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EP3196981B1 - Connecteur transversal pour bornier - Google Patents

Connecteur transversal pour bornier Download PDF

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Publication number
EP3196981B1
EP3196981B1 EP17152183.4A EP17152183A EP3196981B1 EP 3196981 B1 EP3196981 B1 EP 3196981B1 EP 17152183 A EP17152183 A EP 17152183A EP 3196981 B1 EP3196981 B1 EP 3196981B1
Authority
EP
European Patent Office
Prior art keywords
cross
plug
connector
type
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17152183.4A
Other languages
German (de)
English (en)
Other versions
EP3196981A1 (fr
Inventor
Markus Ehlerding
Michael Meyer
Jakob Schellenberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wago Verwaltungs GmbH
Original Assignee
Wago Verwaltungs GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wago Verwaltungs GmbH filed Critical Wago Verwaltungs GmbH
Publication of EP3196981A1 publication Critical patent/EP3196981A1/fr
Application granted granted Critical
Publication of EP3196981B1 publication Critical patent/EP3196981B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22—Bases, e.g. strip, block, panel
    • H01R9/24—Terminal blocks
    • H01R9/26—Clip-on terminal blocks for side-by-side rail- or strip-mounting
    • H01R9/2675—Electrical interconnections between two blocks, e.g. by means of busbars
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00—Coupling parts supported only by co-operation with counterpart
    • H01R31/08—Short-circuiting members for bridging contacts in a counterpart

Definitions

  • the invention relates to a transverse connector for terminal blocks with a cross-connecting portion and at least two of the cross-connecting portion projecting tabs, wherein the tabs are integrally formed with the cross-connecting portion of a metal element.
  • Such cross connectors are used to produce an electrically conductive cross connection between adjacent arranged on a support rail terminal blocks.
  • EP 1 347 535 A2 shows such a cross connector for terminal blocks with a rail strip and at least two comb teeth like plugs arranged thereon, which are punched with the cross-connector portion in one piece from a metal sheet.
  • DE 102 55 674 A1 discloses a terminal block with a pluggable cross jumper, in which the head web and the tabs of the cross jumper are realized in one piece and the tabs have a U-shaped bent back form spring portion.
  • the preparation of the transverse jumper is possible by a single punching step with a subsequent bending operation for bending the tabs.
  • DE 10 2011 053 899 A1 discloses a cross connector having a plurality of resiliently formed as a plug, separate contact terminals, which are connected to the cross connector, for example by crimping.
  • DE 33 112 002 C1 describes a cross connector for terminal blocks, in which integrally on a cross bar comb teeth like a variety of tabs protrude. These tabs are rotated about 90 degrees to the cross bar, so that their flat plane is approximately perpendicular to the longitudinal plane of the cross bar.
  • the cross connector is designed as a simple stamped and bent part.
  • EP 2 408 068 A1 discloses a head connector with various crossbar-positionable tabs for making configurable voltage taps for the three voltage phases P1, P2 and P3 of bus bars.
  • WO 2012/041778 A1 shows a cross connector with a plurality of plug or socket formed electrically connected contact terminals. By removing contact connections different plug configurations can be created. The contact connections can be detached from the cross connector at predetermined breaking points.
  • the tabs of the cross connector are bent from the cross connection portion in a bending section.
  • the cross connection section goes here in each case with a curved inner radius and this opposite curved outer radius in a tongue over.
  • the tabs are thus not easily punched out of a metal sheet with this cross-connection section. Rather, it is proposed that the tabs are bent from the cross-connecting portion in a bending operation.
  • the current-conducting cross sections are improved, in particular in the transition of the cross-connecting portion to the tabs and thus the flow of current.
  • the tabs can be angled from a common cross-connecting portion approximately at right angles with a bend, so that a consistently large current-carrying cross section is ensured.
  • cross-connecting portion At the diametrically opposite ends of the cross-connecting portion can be bent in each case a tongue.
  • the cross-connection section then merges into opposite bending sections in a respective end-side tongue.
  • a tongue is bent from the material of the cross-connecting portion.
  • These at least one additional tongue is not simply punched out of a metal sheet, but connected by bending over a bending section with the common cross-connecting portion.
  • a preprocessing of a metal element, such as a metal sheet by punching out of the cross-connecting portion with the adjoining tabs can be done first.
  • the orientation of the tabs relative to each other and the cross-connecting portion is then realized for the cross connector by bending.
  • the tabs may extend parallel to each other away from the common cross-connection portion. You can also be on a common level or optionally on multiple levels. The arrangement of the tongue at different levels may overlap for the staggered Inserting cross connectors on terminal blocks in several levels of insertion be advantageous.
  • the transverse connecting portion facing away from the free end portion of at least one of the tabs may have an embossed plug contour. This can be created by a bending process upstream of the embossing process of the metal element, a plug contour, for example, allow the overlapping insertion of tabs in a cross-connector plug contact a terminal.
  • the embossed plug contour can for example have an L-shaped profile with an extending transversely to the Brückerraum inner contact portion and extending transversely thereto outer contact portion.
  • the embossed plug contours of the cross-connection portion opposite tabs can be rectified or mirror-inverted to each other.
  • the cross-connecting portion may have a plug contact opening, wherein a tongue can be inserted or plugged into the plug contact opening.
  • a number of selected, arranged side by side on a mounting rail at a predetermined pitch spacing terminal blocks can be electrically connected to a common cross connector. The selection of the terminal to be contacted with the terminal blocks is then using the separate tabs that are partially inserted into the desired plug contact openings.
  • the tongue can have a resilient plug end for electrically conductive plug contact of the cross-connecting portion, when the plug is inserted into the plug contact opening. This will be a contact pressure exerted by the plug on the cross-connecting portion, with which the necessary power transition is ensured.
  • the cross-connection portion may be enveloped by a Isolierstoffmantel. This provides an insulated handle portion. In addition, the air and creepage distances are improved.
  • the Isolierstoffmantel may extend along a subsequent to the cross-connecting portion portion of the tongue around this portion around. Thus, the tabs are partially surrounded by a Isolierstoffmantel.
  • At least one of the tabs may have a constriction to form in this way a predetermined breaking point.
  • tabs can be selectively removed from the cross jumper to allow a transverse bridging of selected terminal blocks of a number of juxtaposed on a support rail terminal blocks.
  • At least one of the bent portions in the bent transition of a tongue to the common cross-connecting portion may have an L-shaped profile.
  • the buckling resistance can be improved without disturbing influence on the power line cross section.
  • the bending sections arranged at the diametrically opposite ends of the cross-connection section each have an L-shaped profile in cross-section, which are aligned mirror-inverted to one another.
  • the bending stiffness of the cross connector can be further improved.
  • the metal element may initially be embossed in a preferred embossing direction.
  • the tabs are then bent transversely to the stamping direction of the cross-connecting portion.
  • embossing the initially bent metal element in a preferred embossing direction the load in the embossing tool is made uniform.
  • at the intervals of the tabs then targeted greater material thicknesses for improved flow of electricity can be realized.
  • the subsequent bending of the tabs across the stamping direction can the material loss resulting from the embossing is best utilized in order to realize stable bending radii with large current-conducting cross sections.
  • FIG. 1 shows a perspective view of a transverse connector 1 for terminal blocks, which is integrally formed from a metal element in the form of a metal sheet or metal strip.
  • the cross connector 1 has a cross-connecting portion 2, from which three tabs 3a, 3b, 3c are bent.
  • the tabs 3a, 3b, 3c in each case in a bending section 4a, 4b, 4c in the common cross-connecting section 2 over.
  • the bending sections 4a, 4b, 4c each have a curved inner radius 5 and a curved outer radius 6.
  • the tabs 3a, 3b, 3c are not simply punched out of a metal sheet with this same cross-connection section 2 and are left on the same level. Rather, the bending radii 4 a, 4 b, 4 c are present in which the tabs 3 a, 3 b, 3 c are bent away from the common cross-connecting portion 2. This relatively large electrically conductive cross-sections between the cross-connecting portion 2 and the tabs 3a, 3b, 3c can be realized.
  • the two outer tabs 3 a, 3 c are bent at the diametrically opposite ends of the cross-connecting portion 2.
  • at least one further tongue 3b is then laterally transversely bent transversely to the longitudinal direction of the cross-connecting portion 2, the bending radius 4b transverse to the bending radii 4a, 4c of the two outer tabs 3a, 3c.
  • cross connector 1 has an embossed contour. It becomes clear on the right insertion tongue 3c that the free end section 7, which faces away from the transverse connection section 2, has an L-shaped profile with an inner contact section 8 extending transversely to the bridge direction and an outer contact section 9 extending transversely thereto.
  • outer bending sections 4a, 4c also have an embossed contour with an L-shaped profile.
  • transverse connecting portion 2 and the adjoining bending portions 4a, 4c and adjoining these bending portions 4a, 4c subsections of the tabs 3a, 3c in the thickness direction of the cross connector 1 is wider than in the thickness direction of the cross connection portion 2.
  • the thickness direction runs transversely to the longitudinal direction of the cross-connecting portion 2 and transversely to the longitudinal direction of the tabs 3a, 3c.
  • the thickness direction of the tabs 3a, 3c extends transversely to the direction of longitudinal extension of the tabs 3a, 3c and transversely to the longitudinal direction of the cross-connecting portion second
  • the width of the tabs 3a, 3c is defined by the width transversely to the longitudinal direction of the tabs 3a, 3c and in the longitudinal direction of the cross-connecting portion 2.
  • the cross-connecting portion 2 has at its the tabs 3a, 3b, 3c facing away from each other along its longitudinal edges on each embossed or milled chamfer 2a.
  • FIG. 2 leaves a front view of the cross connector 1 from FIG. 1 detect.
  • the tabs 3a, 3c at the bending sections 4a, 4c in each case with a curved inner radius and a curved outer radius 6 opposite thereto in the common cross-connecting section 2.
  • the cross-connecting portion 2 extends transversely to the projecting from this tabs 3a, 3b, 3c.
  • the tongue 3b is longer than the two outer tabs 3a, 3c executed, so that the free end 7 of this middle tongue 3b projects beyond the spanned by the free ends 7 of the outer tabs 3a, 3c level.
  • such an embodiment is only optional and may be used to provide a leading contact for the cross connector 1.
  • FIG. 3 lets a sectional view of the cross connector 1 in section CC recognize.
  • This section passes through the middle tongue 3 b.
  • the bending section 4b becomes clear in the transition to the common transverse connecting section 2, which likewise has an inner radius 5 and a larger outer radius 6 in this respect.
  • the insertion tongue 3b initially passes over into the section of the bending section 4b directed transversely to the transverse connection section 2 with a section directed outwards from the transverse connection section 2.
  • the bending section 4b then runs backwards, in order subsequently to be bent back in alignment with the tabs 3a, 3c.
  • the bending section 4b thus has an angle of about 120 ° +/- 20 °.
  • the tabs 3a, 3b, 3c are further in a common plane or are in an alignment in the direction of the cross-connecting portion 2 seen.
  • the tongue 3b has a constriction 11 in a subsequent to the bending section 4b portion.
  • a predetermined breaking point is formed, at which the tongue 3 b can be separated by pivoting back and forth and / or twisting of the bending portion 4 b and the cross-connecting portion 2.
  • the cross connector 1 can be optionally adapted to desired pitches.
  • Such a cross connector 1 can also be realized with only two of the cross-connecting portion 2 projecting tabs 3a, 3c or with four, five, six, seven, eight or more tabs, wherein the lying between the outer tabs 3a, 3c tabs then in the Art the middle tongue 3b should be realized.
  • FIG. 4 leaves a side view of the cross connector 1 from FIGS. 1 to 3 detect. It is clear that the free end 7 of the tongue 3c is embossed and has an L-shaped profile with an inner contact portion 8 and a transverse thereto extending outer contact portion 9. This L-shaped profile is then continued after the heel or offset 10 in the bending section 4c and the common cross-connecting section 2.
  • FIG. 5 allows a top view of a metal element 12 to form the previously described cross connector 1 recognize.
  • the metal element 12 is embossed and punched out in a first method step, so that two outer tabs 3a, 3c project away from a common cross-connection section 2 with their free ends 7 pointing away from one another.
  • At least one further tongue 3b projects transversely to the cross-connecting portion 2 and the outer tongue 3a, 3c.
  • embossing an offset 10 is already formed in the transition of the free ends 7 to the widened portion of the tabs 3a, 3c.
  • the areas of the bending sections 4a, 4c are already pre-stamped.
  • the contours of the cross connector 1 can also be formed by milling.
  • the outer cross-tongues 3 a, 3 c can then be bent by 90 ° from the common transverse connecting section 2 at the bending sections 4 a, 4 c.
  • the tongue 3b is also bent by the transverse connecting portion 2 with a bending radius so that the tongue 3b extends transversely to the longitudinal direction of the cross-connecting portion 2 down parallel to the outer tabs 3a, 3c.
  • FIG. 6 leaves a perspective view of the cross connector 1 from FIG. 1 recognize with an insulating housing 14 surrounding the cross-connecting portion 2.
  • This insulating housing 14 not only encloses the transverse connection section 2, but extends along the sections of the insertion tongues 3 a, 3 b, 3 c adjoining the transverse connection section 2 around these sections.
  • the free ends 7 of the tabs 3a, 3b, 3c project out of the insulating housing 14 downwards.
  • the insulating housing 14 is applied to the outer tabs 3a, 3c.
  • a free space is present between the insulating material housing 14 and the subsection surrounded by it.
  • FIG. 7 leaves a front view of the cross connector 1 from FIG. 6 detect. It is once again clear that the insulating material housing 14 has a section which projects around the section and extends transversely downwards, which extend around partial sections of the insertion tongues 3a, 3b, 3c.
  • sections A-A are shown in longitudinal section through the middle tongue 3 b and in cross-section B-B through the tabs 3 a, 3 b, 3 c.
  • FIG. 8 omits the cross-sectional view of the cross connector 1 FIG. 7 average AA. It is clear that between the tongue 3 b and the insulating material 14, a free space 15 is present. In this way, the tongue 3 b can be separated by pivoting back and forth and / or twisting on the constriction 11.
  • the insulating housing 14 in the region above the cross-connecting portion 2 has a handle portion 16 with recessed grips 17 on which the cross connector 1 can be held and guided by hand or with a tool.
  • FIG. 9 shows a cross-sectional view of the cross connector 1 in section BB through the tabs 3a, 3b and 3c recognize. It is clear that the outer tabs 3a, 3c point-symmetrical to each other are marked with an L-shaped profile.
  • the middle tongue 3b has a rectangular cross-section profile with rounded edges.
  • the tongue 3b is circumferentially surrounding free space 15 between the tongue 3b and this surrounding the subsection insulating material 14 recognizable.
  • FIG. 10 allows a terminal block assembly 16 recognize in which a number of terminal blocks 30 are snapped directly next to each other on a support rail, not shown.
  • the terminal blocks 30 have in a conventional manner at least one bus bar 18 with conductor terminals 19 and BrückerMchte 20.
  • cross connector 1 can be inserted on at least one mating plane.
  • two juxtaposed plug levels for cross connector are present. It is also conceivable, however, a nested offset insertion of cross connectors (not shown).
  • the cross connectors are inserted with their tabs 3a, 3b, 3c in the associated bridge shaft 20 of a selected terminal 30, There to connect to a plug-in connection 21 in electrically conductive connections to the busbar 18.
  • the plug connection 21 for the cross connector 1 has a U-shaped bent clamping spring 22, which is hooked into insertion openings of the bus bar 18.
  • FIG. 11 lets see a side view of a terminal block 30.
  • the tabs 3 protrude through an opening in the busbar 18 in the inserted state.
  • This U-shaped clamping spring 22 exerts a contact pressure on the tongue 3 in order to press against the busbar 18 and thus produce a secure electrically conductive contact.
  • FIG. 12 leaves a sectional view through the terminal block assembly 16 from FIG. 10 on average AA (see FIG. 11 ) in the region of the cross connector 1 recognize. It is clear that the middle jumper 3b is clamped to the clamping spring 22 in a plug-in opening of the bus bar 18 to this.
  • the two outer tabs 3a, 3c of two adjacent cross connectors are plugged together into a common insertion opening of the bus bar 18 and clamped there together with the clamping spring 22 to the busbar 18.
  • By their mutually entangled, point symmetry aligned L-shaped profile they are pressed against each other and together with the clamping spring 22 to the peripheral edge of the bus bar 18, which limits the insertion opening for the cross connector 1.
  • FIG. 13 lets a perspective view of a second embodiment of a cross connector 1 recognize.
  • the cross-connecting portion 2 has at least one plug-in opening 23 for receiving a plug contact portion 24 of a tongue 3d.
  • the plug contact portion 24 is formed as a spring contact with a resilient member which exerts a clamping force on the cross-connecting portion 2 when the plug contact portion 24 is inserted into the plug opening 23.
  • tabs 3d can optionally be inserted at this position in selected insertion openings 23 of the cross connector 1 to a selected Number of terminal blocks 30 in the predetermined by the distance of the tabs 3a, 3d, 3c pitch to connect electrically conductive together.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Claims (14)

  1. Connecteur transversal (1) pour borniers (17), comprenant une portion de connexion transversale (2) et au moins deux languettes enfichables (3, 3a, 3b, 3c, 3d) qui font saillie de la portion de connexion transversale (2), les languettes enfichables (3, 3a, 3b, 3c, 3d) étant réalisées d'un seul tenant avec la portion de connexion transversale (2) à partir d'un élément métallique (12), caractérisé en ce que les languettes enfichables (3, 3a, 3b, 3c, 3d) sont recourbées par rapport à la portion de connexion transversale (2), la portion de connexion transversale (2) se transformant en une languette enfichable (3, 3a, 3b, 3c, 3d) dans une portion courbe (4a, 4b, 4c) ayant respectivement un rayon intérieur (5) courbe et un rayon extérieur (6) courbe opposé à celui-ci.
  2. Connecteur transversal (1) selon la revendication 1, caractérisé en ce qu'une languette enfichable (3a, 3c) est respectivement recourbée aux extrémités diamétralement opposées l'une à l'autre de la portion de connexion transversale (2).
  3. Connecteur transversal (1) selon la revendication 1 ou 2, caractérisé en ce qu'une languette enfichable (3b, 3d) dans le matériau de la portion de connexion transversale (2) est recourbée transversalement par rapport à la direction d'extension de la portion de connexion transversale (2).
  4. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce que les languettes enfichables (3, 3a, 3b, 3c, 3d) s'étendent parallèlement les unes aux autres en s'éloignant de la portion de connexion transversale (2).
  5. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce que la portion d'extrémité (7) libre d'au moins l'un des cavaliers enfichables (3, 3a, 3c), qui est à l'opposé de la portion de connexion transversale (2), possède un profilé d'enfichage estampé ou fraisé.
  6. Connecteur transversal (1) selon la revendication 5, caractérisé en ce que le profilé d'enfichage estampé possède un profilé en L avec une portion de contact intérieure (8) qui s'étend transversalement par rapport à la direction d'extension longitudinale de la portion de connexion transversale (2) et une portion de contact extérieure (9) qui s'étend transversalement par rapport à celle-ci.
  7. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce que la portion de connexion transversale (2) possède une ouverture de contact à enficher (23) et une languette enfichable (3d) peut être enfichée dans chaque ouverture de contact à enficher (23).
  8. Connecteur transversal (1) selon la revendication 6, caractérisé en ce que la languette enfichable (3d) possède une extrémité d'enfichage (24) élastique servant à établir par enfichage un contact électriquement conducteur avec la portion de connexion transversale (2) lorsque l'extrémité d'enfichage (24) est enfichée dans l'ouverture de contact à enficher (23) .
  9. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce que la portion de connexion transversale (2) est enveloppée par une enveloppe en matériau isolant (14).
  10. Connecteur transversal (1) selon la revendication 9, caractérisé en ce que l'enveloppe en matériau isolant (14) s'étend le long d'une portion partielle, autour de ladite portion partielle, des languettes enfichables (3, 3a, 3b, 3c, 3d) qui est rattachée à la portion de connexion transversale (2).
  11. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce qu'au moins une portion courbe (4a, 4b) qui s'étend dans la courbure d'une languette enfichable (3a, 3c), de la portion de connexion transversale (2) à la languette enfichable (3a, 3c), présente, en section transversale, un profilé en forme de L.
  12. Connecteur transversal (1) selon la revendication 11, caractérisé en ce que les portions courbes (4a, 4c) disposées aux les extrémités diamétralement opposées de la portion de connexion transversale (2) présentent respectivement un profilé en forme de L en section transversale, les profilés en forme de L étant inversés en miroir l'un par rapport à l'autre.
  13. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce que l'élément métallique (12) est estampé dans un dispositif d'estampage et les languettes enfichables (3a, 3b, 3c) sont recourbées de la portion de connexion transversale (2) transversalement par rapport au sens de l'estampage.
  14. Connecteur transversal (1) selon l'une des revendications précédentes, caractérisé en ce qu'au moins l'une des languettes enfichables (3b, 3d) possède un rétrécissement servant à former un point de rupture voulu.
EP17152183.4A 2016-01-25 2017-01-19 Connecteur transversal pour bornier Active EP3196981B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202016100323.7U DE202016100323U1 (de) 2016-01-25 2016-01-25 Querverbinder für Reihenklemmen

Publications (2)

Publication Number Publication Date
EP3196981A1 EP3196981A1 (fr) 2017-07-26
EP3196981B1 true EP3196981B1 (fr) 2018-08-08

Family

ID=57850983

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17152183.4A Active EP3196981B1 (fr) 2016-01-25 2017-01-19 Connecteur transversal pour bornier

Country Status (3)

Country Link
EP (1) EP3196981B1 (fr)
CN (1) CN107026333B (fr)
DE (1) DE202016100323U1 (fr)

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DE202016100323U1 (de) 2017-04-28
EP3196981A1 (fr) 2017-07-26
CN107026333A (zh) 2017-08-08

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