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EP3472465B1 - Roller piston for a hydraulic machine, integral with a centering element formed to limit friction with a roller - Google Patents

Roller piston for a hydraulic machine, integral with a centering element formed to limit friction with a roller Download PDF

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Publication number
EP3472465B1
EP3472465B1 EP17729511.0A EP17729511A EP3472465B1 EP 3472465 B1 EP3472465 B1 EP 3472465B1 EP 17729511 A EP17729511 A EP 17729511A EP 3472465 B1 EP3472465 B1 EP 3472465B1
Authority
EP
European Patent Office
Prior art keywords
roller
piston
recess
centering element
pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP17729511.0A
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German (de)
French (fr)
Other versions
EP3472465A1 (en
Inventor
Hervé DESUMEUR
Ante Bozic
François Xavier LELAY
Philippe Lucienne
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Poclain Hydraulics Industrie
Original Assignee
Poclain Hydraulics Industrie
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Publication of EP3472465A1 publication Critical patent/EP3472465A1/en
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Publication of EP3472465B1 publication Critical patent/EP3472465B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0408Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0426Arrangements for pressing the pistons against the actuated cam; Arrangements for connecting the pistons to the actuated cam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections

Definitions

  • the invention relates to the field of pistons and in particular roller pistons.
  • the invention advantageously finds use in hydraulic machines with radial pistons.
  • roller piston is used to refer to a piston adapted to slide in a complementary chamber along a longitudinal axis and which carries at one of its ends a roller mounted to rotate about an axis transverse to the longitudinal axis and which rests on an associated part.
  • Roller pistons are used in particular in hydraulic devices. Some of these devices have a cylinder block comprising a plurality of radially distributed cylinders each comprising a roller piston bearing on a lobed cam. The relative rotation of the cylinder block with respect to the lobed cam induced by a hydraulic pressure applied in the cylinders drives a shaft or vice versa, that is to say that the mechanically induced relative rotation makes it possible to generate a fluid pressure.
  • a hydraulic pressure applied in the cylinders drives a shaft or vice versa, that is to say that the mechanically induced relative rotation makes it possible to generate a fluid pressure.
  • Such devices are described for example in documents FR 2 651 836 and FR 2 955 903 .
  • a piston 1 generally comprises a body A110 comprising a cylindrical guide surface A111 centered on a longitudinal sliding axis C-C '.
  • the upper part A110a of the body has the shape of a cradle recess A112 for accommodating a roller 120 intended to roll on a lobed cam.
  • the pistons 1 follow the shape of the cam during a relative rotational movement of the cylinder block with respect to the cam and perform thus back and forth movements inside their cylinder along the sliding axis C-C '.
  • the patent FR 2,561,836 offers centering elements A130 placed on the lateral faces of the body A110 and orthogonal to the rolling axis RR 'of the rollers 120. These guide elements A130 accompany the piston 1 in its movement along the sliding axis CC' and prevent the translation of the roller 120 along its rolling axis R-R '.
  • a guide groove A131 provided on the outer surface of the centering elements A130 allows a clip (not shown) fixed in the cylinder block to come into engagement in the guide groove A131 and so prevent the piston from rotating along its sliding axis C-C '.
  • the document FR 2 899 650 has a bearing A140 of complementary shape to the cradle A112 of the piston 1 and which is housed at the bottom thereof.
  • the A140 bearing is made of one or more friction limiting materials to promote the rolling of the roller 120.
  • the upper edges of the recess A112 and the A140 bearing have stop or retaining surfaces A113, which consist of a protrusion or Advanced draft of the wall from the top edges inward.
  • the cradle A112 is produced by a specific machining restart operation in a direction transverse to the axis of the piston.
  • this technique combined with the necessary presence of A130 guide elements to position the roller, involves high complexity and manufacturing costs: elements requiring several machining operations, additional assemblies, robotic and manual deburring, etc.
  • the document WO2012010241 illustrated by the figure 1c , has a piston comprising an A110 body with an A112 cradle achievable by sintering in particular.
  • the upper part 110a does not extend more than 180 degrees around the cradle recess and forms divergent edges. Otherwise, rework operations would be necessary.
  • Pistons close to the invention are also disclosed in DE 10 2006 012458 .
  • the invention also relates to an assembly comprising a piston as described above and a bearing adapted to be positioned at the bottom of the recess.
  • the pad comprises a shape complementary to the convex shape, so that it is locked in rotation along the axis of rotation by the convex shape of the centering element.
  • the pad has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes. strictly more than 180 °.
  • the pad comprises at least one cut angle.
  • the invention also relates to a system comprising an assembly as described above and a rolling roller, the bearing being configured to be interposed between the bottom of the recess and said roller, to facilitate the rolling of the roller in the 'obviously.
  • the roller orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the axial end of the roller, said rolling section corresponding to the section of the roller intended to roll on the bearing, and wherein said end section has an area smaller than the rolling section.
  • the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part of revolution or a spherical cap or a cylindrical part of revolution.
  • the invention also relates according to the first aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially disposed cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.
  • the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.
  • the invention also relates according to the first aspect to a method of manufacturing a piston as described above, in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force being exerted. on matter.
  • the piston is manufactured by sintering, stamping, die-stamping, or injection molding.
  • the invention also proposes a method for assembling an assembly as described above, using a manufacturing method as described above, comprising a step of lining the cradle with a pad.
  • the bearing is crimped to the piston.
  • the crimping is carried out along the centering element, outside the top of the convexity.
  • the crimping is carried out on the pad at the level of the cut corners.
  • the invention also relates to an assembly comprising a piston as described above and a bearing adapted to be positioned at the bottom of the recess.
  • the pad comprises at least one tongue to be housed in a corresponding notch groove.
  • the pad comprises a tongue configured to be housed in the bore.
  • the pad has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes. strictly more than 180 °.
  • the pad comprises at least one cut angle.
  • the invention also relates to a system comprising an assembly as described above and a running roller, the bearing being configured to be interposed between the base. of the recess and said roller, to facilitate the rolling of the roller in the recess.
  • the roller orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the level of the axial end of the roller, said flat rolling section corresponding to the section of the roller intended for rolling on the bearing, and wherein said end section has an area smaller than the rolling section.
  • the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part of revolution or a spherical cap or a cylindrical part of revolution.
  • the invention also relates according to the second aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially disposed cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.
  • the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.
  • the invention also provides a method of manufacturing a piston as described above in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force being exerted on matter.
  • the piston is manufactured by sintering, stamping, die-stamping, or injection molding.
  • a step of axial drilling in the groove passing through the centering element is provided.
  • the invention also provides a method of assembling an assembly as described above, using a manufacturing method as described above, comprising a step of lining the cradle with a pad.
  • the bearing is crimped to the piston.
  • the crimping is carried out with a reserve of material present at the bottom of the recess, in the groove, in which the reserve of material is preferably on the upper surface of the step described above.
  • the crimping is carried out on the pad at the level of the cut corners.
  • the invention also relates to an assembly comprising a piston as described above and a pad adapted to be positioned at the bottom of the recess.
  • the bearing has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes strictly more than 180 °.
  • the pad comprises at least one cut angle.
  • the invention also relates according to the third aspect to the system comprising an assembly as described above and a rolling roller, the bearing being configured to be interposed between the bottom of the recess and said roller, to facilitate the rolling of the roller in the 'obviously.
  • the roller orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the level of the axial end of the roller, said flat rolling section corresponding to the section of the roller intended for rolling on the bearing, and wherein said end section has an area smaller than the rolling section.
  • the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part. of revolution or a spherical cap or a cylindrical part of revolution.
  • the invention also relates according to the third aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially arranged cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.
  • the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.
  • the invention also relates to a method of manufacturing a piston as described above, with the exception of the pin in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force not being exerted on the matter.
  • the piston is manufactured by sintering, stamping, forging, or injection molding.
  • the invention also relates to a method of assembling a pistontel as described above, using a manufacturing method as described above, further comprising a step of inserting the pin into the groove. .
  • the invention also relates to a method of assembling an assembly as described above, using a method for assembling the piston as described above, comprising a step of lining the cradle with a pad.
  • the bearing is crimped to the piston.
  • the crimping is carried out along the centering element, outside the top of the convexity.
  • the crimping is carried out on the pad at the level of the cut corners.
  • FIGS. 2a, 2b , 3a, 3b show different embodiments of the body 110 of a piston 1, some comprising in assembled or exploded view a roller 120 and a bearing 140.
  • the body 110 comprises a guide surface 111, an upper part 110a having a cradle-shaped recess 112, and a lower part 110b, located opposite the upper part 110a.
  • the guide surface 111 is cylindrical, centered on a longitudinal sliding axis C-C ', preferably cylindrical of revolution about the axis C-C'. It makes it possible to guide the piston 1 in a complementary cylinder 2 along the sliding axis C-C ', as mentioned previously.
  • the cradle-shaped recess 112 is adapted to receive a roller 120.
  • the recess 112 preferably has the shape of a semi-cylindrical cavity, of revolution, about a rolling axis RR ′ orthogonal to the longitudinal axis. sliding CC 'and secant thereof.
  • semi-cylindrical is meant a shape corresponds to one half or less than half of a cylinder
  • the semi-cylindrical cradle by definition, closes at less than 180 ° along the rolling axis R-R ', so that it does not close on it: we say that the cradle has divergent edges.
  • the angle ⁇ less than or equal to 180 °, defines the amplitude of the material of the cradle 112.
  • the free opening is therefore greater than 180 ° depending on the cylinder which can be defined by the semi-cylindrical cradle.
  • the angle ⁇ complementary to the angle ⁇ , defines the angle open to the outside.
  • the two angles are defined by two straight lines passing through the axis of rotation R-R ', in a section orthogonal to this axis.
  • the upper part 110a extends less than 180 ° around the roller.
  • a bearing 140 is arranged in said recess 112, between the piston 1 and the roller 120, thus limiting friction.
  • the roller 120 has a complementary external diameter, except for the required clearance and the bearing 140 near, the internal diameter of the cavity forming the recess 112. It is engaged in this cavity forming the recess 112 and rotates on itself according to l 'R-R bearing axle'.
  • the piston 1 is designed so that the rolling axis RR 'of the roller 120 is substantially parallel to the upper surface of the upper part 110a.
  • the cradle 112 has an exactly semi-cylindrical shape and covers exactly 180 ° around the roller 120.
  • the pad 140 closes itself beyond 180 °.
  • the piston 1 is designed so that the rolling axis RR 'is outside the cradle 112.
  • the cradle 112 therefore has a shape which corresponds to only part of a cylinder of revolution, the part being lower or strictly lower than the half of a cylinder.
  • the pad 140 closes on the figure 3b at 180 ° around the roller 120, and therefore extends outside the cradle.
  • the angle ⁇ ' is defined, which is less than or equal to or greater than 180 °, which corresponds to the amplitude of the material of the bearing 140.
  • constraints relating to the bearing 140 illustrated in particular by the arrow in figure 3b , so that it does not touch the lobed cam. These constraints mainly relate to its dimension (length and thickness). The more the pad extends out of the recess, the more its thickness is constrained so as not to touch the lobed cam.
  • Two axial ends 120a, 120b are defined on the roller, each of which comprises a surface S120 (see figures 4a to 4d ).
  • the surface S120 can have different shapes, which will be explained later.
  • a planar rolling section Sr is also defined orthogonally to the rolling axis R-R ', which has the shape of a disc and which corresponds to the part of the roller 120 necessarily in contact with the bearing 140. It is defined in besides a planar end section Se, which corresponds to a section of the roller at an axial end 120a, 120b and which also has the shape of a disc, since the roller 120 is of revolution for reasons of symmetry. As will be seen later, the end section is not necessarily in contact with the bush 140.
  • the sections are planar surfaces.
  • a planar end section Se does not correspond to the surface S120 which may not be planar.
  • a rolling zone 140a is similarly defined for the bearing 140a, on which the roller 120 can be caused to roll (this zone depends on the type of roller 120). On the other hand, depending on the shape of the pad, certain zones 140b cannot be in contact with the roller 120.
  • the pad 140 typically comprises several layers of materials: a first layer of sheet metal of steel or of copper metal, a second sliding layer of a suitable material such as a fluorinated synthetic material, optionally loaded with particles of copper metal. These layers are cut and arched, or rolled, to achieve the desired diameter.
  • the body 110 further comprises at least one centering element 130 acting as a stop to maintain the centering of the roller 120 in the piston 1, that is to say to prevent the roller 120 from exiting axially by translation along the axis of bearing RR 'of the recess 112, on the cylindrical side surface of the body.
  • the centering elements 130 are located in the upper part 110a, on two locations of the cradle recess 112 diametrically opposed with respect to the sliding axis C-C ', in order to prevent a translation of the roller along the axis. bearing R-R '.
  • the piston comprises two centering elements 130 facing each other.
  • the centering element 130 advantageously has a shape to come into contact with only a part of each surface S120 of the axial end of the roller 120.
  • This shape is convex, that is to say- that is, the flat end sections Se all have areas strictly smaller than the flat rolling section Sr.
  • the area of the contact surface is less than 50% of the area of the surface S120 of the end of the roller 120. This part is located on the rolling axis RR 'to limit the frictional resistance torque. .
  • point support is understood to mean a support between the inner face of the centering elements 130 and the surface S120 forming a disc whose surface is less than 20% of the surface S120.
  • the circle formed by the support has an area less than 10% of the area S120, and preferably less than 5%.
  • line support is meant here a support between the internal surface S130 of the centering elements and the surface S120 3 forming a rectangle the area of which is less than 30% of the surface S120.
  • the point contact excludes a peripheral edge of the axial end of the roller 120.
  • the contact surface (which is an end section Se) is a disc (for reasons of symmetry) whose area is less than 50% of the rolling section Sr, preferably 20%, preferably 10%, preferably 5%. When this area is sufficiently small (disc of almost zero radius), one can thus speak of “point contact”.
  • the tangential speed of the roller is more important as one moves away from the center. Frictions occurring farther from the center are likely to generate a greater resistive torque.
  • the body 110, the upper part 110a, the at least one centering element 130 consist of one and the same integral part.
  • the outer surface of the centering elements 130 completes the cylindrical shape of the contact surface 110 so that the piston essentially forms a complete cylinder, the generatrices of which are parallel to the sliding axis C-C '.
  • the assembly forms a cylinder of circular section.
  • the upper part 110a and the centering elements 130 may extend along the sliding axis CC 'above the cradle 112, so that the cavity comprises a semi-cylindrical part at the bottom of a cylindrical orifice the shape of which is rectangular in a section orthogonal to the sliding axis C-C '.
  • the opening at less than 180 ° of the cradle can generate a stress at the level of the rolling axis R-R ', which can be located at the edge of the recess 112, since it is around the axis of RR 'bearing that friction takes place.
  • this friction at the edge can damage the part and generate bearing problems for the roller 120 and the resistance of the materials.
  • the at least one centering element 130 may comprise in its extension along the sliding axis CC ′ a projection 132 in the form of an ear. This projection 132 thus extends, along the sliding axis CC-, beyond the end of the recess 112.
  • contact with the centering element 130 may mean contact with the lug-shaped projection 132 of the centering element 130.
  • the ear-shaped protrusions 132 can have different shapes.
  • the protrusion In a section orthogonal to the rolling axis R-R ', the protrusion has a triangular shape, preferably isosceles (see figure 5a ), or a circular arc shape (see figure 5b ).
  • This form has several purposes: the first consists in ensuring that the ear 132 does not extend beyond the roller 132 (otherwise it could touch the lobed cam), the second consists in limiting the addition of material (for reasons of weight and economy).
  • the lug protrusions also have a triangular shape (see figure 5c ), with an inclined pan of revolution, or in an arc of a circle of revolution (see figure 5d ).
  • This shape can for example be taken up by turning.
  • the centering element 130 has a convex shape 131, 133.
  • the dimensions of the convex shape are the same in any section orthogonal to the sliding axis C-C ', or, at the very least, increase as the we approach the end of the recess 112.
  • the convex shape is centered on the rolling axis R-R '.
  • the convex shape 131 extends over the entire width of the centering element 130 and is concave, that is to say that the internal surface S130 which has a convex shape is oriented towards the outside of the recess 112.
  • the concavity can be achieved using an arc of a circle, or an approximate shape.
  • the convex shape 131 can then be a complementary portion of a cylinder of revolution, so that in any section, the dimensions are the same.
  • the recess 112 then has the shape of a portion of a cylinder of revolution at its axial end.
  • the domed shape 131 can be a portion of a hyperboloid, so that between two successive sections in a plane orthogonal to the sliding axis C-C ', the dimensions change, each section being included in the previous one when going towards the outside of the recess 112.
  • the recess 112 then has the shape of a paraboloid at its axial end.
  • the domed shape 133 extends over the entire width of the centering element 130 and is convex, that is to say that the internal surface S130 which has a convex shape projecting towards the recess 112.
  • Convexity can be achieved using an arc of a circle.
  • the domed shape 133 can then be a portion of a cylinder of revolution, so that in any section, the dimensions are the same.
  • the recess 112 then has the shape of a complementary portion of a cylinder of revolution at its axial end.
  • the domed shape 133 can be a portion of a paraboloid, so that between two sections, the dimensions change.
  • the recess 112 then has the shape of a hyperboloid at its axial end.
  • the domed internal surface 130 is convex, then the cradle recess 112 has a concave shape, and vice versa.
  • the domed shape 139 extends over only a part of the width of the centering element 130 and is convex, that is to say that the internal surface S130 which has a convex shape 139 of the centering element 130 is oriented towards the recess 112 by protruding therefrom.
  • the width of the convex form represents less than 50%, preferably less than 75% of the width of the centering element 130.
  • the domed shape thus creates a protuberance on which the roller 120 rubs at the level of the rolling axis R-R '.
  • This third variant can also be combined with the first or the second variant.
  • the pad 140 has a particular shape, which is complementary to the convex shape used.
  • the complementary shape of the pad 140 can thus come into abutment against the convex shape 131 of the centering element 130, which prevents it from being rotated by the roller 120. It is thus not necessary to provide specific tabs, as described in the document EP2015 / 080375 .
  • the zones 140b of non-contact with the roller 120 are located in the corners of the recess, as illustrated in figure 6b . More precisely, seen from above, the contact zone 140a is represented by the largest rectangle inscribed in the cradle recess 112, said rectangle coming from the surface S130 of the centering element 130. The zones 140b are therefore located on the length of the centering element 130, with the exception of the plumb line of the top of the convexity.
  • the zones 140b are also located in the corners and, seen from above, the contact zone 140a is represented by the largest rectangle inscribed in the cradle recess 112, said rectangle coming from the surface S130 of the centering element 130.
  • the zones 140b are therefore located along the length of the centering element 130, with the exception of the plumb line of the apex of the convexity.
  • the roller 120 advantageously also has a particular shape, as illustrated in figure 7 , and already shown in figures 4a to 4d .
  • the end section Se of the roller 120 has an area smaller than the rolling section Sr of the roller 120.
  • the surface S120 end has a convex shape.
  • the surface of the axial end of the roller may include a frustoconical part of revolution (see figures 4a , 4b and 7 ) or a conical part of revolution (see figures 4c ) or includes a spherical cap (see figure 4d ) or part cylindrical of revolution (see figure 4e ).
  • the frustoconical part of revolution or the conical part may form an angle of between 45 and 90 ° with respect to the rolling axis.
  • the transition between the last rolling section and the first end section can be continuous or else discontinuous (except for the end with a cylindrical part of revolution for example, for which a discontinuity is necessarily necessary so that the area of the section Se, Sr change).
  • the domed shape is convex, that is to say it protrudes inside the recess 112 ( figures 6a and 6b ), we understand that there is no particular condition on the angles or radii of curvature.
  • a standard roller purely cylindrical in shape
  • a roller with a convex S120 end surface will be preferred, in order to generate a point contact.
  • the radius of curvature of the spherical cap must be less than that of the convex shape of the centering element 130.
  • the centering element 130 comprises at least one notch groove 134 located outside the rolling axis R-R '.
  • the notch groove 134 extends over the entire height of the centering element 130, to be able to accommodate a tongue 142 provided in the pad 140 (see figure 8b ). This tongue 142 prevents the bearing 140 from being rotated by the roller 120.
  • the groove 134 is not opposite the axis of rotation of the roller R-R '.
  • the groove 134 of the centering element 130 facing one another is located on the other side of the rolling axis.
  • the centering element 130 comprises two notch grooves on either side of the rolling axis R-R '. More grooves 134 can be provided.
  • the multiplicity of grooves improves the retention of the pad 140 in place.
  • the centering element 130 comprises a convex domed shape 139 as illustrated in the third variant of the first embodiment.
  • the surface S130 which is of convex shape 139 is located between two notch grooves 134 located on a centering element 130.
  • the centering element 130 comprises a convex domed shape as illustrated in the first variant of the first embodiment.
  • the surface S130 of convex shape is therefore located over the entire width of the centering element 130.
  • the end section of the roller 120 has an area smaller than the rolling section to reduce friction. We refer to the description already made.
  • the figures 8th (not to scale and showing only a tongue in a groove), 8f and 8g (magnification of tongue and top surface) illustrate respectively a sectional view, orthogonal to the rolling axis R-R ', and a top view, of the grooves 134. To facilitate crimping, these have at their bottom a step 135, in the direction of sliding C -C ', with a lower surface 135a and an upper surface 135b side by side, so that the bottom of the groove 134 is not flat.
  • the tongue 142 is then positioned on the lower surface 135a and, with a suitable striking tool, the tongue 142 is crimped with the material of the upper surface 135b ( figure 8h and 8g , after hatch crimping).
  • the thickness of the tongue 142 must therefore be less than the difference in level of the step between the two surfaces 135a, 135b.
  • the groove 134 therefore has a greater width than the width of the tongue 142.
  • the bearing 140 In terms of assembly, it is either possible to fit the bearing 140, then the roller 120 and crimp by passing the tools through the groove 134, or to fit the bearing 140, crimp it and fit the roller 120. If the pad 140 surrounds the roller 120 at more than 180 ° to maintain it, the roller 120 can be inserted in force thanks to the elasticity. Alternatively, the crimping is carried out by embossing the material of the groove. There is therefore no need for staging.
  • FIG. 8i Another variant for holding the pad 140 is presented in figures 8i, 8j and 8k .
  • An axial bore 137 is made in the centering element 130, inside the grooves 134.
  • the bore is substantially parallel to the axis of rotation RR '(dotted on the figure 8i ) and aims to create a recess inside which the tongue 142 can come to block.
  • the hole 137 is at the bottom of the recess 112.
  • the tongue 142 has a greater length than that of the groove 134 (see figure 8k ).
  • a hole 137 is made for each groove 134.
  • the pad 140 is inserted, the tongues 142 of which are elastically deformed in the grooves 134, so that once the bottom of the recess has been reached 112 has been reached, the tongues 142 are deployed in the respective hole 137 . If the deformation is not elastic, the tongue 142 can be inserted or folded back by a punch.
  • a hole is drilled at the bottom of the recess, along an axis parallel to the rolling axis R-R '. This hole makes it possible to insert a tab provided on the pad therein and to limit the line contact, in the case of a standard roller, since the hole is located on the top of the convexity.
  • the centering element 130 comprises a groove 136, preferably centered on the rolling axis RR 'and incorporates a pin 138 ( figure 9b ) housed in the groove 136.
  • the groove 136 is not centered.
  • This pin 138 comprises a finger 138a, able to be inserted into the groove 136, and a friction element 138b projecting towards the inside of the recess 112, along the rolling axis R-R ', in order to come into contact with the roller 120.
  • the geometry of the friction element 138b and / or of the roller 120 can be adapted.
  • a straight pin may be suitable.
  • the pin may have a surface curved towards the inside of the recess 112.
  • a standard roller, of cylindrical shape of revolution is suitable.
  • the pin 138 and more precisely the friction element 138b can incorporate a friction material such as bronze or plastic. This material can be in the form of a ball attached to the pin.
  • the friction element 138b extends either over the entire width (or substantially) the entire width of the recess 112, or only part of it. By only a part is meant less than 50% of the width of the recess 112.
  • the finger 138a has the shape of a tenon, which slides in the groove 136 parallel to the sliding axis C-C '.
  • crimping can be carried out after insertion of the pin.
  • the upper surface of the finger 138 is located 1 to 3 mm below a part of the upper surface of the piston at the location of the crimping.
  • the pistons described above find application in particular in hydraulic machines M0 as described in the introduction and whose roller is in permanent contact with the lobed cam M1, and illustrated in figure 10 . In other words, whether the machine is operating, stopped, disengaged or engaged, the roller 120 touches the lobed cam.
  • These machines include a cylinder block M3 within which is radially disposed a plurality of cylinders M2 inside which slides a respective piston 1 when the roller 120 rolls on the lobed cam M1.
  • the M3 cylinder block rotates a drive shaft M4.
  • springs are generally placed under the pistons, resting on the cylinder block and on the lower part 110b of the piston 110.
  • the pistons described above also find application in hydraulic machines such as those described in the introduction and whose piston is retractable in its associated cylinder.
  • An M5 system for managing the pressure of the machine casing is then provided.
  • the pistons retract into their cylinders, which disconnects and deactivates the hydraulic machine.
  • return springs can be provided to return the pistons to the bottom of their cylinder. The two methods can be used together.
  • the roller 120 must then be held in the cradle recess 112 so that it does not fall into the machine. There is then a pad 140 in the cradle recess 112 which closes more than 180 ° around the recess. When the roller 120 is disposed in the recess 112, the pad closes more than 180 ° around the roller, so that it is held radially. Shapes of attachment of the bearing 140 are obtained in the piston by metal deformation.
  • the bush enters the piston by elasticity, or alternatively, it is placed before the striking of forms 118.
  • the roller enters the bush by elastic deformation thereof, and then it is held.
  • the piston presented here is in fact designed to be able to be manufactured by these different processes.
  • a forming apparatus comprising at least two elements movable in translation with respect to one another is used to apply a uniaxial compressive force to a material to be formed. No force or movement in any other direction is exerted on matter.
  • a step of lining a pad is implemented, that is to say a pad is arranged in the cradle recess.
  • the body 110 comprises a peripheral annular groove or groove 150, preferably located at the level of the lower part 110b (see figures 2a and 2b for example).
  • the groove 150 is adapted to receive a seal or sealing ring (not shown and generally referred to as a “segment”), intended to rest slidably on the internal surface of the associated cylinder and thus isolate the cylinder 2 in two parts when the piston 1 is installed.
  • the body 110 of the piston 1 may have a constant diameter over its entire length along the sliding axis CC 'outside the cradle 112 and the aforementioned groove 150 (see figure 3a for example ).
  • the diameter of the body 110 at the level of the lower part 110b, typically below the peripheral groove 150, can thus be less than the diameter beyond the peripheral groove 150, that is to say towards the upper part 110a. In this way, the part of the body 110 below the groove 150, more fragile, is not in contact with the cylinder 2.
  • This narrowing shape can be achieved by the aforementioned methods (see above).
  • the shape of the body 110 of the piston 1 can also be narrowed at the axial ends along the sliding axis CC 'of the piston 1, in the upper part 110a and lower part 110b, in order to optimize the pressure stresses in use (not shown in the figures).
  • this embodiment has an adaptation of the shape of the recess 112 and of the pad 140.
  • the upper part 110 has at least one boss 118 oriented towards the inside of the recess 112.
  • the recess 112 has a semi-cylindrical shape and over a certain axial length (along the axis R-R ') located near at one end, the radius of the semi-cylinder is smaller so that a recess (the boss 118) extends from the upper part 110a towards the interior of the recess 112.
  • the boss 118 does not project in a balcony above the recess 112, which would otherwise mean that the opening angle is not always greater than 180 °. Therefore, the boss 118 is not provided on the centering elements 130.
  • the radius is constant over the entire axial length of the recess 112
  • the pad 140 has near each angle, on two opposite sides, a cutout 144 forming a recess, each cutout allowing the installation of the pad 140 at the level of the bosses 118 (see figure 11b ).
  • the pad 140 Before installation, the pad 140 has a substantially rectangular shape. On each of two opposite faces, the two slits are made, extending in the direction of the other opposite face. For reasons of symmetry, the two cuts 144 are each made at the same distance from the respective nearest edge.
  • the depth of the bosses 118 is less than the thickness of the pad 140, to avoid there being any risk of friction with the roller 120.
  • the bosses 118 are produced before the pad 140 is fitted. Preferably, they come from of the uniaxial process for obtaining the piston 110.
  • the piston 1 can include material reserves 117 at the edge of the recess 112. In this way, when the pad 140 is placed, a crimping can be carried out using a punch on each material reserve, which is deformed to cover the end of the pad 140 and block it in the recess 112 ( figure 12b ). This technique is advantageous for a rigid pad 140. It makes it possible to obtain an assembled piston 1, ie comprising the segment and the bearing which do not come apart. Such a piston is then ready for use.
  • the pad 140 may include at least one cut angle 141, in order to free up space to allow the material displaced by the crimping to come and block the pad 140, without the material reserves 117 extending out of the socket. recess 112.
  • the four angles are cut.
  • the cut angle 141 for crimping is 1 to 3 mm below a portion of the top surface of the piston at the crimping location.
  • the cut angle 141 is located in a plane perpendicular to the axis CC 'and passing substantially at the level of the axis RR'.
  • the pad 140 shown does not necessarily have a shape complementary to the centering element 130 as has been presented in the previous embodiments.
  • the figure 12b can then illustrate a sectional view at the cut corners.
  • planar surface cannot be defined as convex or concave. It should therefore be understood as “strictly convex” or “strictly concave”.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Description

DOMAINE TECHNIQUE GENERALGENERAL TECHNICAL FIELD

L'invention concerne le domaine des pistons et en particulier les pistons à galets.The invention relates to the field of pistons and in particular roller pistons.

Notamment, l'invention trouve avantageusement utilisation dans les machines hydrauliques à pistons radiaux.In particular, the invention advantageously finds use in hydraulic machines with radial pistons.

ETAT DE L'ARTSTATE OF THE ART

On appelle « piston à galet » un piston adapté pour coulisser dans une chambre complémentaire selon un axe longitudinal et qui porte à l'une de ses extrémités un galet monté à rotation autour d'un axe transversal à l'axe longitudinal et qui repose sur une pièce associée.The term “roller piston” is used to refer to a piston adapted to slide in a complementary chamber along a longitudinal axis and which carries at one of its ends a roller mounted to rotate about an axis transverse to the longitudinal axis and which rests on an associated part.

Les pistons à galet sont notamment utilisés dans des appareils hydrauliques. Certains de ces appareils ont un bloc cylindres comprenant une pluralité de cylindres répartis radialement comprenant chacun un piston à galet venant prendre appui sur une came lobée. La rotation relative du bloc cylindres par rapport à la came lobée induite par une pression hydraulique appliquée dans les cylindres entraîne un arbre ou inversement, c'est-à-dire que la rotation relative induite mécaniquement permet de générer une pression de fluide. De tels appareils sont décrits par exemple dans les documents FR 2 651 836 et FR 2 955 903 .Roller pistons are used in particular in hydraulic devices. Some of these devices have a cylinder block comprising a plurality of radially distributed cylinders each comprising a roller piston bearing on a lobed cam. The relative rotation of the cylinder block with respect to the lobed cam induced by a hydraulic pressure applied in the cylinders drives a shaft or vice versa, that is to say that the mechanically induced relative rotation makes it possible to generate a fluid pressure. Such devices are described for example in documents FR 2 651 836 and FR 2 955 903 .

En référence aux figures 1a et 1b annexées qui représentent respectivement un piston complet assemblé et les différentes pièces composant un piston avant leur assemblage, un piston 1 comprend généralement un corps A110 comprenant une surface de guidage cylindrique A111 centrée sur un axe longitudinal de coulissement C-C'. La partie supérieure A110a du corps a une forme d'un évidement en berceau A112 pour loger un galet 120 destiné à rouler sur une came lobée. Les pistons 1 suivent la forme de la came lors d'un déplacement relatif à rotation du bloc cylindre par rapport à la came et effectuent ainsi des mouvements de va-et-vient à l'intérieur de leur cylindre selon l'axe de coulissement C-C'.With reference to figures 1a and 1b appended which respectively represent a complete assembled piston and the various parts composing a piston before their assembly, a piston 1 generally comprises a body A110 comprising a cylindrical guide surface A111 centered on a longitudinal sliding axis C-C '. The upper part A110a of the body has the shape of a cradle recess A112 for accommodating a roller 120 intended to roll on a lobed cam. The pistons 1 follow the shape of the cam during a relative rotational movement of the cylinder block with respect to the cam and perform thus back and forth movements inside their cylinder along the sliding axis C-C '.

Différentes ajouts techniques ont permis de faire évoluer le piston 1. Afin de permettre le centrage du galet 120 dans le piston, sur l'axe C-C', le brevet FR 2 561 836 propose des éléments de centrage A130 placés sur les faces latérales du corps A110 et orthogonaux à l'axe de roulement R-R' des galets 120. Ces éléments de guidage A130 accompagnent le piston 1 dans son déplacement selon l'axe de coulissement C-C' et empêchent la translation du galet 120 selon son axe de roulement R-R'. En outre, selon un mode de réalisation, une rainure A131 de guidage prévue sur la surface extérieure des éléments de centrage A130 permet à une agrafe (non représentée) fixée dans le bloc cylindres de venir d'engager dans la rainure de guidage A131 et ainsi d'empêcher la rotation du piston selon son axe de coulissement C-C'.Various technical additions have made it possible to develop the piston 1. In order to allow the centering of the roller 120 in the piston, on the axis C-C ', the patent FR 2,561,836 offers centering elements A130 placed on the lateral faces of the body A110 and orthogonal to the rolling axis RR 'of the rollers 120. These guide elements A130 accompany the piston 1 in its movement along the sliding axis CC' and prevent the translation of the roller 120 along its rolling axis R-R '. Further, according to one embodiment, a guide groove A131 provided on the outer surface of the centering elements A130 allows a clip (not shown) fixed in the cylinder block to come into engagement in the guide groove A131 and so prevent the piston from rotating along its sliding axis C-C '.

Pour maintenir le galet 120 en position dans le piston, le document FR 2 899 650 présente un coussinet A140 de forme complémentaire au berceau A112 du piston 1 et qui vient se loger au fond de celui-ci. Le coussinet A140 est réalisé dans un ou plusieurs matériaux limitant les frottements pour favoriser le roulement du galet 120. Les bords supérieurs de l'évidement A112 et du coussinet A140 ont des surfaces d'arrêt ou de retenue A113, qui consistent en une saillie ou dépouille avancée de la paroi des bords supérieurs vers l'intérieur.To keep the roller 120 in position in the piston, the document FR 2 899 650 has a bearing A140 of complementary shape to the cradle A112 of the piston 1 and which is housed at the bottom thereof. The A140 bearing is made of one or more friction limiting materials to promote the rolling of the roller 120. The upper edges of the recess A112 and the A140 bearing have stop or retaining surfaces A113, which consist of a protrusion or Advanced draft of the wall from the top edges inward.

Actuellement, la réalisation du berceau A112 se fait par une opération de reprise d'usinage spécifique dans une direction transversale à l'axe du piston. Mais cette technique combinée à la présence nécessaire des éléments de guidage A130 pour positionner le galet implique une complexité et des coûts de fabrication élevés : éléments nécessitant plusieurs usinages, assemblages supplémentaires, ébavurages robotisés et manuels, etc.Currently, the cradle A112 is produced by a specific machining restart operation in a direction transverse to the axis of the piston. However, this technique, combined with the necessary presence of A130 guide elements to position the roller, involves high complexity and manufacturing costs: elements requiring several machining operations, additional assemblies, robotic and manual deburring, etc.

De nouvelles architectures de piston et de galets ont par la suite été développées. Le document WO2012010241 , illustré par la figure 1c , présente un piston comprenant un corps A110 avec un berceau A112 réalisable par frittage notamment. Pour cela, la partie supérieure 110a ne s'étend pas à plus de 180 degrés autour de l'évidement en berceau et forme des bords divergents. Autrement, des opérations de reprise d'usinage seraient nécessaires.New piston and roller architectures were subsequently developed. The document WO2012010241 , illustrated by the figure 1c , has a piston comprising an A110 body with an A112 cradle achievable by sintering in particular. For this, the upper part 110a does not extend more than 180 degrees around the cradle recess and forms divergent edges. Otherwise, rework operations would be necessary.

Il existe néanmoins un besoin de perfectionner cette nouvelle architecture de piston, dont certaines solutions sont présentées dans le document EP2015/080375 , notamment en matière de centrage de galet au sein du berceau, de maintien de coussinet, etc.There is nevertheless a need to improve this new piston architecture, some solutions of which are presented in the document EP2015 / 080375 , in particular as regards the centering of the roller within the cradle, support of the bearing, etc.

Des pistons proches de l'invention sont aussi divulgués dans DE 10 2006 012458 .Pistons close to the invention are also disclosed in DE 10 2006 012458 .

PRESENTATION DE L'INVENTIONPRESENTATION OF THE INVENTION Selon un premier aspectAccording to a first aspect

L'invention concerne selon le premier aspect un piston à galet de roulement adapté pour recevoir un galet et pour coulisser dans un cylindre selon un axe de coulissement, ledit piston comprenant :

  • ∘ un corps ayant une surface de guidage,
  • ∘ une partie supérieure, présentant un évidement en berceau selon un axe de roulement, adapté pour recevoir le galet de roulement, dans lequel le berceau est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement,
  • ∘ au moins un élément de centrage formant butée axiale au galet, et configuré pour maintenir le centrage axial du galet dans le berceau selon l'axe de roulement,
dans lequel
le corps, l'au moins un élément de centrage et la partie supérieure sont constitués d'une seule et même pièce venue de matière, et en ce que
l'élément de centrage présente une forme bombée pour venir au contact d'une partie seulement de la surface d'une extrémité axiale du galet, ladite partie étant située au moins sur l'axe de roulement du galet de façon à limiter le couple résistant de frottement.According to the first aspect, the invention relates to a piston with a rolling roller adapted to receive a roller and to slide in a cylinder along a sliding axis, said piston comprising:
  • ∘ a body having a guiding surface,
  • ∘ an upper part, having a cradle recess along a rolling axis, adapted to receive the rolling roller, in which the cradle has a divergent edge, that is to say that it closes at less than 180 ° according to the rolling axis,
  • ∘ at least one centering element forming an axial stop on the roller, and configured to maintain the axial centering of the roller in the cradle along the rolling axis,
in which
the body, the at least one centering element and the upper part are made up of one and the same integral part, and in that
the centering element has a domed shape to come into contact with only part of the surface of an axial end of the roller, said part being located at least on the rolling axis of the roller so as to limit the resistive torque of friction.

L'invention peut comprendre les caractéristiques suivantes, prises seules ou en combinaison :

  • dans toute section orthogonale à l'axe de coulissement, les dimensions de la forme bombée de l'élément de centrage sont identiques,
  • dans lequel la forme bombée est concave, préférablement en arc de cercle,
  • lequel la forme bombée est convexe préférablement en arc de cercle, faisant ainsi saillie vers l'intérieur de l'évidement,
  • la forme bombée s'étend sur toute la largeur de l'élément de centrage,
  • la forme bombée fait saillie vers l'intérieur de l'évidement et s'étend sur une partie seulement de ladite largeur de l'élément de centrage, préférablement moins de 50%, encore préférablement moins de 75%,
  • l'au moins un élément de centrage comprend dans son prolongement selon l'axe de coulissement une saillie en forme d'oreille,
  • la saillie en forme d'oreille, dans une section orthogonale à l'axe de roulement, présente une forme triangulaire ou en arc de cercle,
  • la saillie en forme d'oreille, dans une section comprenant l'axe de coulissement et l'axe de roulement, présente une forme triangulaire ou en arc de cercle.
The invention may include the following features, taken alone or in combination:
  • in any section orthogonal to the sliding axis, the dimensions of the convex shape of the centering element are identical,
  • in which the convex shape is concave, preferably in an arc of a circle,
  • in which the domed shape is convex preferably in an arc of a circle, thus projecting inwardly of the recess,
  • the convex shape extends over the entire width of the centering element,
  • the domed shape protrudes inwardly from the recess and extends over only a part of said width of the centering element, preferably less than 50%, still more preferably less than 75%,
  • the at least one centering element comprises in its extension along the sliding axis a projection in the form of an ear,
  • the protrusion in the form of an ear, in a section orthogonal to the rolling axis, has a triangular or arcuate shape,
  • the protrusion in the form of an ear, in a section comprising the sliding axis and the rolling axis, has a triangular or arcuate shape.

L'invention concerne aussi selon le premier aspect un ensemble comprenant un piston tel que décrit précédemment et un coussinet adapté pour être positionné au fond de l'évidement.According to the first aspect, the invention also relates to an assembly comprising a piston as described above and a bearing adapted to be positioned at the bottom of the recess.

Selon l'invention le coussinet comprend une forme complémentaire à la forme bombée, de sorte qu'il soit bloqué en rotation selon l'axe de rotation par la forme bombée de l'élément de centrage. Avantageusement, le coussinet est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement, ou à bords convergents, c'est-à-dire qu'il se referme à strictement plus de 180°. Avantageusement, le coussinet comprend au moins un angle découpé. L'invention concerne aussi selon le premier aspect un système comportant un ensemble tel que décrit précédemment et un galet de roulement, le coussinet étant configuré pour être intercalé entre le fond de l'évidement et ledit galet, pour faciliter le roulement du galet dans l'évidement.According to the invention, the pad comprises a shape complementary to the convex shape, so that it is locked in rotation along the axis of rotation by the convex shape of the centering element. Advantageously, the pad has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes. strictly more than 180 °. Advantageously, the pad comprises at least one cut angle. According to the first aspect, the invention also relates to a system comprising an assembly as described above and a rolling roller, the bearing being configured to be interposed between the bottom of the recess and said roller, to facilitate the rolling of the roller in the 'obviously.

Avantageusement, on définit au galet, orthogonalement à l'axe de roulement, une section plane de roulement et une section plane d'extrémité au niveau de l'extrémité axiale du galet, ladite section de roulement correspondant à la section du galet destinée à rouler sur le coussinet, et dans lequel ladite section d'extrémité est d'aire inférieure à la section de roulement.Advantageously, the roller, orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the axial end of the roller, said rolling section corresponding to the section of the roller intended to roll on the bearing, and wherein said end section has an area smaller than the rolling section.

Avantageusement, le galet comprend en extrémité une surface comprenant une partie conique de révolution ou une partie tronconique de révolution ou une calotte sphérique ou une partie cylindrique de révolution.Advantageously, the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part of revolution or a spherical cap or a cylindrical part of revolution.

L'invention concerne aussi selon le premier aspect une machine hydraulique comprenant une came lobée et un bloc-cylindres comprenant une pluralité de cylindres radialement disposés et une pluralité de systèmes tels que décrits précédemment, chaque système étant logé dans un cylindre, le galet pouvant venir au contact de la came lobée.The invention also relates according to the first aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially disposed cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.

Avantageusement, le galet est au contact de la came lobée quel que soit le mode de fonctionnement de la machine hydraulique.Advantageously, the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.

L'invention concerne aussi selon le premier aspect un procédé de fabrication d'un piston tel que décrit précédemment, dans lequel le piston est réalisé par application d'une force de compression uniaxiale sur une matière à former, aucune autre force n'étant exercée sur la matière.The invention also relates according to the first aspect to a method of manufacturing a piston as described above, in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force being exerted. on matter.

Avantageusement, le piston est fabriqué par frittage, estampage, matriçage, ou moulage par injection.Advantageously, the piston is manufactured by sintering, stamping, die-stamping, or injection molding.

L'invention propose aussi selon le premier aspect un procédé d'assemblage d'un ensemble tel que décrit précédemment, à l'aide d'un procédé de fabrication tel que décrit précédemment, comprenant une étape de garnissage du berceau avec un coussinet.According to the first aspect, the invention also proposes a method for assembling an assembly as described above, using a manufacturing method as described above, comprising a step of lining the cradle with a pad.

Avantageusement, le coussinet est serti au piston.Advantageously, the bearing is crimped to the piston.

Avantageusement, le sertissage est effectué le long de l'élément de centrage, hors du sommet de la convexité.Advantageously, the crimping is carried out along the centering element, outside the top of the convexity.

Avantageusement, le sertissage est effectué sur le coussinet au niveau des angles découpés.Advantageously, the crimping is carried out on the pad at the level of the cut corners.

Selon un deuxième aspectAccording to a second aspect

II est divulgué encore selon le deuxième aspect un piston à galet de roulement adapté pour recevoir un galet et pour coulisser dans un cylindre selon un axe de coulissement, ledit piston comprenant :

  • ∘ un corps ayant une surface de guidage,
  • ∘ une partie supérieure, présentant un évidement en berceau selon un axe de roulement, adapté pour recevoir le galet de roulement, dans lequel le berceau est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement,
  • ∘ au moins un élément de centrage formant butée axiale au galet, et configuré pour maintenir le centrage axial du galet dans le berceau selon l'axe de roulement,
le corps, l'au moins un élément de centrage et la partie supérieure sont constitués d'une seule et même pièce venue de matière, et en ce que l'élément de centrage comprend au moins une rainure d'encoche située hors de l'axe de roulement, ladite rainure s'étendant sur toute la hauteur de l'évidement en berceau,
de sorte que le galet vient au contact d'une partie seulement de la surface d'une extrémité axiale du galet, ladite partie étant située au moins sur l'axe de roulement du galet de façon à limiter le couple résistant de frottement.According to the second aspect, there is also disclosed a piston with a rolling roller adapted to receive a roller and to slide in a cylinder along a sliding axis, said piston comprising:
  • ∘ a body having a guiding surface,
  • ∘ an upper part, having a cradle recess along a rolling axis, adapted to receive the rolling roller, in which the cradle has a divergent edge, that is to say that it closes at less than 180 ° according to the rolling axis,
  • ∘ at least one centering element forming an axial stop on the roller, and configured to maintain the axial centering of the roller in the cradle along the rolling axis,
the body, the at least one centering element and the upper part consist of one and the same integral part, and in that the centering element comprises at least one notch groove located outside the rolling axis, said groove extending over the entire height of the cradle recess,
so that the roller comes into contact with only part of the surface of an axial end of the roller, said part being situated at least on the rolling axis of the roller so as to limit the resistive friction torque.

Le piston peut comprendre les caractéristiques suivantes, prises seules ou en combinaison :

  • l'élément de centrage comprend une autre rainure, située sur l'autre élément de centrage en vis-à-vis et dans lequel cet autre élément de centrage comprend une rainure d'encoche située hors de l'axe de roulement,
  • chaque élément de centrage comprend deux rainures d'encoche de part et d'autre de l'axe de roulement,
  • l'élément de centrage présente une forme bombée pour venir au contact d'une partie seulement de la surface d'une extrémité axiale du galet, ladite partie étant située au moins sur l'axe de roulement du galet de façon à limiter le couple résistant de frottement,
  • la surface bombée se trouve entre les deux rainures,
  • le piston comprend en outre au moins un perçage traversant l'élément de centrage au niveau du fond d'une rainure d'encoche,
  • la rainure comprend à son fond un étagement avec une surface inférieure et une surface supérieure côte à côte,
  • l'au moins un élément de centrage comprend dans son prolongement selon l'axe de coulissement une saillie en forme d'oreille,
  • la saillie en oreille, dans une section orthogonale à l'axe de roulement, présente une forme triangulaire ou en arc de cercle,
  • la saillie en oreille, dans une section comprenant l'axe de coulissement et l'axe de roulement, présente une forme triangulaire ou en arc de cercle.
The piston may include the following features, taken alone or in combination:
  • the centering element comprises another groove, located on the other centering element facing each other and in which this other centering element comprises a notch groove located outside the bearing axis,
  • each centering element comprises two notch grooves on either side of the rolling axis,
  • the centering element has a domed shape to come into contact with only part of the surface of an axial end of the roller, said part being located at least on the rolling axis of the roller so as to limit the resistive torque friction,
  • the curved surface is between the two grooves,
  • the piston further comprises at least one bore passing through the centering element at the bottom of a notch groove,
  • the groove comprises at its bottom a step with a lower surface and an upper surface side by side,
  • the at least one centering element comprises in its extension along the sliding axis a projection in the form of an ear,
  • the protrusion in the ear, in a section orthogonal to the rolling axis, has a triangular or arcuate shape,
  • the lug projection, in a section comprising the sliding axis and the rolling axis, has a triangular or circular arc shape.

L'invention concerne aussi selon le deuxième aspect un ensemble comprenant un piston tel que décrit précédemment et un coussinet adapté pour être positionné au fond de l'évidement.According to the second aspect, the invention also relates to an assembly comprising a piston as described above and a bearing adapted to be positioned at the bottom of the recess.

Avantageusement, le coussinet comprend au moins une languette pour se loger dans une rainure d'encoche correspondante. Avantageusement, le coussinet comprend une languette configurée pour se loger dans le perçage.Advantageously, the pad comprises at least one tongue to be housed in a corresponding notch groove. Advantageously, the pad comprises a tongue configured to be housed in the bore.

Avantageusement, le coussinet est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement, ou à bords convergents, c'est-à-dire qu'il se referme à strictement plus de 180°. Avantageusement, lequel le coussinet comprend au moins un angle découpé.Advantageously, the pad has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes. strictly more than 180 °. Advantageously, which the pad comprises at least one cut angle.

L'invention concerne aussi selon le deuxième aspect un système comportant un ensemble tel que décrit précédemment et un galet de roulement, le coussinet étant configuré pour être intercalé entre le fond de l'évidement et ledit galet, pour faciliter le roulement du galet dans l'évidement.According to the second aspect, the invention also relates to a system comprising an assembly as described above and a running roller, the bearing being configured to be interposed between the base. of the recess and said roller, to facilitate the rolling of the roller in the recess.

Avantageusement, on définit au galet, orthogonalement à l'axe de roulement, une section plane de roulement et une section plane d'extrémité au niveau de l'extrémité axiale du galet, ladite section plane de roulement correspondant à la section du galet destinée à rouler sur le coussinet, et dans lequel ladite section d'extrémité est d'aire inférieure à la section de roulement.Advantageously, the roller, orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the level of the axial end of the roller, said flat rolling section corresponding to the section of the roller intended for rolling on the bearing, and wherein said end section has an area smaller than the rolling section.

Avantageusement, le galet comprend en extrémité une surface comprenant une partie conique de révolution ou une partie tronconique de révolution ou une calotte sphérique ou une partie cylindrique de révolution.Advantageously, the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part of revolution or a spherical cap or a cylindrical part of revolution.

L'invention concerne aussi selon le deuxième aspect une machine hydraulique comprenant une came lobée et un bloc-cylindres comprenant une pluralité de cylindres radialement disposés et une pluralité de systèmes tels que décrits précédemment, chaque système étant logé dans un cylindre, le galet pouvant venir au contact de la came lobée.The invention also relates according to the second aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially disposed cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.

Avantageusement, le galet est au contact de la came lobée quel que soit le mode de fonctionnement de la machine hydraulique.Advantageously, the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.

L'invention propose aussi selon le deuxième aspect un procédé de fabrication d'un piston tel que décrit précédemment dans lequel le piston est réalisé par application d'une force de compression uniaxiale sur une matière à former, aucune autre force n'étant exercée sur la matière. Avantageusement, le piston est fabriqué par frittage, estampage, matriçage, ou moulage par injection.According to the second aspect, the invention also provides a method of manufacturing a piston as described above in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force being exerted on matter. Advantageously, the piston is manufactured by sintering, stamping, die-stamping, or injection molding.

Avantageusement, une étape de perçage axial dans la rainure traversant l'élément de centrage est prévue.Advantageously, a step of axial drilling in the groove passing through the centering element is provided.

L'invention propose aussi selon le deuxième aspect un procédé d'assemblage d'un ensemble tel que décrit précédemment, à l'aide d'un procédé de fabrication tel que décrit précédemment, comprenant une étape de garnissage du berceau avec un coussinet.According to the second aspect, the invention also provides a method of assembling an assembly as described above, using a manufacturing method as described above, comprising a step of lining the cradle with a pad.

Avantageusement, le coussinet est serti au piston.Advantageously, the bearing is crimped to the piston.

Avantageusement, le sertissage est effectué avec une réserve de matière présente au fond de l'évidement, dans la rainure, dans lequel la réserve de matière est préférablement a surface supérieur de l'étagement décrit précédemment.Advantageously, the crimping is carried out with a reserve of material present at the bottom of the recess, in the groove, in which the reserve of material is preferably on the upper surface of the step described above.

Avantageusement, le sertissage est effectué sur le coussinet au niveau des angles découpés.Advantageously, the crimping is carried out on the pad at the level of the cut corners.

Selon un troisième aspectAccording to a third aspect

II est divulgué selon le troisième aspect un piston à galet de roulement adapté pour recevoir un galet et pour coulisser dans un cylindre selon un axe de coulissement, ledit piston comprenant :

  • ∘ un corps ayant une surface de guidage,
  • ∘ une partie supérieure, présentant un évidement en berceau selon un axe de roulement, adapté pour recevoir le galet de roulement, dans lequel le berceau est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement,
  • ∘ au moins un élément de centrage formant butée axiale au galet, et configuré pour maintenir le centrage axial du galet dans le berceau selon l'axe de roulement,
le corps, l'au moins un élément de centrage et la partie supérieure sont constitués d'une seule et même pièce venue de matière, et en ce que l'élément de centrage comprend une rainure et intègre un pion logé dans la rainure, ledit pion comprenant une forme en saillie vers l'intérieur de l'évidement, le long de l'axe de roulement.According to the third aspect, there is disclosed a piston with a rolling roller adapted to receive a roller and to slide in a cylinder along a sliding axis, said piston comprising:
  • ∘ a body having a guiding surface,
  • ∘ an upper part, having a cradle recess along a rolling axis, adapted to receive the rolling roller, in which the cradle has a divergent edge, that is to say that it closes at less than 180 ° according to the rolling axis,
  • ∘ at least one centering element forming an axial stop on the roller, and configured to maintain the axial centering of the roller in the cradle along the rolling axis,
the body, the at least one centering element and the upper part consist of one and the same integral part, and in that the centering element comprises a groove and incorporates a pin housed in the groove, said pin comprising a shape projecting towards the inside of the recess, along the rolling axis.

Le piston peut comprendre les caractéristiques suivantes, prises seules ou en combinaison :

  • le pion comprend un doigt et un élément de frottement, le doigt étant configuré pour être inséré dans la rainure,
  • l'élément de frottement s'étend sur toute la largeur de l'évidement
  • l'élément de frottement s'étend sur une partie seulement de la largeur de l'évidement, préférablement moins de 50% de la largeur de l'évidement,
  • le doigt est configuré pour être inséré dans la rainure, et dans lequel le pion et la rainure forme un assemblage en queue d'aronde,
  • l'au moins un élément de centrage comprend dans son prolongement selon l'axe de coulissement une saillie en forme d'oreille.
  • la saillie en forme d'oreille, dans une section orthogonale à l'axe de roulement, présente une forme triangulaire ou en arc de cercle,
  • la saillie en forme d'oreille, dans une section comprenant l'axe de coulissement et l'axe de roulement, présente une forme triangulaire ou en arc de cercle.
The piston may include the following features, taken alone or in combination:
  • the pin comprises a finger and a friction element, the finger being configured to be inserted into the groove,
  • the friction element extends over the entire width of the recess
  • the friction element extends over only a part of the width of the recess, preferably less than 50% of the width of the recess,
  • the finger is configured to be inserted into the groove, and in which the pin and the groove form a dovetail joint,
  • the at least one centering element comprises in its extension along the sliding axis a projection in the form of an ear.
  • the protrusion in the form of an ear, in a section orthogonal to the rolling axis, has a triangular or arcuate shape,
  • the protrusion in the form of an ear, in a section comprising the sliding axis and the rolling axis, has a triangular or arcuate shape.

L'invention concerne aussi selon le troisième aspect un ensemble comprenant un piston tel que décrit précédemment et un coussinet adapté pour être positionné au fond de l'évidement.According to the third aspect, the invention also relates to an assembly comprising a piston as described above and a pad adapted to be positioned at the bottom of the recess.

Avantageusement, dans lequel le coussinet est à bord divergent, c'est-à-dire qu'il se referme à moins de 180° selon l'axe de roulement, ou à bords convergents, c'est-à-dire qu'il se referme à strictement plus de 180°.Advantageously, in which the bearing has a divergent edge, that is to say that it closes at less than 180 ° along the rolling axis, or with converging edges, that is to say that it closes strictly more than 180 °.

Avantageusement, le coussinet comprend au moins un angle découpé. L'invention concerne aussi selon le troisième aspect le système comportant un ensemble tel que décrit précédemment et un galet de roulement, le coussinet étant configuré pour être intercalé entre le fond de l'évidement et ledit galet, pour faciliter le roulement du galet dans l'évidement.Advantageously, the pad comprises at least one cut angle. The invention also relates according to the third aspect to the system comprising an assembly as described above and a rolling roller, the bearing being configured to be interposed between the bottom of the recess and said roller, to facilitate the rolling of the roller in the 'obviously.

Avantageusement, on définit au galet, orthogonalement à l'axe de roulement, une section plane de roulement et une section plane d'extrémité au niveau de l'extrémité axiale du galet, ladite section plane de roulement correspondant à la section du galet destinée à rouler sur le coussinet, et dans lequel ladite section d'extrémité est d'aire inférieure à la section de roulement.Advantageously, the roller, orthogonally to the rolling axis, is defined a flat rolling section and a flat end section at the level of the axial end of the roller, said flat rolling section corresponding to the section of the roller intended for rolling on the bearing, and wherein said end section has an area smaller than the rolling section.

Avantageusement, le galet comprend en extrémité une surface comprenant une partie conique de révolution ou une partie tronconique de révolution ou une calotte sphérique ou une partie cylindrique de révolution.Advantageously, the roller comprises at the end a surface comprising a conical part of revolution or a frustoconical part. of revolution or a spherical cap or a cylindrical part of revolution.

L'invention concerne aussi selon le troisième aspect une machine hydraulique comprenant une came lobée et un bloc-cylindres comprenant une pluralité de cylindres radialement disposés et une pluralité de systèmes tels que décrits précédemment, chaque système étant logé dans un cylindre, le galet pouvant venir au contact de la came lobée.The invention also relates according to the third aspect to a hydraulic machine comprising a lobed cam and a cylinder block comprising a plurality of radially arranged cylinders and a plurality of systems as described above, each system being housed in a cylinder, the roller possibly coming in contact with the lobed cam.

Avantageusement, le galet est au contact de la came lobée quel que soit le mode de fonctionnement de la machine hydraulique.Advantageously, the roller is in contact with the lobed cam whatever the operating mode of the hydraulic machine.

L'invention concerne aussi selon le troisième aspect un procédé de fabrication d'un piston tel que décrit précédemment, à l'exception du pion dans lequel le piston est réalisé par application d'une force de compression uniaxiale sur une matière à former, aucune autre force n'étant exercée sur la matière.According to the third aspect, the invention also relates to a method of manufacturing a piston as described above, with the exception of the pin in which the piston is produced by applying a uniaxial compressive force to a material to be formed, no other force not being exerted on the matter.

Avantageusement, le piston, à l'exception du pion, est fabriqué par frittage, estampage, matriçage, ou moulage par injection.Advantageously, the piston, with the exception of the pin, is manufactured by sintering, stamping, forging, or injection molding.

L'invention concerne aussi selon le troisième aspect un procédé d'assemblage d'un pistontel que décrit précédemment, à l'aide d'un procédé de fabrication tel que décrit précédemment, comprenant en outre une étape d'insertion du pion dans la rainure.According to the third aspect, the invention also relates to a method of assembling a pistontel as described above, using a manufacturing method as described above, further comprising a step of inserting the pin into the groove. .

L'invention concerne aussi selon le troisième aspect un procédé d'assemblage d'un ensemble tel que décrit précédemment, à l'aide d'un procédé d'assemblage du piston tel que décrit précédemment, comprenant une étape de garnissage du berceau avec un coussinet.According to the third aspect, the invention also relates to a method of assembling an assembly as described above, using a method for assembling the piston as described above, comprising a step of lining the cradle with a pad.

Avantageusement, le coussinet est serti au piston.Advantageously, the bearing is crimped to the piston.

Avantageusement, le sertissage est effectué le long de l'élément de centrage, hors du sommet de la convexité.Advantageously, the crimping is carried out along the centering element, outside the top of the convexity.

Avantageusement, le sertissage est effectué sur le coussinet au niveau des angles découpés.Advantageously, the crimping is carried out on the pad at the level of the cut corners.

PRESENTATION DES FIGURESPRESENTATION OF FIGURES

D'autres caractéristiques, buts et avantages de l'invention ressortiront de la description qui suit, qui est purement illustrative et non limitative, et qui doit être lue en regard des dessins annexés, sur lesquels :

  • Les figures la et 1b, déjà présentées, représentent un piston conforme à l'art antérieur respectivement en position assemblée et à l'état éclaté avant assemblage,
  • La figure 1c, déjà présentée, illustre un piston déjà connu de l'art antérieur,
  • Les figures 2a et 2b illustre une vue tridimensionnelle d'un mode de réalisation (sans que l'élément de centrage ne soit conforme à l'invention),
  • Les figures 3a et 3b illustrent une section longitudinale passant par l'axe de coulissement, d'un piston avec coussinet et galet, pour deux variantes différentes de coussinet,
  • Les figures 4a à 4e illustrent différentes formes de galet,
  • Les figures 5a à 5d illustrent différentes formes d'oreilles de l'élément de centrage,
  • Les figures 6a à 6c illustrent plusieurs variantes d'un mode de réalisation de l'élément de centrage,
  • La figure 7 illustre une section longitudinale d'un piston avec un galet,
  • Les figures 8a à 8d illustre plusieurs variantes d'un autre mode de réalisation de l'élément de centrage,
  • Les figures 8e à 8h illustrent un complément apporté aux figures 8a à 8d,
  • Les figures 8i à 8k illustrent un autre complément apporté aux figures 8a à 8d,
  • Les figures 9a, 9b, 9c illustrent deux variantes d'un autre mode de réalisation d'un élément de centrage,
  • La figure 10 illustre une machine hydraulique,
  • Les figures 11a et 12b illustrent un mode de réalisation du coussinet et de l'évidement correspondant,
  • La figure 12a illustre un mode de réalisation d'un coussinet adapté pour un sertissage au niveau de ses angles,
  • La figure 12b illustre une vue en coupe du sertissage de la figure 12a.
Other characteristics, aims and advantages of the invention will emerge from the following description, which is purely illustrative and non-limiting, and which should be read with reference to the accompanying drawings, in which:
  • Figures la and 1b, already presented, represent a piston according to the prior art respectively in the assembled position and in the exploded state before assembly,
  • The figure 1c , already presented, illustrates a piston already known from the prior art,
  • The figures 2a and 2b illustrates a three-dimensional view of an embodiment (without the centering element conforming to the invention),
  • The figures 3a and 3b illustrate a longitudinal section passing through the sliding axis, of a piston with bearing and roller, for two different bearing variants,
  • The figures 4a to 4e illustrate different shapes of pebbles,
  • The figures 5a to 5d illustrate different shapes of the centering element ears,
  • The figures 6a to 6c illustrate several variants of an embodiment of the centering element,
  • The figure 7 illustrates a longitudinal section of a piston with a roller,
  • The figures 8a to 8d illustrates several variants of another embodiment of the centering element,
  • The figures 8th at 8h illustrate a complement to figures 8a to 8d ,
  • The figures 8i to 8k illustrate another complement to figures 8a to 8d ,
  • The figures 9a, 9b, 9c illustrate two variants of another embodiment of a centering element,
  • The figure 10 illustrates a hydraulic machine,
  • The figures 11a and 12b illustrate an embodiment of the pad and the corresponding recess,
  • The figure 12a illustrates an embodiment of a pad suitable for crimping at its angles,
  • The figure 12b illustrates a sectional view of the crimping of the figure 12a .

DESCRIPTION DETAILLEEDETAILED DESCRIPTION

Les figures 2a, 2b , 3a, 3b représentent différents modes de réalisation du corps 110 d'un piston 1, certains comprenant en vue assemblée ou éclatée un galet 120 et un coussinet 140.The figures 2a, 2b , 3a, 3b show different embodiments of the body 110 of a piston 1, some comprising in assembled or exploded view a roller 120 and a bearing 140.

Le corps 110 comprend une surface de guidage 111, une partie supérieure 110a présentant un évidement en berceau 112, et une partie inférieure 110b, située à l'opposé de la partie supérieure 110a.The body 110 comprises a guide surface 111, an upper part 110a having a cradle-shaped recess 112, and a lower part 110b, located opposite the upper part 110a.

La surface de guidage 111 est cylindrique, centrée sur un axe longitudinal de coulissement C-C', de préférence cylindrique de révolution autour de l'axe C-C'. Elle permet de guider le piston 1 dans un cylindre 2 complémentaire selon l'axe de coulissement C-C', comme mentionné précédemment.The guide surface 111 is cylindrical, centered on a longitudinal sliding axis C-C ', preferably cylindrical of revolution about the axis C-C'. It makes it possible to guide the piston 1 in a complementary cylinder 2 along the sliding axis C-C ', as mentioned previously.

L'évidement en berceau 112 est adapté pour recevoir un galet 120. A cette fin de préférence l'évidement 112 à la forme d'une cavité hémicylindrique, de révolution, autour d'un axe de roulement R-R' orthogonal à l'axe longitudinal de coulissement C-C' et sécant de celui-ci. Par hémicylindrique, on entend une forme correspond à une moitié ou moins d'une moitié d'un cylindreThe cradle-shaped recess 112 is adapted to receive a roller 120. For this purpose, the recess 112 preferably has the shape of a semi-cylindrical cavity, of revolution, about a rolling axis RR ′ orthogonal to the longitudinal axis. sliding CC 'and secant thereof. By semi-cylindrical is meant a shape corresponds to one half or less than half of a cylinder

Le berceau hémicylindrique, par définition, se referme à moins de 180° selon l'axe de roulement R-R', de sorte qu'il ne se referme pas sur lui : on dit que le berceau est à bords divergent. L'angle δ, inférieur ou égal à 180°, définit l'amplitude de la matière du berceau 112. L'ouverture libre est donc supérieure à 180° selon le cylindre pouvant être défini par le berceau hémicylindrique. L'angle β, complémentaire de l'angle δ, défini l'angle ouvert à l'extérieur.The semi-cylindrical cradle, by definition, closes at less than 180 ° along the rolling axis R-R ', so that it does not close on it: we say that the cradle has divergent edges. The angle δ, less than or equal to 180 °, defines the amplitude of the material of the cradle 112. The free opening is therefore greater than 180 ° depending on the cylinder which can be defined by the semi-cylindrical cradle. The angle β, complementary to the angle δ, defines the angle open to the outside.

Les deux angles sont définis par deux droites passant par l'axe de rotation R-R', dans une section orthogonale à cet axe.The two angles are defined by two straight lines passing through the axis of rotation R-R ', in a section orthogonal to this axis.

En d'autres termes, lorsque le galet 120 est mis en place, la partie supérieure 110a s'étend à moins de 180° autour du galet.In other words, when the roller 120 is put in place, the upper part 110a extends less than 180 ° around the roller.

Afin de permettre le roulement du galet 120 dans l'évidement en berceau 112, un coussinet 140 est disposé dans ledit évidement 112, entre le piston 1 et le galet 120, limitant ainsi les frottements.In order to allow the roller 120 to roll in the cradle-shaped recess 112, a bearing 140 is arranged in said recess 112, between the piston 1 and the roller 120, thus limiting friction.

Le galet 120 possède un diamètre extérieur complémentaire, au jeu requis près et au coussinet 140 près, du diamètre intérieur de la cavité formant l'évidement 112. Il est engagé dans cette cavité formant l'évidement 112 et tourne sur lui-même selon l'axe de roulement R-R'. Dans une variante, illustrée en figure 3a , le piston 1 est conçu pour que l'axe de roulement R-R' du galet 120 soit sensiblement parallèle à la surface supérieure de la partie supérieure 110a. En d'autres termes, le berceau 112 a une forme exactement hémicylindrique et couvre exactement 180° autour du galet 120.The roller 120 has a complementary external diameter, except for the required clearance and the bearing 140 near, the internal diameter of the cavity forming the recess 112. It is engaged in this cavity forming the recess 112 and rotates on itself according to l 'R-R bearing axle'. In a variant, illustrated in figure 3a , the piston 1 is designed so that the rolling axis RR 'of the roller 120 is substantially parallel to the upper surface of the upper part 110a. In other words, the cradle 112 has an exactly semi-cylindrical shape and covers exactly 180 ° around the roller 120.

Le coussinet 140 se referme lui au-delà de 180°.The pad 140 closes itself beyond 180 °.

Dans une autre variante, illustrée en figure 3b , le piston 1 est conçu pour que l'axe de roulement R-R' soit hors du berceau 112. Le berceau 112 a donc une forme qui correspond à une partie seulement d'un cylindre de révolution, la partie étant inférieure ou strictement inférieure à la moitié d'un cylindre.In another variant, illustrated in figure 3b , the piston 1 is designed so that the rolling axis RR 'is outside the cradle 112. The cradle 112 therefore has a shape which corresponds to only part of a cylinder of revolution, the part being lower or strictly lower than the half of a cylinder.

Le coussinet 140 se referme sur la figure 3b à 180° autour du galet 120, et s'étend donc en dehors du berceau. On définit l'angle δ', qui inférieur ou égal ou supérieur à 180°, qui correspond à l'amplitude de la matière du coussinet 140.The pad 140 closes on the figure 3b at 180 ° around the roller 120, and therefore extends outside the cradle. The angle δ 'is defined, which is less than or equal to or greater than 180 °, which corresponds to the amplitude of the material of the bearing 140.

Il existe des contraintes relatives au coussinet 140, illustrée notamment par la flèche en figure 3b , pour ne pas qu'il touche la came lobée. Ces contraintes concernent essentiellement sa dimension (longueur et épaisseur). Plus le coussinet s'étend hors de l'évidement, et plus son épaisseur est contrainte pour ne pas toucher la came lobée.There are constraints relating to the bearing 140, illustrated in particular by the arrow in figure 3b , so that it does not touch the lobed cam. These constraints mainly relate to its dimension (length and thickness). The more the pad extends out of the recess, the more its thickness is constrained so as not to touch the lobed cam.

Il y a en pratique un axe de roulement dans le berceau 112, défini par la forme hémicylindrique du berceau 112, et un axe de roulement du galet 120, attaché au galet 120 et défini par sa forme cylindrique de révolution. Lorsque le galet est mis en place dans le berceau, ces deux axes sont confondus. Par abus, on parlera d'un unique axe de roulement R-R'.There is in practice a rolling axis in the cradle 112, defined by the semi-cylindrical shape of the cradle 112, and a rolling axis of the roller 120, attached to the roller 120 and defined by its cylindrical shape of revolution. When the roller is placed in the cradle, these two axes are merged. By abuse, we will speak of a single bearing axis R-R '.

Deux variantes générales peuvent être distinguées. Une première variante dans laquelle le coussinet 140 ne tient pas le galet 120 à l'intérieur de l'évidement 112. En d'autres termes, le coussinet 140 est lui-aussi à bord divergent et l'angle δ' est inférieur ou égal à 180°. Une deuxième variante dans laquelle le coussinet 140 tient le galet 120 à l'intérieur de l'évidement 112. En d'autres termes, le coussinet 140 est à bords convergents et l'angle δ' est supérieur strict à 180°.Two general variants can be distinguished. A first variant in which the pad 140 does not hold the roller 120 inside the recess 112. In other words, the pad 140 itself also has a divergent edge and the angle δ 'is less than or equal at 180 °. A second variant in which the pad 140 holds the roller 120 inside the recess 112. In other words, the pad 140 has converging edges and the angle δ 'is strictly greater than 180 °.

On définit au galet deux extrémités axiales 120a, 120b qui comprennent chacune une surface S120 (voir figures 4a à 4d ). La surface S120 peut avoir différentes formes, qui seront explicitées ultérieurement.Two axial ends 120a, 120b are defined on the roller, each of which comprises a surface S120 (see figures 4a to 4d ). The surface S120 can have different shapes, which will be explained later.

On définit en outre, orthogonalement à l'axe de roulement R-R', une section plane de roulement Sr, qui a une forme de disque et qui correspond à la partie du galet 120 nécessairement en contact avec le coussinet 140. On définit en outre une section plane d'extrémité Se, qui correspond à une section du galet au niveau d'une extrémité axiale 120a, 120b et qui aussi une forme de disque, car le galet 120 est de révolution pour des raisons de symétrie. Comme on le verra par la suite, la section d'extrémité n'est pas nécessairement en contact avec le coussinet 140. Les sections sont des surfaces planes. Une section plane d'extrémité Se ne correspond pas à la surface S120 qui peut ne pas être plane.A planar rolling section Sr is also defined orthogonally to the rolling axis R-R ', which has the shape of a disc and which corresponds to the part of the roller 120 necessarily in contact with the bearing 140. It is defined in besides a planar end section Se, which corresponds to a section of the roller at an axial end 120a, 120b and which also has the shape of a disc, since the roller 120 is of revolution for reasons of symmetry. As will be seen later, the end section is not necessarily in contact with the bush 140. The sections are planar surfaces. A planar end section Se does not correspond to the surface S120 which may not be planar.

On définit similairement pour le coussinet 140 une zone de roulement 140a, sur laquelle le galet 120 peut être amené à rouler (cette zone dépend du type de galet 120). En revanche, en fonction de la forme du coussinet, certaines zones 140b ne peuvent pas être en contact avec le galet 120.A rolling zone 140a is similarly defined for the bearing 140a, on which the roller 120 can be caused to roll (this zone depends on the type of roller 120). On the other hand, depending on the shape of the pad, certain zones 140b cannot be in contact with the roller 120.

Le coussinet 140 comprend typiquement plusieurs couches de matériaux : une première couche en feuille de métal en acier ou en métal cuivreux, une deuxième couche de glissement dans un matériau adapté tel qu'un matériau synthétique fluoré, éventuellement chargé de particules de métal cuivreux. Ces couches sont découpées et cambrées, ou roulées, pour obtenir le diamètre désiré.The pad 140 typically comprises several layers of materials: a first layer of sheet metal of steel or of copper metal, a second sliding layer of a suitable material such as a fluorinated synthetic material, optionally loaded with particles of copper metal. These layers are cut and arched, or rolled, to achieve the desired diameter.

Le corps 110 comprend en outre au moins un élément de centrage 130 faisant butée pour maintenir le centrage du galet 120 dans le piston 1, c'est-à-dire pour interdire que le galet 120 ne sorte axialement par translation selon l'axe de roulement R-R' de l'évidement 112, sur la surface latérale cylindrique du corps. Les éléments de centrage 130 sont situés dans la partie supérieure 110a, sur deux emplacements de l'évidement en berceau 112 opposés diamétralement par rapport à l'axe de coulissement C-C', afin d'empêcher une translation du galet selon l'axe de roulement R-R'.The body 110 further comprises at least one centering element 130 acting as a stop to maintain the centering of the roller 120 in the piston 1, that is to say to prevent the roller 120 from exiting axially by translation along the axis of bearing RR 'of the recess 112, on the cylindrical side surface of the body. The centering elements 130 are located in the upper part 110a, on two locations of the cradle recess 112 diametrically opposed with respect to the sliding axis C-C ', in order to prevent a translation of the roller along the axis. bearing R-R '.

D'une façon largement préférentielle, le piston comprend deux éléments de centrage 130 en vis-à-vis.Most preferably, the piston comprises two centering elements 130 facing each other.

Pour limiter les frottements avec le galet 120, l'élément de centrage 130 présente avantageusement une forme pour venir au contact d'une partie seulement de chaque surface S120 de l'extrémité axiale du galet 120. Cette forme est convexe, c'est-à-dire que les sections planes d'extrémité Se sont toutes d'aires strictement inférieures à la section plane de roulement Sr.To limit friction with the roller 120, the centering element 130 advantageously has a shape to come into contact with only a part of each surface S120 of the axial end of the roller 120. This shape is convex, that is to say- that is, the flat end sections Se all have areas strictly smaller than the flat rolling section Sr.

Préférablement, l'aire de la surface de contact est inférieure à 50% à l'aire de la surface S120 de l'extrémité du galet 120. Cette partie est située sur l'axe de roulement R-R' pour limiter le couple résistant de frottement.Preferably, the area of the contact surface is less than 50% of the area of the surface S120 of the end of the roller 120. This part is located on the rolling axis RR 'to limit the frictional resistance torque. .

On entend par appui ponctuel un appui entre la face intérieur des éléments de centrage 130 et la surface S120 formant un disque dont la surface est inférieure à 20% de la surface S120. De préférence, le cercle formé par l'appui possède une surface inférieure à 10% de la surface S120, et préférentiellement inférieure à 5%.The term “point support” is understood to mean a support between the inner face of the centering elements 130 and the surface S120 forming a disc whose surface is less than 20% of the surface S120. Preferably, the circle formed by the support has an area less than 10% of the area S120, and preferably less than 5%.

On entend ici par appui linéique un appui entre la surface interne S130 des éléments de centrage et la surface S120 3 formant un rectangle dont la surface est inférieure à 30% de la surface S120.By line support is meant here a support between the internal surface S130 of the centering elements and the surface S120 3 forming a rectangle the area of which is less than 30% of the surface S120.

En d'autres termes, le contact ponctuel exclut un bord périphérique de l'extrémité axiale du galet 120. Comme indiqué précédemment, préférablement, la surface de contact (qui est une section d'extrémité Se) est un disque (pour des raisons de symétrie) dont l'aire est inférieure à 50% de la section de roulement Sr, préférablement 20%, préférablement 10%, préférablement 5%. Lorsque cette aire est suffisamment petite (disque de rayon quasiment nul), on peut donc parler de « contact ponctuel ».In other words, the point contact excludes a peripheral edge of the axial end of the roller 120. As indicated previously, preferably, the contact surface (which is an end section Se) is a disc (for reasons of symmetry) whose area is less than 50% of the rolling section Sr, preferably 20%, preferably 10%, preferably 5%. When this area is sufficiently small (disc of almost zero radius), one can thus speak of “point contact”.

En effet, la vitesse tangentielle du galet est plus importante à mesure que l'on s'éloigne du centre. Les frottements se produisant le plus loin du centre sont susceptibles de générer un couple résistant plus important.Indeed, the tangential speed of the roller is more important as one moves away from the center. Frictions occurring farther from the center are likely to generate a greater resistive torque.

Le corps 110, la partie supérieure 110a, l'au moins un élément de centrage 130 sont constitués d'une seule et même pièce venue de matière. La surface extérieure des éléments de centrage 130 complète la forme cylindrique de la surface de contact 110 pour que le piston forme essentiellement un cylindre complet dont les génératrices sont parallèles à l'axe de coulissement C-C'. Préférablement, l'ensemble forme un cylindre de section circulaire.The body 110, the upper part 110a, the at least one centering element 130 consist of one and the same integral part. The outer surface of the centering elements 130 completes the cylindrical shape of the contact surface 110 so that the piston essentially forms a complete cylinder, the generatrices of which are parallel to the sliding axis C-C '. Preferably, the assembly forms a cylinder of circular section.

Différents procédés de fabrication suivant un procédé unidirectionnel, notamment le frittage, le forgeage, le moulage, permettent d'obtenir de telles pièces et seront détaillés par la suite. Tous les procédés ont en commun une étape de frappe ou de démoulage de la pièce dans une seule direction. L'évidement en berceau 112 qui est à bord divergent (c'est-à-dire que l'angle δ est inférieur ou égal à 180°) autorise l'utilisation de tels procédés, lorsque l'axe de coulissement C-C' est orienté dans le sens de frappe. Cela signifie que toute section de la pièce est incluse dans la précédente lorsque l'on approche de l'extrémité de sortie de l'évidement 112. Il ne serait autrement pas possible de démouler la pièce.Various manufacturing processes according to a unidirectional process, in particular sintering, forging, molding, make it possible to obtain such parts and will be detailed below. All the processes have in common a step of striking or removing the part from the mold in a single direction. The cradle recess 112 which has a divergent edge (that is to say that the angle δ is less than or equal to 180 °) allows the use of such methods, when the sliding axis CC 'is oriented in the typing direction. This means that any section of the part is included in the previous one when approaching the exit end of the recess 112. It would otherwise not be possible to unmold the part.

Ces procédés diminuent le coût de fabrication des pièces et simplifient les opérations de reprise et d'usinage.These processes reduce the cost of manufacturing parts and simplify rework and machining operations.

On parlera par la suite de procédé avec frappe uniaxiale pour désigner les procédés décrits précédemment.In the following, the method with uniaxial stamping will be referred to as the methods described above.

La partie supérieure 110a et les éléments de centrage 130 peuvent s'étendre selon l'axe de coulissement C-C' au-dessus du berceau 112, de sorte que la cavité comprend une partie hémicylindrique au fond d'un orifice cylindrique dont la forme est rectangulaire dans une section orthogonale à l'axe de coulissement C-C'.The upper part 110a and the centering elements 130 may extend along the sliding axis CC 'above the cradle 112, so that the cavity comprises a semi-cylindrical part at the bottom of a cylindrical orifice the shape of which is rectangular in a section orthogonal to the sliding axis C-C '.

L'ouverture à moins de 180° du berceau peut générer une contrainte au niveau de l'axe de roulement R-R', qui peut se situer en bordure de l'évidement 112, puisque c'est aux alentours de l'axe de roulement R-R' que les frottements ont lieu. Or, ces frottements en bordure peuvent abîmer la pièce et générer des problèmes d'appui pour le galet 120 et de résistance des matériaux.The opening at less than 180 ° of the cradle can generate a stress at the level of the rolling axis R-R ', which can be located at the edge of the recess 112, since it is around the axis of RR 'bearing that friction takes place. However, this friction at the edge can damage the part and generate bearing problems for the roller 120 and the resistance of the materials.

A cette fin, comme illustré en figures 5a à 5d , l'au moins un élément de centrage 130 peut comprendre dans son prolongement selon l'axe de coulissement C-C' une saillie 132 en forme d'oreille. Cette saillie 132 s'étend ainsi, selon l'axe de coulissement C-C-, au-delà de l'extrémité de l'évidement 112.To this end, as illustrated in figures 5a to 5d , the at least one centering element 130 may comprise in its extension along the sliding axis CC ′ a projection 132 in the form of an ear. This projection 132 thus extends, along the sliding axis CC-, beyond the end of the recess 112.

Par conséquent, l'axe de roulement R-R' traverse les oreilles 132 des éléments de centrage 130.Consequently, the rolling axis R-R 'passes through the ears 132 of the centering elements 130.

Dans la suite de la description, un contact avec l'élément de centrage 130 peut signifier un contact avec la saillie en forme d'oreille 132 de l'élément de centrage 130.In the remainder of the description, contact with the centering element 130 may mean contact with the lug-shaped projection 132 of the centering element 130.

Les saillies en forme d'oreilles 132 peuvent avoir différentes formes.The ear-shaped protrusions 132 can have different shapes.

Dans une section orthogonale à l'axe de roulement R-R', la saillie présente une forme triangulaire, préférablement isocèle (voir figure 5a ), ou bien une forme en arc de cercle (voir figure 5b ). Cette forme a plusieurs buts : un premier consiste à faire en sorte que l'oreille 132 ne s'étende pas au-delà du galet 132 (autrement elle pourrait toucher la came lobée), la deuxième consiste à limiter l'ajout de matière (pour des questions de poids et d'économie).In a section orthogonal to the rolling axis R-R ', the protrusion has a triangular shape, preferably isosceles (see figure 5a ), or a circular arc shape (see figure 5b ). This form has several purposes: the first consists in ensuring that the ear 132 does not extend beyond the roller 132 (otherwise it could touch the lobed cam), the second consists in limiting the addition of material ( for reasons of weight and economy).

Dans une section comprenant l'axe de roulement R-R' et l'axe de coulissement C-C', les saillies en oreille présentent aussi une forme triangulaire (voir figure 5c ), avec un pan incliné de révolution, ou en arc de cercle de révolution (voir figure 5d ).In a section comprising the rolling axis RR 'and the sliding axis C-C', the lug protrusions also have a triangular shape (see figure 5c ), with an inclined pan of revolution, or in an arc of a circle of revolution (see figure 5d ).

Il s'agit ici de limiter l'ajout de matière en simplifiant au maximum le procédé de fabrication. Cette forme peut par exemple être reprise par tournage.This is to limit the addition of material by simplifying the manufacturing process as much as possible. This shape can for example be taken up by turning.

Pour la saillie en oreille 132 et pour les différentes variantes qui seront présentées par la suite, on rappelle que ces formes doivent être réalisées venues de matière du corps du piston 110, par un procédé avec frappe uniaxiale.For the protrusion in the lug 132 and for the various variants which will be presented below, it is recalled that these shapes must be produced from the material of the body of the piston 110, by a method with uniaxial striking.

A présent, plusieurs modes de réalisation de la forme de l'élément de centrage vont être décrites. Sur les figures 2a et 2b , ces modes de réalisation de l'élément de centrage ne sont pas illustrés.Now, several embodiments of the shape of the centering member will be described. On the figures 2a and 2b , these embodiments of the centering element are not illustrated.

Premier mode de réalisationFirst embodiment

Dans un premier mode de réalisation illustré en figure 6a à 6c , l'élément de centrage 130 présente une forme bombée 131, 133.In a first embodiment illustrated in figure 6a to 6c , the centering element 130 has a convex shape 131, 133.

Plus précisément, il s'agit de la surface interne S130 qui possède une forme bombée.More precisely, it is the internal surface S130 which has a domed shape.

Pour permettre la réalisation par un procédé avec frappe unixiale, les dimensions de la forme bombée sont les mêmes dans toute section orthogonale à l'axe de coulissement C-C', ou, à tout le moins, vont en augmentant à mesure que l'on se rapproche de l'extrémité de l'évidement 112.To allow realization by a method with unixial strike, the dimensions of the convex shape are the same in any section orthogonal to the sliding axis C-C ', or, at the very least, increase as the we approach the end of the recess 112.

Pour permettre de limiter les frottements, la forme bombée est centrée sur l'axe de roulement R-R'.To limit friction, the convex shape is centered on the rolling axis R-R '.

Dans une première variante illustrée en figure 6a , la forme bombée 131 s'étend sur toute la largeur de l'élément de centrage 130 et est concave, c'est-à-dire que la surface interne S130 qui présente une forme bombée est orientée vers l'extérieur de l'évidement 112.In a first variant illustrated in figure 6a , the convex shape 131 extends over the entire width of the centering element 130 and is concave, that is to say that the internal surface S130 which has a convex shape is oriented towards the outside of the recess 112.

La concavité peut être réalisée à l'aide d'un arc de cercle, ou une forme approchante.The concavity can be achieved using an arc of a circle, or an approximate shape.

La forme bombée 131 peut alors être une portion complémentaire d'un cylindre de révolution, de sorte que dans toute section, les dimensions sont les mêmes. L'évidement 112 a alors la forme d'une portion d'un cylindre de révolution au niveau de son extrémité axiale. Alternativement, la forme bombée 131 peut être une portion d'un hyperboloïde, de sorte qu'entre deux sections successives selon un plan orthogonal à l'axe de coulissement C-C', les dimensions changent, chaque section étant incluse dans la précédente lorsque l'on va en direction de l'extérieur de l'évidement 112. L'évidement 112 a alors la forme d'un paraboloïde au niveau de son extrémité axiale.The convex shape 131 can then be a complementary portion of a cylinder of revolution, so that in any section, the dimensions are the same. The recess 112 then has the shape of a portion of a cylinder of revolution at its axial end. Alternatively, the domed shape 131 can be a portion of a hyperboloid, so that between two successive sections in a plane orthogonal to the sliding axis C-C ', the dimensions change, each section being included in the previous one when going towards the outside of the recess 112. The recess 112 then has the shape of a paraboloid at its axial end.

Dans une seconde variante illustrée en figure 6b , la forme bombée 133 s'étend sur toute la largeur de l'élément de centrage 130 et est convexe, c'est-à-dire que la surface interne S130 qui présente une forme bombée faisant saillie vers l'évidement 112.In a second variant illustrated in figure 6b , the domed shape 133 extends over the entire width of the centering element 130 and is convex, that is to say that the internal surface S130 which has a convex shape projecting towards the recess 112.

La convexité peut être réalisée à l'aide d'un arc de cercle.Convexity can be achieved using an arc of a circle.

La forme bombée 133 peut alors être une portion d'un cylindre de révolution, de sorte que dans toute section, les dimensions sont les mêmes. L'évidement 112 a alors la forme d'une portion complémentaire d'un cylindre de révolution au niveau de son extrémité axiale. Alternativement, la forme bombée 133 peut être une portion d'un paraboloïde, de sorte qu'entre deux sections, les dimensions changent. L'évidement 112 a alors la forme d'un hyperboloïde au niveau de son extrémité axiale.The domed shape 133 can then be a portion of a cylinder of revolution, so that in any section, the dimensions are the same. The recess 112 then has the shape of a complementary portion of a cylinder of revolution at its axial end. Alternatively, the domed shape 133 can be a portion of a paraboloid, so that between two sections, the dimensions change. The recess 112 then has the shape of a hyperboloid at its axial end.

Le contact avec le galet 120 se fait au niveau du sommet de la convexité.Contact with the roller 120 is made at the level of the top of the convexity.

Par souci de clarté, on précise que si la surface interne 130 bombée est convexe, alors l'évidement en berceau 112 a une forme concave, et vice versa. For the sake of clarity, it is specified that if the domed internal surface 130 is convex, then the cradle recess 112 has a concave shape, and vice versa.

Dans une troisième variante illustrée en figure 6c , la forme bombée 139 s'étend sur une partie seulement de la largeur de l'élément de centrage 130 et est convexe, c'est-à-dire que la surface interne S130 qui présente une forme bombée 139 de l'élément de centrage 130 est orientée vers l'évidement 112 en y faisant saillie. Dans cette variante, la largeur de la forme bombée représente moins de 50%, préférablement moins de 75% de la largeur de l'élément de centrage 130.In a third variant illustrated in figure 6c , the domed shape 139 extends over only a part of the width of the centering element 130 and is convex, that is to say that the internal surface S130 which has a convex shape 139 of the centering element 130 is oriented towards the recess 112 by protruding therefrom. In this variant, the width of the convex form represents less than 50%, preferably less than 75% of the width of the centering element 130.

La forme bombée crée ainsi une protubérance sur laquelle vient frotter le galet 120 au niveau de l'axe de roulement R-R'.The domed shape thus creates a protuberance on which the roller 120 rubs at the level of the rolling axis R-R '.

Cette troisième variante peut être combinée en outre avec la première ou la deuxième variante.This third variant can also be combined with the first or the second variant.

Le contact avec le galet 120 se fait au niveau du sommet de la convexité Dans ce premier mode de réalisation, le coussinet 140 a une forme particulière, qui est complémentaire à la forme bombée utilisée.Contact with the roller 120 is made at the top of the convexity In this first embodiment, the pad 140 has a particular shape, which is complementary to the convex shape used.

En effet, la forme complémentaire du coussinet 140 peut ainsi venir en butée contre la forme bombée 131 de l'élément de centrage 130, ce qui lui empêche d'être entrainé en rotation par le galet 120. Il n'est ainsi pas nécessaire de prévoir des languettes spécifiques, comme décrit dans le document EP2015/080375 .Indeed, the complementary shape of the pad 140 can thus come into abutment against the convex shape 131 of the centering element 130, which prevents it from being rotated by the roller 120. It is thus not necessary to provide specific tabs, as described in the document EP2015 / 080375 .

Dans le cas de la deuxième variante de ce mode de réalisation, les zones 140b de non-contact avec le galet 120 se trouve dans les angles de l'évidement, comme illustré en figure 6b . Plus précisément, vu du dessus, la zone de contact 140a est représentée par le plus grand rectangle inscrit dans l'évidement en berceau 112, ledit rectangle venant de la surface S130 de l'élément de centrage 130. Les zones 140b se trouvent donc sur la longueur de l'élément de centrage 130, à l'exception de l'aplomb du sommet de la convexité.In the case of the second variant of this embodiment, the zones 140b of non-contact with the roller 120 are located in the corners of the recess, as illustrated in figure 6b . More precisely, seen from above, the contact zone 140a is represented by the largest rectangle inscribed in the cradle recess 112, said rectangle coming from the surface S130 of the centering element 130. The zones 140b are therefore located on the length of the centering element 130, with the exception of the plumb line of the top of the convexity.

Dans le cas de la troisième variante de ce mode de réalisation, les zones 140b se trouvent aussi dans les angles et, vu du dessus, la zone de contact 140a est représentée par le plus grand rectangle inscrit dans l'évidement en berceau 112, ledit rectangle venant de la surface S130 de l'élément de centrage 130. Les zones 140b se trouvent donc sur la longueur de l'élément de centrage 130, à l'exception de l'aplomb du sommet de la convexité.In the case of the third variant of this embodiment, the zones 140b are also located in the corners and, seen from above, the contact zone 140a is represented by the largest rectangle inscribed in the cradle recess 112, said rectangle coming from the surface S130 of the centering element 130. The zones 140b are therefore located along the length of the centering element 130, with the exception of the plumb line of the apex of the convexity.

Dans ce premier mode de réalisation, le galet 120 a avantageusement une forme particulière aussi, comme illustré en figure 7 , et déjà montré en figures 4a à 4d . In this first embodiment, the roller 120 advantageously also has a particular shape, as illustrated in figure 7 , and already shown in figures 4a to 4d .

Plus précisément, pour éviter que le contact soit linéique avec l'élément de centrage 130, la section d'extrémité Se du galet 120 est d'aire inférieure à la section de roulement Sr du galet 120. En d'autres termes, la surface d'extrémité S120 a une forme convexe.More precisely, to prevent the contact from being linear with the centering element 130, the end section Se of the roller 120 has an area smaller than the rolling section Sr of the roller 120. In other words, the surface S120 end has a convex shape.

Pour vérifier cela, la surface de l'extrémité axiale du galet peut comprendre une partie tronconique de révolution (voir figures 4a , 4b et 7 ) ou une partie conique de révolution (voir figures 4c ) ou comprend une calotte sphérique (voir figure 4d ) ou une partie cylindrique de révolution (voir figure 4e ). La partie tronconique de révolution ou la partie conique peuvent former un angle compris entre 45 et 90° par rapport à l'axe de roulement.To verify this, the surface of the axial end of the roller may include a frustoconical part of revolution (see figures 4a , 4b and 7 ) or a conical part of revolution (see figures 4c ) or includes a spherical cap (see figure 4d ) or part cylindrical of revolution (see figure 4e ). The frustoconical part of revolution or the conical part may form an angle of between 45 and 90 ° with respect to the rolling axis.

Plus la surface de contact est faible, plus les frottements seront faibles. Néanmoins, d'autres contraintes peuvent alors intervenir (symétrie du galet, usure, fabrication compliquée, etc.)The smaller the contact surface, the lower the friction. Nevertheless, other constraints can then intervene (symmetry of the roller, wear, complicated manufacturing, etc.)

La transition entre la dernière section de roulement et la première section d'extrémité peut être continue ou bien discontinue (sauf pour l'extrémité avec une partie cylindrique de révolution par exemple, pour laquelle il faut nécessairement une discontinuité pour que l'aire de la section Se, Sr change).The transition between the last rolling section and the first end section can be continuous or else discontinuous (except for the end with a cylindrical part of revolution for example, for which a discontinuity is necessarily necessary so that the area of the section Se, Sr change).

Lorsque la forme bombée est convexe, c'est-à-dire qu'elle forme saillie à l'intérieur de l'évidement 112 ( figures 6a et 6b ), on comprend qu'il n'y a pas de condition particulière sur les angles ou les rayons de courbures. En particulier, un galet standard (de forme purement cylindrique) peut être utilisé, ce qui génère un contact linéique. Préférablement, on préférera un galet à surface d'extrémité S120 convexe, pour générer un contact ponctuel.When the domed shape is convex, that is to say it protrudes inside the recess 112 ( figures 6a and 6b ), we understand that there is no particular condition on the angles or radii of curvature. In particular, a standard roller (purely cylindrical in shape) can be used, which generates line contact. Preferably, a roller with a convex S120 end surface will be preferred, in order to generate a point contact.

En revanche, lorsque la forme est concave, comme dans la première variante décrite ci-dessus ( figure 6a ), il faut s'assurer que la section d'extrémité Se ait une aire suffisamment petite pour ne pas venir au contact de l'élément de maintien 130 ailleurs que dans une zone autour de l'axe de roulement R-R'. On réalise ainsi dans cette variante un contact ponctuel.On the other hand, when the shape is concave, as in the first variant described above ( figure 6a ), it must be ensured that the end section Se has an area small enough not to come into contact with the retaining element 130 elsewhere than in an area around the rolling axis R-R '. In this variant, a point contact is thus made.

Par exemple, dans le cas d'un élément de centrage 130 avec une forme bombée en arc de cercle et d'un galet 112 dont l'extrémité est en calotte sphérique, le rayon de courbure de la calotte sphérique doit être inférieur à celui de la forme bombée de l'élément de centrage 130.For example, in the case of a centering element 130 with a convex shape in an arc of a circle and of a roller 112 whose end is in a spherical cap, the radius of curvature of the spherical cap must be less than that of the convex shape of the centering element 130.

Deuxième mode de réalisationSecond embodiment

Dans un deuxième mode de réalisation illustré en figure 8a, 8b , 8c et 8d , l'élément de centrage 130 comprend au moins une rainure d'encoche 134 située hors de l'axe de roulement R-R'.In a second embodiment illustrated in figure 8a, 8b , 8c and 8d , the centering element 130 comprises at least one notch groove 134 located outside the rolling axis R-R '.

De cette façon, à l'inverse des rainures déjà présentées dans le document EP2015/080375 , les frottements sont diminués puisqu'il y a moins de contact sur une couronne périphérique du galet 120 autour de l'axe de roulement R-R'.In this way, unlike the grooves already presented in the document EP2015 / 080375 , the friction is reduced since there is less contact on a peripheral ring of the roller 120 around the rolling axis R-R '.

La rainure d'encoche 134 s'étend sur toute la hauteur de l'élément de centrage 130, pour pouvoir accueillir une languette 142 prévue dans le coussinet 140 (voir figure 8b ). Cette languette 142 empêche au coussinet 140 d'être entrainé en rotation par le galet 120. La rainure 134 n'est pas en face de l'axe de rotation du galet R-R'.The notch groove 134 extends over the entire height of the centering element 130, to be able to accommodate a tongue 142 provided in the pad 140 (see figure 8b ). This tongue 142 prevents the bearing 140 from being rotated by the roller 120. The groove 134 is not opposite the axis of rotation of the roller R-R '.

Dans une variante, la rainure 134 de l'élément de centrage 130 en vis-à-vis est située de l'autre côté de l'axe de roulement.In a variant, the groove 134 of the centering element 130 facing one another is located on the other side of the rolling axis.

Dans une autre variante, l'élément de centrage 130 comprend deux rainures d'encoche de part et d'autre de l'axe de roulement R-R'. Davantage de rainures 134 peuvent être prévues.In another variant, the centering element 130 comprises two notch grooves on either side of the rolling axis R-R '. More grooves 134 can be provided.

La multiplicité des rainures permet d'améliorer le maintien du coussinet 140 en place.The multiplicity of grooves improves the retention of the pad 140 in place.

Dans une autre variante, l'élément de centrage 130 comprend une forme bombée 139 convexe telle qu'illustrée dans la troisième variante du premier mode de réalisation. Sur les figures 8c et 8d , la surface S130 qui est de forme bombée 139 se situe entre deux rainures d'encoche 134 située sur un élément de centrage 130.In another variant, the centering element 130 comprises a convex domed shape 139 as illustrated in the third variant of the first embodiment. On the figures 8c and 8d , the surface S130 which is of convex shape 139 is located between two notch grooves 134 located on a centering element 130.

Dans une autre variante, l'élément de centrage 130 comprend une forme bombée convexe telle qu'illustrée dans la première variante du premier mode de réalisation. La surface S130 de forme bombée se situe donc sur toute la largeur de l'élément de centrage 130.In another variant, the centering element 130 comprises a convex domed shape as illustrated in the first variant of the first embodiment. The surface S130 of convex shape is therefore located over the entire width of the centering element 130.

De la même façon que pour le premier mode de réalisation, la section d'extrémité du galet 120 a une aire inférieure à la section de roulement pour diminuer les frottements. Nous nous référons à la description déjà faite.In the same way as for the first embodiment, the end section of the roller 120 has an area smaller than the rolling section to reduce friction. We refer to the description already made.

Pour maintenir le coussinet 140 au fond du berceau, des techniques de sertissage peuvent être utilisées. Les figures 8e (pas à l'échelle et représentant seulement une languette dans une rainure), 8f et 8g (grossissement de la languette et de la surface supérieure) illustrent respectivement une vue en coupe, orthogonale à l'axe de roulement R-R', et une vue du dessus, des rainures 134. Pour faciliter le sertissage, celles-ci présentent à leur fond un étagement 135, selon la direction de coulissement C-C', avec une surface inférieure 135a et une surface supérieure 135b côte à côte, de sorte que le fond de la rainure 134 n'est pas plat. La languette 142 est alors positionnée sur la surface inférieure 135a et, avec un outil de frappe adapté, l'on vient sertir la languette 142 avec la matière de la surface supérieure 135b ( figure 8h et 8g , après sertissage en hachure). L'épaisseur de la languette 142 doit donc être inférieure au dénivelé de l'étagement entre les deux surfaces 135a, 135b.To hold the pad 140 to the bottom of the cradle, crimping techniques can be used. The figures 8th (not to scale and showing only a tongue in a groove), 8f and 8g (magnification of tongue and top surface) illustrate respectively a sectional view, orthogonal to the rolling axis R-R ', and a top view, of the grooves 134. To facilitate crimping, these have at their bottom a step 135, in the direction of sliding C -C ', with a lower surface 135a and an upper surface 135b side by side, so that the bottom of the groove 134 is not flat. The tongue 142 is then positioned on the lower surface 135a and, with a suitable striking tool, the tongue 142 is crimped with the material of the upper surface 135b ( figure 8h and 8g , after hatch crimping). The thickness of the tongue 142 must therefore be less than the difference in level of the step between the two surfaces 135a, 135b.

Sauf à l'endroit où se trouve la languette, a rainure 134 a donc une largeur plus importante que la largeur de la languette 142.Except where the tongue is located, the groove 134 therefore has a greater width than the width of the tongue 142.

En matière d'assemblage, il est soit possible de poser le coussinet 140, puis le galet 120 et de sertir en passant les outils par la rainure 134, soit de poser le coussinet 140, le sertir et de poser le galet 120. Si le coussinet 140 vient entourer le galet 120 à plus de 180° pour le maintenir, le galet 120 peut être insérer en force grâce à l'élasticité. Alternativement, le sertissage est effectué par repoussage de la matière de la rainure. Il n'y a donc pas besoin d'étagement.In terms of assembly, it is either possible to fit the bearing 140, then the roller 120 and crimp by passing the tools through the groove 134, or to fit the bearing 140, crimp it and fit the roller 120. If the pad 140 surrounds the roller 120 at more than 180 ° to maintain it, the roller 120 can be inserted in force thanks to the elasticity. Alternatively, the crimping is carried out by embossing the material of the groove. There is therefore no need for staging.

Une autre variante pour maintenir le coussinet 140 est présentée en figures 8i, 8j et 8k . Un perçage axial 137 est effectué dans l'élément de centrage 130, à l'intérieur des rainures 134. Le perçage est sensiblement parallèle à l'axe de rotation R-R' (en pointillé sur la figure 8i ) et vise à créer un renfoncement à l'intérieur duquel la languette 142 peut venir se bloquer. Pour cela, le perçage 137 est au niveau du fond de l'évidement 112.Another variant for holding the pad 140 is presented in figures 8i, 8j and 8k . An axial bore 137 is made in the centering element 130, inside the grooves 134. The bore is substantially parallel to the axis of rotation RR '(dotted on the figure 8i ) and aims to create a recess inside which the tongue 142 can come to block. For this, the hole 137 is at the bottom of the recess 112.

Dans cette variante, la languette 142 a une longueur plus importante que celle de la rainure 134 (voir figure 8k ). Préférablement, un perçage 137 est effectué pour chaque rainure 134.In this variant, the tongue 142 has a greater length than that of the groove 134 (see figure 8k ). Preferably, a hole 137 is made for each groove 134.

Pour deux rainures en vis-à-vis 134, une seule opération de perçage peut être effectuée.For two facing grooves 134, only one drilling operation can be performed.

Comme illustré en figure 8j , après avoir effectué les perçages, on insère le coussinet 140 dont les languettes 142 se déforment élastiquement dans les rainures 134, de sorte qu'une fois le fond de l'évidement atteinte 112 atteint, les languettes 142 se déploient dans le perçage 137 respectif. Si la déformation n'est pas élastique, la languette 142 peut être insérée ou rabattue par un poinçon.As shown in figure 8j , after having made the holes, the pad 140 is inserted, the tongues 142 of which are elastically deformed in the grooves 134, so that once the bottom of the recess has been reached 112 has been reached, the tongues 142 are deployed in the respective hole 137 . If the deformation is not elastic, the tongue 142 can be inserted or folded back by a punch.

Additionnellement, un perçage est effectué au fond de l'évidement, le long d'un axe parallèle à l'axe de roulement R-R'. Ce perçage permet d'y insérer une languette prévue sur le coussinet et de limiter le contact linéique, dans le cas d'un galet standard, puisque le perçage se trouve sur le sommet de la convexité.Additionally, a hole is drilled at the bottom of the recess, along an axis parallel to the rolling axis R-R '. This hole makes it possible to insert a tab provided on the pad therein and to limit the line contact, in the case of a standard roller, since the hole is located on the top of the convexity.

Troisième mode de réalisationThird embodiment

Dans un troisième mode de réalisation, illustré en figure 9a , l'élément de centrage 130 comprend une rainure 136, préférablement centrée sur l'axe de roulement R-R' et intègre un pion 138 ( figure 9b ) logé dans la rainure 136. Alternativement, la rainure 136 n'est pas centrée.In a third embodiment, illustrated in figure 9a , the centering element 130 comprises a groove 136, preferably centered on the rolling axis RR 'and incorporates a pin 138 ( figure 9b ) housed in the groove 136. Alternatively, the groove 136 is not centered.

Ce pion 138 comprend un doigt 138a, apte à être inséré dans la rainure 136, et un élément de frottement 138b en saillie vers l'intérieur de l'évidement 112, le long de l'axe de roulement R-R', afin de venir au contact du galet 120.This pin 138 comprises a finger 138a, able to be inserted into the groove 136, and a friction element 138b projecting towards the inside of the recess 112, along the rolling axis R-R ', in order to come into contact with the roller 120.

Pour limiter les frottements, la géométrie de l'élément de frottement 138b et/ou du galet 120 peuvent être adaptés. Dans le cas d'un galet avec une section d'extrémité Se d'aire inférieure à la section de roulement Sr, tel que décrit pour le premier mode de réalisation, un pion droit peut convenir.To limit friction, the geometry of the friction element 138b and / or of the roller 120 can be adapted. In the case of a roller with an end section Se of area smaller than the rolling section Sr, as described for the first embodiment, a straight pin may be suitable.

Autrement, le pion peut présenter une surface bombée vers l'intérieur de l'évidement 112. Dans ce cas, un galet standard, de forme cylindrique de révolution convient.Otherwise, the pin may have a surface curved towards the inside of the recess 112. In this case, a standard roller, of cylindrical shape of revolution is suitable.

Pour favoriser le frottement, le pion 138 et plus précisément l'élément de frottement 138b peut intégrer un matériau de frottement tel que du bronze ou du plastique. Ce matériau peut se présenter sous la forme d'une boule fixé au pion.To promote friction, the pin 138 and more precisely the friction element 138b can incorporate a friction material such as bronze or plastic. This material can be in the form of a ball attached to the pin.

L'élément de frottement 138b s'étend soit sur toute la largeur (ou sensiblement) toute la largeur de l'évidement 112, ou seulement une partie. Par seulement une partie, on entend moins de 50% de la largeur de l'évidement 112.The friction element 138b extends either over the entire width (or substantially) the entire width of the recess 112, or only part of it. By only a part is meant less than 50% of the width of the recess 112.

Pour améliorer la tenue du pion 138 dans la rainure 136, les deux peuvent former une attache en queue d'aronde, comme illustré en figures 9c . Le doigt 138a a une forme de tenon, qui vient coulisser dans la rainure 136 parallèlement à l'axe de coulissement C-C'.To improve the holding of the pin 138 in the groove 136, the two can form a dovetail attachment, as illustrated in figures 9c . The finger 138a has the shape of a tenon, which slides in the groove 136 parallel to the sliding axis C-C '.

En outre, pour tenir selon l'axe de coulissement C-C' le pion 138 dans la rainure 134, un sertissage peut être effectué après insertion du pion. Pour cela, la surface supérieure du doigt 138 se situe de 1 à 3 mm en dessous d'une partie de la surface supérieure du piston à l'endroit du sertissage.In addition, to hold the pin 138 along the sliding axis C-C 'in the groove 134, crimping can be carried out after insertion of the pin. For this, the upper surface of the finger 138 is located 1 to 3 mm below a part of the upper surface of the piston at the location of the crimping.

Machine hydraulique sans rétractation des pistonsHydraulic machine without piston retraction

Les pistons décrits précédemment trouvent application en particulier dans des machines hydrauliques M0 telles que décrites en introduction et dont le galet est en contact permanent avec la came lobée M1, et illustré en figure 10 . En d'autres termes, que machine soit en fonctionnement, à l'arrêt, débrayée ou embrayée, le galet 120 touche la came lobée.The pistons described above find application in particular in hydraulic machines M0 as described in the introduction and whose roller is in permanent contact with the lobed cam M1, and illustrated in figure 10 . In other words, whether the machine is operating, stopped, disengaged or engaged, the roller 120 touches the lobed cam.

Ces machines comprennent un bloc-cylindre M3 au sein duquel est disposée radialement une pluralité de cylindres M2 à l'intérieur desquels coulisse un piston 1 respectif lorsque le galet 120 roule sur la came lobée M1. Le bloc-cylindre M3 entraine en rotation un arbre M4 d'entrainement.These machines include a cylinder block M3 within which is radially disposed a plurality of cylinders M2 inside which slides a respective piston 1 when the roller 120 rolls on the lobed cam M1. The M3 cylinder block rotates a drive shaft M4.

Pour maintenir les galets 120 sur la came M1, des ressorts sont généralement placés sous les pistons, en appui sur le bloc-cylindre et sur la partie inférieure 110b du piston 110.To maintain the rollers 120 on the cam M1, springs are generally placed under the pistons, resting on the cylinder block and on the lower part 110b of the piston 110.

Si besoin, ces machines sont alors décrabotables, ou désengageables, au niveau de l'arbre d'entrainement.If necessary, these machines are then convertible, or disengageable, at the level of the drive shaft.

Dans ce mode de réalisation, il n'est donc pas nécessaire que le coussinet 140 maintienne radialement, c'est-à-dire dans la direction de coulissement C-C', le galet à l'intérieur du berceau 112.In this embodiment, it is therefore not necessary for the bearing 140 to hold radially, that is to say in the sliding direction C-C ', the roller inside the cradle 112.

Machine hydraulique avec rétractation des pistonsHydraulic machine with piston retraction

Les pistons décrits précédemment trouvent aussi application dans des machines hydrauliques telles que décrites en introduction et dont le piston est rétractable dans son cylindre associé. Un système M5 de gestion de la pression du carter de la machine est alors prévu. En l'absence de pression d'alimentation des pistons, et avec une pression de carter, les pistons se rétractent dans leur cylindres, ce qui désaccouple et désactive la machine hydraulique. D'une manière équivalente, des ressorts de rappel peuvent être prévus pour ramener les pistons au fond de leur cylindre. Les deux méthodes peuvent être utilisées conjointement.The pistons described above also find application in hydraulic machines such as those described in the introduction and whose piston is retractable in its associated cylinder. An M5 system for managing the pressure of the machine casing is then provided. In the absence of piston supply pressure, and with crankcase pressure, the pistons retract into their cylinders, which disconnects and deactivates the hydraulic machine. In an equivalent manner, return springs can be provided to return the pistons to the bottom of their cylinder. The two methods can be used together.

Le galet 120 doit alors être maintenu dans l'évidement en berceau 112 pour qu'il ne tombe pas dans la machine. On dispose alors un coussinet 140 dans l'évidement en berceau 112 qui se referme à plus de 180° autour de l'évidement. Lorsque le galet 120 est disposé dans l'évidement 112, le coussinet se referme à plus de 180° autour du galet, de sorte qu'il est maintenu radialement. Des formes d'accrochage du coussinet 140 sont obtenues dans le piston par déformation de métal. Le coussinet entre dans le piston par élasticité, Ou d'une manière alternative, il est placé avant la frappe des formes 118. Le galet entre dans le coussinet par déformation élastique de celui-ci, puis il est maintenu.The roller 120 must then be held in the cradle recess 112 so that it does not fall into the machine. There is then a pad 140 in the cradle recess 112 which closes more than 180 ° around the recess. When the roller 120 is disposed in the recess 112, the pad closes more than 180 ° around the roller, so that it is held radially. Shapes of attachment of the bearing 140 are obtained in the piston by metal deformation. The bush enters the piston by elasticity, or alternatively, it is placed before the striking of forms 118. The roller enters the bush by elastic deformation thereof, and then it is held.

Procédé de fabricationManufacturing process

On se réfère au document EP2015/080375 et aux parties concernant le frittage, l'estampage, le matriçage, le moulage par injection, dont les caractéristiques s'appliquent à la présente invention.We refer to the document EP2015 / 080375 and to the parts relating to sintering, stamping, forging, injection molding, the characteristics of which apply to the present invention.

Le piston présenté ici est en effet conçu pour pouvoir être fabriqué par ces différents procédés.The piston presented here is in fact designed to be able to be manufactured by these different processes.

Ainsi, un appareillage de mise en forme comprenant au moins deux éléments mobiles en translation l'un par rapport à l'autre est utilisé pour appliquer à une matière à former une force de compression uniaxiale. Aucune force ou mouvement selon une autre direction n'est exercée sur la matière.Thus, a forming apparatus comprising at least two elements movable in translation with respect to one another is used to apply a uniaxial compressive force to a material to be formed. No force or movement in any other direction is exerted on matter.

Procédé d'assemblageAssembly process

Après le procédé de fabrication, une étape de garnissage d'un coussinet est mise en œuvre, c'est-à-dire qu'un coussinet est disposé dans l'évidement en berceau.After the manufacturing process, a step of lining a pad is implemented, that is to say a pad is arranged in the cradle recess.

Pour le fixer, différentes possibilités sont décrites dans la présente description, notamment en matière de sertissage.To fix it, various possibilities are described in the present description, in particular as regards crimping.

ComplémentsComplements

Le corps 110 comprend une rainure ou gorge annulaire périphérique 150, située préférablement au niveau de la partie inférieure 110b (voir figures 2a et 2b par exemple). La rainure 150 est adaptée pour recevoir un joint ou anneau d'étanchéité (non représenté et généralement dénommé « segment »), destiné à reposer à coulissement sur la surface interne du cylindre associé et ainsi isoler le cylindre 2 en deux parties lorsque le piston 1 est installé.The body 110 comprises a peripheral annular groove or groove 150, preferably located at the level of the lower part 110b (see figures 2a and 2b for example). The groove 150 is adapted to receive a seal or sealing ring (not shown and generally referred to as a “segment”), intended to rest slidably on the internal surface of the associated cylinder and thus isolate the cylinder 2 in two parts when the piston 1 is installed.

Le corps 110 du piston 1 peut présenter un diamètre constant sur toute sa longueur le long de l'axe de coulissement C-C' en dehors du berceau 112 et de la gorge 150 précitée (voir figure 3a par exemple).The body 110 of the piston 1 may have a constant diameter over its entire length along the sliding axis CC 'outside the cradle 112 and the aforementioned groove 150 (see figure 3a for example ).

Il peut aussi présenter un diamètre variable. Le diamètre du corps 110 au niveau de la partie inférieure 110b, typiquement en deçà de la rainure périphérique 150, peut ainsi être inférieur au diamètre au-delà de la rainure périphérique 150, c'est-à-dire vers la partie supérieure 110a. De cette façon, la partie du corps 110 en deçà de la rainure 150, plus fragile, n'est pas en contact avec le cylindre 2.It can also have a variable diameter. The diameter of the body 110 at the level of the lower part 110b, typically below the peripheral groove 150, can thus be less than the diameter beyond the peripheral groove 150, that is to say towards the upper part 110a. In this way, the part of the body 110 below the groove 150, more fragile, is not in contact with the cylinder 2.

Cette forme en rétrécissement peut être réalisée par les procédés précédemment mentionnés (cf. supra).This narrowing shape can be achieved by the aforementioned methods (see above).

En outre, la forme du corps 110 du piston 1 peut aussi être rétréci aux extrémités axiales selon l'axe de coulissement C-C' du piston 1, en partie supérieure 110a et partie inférieure 110b, afin d'optimiser les contraintes de pression en utilisation (non représenté sur les figures).In addition, the shape of the body 110 of the piston 1 can also be narrowed at the axial ends along the sliding axis CC 'of the piston 1, in the upper part 110a and lower part 110b, in order to optimize the pressure stresses in use ( not shown in the figures).

Mode de réalisation de l'évidement avec bossageEmbodiment of the recess with boss

En référence aux figures 11a et 11b , ce mode de réalisation présente une adaptation de la forme de l'évidement 112 et du coussinet 140. Dans les quatre angles que forment l'évidement 112 lorsqu'il atteint le plan orthogonal à l'axe de coulissement C-C', la partie supérieure 110 présente au moins un bossage 118 orienté vers l'intérieur de l'évidement 112. Plus concrètement, l'évidement 112 a une forme hémicylindrique et sur une certaine longueur axiale (selon l'axe R-R') située à proximité d'une extrémité, le rayon de l'hémicylindre est plus faible de façon à ce qu'un renfoncement (le bossage 118) s'étende depuis la partie supérieure 110a en direction de l'intérieur de l'évidement 112. En outre, il est important que le bossage 118 ne se projette pas en balcon au-dessus de l'évidement 112, ce qui signifierait sinon que l'angle d'ouverture n'est pas toujours supérieur à 180°. Par conséquent, le bossage 118 n'est pas prévu sur les éléments de centrage 130.With reference to figures 11a and 11b , this embodiment has an adaptation of the shape of the recess 112 and of the pad 140. In the four angles formed by the recess 112 when it reaches the plane orthogonal to the sliding axis C-C ', the upper part 110 has at least one boss 118 oriented towards the inside of the recess 112. More concretely, the recess 112 has a semi-cylindrical shape and over a certain axial length (along the axis R-R ') located near at one end, the radius of the semi-cylinder is smaller so that a recess (the boss 118) extends from the upper part 110a towards the interior of the recess 112. Further, it is important that the boss 118 does not project in a balcony above the recess 112, which would otherwise mean that the opening angle is not always greater than 180 °. Therefore, the boss 118 is not provided on the centering elements 130.

La diminution de ce diamètre n'est effectuée qu'en partie supérieure de l'évidement 112, c'est-à-dire qu'au fond de l'évidement, le rayon est constant sur toute la longueur axiale de l'évidement 112. Préférablement, on compte quatre bossages 118, chacun étant positionné à proximité d'un des quatre angles (voir figure 11b ). Complémentairement, afin de pouvoir être mis en place, le coussinet 140 présente à proximité chaque angle, sur deux côtés opposés, une découpe 144 formant un évidement, chaque découpe permettant la mise en place du coussinet 140 au niveau des bossages 118 (voir figure 11b ). Alternativement, il s'agit simplement de l'épaisseur du coussinet qui est moindre au niveau des bossages 118.This diameter is only reduced in the upper part of the recess 112, that is to say that at the bottom of the recess, the radius is constant over the entire axial length of the recess 112 Preferably, there are four bosses 118, each positioned close to one of the four angles (see figure 11b ). Additionally, in order to be able to be put in place, the pad 140 has near each angle, on two opposite sides, a cutout 144 forming a recess, each cutout allowing the installation of the pad 140 at the level of the bosses 118 (see figure 11b ). Alternatively, it is simply the thickness of the pad which is less at the level of the bosses 118.

Avant la mise en place, le coussinet 140 a une forme sensiblement rectangulaire. Sur chacune de deux faces opposées, les deux fentes sont effectuées, s'étendant en direction de l'autre face opposée. Pour des raisons de symétrie, les deux découpes 144 sont effectuées chacune à la même distance du bord respectif le plus proche.Before installation, the pad 140 has a substantially rectangular shape. On each of two opposite faces, the two slits are made, extending in the direction of the other opposite face. For reasons of symmetry, the two cuts 144 are each made at the same distance from the respective nearest edge.

La profondeur des bossages 118 est inférieure à l'épaisseur du coussinet 140, pour éviter qu'il y ait des risques de frottement avec le galet 120. Les bossages 118 sont élaborés avant la mise en place du coussinet 140. Préférentiellement, ils sont issus du procédé d'obtention uniaxial du piston 110.The depth of the bosses 118 is less than the thickness of the pad 140, to avoid there being any risk of friction with the roller 120. The bosses 118 are produced before the pad 140 is fitted. Preferably, they come from of the uniaxial process for obtaining the piston 110.

Le piston 1 peut comprendre des réserves de matière 117 au niveau du bord de l'évidement 112. De cette façon, lorsque le coussinet 140 est posé, un sertissage peut être réalisé à l'aide d'un poinçon sur chaque réserve de matière, qui est déformée pour venir couvrir l'extrémité du coussinet 140 et le bloquer dans l'évidement 112 ( figure 12b ). Cette technique est avantageuse pour un coussinet 140 rigide. Elle permet d'obtenir un piston 1 assemblé, c'est à dire comprenant le segment et le coussinet qui ne se démontent pas. Un tel piston est alors prêt à l'emploi.The piston 1 can include material reserves 117 at the edge of the recess 112. In this way, when the pad 140 is placed, a crimping can be carried out using a punch on each material reserve, which is deformed to cover the end of the pad 140 and block it in the recess 112 ( figure 12b ). This technique is advantageous for a rigid pad 140. It makes it possible to obtain an assembled piston 1, ie comprising the segment and the bearing which do not come apart. Such a piston is then ready for use.

Le coussinet 140 peut comprendre au moins un angle découpé 141, afin de libérer de l'espace pour permettre à la matière déplacée par le sertissage de venir bloquer le coussinet 140, sans que les réserves de matière 117 ne s'étendent hors de l'évidement 112. Préférablement, pour mieux maintenir le coussinet, les quatre angles sont découpés. Préférablement, l'angle découpé 141 pour le sertissage se situe de 1 à 3 mm en dessous d'une partie de la surface supérieure du piston à l'endroit du sertissage. Préférablement, l'angle découpé 141 se situe dans un plan perpendiculaire à l'axe CC' et passant sensiblement au niveau de l'axe RR'.The pad 140 may include at least one cut angle 141, in order to free up space to allow the material displaced by the crimping to come and block the pad 140, without the material reserves 117 extending out of the socket. recess 112. Preferably, to better maintain the pad, the four angles are cut. Preferably, the cut angle 141 for crimping is 1 to 3 mm below a portion of the top surface of the piston at the crimping location. Preferably, the cut angle 141 is located in a plane perpendicular to the axis CC 'and passing substantially at the level of the axis RR'.

Cette variante peut s'appliquer à tous les modes de réalisation décrit dans la présente description.This variant can be applied to all the embodiments described in the present description.

En particulier, grâce à ces angles découpés 141 ( figure 12a ), on peut mettre en place un coussinet 140 à bords convergents, c'est-à-dire qu'il se referme avec un angle δ' à plus de 180° autour de l'évidement 112, tout en le maintenant au piston par un sertissage facilement accessible. Alternativement ou complémentairement, le sertissage peut être effectué sur le bord du coussinet 140 qui est au contact de l'élément de centrage 130. Dans ce cas-là, pour des raisons de fonctionnement, on privilégiera un sertissage dans les zones 140b de non-contact du coussinet 140, ce qui correspond essentiellement aux angles du coussinet. Si jamais le seul galet 120 utilisé est suffisamment convexe, le sertissage peut avoir lieu à n'importe quel emplacement du coussinet le long de l'élément de centrage 130.In particular, thanks to these cut angles 141 ( figure 12a ), it is possible to set up a pad 140 with converging edges, that is to say that it closes at an angle δ 'to more than 180 ° around the recess 112, while maintaining it to the piston by an easily accessible crimp. Alternatively or additionally, the crimping can be carried out on the edge of the pad 140 which is in contact with the centering element 130. In this case, for operational reasons, preference will be given to crimping in the zones 140b of non- contact of the pad 140, which essentially corresponds to the angles of the pad. If ever the only roller 120 used is sufficiently convex, crimping can take place at any location on the bushing along the centering element 130.

Sur la figure 12a , pour des raisons de simplification, le coussinet 140 représenté n'a pas forcément une forme complémentaire à l'élément de centrage 130 tel qu'il a été présenté dans les modes de réalisation précédents.On the figure 12a , for reasons of simplification, the pad 140 shown does not necessarily have a shape complementary to the centering element 130 as has been presented in the previous embodiments.

La figure 12b peut alors illustrer une vue en coupe au niveau des angles découpés.The figure 12b can then illustrate a sectional view at the cut corners.

Dans toute la présente description, une surface plane ne peut pas être définie comme convexe, ni concave. Il faut par conséquent y entendre « strictement convexe » ou « strictement concave ».Throughout the present description, a planar surface cannot be defined as convex or concave. It should therefore be understood as "strictly convex" or "strictly concave".

Claims (15)

  1. An assembly comprising:
    - a piston (1) with a bearing roller (120) adapted to receive a roller (120) and to slide in a cylinder (2) along a sliding axis (C-C'), said piston (1) comprising:
    ∘ a body (110) having a guide surface (111),
    ∘ an upper portion (110a), having a cradle-shaped recess (112) along a rolling axis (R-R'), adapted to receive the bearing roller (120), wherein the cradle (112) has a divergent edge, that is to say it closes at less than 180° along the rolling axis (R-R'),
    ∘ at least one centering element (130) forming an axial abutment at the roller (120), and configured to maintain the axial centering of the roller (120) in the cradle (112) along the rolling axis (R-R'),
    wherein the body (110), the at least one centering element (130) and the upper portion (110a) consist of an integrally formed single piece, and wherein the centering element (130) has a domed shape (131, 133, 139) to come into contact with only portion of the surface (S120) of an axial end (120a, 120b) of the roller (120), said portion being located at least on the rolling axis (R-R') of the roller (120) so as to limit the resisting friction torque,
    - a pad (140) adapted to be positioned at the bottom of the recess (112), the assembly being characterized in that the pad (140) comprises a shape complementary to the domed shape, so that it is blocked in rotation along the axis of rotation (R-R') by the domed shape of the centering element (130).
  2. The assembly according to claim 1, wherein, in any section orthogonal to the sliding axis (C-C'), the dimensions of the domed shape of the centering element (130) are identical.
  3. The assembly according to claim 1 or 2, wherein the domed shape (131) is concave, preferably arc-shaped.
  4. The assembly according to claim 1 or 2, wherein the domed shape is convex (133, 139) preferably arc-shaped, thereby protruding inwardly of the recess (112).
  5. The assembly according to any one of claims 1 to 4, wherein the domed shape (133) extends over the entire width of the centering element (130).
  6. The assembly according to any one of claims 1, 2 and 4, wherein the domed shape protrudes inwardly of the recess (112) and extends over only part of said width of the centering element (130), preferably less than 50%, more preferably less than 75%.
  7. The assembly according to any one of the preceding claims, wherein the at least one centering element (130) comprises in its extension along the sliding axis (C-C') a lug-shaped protrusion.
  8. The assembly according to any one of the preceding claims, wherein the pad (140) comprises at least one cut corner (141).
  9. A system including an assembly according to any one of the preceding claims and a bearing roller (120), the pad being configured to be interposed between the bottom of the recess (112) and said roller (120), to facilitate the rolling of the bearing roller (120) in the recess (112).
  10. The system according to claim 9, wherein there are defined at the roller, orthogonally to the rolling axis (R-R'), a rolling planar section and an end planar section at the axial end of the roller (120),
    said rolling section corresponding to the section of the roller intended to roll on the pad (140),
    and wherein said end section (Se) has an area smaller than the rolling section (Sr).
  11. A method for manufacturing a piston of an assembly according to any one of claims 1 to 8, wherein the piston is made by applying a uniaxial compressive force on a material to be formed, no other force being exerted on the material.
  12. The manufacturing method according to claim 11, wherein the piston is manufactured by sintering, stamping, die-stamping, or injection molding.
  13. A method for assembling an assembly according to any one of claims 1 to 8, using a manufacturing method according to any of claims 11 to 12, comprising a step of lining the cradle with a pad (140), wherein the pad is crimped to the piston.
  14. The assembly method according to claim 11, for a piston whose domed shape is convex according to claims 4 to 6, wherein the crimping is carried out along the centering element (130), out the top of the convexity.
  15. The assembly method according to claim 14, for an assembly according to claim 8, wherein the crimping is carried out on the pad at the cut corners.
EP17729511.0A 2016-06-16 2017-06-15 Roller piston for a hydraulic machine, integral with a centering element formed to limit friction with a roller Not-in-force EP3472465B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1655631A FR3052819B1 (en) 2016-06-16 2016-06-16 ROLLER PISTON FOR HYDRAULIC MACHINE, COMING FROM MATERIAL WITH CENTERING MEMBER FORMED TO LIMIT FRICTION WITH A ROLLER
PCT/EP2017/064726 WO2017216321A1 (en) 2016-06-16 2017-06-15 Roller piston for a hydraulic machine, integral with a centering element formed to limit friction with a roller

Publications (2)

Publication Number Publication Date
EP3472465A1 EP3472465A1 (en) 2019-04-24
EP3472465B1 true EP3472465B1 (en) 2020-08-05

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Application Number Title Priority Date Filing Date
EP17729511.0A Not-in-force EP3472465B1 (en) 2016-06-16 2017-06-15 Roller piston for a hydraulic machine, integral with a centering element formed to limit friction with a roller

Country Status (6)

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EP (1) EP3472465B1 (en)
CN (1) CN109563819B (en)
BR (1) BR112018076084A2 (en)
FR (1) FR3052819B1 (en)
RU (1) RU2746697C2 (en)
WO (1) WO2017216321A1 (en)

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DE102021124659B4 (en) 2020-09-28 2022-12-29 Daido Metal Company Ltd. Bearing device in the form of a half bearing for the cylindrical roller of the piston of a radial piston engine
US12018566B2 (en) 2020-09-28 2024-06-25 Daido Metal Company Ltd. Bearing device for radial piston machine

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FR3100583B1 (en) * 2019-09-06 2021-09-24 Poclain Hydraulics Ind Piston for a hydraulic piston machine

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Publication number Priority date Publication date Assignee Title
DE102021124659B4 (en) 2020-09-28 2022-12-29 Daido Metal Company Ltd. Bearing device in the form of a half bearing for the cylindrical roller of the piston of a radial piston engine
US12018566B2 (en) 2020-09-28 2024-06-25 Daido Metal Company Ltd. Bearing device for radial piston machine
US12065933B2 (en) 2020-09-28 2024-08-20 Daido Metal Company Ltd. Bearing device for radial piston machine

Also Published As

Publication number Publication date
WO2017216321A1 (en) 2017-12-21
RU2018147044A (en) 2020-07-16
RU2746697C2 (en) 2021-04-19
RU2018147044A3 (en) 2020-09-15
EP3472465A1 (en) 2019-04-24
BR112018076084A2 (en) 2019-03-26
CN109563819B (en) 2020-04-03
FR3052819B1 (en) 2019-07-19
CN109563819A (en) 2019-04-02
FR3052819A1 (en) 2017-12-22

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