EP3080435B1 - Nozzle head and fluid injection valve - Google Patents
Nozzle head and fluid injection valve Download PDFInfo
- Publication number
- EP3080435B1 EP3080435B1 EP14814794.5A EP14814794A EP3080435B1 EP 3080435 B1 EP3080435 B1 EP 3080435B1 EP 14814794 A EP14814794 A EP 14814794A EP 3080435 B1 EP3080435 B1 EP 3080435B1
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- EP
- European Patent Office
- Prior art keywords
- channel
- nozzle
- fuel
- nozzle hole
- perforated
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- 238000002347 injection Methods 0.000 title claims description 60
- 239000007924 injection Substances 0.000 title claims description 60
- 239000012530 fluid Substances 0.000 title claims description 24
- 239000000446 fuel Substances 0.000 claims description 149
- 238000002485 combustion reaction Methods 0.000 description 50
- 239000012080 ambient air Substances 0.000 description 17
- 238000000889 atomisation Methods 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 239000003570 air Substances 0.000 description 10
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- 229940090046 jet injector Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
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- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1853—Orifice plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/06—Fuel-injection apparatus having means for preventing coking, e.g. of fuel injector discharge orifices or valve needles
Definitions
- the invention relates to a nozzle head and a fluid injection valve, in particular a fuel injection valve.
- Fuel injection valves are known with a nozzle head for atomizing a fluid.
- such fuel injection valves are used for atomizing fuel in a combustion chamber of an internal combustion engine.
- the fuel among other things with the help of the nozzle head, very fine to atomize. to produce as complete a combustion as possible in a gasoline engine, a fine mixture of air present in the combustion chamber and the injected fuel is required.
- Another advantage of direct injection is an improvement in the elasticity of the internal combustion engine with regard to its response in dynamic operation, since the fuel passes into the combustion chamber much faster than in the intake manifold injection, in which the fuel together with the via a gas inlet valve incoming combustion air enters the combustion chamber.
- the fuel injection valve and its jet preparation play a special role, in particular in direct injection.
- the fuel is to be introduced into the cylinder with the help of a particularly fine atomization, i. a droplet size of the fuel should be made as small as possible to allow rapid processing - i. in a very short period of time a homogeneous mixture - can be achieved.
- the fuel should not get to the cylinder walls of the combustion chamber, since there is the possibility of a so-called oil dilution.
- the oil dilution since it causes a change in a lubricant composition, can cause severe damage to the internal combustion engine due to insufficient viscosity behavior of the diluted lubricating oil.
- a piston bottom and / or gas inlet valves should not be wetted by the fuel, because from there the fuel can evaporate only insufficiently.
- Another problem is deposition of the fuel at the fuel injection valve. After several hours of operation of the internal combustion engine, the fuel injection valve has a solid and sooty deposit layer. In this deposition layer fuel can accumulate subsequent injection cycles. In later combustion cycles, this fuel may be considered Escape fuel vapor and lead to an undesirable sooting combustion. This leads to an unfavorably large, possibly impermissible number of soot particles in the exhaust gas of the internal combustion engine.
- DE 3801778 A1 discloses an aperture for an electromagnetically operable fuel injection valve for internal combustion engines.
- the diaphragm is made of a material of high natural hardness, such as monocrystalline silicon, and processed by a stepwise etching process.
- the contouring of the particularly accurate hole can be done by the use of high-energy radiation.
- US 5054691 A relates to an electromagnetically operated injector for an electronically controlled fuel injection system, which controls the fuel oil injection by means of a displacement of a ball valve unit.
- the ball valve unit comprises a Flat anchor and a ball valve, the flat armature is slid without a guide sliding. When the ball valve unit is sucked and moved to an open state, the flat armature abuts against a thin plate of high magnetic resistance.
- a compressed compression spring acts on the top of the flat armature, with an upper end of the compression spring abutting a spring adjustment tube so that the spring force acting on the flat armature can be altered by adjusting the spring adjustment tube.
- Both the compression spring and the ball valve are arranged in the magnetic stator of the solenoid, wherein the flat armature and the ball valve are arranged so that the spring force biases the ball valve perpendicular to the inclined cone concave on top of the valve seat.
- the DE 3230671 A1 is based on an injection valve which serves to supply fuel to internal combustion engines with fuel injection systems.
- the injector includes a movable valve member which cooperates with a fixed valve seat provided on a nozzle body.
- the valve seat is convexly formed on a shoulder of the nozzle body.
- the valve member has a concave sealing surface cooperating with the valve seat. Downstream of the valve seat, a collecting space is formed between the valve part and the nozzle body, starting from the swirl channels, which open into a processing bore, through the open end of the fuel is injected.
- a fuel injection valve for fuel injection systems of internal combustion engines which includes, inter alia, an actuator and a movable valve member, which cooperates for opening and closing the valve with a fixed valve seat, which is formed on a valve seat body.
- a disc-shaped swirl element Downstream of the valve seat, a disc-shaped swirl element is arranged, which has at least one inlet region and at least one outlet opening, and which has at least one swirl channel upstream of the Outlet has.
- the inlet area in the swirl element is centrally impinged. From him all swirl channels go out, whereby the swirl channels exclusively radially from inside to outside flowing through fuel a swirl component is impressed.
- a perforated disc carrier is provided downstream of the valve seat surface, which has an inner cup-shaped support portion into which a plurality of perforated discs with different dimensions can be inserted.
- the pot-shaped perforated plate carrier is to partially on the lower end face of the valve seat surface having valve seat body and is firmly connected thereto.
- the selected according to the appropriate requirements and used in the support section perforated disc is also in the mounted state on the lower end face of the valve seat body.
- US 5,752,316 discloses a nozzle plate to be mounted on a fuel jet portion of an injector.
- the nozzle plate has a plurality of nozzle holes for injecting fuel.
- the nozzle plate includes a curved surface formed on an inlet peripheral edge of each of the nozzle holes, and a cylindrical protrusion formed on an outlet of each of the nozzle holes.
- the cylindrical projection has the same inner diameter as the nozzle hole.
- a nozzle head for a fluid injector is provided.
- the nozzle head is intended to atomize the fluid.
- the fluid is preferably a fuel for an internal combustion engine, in particular for gasoline.
- the nozzle head has a longitudinal axis.
- a flow-through valve body is specified for a fluid injection valve.
- a supply formed device for supplying the fluid.
- a remote from the first end second end of the valve body of the nozzle head for atomizing the fluid is arranged.
- the nozzle head and the valve body have a common longitudinal axis.
- the nozzle head may be formed integrally with a base body of the valve body.
- the nozzle head may be a separate workpiece which is fixed to the main body of the valve body.
- a fluid injection valve - in particular a fuel injection valve - is specified with the nozzle head or with the valve body.
- the fuel injection valve is in particular provided to inject fuel directly into a combustion chamber of the internal combustion engine.
- the nozzle head has a nozzle hole disc.
- the nozzle perforated disk has an end face and an inner face opposite the end face.
- the end face is formed facing away from the first end of the valve body and the inner surface is formed facing the first end of the valve body.
- a first axial distance extending in the direction of the longitudinal axis is formed between the inner surface and the end surface.
- the nozzle perforated disk has at least one nozzle hole channel which completely penetrates the nozzle perforated disk in the direction of the longitudinal axis.
- another nozzle hole channel is formed penetrating the nozzle disk.
- An outlet surface is formed on the first channel end assigned to the nozzle-hole channel, and an outlet surface is formed on a second channel-end of the nozzle-hole channel that faces away from the first channel end.
- the entrance surface is disposed on the inner surface of the nozzle hole disc.
- One Nozzle hole projection of the nozzle hole channel which is positioned in particular at the first axial distance from the inlet surface, has a channel wall.
- the duct wall is formed over a circumference of the nozzle hole protrusion.
- the channel wall of the nozzle hole projection defines a portion of the nozzle hole channel.
- the channel wall runs completely around a channel axis of the nozzle hole channel.
- the channel wall has a wall height extending from the end face in the direction of the longitudinal axis, in particular away from the inner face, such that the second channel end corresponds to a channel wall end of the channel wall which faces away from the end face.
- the distance of the exit surface corresponds to a sum of the first axial distance and the wall height.
- the channel wall which axially separates the exit surface from the end face in the direction of the longitudinal axis, it is possible to supply ambient air from the nozzle hole channel - i. from the exit surface - to supply escaping fuel.
- a larger volume flow can be achieved, which realizes an improved, that is, faster fuel treatment.
- an area pressure is formed in this area, which prevents or at least greatly reduces a backflow of fuel vapor and / or fuel droplets. This means that the risk for the formation of deposits is particularly low. In this way, a deposit-reduced or deposit-free fuel injector is realized.
- a valve needle is arranged in the valve body.
- the valve needle is axially movable relative to the valve body, such that a closing element of the valve needle in a closed position of the valve needle against a valve seat of the valve body to prevent fluid flow through the nozzle hole channels and the valve needle by means of an actuator unit of the fluid injection valve from the closed position is displaceable to release fluid flow through the nozzle hole channels.
- the inner surface of the - in particular one-piece - nozzle hole disc on the valve seat is included - used.
- the channel wall is designed with a hollow-truncated cone shape.
- the advantage of this embodiment is that the ambient air present in the region of the channel wall has an inflow direction which is inclined to the fuel jet which emerges from the outlet surface.
- the ambient air is the fuel jet improved fed. This means that the flow direction of the guided over the hollow truncated cone-shaped channel wall ambient air crosses the flow direction of the fuel jet, so that a mixing of the fuel jet and the ambient air is already brought about by the flow directions.
- the improved feedability can be seen in comparison to a hollow-cylinder-like duct wall.
- the ambient air has the same flow direction as the fuel jet, so that due to the same flow directions, the feedability and thus thorough mixing takes place only with the help of entrainment of the ambient air.
- the exit surface is smaller than the entry surface. This has the advantage that the fuel, which flows through the nozzle hole channel according to Bernoulli's law of flow at the exit surface has a first speed, which is greater than a second speed, which prevails in the entrance surface or in the region of the entrance surface. Thus, the fuel atomization is improved in a simple manner due to an increase in speed at the exit surface.
- the nozzle hole disc has a plurality of nozzle hole channels, that is, the other nozzle hole channel is formed penetrating the nozzle hole plate.
- the nozzle hole channels according to the invention are arranged in a certain, generally uniform, radius of a nozzle hole center, in particular in plan view along the longitudinal axis, wherein the nozzle hole center is in one embodiment on the longitudinal axis.
- a fuel jet which is in the form of a cone, is produced per nozzle hole channel.
- an inner region is formed in this way, which is bounded by the fuel jets. In this interior, there is less pressure than in an environmental area defined by the fuel jets.
- first area pressure In the surrounding area, in the vicinity of the fuel jet, there is a first area pressure, which is smaller than a second area pressure in a surrounding area further from the fuel jet.
- a third range pressure formed in the inner region is significantly reduced compared to the first range pressure and the second range pressure.
- the wall height can be determined as a function of a free radial distance. This free radial distance is a radially formed between the nozzle hole channel and the other nozzle hole channel distance.
- the Wall height according to the invention can be described as follows, depending on the radial distance: H ⁇ 1 / 4 ⁇ D . where h is the wall height and D is the free radial distance.
- a sufficiently large flow channel is configured over which ambient air in the inner region is feasible, so that the third range pressure in the interior is so large that a return flow of fuel vapor and / or fuel droplets inside is particularly well prevented.
- the nozzle hole projection may have an outer peripheral surface whose contour is configured in a longitudinal section of a continuously differentiable function according to.
- the outer circumferential surface is ramp-shaped.
- the nozzle hole projection at least in its region adjacent to the end face, preferably has an outer contour which in longitudinal section has the shape of a continuously differentiable function and / or which is ramp-shaped - ie. in particular in the form of a ramp function - is formed.
- the nozzle hole channel has a first channel region, which is adjacent to the inlet surface Cross-sectional area is smaller than the cross-sectional area of an outlet surface adjacent to the second channel region of the nozzle hole channel. Between the first and the second channel region of the nozzle hole channel has a step in a development.
- the nozzle hole disc of a prior art fuel valve is according to FIG Fig. 1 formed, wherein the fuel injection valve as a so-called multi-stream injector ("multi-jet injector") is formed, that is, the nozzle hole disc 10 has a plurality of nozzle hole channels 12, wherein the nozzle hole channel 12, the nozzle hole disc 10 is formed completely penetrating.
- multi-stream injector multi-jet injector
- the fuel injection valve comprises a non-illustrated valve body having a longitudinal axis 14, wherein at a first end of the valve body, a supply device not shown for supplying a fluid, usually fuel for internal combustion engines is formed.
- the nozzle hole disc 10 has an end face 16 remote from the first end.
- the nozzle hole channel 12 has at a first channel end 18 an entry surface 22 (s. Figures 9 and 10 ) and at a side remote from the first channel end 18 second channel end 20 an exit surface 24, wherein the inlet surface 22 is formed on a remote from the end face 16 formed inner surface 26 of the nozzle hole disc 10. Between the inner surface 26 and the end face 16 there is a first axial distance W1 extending in the direction of the longitudinal axis 14.
- the nozzle hole disc 10 is received in the nozzle head 11 of the fuel injection valve.
- the nozzle head 11 is positioned at the second end of the fuel injection valve, which is arranged in a combustion chamber, not shown, of an internal combustion engine, not shown.
- fuel which is supplied by means of the fuel injection nozzle of the internal combustion engine, is injected directly into the combustion chamber.
- This fine Atomization leads to a rapid fuel treatment, ie a mixture formation between the fuel injected into the combustion chamber and a combustion air already present in the combustion chamber and usually partially compressed.
- the fuel treatment in a trained as a gasoline engine or gasoline engine internal combustion engine makes high demands on the fine atomization.
- this type of internal combustion engine works based on a so-called spark ignition, i. a fuel-air mixture present in the combustion chamber with the aid of mixture formation is ignited with the aid of a spark plug.
- spark ignition requires a homogeneous fuel-air mixture, so that complete combustion of the fuel-air mixture can be brought about. Since this is required in a very short time within an injection cycle, there is a need for a fine atomization by means of the fuel injection valve.
- An equally high requirement for a fine atomization of the fuel is also given in a trained as a diesel engine internal combustion engine.
- the present in the combustion chamber of an engine designed as a diesel engine air-fuel mixture is burned due to a so-called auto-ignition. That is, the ignition takes place here due to high temperatures in the combustion chamber, which can be achieved by a high compression pressure.
- the air-fuel mixture ignites at different locations, the so-called ignitions, in the combustion chamber and combustion progresses due to an increasing temperature and increasing pressure in the air-fuel mixture.
- insufficient combustion leads to a so-called soot formation, which can be avoided by means of a fine atomization.
- the fine atomization is achievable with a plurality of nozzle hole channels 12 formed on the nozzle perforated disk 10.
- a fineness of the atomization depends on the diameter of the nozzle hole channel 12 and on the fuel pressure. The smaller the diameter of the nozzle hole channel 12 or the diameter of the exit surface 24 and the higher the pressure, the finer the atomization.
- a fuel mass to be injected also depends on the diameter of the nozzle hole channel 12. D. h. in turn, the smaller the exit area 24, the lower the fuel mass per exit area 24.
- a number of the nozzle hole channels 12 must be taken into account to achieve the desired fuel mass to be injected. At this point, it should not go unmentioned that just as decisive for a fine atomization is a so-called injection pressure.
- the nozzle hole channels 12 are introduced into the nozzle perforated disk 10 in a completely penetrating manner through the nozzle perforated disk 10.
- the inlet surfaces 22 of the nozzle hole channels 12 are released by means of a nozzle needle, not shown, so that the fuel located in a valve body of the fuel injection valve flows through the outlet surfaces 24 under a corresponding Einspitztik the valve body.
- Fig. 2 schematically shows from the exit surfaces 24 escaping fuel in the form of fuel jets 28 during an injection process. According to laws of fluid mechanics, the fuel escapes from a nozzle hole channel 12 to form a fuel cone.
- This deposit 30 is a result of a pressure in the region of the fuel jet 28 during a Einspitzvorganges applied pressure ratio.
- Fig. 4 a side view of the nozzle hole disc 10 according to the prior art shown.
- range pressures In an environment of two fuel jets emerging from in each case one nozzle opening, different pressures occur in different regions of the fuel jets, hereinafter referred to as range pressures.
- ambient air is drawn in an exit region of the fuel.
- the ambient air located in the region of the fuel jet 28 is entrained by the fuel jet 28.
- FIGS. 4 and 5 Specifically, in an inner region 32 formed between the fuel jets 28, a third range pressure p3 is formed which is greatly reduced from the first range pressure p1 and the second range pressure p2, and represents an extreme negative pressure. This third range pressure p3, which is greatly reduced in comparison to the other range pressures, sets in the inner region 32, since no or only little ambient air or combustion air can flow in here.
- a Return flow direction is by means of the return arrow 36 in the inner region 32 between the fuel jets 28 of the FIG. 5 indicated.
- the fuel vapors form due to high combustion chamber temperatures during the injection process. In other words, the fuel is in a liquid state of matter and a vapor state during the injection process.
- the negative pressure p3 which forms in the inner region 32 between the fuel jets 28, there is a backflow of a fuel vapor-fuel droplet mixture. This is deposited on the end face 16.
- the fuel vapors flowing back due to turbulence may be mixed with fuel droplets 34, s. Fig. 6 , These fuel droplets 34 are then accelerated in the direction of the end face 16 of the nozzle hole disc 10 and deposited in the region of the exit surfaces 24 on the end face 16 from.
- the fuel particles located in the inner region 32 have a flow direction reversal. This flow direction reversal is reduced with an increase in the exit velocity of the fuel from the exit surfaces 24, which can be realized by increasing the Einspitz horres, since with increasing exit velocity of the third range pressure p3 is no longer sufficient to accelerate the fuel droplets in the direction of the end face 16.
- the nozzle hole disc 10 of the fuel injection valve according to the invention is according to Fig. 7 educated.
- the nozzle hole channel 12 has a nozzle hole projection 25 with a channel wall 40, with the aid of the exit surface 24th is spaced away from the end surface 16 in the direction of the inner surface 26 away.
- the nozzle hole projection 25 is positioned at a first axial distance W1 from the entry surface 22.
- the channel wall 40 is formed over a circumference of the nozzle hole channel 12, which has a wall height h extending from the end face 16 in the direction of the longitudinal axis 14.
- the second channel end 20 corresponds to a side facing away from the end face 16 channel wall end 46 of the channel wall 40th
- the channel wall 40 of the nozzle hole 25 extends from a plane common to the end face 16 to the nozzle hole channel 12 such that its axial extent is formed starting from the face 16 in the direction of the fuel jet 28.
- the embodiment of the fuel injection valve according to the invention has a channel wall 40, which is designed as a hollow truncated cone.
- the hollow frusto-conical duct wall 40 has a conically tapering and circumferential in the region of the nozzle hole projection 25 laterally around the nozzle hole channel 12 inner peripheral surface, so that the outlet surface 24 is smaller than an upstream at a distance h from the exit surface 24 positioned channel cross-sectional area of the nozzle hole 25, which has the diameter d indicated in the figures.
- the inner circumferential surface has the shape of a cylinder jacket, in particular a circular cylinder jacket.
- the channel wall 40 is formed as a hollow cylinder.
- the wall height h is determined such that ambient air can be supplied to the inner region 32 in the quantity entrained when the fuel flows out of the outlet surface 24 in accordance with the principle of the water jet pump.
- a free radial distance D is formed between two oppositely arranged nozzle hole channels 12, 13, d. H. between a nozzle hole channel 12 and another nozzle hole channel 13, a free radial distance D is formed.
- the free radial distance D is the distance between the nozzle hole channel 12 and the other nozzle hole channel 13 to understand, which is formed between two oppositely disposed channel walls 40.
- the free radial distance D is the distance between the nozzle hole channel 12 and the further nozzle hole channel 13, which is determined in a longitudinal axis 14 along the axial distance from the end face 16 and the wall height h corresponds.
- the free radial distance D present is to be determined along a diameter of the nozzle hole disc 10. This can be assumed, since usually the nozzle hole disc 10 has a circular circumference. However, if the nozzle hole disc 10 has no circular circumference and / or an arrangement of the nozzle hole channels are not positioned symmetrically about a center of the nozzle hole disc 10, the free radial distance D between two opposite nozzle hole channels 12 is to be determined.
- the wall height h can be determined as a function of the radial distance D: H ⁇ 1 / 4 ⁇ D ,
- a winding-like flow channel 41 is formed between each two adjacent nozzle hole channels 12, a winding-like flow channel 41 is formed. So that this flow channel 41 is designed for a sufficient air supply into the inner region 32, a channel wall thickness 42 of the channel wall 40 in the determination of the wall height h is also to be considered. This means that the wall height h is greater than a quarter of the radial distance D to choose. For example, if the radial distance D between the nozzle hole channels 12 6 mm, results in a wall height h of 1.5 mm. So that now a sufficiently large flow channel 41 can be created, the wall height h is to be determined to about 2 mm.
- the nozzle hole projection 25 has an outer peripheral surface 44.
- This outer peripheral surface 44 has in the embodiment of FIG. 9 a ramp-shaped contour 45 in a longitudinal section Fig. 10 this contour 45 is rounded ramp-like, ie formed in the shape of a curved, continuously differentiable function.
- the nozzle hole channel 12 is formed in the form of a stepped hole in an alternative embodiment of the fuel injection valve according to the invention, so that the nozzle hole channel 12 has different channel diameters.
- the channel diameter d1 in a first channel region formed facing away from the entry surface 22 is smaller than a second channel diameter d2 of a second channel region of the nozzle hole channel 12 facing the exit surface 24, so that the first channel region has a smaller cross-sectional area than the second channel region.
- the nozzle hole channel 12 has a step.
- the second channel region extends in the axial direction from the nozzle hole projection 25 beyond the end face 16 in the direction of the inner surface 26.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
- Nozzles For Spraying Of Liquid Fuel (AREA)
Description
Die Erfindung betrifft einen Düsenkopf und ein Fluid-Einspritzventil, insbesondere ein Kraftstoffeinspritzventil.The invention relates to a nozzle head and a fluid injection valve, in particular a fuel injection valve.
Bekannt sind Kraftstoffeinspritzventile mit einem Düsenkopf zur Zerstäubung eines Fluids. Üblicherweise werden derartige Kraftstoffeinspritzventile zur Zerstäubung von Kraftstoff in einem Brennraum einer Verbrennungskraftmaschine eingesetzt. Insbesondere, sofern es sich um eine so genannte Direkteinspritzung des Kraftstoffs in den Brennraum bei einem als Ottomotor ausgebildete Verbrennungskraftmaschine handelt, ist der Kraftstoff, unter anderem mit Hilfe des Düsenkopfes, sehr fein zu zerstäuben. zur Erzeugung einer möglichst vollständigen Verbrennung in einem Ottomotor wird ein feines Gemisch von im Brennraum vorhandener Luft und dem eingespritzten Kraftstoff gefordert.Fuel injection valves are known with a nozzle head for atomizing a fluid. Usually, such fuel injection valves are used for atomizing fuel in a combustion chamber of an internal combustion engine. In particular, if it concerns a so-called direct injection of the fuel into the combustion chamber in an internal combustion engine designed as a gasoline engine, the fuel, among other things with the help of the nozzle head, very fine to atomize. to produce as complete a combustion as possible in a gasoline engine, a fine mixture of air present in the combustion chamber and the injected fuel is required.
Mit Hilfe der Direkteinspritzung wird der Kraftstoff bei Ottomotoren heutiger Verbrennungsmotoren direkt in den Brennraum eingespritzt, wodurch gegenüber einem älteren Prinzip der Einbringung von Kraftstoff, der sogenannten Saugrohreinspritzung, der Vorteil eines reduzierten Kraftstoffverbrauchs bewirkt wird. Des Weiteren ist eine Regelung eines Abgasnachbehandlungssystems des Verbrennungsmotors mit Hilfe der Direkteinspritzung erheblich verbessert.With the help of direct injection, the fuel is injected in gasoline engines today's internal combustion engines directly into the combustion chamber, which compared to an older principle of the introduction of fuel, the so-called intake manifold injection, the advantage of reduced fuel consumption is effected. Furthermore, a regulation of an exhaust gas aftertreatment system of the internal combustion engine with the aid of direct injection is considerably improved.
Ein weiterer Vorteil der Direkteinspritzung ist eine Verbesserung einer Elastizität des Verbrennungsmotors hinsichtlich seines Ansprechverhaltens im dynamischen Betrieb, da der Kraftstoff wesentlich schneller in den Brennraum gelangt als bei der Saugrohreinspritzung, bei welcher der Kraftstoff zusammen mit der über ein Gas-Einlassventil einströmenden Verbrennungsluft in den Brennraum gelangt.Another advantage of direct injection is an improvement in the elasticity of the internal combustion engine with regard to its response in dynamic operation, since the fuel passes into the combustion chamber much faster than in the intake manifold injection, in which the fuel together with the via a gas inlet valve incoming combustion air enters the combustion chamber.
Problematisch ist allerdings, dass das benötigte homogene Gemisch innerhalb eines kurzen Zeitraumes aufbereitet sein muss, um die genannten Vorteile der Direkteinspritzung zu erzielen. Denn da der Kraftstoff schnell im Brennraum eingebracht ist, stehen einer Verdampfung und Vermischung des Kraftstoffes mit der Verbrennungsluft nur wenig Zeit zur Verfügung.The problem, however, is that the required homogeneous mixture must be prepared within a short period of time to achieve the stated advantages of direct injection. Because the fuel is quickly introduced into the combustion chamber, evaporation and mixing of the fuel with the combustion air have little time available.
Somit kommt insbesondere bei der Direkteinspritzung dem Kraftstoffeinspritzventil und seiner Strahlaufbereitung eine besondere Rolle zu. Der Kraftstoff ist mit Hilfe einer besonders feinen Zerstäubung in den Zylinder einzubringen, d.h. eine Tröpfchengröße des Kraftstoffs sollte so klein wie möglich ausgebildet sein, damit eine schnelle Aufbereitung - d.h. in einem sehr kurzen Zeitraum ein homogenes Gemisch - erzielbar ist.Thus, the fuel injection valve and its jet preparation play a special role, in particular in direct injection. The fuel is to be introduced into the cylinder with the help of a particularly fine atomization, i. a droplet size of the fuel should be made as small as possible to allow rapid processing - i. in a very short period of time a homogeneous mixture - can be achieved.
Auch sollte der Kraftstoff nicht an Zylinderwände des Brennraumes gelangen, da so die Möglichkeit einer sogenannten Ölverdünnung besteht. Die Ölverdünnung kann, da sie eine Änderung einer Schmiermittelzusammensetzung bewirkt, einen schweren Schaden am Verbrennungsmotor bewirken aufgrund eines unzureichenden Viskositätsverhaltens des verdünnten Schmieröls. Ein Kolbenboden und/oder Gas-Einlassventile sollten vom Kraftstoff nicht benetzt werden, da von dort der Kraftstoff nur unzureichend verdampfen kann.Also, the fuel should not get to the cylinder walls of the combustion chamber, since there is the possibility of a so-called oil dilution. The oil dilution, since it causes a change in a lubricant composition, can cause severe damage to the internal combustion engine due to insufficient viscosity behavior of the diluted lubricating oil. A piston bottom and / or gas inlet valves should not be wetted by the fuel, because from there the fuel can evaporate only insufficiently.
Ein weiteres Problem stellt eine Ablagerung des Kraftstoffes am Kraftstoffeinspritzventil dar. Nach einigen Betriebsstunden des Verbrennungsmotors weist das Kraftstoffeinspritzventil eine feste und rußartige Ablagerungsschicht auf. In dieser Ablagerungsschicht kann sich Kraftstoff nachfolgender Einspritzzyklen anlagern. In späteren Verbrennungszyklen kann dieser Kraftstoff als Kraftstoffdampf entweichen und zu einer nicht gewünschten rußenden Verbrennung führen. Dies führt zu einer unvorteilhaft großen, ggf. unzulässigen Anzahl von Rußpartikeln im Abgas des Verbrennungsmotors.Another problem is deposition of the fuel at the fuel injection valve. After several hours of operation of the internal combustion engine, the fuel injection valve has a solid and sooty deposit layer. In this deposition layer fuel can accumulate subsequent injection cycles. In later combustion cycles, this fuel may be considered Escape fuel vapor and lead to an undesirable sooting combustion. This leads to an unfavorably large, possibly impermissible number of soot particles in the exhaust gas of the internal combustion engine.
Bekannt ist, dass eine Reduktion der Rußpartikel dadurch erzielt werden soll, dass Düsenlöcher des Düsenkopfes mit Hilfe eines Laserverfahrens in den Düsenkopf eingebracht werden. Dies soll den Vorteil gegenüber einem üblichen Elektrodier-Verfahren haben, dass scharfkantige Düsenlöcher erzeugbar sind. Eine weitere Möglichkeit zur Reduzierung der Ablagerungsschicht ist eine Erhöhung eines Kraftstoffdruckes stromauf des Düsenkopfes, so dass eine Austrittsgeschwindigkeit des Kraftstoffes so groß ist, dass Ablagerungen vermieden und somit keine Ablagerungsschicht aufgebaut wird. Dies ist allerdings sehr kostenaufwendig, da eine Steigerung des Kraftstoffdruckes nur mit einem höheren Energieaufwand realisierbar ist. Des Weiteren müssen alle dem Kraftstoffdruck ausgesetzten Bauteile eine dem höheren Kraftstoffdruck angepasste höhere Festigkeit aufweisen, welche zum einen mit teureren Materialien und/oder mit einer Erhöhung einer entsprechenden Bauteilwandung realisierbar ist.It is known that a reduction of the soot particles is to be achieved in that nozzle holes of the nozzle head are introduced by means of a laser process in the nozzle head. This should have the advantage over a conventional Elektrodier method that sharp-edged nozzle holes can be generated. Another way to reduce the deposit layer is to increase a fuel pressure upstream of the nozzle head, so that an exit velocity of the fuel is so large that deposits are avoided and thus no deposit layer is built. However, this is very costly, since an increase in the fuel pressure can only be realized with a higher energy consumption. Furthermore, all components exposed to the fuel pressure must have a higher strength adapted to the higher fuel pressure, which can be achieved on the one hand with more expensive materials and / or with an increase in a corresponding component wall.
Die
Aus der
An dem Brennstoffeinspritzventil der
Es ist eine Aufgabe der vorliegenden Erfindung, einen Düsenkopf für ein ablagerungsreduziertes bzw. ablagerungsfreies Kraftstoffeinspritzventil bereitzustellen.It is an object of the present invention to provide a nozzle head for a depleted fuel injection valve.
Diese Aufgabe wird erfindungsgemäß durch einen Düsenkopf gemäß Patentanspruch 1 gelöst. Vorteilhafte Ausgestaltungen mit zweckmäßigen und nicht-trivialen Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.This object is achieved by a nozzle head according to claim 1. Advantageous embodiments with expedient and non-trivial developments of the invention are specified in the subclaims.
Gemäß einem Aspekt wird ein Düsenkopf für ein Fluid-Einspritzventil angegeben. Der Düsenkopf ist dazu vorgesehen, das Fluid zu zerstäuben. Bei dem Fluid handelt es sich vorzugsweise um einen Kraftstoff für eine Verbrennungskraftmaschine, insbesondere um Benzin. Der Düsenkopf hat eine Längsachse.In one aspect, a nozzle head for a fluid injector is provided. The nozzle head is intended to atomize the fluid. The fluid is preferably a fuel for an internal combustion engine, in particular for gasoline. The nozzle head has a longitudinal axis.
Gemäß einem weiteren Aspekt wird ein durchströmbarer Ventilkörper für ein Fluid-Einspritzventil angegeben. An einem ersten Ende des Ventilkörpers ist eine Zufuhr vorrichtung zur Zuführung des Fluids ausgebildet. An einem vom ersten Ende abgewandt ausgebildeten zweiten Ende des Ventilkörpers ist der Düsenkopf zur Zerstäubung des Fluids angeordnet. Insbesondere haben der Düsenkopf und der Ventilkörper eine gemeinsame Längsachse. Der Düsenkopf kann einstückig mit einem Grundkörper des Ventilkörpers ausgebildet sein. Alternativ kann es sich bei dem Düsenkopf um ein separates Werkstück handeln, das an dem Grundkörper des Ventilkörpers fixiert ist.According to a further aspect, a flow-through valve body is specified for a fluid injection valve. At a first end of the valve body is a supply formed device for supplying the fluid. At a remote from the first end second end of the valve body of the nozzle head for atomizing the fluid is arranged. In particular, the nozzle head and the valve body have a common longitudinal axis. The nozzle head may be formed integrally with a base body of the valve body. Alternatively, the nozzle head may be a separate workpiece which is fixed to the main body of the valve body.
Gemäß einem dritten Aspekt wird ein Fluid-Einspritzventil - insbesondere ein Kraftstoffeinspritzventil - mit dem Düsenkopf bzw. mit dem Ventilkörper angegeben. Das Kraftstoffeinspritzventil ist insbesondere dazu vorgesehen, Kraftstoff direkt in einen Brennraum der Verbrennungskraftmaschine einzuspritzen.According to a third aspect, a fluid injection valve - in particular a fuel injection valve - is specified with the nozzle head or with the valve body. The fuel injection valve is in particular provided to inject fuel directly into a combustion chamber of the internal combustion engine.
Der Düsenkopf weist eine Düsenlochscheibe auf. Die Düsenlochscheibe hat eine Stirnfläche und eine der Stirnfläche gegenüberliegende Innenfläche. Bei einer Ausgestaltung ist die Stirnfläche vom ersten Ende des Ventilkörpers abgewandt ausgebildet und die Innenfläche ist dem ersten Ende des Ventilkörpers zugewandt ausgebildet. Bei einer Ausgestaltung ist ein sich in Richtung der Längsachse erstreckender erster axialer Abstand zwischen der Innenfläche und der Stirnfläche ausgebildet.The nozzle head has a nozzle hole disc. The nozzle perforated disk has an end face and an inner face opposite the end face. In one embodiment, the end face is formed facing away from the first end of the valve body and the inner surface is formed facing the first end of the valve body. In one embodiment, a first axial distance extending in the direction of the longitudinal axis is formed between the inner surface and the end surface.
Die Düsenlochscheibe weist mindestens einen die Düsenlochscheibe in Richtung der Längsachse vollständig durchdringenden Düsenlochkanal auf. Zudem ist ein weiterer Düsenlochkanal die Düsenscheibe durchdringend ausgebildet.The nozzle perforated disk has at least one nozzle hole channel which completely penetrates the nozzle perforated disk in the direction of the longitudinal axis. In addition, another nozzle hole channel is formed penetrating the nozzle disk.
An dem dem Düsenlochkanal zugeordneten ersten Kanalende ist eine Eintrittsfläche und an einem vom ersten Kanalende abgewandt angeordneten zweiten Kanalende des Düsenlochkanals eine Austrittsfläche ausgebildet. Die Eintrittsfläche ist an der Innenfläche der Düsenlochscheibe angeordnet. Ein Düsenlochvorsprung des Düsenlochkanals, welcher insbesondere im ersten axialen Abstand von der Eintrittsfläche positioniert ist, weist eine Kanalwandung auf. Die Kanalwandung ist über einen Umfang des Düsenlochvorsprungs ausgebildet. Mit anderen Worten definiert die Kanalwandung des Düsenlochvorsprungs einen Abschnitt des Düsenlochkanals. Dabei läuft die Kanalwandung vollständig um eine Kanalachse des Düsenlochkanals herum. Die Kanalwandung hat eine sich ausgehend von der Stirnfläche in Richtung der Längsachse - insbesondere von der Innenfläche weg - sich erstreckende Wandungshöhe, derart, dass das zweite Kanalende einem von der Stirnfläche abgewandt ausgebildeten Kanalwandungsende der Kanalwandung entspricht.An outlet surface is formed on the first channel end assigned to the nozzle-hole channel, and an outlet surface is formed on a second channel-end of the nozzle-hole channel that faces away from the first channel end. The entrance surface is disposed on the inner surface of the nozzle hole disc. One Nozzle hole projection of the nozzle hole channel, which is positioned in particular at the first axial distance from the inlet surface, has a channel wall. The duct wall is formed over a circumference of the nozzle hole protrusion. In other words, the channel wall of the nozzle hole projection defines a portion of the nozzle hole channel. The channel wall runs completely around a channel axis of the nozzle hole channel. The channel wall has a wall height extending from the end face in the direction of the longitudinal axis, in particular away from the inner face, such that the second channel end corresponds to a channel wall end of the channel wall which faces away from the end face.
Mit Hilfe der Kanalwandung des Düsenlochvorsprungs ist der Düsenlochkanal in seiner entlang der Längsachse ausgebildeten axialen Erstreckung somit verlängert. War das zweite Kanalende, und somit die Austrittsfläche, gemäß dem Stand der Technik in einer glatten Stirnfläche enthalten, z.B. in einem in Richtung der Längsachse ersten axialen Abstand von der Eintrittsfläche, so ist das zweite Kanalende nun mit Hilfe des Düsenlochvorsprungs in einem um die Wandungshöhe vergrößerten Abstand von der Eintrittsfläche positioniert. Bei einer Ausgestaltung entspricht der Abstand der Austrittsfläche einer Summe des ersten axialen Abstandes und der Wandungshöhe. Dies hat zur Folge, dass die Austrittsfläche des Düsenlochkanals, welche am zweiten Kanalende ausgebildet ist, von der Stirnfläche beabstandet an der Düsenlochscheibe ausgestaltet ist. Das zweite Kanalende ist insbesondere gegenüber der Stirnfläche in Richtung von der Innenfläche weg versetzt.With the help of the channel wall of the nozzle hole projection of the nozzle hole channel is thus extended in its along the longitudinal axis formed axial extent. Was the second end of the channel, and thus the exit surface, according to the prior art contained in a smooth face, e.g. in a first axial distance from the entry surface in the direction of the longitudinal axis, the second channel end is now positioned with the aid of the nozzle hole projection in a distance from the entry surface which is increased by the wall height. In one embodiment, the distance of the exit surface corresponds to a sum of the first axial distance and the wall height. This has the consequence that the outlet surface of the nozzle hole channel, which is formed at the second channel end, spaced from the end face is configured on the nozzle hole disc. The second channel end is offset in particular in relation to the end face in the direction away from the inner surface.
Sofern die Austrittsfläche nicht in Richtung der Längsachse axial von der Stirnfläche beabstandet vorliegt, wird im Bereich der Stirnfläche über einen Umfang der Austrittsfläche eine dort vorliegende Umgebungsluft angesaugt. Das heißt, die im Bereich des Kraftstoffstrahls vorliegende Umgebungsluft wird vom Kraftstoffstrahl mitgerissen. Dieser Effekt, das Mitnehmen bzw. Mitreißen der Luft im Bereich eines Fluidstrahls, ist bekannt und wird insbesondere bei Wasserstrahlpumpen zur Erzeugung großer Volumenströme genutzt.If the exit surface is not axially spaced from the end face in the direction of the longitudinal axis, an ambient air present there is sucked in over a circumference of the exit face in the region of the end face. That is, the ambient air present in the area of the fuel jet is entrained by the fuel jet. This effect, the entrainment or entrainment of the air in the region of a fluid jet, is known and is used in particular in water jet pumps for generating large volume flows.
Mit Hilfe der Kanalwandung, welche die Austrittsfläche von der Stirnfläche in Richtung der Längsachse axial beabstandet, ist die Möglichkeit realisiert, Umgebungsluft dem aus dem Düsenlochkanal - d.h. aus der Austrittsfläche - austretenden Kraftstoff zuzuführen. Das bedeutet, dass ein größerer Volumenstrom erzielbar ist, welcher eine verbesserte, das heißt schnellere Kraftstoffaufbereitung realisiert. Da die über den Umfang der Austrittsfläche vorliegende Umgebungsluft mit dem Kraftstoff des Kraftstoffstrahls mitgerissen wird, ist in diesem Bereich ein Bereichsdruck ausgebildet, welcher ein Rückströmen von Kraftstoffdampf und/oder Kraftstofftröpfchen verhindert oder zumindest stark reduziert. Das bedeutet, di Gefahr für die Bildung von Ablagerungen besonders gering ist. Auf diese Weise ist eine ablagerungsreduzierte bzw. ablagerungsfreie Kraftstoffeinspritzdüse realisiert.By means of the channel wall, which axially separates the exit surface from the end face in the direction of the longitudinal axis, it is possible to supply ambient air from the nozzle hole channel - i. from the exit surface - to supply escaping fuel. This means that a larger volume flow can be achieved, which realizes an improved, that is, faster fuel treatment. Since the ambient air present over the circumference of the exit surface is entrained with the fuel of the fuel jet, an area pressure is formed in this area, which prevents or at least greatly reduces a backflow of fuel vapor and / or fuel droplets. This means that the risk for the formation of deposits is particularly low. In this way, a deposit-reduced or deposit-free fuel injector is realized.
In einer Ausgestaltung des Fluid-Einspritzventils ist in dem Ventilkörper eine Ventilnadel angeordnet. Die Ventilnadel ist gegenüber dem Ventilkörper axial beweglich, derart dass ein Schließelement der Ventilnadel in einer Schließstellung der Ventilnadel an einem Ventilsitz des Ventilkörpers anliegt um Fluid-Fluss durch die Düsenlochkanäle zu verhindern und die Ventilnadel mittels einer Aktuator-Einheit des Fluid-Einspritzventils von der Schließstellung weg verschiebbar ist, um Fluid-Fluss durch die Düsenlochkanäle freizugeben.In one embodiment of the fluid injection valve, a valve needle is arranged in the valve body. The valve needle is axially movable relative to the valve body, such that a closing element of the valve needle in a closed position of the valve needle against a valve seat of the valve body to prevent fluid flow through the nozzle hole channels and the valve needle by means of an actuator unit of the fluid injection valve from the closed position is displaceable to release fluid flow through the nozzle hole channels.
Bei einer vorteilhaften Ausgestaltung weist die Innenfläche der - insbesondere einstückigen - Düsenlochscheibe den Ventilsitz auf. Auf diese Weise ist der Düsenkopf für vergleichsweise große Fluid-Drücke - z.B. von 100 bar oder mehr, vorzugsweise von 200 bar oder mehr, insbesondere in einem Bereich zwischen 250 bar und 500 bar, wobei die Grenzen eingeschlossen sind - einsetzbar.In an advantageous embodiment, the inner surface of the - in particular one-piece - nozzle hole disc on the valve seat. In this way, the nozzle head for comparatively large fluid pressures - eg of 100 bar or More, preferably of 200 bar or more, in particular in a range between 250 bar and 500 bar, the limits are included - used.
In einer Ausgestaltung des erfindungsgemäßen Kraftstoffeinspritzventils ist die Kanalwandung hohlkegelstumpfförmig ausgebildet. Der Vorteil dieser Ausgestaltung ist, dass die im Bereich der Kanalwandung vorliegende Umgebungsluft eine Anströmrichtung hat, die zu dem Kraftstoffstrahl geneigt ist, welcher aus der Austrittsfläche austritt. Somit ist die Umgebungsluft dem Kraftstoffstrahl verbessert zuführbar ist. Das heißt, dass die Strömungsrichtung der über die hohlkegelstumpfförmige Kanalwandung geführten Umgebungsluft die Strömungsrichtung des Kraftstoffstrahls kreuzt, so dass eine Durchmischung des Kraftstoffstrahls und der Umgebungsluft bereits durch die Strömungsrichtungen herbeigeführt wird.In one embodiment of the fuel injection valve according to the invention, the channel wall is designed with a hollow-truncated cone shape. The advantage of this embodiment is that the ambient air present in the region of the channel wall has an inflow direction which is inclined to the fuel jet which emerges from the outlet surface. Thus, the ambient air is the fuel jet improved fed. This means that the flow direction of the guided over the hollow truncated cone-shaped channel wall ambient air crosses the flow direction of the fuel jet, so that a mixing of the fuel jet and the ambient air is already brought about by the flow directions.
Die verbesserte Zuführbarkeit ist im Vergleich zu einer hohlzylinderartig ausgestalteten Kanalwandung zu sehen. Bei einer hohlzylinderartig ausgestalteten Kanalwandung weist die Umgebungsluft die gleiche Strömungsrichtung auf wie der Kraftstoffstrahl, so dass aufgrund der gleichen Strömungsrichtungen die Zuführbarkeit und somit Durchmischung nur mit Hilfe des Mitreißens der Umgebungsluft erfolgt.The improved feedability can be seen in comparison to a hollow-cylinder-like duct wall. In a hollow cylinder-like designed channel wall, the ambient air has the same flow direction as the fuel jet, so that due to the same flow directions, the feedability and thus thorough mixing takes place only with the help of entrainment of the ambient air.
In einer Ausgestaltung ist die Austrittsfläche kleiner ausgebildet als die Eintrittsfläche. Dies hat den Vorteil, dass der Kraftstoff, welcher durch den Düsenlochkanal strömt gemäß dem Bernoulli'sehen Strömungsgesetzes an der Austrittsfläche eine erste Geschwindigkeit aufweist, welche gegenüber einer zweiten Geschwindigkeit, welche in der Eintrittsfläche bzw. im Bereich der Eintrittsfläche vorherrscht, größer ist. Somit ist auf einfache Weise die Kraftstoffzerstäubung aufgrund einer Geschwindigkeitserhöhung an der Austrittsfläche verbessert.In one embodiment, the exit surface is smaller than the entry surface. This has the advantage that the fuel, which flows through the nozzle hole channel according to Bernoulli's law of flow at the exit surface has a first speed, which is greater than a second speed, which prevails in the entrance surface or in the region of the entrance surface. Thus, the fuel atomization is improved in a simple manner due to an increase in speed at the exit surface.
Bei dem erfindungsgemäßen Kraftstoffeinspritzventil weist die Düsenlochscheibe eine Mehrzahl von Düsenlochkanälen auf, das heißt, es ist der weitere Düsenlochkanal die Düsenlochscheibe durchdringend ausgebildet. Die Düsenlochkanäle sind erfindungsgemäß in einem bestimmten, im Allgemeinen gleichmäßigen, Radius von einer Düsenlochscheibenmitte angeordnet, insbesondere in Draufsicht entlang der Längsachse, wobei die Düsenlochscheibenmitte in einer Ausgestaltung auf der Längsachse liegt. Sobald der Kraftstoff eingespritzt wird, entsteht je Düsenlochkanal ein Kraftstoffstrahl, welcher in Form eines Kegels ausgebildet ist. Im Bereich der Düsenlochscheibenmitte ist auf diese Weise ein Innenbereich gebildet, welcher von den Kraftstoffstrahlen umgrenzt ist. In diesem Innenbereich herrscht ein geringerer Druck als in einem von den Kraftstoffstrahlen abgegrenzten Umgebungsbereich. Im Umgebungsbereich liegt in Nähe des Kraftstoffstrahls ein erster Bereichsdruck vor, welcher kleiner ist als ein zweiter Bereichsdruck in einem vom Kraftstoffstrahl weiter entfernten Umgebungsbereich. Ein im Innenbereich ausgebildeter dritter Bereichsdruck ist gegenüber dem ersten Bereichsdruck und dem zweiten Bereichsdruck deutlich reduziert.In the fuel injection valve of the invention, the nozzle hole disc has a plurality of nozzle hole channels, that is, the other nozzle hole channel is formed penetrating the nozzle hole plate. The nozzle hole channels according to the invention are arranged in a certain, generally uniform, radius of a nozzle hole center, in particular in plan view along the longitudinal axis, wherein the nozzle hole center is in one embodiment on the longitudinal axis. As soon as the fuel is injected, a fuel jet, which is in the form of a cone, is produced per nozzle hole channel. In the region of the nozzle hole center, an inner region is formed in this way, which is bounded by the fuel jets. In this interior, there is less pressure than in an environmental area defined by the fuel jets. In the surrounding area, in the vicinity of the fuel jet, there is a first area pressure, which is smaller than a second area pressure in a surrounding area further from the fuel jet. A third range pressure formed in the inner region is significantly reduced compared to the first range pressure and the second range pressure.
Es besteht die Gefahr, dass der dritte Bereichsdruck gegenüber einem ersten Bereichsdruck im Umgebungsbereich so gering ist, dass ein Unterdruck im Innenbereich ausgebildet ist, welcher zu einer Richtungsumkehr des Kraftstoffdampfes und/oder von Kraftstofftröpfchen führt. Das heißt, der Kraftstoffdampf und/oder die Kraftstofftröpfchen strömen in diesem Fall zurück auf die Stirnfläche um sich dort in Form von Ablagerungen abzusetzen. Damit ein wirkungsvoller axialer Abstand der Austrittsfläche von der Stirnfläche ausgebildet ist, kann die Wandungshöhe in Abhängigkeit eines freien radialen Abstandes ermittelt werden. Dieser freie radiale Abstand ist ein zwischen dem Düsenlochkanal und dem weiteren Düsenlochkanal radial ausgebildeter Abstand. Die erfindungsgemäße Wandungshöhe lässt sich in Abhängigkeit des radialen Abstandes wie folgt beschreiben:
Mit einer solchen, in Abhängigkeit des freien radialen Abstandes zwischen den Düsenlochkanälen ermittelten Wandungshöhe, ist ein hinreichend großer Strömungskanal ausgestaltet, über welchen Umgebungsluft in den Innenbereich führbar ist, so dass der dritte Bereichsdruck im Innenbereich so groß ist, dass ein Rückströmen von Kraftstoffdampf und/oder Kraftstofftröpfchen im Innenbereich besonders gut verhindert wird.With such, depending on the free radial distance between the nozzle hole channels determined wall height, a sufficiently large flow channel is configured over which ambient air in the inner region is feasible, so that the third range pressure in the interior is so large that a return flow of fuel vapor and / or fuel droplets inside is particularly well prevented.
Der Düsenlochvorsprung kann eine äußere Umfangsfläche haben, deren Kontur in einem Längsschnitt einer stetig differenzierbaren Funktion gemäß ausgestaltet ist. Damit ist der Vorteil geschaffen, dass ein Abreißen von Strömungsfäden der über die Kanalwandung strömenden, von dem Kraftstoffstrahl mitgerissenen Umgebungsluft vermieden ist. Bevorzugterweise ist die äußere Umfangsfläche rampen-förmig ausgebildet. Anders ausgedrückt hat der Düsenlochvorsprung zumindest in seinem der Stirnfläche benachbarten Bereich vorzugsweise eine Außenkontur, die im Längsschnitt die Gestalt einer stetig differenzierbaren Funktion hat und/der rampen-förmig - d.h. insbesondere in Gestalt einer Rampenfunktion - ausgebildet ist.The nozzle hole projection may have an outer peripheral surface whose contour is configured in a longitudinal section of a continuously differentiable function according to. Thus, the advantage is created that a tearing off of flow threads of the flowing over the channel wall, entrained by the fuel jet ambient air is avoided. Preferably, the outer circumferential surface is ramp-shaped. In other words, the nozzle hole projection, at least in its region adjacent to the end face, preferably has an outer contour which in longitudinal section has the shape of a continuously differentiable function and / or which is ramp-shaped - ie. in particular in the form of a ramp function - is formed.
In einer weiteren Ausgestaltung des erfindungsgemäßen Kraftstoffeinspritzventils hat der Düsenlochkanal einen der Eintrittsfläche benachbarten ersten Kanalbereich, dessen Querschnittsfläche kleiner ist als die Querschnittfläche eines der Austrittsfläche benachbarten zweiten Kanalbereichs des Düsenlochkanals. Zwischen dem ersten und dem zweiten Kanalbereich hat der Düsenlochkanal bei einer Weiterbildung eine Stufe.In a further embodiment of the fuel injection valve according to the invention, the nozzle hole channel has a first channel region, which is adjacent to the inlet surface Cross-sectional area is smaller than the cross-sectional area of an outlet surface adjacent to the second channel region of the nozzle hole channel. Between the first and the second channel region of the nozzle hole channel has a step in a development.
Weitere Vorteile, Merkmale und Einzelheiten des Düsenkopfes, des Ventilkörpers und des Fluid-Einspritzventils ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnung. Die vorstehend in der Beschreibung genannten Merkmale und Merkmalskombinationen sowie die nachfolgend in der Figurenbeschreibung genannten und/oder in den Figuren alleine gezeigten Merkmale und Merkmalskombinationen sind nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar, ohne den Rahmen der Erfindung zu verlassen. Gleichen oder funktionsgleichen Elementen sind identische Bezugszeichen zugeordnet. Aus Gründen der Übersichtlichkeit ist es möglich, dass die Elemente nicht in allen Figuren mit ihrem Bezugszeichen versehen sind ohne jedoch ihre Zuordnung zu verlieren. Es zeigen:
-
Fig. 1 in einer perspektivische Darstellung schematisch eine Düsenlochscheibe eines Kraftstoffeinspritzventils gemäß dem Stand der Technik, -
Fig. 2 in einer perspektivischen Darstellung schematisch die Düsenlochscheibe gemäßFig. 1 mit Kraftstoffstrahlen während eines Einspritzvorganges, -
Fig. 3 in einer perspektivischen Darstellung schematisch die Düsenlochscheibe mit einer Ablagerungsschicht, -
Fig. 4 in einer Seitenansicht die Düsenlochscheibe gem.Fig. 1 , mit einer Kraftstoffstrahlausbreitung zweier nebeneinander angeordneter Düsenlöcher, sowie sich im Bereich der Kraftstoffstrahlen einstellende Bereichsdrücke ohne Rückströmung, -
Fig. 5 in einer Seitenansicht die Düsenlochscheibe gem.Fig. 1 , mit einer Kraftstoffstrahlausbreitung zweier nebeneinander angeordneter Düsenlöcher, sowie sich im Bereich der Kraftstoffstrahlen einstellende Bereichsdrücke mit Rückströmung von Kraftstoffdämpfen, -
Fig. 6 in einem Ausschnitt eine vergrößerte Darstellung der Düsenlochscheibe gem.Fig. 5 , mit rückströmenden Kraftstofftröpfchen, -
Fig. 7 in einer perspektivischen Darstellung schematisch einen Düsenkopf eines erfindungsgemäßen Kraftstoffeinspritzventils, -
Fig. 8 in einem Ausschnitt eine Seitenansicht der Düsenlochscheibe des erfindungsgemäßen Kraftstoffeinspritzventils, mit einer Kraftstoffstrahlausbreitung, sowie sich im Bereich der Kraftstoffstrahlen einstellende Bereichsdrücke, -
Fig. 9 in einem Ausschnitt die Düsenlochscheibe des erfindungsgemäßen Kraftstoffeinspritzventils in einer ersten Variante, und -
Fig. 10 in einem Ausschnitt die Düsenlochscheibe des erfindungsgemäßen Kraftstoffeinspritzventils in einer zweiten Variante.
-
Fig. 1 1 schematically shows a nozzle perforated disk of a fuel injection valve according to the prior art, -
Fig. 2 in a perspective view schematically the nozzle hole disc according toFig. 1 with fuel jets during an injection process, -
Fig. 3 in a perspective view schematically the nozzle hole disc with a deposit layer, -
Fig. 4 in a side view of the nozzle hole disc gem.Fig. 1 , with a fuel jet propagation of two juxtaposed nozzle holes, as well as in the area the fuel jet setting range pressures without backflow, -
Fig. 5 in a side view of the nozzle hole disc gem.Fig. 1 , with a fuel spray propagation of two juxtaposed nozzle holes, as well as in the area of the fuel jet adjusting range pressures with backflow of fuel vapors, -
Fig. 6 in a section of an enlarged view of the nozzle hole disc gem.Fig. 5 , with backflowing fuel droplets, -
Fig. 7 1 is a perspective view of a nozzle head of a fuel injection valve according to the invention, -
Fig. 8 in a section of a side view of the nozzle hole disc of the fuel injection valve according to the invention, with a fuel spray propagation, and adjusting in the range of the fuel jets range pressures, -
Fig. 9 in a section of the nozzle hole disc of the fuel injection valve according to the invention in a first variant, and -
Fig. 10 in a section of the nozzle hole disc of the fuel injection valve according to the invention in a second variant.
Die Düsenlochscheibe eines Kraftstoffventils des Standes der Technik ist gemäß
Das Kraftstoffeinspritzventil umfasst einen nicht näher dargestellten Ventilkörper mit einer Längsachse 14, wobei an einem ersten Ende des Ventilkörpers eine nicht näher dargestellte Zufuhrvorrichtung zur Zuführung eines Fluids, in der Regel Kraftstoff für Verbrennungskraftmaschinen, ausgebildet ist.The fuel injection valve comprises a non-illustrated valve body having a
An einem vom ersten Ende abgewandt ausgebildeten zweiten Ende des Ventilkörpers ist der Düsenkopf 11 mit der Düsenlochscheibe 10 zur Zerstäubung des Fluids angeordnet. Die Düsenlochscheibe 10 weist eine vom ersten Ende abgewandt ausgebildete Stirnfläche 16 auf.At a remote from the first end second end of the valve body of the
Der Düsenlochkanal 12 weist an einem ersten Kanalende 18 eine Eintrittsfläche 22 (s.
Die Düsenlochscheibe 10 ist in dem Düsenkopf 11 des Kraftstoffeinspritzventils aufgenommen. Der Düsenkopf 11 ist an dem zweiten Ende des Kraftstoffeinspritzventils positioniert, welches in einem nicht näher dargestellten Brennraum einer nicht näher dargestellten Verbrennungskraftmaschine angeordnet ist. Das bedeutet, dass Kraftstoff, welcher mit Hilfe der Kraftstoffeinspritzdüse der Verbrennungskraftmaschine zugeführt wird, direkt in den Brennraum eingespritzt wird. Insbesondere ist es wichtig für einen optimalen, d.h. effizienten und emissionsarmen Betrieb des Verbrennungskraftmaschine, dass der Kraftstoff mit Hilfe der Kraftstoffeinspritzdüse fein zerstäubt - d.h. in sehr feinen Tröpfchen - dem Brennraum zugeführt wird. Diese feine Zerstäubung führt zu einer schnellen Kraftstoffaufbereitung, d.h. einer Gemischbildung zwischen dem in den Brennraum eingespritzten Kraftstoff und einer im Brennraum bereits vorhandenen und in der Regel teilweise komprimierten Verbrennungsluft.The
Insbesondere die Kraftstoffaufbereitung bei einer als Ottomotor oder Benzinmotor ausgebildeten Verbrennungskraftmaschine stellt hohe Ansprüche an die feine Zerstäubung. Denn diese Art der Verbrennungskraftmaschine funktioniert basierend auf einer so genannten Fremdzündung, d.h. eine mit Hilfe der Gemischbildung im Brennraum vorliegendes Kraftstoff-Luftgemisch wird mit Hilfe einer Zündkerze entflammt. Diese Form der Zündung erfordert ein homogenes Kraftstoff-Luft-Gemisch, damit eine vollständige Verbrennung des Kraftstoff-Luft-Gemisches herbeigeführt werden kann. Da dies in sehr kurzer Zeit innerhalb eines Einspritzzyklus erforderlich ist, besteht die Notwendigkeit einer feinen Zerstäubung mit Hilfe des Kraftstoffeinspritzventils.In particular, the fuel treatment in a trained as a gasoline engine or gasoline engine internal combustion engine makes high demands on the fine atomization. Because this type of internal combustion engine works based on a so-called spark ignition, i. a fuel-air mixture present in the combustion chamber with the aid of mixture formation is ignited with the aid of a spark plug. This form of ignition requires a homogeneous fuel-air mixture, so that complete combustion of the fuel-air mixture can be brought about. Since this is required in a very short time within an injection cycle, there is a need for a fine atomization by means of the fuel injection valve.
Eine ebenso hohe Anforderung an eine feine Zerstäubung des Kraftstoffes ist auch bei einer als Dieselmotor ausgebildeten Verbrennungskraftmaschine gegeben. Das im Brennraum einer als Dieselmotor ausgebildeten Verbrennungskraftmaschine vorliegende Luft-Kraftstoffgemisch wird aufgrund einer so genannten Selbstzündung verbrannt. D.h. die Zündung erfolgt hier aufgrund hoher Temperaturen im Brennraum, welche durch einen hohen Kompressionsdruck erzielbar ist. Das Luft-Kraftstoffgemisch entzündet sich an unterschiedlichen Stellen, den so genannten Zündherden, im Brennraum, und die Verbrennung schreitet aufgrund einer ansteigenden Temperatur und ansteigendem Druck im Luft-Kraftstoffgemisch fort. Hier führt eine unzureichende Verbrennung zu einer sogenannten Rußbildung, welche mit Hilfe einer feinen Zerstäubung vermieden werden kann.An equally high requirement for a fine atomization of the fuel is also given in a trained as a diesel engine internal combustion engine. The present in the combustion chamber of an engine designed as a diesel engine air-fuel mixture is burned due to a so-called auto-ignition. That is, the ignition takes place here due to high temperatures in the combustion chamber, which can be achieved by a high compression pressure. The air-fuel mixture ignites at different locations, the so-called ignitions, in the combustion chamber and combustion progresses due to an increasing temperature and increasing pressure in the air-fuel mixture. Here, insufficient combustion leads to a so-called soot formation, which can be avoided by means of a fine atomization.
Die feine Zerstäubung ist erzielbar mit mehreren an der Düsenlochscheibe 10 ausgebildeten Düsenlochkanälen 12. Grundsätzlich ist eine Feinheit der Zerstäubung abhängig vom Durchmesser des Düsenlochkanals 12 und vom Kraftstoffdruck. Je kleiner der Durchmesser des Düsenlochkanals 12 bzw. der Durchmesser der Austrittsfläche 24 und je höher der Druck umso feiner die Zerstäubung. Es ist zu berücksichtigen, dass eine einzuspritzende Kraftstoffmasse allerdings auch abhängig ist von dem Durchmesser des Düsenlochkanals 12. D. h. wiederum je kleiner die Austrittsfläche 24 desto geringer ist die Kraftstoffmasse pro Austrittsfläche 24. Somit ist eine Anzahl der Düsenlochkanäle 12 zur Erzielung der gewünschten einzuspritzenden Kraftstoffmasse zu berücksichtigen. An dieser Stelle soll nicht unerwähnt bleiben, dass ebenso maßgeblich für eine feine Zerstäubung ein sogenannter Einspritzdruck ist.The fine atomization is achievable with a plurality of
Damit eine Zerstäubung realisierbar ist, sind die Düsenlochkanäle 12 die Düsenlochscheibe 10 vollständig durchdringend in die Düsenlochscheibe 10 eingebracht. Bei einem Einspritzvorgang werden die Eintrittsflächen 22 der Düsenlochkanäle 12 mit Hilfe einer nicht näher dargestellten Düsennadel freigegeben, so dass der sich in einem Ventilkörper des Kraftstoffeinspritzventils befindliche Kraftstoff über die Austrittsflächen 24 unter einem entsprechenden Einspitzdruck dem Ventilkörper entströmt.In order that atomization can be realized, the
Problematisch ist, dass sich nach mehreren Arbeitsspielen des Verbrennungsmotors, d.h. nach mehreren Zündungen und entsprechenden Verbrennungen, eine feste und rußartige Ablagerung 30 im Bereich der Austrittsquerschnittflächen 24 bilden kann, wie beispielhaft in
Diese Ablagerung 30 ist ein Resultat eines im Bereich des Kraftstoffstrahls 28 während eines Einspitzvorganges anliegenden Druckverhältnisses. Zur Erläuterung ist in
Durch das Ausströmen des Kraftstoffes aus den Austrittsflächen 24, wird in einem Austrittsbereich des Kraftstoffes Umgebungsluft angesaugt. Mit anderen Worten wird die im Bereich des Kraftstoffstrahls 28 befindliche Umgebungsluft vom Kraftstoffstrahl 28 mitgerissen.By the outflow of the fuel from the exit surfaces 24, ambient air is drawn in an exit region of the fuel. In other words, the ambient air located in the region of the
Das bedeutet, dass sich in einem Saugbereich, welcher sich an der Stirnfläche 16 im Bereich der Austrittsfläche 24 befindet, ein niedrigerer erster Bereichsdruck p1 einstellt als in einem von der Austrittsfläche 24 entfernten Umgebungsbereich, in welchem ein zweiter Bereichsdruck p2 herrscht, s.
Als eine Folge dieses dritten Bereichsdruck p3 können Turbulenzen zwischen abströmender Umgebungsluft und rückströmender Kraftstoffdämpfe hervorgerufen werden. Eine Rückströmrichtung ist mit Hilfe des Rückströmpfeils 36 im Innenbereich 32 zwischen den Kraftstoffstrahlen 28 der
Das bedeutet mit anderen Worten, dass aus der Austrittsfläche 24 austretender Kraftstoff sich üblicherweise und überwiegend in Richtung des Richtungspfeils y von der Stirnfläche 16 entfernt. Allerdings kommt es aufgrund des Unterdruckes p3, welcher sich im Innenbereich 32 zwischen den Kraftstoffstrahlen 28 ausbildet, zu einer Rückströmung eines Kraftstoffdampf-Kraftstofftröpfchen-Gemisches. Dieses lagert sich an der Stirnfläche 16 an.In other words, this means that fuel leaving the
Die aufgrund der Turbulenzen rückströmenden Kraftstoffdämpfe können mit Kraftstofftröpfchen 34 durchmischt sein, s.
Die Düsenlochscheibe 10 des erfindungsgemäßen Kraftstoffeinspritzventils ist gemäß
Der Düsenlochvorsprung 25 ist vorliegend in einem ersten axialen Abstand W1 von der Eintrittsfläche 22 positioniert. Im Bereich des Düsenlochvorsprungs 25 ist über einen Umfang des Düsenlochskanals 12 die Kanalwandung 40 ausgebildet, welche eine sich ausgehend von der Stirnfläche 16 in Richtung der Längsachse 14 erstreckende Wandungshöhe h aufweist.In the present case, the
Somit entspricht das zweite Kanalende 20 einem von der Stirnfläche 16 abgewandt ausgebildeten Kanalwandungsende 46 der Kanalwandung 40.Thus, the
Das heißt mit andern Worten, die Kanalwandung 40 des Düsenlochs 25 erstreckt sich vorliegend von einer mit der Stirnfläche 16 gemeinsamen Ebene den Düsenlochkanal 12 umfassend, derart dass ihre axiale Erstreckung ausgehend von der Stirnfläche 16 in Richtung des Kraftstoffstrahls 28 ausgebildet ist.In other words, in this case, the
Das Ausführungsbeispiel des erfindungsgemäßen Kraftstoffeinspritzventils weist eine Kanalwandung 40 auf, welche hohlkegelstumpfförmig ausgebildet ist. Die hohlkegelstumpfförmig ausgebildete Kanalwandung 40 hat eine konisch sich verjüngende und im Bereich des Düsenlochvorsprungs 25 vollständig lateral um den Düsenlochkanal 12 umlaufende innere Umfangsfläche, so dass die Austrittsfläche 24 kleiner ausgebildet ist als eine stromaufwärts im Abstand h von der Austrittsfläche 24 positionierte Kanalquerschnittsfläche des Düsenlochs 25, die den in den Figuren eingezeichneten Durchmesser d hat.The embodiment of the fuel injection valve according to the invention has a
In einer Variante des Ausführungsbeispiels hat die innere Umfangsfläche die Gestalt eines Zylindermantels, insbesondere eines Kreiszylindermantels. In einem nicht näher dargestellten weiteren Ausführungsbeispiel ist die Kanalwandung 40 hohlzylinderförmig ausgebildet.In a variant of the embodiment, the inner circumferential surface has the shape of a cylinder jacket, in particular a circular cylinder jacket. In a no closer shown further embodiment, the
Die Wandungshöhe h ist so ermittelt, dass dem Innenbereich 32 in der Menge Umgebungsluft zugeführt werden kann, wie sie bei einem Ausströmen des Kraftstoffs aus der Austrittsfläche 24 gemäß dem Prinzip der Wasserstrahlpumpe mitgerissen wird.The wall height h is determined such that ambient air can be supplied to the
Zwischen zwei gegenüberliegend angeordneten Düsenlochkanälen 12, 13, d. h. zwischen einem Düsenlochkanal 12 und einem weiteren Düsenlochkanal 13, ist ein freier radialer Abstand D ausgebildet. Unter dem freien radialen Abstand D ist der Abstand zwischen dem Düsenlochkanal 12 und dem weiteren Düsenlochkanal 13 zu verstehen, welcher zwischen zwei gegenüberliegend angeordneten Kanalwandungen 40 ausgebildet ist. Der freie radiale Abstand D ist der Abstand zwischen dem Düsenlochkanal 12 und dem weiteren Düsenlochkanal 13, welcher in einem entlang der Längsachse 14 axialen Abstand von der Stirnfläche 16 bestimmt ist und der Wandungshöhe h entspricht.Between two oppositely arranged
Dabei gilt zu beachten, dass der freie radiale Abstand D vorliegend entlang eines Durchmessers der Düsenlochscheibe 10 zu ermitteln ist. Dies kann angenommen werden, da üblicherweise die Düsenlochscheibe 10 einen kreisförmig ausgebildeten Umfang aufweist. Sofern allerdings die Düsenlochscheibe 10 keinen kreisförmigen Umfang aufweist und/oder eine Anordnung der Düsenlochkanäle nicht symmetrisch um einen Mittelpunkt der Düsenlochscheibe 10 positioniert sind, ist der freie radiale Abstand D zwischen zwei sich gegenüberliegenden Düsenlochkanälen 12 zu bestimmen.It should be noted that the free radial distance D present is to be determined along a diameter of the
Die Wandungshöhe h lässt sich in Abhängigkeit des radialen Abstandes D bestimmen zu:
Wie in
Wie in den
Wie in den
Claims (8)
- Nozzle head (11) for atomizing a fluid for a fuel injection valve with a valve body, through which flow can pass, wherein the nozzle head (11) has a longitudinal axis (14) and a nozzle perforated disk (10) which has a front surface (16) and an opposite inner surface (26),
wherein the nozzle perforated disk (10) has at least one nozzle perforated channel (12) and a further nozzle perforated channel (13) which completely penetrate the nozzle perforated disk (10) in the direction of the longitudinal axis (14), and
wherein the nozzle perforated channel (12) has an entry surface (22) at its first channel end (18) and an outlet surface (24) at its second channel end (20), which is arranged facing away from the first channel end (18), wherein the entry surface (22) is formed on the inner surface (26), and
wherein the nozzle perforated channel (12) and the further nozzle perforated channel (13) are arranged lying opposite at a certain radius from a nozzle perforated disk center, wherein- the nozzle perforated channel (12) and the further nozzle perforated channel (13) each have a nozzle hole projection (25) which has a channel wall (40) completely encircling a channel axis of the nozzle perforated channel (12) or of the further nozzle perforated channel (13), wherein the channel wall (40) has a wall height h which extends away from the inner surface (26), starting from the front surface (16), in the direction of the longitudinal axis (14) and is configured over a circumference of the nozzle hole projection (25) in such a manner that the second channel end (20) corresponds to a channel wall end (46) of the channel wall (40), which channel wall end is configured so as to face away from the front surface (16),
characterized in that- at an axial distance (W2) from the front surface (16), which axial distance is formed in the direction of the longitudinal axis (14), a free radial distance D is formed between the channel walls (40) the nozzle perforated channel (12) and the further nozzle perforated channel (13), for which: wherein the axial distance (W2) corresponds to the wall height h. - Nozzle head (11) according to Claim 1,
characterized in that the channel wall (40) is of hollow-frustoconical design. - Nozzle head (11) according to Claim 1 or 2, characterized in that the outlet surface (24) is configured to be smaller than the entry surface (22).
- Nozzle head (11) according to one of the preceding claims, characterized in that the nozzle hole projection (25) has an outer circumferential surface (44), the contour (45) of which is formed in a longitudinal section in accordance with a continuously differentiable function.
- Nozzle head (11) according to the preceding claims, characterized in that the outer circumferential surface (44) is of ramp-shaped design.
- Nozzle head (11) according to one of the preceding claims, characterized in that the nozzle perforated channel (12; 13) has a first channel region which is adjacent to the entry surface (22) and the cross-sectional area of which is smaller than the cross-sectional area of a second channel region of the nozzle perforated channel (12; 13), which second channel region is adjacent to the outlet surface (24).
- Nozzle head (11) according to the preceding claim, characterized in that the nozzle perforated channel (12; 13) has a step between the first and the second channel region.
- Fluid injection valve, with a valve body, through which flow can pass, wherein a supply device for supplying a fluid is formed at a first axial end of the valve body, and a nozzle head (11) according to one of the preceding claims for atomizing the fluid is arranged at a second axial end of the valve body, which second end is formed facing away from the first end, wherein the front surface (16) is configured so as to face away from the first end and the inner surface (26) is configured so as to face the first end.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013225948.4A DE102013225948A1 (en) | 2013-12-13 | 2013-12-13 | Nozzle head and fluid injection valve |
| PCT/EP2014/076912 WO2015086536A1 (en) | 2013-12-13 | 2014-12-08 | Nozzle head and fluid injection valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3080435A1 EP3080435A1 (en) | 2016-10-19 |
| EP3080435B1 true EP3080435B1 (en) | 2019-10-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14814794.5A Active EP3080435B1 (en) | 2013-12-13 | 2014-12-08 | Nozzle head and fluid injection valve |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US10975822B2 (en) |
| EP (1) | EP3080435B1 (en) |
| KR (1) | KR101908826B1 (en) |
| CN (1) | CN206190444U (en) |
| DE (1) | DE102013225948A1 (en) |
| WO (1) | WO2015086536A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013225948A1 (en) | 2013-12-13 | 2015-06-18 | Continental Automotive Gmbh | Nozzle head and fluid injection valve |
| US20200224571A1 (en) * | 2019-01-16 | 2020-07-16 | Caterpillar Inc. | Reductant nozzle |
| WO2020148821A1 (en) * | 2019-01-16 | 2020-07-23 | 三菱電機株式会社 | Fuel injection device |
| JP7439399B2 (en) * | 2019-06-20 | 2024-02-28 | 株式会社デンソー | fuel injection valve |
| DE102019217940A1 (en) * | 2019-11-21 | 2021-05-27 | Continental Reifen Deutschland Gmbh | Commercial vehicle tires |
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|---|---|---|---|---|
| US5752316A (en) * | 1995-02-27 | 1998-05-19 | Aisan Kogyo Kabushiki Kaisha | Orifice plate for injector and method of manufacturing the same |
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| US1444263A (en) * | 1921-09-15 | 1923-02-06 | Joseph A Mustee | Gas burner |
| DE3230671A1 (en) | 1982-08-18 | 1984-02-23 | Robert Bosch Gmbh, 7000 Stuttgart | INJECTION VALVE |
| DE3801778A1 (en) * | 1988-01-22 | 1989-07-27 | Vdo Schindling | Orifice plate for an electromagnetically actuated fuel injection valve and a method for its production |
| US5054691A (en) | 1989-11-03 | 1991-10-08 | Industrial Technology Research Institute | Fuel oil injector with a floating ball as its valve unit |
| AT402164B (en) * | 1992-11-04 | 1997-02-25 | Ideal Standard | SHOWER HEAD |
| DE4446241A1 (en) * | 1994-12-23 | 1996-06-27 | Bosch Gmbh Robert | Fuel injector |
| DE19530995A1 (en) * | 1995-08-23 | 1997-02-27 | Bosch Gmbh Robert | Fuel injector |
| US5699964A (en) * | 1996-08-13 | 1997-12-23 | Ideal-Standard Gmbh | Showerhead and bottom portion thereof |
| JP3466480B2 (en) * | 1998-07-06 | 2003-11-10 | 日本碍子株式会社 | Nozzle for liquid ejection device and method for manufacturing the same |
| JP2001129438A (en) * | 1999-11-04 | 2001-05-15 | Ebara Hiroyuki | Shower device |
| DE10048935A1 (en) | 2000-10-04 | 2002-04-11 | Bosch Gmbh Robert | Fuel injector |
| DE10124748A1 (en) * | 2001-05-21 | 2003-02-27 | Bosch Gmbh Robert | Fuel injector |
| JP4192179B2 (en) * | 2003-01-09 | 2008-12-03 | シーメンス ヴィディーオー オートモティヴ コーポレイション | Control of spray pattern by non-beveled orifice formed on raised fuel injection metering disk with sac volume reduction means |
| DE10319694A1 (en) * | 2003-05-02 | 2004-12-02 | Robert Bosch Gmbh | Fuel injector |
| US7201329B2 (en) * | 2004-04-30 | 2007-04-10 | Siemens Vdo Automotive Corporation | Fuel injector including a compound angle orifice disc for adjusting spray targeting |
| DE102004049280A1 (en) * | 2004-10-09 | 2006-04-13 | Robert Bosch Gmbh | Fuel injector |
| DE102004049278A1 (en) * | 2004-10-09 | 2006-04-13 | Robert Bosch Gmbh | Fuel injector |
| JP4491474B2 (en) | 2007-05-31 | 2010-06-30 | 日立オートモティブシステムズ株式会社 | Fuel injection valve and its stroke adjusting method |
| JP2010185324A (en) * | 2009-02-11 | 2010-08-26 | Denso Corp | Fuel injection valve |
| US8402979B2 (en) * | 2009-09-18 | 2013-03-26 | David McHugh | Hair wash and rinse brush |
| JP5452515B2 (en) * | 2011-01-31 | 2014-03-26 | 日立オートモティブシステムズ株式会社 | Fuel injection valve |
| JP2012215135A (en) * | 2011-04-01 | 2012-11-08 | Hitachi Automotive Systems Ltd | Fuel injection valve |
| DE102012209326A1 (en) | 2012-06-01 | 2013-12-05 | Robert Bosch Gmbh | Fuel injector |
| DE102013225948A1 (en) | 2013-12-13 | 2015-06-18 | Continental Automotive Gmbh | Nozzle head and fluid injection valve |
-
2013
- 2013-12-13 DE DE102013225948.4A patent/DE102013225948A1/en not_active Ceased
-
2014
- 2014-12-08 KR KR1020167018807A patent/KR101908826B1/en active Active
- 2014-12-08 EP EP14814794.5A patent/EP3080435B1/en active Active
- 2014-12-08 CN CN201490001251.5U patent/CN206190444U/en not_active Expired - Lifetime
- 2014-12-08 US US15/104,002 patent/US10975822B2/en active Active
- 2014-12-08 WO PCT/EP2014/076912 patent/WO2015086536A1/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5752316A (en) * | 1995-02-27 | 1998-05-19 | Aisan Kogyo Kabushiki Kaisha | Orifice plate for injector and method of manufacturing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3080435A1 (en) | 2016-10-19 |
| US20160319793A1 (en) | 2016-11-03 |
| US10975822B2 (en) | 2021-04-13 |
| CN206190444U (en) | 2017-05-24 |
| KR20160097358A (en) | 2016-08-17 |
| WO2015086536A1 (en) | 2015-06-18 |
| DE102013225948A1 (en) | 2015-06-18 |
| KR101908826B1 (en) | 2018-10-16 |
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