EP3090081B1 - Cellulose fibre - Google Patents
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- EP3090081B1 EP3090081B1 EP14816301.7A EP14816301A EP3090081B1 EP 3090081 B1 EP3090081 B1 EP 3090081B1 EP 14816301 A EP14816301 A EP 14816301A EP 3090081 B1 EP3090081 B1 EP 3090081B1
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- fiber
- fibers
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- lyocell
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
Definitions
- the present invention relates to a cellulosic fiber of the genus Lyocell.
- NMMO N-methylmorpholine-N-oxide
- a process for spinning cellulose solutions in amine oxides is known from US 5,156,062 US 4,246,221 known. According to this method, filaments extruded from a spinneret are passed through an air gap, stretched there, and the cellulose is subsequently precipitated in an aqueous spinning bath. The process is known as “dry / wet spinning” or "air gap spinning”.
- amine oxide process The entire process for producing fibers from solutions of cellulose in a tertiary amine oxide is hereinafter referred to as "amine oxide process", wherein by the abbreviation "NMMO” in the following all tertiary amine oxides are meant, which can dissolve cellulose.
- Fibers produced by the amine oxide process are characterized by high fiber strength in the conditioned and in the wet state, a high wet modulus and a high loop strength.
- the WO 93/19230 describes a process in which the extruded filaments are cooled by blowing with air just below the nozzle.
- the WO 94/28218 describes a nozzle design and a blowing method.
- the WO 95/01470 claims a laminar flow in the WO 93/19230 described cooling gas flow.
- the WO 95/04173 describes a further technical embodiment of the blowing.
- the moisture content of the blown air is defined.
- the blow-by airflow is directed downwards at an angle of 0 ° to 45 ° to the extruded filaments.
- the WO 03/014436 describes a blowing device with extraction of the blowing air.
- WO 03/057951 claims the shielding of a part of the air gap with respect to the blowing air.
- a turbulent gas stream is described for cooling the filaments.
- the WO 05/116309 also describes the shielding of a part of the air gap with respect to the blowing air.
- the fibers / filaments obtained by the air-gap spinning process differ structurally from the known viscose fibers. While the crystalline orientation is approximately the same for both viscose fibers and lyocell fibers (largely parallel arrangement of the cellulose chains located in the ordered regions of the fiber to the fiber axis), there are marked differences in the amorphous orientation (higher parallelism of the disordered portions in lyocell fibers).
- the properties of the lyocell fiber such as high crystallinity, long and thin crystallites and the high amorphous orientation prevent sufficient binding of the crystallites across the fiber axis.
- the swelling of the fibers additionally reduces the binding forces transverse to the fiber axis and thus leads to the splitting off of fiber fragments under mechanical stress. This behavior is called wet fibrillation and results in reduced quality in the textile end product in the form of graying and hairiness.
- EP 0 53 977 A examples of the method of chemical crosslinking are in the EP 0 53 977 A .
- EP 0 665 904 A respectively.
- a spinning solution of a single pulp is spun into a bath containing NMMO in amyl alcohol and isopropanol, respectively.
- the WO 92/14871 claims a fiber with reduced fibrillation, characterized in that the pH of the spin bath and subsequent wash baths is below 8.5. No information is given on the type of pulp or spinning conditions.
- the WO 94/19405 describes a process wherein a pulp mixture is used. However, no reference is made to the fibrillation tendency of the spun fibers.
- the WO 95/02082 describes a combination of process parameters, represented in a mathematical expression, for producing a low fibrillation fiber.
- the mentioned process parameters are the spin hole diameter, the spin mass output, the filament titer, the air gap width and the air gap humidity.
- the pulp used is not described in detail, the spinning temperature is only 115 ° C.
- the WO 96/07779 uses as spinning spin an organic solvent, preferably polyethylene glycol. No details are given about the pulp used or about the textile mechanical properties of the resulting fibers.
- the spinning temperature is 110 ° C indicated.
- the WO 96/20301 describes a process wherein the shaped solution is passed in succession through at least two precipitation media, wherein in the first precipitation medium a slower Coagulation of the cellulose over the latter precipitation medium takes place.
- a higher alcohol is preferably used as the first precipitation medium.
- the pulp used is not specified, the spinning temperature is 115 ° C.
- the WO 96/21758 describes a process in which the shaped solution is blown in the air gap in an upper zone with higher humidity air and in a lower zone with lower humidity air.
- pulps individual pulps of different degrees of polymerization are used, the spinning temperature is 115 ° C.
- the EP 0 853 146 describes a two-stage process wherein the residence time of the fibers in the first precipitation step is adjusted so that only the tackiness of the surface of the fiber-formed solution is inhibited and the fibers are coagulated in a later precipitation stage.
- the spinning temperature in the examples is 109-112 ° C.
- the spinning temperature is in the range of 80 - 120 ° C.
- the fibers are treated with a solution of 40-80% NMMO, if appropriate with the addition of an additive.
- the fibers are treated with a zinc chloride solution.
- the fibers are treated with a NaOH solution.
- the fibers are treated in a relaxed state with a NaOH solution.
- the spinning temperature is 110 - 120 ° C.
- the spinning mass is spun by a centrifugal spinning process, the spinning temperature is 80-120 ° C.
- the fibers are treated with a concentrated NMMO solution.
- a dope composed of a single pulp of high hemicellulose and lignin content is processed by a dry / wet or meltblown spinning process.
- the WO 01/90451 describes a spinning process characterized by a mathematical relationship containing the heat flux density in the air gap and the length to diameter ratio of the extrusion channel. Fibers spun according to the invention should have a lower fibrillation tendency, but no further details are given.
- meltblown fibers are not suitable for textile use due to their uneven titer.
- a fiber of low fibrillation is prepared by spinning two spinning solutions of different cellulose concentration from a single pulp from a bicomponent nozzle. No example is given.
- the special structure of the lyocell fiber leads to excellent textile-mechanical properties such as high strength both in the dry and wet state and a very good dimensional stability of the fabric produced therefrom, on the other hand too low flexibility (high brittleness) of the fibers, resulting in a drop in the Abrasion resistance viscose fibers in the fabric reflected.
- a flexible lyocell fiber is described in US patent no EP 0 686 712 , The patent claims a fiber with reduced NMR order, obtained by adding nitrogen-containing substances such as urea, caprolactam or aminopropanol to the polymer solution or in the precipitation bath. However, a fiber with very low wet strength is obtained; Thus, the fiber clearly differs from the fibers of the invention described below.
- WO 97/25462 there is described a process for producing a flexible and fibrillation-reduced fiber, wherein the shaped fiber after the precipitation bath is passed through a washing and aftertreatment bath containing an aliphatic alcohol, optionally additionally with a sodium hydroxide additive.
- the properties of the resulting fibers are described only inadequate, in particular lacking dry strength and wet strength data, which would allow classification into the "Höller diagram" described in more detail below.
- EP 2 097 563 and EP 2 292 815 describe fibers or filaments, preferably for the application of tire cord, prepared by adding polyvinyl alcohol to the NMMO / spinning solution.
- the fibers / filaments are characterized by high strength but low elongation, accordingly, their flexibility according to the above definition can only be small.
- the WO 2014/029748 (not prepublished) describes the preparation of solvent-spun cellulose fibers especially from solutions in ionic liquids. Further prior art is from the documents DE 10 2011 119 840 A1 . AT 506 268 A1 . US 6,153,136 . CN 102477591A . WO 2006/000197 . EP 1 657 258 A1 . US 2010/0256352 A1 . WO 2011/048608 A2 . JP 2004/159231 A and CN 101285213 A known.
- the change in properties should be achieved solely by choosing suitable process parameters in the production of the fiber, without resorting to chemicals foreign to the process as additives to the spinning mass, to the spinning bath or during the aftertreatment have to. Any additional chemical in the system, be it as an additive to the spinning mass or spin bath conditioned increased effort in the recovery and represents a cost factor.
- novel and inventive lyocell fibers are described on the basis of the so-called "Höller factors" F1 and F2 as well as demarcated from known cellulosic man-made fibers of the prior art.
- a lyocell fiber e.g. from a viscose fiber by textile mechanical parameters (such as strength values), but also by less clearly definable properties, e.g. the textile "handle" is different.
- cellulose fiber produced by the viscose process, e.g. (Standard) viscose fiber, modal fiber or polynose fiber.
- Factor analysis is a multivariate statistical method that allows a set of correlated features to be reduced to a smaller number of uncorrelated factors.
- the textile mechanical properties used by Höller for the factor analysis were the maximum tensile strength conditioned (FFk) and wet (FFn), the maximum tensile elongation conditioned (FDk) and wet (FDn), the wet modulus (NM), the loop strength conditioned (SFk) and the knot strength conditioned ( KFK).
- Höller Factor F 1 - 1,109 + 0.03992 xFFk - 0.06502 xFDk + 0.04634 xFFn - 0.04048 xFDn + 0.08936 X nm + 0.02748 xSFk + 0.02559 xKFk
- Höller Factor F 2 - 7,070 + 0.02771 xFFk - 0.04335 xFDk + 0.02541 FFn + 0.03885 FDn - 0.01542 X nm + .2891 xSFk + .1640 xKFk ,
- FIG. 1 shows in the coordinate system of the Höller factors F1 and F2 the Höller-tested fiber collective of 70 samples using commercially available fibers from regenerated cellulose.
- F1 the division into (standard) viscose fibers and modal fibers can be seen, which are also cited by the BISFA as different Fasergattungen (although they are prepared by the same basic process, just the viscose process).
- BISFA the Fa
- modal fiber region which is subdivided into two subgroups, namely HWM ("high wet modulus") fibers and polynosic (“PN”) fibers.
- HWM high wet modulus
- PN polynosic
- the graph also shows a border (dashed line), beyond which none of the fibers of regenerated cellulose investigated at that time was located.
- lyocell fibers were still at the experimental stage and not commercially available at the time of this publication.
- Lyocell fiber in Höller diagram is in FIG. 2 shown.
- the fiber according to the invention thus occupies the Höller diagram roughly speaking the space above the abscissa and around the ordinate as well as to the left of it and is clearly delimited from currently commercially available lyocell fibers, roughly speaking (clearly) to the right of the ordinate in the Höller diagram.
- the Lyocell fiber according to the invention in the Höller diagram is close to the field of (standard) viscose.
- the lyocell fiber according to the invention by far has "viscose-like" properties in terms of its processability than the currently commercially customary lyocell fibers.
- the fiber of the present invention retains the high dimensional stability of washing processes characteristic of the lyocell fiber.
- the wet scrubbing behavior of the fiber according to the invention is between 300 and 5000 revolutions by the method described below up to fiber breakage, preferably between 500 and 3000 revolutions.
- the flexibility (i.e., the quotient FDk / FFk) of the fiber of the invention is preferably between 0.55 and 1.00, preferably between 0.65 and 1.00.
- the fiber according to the invention is preferably characterized in that it is produced by the amine oxide process.
- the fiber of the invention is preferably as a staple fiber, i. as cut fibers, before.
- the fiber according to the invention a defined molecular weight distribution of the raw material used is required. This is achieved in particular by mixing two or more individual pulps. Accordingly, the fiber according to the invention is preferably characterized in that it is made from a mixture of at least two different pulps.
- pulps made from recycled cotton fibers are also suitable for the production of fibers according to the invention.
- Such pulps can be made according to the teaching of the publication "Process for pretreating reclaimed cotton fibers used in the production of molded bodies from regenerated cellulose” (Research Disclosure, www.researchdisclosure.com , database number 609040, published on December 11, 2014) become.
- the present invention also relates to a fiber bundle containing a plurality of fibers according to the invention.
- fiber bundle is meant a plurality of fibers, e.g. a plurality of staple fibers, a strand of continuous filaments or a bale of fibers.
- the loop strength was determined in accordance with DIN 53843 Part 2 as follows: The titers of the two fibers used for the test are determined on a vibroscope. For the determination of the loop strength, the first fiber is formed into a loop and clamped with both ends in the biasing weight (size of the bias weight according to the above BISFA regulation Chapter 7). The second fiber is drawn into the loop of the first fiber and the ends are clamped in the top clamp (gauge head) of the tensile tester so that the loop is in the middle of the two clamps. After settling the preload, the lower clamp is closed and the tensile test is started (clamping length 20 mm, pulling speed 2 mm / min). It must be ensured that the fiber break occurs at the loop of the loop. As titer-related Loop strength, the maximum tensile force value obtained is divided by the smaller of the two fiber titres.
- the knot strength was determined in accordance with DIN 53842 Part 1 as follows: A loop is formed from the fiber to be tested, an end of the fiber is pulled through the loop, thus forming a loose knot. The fiber is clamped in the upper clamp of the tensile tester in such a way that the knot is midway between the clamps. After settling the preload, the lower clamp is closed and the tensile test is started (clamping length 20 mm, pulling speed 2 mm / min). For the evaluation, only results are used, where the fiber is actually torn at the node.
- Example 3 titres FFk FDk FFn FDn NM SFk KFK dtex CN / tex % CN / tex % cN / tex, 5% CN / tex CN / tex example 1 1.37 21.8 15.2 16.7 22.8 4.2 14.8 21.3
- Example 2 1.37 25.1 21.5 17.8 28.2 3.9 15.7 23.3
- Example 3 1.37 26.4 17.4 19.0 22.2 4.8 16.3 23.3
- Example 4 1.37 26.3 16.5 20.8 22.8 5.4 17.5 25.1
- Example 5 1.36 26.0 14.0 17.5 20.5 4.7 14.5 22.7
- Example 6 1.23 24.5 19.0 18.7 25.5 4.4 16.1 22.5
- Example 7 1.34 24.7 17.5 20.0 24.4 5.5 16.7 24.1
- Example 8 1.54 26.4 16.1 19.5 21.7 4.7 17.4 23.6
- Example 9 1.29 27.5 14.9 20.5 21.0 5.8 20.6 24.9
- Example 10 1.37 24.8 17.8
- examples 1 to 17 according to the invention are indicated by their respective numbers, and comparative examples 1 to 4 are each preceded by a "V".
- Comparative Example 1 demonstrates that, if all production parameters except the spinning temperature, which is 122 ° C below the required value of at least 130 ° C, with the parameters for producing the fiber according to the invention, the object of the invention is not achieved.
- Comparative Example 2 demonstrates that if all the production parameters, with the exception of the delay, which is higher than the required value of 9.64 with 9.64, coincide with the parameters for producing the fiber according to the invention, the object according to the invention is not achieved.
- Comparative Example 3 demonstrates the importance of the pulp. If all manufacturing parameters except for the pulp composition, with a Single pulp does not have the required proportion of very high and low molecular weight, consistent with the parameters for producing the fiber according to the invention, the object of the invention is not achieved.
- Comparative Example 4 shows the properties and the position in the Höller diagram of a commercial lyocell fiber (Tencel® from Lenzing AG)
- a 130 kg bale of a fiber 1.3 dtex / 38 mm according to Example 11 was processed into a ring yarn Nm 50. From this yarn, a single jersey basis weight 150 g / m2 was produced. A sample of this single jersey was stained for 45 min with 4% Novacronmarine FG, liquor ratio 1:30 at 60 ° C in the laboratory jet and then subjected to 15 household washes at 60 ° C.
- Table 5 shows the scrub and wash performance of this single jersey as compared to a fabric of the same construction of a commercial viscose or lyocell fiber.
- Table 5 Fiber according to Example 11 Viscose 1.3 dtex Lyocell standard 1.3 dtex Scouring Martindale tours until hole formation 57 500 58 750 15,500 washing trial Gray scale * Note after 1st wash 4-5 4 3-4 Note after 5th wash 4-5 4 1 Note after 10th wash 3 4-5 2 Note after 15. laundry 2-3 4-5 1 * Grades from 1 to 5, the best grade is 5
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Description
Die vorliegende Erfindung betrifft eine cellulosische Faser der Gattung Lyocell.The present invention relates to a cellulosic fiber of the genus Lyocell.
In den letzten Jahrzehnten wurden bedingt durch die Umweltproblematik des bekannten Viskoseverfahrens zur Herstellung cellulosischer Fasern intensive Anstrengungen unternommen, alternative, umweltfreundlichere Verfahren zur Verfügung zu stellen. Als eine besonders interessante Möglichkeit hat sich dabei in den letzten Jahren herauskristallisiert, Cellulose ohne Ausbildung eines Derivates in einem organischen Lösungsmittel aufzulösen und aus dieser Lösung Formkörper zu extrudieren. Fasern, welche aus solchen Lösungen ersponnen werden, erhielten von der BISFA (The International Bureau for the Standardization of man made fibers) den Gattungsnamen Lyocell zugeteilt, wobei unter einem organischen Lösungsmittel ein Gemisch aus einer organischen Chemikalie und Wasser verstanden wird.In recent decades, due to the environmental problems of the known viscose process for producing cellulosic fibers, intensive efforts have been made to provide alternative, more environmentally friendly processes. As a particularly interesting possibility has emerged in recent years to dissolve cellulose without forming a derivative in an organic solvent and to extrude molded articles from this solution. Fibers spun from such solutions have been assigned the genus name Lyocell by BISFA (The International Bureau for the Standardization of Man Made Fibers), where organic solvent means a mixture of an organic chemical and water.
Weiters sind solche Fasern auch unter dem Begriff "lösungsmittelgesponnene Fasern" bekannt.Furthermore, such fibers are also known by the term "solvent-spun fibers".
Es hat sich herausgestellt, dass sich als organisches Lösungsmittel insbesondere ein Gemisch aus einem tertiären Aminoxid und Wasser hervorragend zur Herstellung von Lyocell-Fasern bzw. anderen Formkörpern eignet. Als Aminoxid wird dabei vorwiegend N-Methylmorpholin-N-oxid (NMMO) verwendet. Andere geeignete Aminoxide sind in der
In der
Ein Verfahren zum Verspinnen von Celluloselösungen in Aminoxiden ist aus der
Das gesamte Verfahren zur Herstellung von Fasern aus Lösungen der Cellulose in einem tertiären Aminoxid wird im folgenden als "Aminoxidverfahren" bezeichnet, wobei mit der Abkürzung "NMMO" im folgenden sämtliche tertiäre Aminoxide gemeint sind, die Cellulose lösen können. Nach dem Aminoxidverfahren hergestellte Fasern zeichnen sich durch eine hohe Faserfestigkeit im konditionierten sowie im nassen Zustand, einen hohen Nassmodul und eine hohe Schlingenfestigkeit aus.The entire process for producing fibers from solutions of cellulose in a tertiary amine oxide is hereinafter referred to as "amine oxide process", wherein by the abbreviation "NMMO" in the following all tertiary amine oxides are meant, which can dissolve cellulose. Fibers produced by the amine oxide process are characterized by high fiber strength in the conditioned and in the wet state, a high wet modulus and a high loop strength.
Die Bedingungen im Luftspalt wie Temperatur, Feuchtigkeit, Abkühlungsgeschwindigkeit der Filamente sowie Verzugsdynamik sind von großer Bedeutung für die Eigenschaften der resultierenden Fasern (siehe dazu
Technische Ausführungsformen des Spinnverfahrens wurden in zahlreichen Dokumenten beschrieben:Technical embodiments of the spinning process have been described in numerous documents:
Die
Die nach dem Luftspalt-Spinnverfahren erhaltenen Fasern/Filamente unterscheiden sich strukturell von den bekannten Viskosefasern. Während die kristalline Orientierung sowohl bei Viskosefasern als auch bei den Lyocell-Fasern auf etwa gleich hohem Niveau liegt (weitgehend parallele Anordnung der in den geordneten Bereichen der Faser liegenden Celluloseketten zur Faserachse), bestehen deutliche Unterschiede in der amorphen Orientierung (höhere Parallelität der ungeordneten Anteile bei Lyocell-Fasern).The fibers / filaments obtained by the air-gap spinning process differ structurally from the known viscose fibers. While the crystalline orientation is approximately the same for both viscose fibers and lyocell fibers (largely parallel arrangement of the cellulose chains located in the ordered regions of the fiber to the fiber axis), there are marked differences in the amorphous orientation (higher parallelism of the disordered portions in lyocell fibers).
Die Eigenheiten der Lyocell-Faser wie hohe Kristallinität, lange und dünne Kristallite und die hohe amorphe Orientierung verhindern eine ausreichende Bindung der Kristallite quer zur Faserachse. Im nassen Zustand verringert die Quellung der Fasern zusätzlich die Bindungskräfte quer zur Faserachse und führt so bei mechanischer Beanspruchung zur Abspaltung von Faserbruchstücken. Dieses Verhalten wird Nassfibrillation genannt und ergibt im textilen Endprodukt Qualitätseinbußen in Form von Vergrauung und Haarigkeit.The properties of the lyocell fiber such as high crystallinity, long and thin crystallites and the high amorphous orientation prevent sufficient binding of the crystallites across the fiber axis. In the wet state, the swelling of the fibers additionally reduces the binding forces transverse to the fiber axis and thus leads to the splitting off of fiber fragments under mechanical stress. This behavior is called wet fibrillation and results in reduced quality in the textile end product in the form of graying and hairiness.
Übersichten über den Stand der Forschung auf diesem Gebiet liefern die
Bisherige Anstrengungen, die Nass-Fibrillationsbeständigkeit von Lyocellfasern zu verbessern, gingen in zwei Richtungen:
- Variation der Herstellungsbedingungen oder
- Einführung eines Schrittes der chemischen Vernetzung während des Produktionsprozesses
- Variation of production conditions or
- Introduction of a chemical crosslinking step during the production process
Eine Beurteilung des Erfolges der jeweils beschriebenen Maßnahmen zur Verringerung der Fibrillation ist jedoch kaum möglich. Es existiert kein standardisiertes Verfahren zur Messung des Fibrillationsverhaltens, und die Methoden, die in der Patentliteratur angewandt werden, sind alle proprietär.An assessment of the success of each described measures to reduce fibrillation, however, is hardly possible. There is no standardized method for measuring fibrillation behavior, and the methods used in the patent literature are all proprietary.
Die zweite Vorgangsweise, die chemische Vernetzung, ist mit einer Reihe von Nachteilen verbunden, wie
- zusätzliche Chemikalien/Chemikalienkosten/Abwasserprobleme bei der Herstellung der Faser
- Umweltbelastung bei der Herstellung der Vernetzerchemikalien
- Unzureichende Hydrolysestabilität der Vernetzung unter den Bedingungen der textilen Verarbeitung.
- additional chemicals / chemical costs / wastewater problems in the production of the fiber
- Environmental impact in the production of crosslinker chemicals
- Insufficient hydrolytic stability of the crosslinking under the conditions of textile processing.
Beispiele für die Vorgangsweise zur chemischen Vernetzung sind in den
Zur ersteren Vorgangsweise, der Variation der Herstellungsbedingungen, wurden zahlreiche Dokumente veröffentlicht. Die beschriebenen Verfahren führten jedoch entweder nur zu einer geringfügigen Verbesserung des Fibrillationsverhaltens, die sich nicht in einer nachhaltigen Verbesserung der Verarbeitbarkeit niederschlägt, oder die Verfahren waren infolge Kosten/technischem Aufwand nicht im großtechnischen Maßstab realisierbar.For the former procedure, the variation of the manufacturing conditions, numerous documents have been published. However, the described methods have either only led to a slight improvement in the fibrillation behavior, which does not result in a lasting improvement in processability, or the processes could not be realized on an industrial scale as a result of costs / technical effort.
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Die spezielle Struktur der Lyocell-Faser führt einerseits zu hervorragenden textilmechanischen Eigenschaften wie einer hohen Festigkeit sowohl im trockenen wie nassen Zustand sowie einer sehr guten Dimensionsstabilität der daraus hergestellten Flächengebilde, andererseits zu geringer Flexibilität (hoher Sprödigkeit) der Fasern, die sich in einem Abfall der Scheuerfestigkeit gegenüber Viskosefasern im Flächengebilde niederschlägt.On the one hand, the special structure of the lyocell fiber leads to excellent textile-mechanical properties such as high strength both in the dry and wet state and a very good dimensional stability of the fabric produced therefrom, on the other hand too low flexibility (high brittleness) of the fibers, resulting in a drop in the Abrasion resistance viscose fibers in the fabric reflected.
Der Terminus Flexibilität (Compliance) ist nach dem Hooke'schen Gesetz definiert als der Quotient aus der Dehnung des Versuchskörpers und der die Dehnung verursachenden Last. Die Erhöhung der Flexibilität von Lyocell-Fasern ist das Ziel einer Reihe von Veröffentlichungen:The term flexibility (compliance) is defined by Hooke's law as the quotient of the strain of the test body and the strain causing the strain. Increasing the flexibility of lyocell fibers is the goal of a number of publications:
Eine flexible Lyocell-Faser wird beschrieben in der
In der
Es kann jedoch gesagt werden, dass sich die Faser bei Vergleich der in diesem Dokument angegebenen Faserdehnungen mit den entsprechenden Daten der erfindungsgemäßen Fasern in den Beispielen der vorliegenden Anmeldung deutlich unterscheidet und dass auf Grund der niedrigen in diesem Dokument genannten Werte der Dehnung die Flexibilität der Faser gemäß der oben genannten Definition für die Flexibilität nicht sehr hoch sein kann. Die im Text des Dokumentes erwähnte Verbesserung des Fibrillationsverhaltens wird durch keinerlei Daten belegt.It can be said, however, that when comparing the fiber extensions given in this document with the corresponding data of the fibers according to the invention in the examples of the present application, the fiber differs markedly and that due to the low elongation values mentioned in this document, the flexibility of the fiber according to the above definition of flexibility can not be very high. The improvement in fibrillation behavior mentioned in the text of the document is not supported by any data.
Die Dokumente
Weitere Publikationen, die angeben, dass über die Zugabe von Additiven zur Spinnmasse ein Einfluss auf das Fibrillationsverhalten und/oder die Flexibilität der Faser ausgeübt werden kann, sind
Die
Die Erfindung der Viskosefasern (Cross and Bevan 1892, GB 8700) liegt über hundert Jahre zurück. Es werden trotz Schwächen in der Herstellung (Umweltprobleme) und den Eigenschaften (bei der Standardtype schlechtes Waschverhalten) über eine Million Tonnen dieser Fasergattung pro Jahr produziert.The invention of viscose fibers (Cross and Bevan 1892, GB 8700) dates back over a hundred years. Despite production weaknesses (environmental problems) and properties (in the standard type poor washing behavior) over one million tons of this fiber genus are produced each year.
Die Weiterentwicklung des alten Verfahrens nach dem zweiten Weltkrieg (Polynosic- und Modalfasern) führte zu Fasern mit besserem Waschverhalten und höherer Dimensionsstabilität, konnte aber die immanenten Eigenschaften des Verfahrens (Umweltrelevanz sowie auf Grund der vielen Verfahrensschritte äußerst komplexes Verfahren) nicht verändern.The further development of the old method after the Second World War (polynosic and modal fibers) led to fibers with better washing behavior and higher dimensional stability, but could not change the intrinsic properties of the process (environmental relevance and due to the many process steps extremely complex process).
Umgekehrt stellte sich bei der Entwicklung der neuen Fasertype "Lyocell" heraus, dass die Faser auf Grund ihrer unterschiedlichen Struktur besondere Anforderungen an die Verarbeitungsbedingungen stellt und somit die bewährten Methoden der Verarbeitung von Viskose- oder Modalfaser in der textilen Kette keine Anwendung finden können. Insbesondere beim Färben und Nassveredeln sind spezielle der Faser angepasste Maschinen und Verarbeitungseinstellungen erforderlich. Dies wird heute, über 20 Jahre nach der Markteinführung der Lyocell-Faser, nach wie vor als Nachteil angesehen.Conversely, in the development of the new fiber type "Lyocell" it was found that due to their different structure, the fiber places special demands on the processing conditions and thus the proven methods of processing viscose or modal fiber in the textile chain can not be used. Especially in dyeing and wet finishing, special fiber-adapted machines and processing settings are required. This is still considered a disadvantage today, over 20 years after the market launch of the lyocell fiber.
Es wäre nun wünschenswert, bei Beibehaltung der hervorragenden Eigenschaften der Lyocell-Faser (wie z.B. hohe Nassfestigkeit, hoher Nassmodul, damit wesentlich verbesserte Waschbarkeit und Dimensionsstabilität gegenüber Viskosefasern) der Faser bestimmte Eigenschaften der Viskosefaser wie
- geringere Fibrillationsneigung im nassen Zustand
- eine höhere Flexibilität (geringere Sprödigkeit)
- lower fibrillation tendency in the wet state
- a higher flexibility (less brittleness)
Es ist daher eine Aufgabe der vorliegenden Erfindung, eine "Viskose-ähnliche" Lyocell-Faser zur Verfügung zu stellen, mit welcher eine Verarbeitung der Faser nach den bekannten und bewährten Methoden der Viskoseverarbeitung ermöglicht wird.It is therefore an object of the present invention to provide a "viscose-like" lyocell fiber with which processing of the fiber is made possible by the known and proven methods of viscose processing.
Die Eigenschaftsveränderung sollte allein durch Wahl geeigneter Verfahrensparameter bei der Herstellung der Faser erreicht werden, ohne auf verfahrensfremde Chemikalien als Zusätze zur Spinnmasse, zum Spinnbad oder bei der Nachbehandlung zurückgreifen zu müssen. Jede zusätzliche Chemikalie im System, sei es als Zusatz zur Spinnmasse oder zum Spinnbad bedingt erhöhten Aufwand in der Rückgewinnung und stellt einen Kostenfaktor dar.The change in properties should be achieved solely by choosing suitable process parameters in the production of the fiber, without resorting to chemicals foreign to the process as additives to the spinning mass, to the spinning bath or during the aftertreatment have to. Any additional chemical in the system, be it as an additive to the spinning mass or spin bath conditioned increased effort in the recovery and represents a cost factor.
Die Aufgabe der vorliegenden Erfindung wird durch eine cellulosische Faser der Gattung Lyocell gelöst, welche einen Titer von 0,8 dtex bis 3,3 dtex aufweist und durch die folgenden Beziehungen kennzeichnet ist:
- Höller-Faktor F2 ≥ 1, bevorzugt ≥ 2
- Höller-Faktor F1 ≥ -0,6
- Höller-Faktor F2 ≤ 6 sowie
- Höller-Faktor F2 minus 4,5*Höller-Faktor F1 ≥ 1, bevorzugt ≥ 3.
- Höller factor F2 ≥ 1, preferably ≥ 2
- Höller factor F1 ≥ -0.6
- Höller factor F2 ≤ 6 as well
- Höller factor F2 minus 4.5 * Höller factor F1 ≥ 1, preferably ≥ 3.
-
Figur 1 zeigt ein Höller-Diagramm handelsüblicher Fasern aus Regeneratcellulose vor der Entwicklung der Lyocell-Faser.FIG. 1 shows a Höller diagram of commercially available fibers from regenerated cellulose before the development of the lyocell fiber. -
Figur 2 zeigt im Höller-Diagramm den Bereich, in welchem die erfindungsgemäßen Fasern liegen.FIG. 2 in the Höller diagram shows the area in which the fibers according to the invention are located. -
Figur 3 zeigt ein Höller-Diagramm, in welchem die erfindungsgemäße Faser einer üblichen Lyocell-Faser gegenübergestellt ist.FIG. 3 shows a Höller diagram in which the fiber according to the invention is compared to a conventional lyocell fiber.
Im Folgenden werden die neuen und erfindungsgemäßen Lyocellfasern anhand der sogenannten "Höller-Faktoren" F1 und F2 beschrieben sowie von bekannten cellulosischen Man-Made-Fasern des Standes der Technik abgegrenzt.In the following, the novel and inventive lyocell fibers are described on the basis of the so-called "Höller factors" F1 and F2 as well as demarcated from known cellulosic man-made fibers of the prior art.
Während die chemische Grundstruktur von Man-Made-cellulosischen Fasern wie z.B. Viskosefasern aber eben auch Lyocellfasern im wesentlichen gleich ist (Cellulose), unterscheiden sich die Fasern anhand von Faktoren wie z.B. Kristallinität oder auch Orientierung insbesondere der amorphen Bereiche. Diese Faktoren sind schwer quantitativ voneinander abzugrenzen.While the basic chemical structure of man-made cellulosic fibers such as viscose fibers but also Lyocell fibers is essentially the same (cellulose), the fibers differ based on factors such as crystallinity or orientation especially of the amorphous regions. These factors are difficult to demarcate quantitatively.
Für den Fachmann ist auch klar, dass sich eine Lyocell-Faser z.B. von einer Viskose-Faser durch textilmechanische Parameter (wie z.B. Festigkeitswerte), aber auch durch weniger klar definierbare Eigenschaften wie z.B. den textilen "Griff" unterscheidet. Ebenso gibt es deutliche Unterschiede zwischen den verschiedenen Typen der nach dem Viskoseverfahren hergestellten Cellulosefasern, wie z.B. (Standard-)Viskosefaser, Modalfaser oder Pol ynosicfaser.It will also be apparent to those skilled in the art that a lyocell fiber, e.g. from a viscose fiber by textile mechanical parameters (such as strength values), but also by less clearly definable properties, e.g. the textile "handle" is different. Likewise, there are marked differences between the various types of cellulose fiber produced by the viscose process, e.g. (Standard) viscose fiber, modal fiber or polynose fiber.
Im
Die Komplexität des Vergleiches einer größeren Anzahl von Fasereigenschaften konnte nach diesem Vorschlag über die Bildung von wenigen, Fasern in Gruppen ähnlicher Eigenschaften unterteilende Kenngrößen mittels Faktorenanalyse stark vereinfacht werden. Die Faktorenanalyse ist eine multivariate statistische Methode, die es ermöglicht, eine Gruppe von korrelierten Merkmalen auf eine kleinere Zahl von unkorrelierten Faktoren zu reduzieren.The complexity of comparing a larger number of fiber properties could be greatly simplified by factor analysis according to this proposal via the formation of a few, subdividing fibers into groups of similar properties. Factor analysis is a multivariate statistical method that allows a set of correlated features to be reduced to a smaller number of uncorrelated factors.
Die von Höller zur Faktorenanalyse herangezogenen textilmechanischen Eigenschaften waren die Höchstzugkraft konditioniert (FFk) und nass (FFn), die Höchstzugkraftdehnung konditioniert (FDk) und nass (FDn), der Nassmodul (NM), die Schlingenfestigkeit konditioniert (SFk) sowie die Knotenfestigkeit konditioniert (KFk).The textile mechanical properties used by Höller for the factor analysis were the maximum tensile strength conditioned (FFk) and wet (FFn), the maximum tensile elongation conditioned (FDk) and wet (FDn), the wet modulus (NM), the loop strength conditioned (SFk) and the knot strength conditioned ( KFK).
Sämtliche dieser Messgrößen sowie deren Bestimmung sind dem Fachmann bekannt, siehe insbesondere die BISFA-Vorschrift "
Im dem Höller vorliegenden Faserkollektiv konnten 87% bis 92% der Varianz zwischen den Proben durch lediglich zwei Faktoren erfasst werden (siehe
Wie aus
Derzeit kommerziell erhältliche Lyocell-Fasern weisen Höller-Fl-Werte von 2 bis 3 und F2-Werte von 2 bis 8 auf. Im "Höller-Diagramm" gemäß
Die erfindungsgemäße Faser liegt nunmehr in einem Bereich des Höllerdiagramms, der durch ein Viereck darstellbar ist.
Die Seiten des Vierecks entsprechen folgenden Werten bzw. Beziehungen:
- Untere Grenze F2 = 1
- Linke Grenze F1 = -0,6
- Obere Grenze F2 = 6
- Rechte Grenze definiert über die Beziehung:
- Höller-Faktor F2 minus 4,5*Höller-Faktor F1 ≥ 1, bevorzugt ≥ 3
The sides of the square correspond to the following values or relationships:
- Lower limit F2 = 1
- Left limit F1 = -0.6
- Upper limit F2 = 6
- Right boundary defined by the relationship:
- Höller factor F2 minus 4.5 * Höller factor F1 ≥ 1, preferably ≥ 3
Die sich aus dieser Relation ergebende Anordnung der erfindungsgemäßen Lyocell-Faser im Höller-Diagramm ist in
Umgekehrt liegt die erfindungsgemäße Lyocell-Faser im Höller-Diagramm dem Gebiet der (Standard-)Viskose nahe. Tatsächlich hat sich gezeigt, dass die erfindungsgemäße Lyocell-Faser hinsichtlich ihrer Verarbeitbarkeit bei weitem "viskose-ähnlichere" Eigenschaften aufweist als die derzeit kommerziell üblichen Lyocell-Fasern.Conversely, the Lyocell fiber according to the invention in the Höller diagram is close to the field of (standard) viscose. In fact, it has been found that the lyocell fiber according to the invention by far has "viscose-like" properties in terms of its processability than the currently commercially customary lyocell fibers.
Die "Viskose-ähnlicheren" Eigenschaften wirken sich in der textilen Praxis in folgenden Eigenschaftsveränderungen aus:
- Die erfindungsgemäße Faser kann als Flächengebilde wie Viskose im Strang gefärbt werden (herkömmliche Lyocell-Fasern können nur breit gefärbt werden)
- Nicht mit einer Harzausrüstung hochveredelte Flächengebilde (wie Gestricke) aus der erfindungsgemäßen Faser behalten beim Waschen länger ein unverändertes Warenbild
- Flächengebilde aus der erfindungsgemäßen Faser weisen eine Scheuerfestigkeit wie Flächengebilde aus Viskose auf und weisen damit eine Verbesserung gegenüber herkömmlichen Lyocell-Fasern um das Doppelte auf.
- The fiber of the invention can be dyed as a sheet such as viscose in the strand (conventional Lyocell fibers can only be dyed wide)
- Non-resin-finished fabrics (such as knitted fabrics) made of the fiber according to the invention retain an unaltered fabric appearance during washing
- Sheets made from the fiber according to the invention have scouring resistance, such as viscose fabrics, and thus exhibit a twofold improvement over conventional lyocell fibers.
Die erfindungsgemäße Faser behält jedoch die der Lyocell-Faser charakteristische hohe Dimensionsstabilität bei Waschprozessen.However, the fiber of the present invention retains the high dimensional stability of washing processes characteristic of the lyocell fiber.
Obwohl sich die Bereiche im Höller-Diagramm der erfindungsgemäßen Faser und von (Standard-)Viskosefasern wie auch zum Teil Modalfasern überlappen, können die Fasertypen jedoch an Hand der prinzipiellen Unterschiede im Herstellungsverfahren klar voneinander differenziert werden, denn die erfindungsgemäße Faser kann analytisch eindeutig von nach dem Viskoseverfahren hergestellten Fasern wie (Standard-)Viskosefasern und Modalfasern unterschieden werden:
- Als der Fasergattung Lyocell zugehörig ist ein Rest-Lösungsmittelgehalt nachweisbar (insbesondere im Fall von nach dem Aminoxid-Verfahren hergestellten Fasern Reste an NMMO)
- Die Faser enthält ungleich einer nach dem Viskoseverfahren hergestellten Faser keinen Schwefel.
- A residual solvent content is detectable as belonging to the fiber genus Lyocell (especially in the case of fibers produced by the amine oxide process, residues of NMMO)
- The fiber does not contain sulfur, unlike a fiber made by the viscose process.
Das Nassscheuerverhalten der erfindungsgemäßen Faser liegt nach der unten beschriebenen Methode zwischen 300 und 5000 Umdrehungen bis zum Faserbruch, bevorzugt zwischen 500 und 3000 Umdrehungen.The wet scrubbing behavior of the fiber according to the invention is between 300 and 5000 revolutions by the method described below up to fiber breakage, preferably between 500 and 3000 revolutions.
Die Flexibilität (d.h. der Quotient FDk/FFk) der erfindungsgemäßen Faser liegt bevorzugt zwischen 0,55 und 1,00, bevorzugt zwischen 0,65 und 1,00.The flexibility (i.e., the quotient FDk / FFk) of the fiber of the invention is preferably between 0.55 and 1.00, preferably between 0.65 and 1.00.
Es hat sich gezeigt, dass die Trockenscheuerung nach Martindale eines Single-Jerseys 150 g/m2 aus einem Ringgarn Nm 50/1 aus der erfindungsgemäßen Faser zwischen 30 000 und 60 000 Touren bis zur Lochbildung liegen kann.It has been shown that the Martindale dry rubbing of a single jersey 150 g / m 2 from a ring yarn Nm 50/1 from the fiber according to the invention can be between 30,000 and 60,000 turns until the formation of holes.
Die erfindungsgemäße Faser ist bevorzugt dadurch gekennzeichnet, dass sie nach dem Aminoxid-Verfahren hergestellt ist.The fiber according to the invention is preferably characterized in that it is produced by the amine oxide process.
Die erfindungsgemäße Faser liegt bevorzugt als Stapelfaser, d.h. als geschnittene Fasern, vor.The fiber of the invention is preferably as a staple fiber, i. as cut fibers, before.
Die erfindungsgemäße Eigenschaftsveränderung von Lyocell-Fasern in Richtung einer Viskose-ähnlichen Lyocell-Faser und damit die Neupositionierung der Faserdaten im Höller-Diagramm wird gemäß der vorliegenden Erfindung durch sorgfältige Einstellung des Rohstoffes und der Verfahrensbedingungen erreicht:The property change according to the invention of lyocell fibers in the direction of a viscose-like lyocell fiber and thus the repositioning of the fiber data in the Höller diagram is achieved according to the present invention by careful adjustment of the raw material and the process conditions:
Zur Herstellung der erfindungsgemäßen Faser ist eine definierte Molekulargewichtsverteilung des eingesetzten Rohstoffes erforderlich. Diese wird insbesondere durch Mischung zweier oder mehrerer Einzelzellstoffe erreicht. Dementsprechend ist die erfindungsgemäße Faser bevorzugt dadurch gekennzeichnet, dass sie aus einer Mischung von zumindest zwei verschiedenen Zellstoffen hergestellt ist.To produce the fiber according to the invention, a defined molecular weight distribution of the raw material used is required. This is achieved in particular by mixing two or more individual pulps. Accordingly, the fiber according to the invention is preferably characterized in that it is made from a mixture of at least two different pulps.
Die Molekulargewichtsverteilung ist charakterisiert durch folgende Parameter:
- a) Der Anteil an Cellulosen oder Cellulosebegleitstoffen (polymere Pentosane und Hexosane wie Xylan, Glucomannan, niedermolekulares beta-1,4-Glucan) mit einem Polymerisationsgrad von kleiner als 50 liegt unter 2% (bezogen auf die Zellstoffmischung),
bevorzugt unter 1,5 % (Bestimmung Molekulargewichtsverteilung mit GPC/SEC mit MALLS Detektion in DMAC/LiC1, ).Bohrn, R., A. Potthast, et al. (2004). "A novel diazo reagent for fluorescence labeling of carboxyl groups in pulp." Lenzinger Berichte 83: 84-91 - b) Ein Anteil von 70% bis 95% der Zellstoffmischung hat eine Grenzviskositätszahl im Bereich von 250 bis 500 ml/g, bevorzugt 390 bis 420 ml/g (gemessen nach SCAN-CM 15:99), im folgenden "niedermolekulare Komponente" genannt.
- c) Ein Anteil von 5% bis 30% der Zellstoffmischung hat
eine Grenzviskositätszahl von 1000 bis 2500 ml/g, bevorzugt 1500 - 2100 ml/g, im folgenden "hochmolekulare Komponente" genannt. - d) Bevorzugt beträgt der Anteil der niedermolekularen Komponente 70 - 75%, wenn die hochmolekulare Komponente eine Grenzviskositätszahl von 1000 - 1800 ml/g aufweist bzw. 70 - 95%, wenn die hochmolekulare Komponente eine Grenzviskositätszahl > 2000 ml/g aufweist.
- e) Weiters ist die Reinheit der eingesetzten Zellstoffe von Bedeutung: Die Reinheit ist definiert als der Mittelwert der Alkalibeständigkeiten R10 und R18 nach DIN 54355 (1977), Bestimmung der Beständigkeit von Zellstoff gegen Natronlauge (Alkalibeständigkeit). Dieser Wert entspricht etwa dem Alpha-Cellulose-Gehalt nach TAPPI T 203 CM-99. Die Reinheit der niedermolekularen Komponente beträgt > 91%, bevorzugt > 94%, die Reinheit der hochmolekularen Komponente > 91%, bevorzugt > 96%.
- a) The proportion of celluloses or cellulose accompanying substances (polymeric pentosans and hexosans such as xylan, glucomannan, low-molecular weight beta-1,4-glucan) having a degree of polymerization of less than 50 is less than 2% (based on the pulp mixture), preferably less than 1.5 % (Determination of molecular weight distribution with GPC / SEC with MALLS detection in DMAC / LiC1,
).Bohr, R., A. Potthast, et al. (2004). "A novel diazo reagent for fluorescence labeling of carboxyl groups in pulp." Lenzing reports 83: 84-91 - b) A proportion of 70% to 95% of the pulp mixture has an intrinsic viscosity in the range of 250 to 500 ml / g, preferably 390 to 420 ml / g (measured according to SCAN-CM 15:99), hereinafter referred to as "low molecular weight component" ,
- c) A proportion of 5% to 30% of the pulp mixture has an intrinsic viscosity of 1000 to 2500 ml / g, preferably 1500 to 2100 ml / g, hereinafter referred to as "high molecular weight component".
- d) Preferably, the proportion of the low molecular weight component is 70-75%, if the high molecular weight component has an intrinsic viscosity of 1000 - 1800 ml / g or 70 - 95%, if the high molecular weight component has an intrinsic viscosity> 2000 ml / g.
- e) Furthermore, the purity of the pulps used is of importance: The purity is defined as the mean of the alkali resistance R10 and R18 according to DIN 54355 (1977), determination of the resistance of cellulose to caustic soda (alkali resistance). This value corresponds approximately to the alpha-cellulose content according to TAPPI T 203 CM-99. The purity of the low molecular weight component is> 91%, preferably> 94%, the purity of the high molecular weight component> 91%, preferably> 96%.
Es hat sich gezeigt, dass es insbesondere bei Einsatz von hochreinen Zellstoffen wie Baumwolllinters-Zellstoffen leichter möglich ist, Fasern mit den erfindungsgemäßen Eigenschaften herzustellen.It has been found that, in particular when high-purity pulps such as cotton-linters pulps are used, it is easier to produce fibers having the properties according to the invention.
Es hat sich weiters gezeigt, dass auch Zellstoffe aus recyclierten Baumwolltextilien (reclaimed cotton fibers - RCF) zur Herstellung von erfindungsgemäßen Fasern geeignet sind. Solche Zellstoffe können nach der Lehre der Publikation "Process for pretreating reclaimed cotton fibres to be used in the production of moulded bodies from regenerated cellulose" (Research Disclosure, www.researchdisclosure.com, Datenbanknummer 609040, digital veröffentlicht am 11. Dezember 2014) hergestellt werden.It has also been found that pulps made from recycled cotton fibers (RCF) are also suitable for the production of fibers according to the invention. Such pulps can be made according to the teaching of the publication "Process for pretreating reclaimed cotton fibers used in the production of molded bodies from regenerated cellulose" (Research Disclosure, www.researchdisclosure.com , database number 609040, published on December 11, 2014) become.
Neben der Auswahl der geeigneten Zellstoffzusammensetzung sind die Spinnbedingungen zur Herstellung der erfindungsgemäßen Faser von besonderer Bedeutung:
- i) Der Spinnmassedurchsatz soll zwischen 0,01 und 0,05 g/Düsenloch/min, bevorzugt zwischen 0,015 und 0,025 g/Düsenloch/min liegen.
- ii) Luftspaltlänge: Die Vorgangsweise zur Herstellung der erfindungsgemäßen Faser unterscheidet sich vom Stand der Technik (
,WO 95/02082 ) darin, dass die Luftspaltlänge keinen relevanten Parameter darstellt. Bereits ab 20 mm Luftspalt werden erfindungsgemäße Fasern erhalten.WO 97/38153 - iii) Klima im Luftspalt: Auch darin unterscheidet sich die Herstellung der erfindungsgemäßen Faser vom Stand der Technik (
,WO 95/02082 ), dass Feuchtigkeit und Temperatur der Beblasungsluft keine relevanten Parameter darstellen. Es sind Feuchtigkeitswerte der Beblasungsluft zwischen 0 g/kg Luft und 30 g/kg Luft einsetzbar, und die Temperatur der Beblasungsluft kann zwischen 10°C und 30°C liegen (dem Fachmann ist bekannt, dass für ein gegebenes Feuchtigkeitssoll der Beblasungsluft eine minimale Lufttemperatur, die einer relativen Feuchte von 100% entspricht, nicht unterschritten werden kann)WO 97/38153
Die Geschwindigkeit der Beblasungsluft im Luftspalt ist niedriger als bei der Herstellung von derzeit kommerziell erhältlichen Lyocell-Fasern und soll unter 3 m/sec, bevorzugt bei etwa 1 - 2 m/sec liegen. - iv) Verzug im Luftspalt: Der Wert des Verzuges im Luftspalt (Quotient aus der Abzugsgeschwindigkeit aus dem Spinnbad zur Extrusionsgeschwindigkeit aus der Düse) soll unter 7 liegen. Erzielbar ist ein geringer Verzug bei definiertem Titer der Faser durch den Einsatz von Düsen geringen Lochdurchmessers. Einsetzbar sind Düsen mit einem Lochdurchmesser von ≤ 100 µm, bevorzugt werden Düsen mit einem Lochdurchmesser zwischen 40µm und 60 µm.
- v) Spinntemperatur: Das Spinnen muss bei möglichst hoher Temperatur erfolgen, begrenzt nur durch die Thermostabilität des Lösungsmittels. Sie darf jedoch einen Wert von 130°C nicht unterschreiten.
- vi) Die Spinnbadtemperatur kann zwischen 0°C und 40°C betragen, bevorzugt sind Werte von 0°C bis 10°C.
- vii) Während des Transports der Faser vom Spinnbad in die Nachbehandlung und während der Nachbehandlung sollten entsprechend der
die Filamente einer Zugbeanspruchung in Längsrichtung von nicht mehr als 5,5 cN/tex ausgesetzt werden.WO 97/33020
- i) The spinning mass flow rate should be between 0.01 and 0.05 g / nozzle hole / min, preferably between 0.015 and 0.025 g / nozzle hole / min.
- ii) Air gap length: The procedure for producing the fiber according to the invention differs from the prior art (
.WO 95/02082 ) in that the air gap length is not a relevant parameter. Already from 20 mm air gap fibers of the invention are obtained.WO 97/38153 - iii) Climate in the air gap: Here again, the production of the fiber according to the invention differs from the prior art (
.WO 95/02082 ) that moisture and temperature of the blown air are not relevant parameters. Humidity values of the blowing air between 0 g / kg air and 30 g / kg air can be used, and the temperature of the blowing air can be between 10 ° C and 30 ° C (those skilled in the art will know that for a given moisture level of the blowing air a minimum air temperature that does not fall below a relative humidity of 100%)WO 97/38153
The speed of the blowing air in the air gap is lower than in the production of currently commercially available lyocell fibers and should be less than 3 m / sec, preferably about 1-2 m / sec. - iv) Delay in the air gap: The value of the delay in the air gap (quotient of the withdrawal speed from the spin bath to the extrusion speed from the nozzle) should be less than 7. Achievable is a small distortion at a defined fiber titer through the use of small hole diameter nozzles. Applicable are nozzles with a hole diameter of ≤ 100 microns, preferred are nozzles with a hole diameter between 40 .mu.m and 60 .mu.m.
- v) spinning temperature: The spinning must be carried out at the highest possible temperature, limited only by the thermostability of the solvent. However, it must not fall below a value of 130 ° C.
- vi) The spinning bath temperature can be between 0 ° C and 40 ° C, preferred values are from 0 ° C to 10 ° C.
- (vii) During the transport of the fiber from the spinning bath to the aftertreatment and during the aftertreatment, it is recommended that
the filaments are subjected to a tensile stress in the longitudinal direction of not more than 5.5 cN / tex.WO 97/33020
Es hat sich gezeigt, dass bei Einhalten der obigen Parameter reproduzierbar Lyocell-Fasern erhalten werden, welche den erfindungsgemäßen Relationen hinsichtlich der beiden Höller-Faktoren F1 und F2 genügen und somit "Viskose-ähnlichere" Eigenschaften aufweisen.It has been found that, while maintaining the above parameters, reproducible lyocell fibers are obtained which satisfy the relations according to the invention with respect to the two Höller factors F1 and F2 and thus have "viscose-like" properties.
Die vorliegende Erfindung betrifft auch ein Faserbündel, enthaltend eine Vielzahl an erfindungsgemäßen Fasern. Als "Faserbündel" ist eine Vielzahl von Fasern zu verstehen, so z.B. eine Vielzahl von Stapelfasern, ein Strang von Endlosfilamenten oder ein Ballen aus Fasern.The present invention also relates to a fiber bundle containing a plurality of fibers according to the invention. By "fiber bundle" is meant a plurality of fibers, e.g. a plurality of staple fibers, a strand of continuous filaments or a bale of fibers.
Die Bestimmung des Titers der Fasern (linear density) erfolgte nach der BISFA-Vorschrift "
Die Bestimmung der Höchstzugkraft (breaking tenacity), der Höchstzugkraftdehnung (elongation at break) konditioniert und nass und des Nassmoduls (wet modulus) erfolgte nach obiger BISFA-Vorschrift Chapter 7 mit Hilfe eines Zugprüfgeräts Lenzing Vibrodyn (Gerät für Zugversuche an Einzelfasern bei konstanter Verformungsgeschwindigkeit).The determination of the tensile force (breaking tenacity), the elongation at break, conditioning and wet and the wet modulus was carried out according to the above BISFA regulation Chapter 7 with the aid of a tensile tester Lenzing Vibrodyn (device for tensile tests on single fibers at constant deformation speed) ,
Die Schlingenfestigkeit wurde in Anlehnung an DIN 53843 Teil 2 folgendermaßen ermittelt: Die Titer der beiden für die Prüfung herangezogenen Fasern werden am Vibroskop bestimmt. Für die Bestimmung der Schlingenfestigkeit wird die erste Faser zu einer Schlinge geformt und mit beiden Enden in das Vorspanngewicht (Größe des Vorspanngewichts gemäß obiger BISFA-Vorschrift Kapitel 7) geklemmt. Die zweite Faser wird in die Schlinge der ersten Faser gezogen und die Enden in die obere Klemme (Messkopf) des Zugprüfgeräts so eingespannt, dass sich die Verschlingung in der Mitte der beiden Klemmen befindet. Nach Einpendeln der Vorspannung wird die untere Klemme geschlossen und der Zugversuch gestartet (Einspannlänge 20 mm, Zuggeschwindigkeit 2 mm/min). Es ist darauf zu achten, dass der Faserbruch am Schlingenbogen eintritt. Als titerbezogene Schlingenfestigkeit wird der erhaltene Höchstzugkraft-Messwert durch den kleineren der beiden Fasertiter dividiert.The loop strength was determined in accordance with DIN 53843 Part 2 as follows: The titers of the two fibers used for the test are determined on a vibroscope. For the determination of the loop strength, the first fiber is formed into a loop and clamped with both ends in the biasing weight (size of the bias weight according to the above BISFA regulation Chapter 7). The second fiber is drawn into the loop of the first fiber and the ends are clamped in the top clamp (gauge head) of the tensile tester so that the loop is in the middle of the two clamps. After settling the preload, the lower clamp is closed and the tensile test is started (clamping length 20 mm, pulling speed 2 mm / min). It must be ensured that the fiber break occurs at the loop of the loop. As titer-related Loop strength, the maximum tensile force value obtained is divided by the smaller of the two fiber titres.
Die Knotenfestigkeit wurde in Anlehnung an DIN 53842 Teil 1 folgendermaßen ermittelt: Aus der zu prüfenden Faser wird eine Schlaufe gebildet, ein Ende der Faser durch die Schlaufe gezogen und so ein loser Knoten gebildet. Die Faser wird in die obere Klemme des Zugprüfgerätes in einer Weise eingespannt, dass sich der Knoten in der Mitte zwischen den Klemmen befindet. Nach Einpendeln der Vorspannung wird die untere Klemme geschlossen und der Zugversuch gestartet (Einspannlänge 20 mm, Zuggeschwindigkeit 2 mm/min). Für die Auswertung werden nur Ergebnisse herangezogen, wo die Faser auch tatsächlich am Knoten gerissen ist.The knot strength was determined in accordance with DIN 53842
Es wurde die in der Publikation Helfried Stöver: "
Das Prinzip beruht auf der Scheuerung von Einzelfasern im nassen Zustand mittels einer rotierenden Stahlwelle, die mit einem Viskosefilamentstrumpf überzogen ist. Der Strumpf wird ständig mit Wasser benetzt. Die Anzahl der Umdrehungen, bis die Faser durchgescheuert ist und das Vorspanngewicht einen Kontakt auslöst, wird ermittelt und auf den jeweiligen Fasertiter bezogen.
- Gerät: Scheuermaschine Delta 100 der Fa. Lenzing Technik Instruments
Abweichend von der oben zitierten Publikation wird die Stahlwelle während der Messung in Längsrichtung kontinuierlich verschoben, um eine Rillenbildung im Filamentstrumpf zu vermeiden. - Bezugsquelle Filamentstrumpf: Fa. Vom Baur GmbH & KG. Marktstraße 34, D-42369 Wuppertal
- Prüfbedingungen:
- Durchflussmenge Wasser: 8,2 ml/min
- Umdrehungsgeschwindigkeit: 500 U/min
- Scheuerwinkel: 40°
1,3 dtex, 50°für Titer für Titer 1,7 dtex, 50° 3,3 dtexfür Titer - Vorspann gewicht: 50
1,3 dtex, 70mg für Titer mg für Titer 1,7 dtex, 150 3,3 dtexmg für Titer
- Apparatus: Scrubber Delta 100 from Lenzing Technik Instruments
Notwithstanding the publication cited above, the steel shaft is continuously displaced in the longitudinal direction during the measurement, in order to avoid groove formation in the filament sock. - Source of supply Filamentstrumpf: Fa. Vom Baur GmbH & KG. Marktstrasse 34, D-42369 Wuppertal
- test conditions:
- Flow rate of water: 8.2 ml / min
- Rotation speed: 500 rpm
- Scrub angle: 40 ° for titer 1.3 dtex, 50 ° for titer 1.7 dtex, 50 ° for titer 3.3 dtex
- Starting weight: 50 mg for titer 1.3 dtex, 70 mg for titer 1.7 dtex, 150 mg for titer 3.3 dtex
Methodik nach der Norm "Bestimmung der Scheuerbeständigkeit von textilen Flächengebilden mit dem Martindale-Verfahren - Teil 2: Bestimmung der Probenzerstörung (ISO 12947-2:1998+Cor. 1:2002; Deutsche Fassung EN ISO 12947-2:1998+AC:2006).Methodology according to the standard "Determination of scrub resistance of textile fabrics using the Martindale method - Part 2: Determination of sample destruction (ISO 12947-2: 1998 + Cor. 1: 2002; German version EN ISO 12947-2: 1998 + AC: 2006 ).
Die in Tabelle 1 unten beschriebenen Zellstoffe bzw. Zellstoffmischungen wurden zu Spinnmassen der in Tabelle 2 genannten Zusammensetzung verarbeitet und durch ein Spinnverfahren gemäß
Konstante nicht in der Tabelle angegebene Parameter sind:
- der Spinnmasseausstoß mit 0,02 g/Loch/min
- der Luftspalt mit 20 mm
- die Feuchte der Beblasungsluft mit 8 - 12 g H2O/kg Luft
- die Temperatur der Beblasungsluft mit 28 - 32°C
- die Geschwindigkeit der Beblasungsluft im Luftspalt mit 2 m/sec
- the spin mass output at 0.02 g / hole / min
- the air gap with 20 mm
- the humidity of the blown air with 8 - 12 g H 2 O / kg air
- the temperature of the blowing air at 28 - 32 ° C
- the speed of the blowing air in the air gap with 2 m / sec
Die textilmechanischen Daten der erhaltenen Fasern sind in Tabelle 3 angegeben. Die aus den textilen Daten errechneten Höller-Faktoren, der Nassscheuerwert und die Flexibilität der Fasern sind der Tabelle 4 zu entnehmen. Die Resultate zeigen deutlich den Einfluss des Zellstoffes und die besondere Bedeutung der Spinntemperatur.
Die Zellstoffe "RCF LV" und "RCF HV" wurden nach der Lehre der Publikation "Process for pretreating reclaimed cotton fibres to be used in the production of moulded bodies from regenerated cellulose" (Research Disclosure, www.researchdisclosure.com, Datenbanknummer 609040, digital veröffentlicht am 11. Dezember 2014) hergestellt.
Die Position der Beispiele/Vergleichsbeispiele im Höllerdiagramm sowie den Diagrammbereich, der erfindungsgemäß beansprucht wird, zeigt Bild 3. Darin sind die erfindungsgemäßen Beispiele 1 bis 17 mit ihren jeweiligen Nummern angegeben, sowie die Vergleichsbeispiele 1 bis 4 jeweils mit einem vorangestellten "V".The position of the examples / comparative examples in the Höller diagram and the diagram area claimed according to the invention are shown in FIG. 3. Therein, examples 1 to 17 according to the invention are indicated by their respective numbers, and comparative examples 1 to 4 are each preceded by a "V".
Vergleichsbeispiel 1 demonstriert, dass, wenn sämtliche Herstellungsparameter mit Ausnahme der Spinntemperatur, die mit 122°C unter dem erforderlichen Wert von mindestens 130°C liegt, mit den Parametern zur Herstellung der erfindungsgemäßen Faser übereinstimmen, die erfindungsgemäße Aufgabe nicht gelöst wird.Comparative Example 1 demonstrates that, if all production parameters except the spinning temperature, which is 122 ° C below the required value of at least 130 ° C, with the parameters for producing the fiber according to the invention, the object of the invention is not achieved.
Vergleichsbeispiel 2 demonstriert, dass wenn sämtliche Herstellungsparameter mit Ausnahme des Verzuges, der mit 9,64 über dem erforderlichen Wert von unter 8,00 liegt, mit den Parametern zur Herstellung der erfindungsgemäßen Faser übereinstimmen, die erfindungsgemäße Aufgabe nicht gelöst wird.Comparative Example 2 demonstrates that if all the production parameters, with the exception of the delay, which is higher than the required value of 9.64 with 9.64, coincide with the parameters for producing the fiber according to the invention, the object according to the invention is not achieved.
Vergleichsbeispiel 3 demonstriert die Bedeutung des Zellstoffes. Wenn sämtliche Herstellungsparameter mit Ausnahme der Zellstoffzusammensetzung, die mit einem Einzelzellstoff nicht den erforderlichen Anteil an sehr hohem und an niedrigem Molekulargewicht aufweist, mit den Parametern zur Herstellung der erfindungsgemäßen Faser übereinstimmen, wird die erfindungsgemäße Aufgabe nicht erreicht.Comparative Example 3 demonstrates the importance of the pulp. If all manufacturing parameters except for the pulp composition, with a Single pulp does not have the required proportion of very high and low molecular weight, consistent with the parameters for producing the fiber according to the invention, the object of the invention is not achieved.
Vergleichsbeispiel 4 zeigt die Eigenschaften und die Position im Höller-Diagramm einer kommerziellen Lyocell-Faser (Tencel® der Fa. Lenzing AG)Comparative Example 4 shows the properties and the position in the Höller diagram of a commercial lyocell fiber (Tencel® from Lenzing AG)
Ein 130 kg Ballen einer Faser 1,3 dtex/38 mm entsprechend Beispiel 11 wurde zu einem Ringgarn Nm 50 verarbeitet. Aus diesem Garn wurde ein Single Jersey Flächengewicht 150 g/m2 hergestellt. Ein Muster dieses Single Jersey wurde 45 min mit 4 % Novacronmarine FG, Flottenverhältnis 1:30 bei 60°C im Laborjet gefärbt und anschließend 15 Haushaltswäschen bei 60°C unterzogen.A 130 kg bale of a fiber 1.3 dtex / 38 mm according to Example 11 was processed into a ring yarn Nm 50. From this yarn, a single jersey basis weight 150 g / m2 was produced. A sample of this single jersey was stained for 45 min with 4% Novacronmarine FG, liquor ratio 1:30 at 60 ° C in the laboratory jet and then subjected to 15 household washes at 60 ° C.
Tabelle 5 zeigt das Scheuer- und Waschverhalten dieses Single Jersey im Vergleich zu einem Flächengebilde gleicher Konstruktion aus einer kommerziellen Viskose- bzw. Lyocell-Faser.
Claims (7)
- A cellulosic fibre of the Lyocell type which has a titre of from 0.8 dtex to 3.3 dtex and is characterized by the following relationships:Höller factor F2 ≥ 1, preferably ≥ 2Höller factor F1 ≥ -0.6Höller factor F2 ≤ 6 andHöller factor F2 minus 4.5*Höller factor F1 ≥ 1, preferably ≥ 3.
- A fibre according to claim 1, characterized by a wet abrasion resistance amounting to between 300 and 5000 revolutions.
- A fibre according to claim 1 or 2, characterized by a flexibility of between 0.55 and 1.00.
- A fibre according to any of the preceding claims, wherein a single jersey 150 g/m2 produced from a ring yarn Nm 50/1 of said fibre exhibits an abrasion resistance according to Martindale of between 30 000 and 60 000 tours up to the point of hole formation.
- A fibre according to any of the preceding claims, characterized in that it is produced according to the amine oxide process.
- A fibre according to any of the preceding claims, characterized in that it is produced from a mixture of at least two different pulps.
- A fibre bundle comprising a plurality of fibres according to any of the preceding claims.
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| PL14816301T PL3090081T3 (en) | 2014-01-03 | 2014-12-22 | Cellulose fibre |
| EP14816301.7A EP3090081B1 (en) | 2014-01-03 | 2014-12-22 | Cellulose fibre |
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| PCT/EP2014/079043 WO2015101543A1 (en) | 2014-01-03 | 2014-12-22 | Cellulose fiber |
| EP14816301.7A EP3090081B1 (en) | 2014-01-03 | 2014-12-22 | Cellulose fibre |
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| US (2) | US10883196B2 (en) |
| EP (1) | EP3090081B1 (en) |
| JP (1) | JP6456396B2 (en) |
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| ES (1) | ES2668695T3 (en) |
| PL (1) | PL3090081T3 (en) |
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| KR100949556B1 (en) | 2006-12-26 | 2010-03-25 | 주식회사 코오롱 | Method for producing cellulose-polyvinyl alcohol crosslinked composite fiber and crosslinked composite fiber produced therefrom |
| US20110252762A1 (en) * | 2007-08-30 | 2011-10-20 | Kolon Industries, Inc. | Lyocell filament fibers and tire cord using the same |
| EP2062922A1 (en) | 2007-11-14 | 2009-05-27 | Basf Se | Method for manufacturing regenerated biopolymers and regenerated products created therewith |
| AT506268B1 (en) | 2008-01-11 | 2014-08-15 | Chemiefaser Lenzing Ag | MICROFIBRE |
| CN101285213A (en) | 2008-05-22 | 2008-10-15 | 高小山 | Preparation method of purified cotton fibre |
| RU2549968C2 (en) * | 2009-05-28 | 2015-05-10 | ДжиПи СЕЛЛЬЮЛОУС ГМБХ | Modified cellulose from chemical craft-fibre and methods of its manufacturing and application |
| JP2011047084A (en) * | 2009-08-28 | 2011-03-10 | Sumitomo Bakelite Co Ltd | Organized fiber, resin composition, and method for producing the resin composition |
| CN102630230A (en) | 2009-10-07 | 2012-08-08 | 格拉西姆实业有限公司 | A process of manufacturing low-fibrillating cellulosic fibers |
| CN102477591B (en) | 2010-11-19 | 2013-12-11 | 中国纺织科学研究院 | Cellulose fiber, preparation method thereof and equipment |
| DE102011119840A1 (en) | 2010-12-01 | 2012-06-06 | Technische Universität Ilmenau | Polymer solutions in ionic liquids with improved thermal and rheological stability |
| AT510909B1 (en) * | 2010-12-20 | 2013-04-15 | Chemiefaser Lenzing Ag | FLAME-RESISTANT CELLULOSIC MAN-MADE FIBERS |
| DE202013011959U1 (en) | 2012-08-22 | 2014-12-15 | Deutsche Institute Für Textil- Und Faserforschung Denkendorf | Direct-spun cellulose fibers, their preparation and use |
-
2014
- 2014-12-16 TW TW103143788A patent/TWI667378B/en not_active IP Right Cessation
- 2014-12-22 EP EP14816301.7A patent/EP3090081B1/en active Active
- 2014-12-22 CN CN201480071839.2A patent/CN105849324B/en not_active Expired - Fee Related
- 2014-12-22 US US15/108,713 patent/US10883196B2/en not_active Expired - Fee Related
- 2014-12-22 PT PT148163017T patent/PT3090081T/en unknown
- 2014-12-22 WO PCT/EP2014/079043 patent/WO2015101543A1/en not_active Ceased
- 2014-12-22 ES ES14816301.7T patent/ES2668695T3/en active Active
- 2014-12-22 PL PL14816301T patent/PL3090081T3/en unknown
- 2014-12-22 KR KR1020167019978A patent/KR102196770B1/en not_active Expired - Fee Related
- 2014-12-22 BR BR112016014441-4A patent/BR112016014441B1/en not_active IP Right Cessation
- 2014-12-22 JP JP2016544398A patent/JP6456396B2/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| US10883196B2 (en) | 2021-01-05 |
| TW201540883A (en) | 2015-11-01 |
| WO2015101543A1 (en) | 2015-07-09 |
| JP2017501315A (en) | 2017-01-12 |
| US20160326671A1 (en) | 2016-11-10 |
| KR102196770B1 (en) | 2020-12-31 |
| US20210087714A1 (en) | 2021-03-25 |
| BR112016014441A2 (en) | 2017-08-08 |
| PT3090081T (en) | 2018-05-14 |
| EP3090081A1 (en) | 2016-11-09 |
| PL3090081T3 (en) | 2018-07-31 |
| ES2668695T3 (en) | 2018-05-21 |
| KR20160104643A (en) | 2016-09-05 |
| JP6456396B2 (en) | 2019-01-23 |
| CN105849324B (en) | 2019-07-16 |
| BR112016014441B1 (en) | 2021-12-28 |
| TWI667378B (en) | 2019-08-01 |
| CN105849324A (en) | 2016-08-10 |
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