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EP3072985B1 - Alliage d' al-cu-mg-li exempt d'ag - Google Patents

Alliage d' al-cu-mg-li exempt d'ag Download PDF

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Publication number
EP3072985B1
EP3072985B1 EP15161222.3A EP15161222A EP3072985B1 EP 3072985 B1 EP3072985 B1 EP 3072985B1 EP 15161222 A EP15161222 A EP 15161222A EP 3072985 B1 EP3072985 B1 EP 3072985B1
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Prior art keywords
weight
alloy
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product
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EP15161222.3A
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German (de)
English (en)
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EP3072985A1 (fr
EP3072985B2 (fr
Inventor
Joachim Becker
Gregor Terlinde
Thomas Witulski
Tina Schlingmann
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Otto Fuchs KG
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Otto Fuchs KG
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Application filed by Otto Fuchs KG filed Critical Otto Fuchs KG
Priority to ES15161222T priority Critical patent/ES2642730T5/es
Priority to EP15161222.3A priority patent/EP3072985B2/fr
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/057Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/16Alloys based on aluminium with copper as the next major constituent with magnesium

Definitions

  • the invention relates to an Ag-free Al-Cu-Mg-Li alloy and an alloy product produced therefrom.
  • High-performance aluminum alloy components are an indispensable component of aircraft design in many cases. Components of such high-performance aluminum alloys are used among other things in the fuselage and in the wing as structural components. These parts are extruded and / or forged parts. These must meet the necessary combination of static and dynamic strength and have certain requirements in terms of tensile strength, yield strength, elongation at break and crack toughness (K 1C and stress corrosion cracking). In addition, the weight plays a not insignificant role in components used in the aerospace industry. Thus, the specific gravity (density) of the high performance alloy used is also relevant.
  • a conventionally used Al-Cu-Zn-Mg alloy which satisfies these requirements is the aluminum alloy AA 7449.
  • This prior art alloy has a composition of 1.4-2.1% by weight of Cu, 1.8. 2.7% by weight Mg, 7.5-8.7% by weight Zn, max. 0.2% by weight of Mn, max. 0.12% by weight of Si, max. 0.15 wt .-% Fe and max. 0.25% by weight of Ti + Zr.
  • the components made from this alloy have a density of about 2.85 g / cm 3 .
  • Al-Cu-Zn-Mg alloy that meets these requirements is the aluminum alloy AA 7050.
  • This prior art alloy has a composition of 2.0-2.6 wt.% Cu, 1.9. 2.6% by weight Mg, 5.7-6.7% by weight Zn, max. 0.10% by weight of Mn, max. 0.12 wt .-% Si, max 0.15 wt .-% Fe and max. 0.06 wt% Ti and 0.08-0.15 wt% Zr max. 0.06 wt.% Ti.
  • the components made from this alloy have a density of about 2.83 g / cm 3 .
  • Al-Cu-Li alloys which have comparable strength values as the alloy AA 7449 and AA 7050, but the specific weight of components made from them is approximately 2, 7 g / cm 3.
  • the aluminum alloy AA 2050 is an example of such a high-performance alloy, which often replaces components that were previously produced from the AA 7449 alloy in the aerospace industry.
  • the alloy AA 2050 has a Cu content of 3.2-3.9% by weight, a Li content of 0.7-1.3% by weight and a Mg content of 0.1-0, 5 wt .-% on.
  • Zn is usually involved in the construction of the alloy with up to 0.25 wt .-%.
  • silver is alloyed in this alloy in amounts of 0.2-0.7% by weight. This measure accounts for the prevailing opinion that silver is a necessary alloying component especially in lithium-containing Al-Cu alloys for achieving high strengths of components made therefrom.
  • An alloy with an even higher Li content similar to the AA 2050 alloy, is the alloy AA 2196 with a Li content of 1.4-2.1% by weight.
  • the Cu content of this alloy is slightly reduced compared to the Cu content in the 2050 alloy. From this alloy, however, only components with lower fracture toughness and stress corrosion cracking can be made compared to components that can be made from the AA 2050 alloy.
  • the present invention seeks to provide an Al-Cu-aluminum alloy, with which high and very high strength components can be produced, and a product made therefrom, in particular suitable for use as a component in an air or space technology application, which not only meet the set strength requirements, but also the opposite made of the AA 2050 alloy components are more cost-effective in the use of materials.
  • unavoidable impurities may be contained per element of 0.05% by weight, the total amount of impurities should not exceed 0.15% by weight. However, it is preferred to keep the impurities as low as possible, so that they do not exceed a proportion of 0.02 wt .-% and a total amount of 0.08 wt .-% per element.
  • Components with very high-strength properties can only be produced within the narrow limits of the claimed alloying elements using an otherwise customary heat treatment method.
  • the aging is carried out to set maximum strengths in the component made of the alloy.
  • the usual method of thermal aging is considered to be one in which the thermal aging is carried out between 145 ° C and 170 ° C with an adapted hot aging time between 10 h and 90 h.
  • This alloy is characterized by particularly narrow bandwidths in the proportions of the alloying elements. Apart from this, the alloy is Ag and Zn-free, although a certain Zn content can be tolerated. It was just against the background of the prevailing opinion that the necessary strength could only be achieved with a Li-containing Al-Cu alloy in the components produced from it, if silver was not insignificant proportions is added surprisingly, that a manufactured from the alloy according to the invention component not only meets the requirements of the possibilities of the alloy AA 7449 strength requirements, but even against this and the alloy AA 2050 has increased strength properties.
  • the targeted narrow range of contents of the alloying partners provides an Al-Cu-Mg-Li alloy from which ultra-high-strength components can be produced.
  • a component has extremely strong properties if the yield strength R p0.2 is at least 600 MPa.
  • a component is said to have high strength properties if the yield strength R p0.2 is at least 500 MPa.
  • the Cu content is less than 3.5% by weight, the necessary strength does not arise in combination with the other alloying elements. Copper contents above 4.3% by weight in the alloy are unable to further increase the strength of a component made from the alloy. Rather, it is to be expected that at higher Cu contents. Phases develop that could damage the fracture properties and fatigue behavior.
  • Lithium is included to reduce the density (specific gravity) in the alloy.
  • the lithium content is adapted to the Cu and Mg contents of the alloy in such a way that as much lithium as possible is incorporated into the alloy, but only so much that it is brought into solution and no unwanted Li-containing phases arise. Therefore, the Li content of the alloy is limited to the narrow range between 0.8 and 1.3 wt%.
  • Magnesium contributes to the desired properties of a component made of the alloy, but is only allowed in one part, so that no unwanted phases (such as the S phases Al 2 CuMg) are established. Taking into account the other alloying elements should the Mg content not exceed 0.8 wt .-%.
  • Titanium is alloyed to fine-tune the cast and zircon to prevent / inhibit unwanted recrystallization during hot working.
  • Components made of this alloy are already cheaper because the alloy is Ag-free.
  • the cost of using the material to make the alloy can be up to 30% and more less than the corresponding cost of a comparative alloy containing Ag.
  • the specific gravity of a component made from this alloy is about 2.7 g / cm 3 for a typical alloy composition and thus corresponds to the specific gravity z.
  • a made of the alloy AA 2050 component As a made of the alloy AA 2050 component.
  • the components produced from this alloy the same weight-reducing advantage, as this also components that z. B. made of the alloy AA 2050, is awarded.
  • Fe can not be completely avoided as a companion element.
  • contents between 0.02-0.035% by weight are tolerable.
  • alloys according to the invention and comparative alloys were melted and cast on a laboratory scale into random billets by chill casting.
  • the molten alloys have the following composition, wherein the alloys XL21, XL29 alloys according to the invention, while the other alloys have been melted as comparative alloys: alloy Cu Li mg Mn Ti Zr Si Fe Ag Zn XL21 3.87 0.97 0.46 0.17 0.05 0.10 0.02 0.027 ⁇ 0.02 ⁇ 0.02 XL29 4.1 0.95 0.47 0.17 0.04 0.11 0.03 0.03 ⁇ 0.02 ⁇ 0.02 AA 2050 3.72 0.94 0.31 0.38 0.04 0.092 0.04 0.063 0.491 ⁇ 0.02 AA 2196 2.61 1.6 0.37 ⁇ 0.02 0.05 0.11 0.02 0.03 0.3 ⁇ 0.02 AA 7449 1.62 ⁇ 0.02 2.45 0.15 0.02 0.10 0.04 0.09 ⁇ 0.02 7.7 AA 7050 2.24 ⁇ 0.02 2.17 0.08 0.03 0.11 0.06 0.09 ⁇ 0.02 6.4
  • the cast ingots were homogenized and extruded or forged and then solution annealed as profiles, stretched (2 - 4% in the longitudinal direction) and warmed up.
  • the yield strength R p0.2 the tensile strength R m , the elongation at break A 5 and the fracture toughness K 1C .
  • the tests were carried out on the specimens on specimens of extruded rods in the same places.
  • a manufactured from this alloy component is due to the above-described properties as a component for use in the aerospace industry, especially for structural components. However, components made of this alloy can also be made and used for other applications, especially if a low density should also play a role.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Conductive Materials (AREA)
  • Extrusion Of Metal (AREA)
  • Sliding-Contact Bearings (AREA)

Claims (8)

  1. Alliage Al-Cu-Mg-Li exempt d'Ag comportant
    3,5 à 4,5 % de poids de Cu,
    0,8 à 1,3 % de poids de Li,
    0,2 à 0,8 % de poids de Mg,
    0,1 à 0,4 % de poids de Mn,
    0,05 à 0,2 % de poids de Zr,
    jusqu'à 0,1 % de poids de Ti, le Ti étant présent sous forme de TiB2 ou de TiC,
    le reste, de l'Al ainsi que les inévitables impuretés pour un total de 0,15 % de poids maximum.
  2. Alliage Al-Cu exempt d'Ag selon la revendication 1 comportant
    3,5 à 4,3 % de poids de Cu,
    0,9 à 1,2 % de poids de Li,
    0,38 à 0,6 % de poids de Mg,
    0,14 à 0,22 % de poids de Mn,
    0,08 à 0,17 % de poids de Zr,
    0,03 à 0,07 % de poids de Ti,
    max. 0,08 % de poids de Fe,
    max. 0,05 % de poids de Si,
    le reste, de l'Al ainsi que les inévitables impuretés pour un total de 0,15 % de poids maximum.
  3. Alliage Al-Cu exempt d'Ag selon la revendication 1 comportant
    3,7 à 4,0 % de poids de Cu,
    0,9 à 1,2 % de poids de Li,
    0,43 à 0,52 % de poids de Mg,
    0,14 à 0,20 % de poids de Mn,
    0,09 à 0,11 % de poids de Zr,
    0,04 à 0,06 % de poids de Ti,
    max. 0,08 % de poids de Fe,
    max. 0,05 % de poids de Si,
    le reste, de l'Al ainsi que les inévitables impuretés pour un total de 0,15 % de poids maximum.
  4. Alliage Al-Cu exempt d'Ag selon l'une des revendications 1 à 3, caractérisé en ce que l'alliage contient en plus au maximum 0,03 % de poids de Si et/ou au maximum 0,05 % de poids de Fe.
  5. Alliage Al-Cu exempt d'Ag selon l'une des revendications 1 à 4, caractérisé en ce que le rapport Cu/mg correspond à la formule suivante : 3,85 % de poids - 0,7 % de poids de Mg < Cu < 4,63 % de poids -0,7 % de poids de Mg.
  6. Alliage Al-Cu exempt d'Ag selon l'une des revendications 1 à 5, caractérisé en ce que la composition de l'alliage a été sélectionnée de telle sorte qu'un produit fabriqué à partir de ce dernier présente une densité de moins de 2,73 g/cm3, notamment de moins de 2,71 g/cm3, de préférence d'environ 2,70 g/cm3.
  7. Produit d'alliage Al-Cu-Mg-Li exempt d'Ag constitué d'une composition d'alliage selon l'une des revendications 1 à 5 et de préférence d'une densité selon la revendication 6, caractérisé en ce que le produit a été homogénéisé, moulé à chaud, recuit en solution, étiré, vieilli à chaud et ensuite étiré de telle manière que le produit d'alliage présente une limite d'élasticité Rp0,2 de plus de 600 MPa et une résistance à la traction Rm de plus de 640 MPa et un allongement à la rupture de plus de 7 %.
  8. Produit d'alliage selon la revendication 7, caractérisé en ce que le produit d'alliage est un produit prévu pour une application technique aéronautique et/ou aérospatiale.
EP15161222.3A 2015-03-27 2015-03-27 Alliage d' al-cu-mg-li exempt d'ag Active EP3072985B2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
ES15161222T ES2642730T5 (es) 2015-03-27 2015-03-27 Aleación de Al-Cu-Mg-Li exenta de Ag
EP15161222.3A EP3072985B2 (fr) 2015-03-27 2015-03-27 Alliage d' al-cu-mg-li exempt d'ag

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP15161222.3A EP3072985B2 (fr) 2015-03-27 2015-03-27 Alliage d' al-cu-mg-li exempt d'ag

Publications (3)

Publication Number Publication Date
EP3072985A1 EP3072985A1 (fr) 2016-09-28
EP3072985B1 true EP3072985B1 (fr) 2017-07-05
EP3072985B2 EP3072985B2 (fr) 2020-08-26

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ID=52780887

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Application Number Title Priority Date Filing Date
EP15161222.3A Active EP3072985B2 (fr) 2015-03-27 2015-03-27 Alliage d' al-cu-mg-li exempt d'ag

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ES (1) ES2642730T5 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11220729B2 (en) * 2016-05-20 2022-01-11 Ut-Battelle, Llc Aluminum alloy compositions and methods of making and using the same
CN106893911B (zh) * 2017-02-27 2018-05-15 广东省材料与加工研究所 一种高强耐热Al-Cu系铝合金及其制备方法
US11242587B2 (en) 2017-05-12 2022-02-08 Ut-Battelle, Llc Aluminum alloy compositions and methods of making and using the same
US11180839B2 (en) 2017-10-26 2021-11-23 Ut-Battelle, Llc Heat treatments for high temperature cast aluminum alloys

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998033947A1 (fr) 1997-01-31 1998-08-06 Reynolds Metals Company Procede servant a ameliorer la tenacite d'alliages d'aluminium et de lithium
US20090142222A1 (en) 2007-12-04 2009-06-04 Alcoa Inc. Aluminum-copper-lithium alloys
US20100183474A1 (en) 2009-01-22 2010-07-22 Alcoa Inc. aluminum-copper alloys containing vanadium
US20110030856A1 (en) 2009-06-25 2011-02-10 Alcan Rhenalu Casting process for aluminum alloys
US20120225271A1 (en) 2011-02-17 2012-09-06 Alcoa Inc. 2xxx series aluminum lithium alloys
US20140050936A1 (en) 2012-08-17 2014-02-20 Alcoa Inc. 2xxx series aluminum lithium alloys
WO2014167191A1 (fr) 2013-04-12 2014-10-16 Constellium France Procédé de transformation de tôles en alliage al-cu-li améliorant la formabilité et la résistance à la corrosion

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998033947A1 (fr) 1997-01-31 1998-08-06 Reynolds Metals Company Procede servant a ameliorer la tenacite d'alliages d'aluminium et de lithium
US20090142222A1 (en) 2007-12-04 2009-06-04 Alcoa Inc. Aluminum-copper-lithium alloys
US20100183474A1 (en) 2009-01-22 2010-07-22 Alcoa Inc. aluminum-copper alloys containing vanadium
US20110030856A1 (en) 2009-06-25 2011-02-10 Alcan Rhenalu Casting process for aluminum alloys
US20120225271A1 (en) 2011-02-17 2012-09-06 Alcoa Inc. 2xxx series aluminum lithium alloys
US20140050936A1 (en) 2012-08-17 2014-02-20 Alcoa Inc. 2xxx series aluminum lithium alloys
WO2014167191A1 (fr) 2013-04-12 2014-10-16 Constellium France Procédé de transformation de tôles en alliage al-cu-li améliorant la formabilité et la résistance à la corrosion

Also Published As

Publication number Publication date
ES2642730T5 (es) 2021-06-09
EP3072985A1 (fr) 2016-09-28
EP3072985B2 (fr) 2020-08-26
ES2642730T3 (es) 2017-11-17

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