar nicht mehr nachgefüllt werden, was den Aufwand für die korrekte Beibehaltung des Arbeitsflüssigkeitspegels reduziert und gleichzeitig auch den Aufwand dafür reduziert, dass ggf. dennoch extrahierte Arbeitsflüssigkeit aufgefangen und weggebracht werden muss. Ein weiterer Vorteil besteht darin, dass die Pumpe zum Abpumpen von Gas aus dem Gehäuse weniger abpumpen muss, weil relativ konzentriertes Fremdgas abgeführt wird. Der Energieverbrauch der Pumpe ist daher gering und die Pumpe muss nicht so stark ausgelegt werden. Eine weniger stark ausgelegte Pumpe führt zwar dazu, dass bei einem erstmaligen Evakuieren des Systems etwas mehr Zeit vergeht. Diese Zeit ist jedoch für eine normale Anwendung nicht kritisch, weil normalerweise nur Servicetechniker eine erste Evakuierung bei der Inbetriebnahme oder nach einer Wartung durchführen werden. Solche Servicetechniker können ggf., wenn es doch schneller gehen soll, eine externe mitgebrachte Pumpe anschließen, die jedoch nicht mit dem System fest gekoppelt sein muss.This provides several advantages. One is that working steam releases its energy and this energy remains in the system and is not lost to the environment. Another advantage is that the amount of extracted Working fluid is greatly reduced. This means that there is little or no need to top up the working fluid, which reduces the effort required to maintain the correct working fluid level and also reduces the effort required to collect and remove any extracted working fluid. A further advantage is that the pump has to pump out less gas from the housing because relatively concentrated foreign gas is removed. The pump's energy consumption is therefore low and the pump does not need to be as powerful. A less powerful pump does mean that the initial evacuation of the system takes a little longer. However, this time is not critical for normal applications because normally only service technicians will carry out an initial evacuation during commissioning or after maintenance. Such service technicians can, if necessary, connect an external pump they have brought with them if they want it to go faster; however, this does not have to be permanently connected to the system.
Bei einem weiteren Aspekt der vorliegenden Erfindung wird bereits ein Fremdgassammelraum innerhalb des Kondensierers bereitgestellt. Eine Wärmepumpe gemäß diesem weiteren Aspekt umfasst einen Kondensierer zum Kondensieren von verdichtetem bzw. ggf. erwärmtem Arbeitsdampf, einen Fremdgassammelraum, der in dem Kondensierer angebracht ist, wobei dieser Fremdgassammelraum eine Kondensationsoberfläche, die im Betrieb der Wärmepumpe kälter als eine Temperatur des zu kondensierenden Arbeitsdampfes ist, und eine Trennwand aufweist, die zwischen der Kondensationsoberfläche und einer Kondensationszone in dem Kondensierer angeordnet ist. Ferner ist eine Fremdgasabführungseinrichtung vorgesehen, welche mit dem Fremdgassammelraum gekoppelt ist, um Fremdgas aus dem Fremdgassammelraum abzuführen.In a further aspect of the present invention, a foreign gas collection chamber is already provided within the condenser. A heat pump according to this further aspect comprises a condenser for condensing compressed or, if appropriate, heated working steam, a foreign gas collection chamber mounted in the condenser, said foreign gas collection chamber having a condensation surface that, during operation of the heat pump, is colder than a temperature of the working steam to be condensed, and a partition wall arranged between the condensation surface and a condensation zone in the condenser. Furthermore, a foreign gas discharge device is provided, which is coupled to the foreign gas collection chamber in order to discharge foreign gas from the foreign gas collection chamber.
Je nach Implementierung ist die Kondensationsoberfläche kälter als eine Temperatur, die zu einem Sattdampfdruck eines Arbeitsdampfs gehört, der in dem Kondensierer zu kondensieren ist. So gehört zum Sattdampfdruck des Arbeitsdampfes, wie weiter oben ausgeführt, immer eine Temperatur, die z.B. aus dem h-Iogp-Diagramm oder einem ähnlichen Diagramm zu entnehmen ist.Depending on the implementation, the condensation surface is colder than a temperature corresponding to the saturated vapor pressure of the working steam to be condensed in the condenser. Thus, as explained above, the saturated vapor pressure of the working steam always corresponds to a temperature that can be determined, for example, from the h-Iogp diagram or a similar diagram.
In einer Implementierung kann das nunmehr im Kondensierer angereicherte Fremdgas direkt nach außen abgeführt werden. Alternativ kann jedoch die Fremdgasabführungseinrichtung mit der Gasfalle gemäß dem ersten Aspekt der vorliegenden Erfindung gekoppelt sein, so dass bereits ein Gas, in dem das Fremdgas angereichert ist, in die Gasfalle geführt wird, um die Effizienz der ganzen Vorrichtung noch weiter zu erhöhen. Allerdings führt eine direkte Abführung von bereits angereichertem Fremdgas aus dem Fremdgassammelraum im Kondensierer bereits zu einer gesteigerten Effizienz im Vergleich zu einer Vorgehensweise, bei der einfach im Kondensierer vorhandenes Gas abgepumpt werden würde. Insbesondere stellt die Kondensationsoberfläche im Fremdgassammelraum sicher, dass Arbeitsdampf an der Kondensationsoberfläche kondensiert und sich damit Fremdgas anreichert. Damit diese Fremdgasanreicherung in einem doch relativ turbulenten Kondensierer stattfinden kann, ist die Trennwand vorgesehen, die zwischen der (kalten) Kondensationsoberfläche und der Kondensationszone in dem Kondensierer angeordnet ist. Damit wird die Kondensationszone von dem Fremdgassammelraum abgetrennt, so dass eine gewissermaßen beruhigte Zone geschaffen wird, die weniger turbulent als die Kondensationszone ist. In dieser beruhigten Zone kann noch vorhandener Arbeitsdampf an der relativ kalten Kondensationsoberfläche kondensieren, und das Fremdgas sammelt sich im Fremdgassammelraum zwischen der Kondensationsoberfläche und der Trennwand an. Die Trennwand arbeitet somit in zweierlei Hinsicht. Zum einen schafft sie eine beruhigte Zone und zum anderen wirkt sich als Isolierung, derart, dass an der kalten Oberfläche, also der Kondensationsoberfläche keine unerwünschten Wärmeverluste stattfinden.In one implementation, the foreign gas now enriched in the condenser can be discharged directly to the outside. Alternatively, however, the foreign gas discharge device can be coupled to the gas trap according to the first aspect of the present invention, so that a gas in which the foreign gas is enriched is already fed into the gas trap. in order to further increase the efficiency of the entire device. However, a direct discharge of already enriched foreign gas from the foreign gas collection chamber in the condenser already leads to increased efficiency compared to a procedure in which gas present in the condenser would simply be pumped out. In particular, the condensation surface in the foreign gas collection chamber ensures that working steam condenses on the condensation surface and thus enriches the foreign gas. To ensure that this foreign gas enrichment can take place in a relatively turbulent condenser, a partition wall is provided, which is arranged between the (cold) condensation surface and the condensation zone in the condenser. This separates the condensation zone from the foreign gas collection chamber, creating a somewhat calmer zone that is less turbulent than the condensation zone. In this calmer zone, any working steam still present can condense on the relatively cold condensation surface, and the foreign gas collects in the foreign gas collection chamber between the condensation surface and the partition wall. The partition wall therefore works in two ways. On the one hand, it creates a calm zone and on the other hand, it acts as an insulation, so that no unwanted heat loss occurs on the cold surface, i.e. the condensation surface.
Das angesammelte Fremdgas wird dann durch die Fremdgasabführungseinrichtung, die mit dem Fremdgassammelraum gekoppelt ist, abgeführt, und zwar, je nach Implementierung, direkt nach außen oder in die Gasfalle gemäß dem ersten Aspekt der vorliegenden Erfindung.The accumulated foreign gas is then discharged through the foreign gas discharge device coupled to the foreign gas collection chamber, depending on the implementation, directly to the outside or into the gas trap according to the first aspect of the present invention.
Die Aspekte der Gasfalle einerseits und des Fremdgassammelraums im Kondensierer andererseits können also gemeinsam verwendet werden. Jedoch können beide Aspekte auch separat voneinander eingesetzt werden, um bereits eine erhebliche Effizienzverbesserung aufgrund der oben beschriebenen Vorteile zu erreichen.The gas trap and the external gas collection chamber in the condenser can be used together. However, both aspects can also be used separately to achieve a significant efficiency improvement based on the advantages described above.
Bevorzugte Ausführungsbeispiele der vorliegenden Erfindung werden nachfolgend Bezug nehmend auf die beiliegenden Zeichnungen detailliert erläutert. Es zeigen:
- Fig. 1A
- eine schematische Ansicht einer Wärmepumpe mit einer verschränkten Verdampfer/Kondensierer-Anordnung;
- Fig. 1B
- eine Wärmepumpe mit einer Gasfalle gemäß einem Ausführungsbeispiel der vorliegenden Erfindung bezüglich des ersten Aspekts;
- Fig. 2A
- eine Darstellung des Gehäuses der Gasfalle gemäß einer Implementierung mit indirektem Kontakt;
- Fig. 2B
- eine alternative Implementierung der Gasfalle mit direktem Kontakt und schräger Anordnung;
- Fig. 3
- eine alternative Implementierung der Gasfalle mit maximal turbulenter senkrechter Anordnung und direktem Kontakt;
- Fig. 4
- eine schematische Darstellung eines Systems mit zwei Wärmepumpenstufen (Dosen) in Verbindung mit einer Gasfalle;
- Fig. 5
- eine Schnittdarstellung einer Wärmepumpe mit einem Verdampferboden und einem Kondensatorboden gemäß dem Ausführungsbeispiel von
Fig. 1 ; - Fig. 6
- eine perspektivische Darstellung eines Verflüssigers, wie er in der
gezeigt ist;WO 2014072239 A1 - Fig. 7
- eine Darstellung der Flüssigkeitsverteilerplatte einerseits und der Dampfeinlasszone mit Dampfeinlassspalt andererseits aus der
;WO 2014072239 A1 - Fig. 8a
- eine schematische Darstellung einer bekannten Wärmepumpe zum Verdampfen von Wasser;
- Fig. 8b
- eine Tabelle zur Veranschaulichung von Drücken und Verdampfungstemperaturen von Wasser als Arbeitsflüssigkeit;
- Fig. 9
- eine schematische Darstellung einer Wärmepumpe mit einem Fremdgassammelraum im Kondensierer gemäß einem Ausführungsbeispiel bezüglich des zweiten Aspekts der vorliegenden Erfindung;
- Fig. 10
- einen Querschnitt durch eine Wärmepumpe mit verschränkter Verdampfer/Kondensierer-Anordnung;
- Fig. 11
- eine
Fig. 10 ähnliche Darstellung zur Erläuterung des Funktionsprinzips; - Fig. 12
- eine Querschnittsdarstellung einer Wärmepumpe mit verschränkter Verdampfer/Kondensierer-Anordnung und einer kegelstumpfförmigen Trennwand.
- Fig. 1A
- a schematic view of a heat pump with an interleaved evaporator/condenser arrangement;
- Fig. 1B
- a heat pump with a gas trap according to an embodiment of the present invention relating to the first aspect;
- Fig. 2A
- a representation of the gas trap housing according to an indirect contact implementation;
- Fig. 2B
- an alternative implementation of the gas trap with direct contact and oblique arrangement;
- Fig. 3
- an alternative implementation of the gas trap with maximally turbulent vertical arrangement and direct contact;
- Fig. 4
- a schematic representation of a system with two heat pump stages (cans) in conjunction with a gas trap;
- Fig. 5
- a sectional view of a heat pump with an evaporator base and a condenser base according to the embodiment of
Fig. 1 ; - Fig. 6
- a perspective view of a condenser as used in the
is shown;WO 2014072239 A1 - Fig. 7
- a representation of the liquid distribution plate on the one hand and the steam inlet zone with steam inlet gap on the other hand from the
;WO 2014072239 A1 - Fig. 8a
- a schematic representation of a known heat pump for evaporating water;
- Fig. 8b
- a table illustrating pressures and evaporation temperatures of water as a working fluid;
- Fig. 9
- a schematic representation of a heat pump with a foreign gas collection chamber in the condenser according to an embodiment relating to the second aspect of the present invention;
- Fig. 10
- a cross-section through a heat pump with an interleaved evaporator/condenser arrangement;
- Fig. 11
- one
Fig. 10 similar representation to explain the functional principle; - Fig. 12
- a cross-sectional view of a heat pump with an interleaved evaporator/condenser arrangement and a truncated cone-shaped partition wall.
Diese "verschränkte" oder ineinandergreifende Anordnung von Kondensator und Verdampfer, die sich dadurch auszeichnet, dass der Kondensatorboden mit dem Verdampferboden verbunden ist, liefert eine besonders hohe Wärmepumpeneffizienz und erlaubt daher eine besonders kompakte Bauform einer Wärmepumpe. Größenordnungsmäßig ist die Dimensionierung der Wärmepumpe z.B. in einer zylindrischen Form so, dass die Kondensatorwand 114 einen Zylinder mit einem Durchmesser zwischen 30 und 90 cm und einer Höhe zwischen 40 und 100 cm darstellt. Die Dimensionierung kann jedoch je nach erforderliche Leistungsklasse der Wärmepumpe gewählt werden, findet jedoch vorzugsweise in den genannten Dimensionen statt. Damit wird eine sehr kompakte Bauform erreicht, die zudem einfach und günstig herstellbar ist, weil die Anzahl der Schnittstellen, insbesondere für den fast unter Vakuum stehenden Verdampferraum ohne weiteres reduziert werden kann, wenn der Verdampferboden gemäß bevorzugten Ausführungsbeispielen der vorliegenden Erfindung dahin gehend ausgeführt wird, dass er sämtliche Flüssigkeits-Zu- und Ableitungen umfasst und damit keine Flüssigkeits-Zu- und Ableitungen von der Seite oder von oben nötig sind.This "interlocking" or interlocking arrangement of condenser and evaporator, which is characterized by the fact that the condenser base is connected to the evaporator base, delivers a particularly high heat pump efficiency and therefore allows for a particularly compact heat pump design. In terms of size, the heat pump, for example, in a cylindrical shape, is dimensioned such that the condenser wall 114 represents a cylinder with a diameter between 30 and 90 cm and a height between 40 and 100 cm. However, the dimensioning can be selected depending on the required performance class of the heat pump, but preferably in the dimensions mentioned. This results in a very compact design that is also simple and inexpensive to manufacture because the number of interfaces, particularly for the evaporator chamber, which is almost under vacuum, can be easily reduced if the evaporator base is designed according to preferred embodiments of the present invention to encompass all liquid inlet and outlet lines, thus eliminating the need for liquid inlet and outlet lines from the side or top.
Ferner sei darauf hingewiesen, dass die Betriebsrichtung der Wärmepumpe so ist, wie sie in
Diese ineinander "verschränkte" Anordnung, dahin gehend, dass der Verdampfer fast vollständig oder sogar vollständig innerhalb des Kondensators angeordnet ist, ermöglicht eine sehr effiziente Ausführung der Wärmepumpe mit optimaler Platzausnutzung. Nachdem der Kondensatorraum sich bis zum Verdampferboden hin erstreckt, ist der Kondensatorraum innerhalb der gesamten "Höhe" der Wärmepumpe oder zumindest innerhalb eines wesentlichen Abschnitts der Wärmepumpe ausgebildet. Gleichzeitig ist jedoch auch der Verdampferraum so groß als möglich, weil er sich ebenfalls nahezu fast über die gesamte Höhe der Wärmepumpe erstreckt. Durch die ineinander verschränkte Anordnung im Gegensatz zu einer Anordnung, bei der der Verdampfer unterhalb des Kondensators angeordnet ist, wird der Raum optimal genutzt. Dies ermöglicht zum einen einen besonders effizienten Betrieb der Wärmepumpe und zum anderen einen besonders platzsparenden und kompakten Aufbau, weil sowohl der Verdampfer als auch der Verflüssiger sich über die gesamte Höhe erstrecken. Damit geht zwar die "Dicke" des Verdampferraums und auch des Verflüssigerraums zurück. Es wurde jedoch herausgefunden, dass die Reduktion der "Dicke" des Verdampferraums, der sich innerhalb des Kondensators verjüngt, unproblematisch ist, weil die Hauptverdampfung im unteren Bereich stattfindet, wo der Verdampferraum nahezu das gesamte Volumen, das zur Verfügung steht, ausfüllt. Andererseits ist die Reduktion der Dicke des Kondensatorraums besonders im unteren Bereich, also dort wo der Verdampferraum nahezu den gesamten zur Verfügung stehenden Bereich ausfüllt, unkritisch, weil die Hauptkondensation oben stattfindet, also dort, wo der Verdampferraum bereits relativ dünn ist und damit ausreichend Platz für den Kondensatorraum zurücklässt. Die ineinander verschränkte Anordnung ist somit optimal dahin gehend, dass jedem Funktionsraum dort das große Volumen gegeben wird, wo dieser Funktionsraum das große Volumen auch benötigt. Der Verdampferraum hat unten das große Volumen, während der Kondensatorraum oben das große Volumen hat. Dennoch trägt auch das entsprechende kleine Volumen, das für den jeweiligen Funktionsraum dort verbleibt, wo der andere Funktionsraum das große Volumen hat, zu einer Effizienzsteigerung bei im Vergleich zu einer Wärmepumpe, bei der die beiden Funktionselemente übereinander angeordnet sind, wie es z.B. in der
Bei bevorzugten Ausführungsbeispielen ist der Kompressor derart an der Oberseite des Kondensatorraums angeordnet, dass der komprimierte Dampf durch den Kompressor einerseits umgelenkt und gleichzeitig in einen Randspalt des Kondensatorraums eingespeist wird. Damit wird eine Kondensation mit besonders hoher Effizienz erreicht, weil eine Querstromrichtung des Dampfes zu einer herabfließenden Kondensationsflüssigkeit erreicht wird. Diese Kondensation mit Querströmung ist besonders im oberen Bereich, wo der Verdampferraum groß ist, wirksam und benötigt im unteren Bereich, wo der Kondensatorraum zugunsten des Verdampferraums klein ist, keinen besonders großen Bereich mehr, um dennoch eine Kondensation von bis zu diesem Bereich vorgedrungenen Dampfpartikeln zu erlauben.In preferred embodiments, the compressor is arranged at the top of the condenser chamber in such a way that the compressed vapor is deflected by the compressor on the one hand and simultaneously fed into an edge gap of the condenser chamber. This achieves particularly efficient condensation because a crossflow direction of the vapor to a descending condensing liquid is achieved. This crossflow condensation is particularly effective in the upper region, where the evaporator chamber is large, and no longer requires a particularly large area in the lower region, where the condenser chamber is small in favor of the evaporator chamber, to nevertheless allow condensation of vapor particles that have penetrated to this area.
Ein Verdampferboden, der mit dem Kondensatorboden verbunden ist, ist vorzugsweise so ausgebildet, dass er den Kondensator-Zu- und Ablauf und den Verdampfer-Zu- und Ablauf in sich aufnimmt, wobei zusätzlich noch bestimmte Durchführungen für Sensoren in den Verdampfer bzw. in den Kondensator vorhanden sein können. Damit wird erreicht, dass keine Durchführungen von Leitungen für den Kondensator-Zu- und Ablauf durch den nahezu unter Vakuum stehenden Verdampfer nötig sind. Dadurch wird die die gesamte Wärmepumpe weniger fehleranfällig, weil jede Durchführung durch den Verdampfer eine Möglichkeit für ein Leck darstellen würde. Dazu ist der Kondensatorboden an den Stellen, an denen die Kondensator-Zu- und Abläufe sind, mit einer jeweiligen Aussparung versehen, dahin gehend, dass in dem Verdampferraum, der durch den Kondensatorboden definiert wird, keine Kondensator-Zu/Abführungen verlaufen.An evaporator base, which is connected to the condenser base, is preferably designed to accommodate the condenser inlet and outlet, whereby certain feedthroughs for sensors can also be provided in the evaporator or condenser. This ensures that no feedthroughs for the condenser inlet and outlet are necessary through the evaporator, which is almost under vacuum. This makes the entire heat pump less prone to failure, because every feedthrough through the evaporator would represent an opportunity for a leak. For this purpose, the condenser base is provided with a respective recess at the points where the condenser inlets and outlets are located, so that no condenser inlets or outlets run in the evaporator chamber, which is defined by the condenser base.
Der Kondensatorraum wird durch eine Kondensatorwand begrenzt, die ebenfalls an dem Verdampferboden anbringbar ist. Der Verdampferboden hat somit eine Schnittstelle sowohl für die Kondensatorwand als auch den Kondensatorboden und hat zusätzlich sämtliche Flüssigkeits-Zuführungen sowohl für den Verdampfer als auch den Verflüssiger.The condenser chamber is defined by a condenser wall, which can also be attached to the evaporator base. The evaporator base thus provides an interface for both the condenser wall and the condenser base, and also houses all liquid supply lines for both the evaporator and the condenser.
Bei bestimmten Ausführungen ist der Verdampferboden ausgebildet, um Anschlussstutzen für die einzelnen Zuführungen zu haben, die einen Querschnitt haben, der sich von einem Querschnitt der Öffnung auf der anderen Seite des Verdampferbodens unterscheidet. Die Form der einzelnen Anschlussstutzen ist dann so ausgebildet, dass sich die Form bzw. Querschnittsform über der Länge des Anschlussstutzens verändert, jedoch der Rohrdurchmesser, der für die Strömungsgeschwindigkeit eine Rolle spielt, in einer Toleranz von ± 10 % nahezu gleich ist. Damit wird verhindert, dass durch den Anschlussstutzen fließendes Wasser zu kavitieren beginnt. Damit wird aufgrund der guten durch die Formung der Anschlussstutzen erhaltenen Strömungsverhältnisse sichergestellt, dass die entsprechenden Rohre/Leitungen so kurz wie möglich gemacht werden können, was wiederum zu einer kompakten Bauform der gesamten Wärmepumpe beiträgt.In certain designs, the evaporator base is designed to have connection nozzles for the individual feeds, which have a cross-section that differs from the cross-section of the opening on the other side of the evaporator base. The shape of the individual connection nozzles is then configured such that the shape or cross-sectional shape changes over the length of the connection nozzle, but the pipe diameter, which plays a role in the flow velocity, remains almost the same within a tolerance of ± 10%. This prevents water flowing through the connection nozzle from starting to cavitate. Due to the favorable flow conditions achieved by the shape of the connection nozzles, it is ensured that the corresponding pipes/lines can be made as short as possible, which in turn contributes to a compact design of the entire heat pump.
Bei einer speziellen Implementierung des Verdampferbodens wird der Kondensatorzulauf nahezu in Form einer "Brille" in einen zwei- oder mehrteiligen Strom aufgeteilt. Damit ist es möglich, die Kondensatorflüssigkeit im Kondensator an seinem oberen Abschnitt an zwei oder mehreren Punkten gleichzeitig einzuspeisen. Damit wird eine starke und gleichzeitig besonders gleichmäßige Kondensatorströmung von oben nach unten erreicht, die es ermöglicht, dass eine hocheffiziente Kondensation des ebenfalls von oben in den Kondensator eingeführten Dampfes erreicht wird.In a special implementation of the evaporator base, the condenser inlet is divided into two or more separate streams, almost like a "glass," making it possible to feed the condenser liquid into the condenser at two or more points simultaneously at the top of the condenser. This creates a strong yet extremely uniform condenser flow from top to bottom, enabling highly efficient condensation of the vapor, which is also introduced into the condenser from the top.
Eine weitere kleiner dimensionierte Zuführung im Verdampferboden für Kondensatorwasser kann ebenfalls vorgesehen sein, um damit einen Schlauch zu verbinden, der dem Kompressormotor der Wärmepumpe Kühlflüssigkeit zuführt, wobei zur Kühlung nicht die kalte, dem Verdampfer zugeführte Flüssigkeit verwendet wird, sondern die wärmere, dem Kondensator zugeführte Flüssigkeit, die jedoch immer noch bei typischen Betriebssituationen kühl genug ist, um den Motor der Wärmepumpe zu kühlen.Another smaller sized supply in the evaporator base for condenser water can also be provided to connect a hose that supplies cooling liquid to the compressor motor of the heat pump, whereby not the cold liquid supplied to the evaporator is used for cooling, but the warmer liquid supplied to the condenser, which is still cool enough to cool the heat pump motor in typical operating situations.
Der Verdampferboden zeichnet sich dadurch aus, dass er eine Kombinationsfunktionalität hat. Zum einen stellt er sicher, dass keine Kondensatorzuleitungen durch den unter sehr geringem Druck stehenden Verdampfer hindurchgeführt werden müssen. Andererseits stellt er eine Schnittstelle nach außen dar, die vorzugsweise eine kreisrunde Form hat, da bei einer kreisrunden Form möglichst viel Verdampferfläche verbleibt. Alle Zu- und Ableitungen führen durch den einen Verdampferboden und laufen von dort in entweder den Verdampferraum oder den Kondensatorraum. Insbesondere eine Herstellung des Verdampferbodens aus Kunststoffspritzguss ist besonders vorteilhaft, weil die vorteilhaften relativ komplizierten Formgebungen der Zu/Ablaufstutzen in Kunststoffspritzguss ohne weiteres und preisgünstig ausgeführt werden können. Andererseits ist es aufgrund der Ausführung des Verdampferbodens als gut zugängliches Werkstück ohne weiteres möglich, den Verdampferboden mit ausreichender struktureller Stabilität herzustellen, damit er insbesondere dem niedrigen Verdampferdruck ohne weiteres standhalten kann.The evaporator base is characterized by its combined functionality. On the one hand, it ensures that no condenser supply lines have to be routed through the evaporator, which is under very low pressure. On the other hand, it represents an interface to the outside, which preferably has a circular shape, since a circular shape leaves as much evaporator surface as possible. All supply and discharge lines lead through one evaporator base and from there into either the evaporator chamber or the condenser chamber. In particular, manufacturing the evaporator base from plastic injection molding is particularly advantageous because the advantageous, relatively complex shapes of the inlet/outlet nozzles can be easily and inexpensively implemented using plastic injection molding. On the other hand, due to the design of the evaporator base as an easily accessible workpiece, it is easily possible to manufacture the evaporator base with sufficient structural stability so that it can easily withstand the low evaporator pressure.
In der vorliegenden Anmeldung betreffen gleiche Bezugszeichen gleiche oder gleichwirkende Elemente, wobei nicht alle Bezugszeichen in allen Zeichnungen, sofern sie sich wiederholen, erneut dargelegt werden.In the present application, identical reference symbols refer to identical or equivalent elements, whereby not all reference symbols are shown again in all drawings if they are repeated.
Insbesondere umfasst die Wärmepumpe allgemein einen Verdampfer 300, der mit einem Verdichter 302 gekoppelt ist, um über eine Dampfleitung 304 kalten Arbeitsdampf anzusaugen, zu verdichten und damit zu erwärmen. Der erwärmte und verdichtete Arbeitsdampf wird an einen Kondensierer 306 abgegeben. Der Verdampfer 300 ist mit einem zu kühlenden Gebiet 308 gekoppelt, und zwar über eine Verdampferzulaufleitung 310 und eine Verdampferablaufleitung 312, in der typischerweise eine Pumpe 314 vorgesehen ist. Darüber hinaus ist ein zu wärmendes Gebiet 318 vorgesehen, das mit dem Kondensierer 306 gekoppelt ist, und zwar über eine Kondensiererzulaufleitung 320 und eine Kondensiererablaufleitung 322. Der Kondensierer 306 ist ausgebildet, um erwärmten Arbeitsdampf in dem Kondensiererzulaufkanal 305 zu kondensieren.In particular, the heat pump generally comprises an evaporator 300 coupled to a compressor 302 for sucking in, compressing, and thus heating cold working steam via a steam line 304. The heated and compressed working steam is discharged to a condenser 306. The evaporator 300 is coupled to a region to be cooled 308 via an evaporator inlet line 310 and an evaporator outlet line 312, in which a pump 314 is typically provided. Furthermore, a region to be heated 318 is provided, which is coupled to the condenser 306 via a condenser inlet line 320 and a condenser outlet line 322. The condenser 306 is configured to condense heated working steam in the condenser inlet channel 305.
Ferner ist eine Gasfalle vorgesehen, die durch eine Fremdgaszuführung 325 mit dem Kondensierer 306 gekoppelt ist. Die Gasfalle umfasst insbesondere ein Gehäuse 330 mit einem Fremdgaszuführungseingang 332 und ggf. weiteren Fremdgaszuführungseingängen 334, 336. Ferner umfasst das Gehäuse 330 eine Arbeitsflüssigkeitszuleitung 338 sowie eine Arbeitsflüssigkeitsableitung 340. Die Wärmepumpe umfasst ferner eine Pumpe 342 zum Abpumpen von Gas aus dem Gehäuse 330. Insbesondere sind die Arbeitsflüssigkeitszuleitung 338, die Arbeitsflüssigkeitsableitung 340 und das Gehäuse so ausgebildet und angeordnet, dass im Betrieb eine Arbeitsflüssigkeitsströmung 344 von der Arbeitsflüssigkeitszuleitung 338 zu der Arbeitsflüssigkeitsableitung 340 in dem Gehäuse 330 stattfindet.Furthermore, a gas trap is provided, which is coupled to the condenser 306 by an external gas supply 325. The gas trap comprises, in particular, a housing 330 with an external gas supply inlet 332 and, if necessary, further external gas supply inlets 334, 336. Furthermore, the housing 330 comprises a working fluid supply line 338 and a working fluid discharge line 340. The heat pump further comprises a pump 342 for pumping gas out of the housing 330. In particular, the working fluid supply line 338, the working fluid discharge line 340 and the housing are designed and arranged such that, during operation, a working fluid flow 344 takes place from the working fluid supply line 338 to the working fluid discharge line 340 in the housing 330.
Die Arbeitsflüssigkeitszuleitung 338 ist ferner so mit der Wärmepumpe gekoppelt, dass im Betrieb der Wärmepumpe Arbeitsflüssigkeit zugeleitet wird, die kälter ist als ein zu kondensierender Arbeitsdampf im Kondensierer und die vorzugsweise sogar kälter als die Arbeitsflüssigkeit ist, die in den Kondensierer eintritt oder den Kondensierer verlässt. Hierzu wird vorzugsweise Arbeitsflüssigkeit aus der Verdampferablaufleitung bei einem Abzweigungspunkt 350 entnommen, da diese Arbeitsflüssigkeit die kälteste Arbeitsflüssigkeit im System ist. Der Abzweigpunkt 350 befindet sich nach der Pumpe 314 (in Flussrichtung), so dass für die Gasfalle keine eigene Pumpe nötig ist. Ferner wird es bevorzugt, den Rücklauf von der Gasfalle, also die Arbeitsflüssigkeitsableitung 340 mit einem Verzweigungspunkt 352 der Ablaufleitung zu koppeln, der vor der Pumpe 314 angeordnet ist.The working fluid supply line 338 is further coupled to the heat pump in such a way that, during operation, the heat pump is supplied with working fluid that is colder than the working vapor to be condensed in the condenser, and which is preferably even colder than the working fluid entering or leaving the condenser. For this purpose, working fluid is preferably taken from the evaporator drain line at a branch point 350, since this working fluid is the coldest working fluid in the system. The branch point 350 is located downstream of the pump 314 (in the direction of flow), so that no separate pump is required for the gas trap. Furthermore, it is preferred to couple the return from the gas trap, i.e., the working fluid drain 340, to a branch point 352 of the drain line, which is located upstream of the pump 314.
Je nach Implementierung stellt der Arbeitsflüssigkeitsstrom durch die Gasfalle, also die Arbeitsflüssigkeitsströmung ein Volumen dar, das kleiner als 1 % des Hauptstroms, der durch die Pumpe 314 bewältigt wird, ist und vorzugsweise sogar in der Größenordnung von 0,5 bis 2 ‰ des Hauptstroms ist, der von dem Verdampfer über den Verdampferauslass 312 in das zu kühlende Gebiet 308 bzw. einen Wärmetauscher, an dem das zu kühlende Gebiet anschließbar ist, fließt.Depending on the implementation, the working fluid flow through the gas trap, i.e. the working fluid flow, represents a volume that is less than 1% of the main flow handled by the pump 314, and preferably even in the order of 0.5 to 2 ‰ of the main flow flowing from the evaporator via the evaporator outlet 312 into the region 308 to be cooled or a heat exchanger to which the region to be cooled can be connected.
Obgleich es in
Wie es in
Aufgrund der Druckunterschiede zwischen dem Druck im Kondensierer 306 und der Gasfalle, die aufgrund der niedrigen Temperatur der Arbeitsflüssigkeit einen Druck in der Größenordnung des Verdampfers hat, findet automatisch eine Strömung vom Kondensierer 306 durch die Fremdgaszuführung 325 in das Gehäuse 330 der Gasfalle statt. Der Wasserdampf in dem Gemisch aus Fremdgas und Wasserdampf, der bei der Fremdgaszuführung 332, 334, 336 in das Gehäuse eintritt, hat die Tendenz, zu der kältesten Stelle hin zu strömen. Die kälteste Stelle ist dort, wo die Arbeitsflüssigkeit in das Gehäuse eintritt, also beim Arbeitsflüssigkeitseingang bzw. der Arbeitsflüssigkeitszuleitung 338. Es findet also in dem Gehäuse 330 eine Wasserdampfströmung von unten nach oben statt. Diese Wasserdampfströmung reißt die Fremdgasatome mit, die sich dann, wie es bei 357 angedeutet ist, oben in der Gasfalle ansammeln, weil sie nicht mit der Arbeitsflüssigkeit kondensieren können. Die Gasfalle führt also dazu, dass eine gewissermaßen automatische Strömung vom Kondensierer in das Gehäuse stattfindet, ohne dass hierzu eine Pumpe benötigt wird, und dass dann in der Gasfalle das Fremdgas von unten nach oben strömt und sich im oberen Bereich des Gehäuses 330 ansammelt und von dort durch die Pumpe 342 abgepumpt werden kann.Due to the pressure differences between the pressure in the condenser 306 and the gas trap, which, due to the low temperature of the working fluid, has a pressure on the order of magnitude of the evaporator, a flow automatically occurs from the condenser 306 through the external gas inlet 325 into the gas trap housing 330. The water vapor in the mixture of external gas and water vapor that enters the housing at the external gas inlets 332, 334, 336 tends to flow toward the coldest point. The coldest point is where the working fluid enters the housing, i.e., at the working fluid inlet or working fluid supply line 338. Thus, a water vapor flow from bottom to top occurs in the housing 330. This water vapor flow entrains the foreign gas atoms, which then, as indicated at 357, accumulate at the top of the gas trap because they cannot condense with the working fluid. The gas trap thus results in a somewhat automatic flow from the condenser into the housing, without the need for a pump. The foreign gas then flows from bottom to top in the gas trap, accumulating in the upper region of the housing 330, from where it can be pumped out by the pump 342.
Wie es in
Wie es in
Die Pumpe 342 wird über eine Steuerung 373 angesteuert. Die Steuerung für die Pumpe kann aufgrund einer Druckdifferenz oder eines absoluten Drucks, aufgrund einer Temperaturdifferenz oder einer absoluten Temperatur oder aufgrund einer absoluten Zeitsteuerung oder einer Zeitintervallsteuerung stattfinden. Eine mögliche Steuerung ist beispielsweise über einen in der Gasfalle herrschenden Druck PFalle 374. Eine alternative Steuerung findet über die Einlauftemperatur Tein 375 an der Arbeitsflüssigkeitszuleitung 338 oder über eine Auslauftemperatur Taus 376 statt. Insbesondere ist die Auslauftemperatur Taus 376 an der Arbeitsflüssigkeitsableitung 340 ein Maß dafür, wieviel Wasserdampf von der Fremdgaszuführung 325 in die Arbeitsflüssigkeit kondensiert ist. Gleichzeitig ist der Druck in der Gasfalle PFalle 374 ein Maß dafür, wieviel Fremdgas sich bereits angereichert hat. Mit zunehmendem angereichten Fremdgas steigt der Druck in dem Gehäuse 330 an, und bei Überschreiten eines bestimmten Drucks kann beispielsweise die Steuerung 373 aktiviert werden, um die Pumpe 342 einzuschalten, und zwar so lange, bis der Druck wieder in dem gewünschten niedrigen Bereich ist. Dann kann die Pumpe wieder ausgeschaltet werden.The pump 342 is controlled by a controller 373. The pump can be controlled based on a pressure difference or an absolute pressure, based on a temperature difference or an absolute temperature, or based on absolute time control or time interval control. One possible control is, for example, via a pressure P trap 374 prevailing in the gas trap. Alternative control is via the inlet temperature T in 375 at the working fluid supply line 338 or via an outlet temperature T out 376. In particular, the outlet temperature T out 376 at the working fluid outlet 340 is a measure of how much water vapor from the external gas supply 325 has condensed into the working fluid. At the same time, the pressure in the gas trap P trap 374 is a measure of how much external gas has already accumulated. As the enriched foreign gas increases, the pressure in the housing 330 rises. When a certain pressure is exceeded, for example, the controller 373 can be activated to turn on the pump 342 until the pressure returns to the desired low range. The pump can then be turned off again.
Eine alternative Steuerungsgröße für die Pumpe ist beispielsweise die Differenz zwischen Tein 375 und Taus 376. Stellt sich beispielsweise heraus, dass die Differenz zwischen diesen beiden Werten kleiner als eine Minimaldifferenz ist, so heißt dies, dass aufgrund des angestiegenen Drucks in der Gasfalle kaum mehr Wasserdampf kondensiert. Daher ist es angezeigt, die Pumpe 342 einzuschalten, und zwar so lange, bis wieder eine Differenz oberhalb eines bestimmten Schwellenwerts vorhanden ist. Dann wird die Pumpe wieder ausgeschaltet.An alternative control variable for the pump is, for example, the difference between T in 375 and T out 376. If, for example, the difference between these two values turns out to be smaller than a minimum difference, this means that hardly any more water vapor is condensing due to the increased pressure in the gas trap. Therefore, it is advisable to switch on pump 342 until a difference above a certain threshold. Then the pump is switched off again.
Mögliche Messgrößen sind also Druck, Temperatur, z.B. an der Kondensationsstelle, ein Temperaturunterschied zwischen der Wasserzuführung und der Kondensationsstelle, eine treibende Druckerhöhung für den gesamten Kondensationsprozess etc. Wie es dargestellt ist, ist jedoch die einfachste Möglichkeit eine Steuerung über eine Temperaturdifferenz oder ein Zeitintervall, wofür keinerlei Sensoren nötig sind. Dies ist beim vorliegenden Ausführungsbeispiel ohne weiteres möglich, weil die Gasfalle eine sehr effiziente Fremdgasanreicherung schafft und daher Probleme bezüglich einer zu hohen Extraktion von Arbeitsdampf aus dem System nicht vorhanden sind, wenn die Pumpe nicht ununterbrochen betrieben wird.Possible measured variables include pressure, temperature, e.g., at the condensation point, a temperature difference between the water supply and the condensation point, a driving pressure increase for the entire condensation process, etc. As shown, however, the simplest option is control via a temperature difference or a time interval, for which no sensors are required. This is easily possible in the present embodiment because the gas trap creates a very efficient foreign gas enrichment, and therefore problems related to excessive extraction of working steam from the system are eliminated when the pump is not operated continuously.
Zur Verbesserung der Kondensation ist es insbesondere bei dem in
Während also
Vorzugsweise ist das Gehäuse 330 länglich ausgebildet, und zwar als Rohr, das oben im Fremdgasanreicherungsraum 328 einen Durchmesser von 50 mm oder größer hat und unten, also im Kondensationsbereich, einen Durchmesser von 25 mm oder größer hat. Ferner wird es bevorzugt, dass der Kondensationsbereich bzw. Strömungsbereich, also die Differenz zwischen dem Zulauf 338 und dem Ablauf 340 bezüglich der senkrechten Höhe wenigstens 20 cm lang ist. Darüber hinaus wird es bevorzugt, dass eine Strömung stattfindet, dass also die Gasfalle wenigstens einen senkrechten Anteil hat, obgleich sie schräg angeordnet sein kann. Eine komplett waagrechte Gasfalle wird dagegen nicht bevorzugt, ist aber möglich, solange im Betriebe eine Arbeitsflüssigkeitsströmung von der Arbeitsflüssigkeitszuleitung zu der Arbeitsflüssigkeitsableitung in dem Gehäuse stattfindet.Preferably, the housing 330 is elongated, specifically as a tube that has a diameter of 50 mm or larger at the top in the foreign gas enrichment chamber 328 and a diameter of 25 mm or larger at the bottom, i.e., in the condensation region. Furthermore, it is preferred that the condensation region or flow region, i.e., the difference between the inlet 338 and the outlet 340 in terms of vertical height, be at least 20 cm long. Furthermore, it is preferred that there is a flow, i.e., that the gas trap has at least a vertical portion, although it can be arranged at an angle. A completely horizontal gas trap, on the other hand, is not preferred, but is possible as long as there is a working fluid flow from the working fluid inlet to the working fluid outlet in the housing during operation.
Darüber hinaus sind der Zulauf 310 in das System 300 und der Ablauf 312 aus dem System 300 ebenfalls mit einem Wärmetauscher 398 gekoppelt, der wiederum typischerweise kundenseitig mit einem zu kühlenden Gebiet 308 koppelbar ist. Beim Beispiel einer Kühlanwendung für die Wärmepumpe ist das zu kühlende Gebiet ein zu kühlender Raum, wie beispielsweise ein Rechnerraum, ein Prozessraum, etc. Beim Beispiel einer Heizungsanwendung für die Wärmepumpe wäre das zu kühlende Gebiet z.B. ein Umweltbereich, z. B. Luft im Falle einer Luftwärmepumpe, Boden im Falle einer Wärmepumpe mit Erdkollektoren oder ein Grundwasser/Meerwasser/Sole-Bereich, aus dem Wärme zu Heizzwecken entnommen werden soll.In addition, the inlet 310 into the system 300 and the outlet 312 from the system 300 are also coupled to a heat exchanger 398, which in turn can typically be coupled by the customer to an area 308 to be cooled. In the example of a cooling application for the heat pump, the area to be cooled is a room to be cooled, such as a computer room, a process room, etc. In the example of a heating application for the heat pump, the area to be cooled would be, for example, an environmental area, e.g., air in the case of an air source heat pump, ground in the case of a heat pump with ground collectors, or a groundwater/seawater/brine area from which heat is to be extracted for heating purposes.
Die Kopplung zwischen den beiden Wärmepumpenstufen kann je nach Implementierung stattfinden. Falls die Kopplung so stattfindet, dass eine Stufe gewissermaßen eine "kalte" Stufe oder " kalte Dose" ist, ist die zweite Stufe die gewissermaßen "warme" Stufe oder "warme Dose" darstellt. Diese Bezeichnung rührt daher, dass die Temperaturen in den jeweiligen Elementen in der erste Stufe kälter als in der zweiten Stufe sind, wenn beide Stufen in Betrieb sind.The coupling between the two heat pump stages can vary depending on the implementation. If the coupling is such that one stage is a "cold" stage or "cold can," the second stage is the "warm" stage or "warm can." This designation stems from the fact that the temperatures in the respective elements in the first stage are colder than in the second stage when both stages are in operation.
Besonders vorteilhaft an der vorliegenden Erfindung ist die Tatsache, dass die Kondensierer der zweiten und von eventuell noch vorhandenen weiteren Stufen alle mit ein und derselben Gasfalle bzw. mit ein und demselben Gasfallengehäuse 330 verbunden werden können. So ist in
Ferner sei darauf hingewiesen, dass die Abzweigung an Arbeitsflüssigkeit in die Gasfalle kleiner oder gleich 1 % vom Hauptstrom, also von dem gesamten Strom vom Verdampfer 1 300 zu dem Wärmetauscher 398 stattfindet und vorzugsweise sogar kleiner oder gleich 1 ‰ ist.Furthermore, it should be noted that the branching of working fluid into the gas trap is less than or equal to 1% of the main flow, i.e. of the total flow from the evaporator 1 300 to the heat exchanger 398, and is preferably even less than or equal to 1 ‰.
Dasselbe gilt für die Abzweigung von Dampf aus dem Kondensierer über die Zuführungsleitung 325 oder 525. Hier ist typischerweise der Querschnitt der Leitung von dem Kondensierer in das Gehäuse 330 so ausgebildet, dass höchstens 1 % vom Hauptgasstrom in den Kondensierer hinein oder vorzugsweise sogar kleiner oder gleich 1 ‰ vom Gasstrom in den Kondensierer hinein abgezweigt wird. Da jedoch die komplette Regelung automatisch aufgrund des Druckunterschieds von dem jeweiligen Kondensierer in die Gasfalle stattfindet, ist die genaue Dimensionierung hier für die Funktionalität nicht wesentlich.The same applies to the branching of steam from the condenser via supply line 325 or 525. Here, the cross-section of the line from the condenser into the housing 330 is typically designed such that a maximum of 1% of the main gas flow is branched into the condenser, or preferably even less than or equal to 1% of the gas flow is branched into the condenser. However, since the entire control takes place automatically based on the pressure difference from the respective condenser into the gas trap, the precise dimensioning is not essential for functionality.
Ferner ist ein Gitter 209 angeordnet, das ausgebildet ist um Füllkörper, die in
Der Verflüssiger von
Darüber hinaus ist auch ein Dampfzuführer vorgesehen, der sich, wie es in
In
Zur Veranschaulichung wird auf
Der obere Bereich der Wärmepumpe von
Nachfolgend wird Bezug nehmend auf
Alternativ ist die Fremdgasabführungseinrichtung 906 als Gasfalle ausgebildet, mit dem Gehäuse und dem Zu/Ableitungen, wie sie anhand von
Aufgrund der optimalen Fremdgasanreicherung und der damit verbundenen Vereinfachungen im Hinblick auf Befüllung und Entsorgung von abgesaugtem Arbeitsdampf wird es jedoch bevorzugt, die zweistufige Variante zu wählen, also die Kombination von Aspekt 1 und Aspekt 2 der vorliegenden Erfindung.However, due to the optimal foreign gas enrichment and the associated simplifications with regard to filling and disposal of extracted working steam, it is preferred to choose the two-stage variant, i.e. the combination of aspect 1 and aspect 2 of the present invention.
Die Trennwand 901a hat auf der dem Kondensator zugewandten Seite eine Temperatur unterhalb der Sattdampftemperatur im Kondensator. Außerdem hat die Trennwand 901a auf der dem Verdampfer zugewandten Seite eine Temperatur über der dort herrschenden Sattdampftemperatur. Damit wird sichergestellt, dass der Saugmund bzw. Dampfkanal trocken ist und keine Wassertropfen im Dampf vorhanden sind, insbesondere dann, wenn der Verdichtermotor aktiviert wird. Damit wird vermieden, dass das Impellerrad durch Tropfen im Dampf beschädigt wird.The dividing wall 901a has a temperature on the side facing the condenser below the saturated steam temperature in the condenser. Furthermore, the dividing wall 901a has a temperature on the side facing the evaporator above the saturated steam temperature prevailing there. This ensures that the suction port or steam channel is dry and that no water droplets are present in the steam, especially when the compressor motor is activated. This prevents the impeller from being damaged by drops in the steam.
Insbesondere lässt die Wasserdampfzuführung ständig Wasserdampf 112 zuströmen, wobei hierbei Größenordnungen von typischerweise wenigstens 1 I Wasserdampf pro Sekunde zuströmen. Der Druck des Wasserdampfes ist gleich oder höher als der resultierende Sattdampfdruck des durch die Wasserzuführung 402 zugeführten Kondensiererwassers, das auch mit 1002 in
Eine Funktionalitätsdarstellung ist in
Hört die Kondensation auf, ist der Fremdgasanteil und damit der Partialdruck höher. Dann oder bereits bei abnehmender Kondensation ist es nötig, dass die Fremdgasabführungseinrichtung Fremdgas abführt, beispielsweise mittels einer angeschlossenen Vakuumpumpe, die aus der beruhigten Zone, also aus dem Fremdgassammelraum absaugt. Diese Absaugung kann geregelt geschehen, kann kontinuierlich geschehen oder kann gesteuert passieren. Mögliche Messgrößen sind Druck, Temperatur an der Kondensationsstelle, ein Temperaturunterschied zwischen der Wasserzuführung und der Kondensationsstelle, eine treibende Druckerhöhung für den gesamten Kondensationsprozess zur Wasseraustrittstemperatur, etc. Alle diese Größen können für eine Regelung benutzt werden. Gesteuert kann aber einfach auch durch eine Zeitintervallsteuerung, die eine bestimmte Zeitdauer die Vakuumpumpe einschaltet und dann wieder ausschaltet.When condensation ceases, the foreign gas content and thus the partial pressure are higher. At this point, or even when condensation decreases, the foreign gas removal system must remove the foreign gas, for example, using a connected vacuum pump that extracts it from the settled zone, i.e., from the foreign gas collection chamber. This extraction can be regulated, continuous, or controlled. Possible measured variables include pressure, temperature at the condensation point, a temperature difference between the water supply and the condensation point, a driving pressure increase for the entire condensation process to the water outlet temperature, etc. All of these variables can be used for control. However, it can also be easily controlled using a time interval control that switches the vacuum pump on for a specific period of time and then off again.
Vorzugsweise ist die Trennwand 902 bei dem in den
Wie es in
Claims (15)
- Heat pump comprising following featrures:a compressor (110, 302), which is configurated to compress vaporized working fluid to deliver compressed working vapor;a condenser (306) comprising a condensation zone (904) wherein the condenser is configured to condense compressed working vaporin the condensation zone (904);a foreign gas collection space (900) arranged within the condenser (904), the foreign gas collection space (900) comprising following features:a condensation surface (901a, 901b) which during operation of the heat pump is colder than a temperature of the compressed working vapor and which surface is arranged within the condenser (306); anda partition wall (902) that is arranged between the condensation surface (901a. 901b) and the condensation zone (904) in the condensor (306); anda foreign gas discharge device (906) that is coupled to the foreign gas collection space (900) so as to discharge foreign gas from the foreign gas collection space (900).
- Heat pump according to claim 1,
further comprising an evaporator (300), wherein a channel (102) for the evaporated working vapor which leads from the evaporator (300) to the compressor (300), is arranged at least partly within the condenser (306) and comprises a channel wall representing at least a part (901)) of the condensation surface (901a, 901b). - Heat pump according to claim 1 or 2,
wherein the condenser (306) comprises a liquid feed inlet (402) to direct working liquid, which is to be heated by means of condensation, into the condenser (306), the liquid feed inlet (402) comprising a wall (901b) which represents at least a part (901b) of the condensation surface (901a, 901b). - Heat pump according to claim 1,wherein a channel (102) for the evaporated working vapor is arranged within the condenser (306),wherein the partition wall (902) surrounds the channel (102) and is spaced apart fromthe channel (102), andwhere the condensation zone (904) is formed between the partition wall (902) and a condenser housing (114) of the condensor.
- Heat pump according to claim 4,wherein the condenser (306) has a liquid feed inlet (402) to direct a working fluid to be heated by condensation into the condenser (306) wherein the liquid feed inlet (402) has a wall (901) which represents at least a part (901b) of the condensation surface (901a, 901b),where the liquid feed inlet (402) is configured to feed working liquid, which is to be heated by means of condensation, to the condenser (306) from the top within a feed area during operation of the heat pump, andwhere the compressor (302) is configured to feed compressed working vapor lateral of the feed area during operation of the heat pump.
- Heat pump according to claim 1 or 2,
wherein a liquid feed inlet (402)is configured in the condenser to feed working liquid, which is to be heated by means of condensation, to the condensation zone (904), the liquid feed inlet (402) being arranged such that between the partition wall (902) and the condensation surface (901a, 901b), less working liquid is fed to the foreign gas collection space (900) than to the condensation zone (904), or no working liquid is fed. - Heat pump according to any one of the preceding claims,
where the foreign gas collection space (900) extends, within the condenser, from a bottom end to a top end, a foreign gas entrance (1020) of the foreign gas discharge device (906) being arranged closer to the upper end than to the lower end or being arranged directly at the upper end of the foreign gas collection space (900). - Heat pump according to any one of the preceding claims,
where the partition wall (902) is arranged, in relation to the condensation surface (901a, 901b), such that a steadied zone, within which a directed flow (1010) comprising working vapor and foreign gas enters, forms within the foreign gas collection space (900), so that due to condensation of the compressed working vapor from the directed flow (1010) on the condensation surface (901a, 901b), foreign gas accumulation may occur within the foreign gas collection space (900). - Heat pump according to any one of the preceding claims,
where the condensation surface (901a, 901b) is at least partly made of metal. - Heat pump according to claim 1,which further comprises an evaporator (300) connected to the compressor (302, 110) via a channel (102), the channel (102) extending from the bottom upwards, in a direction of operation oft he heat pump, within a condenser housing (114),a wall (901a) of the channel (102) representing at least part of the condensation surface (901a, 901b), the partition wall (902) being spaced apart from the wall (901a) of the channel (102) and being arranged around the same, andthe condensation zone (904) being laterally demarcated by the partition wall (902), so that the foreign gas collection space (900) results which extends from the bottom upwards.
- Heat pump according to claim 10,
where the condenser (306) is configured and operated such that a liquid level forms at a base of the condenser (306) during operation oft he het pump, wherein a lower end of the partition wall (902) is arranged such that a gap (1012) results between the liquid level and the lower end, said gap being configured that a directed flow of compressed working vapor and foreign gas (1010) may enter into the foreign gas collection space (900) through said gap (1012). - Heat pump pump according to any one of the preceding claims,
where the partition wall (902) is arranged such that compressed working vapor may better enter into the foreign gas collection space (900) at a lower end of the foreign gas collection space (900) than at an upper end thereof during operation of the heat pump, or that no compressed working vapor may enter into the foreign gas collection space (900) at the upper end of the foreign gas collection space (900). - Heat pump according to any one of claim 1 or 2,
wherein the partition wall (902) is impenetrable to a working liquid to be heated and is configured to draw off a working liquid which is to be heated and is applied to the partition wall (902), and to form a steadied zone underneath the partition wall (902), said zone representing the foreign gas collection space (900), the condensation surface (901a, 901b) being arranged within the steadied zone. - Method of operating a heat pump comprising the following features: a compressor (110, 302), which is configurated to compress vaporized working fluid to deliver compressed working vapor; a condenser (306) comprising a condensation zone (904) wherein the condenser is configured to condense said compressed working vapor in the condensation zone (904); and a foreign gas collection space (900) arranged within the condenser (306), and a condensation surface (901a, 901b) that is arranged in the condenser (306), and a partition wall (902) that is arranged between the condensation surface (901a, 901b) and a condensation zone (904), said method comprising following steps:cooling the condensation surface (901a, 901b) so that the condensation surface (901a, 901b) be colder than a temperature of the compressed working vapor; anddischarging foreign gas from the foreign gas collection space (900).
- Method of producing a heat pump comprising the following features: a compressor (110, 302), which is configurated to compress vaporized working fluid to deliver compressed working vapor; a condenser (306) comprising a condensation zone (904) wherein the condenser is configured to condense the compressed working vapor in the condensation zone (904); and a foreign gas collection space (900) arranged within the condenser (306), and a foreign gas discharge device (906) which is coupled to the foreign gas collection space (900) so as to discharge foreign gas from the foreign gas collection space (900), said method comprising the following steps:Arranging, inside the condenser (306), a condensation surface (901a, 901b), which, during operation of the heat pump, is colder than a temperature of the compressed working vapor; andArranging, inside the condenser (306), a partition wall (902) between the condensation surface (901a, 901b) and a condensation zone (904).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016203414.6A DE102016203414B9 (en) | 2016-03-02 | 2016-03-02 | Heat pump with a foreign gas collecting space, method for operating a heat pump and method for producing a heat pump |
| PCT/EP2017/054625 WO2017148933A1 (en) | 2016-03-02 | 2017-02-28 | Heat pump having a foreign gas collection chamber, method for operating a heat pump, and method for producing a heat pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3423765A1 EP3423765A1 (en) | 2019-01-09 |
| EP3423765B1 true EP3423765B1 (en) | 2025-08-13 |
Family
ID=58191457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17707859.9A Active EP3423765B1 (en) | 2016-03-02 | 2017-02-28 | Heat pump having a foreign gas collection chamber, method for operating a heat pump, and method for producing a heat pump |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US11079146B2 (en) |
| EP (1) | EP3423765B1 (en) |
| JP (2) | JP6929295B2 (en) |
| CN (1) | CN109073301B (en) |
| DE (1) | DE102016203414B9 (en) |
| DK (1) | DK3423765T3 (en) |
| ES (1) | ES3050783T3 (en) |
| WO (1) | WO2017148933A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016203414B9 (en) * | 2016-03-02 | 2021-10-07 | Efficient Energy Gmbh | Heat pump with a foreign gas collecting space, method for operating a heat pump and method for producing a heat pump |
| DE102016203410A1 (en) | 2016-03-02 | 2017-09-07 | Efficient Energy Gmbh | HEAT PUMP WITH A GAS TRAY, METHOD FOR OPERATING A HEAT PUMP WITH A GAS TRAY, AND METHOD FOR PRODUCING A HEAT PUMP WITH A GAS TRAY |
| DE102017217730B4 (en) * | 2017-08-23 | 2020-01-16 | Efficient Energy Gmbh | CONDENSER WITH A FILLING AND HEAT PUMP |
| US10578342B1 (en) * | 2018-10-25 | 2020-03-03 | Ricardo Hiyagon Moromisato | Enhanced compression refrigeration cycle with turbo-compressor |
| DE102019204595B4 (en) | 2019-04-01 | 2020-10-15 | Efficient Energy Gmbh | Easily dismantled heat pump and method of manufacturing a heat pump |
| DE102019210039B4 (en) | 2019-07-08 | 2022-08-11 | Efficient Energy Gmbh | Refrigeration device, method for manufacturing a refrigeration device and transport device with a refrigeration device |
| US11761344B1 (en) * | 2022-04-19 | 2023-09-19 | General Electric Company | Thermal management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1911464A (en) | 1929-04-12 | 1933-05-30 | Swan A Pearson | Refrigerating system |
| US2450707A (en) | 1945-06-06 | 1948-10-05 | Worthington Pump & Mach Corp | Purging system for refrigerating systems |
| US4815296A (en) * | 1988-03-14 | 1989-03-28 | Ormat Turbines (1965), Ltd. | Heat exchanger for condensing vapor containing non-condensable gases |
| IL106945A (en) | 1993-09-08 | 1997-04-15 | Ide Technologies Ltd | Centrifugal compressor and heat pump containing it |
| JP2005344991A (en) * | 2004-06-02 | 2005-12-15 | Yokogawa Electric Corp | Cryogenic cryostat |
| EP2341300B1 (en) | 2006-04-04 | 2017-09-06 | Efficient Energy GmbH | Heat pump |
| JP2008128535A (en) * | 2006-11-20 | 2008-06-05 | Ebara Refrigeration Equipment & Systems Co Ltd | Bleeder for compression type refrigerating machine |
| WO2009090067A2 (en) * | 2008-01-18 | 2009-07-23 | Efficient Energy Gmbh | Device and method for removing a gas from a system, system for evaporating, and heat pump |
| ES2575686T3 (en) * | 2008-06-23 | 2016-06-30 | Efficient Energy Gmbh | Device and procedure for effective condensation |
| DE102012220199A1 (en) * | 2012-11-06 | 2014-05-08 | Efficient Energy Gmbh | Condenser, liquefying process and heat pump |
| CN105164476A (en) * | 2013-05-02 | 2015-12-16 | 开利公司 | Compressor bearing cooling via purge unit |
| WO2017118482A1 (en) | 2016-01-07 | 2017-07-13 | Telefonaktiebolaget Lm Ericsson (Publ) | Opto-electronic oscillator and method of generating an electrical carrier signal |
| DE102016203414B9 (en) * | 2016-03-02 | 2021-10-07 | Efficient Energy Gmbh | Heat pump with a foreign gas collecting space, method for operating a heat pump and method for producing a heat pump |
| DE102016203410A1 (en) * | 2016-03-02 | 2017-09-07 | Efficient Energy Gmbh | HEAT PUMP WITH A GAS TRAY, METHOD FOR OPERATING A HEAT PUMP WITH A GAS TRAY, AND METHOD FOR PRODUCING A HEAT PUMP WITH A GAS TRAY |
| CN208920886U (en) | 2018-09-29 | 2019-05-31 | 上海仅鑫制药设备工程有限公司 | A kind of condenser with collection device |
-
2016
- 2016-03-02 DE DE102016203414.6A patent/DE102016203414B9/en active Active
-
2017
- 2017-02-28 ES ES17707859T patent/ES3050783T3/en active Active
- 2017-02-28 DK DK17707859.9T patent/DK3423765T3/en active
- 2017-02-28 EP EP17707859.9A patent/EP3423765B1/en active Active
- 2017-02-28 CN CN201780026949.0A patent/CN109073301B/en active Active
- 2017-02-28 JP JP2018545915A patent/JP6929295B2/en active Active
- 2017-02-28 WO PCT/EP2017/054625 patent/WO2017148933A1/en not_active Ceased
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2018
- 2018-08-28 US US16/114,504 patent/US11079146B2/en active Active
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2021
- 2021-01-04 JP JP2021000172A patent/JP7079353B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP6929295B2 (en) | 2021-09-01 |
| ES3050783T3 (en) | 2025-12-22 |
| CN109073301A (en) | 2018-12-21 |
| EP3423765A1 (en) | 2019-01-09 |
| JP7079353B2 (en) | 2022-06-01 |
| JP2021047011A (en) | 2021-03-25 |
| CN109073301B (en) | 2021-08-03 |
| DK3423765T3 (en) | 2025-11-10 |
| US20180363960A1 (en) | 2018-12-20 |
| WO2017148933A1 (en) | 2017-09-08 |
| DE102016203414B9 (en) | 2021-10-07 |
| DE102016203414A1 (en) | 2017-09-07 |
| DE102016203414B4 (en) | 2019-01-17 |
| US11079146B2 (en) | 2021-08-03 |
| JP2019507310A (en) | 2019-03-14 |
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