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EP3236011B2 - Rotor with overhang on rotor blades for a securing element - Google Patents

Rotor with overhang on rotor blades for a securing element Download PDF

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Publication number
EP3236011B2
EP3236011B2 EP17166817.1A EP17166817A EP3236011B2 EP 3236011 B2 EP3236011 B2 EP 3236011B2 EP 17166817 A EP17166817 A EP 17166817A EP 3236011 B2 EP3236011 B2 EP 3236011B2
Authority
EP
European Patent Office
Prior art keywords
rotor
overhang
circumferential direction
radially outwardly
blade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17166817.1A
Other languages
German (de)
French (fr)
Other versions
EP3236011B1 (en
EP3236011A1 (en
Inventor
Markus WEINERT
Tobias Leymann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rolls Royce Deutschland Ltd and Co KG
Original Assignee
Rolls Royce Deutschland Ltd and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Rolls Royce Deutschland Ltd and Co KG filed Critical Rolls Royce Deutschland Ltd and Co KG
Publication of EP3236011A1 publication Critical patent/EP3236011A1/en
Application granted granted Critical
Publication of EP3236011B1 publication Critical patent/EP3236011B1/en
Publication of EP3236011B2 publication Critical patent/EP3236011B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/30Fixing blades to rotors; Blade roots ; Blade spacers
    • F01D5/32Locking, e.g. by final locking blades or keys
    • F01D5/326Locking of axial insertion type blades by other means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/02Blade-carrying members, e.g. rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/30Fixing blades to rotors; Blade roots ; Blade spacers
    • F01D5/3007Fixing blades to rotors; Blade roots ; Blade spacers of axial insertion type
    • F01D5/3015Fixing blades to rotors; Blade roots ; Blade spacers of axial insertion type with side plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/30Application in turbines
    • F05D2220/32Application in turbines in gas turbines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/11Two-dimensional triangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/13Two-dimensional trapezoidal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/14Two-dimensional elliptical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/70Shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/30Retaining components in desired mutual position

Definitions

  • the invention relates to a rotor for an engine, in particular a gas turbine engine according to the preamble of claim 1.
  • EP 2 873 807 A1 and EP 2 860 350 A1 disclose known rotors according to the preamble of claim 1.
  • a generic rotor known, for example, from US 5,256,035 A known rotor has a rotor base part which has fastening slots for rotor blades arranged one behind the other along a circumferential direction around a rotation axis. The individual rotor blades are each held in a form-fitting manner in an associated fastening groove via a blade root.
  • a one-part or multi-part securing element is provided which is held in a form-fitting manner on at least one of the rotor blades at a radially outer edge and in a form-fitting manner on the rotor base part at a radially inner edge.
  • a multi-part securing element which consists of several plate segments and a fastening ring.
  • a radially inner edge of the individual plate segments is positively received in a groove in the rotor base part, so that a radially outwardly extending overhang of the rotor base part engages around the radially inner edge of the plate segments.
  • the fastening ring is in turn received in a groove which is formed on a blade base of a rotor blade.
  • a radially inwardly extending overhang of the blade base engages around the radially outer edge of the fastening ring, which also secures a plate segment which is arranged adjacent to and in the axial direction next to the fastening ring.
  • the rotor comprises a rotor base part in the form of a rotor disk 2 with a plurality of fastening grooves 20 spaced apart from one another along a circumferential direction U.
  • a blade root 32 of a rotor blade 3a, 3b is accommodated in each fastening groove 20.
  • Figures 5A , 5B , 5C and 5D only two sections are shown in each case, looking along the rotation axis of the rotor.
  • Each rotor blade 3a, 3b comprises a blade base 31, from which a blade 30 protrudes radially.
  • the blade root 32 extends from the blade base 31 in a radially inward direction ri.
  • the blade base 31 of a rotor blade 3a or 3b forms an overhang 310 extending radially inwards, i.e. along the radial direction ri pointing towards them.
  • a radially outer edge 43 of a securing plate 4 is encompassed by this overhang 310.
  • Several (at least two) rotor blades 3a and 3b are secured in the axial direction to the rotor base part 2 in the area of the fastening grooves 20 via this securing plate 4.
  • the securing plate 4 is connected not only to the rotor blades 3a and 3b, but also to the rotor base part 2.
  • a rotor blade 3a, 3b known from the prior art each forms an overhang 310 for enclosing the radially outer edge 43 of the securing plate 4, which is formed over a total length L along the circumferential direction U as a continuous straight or circular arc-shaped edge 311.
  • the respective overhangs 310 of adjacent edges 311 of a pair of rotor blades 3a and 3b arranged adjacent to one another should thus be aligned with one another, so that the radially inner lower edges of these edges 311 lie on a circular path around the axis of rotation M of the rotor.
  • Figures 5B and 5C Due to permissible tolerances, it can happen that the individual overhangs 310 of adjacent rotor blades 3a, 3b are radially offset from each other.
  • Figures 5B and 5C show an example of an offset g of the two rotor blades 3a and 3b in the area of their overhangs 310.
  • Figure 5B which offsets one (left) blade 3b radially inwards relative to the adjacent (right) blade 3a.
  • the one overhang 310 of one blade 3b thus projects into an annular gap flow in the circumferential direction U (offset "into wind”).
  • one (left) blade 3b is offset radially outwards from the other (right) blade 3a (out of wind offset).
  • the edge 311 of the overhang 310 of one blade 3b is thus completely offset from the overhang 310 of the other rotor blade 3a is offset radially outwards.
  • An offset g that can be observed in practice for both cases is only in the range of 0.2 mm to 0.4 mm for a rotor.
  • undesirable turbulence can occur in the area of adjacent blade bases 31 and thus adjacent overhangs 310.
  • the invention is based on the object of improving a rotor in this respect.
  • a rotor with a specially designed overhang on at least one rotor blade that is positively connected to the rotor base part is proposed.
  • the overhang has two first and second edge sections along its extension in the circumferential direction, each of which is provided at one end of the overhang in relation to the circumferential direction and is each set back in a radially outward direction relative to at least one further third edge section of the overhang that also encompasses the edge of the securing element, such that the blade root and a lower edge of the overhang can be pushed through the gap in the rotor base part if the securing element is not yet or no longer attached.
  • Overhangs with edge sections that adjoin one another and are each set back radially outwards are provided on at least two rotor blades of the rotor that are arranged adjacent to one another along the circumferential direction. In this way, a radially outward-facing recess of a defined minimum length and minimum height is then formed in the area of the adjoining edge sections of two adjacent rotor blades. At the radial recess, an interruption of a circular path of the edges of the individual overhangs that follow one another along the circumferential direction is thus deliberately provided.
  • the overhang of at least one rotor blade in a rotor according to the invention is withdrawn or set back at a lower edge of the overhang in a radially outward direction such that the overhang at a radially inner lower edge does not have a straight or circular arc-shaped course along the circumferential direction.
  • This includes in particular the formation of an edge section with a radial offset to an adjacent edge section of the same overhang as well as the formation of an edge section whose radial extent decreases continuously in the circumferential direction and thus defines a region of the lower edge of the overhang that runs obliquely to the circumferential direction.
  • regions that are radially offset from one another and/or run at an angle to one another are formed on a radially inner lower edge of an overhang.
  • a setback is thus defined from the outset, preferably in the region of adjacent overhangs. This can lead to minimizing or avoiding disruptive turbulence in the region of the securing element, particularly with appropriate dimensioning. Furthermore, this makes it possible to reduce weight and simplify the assembly and/or disassembly of a rotor blade.
  • the latter can be achieved by the at least one recessed edge section being designed and arranged along the circumferential direction in such a way that at least part of the overhang can be pushed through the fastening groove in the axial direction when the securing element is not yet or no longer fixed to the rotor base part.
  • At least one of the first and second radially outwardly recessed edge sections can have a smaller extension in the radially inward direction than an adjacent edge section.
  • the overhang therefore extends less radially inward in the region of the recessed edge section.
  • at least one of the first and second radially outwardly recessed edge sections is provided at an end of the overhang lying in the circumferential direction. In this way, a defined recess is provided via the recessed edge section in the region where two adjacent rotor blades adjoin one another with their blade bases.
  • At least one of the first and second radially outwardly recessed edge sections forms a region on the radially inner lower edge of the overhang, which is at least partially inclined to the circumferential direction.
  • the recessed edge section can therefore not only be designed to step back to an adjacent edge section of the overhang, but can also form a recess that continuously increases or decreases in size in the circumferential direction, at least in sections.
  • the at least one radially outwardly recessed edge section extends with a length along the circumferential direction of the rotor that corresponds to at least three times, in one variant at least four times, a height with which the radially outwardly recessed edge section is (at least) recessed relative to an adjacent edge section of the overhang.
  • the at least one edge section which is set back radially outwards is set back by at least a height of 0.5 mm, in particular by at least a height of 0.8 mm or 1 mm, relative to an adjacent edge section of the rotor blade overhang.
  • a recess is thus formed in the recessed edge section which, when two adjacent rotor blades are nominally aligned, has a maximum depth of at least 0.5 mm, 0.8 mm or 1 mm.
  • the overhang of a rotor blade of the rotor can have two edge sections, namely a first and a second edge section, which are each set back in a radially outward direction relative to at least one further third edge section of the overhang, which also encompasses the edge of the securing element.
  • the first edge section and the second edge section are thus spatially separated from one another along the circumferential direction and spaced apart from one another, but are each set back radially outward relative to at least one third edge section of the rotor blade overhang.
  • the two recessed edge sections can be recessed to different degrees and/or extend along the circumferential direction with different lengths.
  • the overhang of a rotor blade can thus be designed asymmetrically with respect to a radial direction. This enables, for example, a direction-of-rotation optimized design of a recess formed by two edge sections of two adjacent rotor blades that are adjacent to one another and each recessed radially outwards.
  • first and second radially outwardly recessed edge sections of a rotor blade are provided at ends of the associated overhang (and a blade base of the associated rotor blade) that are spaced apart from one another along the circumferential direction.
  • a second edge section of a (first) rotor blade overhang and a first edge section of another (second) rotor blade overhang thus adjoin one another in the case of adjacent rotor blades and adjacent blade bases.
  • At least one of the first and second edge sections that are set back radially outwards is set back relative to the adjacent third edge section of the rotor blade overhang by at least the sum of the shape and position tolerances of this third edge section.
  • a set-back first or second edge section thus forms a recess that, when two adjacent rotor blades are nominally aligned, has a maximum (radial) depth of at least the sum of the shape and position tolerances of the third edge section.
  • the shape and position tolerances are used to specify a nominal position of the third edge section with respect to the associated fastening groove and/or with respect to an overhang of an adjacent rotor blade of the rotor.
  • a recess defined in the area of the blade bases of two adjacent rotor blades is, for example, elliptical, trapezoidal or triangular in a view along the axis of rotation.
  • Overhangs with adjacent edge sections that are each set back radially outwards can be provided on each pair of adjacent rotor blades along the circumferential direction of the rotor, so that a radially outward-facing recess of a defined minimum length and minimum height is formed along the circumferential direction in the area of adjacent edge sections of two adjacent rotor blades.
  • the formation of a recess is therefore not limited to individual pairs of rotor blades, but is provided throughout every area of two adjacent rotor blades.
  • At least one of the first and second radially outwardly recessed edge sections can be produced, for example, by mechanical material removal. This includes production by a machining manufacturing process, such as grinding or milling. In such a variant, material can therefore be removed in a targeted manner, for example ground off, from the overhang of a rotor blade base in order to ensure that a radially inner lower edge of the overhang no longer has a straight line.
  • an edge section that is set back radially outwards can be produced by thermal material removal.
  • the production takes place by means of erosion.
  • the (thermal) material removal on the overhang to produce a set-back edge section takes place in one operation with the production of certain functional areas on a rotor blade.
  • a functional area such as a damper pocket or a blade base area provided with at least one recess to reduce weight, to be produced on a rotor blade in the area of the blade base by erosion.
  • the overhang of a rotor blade can then also be machined accordingly in order to provide an edge section that is recessed radially outwards.
  • the at least one securing element can be provided for the axial securing of at least two rotor blades.
  • a securing element preferably in the form of a plate, is then encompassed at one (radially outer) edge by the overhangs of at least two rotor blades.
  • the Figure 6 illustrates schematically and in cross-section a (gas turbine) engine T in which the individual engine components are arranged one behind the other along a central axis or axis of rotation M.
  • a fan F At an inlet or intake E of the engine T, air is sucked in along an inlet direction E by means of a fan F.
  • This fan F is driven by a shaft which is set in rotation by a turbine TT.
  • the turbine TT is connected to a compressor V which, for example, has a low-pressure compressor 11 and a high-pressure compressor 12, and possibly also a medium-pressure compressor.
  • the fan F supplies air to the compressor V on the one hand and to a bypass channel B on the other hand to generate the thrust.
  • the air conveyed via the compressor V finally reaches a combustion chamber section BK in which the drive energy for driving the turbine TT is generated.
  • the turbine TT has a high-pressure turbine 13, a medium-pressure turbine 14 and a low-pressure turbine 15 for this purpose.
  • the turbine TT uses the energy released during combustion to drive the fan F, which then generates the required thrust using the air fed into the bypass channel B.
  • the air leaves the bypass channel B in the area of an outlet A at the end of the engine T, where the exhaust gases from the turbine TT flow out.
  • the outlet A usually has a thrust nozzle.
  • At least one rotor comes into contact with the Figures 5A to 5D
  • the configuration shown is used.
  • the rotor is arranged and mounted so that it can rotate around the central axis or rotation axis M, that the individual the circumferential direction U for axially securing the rotor blades 3a, 3b, securing plates 4 are arranged on a downstream end face of the rotor 2.
  • the individual securing elements 4 thus face an annular space 5 which is formed in the area of the blade roots 32 of the individual rotor blades 3a, 3b between the rotor and a guide vane arrangement 6.
  • the flow arising in this annular space 5 can - as explained in the introduction - be undesirably swirled in a configuration of the overhangs 310 of the blade bases 31 used to connect the rotor blades 3a, 3b and a securing element 4 if individual overhangs 310 are offset from one another due to tolerances. Then individual overhangs 31 protrude completely into the flow path defined in a circular ring around the axis of rotation along the securing plates 4 or are set back radially outwards for this purpose (see Figures 5B and 5C ).
  • an overhang 310 which is provided for a positive connection with a radially outer edge 43 of a multi-part or one-part securing element, such as a securing plate 4, is designed with an edge section of defined geometry and size that is set back in the radially outer direction ra.
  • At least one defined radial recess is provided from the outset, which influences the flow as little as possible, but in any case predictably.
  • several recesses distributed along the circumferential direction U are provided, in particular on each pair of blade bases 31 arranged adjacent to one another.
  • an overhang 310 of a blade base 31 of each rotor blade 3a, 3b fixed to the rotor base part 2 has two radially outwardly recessed edge sections 311a and 311c. These two radially recessed edge sections 311a and 311c have a smaller extension in the radially inward direction ri than a third edge section 311b formed between them.
  • the length of the third edge section 311b along the circumferential direction U can be at least twice the shape and position tolerances of a gap between the axial securing elements 4 and/or at least half of a minimum width d of a blade neck 320 of the blade root 32 of a rotor blade 3a or 3b inserted into the associated fastening groove 20 (cf. the individual illustration of a rotor blade 3a of the Figure 1D ).
  • the length of the third edge portion 311b along the circumferential direction U amounts to less than 60%, possibly less than 50% or even less than 35% of the total length L of an overhang 310 along the circumferential direction U.
  • a recessed edge section 311a or 311c is provided at each of the ends of an overhang 310 that are spaced apart from one another along the circumferential direction U.
  • the edge sections 311a and 311c extend with different lengths a1 and a2 in the circumferential direction U.
  • Both recessed edge sections 311a and 311c also form a region of the lower edge of the overhang 310 that runs at an angle to the circumferential direction U.
  • Each recessed edge section 311a, 311c runs from the middle, third edge section 311b at an angle outwards towards the respective end, so that a radial extension of the respective recessed edge section 311a or 311c decreases steadily towards the respective lateral edge of the overhang 310.
  • the individual edge sections 311a and 311c are each set back up to a height b1 or b2 relative to the middle edge section 311b.
  • This height b1 or b2 is in the present case greater than 0.8 mm and amounts to approximately 1 mm.
  • the extension in the circumferential direction U of the respective set-back edge section 311a, 311c is in turn measured as a - preferably integer - multiple of this height b1 or b2.
  • a length a1, a2 corresponds to at least three times a height b1 or b2 of the respective set-back edge section 311a, 311c.
  • This radial recess 33 is dimensioned over the recessed edge sections 311c and 311a of the individual rotor blades 3a and 3b such that even with a tolerance-related maximum radial offset g of two rotor blades 3a and 3b, a radial depth of the respective recess 33 is greater than the offset g and preferably corresponds to a multiple of the offset g. This means that a (relevant) flow influence due to the offset g is excluded or minimal (compare Figure 1B ).
  • the recessed edge sections 311a and 311c of course still provide a sufficient extension of the overhang 310 in the radially inner direction ri, so that a groove 3100 for the encompassed radially outer edge 43 of the securing plate 4 is also present in the region of a recessed edge section 311a or 311c.
  • the radially inner edge 42 of a securing plate 4 is in a groove 2100 of the rotor base part 2, which is formed by a projection 210 protruding in the radially outer direction ra.
  • the securing plate 4 ensures that the individual rotor blades 3a, 3b are axially secured to the rotor base part 2 in the region of their respective blade root 32, which is at least partially covered by a securing plate 4 (see also Figure 3 ).
  • the recessed edge sections 311a and 311c also ensure that the overhang 310 extends further radially inwards with the edge section 311b lying between them along the circumferential direction U only in the area in which the fastening groove 20 is located.
  • the edge section 311b which projects further radially inwards is thus dimensioned such that the blade root 32 can be pushed in the axial direction through the fastening groove 20 and the gap defined thereby between two webs 22 of the rotor base part 2 if the securing plate 4 is not yet or no longer attached. This is possible with an overhang of constant radial extension in accordance with the Figure 5D not possible.
  • the blade root 32 is blocked from being pushed through a fastening groove 20 by the overhang 310.
  • the overhang 310 cannot be pushed over the opposing webs 22 of the rotor base part 2, which laterally border a fastening groove 20.
  • the radial extent of the blade root 32 and thus the length of a blade neck 320 would have to be increased so that a lower edge of the overhang 310 runs radially further out than the end of the webs 22.
  • this would entail an increase in the weight of a rotor blade 3a, 3b.
  • the additional assembly advantage can be achieved in the illustrated embodiment of a solution according to the invention without a weight disadvantage.
  • each of the recessed edge sections 311a, 311c of a rotor blade of the Figures 2A and 2B at least one region in which a height of the respective recessed edge portion 311a, 311c does not decrease in the circumferential direction U or opposite thereto.
  • this ensures that a recess 33 defined in the area of the blade bases 31 of two adjacent blades 3a, 3b in the view along the axis of rotation of the Figure 2 is trapezoidal, while the recess 33 in the variant of the Figures 1A to 1C is triangular. If the lower edges of the recessed edge sections 311a, 311c are more rounded, an elliptical recess can also be formed in a possible further development.
  • a machining process or thermal material removal may be used to produce the recessed edge sections 311a, 311c on a rotor blade 3a or 3b.
  • the recessed edge sections 311a and 311c in the embodiment of the Figures 1A to 1C can be produced relatively easily by grinding.
  • a profiled version according to the variant of the Figures 2A and 2B can be produced, for example, by erosion.
  • the production of the recessed edge sections 311a and 311c can be carried out in one operation with damper pockets (not shown here) or other functional areas on the rotor blades 3a, 3b, which are usually also produced by erosion.
  • the design of the securing plate 4 is shown separately.
  • the securing plate 4 has a central region 40 located between the radially inner and radially outer edges 42 and 43. From the Figure 4 It is particularly evident how a radially outer edge 43 of the securing plate 4 is received in the groove 3100 of the blade base 31 of a rotor blade 3b and is encompassed by the radially inwardly extending overhang 310, while the central region 40 extends outside the groove 3100 along the blade root 32.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Description

Die Erfindung betrifft einen Rotor für ein Triebwerk, insbesondere ein Gasturbinentriebwerk nach dem Oberbegriff des Anspruchs 1.The invention relates to a rotor for an engine, in particular a gas turbine engine according to the preamble of claim 1.

Die EP 2 873 807 A1 und EP 2 860 350 A1 offenbaren bekannte Rotoren nach dem Oberbegriff des Anspruchs 1.Ein gattungsgemäßer und beispielsweise aus der US 5,256,035 bekannter Rotor weist ein Rotorbasisteil auf, das entlang einer Umfangsrichtung um eine Rotationsachse hintereinander angeordnete Befestigungsminuten für Laufschaufeln aufweist. Die einzelnen Laufschaufeln sind hierbei jeweils über einen Schaufelfuß formschlüssig in einer zugehörigen Befestigungsnut gehalten. Zur axialen Sicherung bezüglich der Rotationsachse ist ein einteiliges oder mehrteiliges Sicherungselement vorgesehen, das an einem radial äußeren Rand formschlüssig an wenigstens einer der Laufschaufel und an einem radial inneren Rand formschlüssig an dem Rotorbasisteil gehalten ist.The EP 2 873 807 A1 and EP 2 860 350 A1 disclose known rotors according to the preamble of claim 1.A generic rotor known, for example, from US 5,256,035 A known rotor has a rotor base part which has fastening slots for rotor blades arranged one behind the other along a circumferential direction around a rotation axis. The individual rotor blades are each held in a form-fitting manner in an associated fastening groove via a blade root. For axial securing with respect to the rotation axis, a one-part or multi-part securing element is provided which is held in a form-fitting manner on at least one of the rotor blades at a radially outer edge and in a form-fitting manner on the rotor base part at a radially inner edge.

In der US 5,256,035 ist beispielsweise ein mehrteiliges Sicherungselement vorgesehen, das aus mehreren Plattensegmenten und einem Befestigungsring besteht. Ein radial innerer Rand der einzelnen Plattensegmente ist hierbei in einer Nut des Rotorbasisteils formschlüssig aufgenommen, sodass ein sich radial nach außen erstreckender Überhang des Rotorbasisteils den radial inneren Rand der Plattensegmente jeweils umgreift. Der Befestigungsring ist wiederum in einer Nut aufgenommen, die jeweils an einer Schaufelbasis einer Laufschaufel gebildet ist. Dabei umgreift ein sich radial nach innen erstreckender Überhang der Schaufelbasis den radial äußeren Rand des Befestigungsringes, worüber auch ein Plattensegment gesichert ist, das benachbart zu und in axialer Richtung neben dem Befestigungsring angeordnet ist.In the US 5,256,035 For example, a multi-part securing element is provided which consists of several plate segments and a fastening ring. A radially inner edge of the individual plate segments is positively received in a groove in the rotor base part, so that a radially outwardly extending overhang of the rotor base part engages around the radially inner edge of the plate segments. The fastening ring is in turn received in a groove which is formed on a blade base of a rotor blade. A radially inwardly extending overhang of the blade base engages around the radially outer edge of the fastening ring, which also secures a plate segment which is arranged adjacent to and in the axial direction next to the fastening ring.

Mit Blick auf die einzelnen Überhänge der mehreren mit dem Rotorbasisteil verbundenen Laufschaufeln kann sich jedoch im Betrieb des Rotors eine unerwünschte Verwirbelungen im Bereich zweier aneinander angrenzende Überhänge ergeben, insbesondere bei einem schnell drehenden und hochbelasteten Rotor, wie er in einem Gasturbinentriebwerk, zum Beispiel im Hochdruckverdichter oder der Hochdruckturbine eingesetzt ist. Dies ist anhand der Figuren 5A, 5B, 5C und 5D näher veranschaulicht, die einen aus dem Stand der Technik bekannten Rotor jeweils ausschnittsweise zeigen.However, with regard to the individual overhangs of the multiple rotor blades connected to the rotor base part, undesirable turbulence can arise in the area of two adjacent overhangs during operation of the rotor, particularly in the case of a rapidly rotating and highly loaded rotor, such as that used in a gas turbine engine, for example in the high-pressure compressor or the high-pressure turbine. This can be seen from the Figures 5A , 5B , 5C and 5D which show a section of a rotor known from the prior art.

Der Rotor umfasst hierbei ein Rotorbasisteil in Form einer Rotorscheibe 2 mit mehreren entlang einer Umfangsrichtung U zueinander beabstandeten Befestigungsnuten 20. In jeder Befestigungsnut 20 ist ein Schaufelfuß 32 einer Laufschaufel 3a, 3b aufgenommen. Von der Vielzahl der Laufschaufel, die entlang des Umfangs des Rotors hintereinander angeordnet sind (beispielsweise 20 Stück) sind in den Figuren 5A, 5B, 5C und 5D jeweils nur zwei ausschnittsweise mit Blick entlang der Rotationsachse des Rotors dargestellt. Jede Laufschaufel 3a, 3b umfasst eine Schaufelbasis 31, von der jeweils ein Schaufelblatt 30 radial vorsteht. In radial nach innen weisender Richtung ri erstreckt sich von der Schaufelbasis 31 der Schaufelfuß 32.The rotor comprises a rotor base part in the form of a rotor disk 2 with a plurality of fastening grooves 20 spaced apart from one another along a circumferential direction U. A blade root 32 of a rotor blade 3a, 3b is accommodated in each fastening groove 20. Of the large number of rotor blades that are arranged one behind the other along the circumference of the rotor (for example 20 pieces), Figures 5A , 5B , 5C and 5D only two sections are shown in each case, looking along the rotation axis of the rotor. Each rotor blade 3a, 3b comprises a blade base 31, from which a blade 30 protrudes radially. The blade root 32 extends from the blade base 31 in a radially inward direction ri.

Die Schaufelbasis 31 einer Laufschaufel 3a oder 3b bildet jeweils einen sich radial nach innen, d.h., sich entlang der nach ihnen weisenden Radialrichtung ri erstreckenden Überhang 310 aus. Über diesen Überhang 310 ist ein radial äußerer Rand 43 einer Sicherungsplatte 4 umgriffen. Über diese Sicherungsplatte 4 sind mehrere (mindestens zwei) Laufschaufeln 3a und 3b in axialer Richtung an dem Rotorbasisteil 2 im Bereich der Befestigungsnuten 20 gesichert. Hierfür ist die Sicherungsplatte 4 nicht nur mit den Laufschaufeln 3a und 3b, sondern auch mit dem Rotorbasisteil 2 verbunden. Für einen Formschluss zwischen dem Rotorbasisteil 2 und der Sicherungsplatte 4 umgreift dabei ein in den Figuren 5A bis 5C nicht dargestellter Überstand des Rotorbasisteils 2 einen radial inneren Rand 42 der Sicherungsplatte 4. Die längserstreckte und sich in Umfangsrichtung erstreckende Sicherungsplatte 4 ist somit sowohl an ihrem radial äußeren Rand 43 als auch an ihrem radial inneren Rand 42 gehalten und jeweils in einer Nut aufgenommen, die von einer Laufschaufel 3a, 3b oder dem Rotorbasisteil 2 gebildet wird.The blade base 31 of a rotor blade 3a or 3b forms an overhang 310 extending radially inwards, i.e. along the radial direction ri pointing towards them. A radially outer edge 43 of a securing plate 4 is encompassed by this overhang 310. Several (at least two) rotor blades 3a and 3b are secured in the axial direction to the rotor base part 2 in the area of the fastening grooves 20 via this securing plate 4. For this purpose, the securing plate 4 is connected not only to the rotor blades 3a and 3b, but also to the rotor base part 2. For a positive connection between the rotor base part 2 and the securing plate 4, a Figures 5A to 5C not shown projection of the rotor base part 2 a radially inner edge 42 of the securing plate 4. The longitudinally extended and circumferentially extending securing plate 4 is thus held both at its radially outer edge 43 and at its radially inner edge 42 and is received in a groove which is formed by a rotor blade 3a, 3b or the rotor base part 2.

Wie insbesondere anhand der Figur 5A ersichtlich ist, bildet eine aus dem Stand der Technik bekannte Laufschaufel 3a, 3b jeweils einen Überhang 310 zum Umgriff des radial äußeren Rand 43 der Sicherungsplatte 4 aus, der über eine Gesamtlänge L entlang der Umfangsrichtung U einen durchgehenden geradlinig oder kreisbogenförmig verlaufenden Rand 311 ausgebildet ist. Entlang der Umfangsrichtung U sollten somit an einem Paar zueinander benachbart angeordneter Laufschaufel 3a und 3b ihre jeweiligen Überhänge 310 aneinander angrenzender Ränder 311 miteinander fluchten, sodass die radial innen liegenden Unterkanten dieser Ränder 311 auf einer Kreisbahn um die Rotationsachse M des Rotors liegen.As can be seen in particular from the Figure 5A As can be seen, a rotor blade 3a, 3b known from the prior art each forms an overhang 310 for enclosing the radially outer edge 43 of the securing plate 4, which is formed over a total length L along the circumferential direction U as a continuous straight or circular arc-shaped edge 311. Along the circumferential direction U, the respective overhangs 310 of adjacent edges 311 of a pair of rotor blades 3a and 3b arranged adjacent to one another should thus be aligned with one another, so that the radially inner lower edges of these edges 311 lie on a circular path around the axis of rotation M of the rotor.

Dies ist jedoch in der Praxis tatsächlich häufig nicht der Fall, wie die Figuren 5B und 5C veranschaulichen. So kommt es auf Grund zuzulassender Toleranzen vor, dass die einzelnen Überhänge 310 zueinander benachbarter Laufschaufeln 3a, 3b radial zueinander versetzt sind. Die Figuren 5B und 5C zeigen hierbei exemplarisch jeweils einen Versatz g der beiden Laufschaufeln 3a und 3b im Bereich ihrer Überhänge 310. Dabei ist bei der Variante der Figur 5B die eine (linke) Laufschaufel 3b radial nach innen gegenüber der benachbarten (rechten) Laufschaufel 3a versetzt. Bezogen auf eine Rotationsachse des Rotors um die Rotationsachse M entlang der Umfangsrichtung ragt somit der eine Überhang 310 der einen Laufschaufel 3b in eine Ringspaltströmung in Umfangsrichtung U (Versatz "into wind"). Bei der Variante der Figur 5C ist die eine (linke) Laufschaufel 3b radial nach außen gegenüber der anderen (rechten) Laufschaufel 3a versetzt (Versatz "out of wind"). Der Rand 311 des Überhangs 310 der einen Laufschaufel 3b ist somit vollständig gegenüber dem Überhang 310 der anderen Laufschaufel 3a radial nach außen versetzt.However, in practice this is often not the case, as the Figures 5B and 5C Due to permissible tolerances, it can happen that the individual overhangs 310 of adjacent rotor blades 3a, 3b are radially offset from each other. Figures 5B and 5C show an example of an offset g of the two rotor blades 3a and 3b in the area of their overhangs 310. In the variant of the Figure 5B which offsets one (left) blade 3b radially inwards relative to the adjacent (right) blade 3a. In relation to a rotation axis of the rotor about the rotation axis M along the circumferential direction, the one overhang 310 of one blade 3b thus projects into an annular gap flow in the circumferential direction U (offset "into wind"). In the variant of the Figure 5C one (left) blade 3b is offset radially outwards from the other (right) blade 3a (out of wind offset). The edge 311 of the overhang 310 of one blade 3b is thus completely offset from the overhang 310 of the other rotor blade 3a is offset radially outwards.

Ein in der Praxis beobachtbarer Versatz g für beide Fälle liegt dabei zwar bei einem Rotor nur im Bereich von 0,2 mm bis 0,4 mm. Jedoch kann es hier gerade bei schnelldrehenden Rotoren für ein Gasturbinentriebwerk, beispielsweise bei einem Rotor einer Hochdruckturbine oder eines Hochdruckdichters, zu unerwünschten Verwirbelungen im Bereich aneinander angrenzende Schaufelbasen 31 und damit aneinander angrenzender Überhänge 310 kommen.An offset g that can be observed in practice for both cases is only in the range of 0.2 mm to 0.4 mm for a rotor. However, particularly in the case of fast-rotating rotors for a gas turbine engine, for example in the case of a rotor of a high-pressure turbine or a high-pressure sealer, undesirable turbulence can occur in the area of adjacent blade bases 31 and thus adjacent overhangs 310.

Der Erfindung liegt die Aufgabe zugrunde, einen Rotor in dieser Hinsicht zu verbessern.The invention is based on the object of improving a rotor in this respect.

Diese Aufgabe wird mit einem Rotor des Anspruchs 1 gelöst.This object is achieved with a rotor of claim 1.

Erfindungsgemäß ist ein Rotor mit einem speziell ausgestalteten Überhang an wenigstens einer mit dem Rotorbasisteil formschlüssig verbundenen Laufschaufel vorgeschlagen. Hierbei weist der Überhang entlang seiner Erstreckung in Umfangsrichtung zwei, erste und zweite, Randabschnitte auf, die jeweils, bezogen auf die Umfangsrichtung, an einem Ende des Überhangs vorgesehen sind und jeweils gegenüber wenigstens einem weiteren, den Rand des Sicherungselements ebenfalls umgreifenden dritten Randabschnitts des Überhangs in radial nach außen weisender Richtung derart zurückgenommen sind, dass der Schaufelfuß und eine Unterkante des Überhangs durch die Lücke in dem Rotorbasisteil hindurchgeschoben werden können, wenn das Sicherungselement noch nicht oder nicht mehr angebracht ist. An wenigstens zwei entlang der Umfangsrichtung zueinander benachbart angeordneten Laufschaufeln des Rotors sind Überhänge mit aneinander angrenzenden und jeweils radial nach außen zurückgenommenen Randabschnitten vorgesehen. Auf diese Weise ist dann im Bereich der aneinander angrenzenden Randabschnitte zweier benachbarter Laufschaufeln ein radial nach außen gerichteter Rücksprung definierter Mindestlänge und Mindesthöhe gebildet. An dem radialen Rücksprung ist somit gezielt eine Unterbrechung eines kreisbahnförmigen Verlaufs der entlang der der Umfangsrichtung aufeinanderfolgender Ränder der einzelnen Überhänge vorgesehen.According to the invention, a rotor with a specially designed overhang on at least one rotor blade that is positively connected to the rotor base part is proposed. The overhang has two first and second edge sections along its extension in the circumferential direction, each of which is provided at one end of the overhang in relation to the circumferential direction and is each set back in a radially outward direction relative to at least one further third edge section of the overhang that also encompasses the edge of the securing element, such that the blade root and a lower edge of the overhang can be pushed through the gap in the rotor base part if the securing element is not yet or no longer attached. Overhangs with edge sections that adjoin one another and are each set back radially outwards are provided on at least two rotor blades of the rotor that are arranged adjacent to one another along the circumferential direction. In this way, a radially outward-facing recess of a defined minimum length and minimum height is then formed in the area of the adjoining edge sections of two adjacent rotor blades. At the radial recess, an interruption of a circular path of the edges of the individual overhangs that follow one another along the circumferential direction is thus deliberately provided.

Folglich ist der Überhang wenigstens einer Laufschaufel bei einem erfindungsgemäßen Rotor derart an einer Unterkante des Überhangs in radial nach außen weisender Richtung zurückgenommen oder zurückgesetzt, dass der Überhang an einer radial innen liegenden Unterkante keinen geradlinigen oder kreisbogenförmigen Verlauf entlang der Umfangsrichtung aufweist. Dies schließt insbesondere die Ausbildung eines Randabschnitts mit radialen Versatz zu einem angrenzenden Randabschnitt desselben Überhangs ein wie auch die Ausbildung eines Randabschnitts, dessen radiale Erstreckung in Umfangsrichtung stetig abnimmt und somit einen schräg zur Umfangsrichtung verlaufenden Bereich der Unterkante des Überhangs definiert. An einer radial innen liegenden Unterkante eines Überhangs sind somit zum Beispiel radial zueinander versetzte und/oder unter einem Winkel zueinander verlaufende Bereiche ausgebildet. Es ist somit von vornherein ein Rücksprung, vorzugsweise im Bereich aneinandergrenzender Überhänge, definiert. Dieser kann, insbesondere bei entsprechender Dimensionierung, zur Minimierung oder Vermeidung störender Verwirbelungen im Bereich des Sicherungselements führen. Ferner ist hierüber eine Gewichtsreduzierung erzielbar sowie eine Vereinfachung bei der Montage und/oder Demontage einer Laufschaufel. Letzteres indem der wenigstens eine zurückgenommene Randabschnitt derart ausgebildet und entlang der Umfangsrichtung angeordnet sein kann, dass zumindest ein Teil des Überhangs in axialer Richtung durch die Befestigungsnut hindurchgeschoben werden kann, wenn das Sicherungselement noch nicht oder nicht mehr an dem Rotorbasisteil festgelegt ist.Consequently, the overhang of at least one rotor blade in a rotor according to the invention is withdrawn or set back at a lower edge of the overhang in a radially outward direction such that the overhang at a radially inner lower edge does not have a straight or circular arc-shaped course along the circumferential direction. This includes in particular the formation of an edge section with a radial offset to an adjacent edge section of the same overhang as well as the formation of an edge section whose radial extent decreases continuously in the circumferential direction and thus defines a region of the lower edge of the overhang that runs obliquely to the circumferential direction. Thus, for example, regions that are radially offset from one another and/or run at an angle to one another are formed on a radially inner lower edge of an overhang. A setback is thus defined from the outset, preferably in the region of adjacent overhangs. This can lead to minimizing or avoiding disruptive turbulence in the region of the securing element, particularly with appropriate dimensioning. Furthermore, this makes it possible to reduce weight and simplify the assembly and/or disassembly of a rotor blade. The latter can be achieved by the at least one recessed edge section being designed and arranged along the circumferential direction in such a way that at least part of the overhang can be pushed through the fastening groove in the axial direction when the securing element is not yet or no longer fixed to the rotor base part.

Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte kann eine geringere Erstreckung in radial nach innen weisender Richtung aufweisen als ein angrenzender Randabschnitt. Der Überhang erstreckt sich somit im Bereich des zurückgenommenen Randabschnitts weniger stark radial nach innen. Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte ist in einem Ausführungsbeispiel an einem in Umfangsrichtung liegenden Ende des Überhangs vorgesehen. Auf diese Art und Weise wird über den zurückgenommenen Randabschnitt in demjenigen Bereich ein definierter Rücksprung bereitgestellt, an dem zwei zueinander benachbarte Laufschaufeln mit ihren Schaufelbasen aneinandergrenzen.At least one of the first and second radially outwardly recessed edge sections can have a smaller extension in the radially inward direction than an adjacent edge section. The overhang therefore extends less radially inward in the region of the recessed edge section. In one embodiment, at least one of the first and second radially outwardly recessed edge sections is provided at an end of the overhang lying in the circumferential direction. In this way, a defined recess is provided via the recessed edge section in the region where two adjacent rotor blades adjoin one another with their blade bases.

Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte bildet in einem Ausführungsbeispiel einen Bereich an der radial inneren Unterkante des Überhangs aus, der zur Umfangsrichtung wenigstens teilweise geneigt verläuft. So kann der zurückgenommene Randabschnitt folglich nicht nur stufig zu einem angrenzenden Randabschnitt des Überhangs zurückspringend ausgeführt ein, sondern auch einen sich zumindest abschnittsweise in Umfangsrichtung stetig vergrößernden oder verkleinerten Rücksprung bilden.In one embodiment, at least one of the first and second radially outwardly recessed edge sections forms a region on the radially inner lower edge of the overhang, which is at least partially inclined to the circumferential direction. The recessed edge section can therefore not only be designed to step back to an adjacent edge section of the overhang, but can also form a recess that continuously increases or decreases in size in the circumferential direction, at least in sections.

Es hat sich gezeigt, dass für bestimmte Einsatzzwecke und insbesondere Drehzahlen des Rotor eine bestimmte Mindestgröße für die radial nach außen gerichtete Rücknahme des Randabschnitts eines Laufschaufelüberhangs von Vorteil ist, um Verwirbelungen zu reduzieren. Im diesem Zusammenhang sieht ein Ausführungsbeispiel vor, dass sich der wenigstens eine radial nach außen zurückgenommenen Randabschnitt mit einer Länge entlang der Umfangsrichtung des Rotors erstreckt, die mindestens dem Dreifachen, in einer Variante mindestens dem Vierfachen einer Höhe entspricht, mit der der radial nach außen zurückgenommenen Randabschnitt gegenüber einem angrenzenden Randabschnitt des Überhangs (mindestens) zurückgenommen ist. Bei einer minimalen Höhe b, mit der der wenigstens eine Randabschnitt gegenüber einem angrenzenden Randabschnitt des Überhangs radial nach außen, d.h., radial in nach außen weisender Richtung zurückgenommen ausgeführt ist, und einer Länge a, mit der sich der wenigstens eine zurückgenommene Randabschnitt entlang der Umfangsrichtung erstreckt, bedeutet dies folglich, dass gilt: a ≥ 3b.It has been shown that for certain applications and in particular speeds of the rotor, a certain minimum size for the radially outwardly directed recess of the edge section of a rotor blade overhang is advantageous in order to reduce turbulence. In this context, one embodiment provides that the at least one radially outwardly recessed edge section extends with a length along the circumferential direction of the rotor that corresponds to at least three times, in one variant at least four times, a height with which the radially outwardly recessed edge section is (at least) recessed relative to an adjacent edge section of the overhang. With a minimum height b, with which the at least one edge section is recessed radially outwards relative to an adjacent edge section of the overhang, i.e. radially in an outward direction, and a length a, with which the at least one recessed edge section extends along the circumferential direction, this consequently means that: a ≥ 3b.

Alternativ oder ergänzend ist der wenigstens eine radial nach außen zurückgenommene Randabschnitt gegenüber einem angrenzenden Randabschnitt des Laufschaufelüberhangs mindestens um eine Höhe von 0,5 mm, insbesondere mindestens um eine Höhe von 0,8 mm oder 1 mm zurückgenommen. Es ist über den zurückgenommenen Randabschnitt somit ein Rücksprung gebildet, der bei nomineller Ausrichtung zweier benachbarter Laufschaufeln eine maximale Tiefe von mindestens 0,5 mm, 0,8 mm oder 1 mm aufweist.Alternatively or additionally, the at least one edge section which is set back radially outwards is set back by at least a height of 0.5 mm, in particular by at least a height of 0.8 mm or 1 mm, relative to an adjacent edge section of the rotor blade overhang. A recess is thus formed in the recessed edge section which, when two adjacent rotor blades are nominally aligned, has a maximum depth of at least 0.5 mm, 0.8 mm or 1 mm.

In einer Variante kann der Überhang einer Laufschaufel des Rotors zwei Randabschnitte, nämlich einen ersten und einen zweiten Randabschnitt, aufweisen, die jeweils gegenüber wenigstens einem weiteren, den Rand des Sicherungselements ebenfalls umgreifenden dritten Randabschnitt des Überhangs in radial nach außen weisender Richtung zurückgenommen sind. Der erste Randabschnitt und der zweite Randabschnitt sind somit entlang der Umfangsrichtung räumlich voneinander getrennt und zueinander beabstandet, jedoch jeweils gegenüber wenigstens einem dritten Randabschnitt des Laufschaufelüberhangs radial nach außen zurückgenommen.In one variant, the overhang of a rotor blade of the rotor can have two edge sections, namely a first and a second edge section, which are each set back in a radially outward direction relative to at least one further third edge section of the overhang, which also encompasses the edge of the securing element. The first edge section and the second edge section are thus spatially separated from one another along the circumferential direction and spaced apart from one another, but are each set back radially outward relative to at least one third edge section of the rotor blade overhang.

Hierbei können die zwei zurückgenommenen Randabschnitte unterschiedlich stark zurückgenommen sein und/oder sich entlang der Umfangsrichtung mit zueinander unterschiedlichen Längen erstrecken. Der Überhang einer Laufschaufel kann somit asymmetrisch bezüglich einer Radialrichtung ausgestaltet sein. Dies ermöglicht beispielsweise eine drehrichtungsoptimierte Ausgestaltung eines Rücksprungs, der durch zwei aneinander angrenzende und jeweils radial nach außen zurückgenommene Randabschnitte zweier benachbarter Laufschaufeln gebildet ist.The two recessed edge sections can be recessed to different degrees and/or extend along the circumferential direction with different lengths. The overhang of a rotor blade can thus be designed asymmetrically with respect to a radial direction. This enables, for example, a direction-of-rotation optimized design of a recess formed by two edge sections of two adjacent rotor blades that are adjacent to one another and each recessed radially outwards.

Insbesondere mit Blick auf eine solche Variante kann vorgesehen sein, dass die ersten und zweiten radial nach außen zurückgenommenen Randabschnitte einer Laufschaufel an entlang der Umfangsrichtung zueinander beabstandeten Enden des zugehörigen Überhangs (und einer Schaufelbasis der zugehörigen Laufschaufel) vorgesehen sind. Entlang des Umfangs des Rotors grenzen somit bei benachbarten Laufschaufeln und einander angrenzenden Schaufelbasen ein zweiter Randabschnitt eines (ersten) Laufschaufelüberhangs und ein erster Randabschnitt eines anderen (zweiten) Laufschaufelüberhangs aneinander an.In particular with regard to such a variant, it can be provided that the first and second radially outwardly recessed edge sections of a rotor blade are provided at ends of the associated overhang (and a blade base of the associated rotor blade) that are spaced apart from one another along the circumferential direction. Along the circumference of the rotor, a second edge section of a (first) rotor blade overhang and a first edge section of another (second) rotor blade overhang thus adjoin one another in the case of adjacent rotor blades and adjacent blade bases.

In einer Variante ist wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte gegenüber dem angrenzenden dritten Randabschnitt des Laufschaufelüberhangs mindestens um die Summe der Form- und Lagetoleranzen diesen dritten Randabschnitts zurückgenommen. Über einen zurückgenommenen ersten oder zweiten Randabschnitt ist somit ein Rücksprung gebildet, der bei nomineller Ausrichtung zweier benachbarter Laufschaufeln eine maximale (radiale) Tiefe von mindestens der Summe der Form- und Lagetoleranzen des dritten Randabschnitts aufweist. Über die Form- und Lagetoleranzen ist dabei eine nominelle Position des dritten Randabschnitts bezüglich der zugehörigen Befestigungsnut und/oder bezüglich eines Überhangs einer benachbarten Laufschaufel des Rotors vorgegeben ist.In one variant, at least one of the first and second edge sections that are set back radially outwards is set back relative to the adjacent third edge section of the rotor blade overhang by at least the sum of the shape and position tolerances of this third edge section. A set-back first or second edge section thus forms a recess that, when two adjacent rotor blades are nominally aligned, has a maximum (radial) depth of at least the sum of the shape and position tolerances of the third edge section. The shape and position tolerances are used to specify a nominal position of the third edge section with respect to the associated fastening groove and/or with respect to an overhang of an adjacent rotor blade of the rotor.

Ein im Bereich der Schaufelbasen zweier benachbarter Laufschaufeln definierter Rücksprung ist hierbei beispielsweise in einer Ansicht entlang der Rotationsachse ellipsenförmig, trapezförmig oder dreiecksförmig.A recess defined in the area of the blade bases of two adjacent rotor blades is, for example, elliptical, trapezoidal or triangular in a view along the axis of rotation.

Entlang der Umfangsrichtung des Rotors können an jedem Paar zueinander benachbart angeordneter Laufschaufeln Überhänge mit aneinander angrenzenden und jeweils radial nach außen zurückgenommenen Randabschnitten vorgesehen sein, sodass entlang der Umfangsrichtung im Bereich aneinander angrenzender Randabschnitte zweier benachbarter Laufschaufeln jeweils ein radial nach außen gerichteter Rücksprung definierter Mindestlänge und Mindesthöhe gebildet ist. Die Ausbildung eines Rücksprungs ist in dieser Variante somit nicht auf einzelne Laufschaufelpaare beschränkt, sondern durchgehend in jedem Bereich zweier benachbarter Laufschaufeln vorgesehen.Overhangs with adjacent edge sections that are each set back radially outwards can be provided on each pair of adjacent rotor blades along the circumferential direction of the rotor, so that a radially outward-facing recess of a defined minimum length and minimum height is formed along the circumferential direction in the area of adjacent edge sections of two adjacent rotor blades. In this variant, the formation of a recess is therefore not limited to individual pairs of rotor blades, but is provided throughout every area of two adjacent rotor blades.

Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte kann beispielsweise durch mechanischen Materialabtrag hergestellt sein. Dies schließt eine Herstellung durch ein spanabhebendes Fertigungsverfahren, wie zum Beispiel Schleifen oder Fräsen ein. In einer solchen Variante kann folglich am Überhang einer Laufschaufelbasis gezielt Material abgetragen, beispielsweise abgeschliffen sein, um zu erreichen, dass eine radial innen liegende Unterkante des Überhangs keinen geradlinigen Verlauf mehr aufweist.At least one of the first and second radially outwardly recessed edge sections can be produced, for example, by mechanical material removal. This includes production by a machining manufacturing process, such as grinding or milling. In such a variant, material can therefore be removed in a targeted manner, for example ground off, from the overhang of a rotor blade base in order to ensure that a radially inner lower edge of the overhang no longer has a straight line.

Alternativ kann ein radial nach außen zurückgenommener Randabschnitt durch thermischen Materialabtrag hergestellt sein. Beispielsweise kann in diesem Zusammenhang vorgesehen sein, dass die Herstellung mittels Erodieren erfolgt. Dies schließt eine Herstellung durch Funkenerodieren ein, wodurch ein zurückgenommener Randabschnitt auch nachträglich an einem Überhang aus hochfestem Material eines vergleichsweise einfach herstellbar ist. Hierbei kann vorgesehen, dass der (thermische) Materialabtrag am Überhang zur Erzeugung eines zurückgesetzten Randabschnitts in einem Arbeitsgang mit der Herstellung von bestimmten Funktionsbereichen an einer Laufschaufel erfolgt. Beispielsweise ist es üblich, dass ein Funktionsbereich, wie zum Beispiel eine Dämpfertasche oder ein zur Gewichtsreduzierung mit wenigstens einer Aussparung versehener Schaufelbasisbereich, an einer Laufschaufel im Bereich der Schaufelbasis durch Erodieren hergestellt wird. In einem solchen Arbeitsgang kann dann auch der Überhang einer Laufschaufel entsprechend bearbeitet werden, um hieran einen radial nach außen zurückgenommenen Randabschnitt vorzusehen.Alternatively, an edge section that is set back radially outwards can be produced by thermal material removal. For example, in this context it can be provided that the production takes place by means of erosion. This includes production by spark erosion, whereby a set-back edge section can also be produced subsequently on an overhang made of high-strength material in a comparatively simple manner. In this case it can be provided that the (thermal) material removal on the overhang to produce a set-back edge section takes place in one operation with the production of certain functional areas on a rotor blade. For example, it is usual for a functional area, such as a damper pocket or a blade base area provided with at least one recess to reduce weight, to be produced on a rotor blade in the area of the blade base by erosion. In In such a working step, the overhang of a rotor blade can then also be machined accordingly in order to provide an edge section that is recessed radially outwards.

Grundsätzlich kann das mindestens eine Sicherungselement zur axialen Sicherung von mindestens zwei Laufschaufeln vorgesehen sein. Hierbei ist dann ein vorzugsweise plattenförmig ausgestattetes Sicherungselement an einem (radial äußeren) Rand von den Überhängen mindestens zweier Laufschaufeln umgriffen.In principle, the at least one securing element can be provided for the axial securing of at least two rotor blades. In this case, a securing element, preferably in the form of a plate, is then encompassed at one (radially outer) edge by the overhangs of at least two rotor blades.

Die beigefügten Figuren veranschaulichen exemplarisch mögliche Ausführungsvarianten der Erfindung.The attached figures illustrate exemplary possible embodiments of the invention.

Es zeigen:

Figur 1A
ausschnittsweise einen erfindungsgemäß ausgestalteten Rotor mit Blick entlang einer Rotationsachse des Rotors auf zwei abschnittsweise radial nach außen zurückgenommene Überhänge zweier benachbarter Laufschaufeln des Rotors;
Figur 1B
in mit der Figur 1A übereinstimmender Ansicht einen radialen Versatz zwischen zwei Schaufelbasen der benachbarten Laufschaufeln gegenüber der in der Figur 1A dargestellten nominellen Ausrichtung der beiden Laufschaufeln zueinander;
Figur 1C
in mit der Figur 1A übereinstimmender Ansicht den Rotor unter teilweiser Ausblendung eines Sicherungselements zur Veranschaulichung eines Schaufelhalses einer Laufschaufel, der in eine Befestigungsnut eingeschoben ist;
Figur 1D
eine Laufschaufel in Einzeldarstellung;
Figur 2A
in mit den Figuren 1A und 1B übereinstimmender Ansicht eine weitere Ausführungsvariante mit geometrisch unterschiedlich ausgestalteten zurückgenommenen Randabschnitten an zwei Überhängen zweier Laufschaufeln;
Figur 2B
in mit der Figur 1C übereinstimmender Ansicht den Rotor der Figur 2A;
Figur 3
eine Schnittdarstellung längs der Rotationsachse eines erfindungsgemäß ausgestalteten Rotor im eingebauten Zustand in ein Gasturbinentriebwerk;
Figur 4
ausschnittsweise eine entlang einer Schnittlinie parallel zur Rotationsachse des Rotors gewonnene Schnittdarstellung des Rotors;
Figuren 5A - 5D
jeweils ausschnittsweise ein aus dem Stand der Technik bekannter Rotor mit zwei benachbarten Laufschaufeln, deren Überhänge mit einem geradlinig verlaufenden Rand und damit nominell miteinander fluchtenden Unterkanten (Figur 5A) sowie gegebenenfalls toleranzbedingt zueinander versetzten Unterkanten (Figuren 5B und 5C) sowie unter teilweiser Ausblendung eines Sicherungselements (Figur 5D) dargestellt sind;
Figur 6
in Schnittdarstellung schematisch ein Gasturbinentriebwerk, in dem ein erfindungsgemäßer Rotor Verwendung findet.
They show:
Figure 1A
a detail of a rotor designed according to the invention with a view along a rotation axis of the rotor onto two overhangs of two adjacent rotor blades of the rotor which are partially radially recessed outwards;
Figure 1B
in with the Figure 1A consistent view a radial offset between two blade bases of the adjacent rotor blades compared to the Figure 1A shown nominal alignment of the two blades to each other;
Figure 1C
in with the Figure 1A a corresponding view of the rotor with a securing element partially hidden to illustrate a blade neck of a rotor blade which is inserted into a fastening groove;
Figure 1D
a rotor blade in individual representation;
Figure 2A
in with the Figures 1A and 1B In the same view, another variant with geometrically differently designed recessed edge sections on two overhangs of two rotor blades;
Figure 2B
in with the Figure 1C consistent view of the rotor of the Figure 2A ;
Figure 3
a sectional view along the axis of rotation of a rotor designed according to the invention in the installed state in a gas turbine engine;
Figure 4
a partial sectional view of the rotor taken along a cutting line parallel to the axis of rotation of the rotor;
Figures 5A - 5D
each section of a rotor known from the state of the art with two adjacent blades, the overhangs of which have a straight edge and thus nominally aligned lower edges ( Figure 5A ) and, if necessary, offset lower edges due to tolerances ( Figures 5B and 5C ) and partially hiding a security element ( Figure 5D ) are shown;
Figure 6
in sectional view schematically a gas turbine engine in which a rotor according to the invention is used.

Die Figur 6 veranschaulicht schematisch und in Schnittdarstellung ein (Gasturbinen-) Triebwerk T, bei dem die einzelnen Triebwerkskomponenten entlang einer Mittelachse oder Rotationsachse M hintereinander angeordnet sind. An einem Einlass oder Intake E des Triebwerks T wird Luft entlang einer Eintrittsrichtung E mittels eines Fans F angesaugt. Angetrieben wird dieser Fan F über eine Welle, die von einer Turbine TT in Drehung versetzt wird. Die Turbine TT schließt sich hierbei an einen Verdichter V an, der beispielsweise einen Niederdruckverdichter 11 und einen Hochdruckverdichter 12 aufweist, sowie gegebenenfalls noch einen Mitteldruckverdichter. Der Fan F führt einerseits dem Verdichter V Luft zu sowie andererseits einem Bypasskanal B zur Erzeugung des Schubs. Die über den Verdichter V geförderte Luft gelangt schließlich in einen Brennkammerabschnitt BK, in dem die Antriebsenergie zum Antreiben der Turbine TT erzeugt wird. Die Turbine TT weist hierfür eine Hochdruckturbine 13, eine Mitteldruckturbine 14 und eine Niederdruckturbine 15 auf. Die Turbine TT betreibt über die bei der Verbrennung freiwerdende Energie den Fan F an, um dann über die in den Bypasskanal B geförderte Luft den erforderlichen Schub zu erzeugen. Die Luft verlässt hierbei den Bypasskanal B im Bereich eines Auslasses A am Ende des Triebwerks T, an dem die Abgase aus der Turbine TT nach außen strömen. Der Auslass A weist hierbei üblicherweise eine Schubdüse auf.The Figure 6 illustrates schematically and in cross-section a (gas turbine) engine T in which the individual engine components are arranged one behind the other along a central axis or axis of rotation M. At an inlet or intake E of the engine T, air is sucked in along an inlet direction E by means of a fan F. This fan F is driven by a shaft which is set in rotation by a turbine TT. The turbine TT is connected to a compressor V which, for example, has a low-pressure compressor 11 and a high-pressure compressor 12, and possibly also a medium-pressure compressor. The fan F supplies air to the compressor V on the one hand and to a bypass channel B on the other hand to generate the thrust. The air conveyed via the compressor V finally reaches a combustion chamber section BK in which the drive energy for driving the turbine TT is generated. The turbine TT has a high-pressure turbine 13, a medium-pressure turbine 14 and a low-pressure turbine 15 for this purpose. The turbine TT uses the energy released during combustion to drive the fan F, which then generates the required thrust using the air fed into the bypass channel B. The air leaves the bypass channel B in the area of an outlet A at the end of the engine T, where the exhaust gases from the turbine TT flow out. The outlet A usually has a thrust nozzle.

Insbesondere im Bereich der Hochdruckturbine 13 kommt wenigstens ein Rotor mit der einleitend in Zusammenhang mit den Figuren 5A bis 5D dargestellten Konfiguration zur Anwendung. Hierbei ist der Rotor derart angeordnet und um die Mittelachse oder Rotationsachse M drehbar gelagert, dass die einzelnen entlang der Umfangsrichtung U zur axialen Sicherung der Laufschaufeln 3a, 3b vorgesehenen Sicherungsplatten 4 an einer stromab liegenden Stirnseite des Rotors 2 angeordnet sind. Die einzelnen Sicherungselemente 4 sind somit einem Ringraum 5 zugewandt, der im Bereich der Schaufelfüße 32 der einzelnen Laufschaufeln 3a, 3b zwischen dem Rotor und einer Leitschaufelanordnung 6 gebildet ist. Die in diesem Ringraum 5 entstehende Strömung kann - wie einleitend erläutert - bei einer Konfiguration der zur Verbindung zwischen den Laufschaufeln 3a, 3b und einem Sicherungselement 4 genutzten Überhänge 310 der Schaufelbasen 31 unerwünscht verwirbelt werden, wenn einzelne Überhänge 310 toleranzbedingt zueinander versetzt sind. Dann ragen einzelne Überhänge 31 vollständig in den kreisringförmig um die Rotationsachse entlang der Sicherungsplatten 4 definierten Strömungspfad oder sind hierzu radial nach außen zurückgesetzt (vergleiche Figuren 5B und 5C).In particular in the area of the high pressure turbine 13, at least one rotor comes into contact with the Figures 5A to 5D The configuration shown is used. The rotor is arranged and mounted so that it can rotate around the central axis or rotation axis M, that the individual the circumferential direction U for axially securing the rotor blades 3a, 3b, securing plates 4 are arranged on a downstream end face of the rotor 2. The individual securing elements 4 thus face an annular space 5 which is formed in the area of the blade roots 32 of the individual rotor blades 3a, 3b between the rotor and a guide vane arrangement 6. The flow arising in this annular space 5 can - as explained in the introduction - be undesirably swirled in a configuration of the overhangs 310 of the blade bases 31 used to connect the rotor blades 3a, 3b and a securing element 4 if individual overhangs 310 are offset from one another due to tolerances. Then individual overhangs 31 protrude completely into the flow path defined in a circular ring around the axis of rotation along the securing plates 4 or are set back radially outwards for this purpose (see Figures 5B and 5C ).

Hier lässt sich mit der erfindungsgemäßen Lösung eine Verbesserung erzielen. Hiernach ist ein Überhang 310, der zur formschlüssigen Verbindung mit einem radial äußeren Rand 43 einer mehrteiligen oder einteiligen Sicherungselement, wie einer Sicherungsplatte 4, vorgesehen ist, mit einem in radial äußerer Richtung ra zurückgenommenen Randabschnitt definierter Geometrie und Größe ausgebildet. Mit der erfindungsgemäßen Lösung kann somit auch bei nomineller Anordnung der einzelnen Laufschaufeln 3a, 3b zueinander ausgeschlossen werden, dass an jedem Paar benachbarter Laufschaufeln 3a, 3b ein geradliniger oder kreisbogenförmiger Verlauf der die entlang der Umfangsrichtung U aufeinanderfolgenden, radial innen liegenden Unterkanten der Überhänge 310 gegeben ist. Vielmehr ist von vornherein wenigstens ein definierter radialer Rücksprung bereitstellt, der die Strömung möglichst wenig, jedoch in jedem Fall vorhersehbar beeinflusst. Vorzugsweise sind mehrere entlang der Umfangsrichtung U verteilte Rücksprünge vorgesehen, insbesondere an jedem Paar zueinander benachbart angeordneter Schaufelbasen 31.An improvement can be achieved here with the solution according to the invention. According to this, an overhang 310, which is provided for a positive connection with a radially outer edge 43 of a multi-part or one-part securing element, such as a securing plate 4, is designed with an edge section of defined geometry and size that is set back in the radially outer direction ra. With the solution according to the invention, even with the nominal arrangement of the individual rotor blades 3a, 3b relative to one another, it can be ruled out that a straight or circular arc-shaped course of the radially inner lower edges of the overhangs 310, which follow one another along the circumferential direction U, is present on each pair of adjacent rotor blades 3a, 3b. Rather, at least one defined radial recess is provided from the outset, which influences the flow as little as possible, but in any case predictably. Preferably, several recesses distributed along the circumferential direction U are provided, in particular on each pair of blade bases 31 arranged adjacent to one another.

Bei der Ausführungsvariante der Figuren 1A bis 1C weist beispielsweise ein Überhang 310 einer Schaufelbasis 31 jeder an dem Rotorbasisteil 2 fixierten Laufschaufel 3a, 3b zwei radial nach außen zurückgenommene Randabschnitte 311a und 311c auf. Diese zwei radial zurückgenommenen Randabschnitte 311a und 311c weisen eine geringere Erstreckung in radial nach innen weisender Richtung ri auf als ein zwischen ihnen ausgebildeter dritter Randabschnitt 311b. Die Länge des dritten Randabschnitts 311b entlang der Umfangsrichtung U kann dabei mindestens das Zweifache der Form- und Lagetoleranzen eines Spaltes zwischen den axialen Sicherungselementen 4 und/oder mindestens der Hälfte einer minimalen Breite d eines in die zugehörige Befestigungsnut 20 eingeschobenen Schaufelhalses 320 des Schaufelfußes 32 einer Laufschaufel 3a oder 3b sein (vgl. die Einzeldarstellung einer Laufschaufel 3a der Figur 1D). Die Länge des dritten Randabschnitts 311b entlang der Umfangsrichtung U macht hierbei weniger als 60%, gegebenenfalls weniger als 50% oder sogar weniger als 35% der Gesamtlänge L eines Überhang 310 entlang der Umfangsrichtung U aus.In the version of the Figures 1A to 1C For example, an overhang 310 of a blade base 31 of each rotor blade 3a, 3b fixed to the rotor base part 2 has two radially outwardly recessed edge sections 311a and 311c. These two radially recessed edge sections 311a and 311c have a smaller extension in the radially inward direction ri than a third edge section 311b formed between them. The length of the third edge section 311b along the circumferential direction U can be at least twice the shape and position tolerances of a gap between the axial securing elements 4 and/or at least half of a minimum width d of a blade neck 320 of the blade root 32 of a rotor blade 3a or 3b inserted into the associated fastening groove 20 (cf. the individual illustration of a rotor blade 3a of the Figure 1D ). The length of the third edge portion 311b along the circumferential direction U amounts to less than 60%, possibly less than 50% or even less than 35% of the total length L of an overhang 310 along the circumferential direction U.

An den entlang der Umfangsrichtung U zueinander beabstandeten Enden eines Überhangs 310 ist jeweils ein zurückgenommener Randabschnitte 311a oder 311c vorgesehen. Die Randabschnitte 311a und 311c erstrecken sich dabei mit unterschiedlichen Längen a1 und a2 in Umfangsrichtung U. Beide zurückgenommenen Randabschnitte 311a und 311c bilden ferner einen geneigt zu Umfangsrichtung U verlaufenden Bereich der Unterkante des Überhangs 310 aus. Jeder zurückgenommene Randabschnitt 311a, 311c verläuft dabei ausgehend von dem mittleren, dritten Randabschnitt 311b schräg nach außen zum jeweiligen Ende hin, sodass eine radiale Erstreckung des jeweiligen zurückgenommenen Randabschnitts 311a oder 311c zum jeweiligen seitlichen Rand des Überhangs 310 hin stetig abnimmt.A recessed edge section 311a or 311c is provided at each of the ends of an overhang 310 that are spaced apart from one another along the circumferential direction U. The edge sections 311a and 311c extend with different lengths a1 and a2 in the circumferential direction U. Both recessed edge sections 311a and 311c also form a region of the lower edge of the overhang 310 that runs at an angle to the circumferential direction U. Each recessed edge section 311a, 311c runs from the middle, third edge section 311b at an angle outwards towards the respective end, so that a radial extension of the respective recessed edge section 311a or 311c decreases steadily towards the respective lateral edge of the overhang 310.

Hierbei sind die einzelnen Randabschnitte 311a und 311c jeweils bis zu einer Höhe b1 oder b2 gegenüber dem mittleren Randabschnitts 311b zurückgenommen. Diese Höhe b1 oder b2 ist vorliegend größer als 0,8 mm und beträgt etwa 1 mm. Die Erstreckung in Umfangsrichtung U des jeweiligen zurückgenommenen Randabschnitts 311a, 311c wiederum bemisst sich als - vorzugsweise ganzzahliges - Vielfaches dieser Höhe b1 oder b2. Vorliegend entspricht eine Länge a1, a2 wenigstens dem Dreifachen einer Höhe b1 oder b2 des jeweiligen zurückgenommenen Randabschnitts 311a, 311c.Here, the individual edge sections 311a and 311c are each set back up to a height b1 or b2 relative to the middle edge section 311b. This height b1 or b2 is in the present case greater than 0.8 mm and amounts to approximately 1 mm. The extension in the circumferential direction U of the respective set-back edge section 311a, 311c is in turn measured as a - preferably integer - multiple of this height b1 or b2. In the present case, a length a1, a2 corresponds to at least three times a height b1 or b2 of the respective set-back edge section 311a, 311c.

Die Höhen b1 und b2 der zurückgenommenen Randabschnitte 311a und 311c sind so bemessen, dass im Bereich zueinander benachbart liegender Laufschaufeln 3a, 3b und damit aneinander angrenzender Schaufelbasen 31 durch zwei schräg aufeinander zu verlaufende zurückgenommene Randabschnitte 311c und 311a jeweils ein radialer Rücksprung 33 im Verlauf der in Umfangsrichtung U aufeinanderfolgenden Unterkanten mehrerer Sicherungsplatten 4 gebildet ist. Dieser radialer Rücksprung 33 ist über die zurückgenommenen Randabschnitte 311c und 311a der einzelnen Laufschaufeln 3a und 3b so bemessen, dass auch bei einem toleranzbedingten maximalen radialen Versatz g zweier Laufschaufeln 3a und 3b eine radiale Tiefe des jeweiligen Rücksprung 33 größer als der Versatz g ist und vorzugweise einem Vielfachen des Versatzes g entspricht. Damit ist eine (relevante) Strömungsbeeinflussung aufgrund des Versatzes g ausgeschlossen oder minimal (vergleiche Figur 1B).The heights b1 and b2 of the recessed edge sections 311a and 311c are dimensioned such that in the area of adjacent rotor blades 3a, 3b and thus adjacent blade bases 31, a radial recess 33 is formed in the course of the lower edges of several securing plates 4 that follow one another in the circumferential direction U by two recessed edge sections 311c and 311a that run obliquely towards one another. This radial recess 33 is dimensioned over the recessed edge sections 311c and 311a of the individual rotor blades 3a and 3b such that even with a tolerance-related maximum radial offset g of two rotor blades 3a and 3b, a radial depth of the respective recess 33 is greater than the offset g and preferably corresponds to a multiple of the offset g. This means that a (relevant) flow influence due to the offset g is excluded or minimal (compare Figure 1B ).

Die zurückgenommenen Randabschnitte 311a und 311c stellen selbstverständlich weiterhin noch einen ausreichende Erstreckung des Überhang 310 in radial innerer Richtung ri bereit, sodass auch im Bereich eines zurückgenommenen Randabschnitts 311a oder 311c eine Nut 3100 für den umgriffenen radial äußeren Rand 43 der Sicherungsplatte 4 vorhanden ist. Der radial innere Rand 42 einer Sicherungsplatte 4 ist in einer Nut 2100 des Rotorbasisteils 2 aufgenommen, die durch einen in radial äußerer Richtung ra vorstehenden Überstand 210 gebildet ist. Derart stellt die Sicherungsplatte 4 sicher, dass die einzelnen Laufschaufeln 3a, 3b im Bereich ihres jeweiligen Schaufelfußes 32, den eine Sicherungsplatte 4 zumindest teilweise überdeckt, an dem Rotorbasisteil 2 axial gesichert sind (vergleiche auch Figur 3).The recessed edge sections 311a and 311c of course still provide a sufficient extension of the overhang 310 in the radially inner direction ri, so that a groove 3100 for the encompassed radially outer edge 43 of the securing plate 4 is also present in the region of a recessed edge section 311a or 311c. The radially inner edge 42 of a securing plate 4 is in a groove 2100 of the rotor base part 2, which is formed by a projection 210 protruding in the radially outer direction ra. In this way, the securing plate 4 ensures that the individual rotor blades 3a, 3b are axially secured to the rotor base part 2 in the region of their respective blade root 32, which is at least partially covered by a securing plate 4 (see also Figure 3 ).

Im Unterschied zu der aus dem Stand der Technik bekannten Lösung nach den Figuren 5A bis 5D (vgl. insbesondere Figur 5D) ist über die zurückgenommenen Randabschnitte 311a und 311c ferner erreicht, dass mit dem sich entlang der Umfangsrichtung U dazwischenliegenden Randabschnitt 311b der Überhang 310 nur in dem Bereich weiter radial nach innen erstreckt, in dem sich die Befestigungsnut 20 befindet. Derart ist der radial nach innen weiter vorstehende Randabschnitt 311b so bemessen, dass der Schaufelfuß 32 in axialer Richtung durch die Befestigungsnut 20 und die damit zwischen zwei Stegen 22 des Rotorbasisteils 2 definierte Lücke hindurchgeschoben werden kann, wenn die Sicherungsplatte 4 noch nicht oder nicht mehr angebracht ist. Dies ist bei einem Überhang gleichbleibender radialer Erstreckung entsprechend der Figur 5D nicht möglich. Hier ist ein Hindurchschieben des Schaufelfußes 32 durch eine Befestigungsnut 20 durch den Überhang 310 blockiert. Der Überhang 310 kann über die einander gegenüberliegenden, eine Befestigungsnut 20 seitlich berandeten Stege 22 des Rotorbasisteils 2 nicht hinweg geschoben werden. Für eine vollständige axiale Verschieblichkeit durch die Befestigungsnut 30 hindurch, müsste hier die radiale Erstreckung des Schaufelfußes 32 und damit die Länge eines Schaufelhalses 320 erhöht werden, so dass eine Unterkante des Überhangs 310 durchweg radial weiter außen verläuft als die Ende der Stege 22. Damit ginge aber eine Erhöhung des Gewichts einer Laufschaufel 3a, 3b einher. Demgegenüber lässt sich der zusätzliche Montagevorteil bei der dargestellten Ausführungsvariante einer erfindungsgemäßen Lösung ohne Gewichtsnachteil realisieren.In contrast to the state-of-the-art solution according to the Figures 5A to 5D (see especially Figure 5D ) the recessed edge sections 311a and 311c also ensure that the overhang 310 extends further radially inwards with the edge section 311b lying between them along the circumferential direction U only in the area in which the fastening groove 20 is located. The edge section 311b which projects further radially inwards is thus dimensioned such that the blade root 32 can be pushed in the axial direction through the fastening groove 20 and the gap defined thereby between two webs 22 of the rotor base part 2 if the securing plate 4 is not yet or no longer attached. This is possible with an overhang of constant radial extension in accordance with the Figure 5D not possible. Here, the blade root 32 is blocked from being pushed through a fastening groove 20 by the overhang 310. The overhang 310 cannot be pushed over the opposing webs 22 of the rotor base part 2, which laterally border a fastening groove 20. For complete axial displacement through the fastening groove 30, the radial extent of the blade root 32 and thus the length of a blade neck 320 would have to be increased so that a lower edge of the overhang 310 runs radially further out than the end of the webs 22. However, this would entail an increase in the weight of a rotor blade 3a, 3b. In contrast, the additional assembly advantage can be achieved in the illustrated embodiment of a solution according to the invention without a weight disadvantage.

Bei der mit den Figuren 2A und 2B veranschaulichten Variante ist die Form der zurückgenommenen Randabschnitte 311a und 311c gegenüber der Variante der Figuren 1A bis 1C variiert. Ein Überhang 310 an einer Schaufelbasis 31 ist hierbei profiliert ausgeführt, sodass die beiden entlang der Umfangsrichtung U zueinander beabstandeten Randabschnitte 311a und 311b einer Laufschaufel 3a oder 3b in radial äußerer Richtung ra gegenüber dem mittleren, dritten Randabschnitt 311b des Überhangs 310 der jeweiligen Laufschaufel 3a oder 3b radial zurückspringend ausgebildet sind. Die einzelnen zurückgenommenen Randabschnitte 311a und 311c weisen dabei jeweils Bereiche konstanter radialer Erstreckung entlang der Umfangsrichtung U auf. Mit anderen Worten weist jeder der zurückgenommenen Randabschnitte 311a, 311c einer Laufschaufel der Figuren 2A und 2B wenigstens einen Bereich auf, an dem eine Höhe des jeweiligen zurückgenommenen Randabschnitts 311a, 311c in Umfangsrichtung U oder entgegengesetzt hierzu nicht abnimmt.In the case of the Figures 2A and 2B The shape of the recessed edge sections 311a and 311c differs from the variant of the Figures 1A to 1C varies. An overhang 310 on a blade base 31 is profiled so that the two edge sections 311a and 311b of a rotor blade 3a or 3b, which are spaced apart from one another along the circumferential direction U, are designed to be radially recessed in the radially outer direction ra relative to the middle, third edge section 311b of the overhang 310 of the respective rotor blade 3a or 3b. The individual recessed edge sections 311a and 311c each have regions of constant radial extension along the circumferential direction U. In other words, each of the recessed edge sections 311a, 311c of a rotor blade of the Figures 2A and 2B at least one region in which a height of the respective recessed edge portion 311a, 311c does not decrease in the circumferential direction U or opposite thereto.

Insbesondere hierdurch ist erreicht, dass ein im Bereich der Schaufelbasen 31 zweier benachbarter Laufschaufel 3a, 3b definierter Rücksprung 33 in der Ansicht entlang der Rotationsachse der Figur 2 trapezförmig ist, während der Rücksprung 33 bei der Variante der Figuren 1A bis 1C dreiecksförmig ist. Bei stärker abgerundetem Verlauf der Unterkanten der zurückgenommenen Randabschnitte 311a, 311c kann in einer möglichen Weiterbildung auch ein ellipsenförmiger Rücksprung gebildet sein.In particular, this ensures that a recess 33 defined in the area of the blade bases 31 of two adjacent blades 3a, 3b in the view along the axis of rotation of the Figure 2 is trapezoidal, while the recess 33 in the variant of the Figures 1A to 1C is triangular. If the lower edges of the recessed edge sections 311a, 311c are more rounded, an elliptical recess can also be formed in a possible further development.

Für die Herstellung der zurückgenommenen Randabschnitte 311a, 311c an einer Laufschaufel 3a oder 3b kann ein spanabhebendes Fertigungsverfahren oder ein thermischer Materialabtrag vorgesehen sein. So können beispielsweise die zurückgenommen Randabschnitte 311a und 311c in der Ausführungsvariante der Figuren 1A bis 1C vergleichsweise einfach durch Abschleifen hergestellt werden. Eine profilierte Ausführung entsprechend der Variante der Figuren 2A und 2B lässt sich beispielsweise durch Erodieren herstellen. Dabei kann die Herstellung der zurückgenommenen Randabschnitte 311a und 311c in einem Arbeitsgang mit (hier nicht dargestellten) Dämpfertaschen oder anderen Funktionsbereichen an den Laufschaufeln 3a, 3b vorgenommen werden, die üblicherweise ebenfalls durch Erodieren hergestellt werden.A machining process or thermal material removal may be used to produce the recessed edge sections 311a, 311c on a rotor blade 3a or 3b. For example, the recessed edge sections 311a and 311c in the embodiment of the Figures 1A to 1C can be produced relatively easily by grinding. A profiled version according to the variant of the Figures 2A and 2B can be produced, for example, by erosion. The production of the recessed edge sections 311a and 311c can be carried out in one operation with damper pockets (not shown here) or other functional areas on the rotor blades 3a, 3b, which are usually also produced by erosion.

Anhand der Figur 2B ist in Übereinstimmung mit der Figur 1C noch unter teilweiser Ausblendung der Sicherungsplatte 4 veranschaulicht, dass auch bei dieser Ausführungsvariante durch die zurückgenommenen Randabschnitte 311a und 311c der Überhang 310 ein Hindurchschieben des Schaufelfußes 32 in axialer Richtung durch eine Befestigungsnut 20 nicht blockiert. Der radial nach innen weiter vorstehende (mittlere) Randabschnitt 311b ist so bemessen, dass er am oberen Ende der Befestigungsnut 20 durch die zwischen zwei Stegen 22 des Rotorbasisteils 2 definierte Lücke passt.Based on the Figure 2B is in accordance with the Figure 1C still partially hiding the securing plate 4, it is illustrated that even in this embodiment variant, due to the recessed edge sections 311a and 311c, the overhang 310 does not block the blade root 32 from being pushed through in the axial direction through a fastening groove 20. The (middle) edge section 311b, which projects further radially inwards, is dimensioned such that it fits through the gap defined between two webs 22 of the rotor base part 2 at the upper end of the fastening groove 20.

Anhand der ausschnittsweisen Darstellung eines Längsschnitts entsprechend der Figur 4 ist die Ausgestaltung der Sicherungsplatte 4 gesondert veranschaulicht. Die Sicherungsplatte 4 weist einen zwischen den radial inneren und radial äußeren Rändern 42 und 43 liegenden Mittelbereich 40 auf. Aus der Figur 4 ist insbesondere ersichtlich, wie ein radial äußerer Rand 43 der Sicherungsplatte 4 in der Nut 3100 der Schaufelbasis 31 einer Laufschaufel 3b aufgenommen und durch den sich radial nach innen erstreckenden Überhang 310 umgriffen ist, während sich der Mittelbereich 40 außerhalb der Nut 3100 entlang des Schaufelfußes 32 erstreckt.Based on the partial representation of a longitudinal section according to the Figure 4 The design of the securing plate 4 is shown separately. The securing plate 4 has a central region 40 located between the radially inner and radially outer edges 42 and 43. From the Figure 4 It is particularly evident how a radially outer edge 43 of the securing plate 4 is received in the groove 3100 of the blade base 31 of a rotor blade 3b and is encompassed by the radially inwardly extending overhang 310, while the central region 40 extends outside the groove 3100 along the blade root 32.

Bezugszeichenlistelist of reference symbols

TT
Gasturbinentriebwerkgas turbine engine
1111
Niederdruckverdichterlow-pressure compressor
1212
Hochdruckverdichterhigh-pressure compressor
1313
Hochdruckturbinehigh-pressure turbine
1414
Mitteldruckturbinemedium-pressure turbine
1515
Niederdruckturbinelow-pressure turbine
22
Rotorbasisteilrotor base part
2020
Befestigungsnutmounting groove
210210
Überstandsupernatant
21002100
NutNut
2222
Stegweb
3030
Schaufelblattblade
3131
Schaufelbasisblade base
310310
Überhangoverhang
31003100
NutNut
311311
Randedge
311a, 311b, 311c311a, 311b, 311c
Randabschnittedge section
3232
Schaufelfußblade root
320320
Schaufelhalsshovel neck
3333
Radialer Rücksprungradial recess
3a, 3b3a, 3b
Laufschaufelblade
44
Sicherungsplatte (Sicherungselement)locking plate (locking element)
4040
Mittelbereichmiddle range
4242
Innerer Randinner edge
4343
Äußerer Randouter edge
55
Ringspaltannular gap
66
Leitschaufelanordnungguide vane arrangement
AA
Auslassoutlet
a1, a2a1, a2
Längelength
BB
Bypasskanalbypass channel
BKBK
Brennkammerabschnittcombustion chamber section
b1, b2b1, b2
HöheHeight
cc
BreiteWidth
dd
Minimale Breite des SchaufelhalsesMinimum width of the blade neck
EE
Einlass / Intakeintake
FF
Fanfan
gG
Versatzoffset
LL
Gesamtlängetotal length
MM
Mittelachse / Rotationsachsecentral axis / axis of rotation
RR
Eintrittsrichtungentry direction
ra, rira, ri
Radialrichtungradial direction
TTTT
Turbineturbine
UU
Umfangsrichtungcircumferential direction
VV
Verdichtercompressor

Claims (12)

  1. Rotor for an engine (T), comprising
    - a rotor base part (2) which has fastening grooves (20) for rotor blades (3a, 3b), said fastening grooves being arranged in succession along a circumferential direction (U) about an axis of rotation (M),
    - a plurality of rotor blades (3a, 3b) which are each held in an associated fastening groove (20) in a positively locking manner by way of a blade root (32), and
    - at least one securing element (4) for axially securing, in relation to the axis of rotation (M), at least one of the rotor blades (3a, 3b) to the rotor base part (2),
    wherein the at least one securing element (4) has two peripheries (42, 43) which are spaced apart radially from one another and by way of which the securing element (4) is held, on the one hand, on the rotor base part (2) and, on the other hand, on the at least one rotor blade (3a, 3b) in a positively locking manner, and for the positively locking engagement with the rotor blade (3a, 3b), the one periphery (43) of the securing element (4) is encompassed at least in one region by an overhang (310) of the rotor blade (3a, 3b), said overhang for this purpose extending, with respect to the axis of rotation (M), radially inwardly over the one periphery (43) of the securing element (4) and along the circumferential direction (U),
    wherein a respective gap between two webs (22) of the rotor base part (2) is defined by a fastening groove (20), and
    wherein the overhang (310) has, along its extent in the circumferential direction (U), at least one peripheral portion (311a, 311c) which engages around the periphery (43) of the securing element (4) and which is set back, at a radially inner lower edge of the overhang (310), in a radially outwardly pointing direction (ra) in relation to at least one further peripheral portion (311b) of the overhang (310), said further peripheral portion likewise engaging around the periphery (43) of the securing element (4),
    characterized in that
    the overhang (310) has two, first and second, peripheral portions (311a, 311c) which are each provided at an end of the overhang (310) in relation to the circumferential direction (U) and are each set back in the radially outwardly pointing direction (ra) in relation to at least one further third peripheral portion (311b) of the overhang (310), said further peripheral portion likewise engaging around the periphery (43) of the securing element (4), in such a way that the blade root (32) and a lower edge of the overhang (310) can be pushed through the gaps in the rotor base part (2) when the securing element (4) is not yet attached or is no longer attached, and
    overhangs with mutually adjoining and in each case radially outwardly set-back peripheral portions (311a, 311c) are provided on at least two rotor blades (3a, 3b) of the rotor which are arranged adjacent to one another along the circumferential direction (U), such that a radially outwardly directed recess (33) of defined minimum length and minimum height is formed in the region of the mutually adjoining peripheral portions (311a, 311c) of the two adjacent rotor blades (3a, 3b).
  2. Rotor according to Claim 1, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) has a smaller extent in the radially inwardly pointing direction (ri).
  3. Rotor according to Claim 1 or 2, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) forms, at the radially inner lower edge, a region that runs in an at least partially inclined manner with respect to the circumferential direction (U).
  4. Rotor according to one of the preceding claims, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) extends, along the circumferential direction (U), with a length (a1, a2) that corresponds to at least three times a height (b1, b2) by which the radially outwardly set-back peripheral portion (311a, 311c) is maximally set back in relation to the adjoining third peripheral portion (311b) of the overhang (310).
  5. Rotor according to one of the preceding claims, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) is set back in relation to the adjoining third peripheral portion (311b) of the overhang (310) at least by a height (b1, b2) of 0.5 mm, in particular at least by a height (b1, b2) of 0.8 mm or 1 mm.
  6. Rotor according to one of the preceding claims, characterized in that the two set-back peripheral portions (311a, 311c) are set back to differing extents and/or extend along the circumferential direction (U) with differing lengths (a1, a2).
  7. Rotor according to one of the preceding claims, characterized in that the first and second radially outwardly set-back peripheral portions (311a, 311c) are provided at ends of the overhang (310) which are spaced apart from one another along the circumferential direction (U).
  8. Rotor according to one of the preceding claims, characterized in that one of the first and second radially outwardly set-back peripheral portions (311a, 311c) are set back in relation to the adjoining third peripheral portion (311b) of the overhang (310) at least by the sum of predefined dimensional and positional tolerances of this third peripheral portion (311b), wherein the dimensional and positional tolerances predefine a nominal position of the third peripheral portion (311b) with respect to the associated fastening groove (20) and/or with respect to an overhang (310) of an adjacent rotor blade (3b, 3a).
  9. Rotor according to one of the preceding claims, characterized in that the recess (33) is elliptical, trapezoidal or triangular in a view along the axis of rotation (M).
  10. Rotor according to one of the preceding claims, characterized in that overhangs with mutually adjoining and in each case radially outwardly set-back peripheral portions (311a, 311c) are provided along the circumferential direction (U) at each pair of mutually adjacently arranged rotor blades (3a, 3b), such that a respective radially outwardly directed recess (33) of defined minimum length and minimum height is formed along the circumferential direction (U) in the region of mutually adjoining peripheral portions (311a, 311c) of two adjacent rotor blades (3a, 3b).
  11. Rotor according to one of the preceding claims, characterized in that the at least one radially outwardly set-back peripheral portion (311a, 311c) is produced by mechanical or thermal abrasion of material.
  12. Rotor according to one of the preceding claims, characterized in that the at least one securing element (4) is provided for axially securing at least two rotor blades (3a, 3b), and the one periphery (43) of the securing element (4) is thus encompassed by overhangs (310) of at least two rotor blades (3a, 3b).
EP17166817.1A 2016-04-20 2017-04-18 Rotor with overhang on rotor blades for a securing element Active EP3236011B2 (en)

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DE102016107315.6A DE102016107315A1 (en) 2016-04-20 2016-04-20 Rotor with overhang on blades for a safety element

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DE102016107315A1 (en) 2017-10-26
US20170306771A1 (en) 2017-10-26
EP3236011B1 (en) 2022-08-31
EP3236011A1 (en) 2017-10-25

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